A wine vat joint line processing device

Abstract

The utility model relates to a kind of wine jar joint die line processing device, belong to wine jar processing device technical field;Including support chassis, operation support frame, joint die line processing assembly, clamping manipulator, wine jar rotary moving assembly, wine jar fixed sleeve and wine jar mould, operation support frame is installed on support chassis, wine jar rotary moving assembly is equipped in the middle position of support chassis, wine jar fixed sleeve and wine jar mould are equipped on wine jar rotary moving assembly, joint die line processing assembly is located at the front end of operation support frame, clamping manipulator is located at the rear end of operation support frame, and joint die line processing assembly and clamping manipulator correspond with wine jar mould and wine jar fixed sleeve;Through setting up joint die line processing device cooperation production line to realize automatic operation, to solve the problem of low production efficiency and uneven product quality.

Description

Technical Field

[0001] This utility model relates to a wine vat mold line processing device, belonging to the technical field of wine vat processing devices. Background Technology

[0002] In the production of ceramic wine jars and other containers, mold forming technology is widely used. However, after demolding, a raised parting line will inevitably be generated at the joint of the wine jar blank. The parting line not only affects the appearance of the product, but if not handled properly, it may also become a potential stress concentration point during subsequent firing and use, affecting the structural strength of the product.

[0003] Currently, the processing of the mold lines on wine vats largely relies on manual operation, with workers using scrapers, sandpaper, and other tools to scrape and polish the mold lines. However, this manual method has significant drawbacks: firstly, it has low production efficiency, making it difficult to meet the needs of large-scale production; secondly, the processing quality depends entirely on the experience and skill of the workers, resulting in inconsistent product quality. Summary of the Invention

[0004] Based on the problems described in the background, the problem to be solved by this utility model is to provide a mold-closing line processing device for wine vats, which can be used in conjunction with the production line to achieve automated operation, thereby solving the problems of low production efficiency and inconsistent product quality mentioned above.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a wine vat mold line processing device, including a support base, an operating support frame, a mold line processing component, a gripping robot, a wine vat rotation and movement component, a wine vat fixing sleeve, and a wine vat mold. The operating support frame is installed on the support base, and the wine vat rotation and movement component is located in the middle of the support base. The wine vat rotation and movement component is equipped with a wine vat fixing sleeve and a wine vat mold. The mold line processing component is located at the front end of the operating support frame, and the gripping robot is located at the rear end of the operating support frame. The mold line processing component and the gripping robot correspond to the wine vat mold and the wine vat fixing sleeve.

[0006] Preferably, the mold-closing line processing assembly includes a support plate, cylinder one, a clamping plate, a vertical adjustment device, a horizontal adjustment device, a connecting block, a support body, cylinder two, cylinder three, a mold-closing template, and a physical and chemical spraying device. Two sets of support plates are installed on the operating support frame, and cylinder one is installed on each support plate. A clamping plate is installed at the output end of cylinder one. A vertical adjustment device and a connecting block are fixed on the support plates on both sides, respectively. A horizontal adjustment device is fixed on the vertical adjustment device. The horizontal adjustment device and the connecting block are connected to the support body. The horizontal adjustment device is fixedly connected to the support body, and the connecting block is vertically movable to the support body. Cylinder two is fixed on the support body. Cylinder three is provided at the output end of cylinder two. A mold-closing template is provided at the output end of cylinder three. At the same time, a physical and chemical spraying device is fixed on one side of cylinder three.

[0007] Preferably, the gripping robot includes a slide rail 1, a slider 1, a movable frame, a rack 1, a gear 1, a bearing 1, a rotating shaft 1, a motor assembly 1, a cylinder 4, a robot end, a slide rail 2, a slider 2, a gripping part of the robot, a cylinder 5, an intermediate block, and a gripping contact block. The slide rail 1 is installed on both sides of the uppermost end of the operating support frame. Multiple sets of sliders 1 are installed on the slide rail 1. The movable frame is fixed on the slider 1. The rack 1 is installed on the operating support frame inside the two sets of slide rails 1. The rack 1 meshes with a gear 1. A rotating shaft 1 is fixed at the center of the gear 1. Bearings are also provided inside the gears 1 at both ends of the rotating shaft 1. 1. A bearing is fixed on a movable frame. A motor assembly is located in the middle of a rotating shaft. The motor assembly is fixed on the movable frame. A cylinder is fixed at the center of the movable frame. A robotic arm end is located at the output end of the cylinder. A slide rail is located at the lower end of the robotic arm end. Multiple sliders are mounted on the slide rail. Two robotic arm gripping parts are mounted at the lower end of the sliders. The robotic arm gripping parts are located on both sides and are mirror images. A cylinder is located inside each robotic arm gripping part. A middle block is located in the middle of the lower end of the robotic arm end. The output ends of both sets of cylinders are fixedly connected to the middle block. A gripping contact block is located at the lower end of each robotic arm gripping part.

[0008] Preferably, the wine vat rotation and movement assembly includes a bottom support frame, a slide rail three, a slider three, a rotating platform, a rack two, a gear two, a bearing two, a rotating shaft two, a motor assembly two, a vertical rotating shaft, a motor assembly three, a rotating plate, and support balls. The bottom support frame is located at the center of the support base. Slide rail three is provided on both sides of the upper end of the bottom support frame. Slider three is installed on slide rail three. A rotating platform is installed on slider three. Rack two is installed on the inner side of the bottom support frame of the two sets of slide rail three. Gear two meshes on rack two. Rotating shaft two is fixed at the center of gear two. Bearing two is also provided on the inner side of gear two at both ends of rotating shaft two. Bearing two is fixed on rotating platform. Motor assembly two is provided in the middle of rotating shaft two. Motor assembly two is fixed on rotating platform. Motor assembly three is provided below rotating platform. Vertical rotating shaft is provided at the output end of motor assembly three. Vertical rotating shaft rotates through rotating platform and is fixedly connected to rotating plate. Multiple sets of support balls are provided below rotating plate and are installed on rotating platform.

[0009] Preferably, the clamping contact block matches the wine vat mold.

[0010] The beneficial effects of this utility model are: 1. By using a gripping robot, a wine vat rotation and movement component, and a mold line processing component, the entire process from gripping, positioning, and rotating the wine vat to scraping the mold line is fully automated, avoiding inefficient and unstable manual operations, greatly improving production efficiency, and ensuring that the quality of the processed wine vat mold lines is consistent and reliable.

[0011] 2. The mold line treatment device first adjusts the position of the wine vat using vertical and horizontal adjustment devices, and then uses multiple cylinders to press the wine vat together. The mold line of the wine vat is stabilized by the wine vat rotation and movement component. At the same time, the physical and chemical water spraying device is used to enhance the treatment environment of the mold line and improve the treatment effect.

[0012] 3. The gripping robot moves by means of slide rails, sliders, gears and racks, and then grips the wine vat by means of different cylinders. The whole process is stable and efficient.

[0013] 4. The wine vat rotation and movement component moves through the cooperation of slide rails, sliders, gears, and racks. Then, the motor component and supporting ball bearings rotate the wine vat mold, realizing the rotation of the mold parting line and reducing manual operation. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the mold parting line processing device; Figure 3 This is a schematic diagram of the gripping robotic arm. Figure 4 This is a schematic diagram of the gripping robotic arm. Figure 5 A schematic diagram of the rotating and moving component of the wine vat; Figure 6 A schematic diagram of the rotating and moving component of the wine vat; In the diagram: 1 is the support base; 2 is the operating support frame; 3 is the mold parting line processing component; 4 is the gripping robot; 5 is the wine vat rotation and movement component; 6 is the wine vat fixing sleeve; 7 is the wine vat mold; 31 is the support plate; 32 is cylinder one; 33 is the clamping plate; 34 is the vertical adjustment device; 35 is the horizontal adjustment device; 36 is the connecting block; 37 is the support body; 38 is cylinder two; 39 is cylinder three; 310 is the mold parting plate; 311 is the physical and chemical spraying device; 41 is slide rail one; 42 is slider one; 43 is the moving frame; 44 is rack one; 45 is gear one; 46 is the bearing seat. 1; 47 is rotating shaft 1; 48 is motor assembly 1; 49 is cylinder 4; 410 is the end of the robot arm; 411 is slide rail 2; 412 is slider 2; 413 is the gripping part of the robot arm; 414 is cylinder 5; 415 is the intermediate block; 416 is the gripping contact block; 51 is the bottom support frame; 52 is slide rail 3; 53 is slider 3; 54 is the rotating platform; 55 is rack 2; 56 is gear 2; 57 is bearing 2; 58 is rotating shaft 2; 59 is motor assembly 2; 510 is the vertical rotation shaft; 511 is motor assembly 3; 512 is the rotating plate; 513 is the support ball. Detailed Implementation

[0015] The embodiments of this utility model will be further described below with reference to the accompanying drawings: Example 1: As Figure 1 As shown, this utility model provides a wine vat mold line processing device, including a support base frame 1, an operating support frame 2, a mold line processing component 3, a gripping robot 4, a wine vat rotation and movement component 5, a wine vat fixing sleeve 6, and a wine vat mold 7. The operating support frame 2 is installed on the support base frame 1. The wine vat rotation and movement component 5 is located in the middle of the support base frame 1. The wine vat fixing sleeve 6 and the wine vat mold 7 are provided on the wine vat rotation and movement component 5. The mold line processing component 3 is located at the front end of the operating support frame 2, and the gripping robot 4 is located at the rear end of the operating support frame 2. The mold line processing component 3 and the gripping robot 4 correspond to the wine vat mold 7 and the wine vat fixing sleeve 6.

[0016] After the wine vat enters the wine vat mold 7 through the previous production line and is located in the wine vat fixing sleeve 6, it moves to the wine vat rotating and moving assembly 5. Then, through the movement of the wine vat rotating and moving assembly 5, it moves to the position of the mold parting line processing assembly 3. Then, the mold parting line processing assembly 3 processes the mold parting line of the wine vat. After the processing is completed, the wine vat rotating and moving assembly 5 moves to the position of the gripping robot 4 to grip and remove the wine vat mold 7 containing the wine vat and place it in the next production line. The wine vat rotating and moving assembly 5 returns with the wine vat fixing sleeve 6.

[0017] like Figure 2As shown, the mold line processing assembly 3 includes a support plate 31, a first cylinder 32, a clamping plate 33, a vertical adjustment device 34, a horizontal adjustment device 35, a connecting block 36, a support body 37, a second cylinder 38, a third cylinder 39, a mold plate 310, and a physical and chemical spraying device 311. Two sets of support plates 31 are installed on the operating support frame 2, and a first cylinder 32 is installed on each support plate 31. A clamping plate 33 is installed at the output end of the first cylinder 32. Vertical adjustment devices are fixed on the support plates 31 on both sides. 34 and connecting block 36, a horizontal adjustment device 35 is fixed on the vertical adjustment device 34, the horizontal adjustment device 35 and the connecting block 36 are connected to the support body 37, the horizontal adjustment device 35 is fixedly connected to the support body 37, the connecting block 36 is vertically movably connected to the support body 37, a second cylinder 38 is fixed on the support body 37, a third cylinder 39 is provided at the output end of the second cylinder 38, a mold plate 310 is provided at the output end of the third cylinder 39, and a physical chemical spraying device 311 is fixed on one side of the third cylinder 39.

[0018] When processing the wine vat, the mold line processing component 3 first determines the position of the mold line corresponding to the wine vat by manually adjusting the vertical adjustment device 34 and the horizontal adjustment device 35. Then, when the wine vat mold 7 brings the wine vat with the unprocessed mold line, cylinder 1 32 is activated, pressing down the clamping plate 33 to press the wine vat mold 7 and make the inside of the wine vat close. Then, cylinder 2 38 is activated, pushing cylinder 39, located at the output end of cylinder 2 38, into the mold line position inside the wine vat. At this time, cylinder 39 is activated, extending the mold plate 310 to cooperate with the rotation of the wine vat to process the mold line of the wine vat. At the same time, the physical and chemical water spraying device 311 sprays atomized water to enhance the processing effect. The physical and chemical water spraying device 311 is connected to a water pipe and an air pipe to realize physical and chemical water spraying. After the processing is completed, the physical and chemical water spraying device 311 stops spraying water, cylinder 39 returns to its original position, the mold plate 310 retracts, cylinder 2 38 returns to its original position, and cylinder 39, located at the output end of cylinder 2 38, retracts.

[0019] like Figure 3 and 4As shown, the gripping robot 4 includes a slide rail 41, a slider 42, a moving frame 43, a rack 44, a gear 45, a bearing 46, a rotating shaft 47, a motor assembly 48, a cylinder 49, a robot end 410, a slide rail 411, a slider 412, a gripping part 413, a cylinder 414, an intermediate block 415, and a gripping contact block 416. The slide rail 41 is installed on both sides of the uppermost end of the operating support frame 2. Multiple sets of sliders 42 are installed on the slide rail 41. The moving frame 43 is fixed on the slider 42. The rack 44 is installed on the operating support frame 2 inside the two sets of slide rails 41. The rack 44 meshes with the gear 45. The rotating shaft 47 is fixed at the center of the gear 45. Bearings are also provided inside the gears 45 at both ends of the rotating shaft 47. A bearing 46 is fixed on a movable frame 43. A motor assembly 48 is located in the middle of a rotating shaft 47. The motor assembly 48 is fixed on the movable frame 43. A cylinder 49 is fixed at the center of the movable frame 43. A robotic arm end 410 is located at the output end of the cylinder 49. A slide rail 411 is located at the lower end of the robotic arm end 410. Multiple sets of sliders 412 are installed on the slide rail 411. Two sets of robotic arm gripping parts 413 are installed at the lower end of the sliders 412. The robotic arm gripping parts 413 are located on both sides and are mirror images. Each robotic arm gripping part 413 is equipped with a cylinder 414. A middle block 415 is located in the middle position at the lower end of the robotic arm end 410. The output ends of both sets of cylinders 414 are fixedly connected to the middle block 415. Each robotic arm gripping part 413 is equipped with a gripping contact block 416 at the lower end.

[0020] After the mold parting line is processed, the movement continues via the rotating moving assembly 5 of the wine vat. Once the assembly moves to the position of the gripping robot 4, cylinder 5 414 actuates. Because the intermediate block 415 is fixed at the middle of the lower end of the robot arm end 410, the two sets of gripping parts 413 move to both sides under the cooperation of slide rail 2 411 and slider 2 412. Then, cylinder 49 actuates, causing the robot arm end 410 at the output end to move downwards, thus moving the gripping parts 413 downwards. This achieves the opening and downward movement of the gripping robot 4. Once it reaches the gripping position of the wine vat mold 7, cylinder 5 414 returns to its original position. Due to the intermediate block 415, the two sets of gripping parts 413 move towards the center under the cooperation of slide rail 2 411 and slider 2 412. The gripping contact block 416 contacts and clamps the wine vat mold 7. Cylinder 49 returns to its original position, lifting the wine vat mold 7. Then, motor assembly 48 activates, rotating shaft 47 and driving gear 45 to rotate. Gear 45 meshes with rack 44, and under the fixed connection between bearing 46 and moving frame 43, the moving frame 43 moves via slide rail 41 and slider 42. When it moves to the next production line position, cylinder 49 activates again, lowering the robotic arm end 410 at the output end and the robotic arm gripping part 413. Then, cylinder 5 414 activates again, moving the two sets of robotic arm gripping parts 413 to the sides, opening the gripping robotic arm 4 and placing the wine vat mold 7. Then, cylinder 49 returns to its original position, moving the robotic arm gripping part 413 upward. Then, motor assembly 48 reverses its movement, returning the gripping robotic arm 4 to its original position.

[0021] like Figure 5 and 6As shown, the wine vat rotating and moving assembly 5 includes a bottom support frame 51, slide rail three 52, slider three 53, rotating platform 54, rack two 55, gear two 56, bearing two 57, rotating shaft two 58, motor assembly two 59, vertical rotating shaft 510, motor assembly three 511, rotating plate 512, and support ball bearings 513. The bottom support frame 51 is located at the center of the support base frame 1. Slide rail three 52 is provided on both sides of the upper end of the bottom support frame 51. Slide rail three 53 is installed on slide rail three 52. The rotating platform 54 is installed on slider three 53. Rack two 55 is installed on the inner side of the bottom support frame 51 of the two sets of slide rail three 52. Gear 2 56 meshes with the rotating shaft 2 58 fixed at the center of gear 2 56. Bearing 2 57 is provided on the inner side of gear 2 56 at both ends of rotating shaft 2 58. Bearing 2 57 is fixed on rotating platform 54. Motor assembly 2 59 is provided in the middle of rotating shaft 2 58. Motor assembly 2 59 is fixed on rotating platform 54. Motor assembly 3 511 is provided below rotating platform 54. Vertical rotating shaft 510 is provided at the output end of motor assembly 3 511. Vertical rotating shaft 510 rotates through rotating platform 54 and is fixedly connected to rotating plate 512. Multiple sets of support balls 513 are provided below rotating plate 512. Support balls 513 are installed on rotating platform 54.

[0022] The entire process is achieved through the movement and rotation of the wine vat rotating and moving assembly 5. The movement is driven by the motor assembly 59, which drives the rotating shaft 58 to rotate. The rotating shaft 58 passes through the bearing 57 and drives the gear 56 to rotate. The gear 56 meshes with the rack 55. With the bearing 57 fixed to the rotating platform 54, the entire rotating platform 54 is moved through the cooperation of the slide rail 52 and the slider 53. This moves the wine vat fixing sleeve 6 and the wine vat mold 7 on the rotating platform 54, thus realizing the movement of the wine vat rotating and moving assembly 5 in the above process. When it is necessary to rotate the wine vat fixing sleeve 6 and the wine vat mold 7, the motor assembly 511 is activated, driving the vertical rotating shaft 510 to rotate. This drives the rotating plate 512 to rotate, realizing the rotation of the wine vat fixing sleeve 6 and the wine vat mold 7. During the rotation, the supporting ball bearings 513 achieve rolling rotation, reducing friction and improving service life and efficiency, thereby cooperating with the action of the mold parting line processing assembly 3.

[0023] The clamping contact block 416 matches the wine vat mold 7, which can better remove the wine vat mold 7 from the wine vat fixing sleeve 6.

Claims

1. A device for processing the mold line of a wine vat, characterized in that, The system includes a support base (1), an operating support frame (2), a mold line processing component (3), a gripping robot (4), a wine vat rotation and movement component (5), a wine vat fixing sleeve (6), and a wine vat mold (7). The operating support frame (2) is installed on the support base (1). The wine vat rotation and movement component (5) is located in the middle of the support base (1). The wine vat fixing sleeve (6) and the wine vat mold (7) are located on the wine vat rotation and movement component (5). The mold line processing component (3) is located at the front end of the operating support frame (2), and the gripping robot (4) is located at the rear end of the operating support frame (2). The mold line processing component (3) and the gripping robot (4) correspond to the wine vat mold (7) and the wine vat fixing sleeve (6).

2. The wine vat mold line processing device according to claim 1, characterized in that, The mold line processing assembly (3) includes a support plate (31), cylinder one (32), a clamping plate (33), a vertical adjustment device (34), a horizontal adjustment device (35), a connecting block (36), a support body (37), cylinder two (38), cylinder three (39), a mold plate (310), and a physical and chemical spraying device (311). Two sets of support plates (31) are installed on the operating support frame (2). Cylinder one (32) is installed on each support plate (31). A clamping plate (33) is installed at the output end of cylinder one (32). Vertical adjustment devices are fixed on the support plates (31) on both sides respectively. 34) and connecting block (36), a horizontal adjustment device (35) is fixed on the vertical adjustment device (34), the horizontal adjustment device (35) and the connecting block (36) are connected to the support body (37), the horizontal adjustment device (35) is fixedly connected to the support body (37), the connecting block (36) is vertically and movably connected to the support body (37), a cylinder two (38) is fixed on the support body (37), a cylinder three (39) is provided at the output end of the cylinder two (38), a mold plate (310) is provided at the output end of the cylinder three (39), and a physical chemical spraying device (311) is fixed on one side of the cylinder three (39).

3. The wine vat mold line processing device according to claim 1, characterized in that, The gripping robot (4) includes a slide rail (41), a slider (42), a moving frame (43), a rack (44), a gear (45), a bearing (46), a rotating shaft (47), a motor assembly (48), a cylinder (49), a robot end (410), a slide rail (411), a slider (412), a gripping part (413), a cylinder (414), an intermediate block (415), and a gripping contact block (416). Rail 1 (41) is installed on both sides of the uppermost end of the operating support frame (2). Multiple sets of sliders 1 (42) are installed on the rail 1 (41). A movable frame (43) is fixed on the slider 1 (42). Rack 1 (44) is installed on the operating support frame (2) inside the two sets of rail 1 (41). Rack 1 (44) is meshed with gear 1 (45). A rotating shaft 1 (47) is fixed in the center of gear 1 (45). The inner sides of gear 1 (45) at both ends of rotating shaft 1 (47) are also provided with A bearing 1 (46) is fixed on a movable frame (43). A motor assembly 1 (48) is located in the middle of a rotating shaft 1 (47). The motor assembly 1 (48) is fixed on the movable frame (43). A cylinder 4 (49) is fixed at the center of the movable frame (43). A robotic arm end (410) is located at the output end of the cylinder 4 (49). A slide rail 2 (411) is located at the lower end of the robotic arm end (410). Multiple sets of sliders 2 are installed on the slide rail 2 (411). 412), two sets of robotic gripper parts (413) are installed at the lower end of slider two (412). The robotic gripper parts (413) are located on both sides and mirror image. Each robotic gripper part (413) is equipped with a cylinder five (414). The middle block (415) is located in the middle position at the lower end of the robotic end (410). The output ends of the two sets of cylinder five (414) are fixedly connected to the middle block (415). Each robotic gripper part (413) is equipped with a gripping contact block (416) at the lower end.

4. The wine vat mold line processing device according to claim 1, characterized in that, The rotating and moving assembly (5) of the wine vat includes a bottom support frame (51), slide rail three (52), slider three (53), rotating platform (54), rack two (55), gear two (56), seat bearing two (57), rotating shaft two (58), motor assembly two (59), vertical rotating shaft (510), motor assembly three (511), rotating plate (512), and support ball bearings (513). The bottom support frame (51) is located at the center of the support base frame (1). Slide rail three (52) is provided on both sides of the upper end of the bottom support frame (51). Slider three (53) is installed on slide rail three (52). Rotating platform (54) is installed on slider three (53). Rack two (55) is installed on the inner side of the bottom support frame (51) of the two sets of slide rail three (52). Gear 2 (56) meshes with the rotating platform (54). Gear 2 (56) has a rotating shaft 2 (58) fixed at its center. Gear 2 (56) has a seat bearing 2 (57) on the inner side of the two ends of the rotating shaft 2 (58). The seat bearing 2 (57) is fixed on the rotating platform (54). Motor assembly 2 (59) is located in the middle of the rotating shaft 2 (58). Motor assembly 2 (59) is fixed on the rotating platform (54). Motor assembly 3 (511) is located below the rotating platform (54). Motor assembly 3 (511) has a vertical rotating shaft (510) at its output end. The vertical rotating shaft (510) rotates through the rotating platform (54) and is fixedly connected to the rotating plate (512). Multiple sets of support balls (513) are located below the rotating plate (512). The support balls (513) are installed on the rotating platform (54).

5. The wine vat mold line processing device according to claim 3, characterized in that, The clamping contact block (416) matches the wine vat mold (7).

Images