An airdrying product hot-pressing equipment feeding and discharging device
By designing an automated loading and unloading device, the problems of uneven hot pressing and safety hazards caused by manual operation during the hot pressing process of aerogel products were solved, and efficient and safe automated production was achieved.
Patent Information
- Application Number
- CN202522612726.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-09
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-12-09
AI Technical Summary
In the traditional vacuum hot pressing production process of aerogel products, the reliance on a large amount of manual operation makes it difficult to guarantee the accuracy and consistency of material placement, resulting in problems such as uneven hot pressing, low efficiency and safety hazards.
Design a loading and unloading device for a thermoforming equipment of aerogel products, including a loading mechanism, an unloading mechanism and a transferring mechanism. Automated loading and unloading are achieved by using a servo drive module, and a guide module and rubber pads are used to ensure positioning accuracy and safety.
It has enabled automated loading and unloading of aerogel products, eliminating human error, improving production efficiency, reducing equipment downtime, and enhancing safety and product quality consistency.
Smart Images

Figure CN224928614U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of aerogel product manufacturing equipment, and in particular to a loading and unloading device for aerogel product hot pressing equipment. Background Technology
[0002] Aerogel materials are increasingly widely used in many fields due to their excellent properties such as lightweight, high-efficiency thermal insulation, and fire resistance, such as thermal insulation of power battery modules in new energy vehicles, thermal protection components in aerospace, and pipeline insulation in petrochemicals.
[0003] In the production of aerogel products, vacuum hot pressing is a key step to ensure product quality and performance. It enables the aerogel material to achieve optimized recombination of molecular structure under specific pressure and temperature conditions, thereby improving the density and stability of the product. However, traditional vacuum hot-pressing production processes for aerogel products rely heavily on manual labor. During the loading stage, workers must manually and precisely place the aerogel raw materials and related encapsulation materials onto the hot-pressing equipment. This process is not only time-consuming and labor-intensive, but also susceptible to human error, making it difficult to guarantee the accuracy and consistency of material placement. This can easily lead to uneven heating and pressure during hot pressing, resulting in product quality defects such as inconsistent density and poor edge adhesion. The unloading stage also relies on manual labor. After hot pressing, workers must remove the finished product in a high-temperature environment, which is not only inefficient but also poses safety hazards such as burns. Furthermore, frequent manual operation of the equipment increases idle time, significantly limiting production efficiency. Utility Model Content This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a loading and unloading device for aerogel product hot pressing equipment. By setting up an automatic loading and unloading structure and rationally arranging its layout, manual intervention in loading and unloading is reduced, equipment idle time is decreased, and production efficiency is improved.
[0004] A loading and unloading device for an aerogel product hot pressing equipment according to an embodiment of the present invention includes: The frame is defined by the horizontally perpendicular X and Y directions, and the vertical Z direction; Two hot pressing platforms are provided along the Y direction; The feeding mechanism includes a feeding conveyor line, which is disposed between the two hot pressing platforms. The feeding conveyor line is used to feed a die containing aerogel raw material along the X direction. The unloading mechanism includes two unloading components, which are respectively located on both sides of the feeding conveyor line along the Y direction, and the two unloading components are respectively aligned with the two hot pressing platforms along the X direction; The material transfer mechanism, mounted on the frame, includes a servo drive module and a material picking module. The material picking module is used to pick up and place the die-cutting mold. The servo drive module is used to drive the material picking module to move along the X direction, the Y direction, and the Z direction. The material transfer mechanism is used to transfer the die-cutting mold from the feeding conveyor line to the hot pressing platform and from the hot pressing platform to the unloading mechanism.
[0005] The loading and unloading device of the aerogel product hot pressing equipment according to an embodiment of the present utility model has at least the following beneficial effects: 1. This utility model, by setting up a feeding mechanism, a discharging mechanism, and a transferring mechanism, utilizes the cooperation of the feeding mechanism, the discharging mechanism, and the transferring mechanism to automatically load and unload aerogel products, thereby replacing the current manual loading and unloading operation. On the one hand, it eliminates the problem of uneven heating or pressure of products caused by human placement errors, avoids workers coming into contact with high-temperature equipment, eliminates the risk of burns, and improves inherent safety. On the other hand, the automatic loading and unloading achieved by utilizing the feeding mechanism, the discharging mechanism, and the transferring mechanism can improve loading and unloading efficiency.
[0006] 2. This utility model sets up two hot pressing platforms, one feeding mechanism, two unloading components and one transferring mechanism, so that when one hot pressing platform is performing hot pressing operation, the other hot pressing platform can perform unloading and feeding operations, realizing parallel operation of hot pressing and unloading, thereby helping to reduce equipment idle time and improve production efficiency.
[0007] 3. This utility model arranges two unloading components on both sides of the loading mechanism, making the loading mechanism central and the unloading components symmetrically distributed on both sides of the loading mechanism along the Y direction. This results in a compact structure, reduced material transfer stroke, and shorter loading and unloading cycle for a single aerogel product. At the same time, the loading mechanism and the two unloading components are arranged side by side along the Y direction, so that the feeding end of the loading mechanism and the discharging end of the two unloading components are on the same side. This makes it easier for operators to feed materials to the loading mechanism and retrieve materials from the unloading components, thereby further improving production efficiency.
[0008] 4. By setting up a servo drive module, this utility model can control the three-axis movement of the material picking module in the X, Y and Z directions, improve the flexibility and motion accuracy of the material picking module, ensure the consistency of the die position at the hot pressing station, and guarantee the product positioning accuracy from the source.
[0009] According to some embodiments of the present invention, the feeding mechanism further includes a first frame, the feeding conveyor line is disposed on the first frame, and the first frame is provided with two guide modules, the two guide modules are respectively located on both sides of the feeding conveyor line along the Y direction, and the two guide modules are respectively used to limit the two sides of the die on the feeding conveyor line to guide the die.
[0010] The advantages are: by setting two guide modules, which are located on both sides of the feeding conveyor line along the Y direction, the two guide modules are used to limit the two sides of the die on the feeding conveyor line to guide the die. It can be understood that the guide modules forcibly constrain the Y-direction displacement of the die during the conveying process, prevent material jamming or positioning deviation caused by offset, and ensure that the gripping position of the material transfer mechanism is uniform.
[0011] According to some embodiments of the present invention, the guide module includes a mounting assembly fixed on the first frame and a guide rod mounted on the mounting assembly. The guide rod extends along the X direction and is used to limit the side of the die on the feeding conveyor line.
[0012] The advantages of this invention are: by including a mounting assembly fixed on a first frame and a guide rod mounted on the mounting assembly in the guide module, the guide rod extends along the X direction and is used to limit the side of the die on the feeding conveyor line. Thus, the guide rod provides a linear sliding contact surface, enabling the guide module to guide the die throughout the entire conveying process, avoiding local guidance that could cause the die to jam.
[0013] According to some embodiments of the present invention, a rubber pad is provided on the side of the guide rod near the center of the feeding conveyor line, and the rubber pad is used to abut against the side of the die on the feeding conveyor line.
[0014] The advantage of this invention is that by setting a rubber pad on the side of the guide rod near the center of the feeding conveyor line, the rubber pad is used to abut against the side of the die on the feeding conveyor line. It can be understood that the rubber pad absorbs the collision energy, prevents the hard guide rod from scratching the die or aerogel material, and reduces the scrap rate.
[0015] According to some embodiments of the present invention, the guide rod and the rubber pad are detachably connected. The guide rod has a T-shaped limiting boss on the side near the center of the feeding conveyor belt. The T-shaped limiting boss extends along the X direction. The rubber pad has a T-shaped groove on one side. The T-shaped groove passes through both ends of the rubber pad along the X direction. The T-shaped limiting boss and the T-shaped groove are connected in a cooperative manner.
[0016] The advantages of this invention are: by making the guide rod and the rubber pad detachably connected, the guide rod has a T-shaped limiting boss on the side near the center of the feeding conveyor belt, the T-shaped limiting boss extends along the X direction, and the rubber pad has a T-shaped groove on one side, the T-shaped groove passes through both ends of the rubber pad along the X direction. The T-shaped limiting boss and the T-shaped groove are connected in a cooperative manner. It can be understood that, on the one hand, the detachable setting of the rubber pad makes it easy to replace the worn rubber pad, and on the other hand, the two-way locking structure of the T-shaped groove and the T-shaped limiting boss ensures that the rubber pad does not shift under vibration, which is beneficial to improving the installation stability of the rubber pad.
[0017] According to some embodiments of this utility model, the installation assembly includes a fixed base, a support rod, a locking sleeve, and a locking nut. The fixed base is fixed on the first frame. One end of the support rod is connected to the guide rod. The fixed base is provided with a first mounting hole for the support rod to slide along the Y direction. The locking sleeve has a first through hole for the support rod to pass through. The fixed base is also provided with a first sliding groove for the locking sleeve to slide in a direction perpendicular to the Y direction. The locking sleeve has a first screw. The locking nut is disposed at the opening of the first sliding groove. The locking nut abuts against the opening of the first sliding groove. The locking nut is threadedly connected to the first screw. The locking nut and the locking sleeve cooperate to lock and release the support rod.
[0018] The advantages of this invention are: by setting a fixed base, a support rod, a locking sleeve, and a locking nut, it can be understood that when the locking nut loosens the first screw of the locking sleeve, the support rod can slide freely in the first through hole, and the position of the guide rod along the Y direction can be adjusted. When the locking nut tightens the first screw, the inner wall of the first through hole presses the support rod in a direction perpendicular to the Y direction, so that the support rod is pressed by the inner wall of the first mounting hole and the inner wall of the first through hole, thereby quickly locking and fixing the support rod, and thus quickly fixing the position of the guide rod along the Y direction.
[0019] According to some embodiments of this utility model, the locking nut is provided with a knob.
[0020] The advantage of this invention is that by providing a knob on the locking nut, the operator can easily turn the knob by hand to rotate the locking nut, thereby facilitating the operation of locking and loosening the support rod.
[0021] According to some embodiments of the present invention, the guide module is provided with a plurality of the mounting components, and the plurality of mounting components are arranged along the X direction.
[0022] The advantages of this invention are that by setting multiple mounting components in the guide module and arranging these components along the X direction, the multiple mounting components can provide multi-point support for the guide rod, which helps to ensure the stability of the guide rod and reduces the risk of deformation under stress.
[0023] According to some embodiments of the present invention, the unloading assembly includes a second frame, an unloading platform slidably disposed on the second frame along the X direction, and a translation drive module that drives the unloading platform to move back and forth along the X direction.
[0024] The advantages of this invention are as follows: By including a second frame, a feeding platform that slides along the X direction on the second frame, and a translation drive module that drives the feeding platform to move back and forth along the X direction, the feeding platform can actively move to the side below the hot pressing platform to receive materials, thereby shortening the material transfer stroke of the material transfer mechanism in the Z direction and reducing the feeding cycle time. On the other hand, the feeding platform can temporarily store finished products when it moves out, allowing the hot pressing equipment to operate continuously. The feeding cycle partially overlaps with the production cycle, further improving production efficiency.
[0025] According to some embodiments of the present invention, the servo drive module includes an X-axis drive module, a Y-axis drive module, and a Z-axis drive module. The X-axis drive module is mounted on the frame, the Y-axis drive module is mounted at the output end of the X-axis drive module, the Z-axis drive module is mounted at the output end of the Y-axis drive module, and the material handling module is mounted at the output end of the Z-axis drive module.
[0026] The advantages of this invention are: by including an X-axis drive module, a Y-axis drive module, and a Z-axis drive module in the servo drive module, with the X-axis drive module mounted on the frame, the Y-axis drive module located at the output end of the X-axis drive module, the Z-axis drive module located at the output end of the Y-axis drive module, and the material handling module located at the output end of the Z-axis drive module, the servo drive module can achieve coordinated control of the X, Y, and Z-axis movements of the material handling module. This improves the trajectory accuracy of the material handling module and ensures the stability of the material handling module's picking and placing operations.
[0027] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0028] To more clearly illustrate the technical solutions of the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0029] Figure 1 This is a schematic diagram of the loading and unloading device of a hot pressing equipment for aerogel products according to an embodiment of the present invention; Figure 2 for Figure 1 The top view shown; Figure 3 for Figure 1 The diagram shows the structure of the feeding mechanism; Figure 4 for Figure 3 The top view shown; Figure 5 for Figure 4 The AA section view is shown.
[0030] Reference numerals: 100-Frame, 110-Hot pressing platform, 120-Feeding conveyor line, 130-Unloading assembly, 140-Servo drive module, 150-Material handling module, 160-First frame, 170-Guide module, 180-Mounting assembly, 190-Guide rod, 200-Rubber pad, 210-T-type limiting boss, 220-T-slot, 230-Fixed seat, 240-Support rod, 250-Locking sleeve, 260-Locking nut, 270-First mounting hole, 280-First through hole, 290-First slide groove, 300-Knob, 310-Second frame, 320-Unloading platform, 330-Translation drive module, 340-X-axis drive module, 350-Y-axis drive module, 360-Z-axis drive module. Detailed Implementation
[0031] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0032] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0033] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" and "second" are mentioned, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the order of the indicated technical features.
[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation, connection, and linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0035] The following is in conjunction with the appendix Figure 1 - Appendix Figure 5 This invention describes a loading and unloading device for a hot pressing equipment for aerogel products according to an embodiment of the present invention.
[0036] This utility model aims to provide an embodiment of the loading and unloading device for a hot pressing equipment for aerogel products.
[0037] Reference Figure 1 and Figure 2 In this embodiment, the loading and unloading device of an aerogel product hot pressing equipment mainly includes a frame 100, a hot pressing platform 110, a loading mechanism, an unloading mechanism, and a transferring mechanism.
[0038] For rack 100, rack 100 is defined by horizontally perpendicular X and Y directions, and vertically perpendicular Z direction.
[0039] For the hot press platform 110, there are two hot press platforms 110 along the Y direction.
[0040] Reference Figure 3 and Figure 4The feeding mechanism includes a feeding conveyor line 120, which is located between two hot pressing platforms 110. The feeding conveyor line 120 is used to feed the die containing aerogel raw material along the X direction.
[0041] In some specific embodiments, the feeding mechanism further includes a first frame 160, a feeding conveyor line 120 disposed on the first frame 160, and two guide modules 170 disposed on the first frame 160. The two guide modules 170 are respectively located on both sides of the feeding conveyor line 120 along the Y direction. The two guide modules 170 are respectively used to limit the two sides of the die on the feeding conveyor line 120 to guide the die.
[0042] Understandably, the guide module 170 forcibly constrains the Y-axis displacement of the die during the conveying process to prevent material jamming or positioning deviation caused by offset, and to ensure that the gripping position of the material transfer mechanism is consistent.
[0043] Reference Figure 5 In some specific embodiments, the guide module 170 includes a mounting assembly 180 fixed on the first frame 160 and a guide rod 190 mounted on the mounting assembly 180. The guide rod 190 extends along the X direction and is used to limit the side of the die on the feeding conveyor line 120. Thus, the guide rod 190 provides a linear sliding contact surface, enabling the guide module 170 to guide the die throughout the entire conveying process, avoiding local guidance that could cause the die conveying to jam.
[0044] In some specific embodiments, a rubber pad 200 is provided on the side of the guide rod 190 near the center of the feeding conveyor line 120. The rubber pad 200 is used to abut against the side of the die on the feeding conveyor line 120.
[0045] Understandably, the rubber pad 200 absorbs impact energy to prevent the rigid guide rod 190 from scratching the die or aerogel material, thus reducing the scrap rate.
[0046] Furthermore, the guide rod 190 and the rubber pad 200 are detachably connected. The guide rod 190 has a T-shaped limiting boss 210 on the side near the center of the feeding conveyor belt. The T-shaped limiting boss 210 extends in the X direction. The rubber pad 200 has a T-shaped groove 220 on one side. The T-shaped groove 220 passes through both ends of the rubber pad 200 in the X direction. The T-shaped limiting boss 210 and the T-shaped groove 220 are connected in a cooperative manner.
[0047] Understandably, on the one hand, the detachable design of the rubber pad 200 makes it easy to replace the worn rubber pad 200; on the other hand, the bidirectional locking structure of the T-slot 220 and the T-shaped limiting boss 210 ensures that the rubber pad 200 does not shift under vibration, which helps to improve the installation stability of the rubber pad 200.
[0048] In some specific embodiments, the mounting assembly 180 includes a fixing base 230, a support rod 240, a locking sleeve 250, and a locking nut 260. The fixing base 230 is fixed on the first frame 160. One end of the support rod 240 is connected to a guide rod 190. The fixing base 230 is provided with a first mounting hole 270 for accommodating the support rod 240 to slide in the Y direction. The locking sleeve 250 has a first through hole 280 for accommodating the support rod 240 to pass through. The fixing base 230 is also provided with a first sliding groove 290 for accommodating the locking sleeve 250 to slide in a direction perpendicular to the Y direction. The locking sleeve 250 has a first screw. The locking nut 260 is disposed at the opening of the first sliding groove 290. The locking nut 260 abuts against the opening of the first sliding groove 290. The locking nut 260 is threadedly connected to the first screw. The locking nut 260 and the locking sleeve 250 cooperate to lock and release the support rod 240.
[0049] Understandably, when the locking nut 260 loosens the first screw of the locking sleeve 250, the support rod 240 can slide freely in the first through hole 280, and the position of the guide rod 190 in the Y direction can be adjusted. When the locking nut 260 locks the first screw, the inner wall of the first through hole 280 presses the support rod 240 in a direction perpendicular to the Y direction, so that the support rod 240 is pressed by the inner wall of the first mounting hole 270 and the inner wall of the first through hole 280, thereby quickly locking and fixing the support rod 240, and thus quickly fixing the position of the guide rod 190 in the Y direction.
[0050] Furthermore, a knob 300 is provided on the locking nut 260, so that the operator can easily turn the knob 300 by hand to rotate the locking nut 260, thereby facilitating the operation of locking and loosening the support rod 240.
[0051] In some specific embodiments, the guide module 170 is provided with multiple mounting components 180, which are arranged along the X direction. This allows the multiple mounting components 180 to provide multi-point support for the guide rod 190, which helps to ensure the stability of the guide rod 190 and reduce the risk of deformation of the guide rod 190 under stress.
[0052] In some specific embodiments, the feeding conveyor line 120 can be configured as a conveyor belt, and two support rollers are rotatably arranged on the first frame 160. The two support rollers support both ends of the conveyor belt, and a motor that drives one of the support rollers to rotate is also provided on the first frame 160.
[0053] The unloading mechanism includes two unloading components 130, which are located on both sides of the feeding conveyor line 120 along the Y direction, and the two unloading components 130 are aligned with two hot pressing platforms 110 along the X direction.
[0054] In some specific embodiments, the unloading assembly 130 includes a second frame 310, an unloading platform 320 slidably disposed on the second frame 310 along the X direction, and a translation drive module 330 that drives the unloading platform 320 to move back and forth along the X direction. Thus, on the one hand, the unloading platform 320 actively moves to the side below the hot pressing platform 110 to receive the material, which can shorten the material transfer stroke of the material transfer mechanism in the Z direction and shorten the unloading cycle time. On the other hand, when the unloading platform 320 moves out, it can temporarily store the finished product, allowing the hot pressing equipment to run continuously. The unloading and production cycles partially overlap, further improving production efficiency.
[0055] Specifically, the translation drive module 330 can be a motor and a ball screw. The motor is fixed on the second frame 310 and is used to drive the screw of the ball screw to rotate. The unloading table 320 is connected to the nut of the ball screw, thereby realizing the conversion of the rotation of the screw into the linear motion of the unloading table 320.
[0056] In other embodiments, the translation drive module 330 may also be a motor and a rack, with the rack extending along the X direction and disposed on the second frame 310, the motor fixed on the unloading platform 320, and the output end of the motor provided with a gear, the gear and the rack meshing to drive the unloading platform 320 to translate along the X direction.
[0057] The material transfer mechanism is mounted on the frame 100. The material transfer mechanism includes a servo drive module 140 and a material picking module 150. The material picking module 150 is used to pick up and put down the die, and the servo drive module 140 is used to drive the material picking module 150 to move along the X, Y and Z directions. The material transfer mechanism is used to transfer the die from the loading conveyor line 120 to the hot pressing platform 110 and from the hot pressing platform 110 to the unloading mechanism.
[0058] In some specific embodiments, the servo drive module 140 includes an X-axis drive module 340, a Y-axis drive module 350, and a Z-axis drive module 360. The X-axis drive module 340 is mounted on the frame 100, the Y-axis drive module 350 is mounted at the output end of the X-axis drive module 340, the Z-axis drive module 360 is mounted at the output end of the Y-axis drive module 350, and the material handling module 150 is mounted at the output end of the Z-axis drive module 360. Thus, the servo drive module 140's coordinated control of the X, Y, and Z-axis movements of the material handling module 150 helps improve the trajectory accuracy of the material handling module 150 and ensures the stability of the material handling module 150's picking and placing operations.
[0059] In some specific embodiments, the X-axis drive module 340 can be a motor and a ball screw. The motor is fixed on the frame 100 and is used to drive the screw of the ball screw to rotate. The Y-axis drive module is connected to the nut of the ball screw, thereby realizing the conversion of the rotation of the screw into the linear motion of the Y-axis drive module.
[0060] In other embodiments, the X-axis drive module 340 may also be a motor and a rack, with the rack extending along the X direction and mounted on the frame 100. The motor is fixed on the Y-axis drive module, and the output end of the motor is provided with a gear. The gear and rack mesh to drive the Y-axis drive module to translate along the X direction.
[0061] In some specific embodiments, the Y-axis drive module 350 can be a motor and a ball screw. The motor is fixed on the output end of the X-axis drive module and is used to drive the screw of the ball screw to rotate. The Z-axis drive module is connected to the nut of the ball screw, thereby realizing the conversion of the screw rotation into the linear motion of the Z-axis drive module.
[0062] In other embodiments, the Y-axis drive module 350 may also be a motor and a rack, with the rack extending along the Y direction and disposed on the output end of the X-axis drive module, the motor fixed on the Z-axis drive module, and the output end of the motor being provided with a gear, the gear and rack meshing to drive the Z-axis drive module to translate along the Y direction.
[0063] In some specific embodiments, the Z-axis drive module 360 can be a motor and a ball screw. The motor is fixed on the output end of the Y-axis drive module and is used to drive the screw of the ball screw to rotate. The material picking module 150 is connected to the nut of the ball screw, thereby realizing the conversion of the rotation of the screw into the linear motion of the material picking module 150.
[0064] In other embodiments, the Z-axis drive module 360 may also be a motor and a rack, with the rack extending along the Z direction and disposed on the output end of the Y-axis drive module. The motor is fixed on the material handling module 150, and the output end of the motor is provided with a gear. The gear and the rack mesh to drive the material handling module 150 to translate along the Z direction.
[0065] In some specific embodiments, the material handling module 150 may include a third frame, a first cylinder and a first gripper. There are two first grippers and two corresponding first cylinders. The third frame is mounted on the servo drive module 140, and the first cylinders are mounted on the third frame. The two first cylinders drive the two first grippers to move closer and further away from each other, and the two first grippers cooperate to clamp or release the die.
[0066] In other embodiments, the material handling module 150 may be configured as a third frame and a vacuum suction plate. The third frame is mounted on the servo drive module 140, and the vacuum suction plate is mounted on the third frame. The vacuum suction plate is connected to a vacuum generator and is used for vacuum adsorption of the die-cutting mold.
[0067] This embodiment sets up a feeding mechanism, a discharging mechanism, and a transferring mechanism. By using the feeding mechanism, discharging mechanism, and transferring mechanism in coordination, the aerogel product is automatically loaded and unloaded, replacing the current manual loading and unloading operation. On the one hand, it eliminates the problem of uneven heating or pressure of the product caused by human placement error, avoids workers coming into contact with high-temperature equipment, eliminates the risk of burns, and improves inherent safety. On the other hand, the automatic loading and unloading achieved by using the feeding mechanism, discharging mechanism, and transferring mechanism in coordination can improve loading and unloading efficiency.
[0068] This embodiment sets up two hot pressing platforms 110, one feeding mechanism, two unloading components 130 and one transferring mechanism, so that when one hot pressing platform 110 is performing hot pressing operation, the other hot pressing platform 110 can perform unloading and feeding operations, realizing parallel operation of hot pressing and unloading, thereby reducing equipment idle time and improving production efficiency.
[0069] In this embodiment, two unloading components 130 are arranged on both sides of the loading mechanism, so that the loading mechanism is centered and the unloading components 130 are symmetrically distributed on both sides of the loading mechanism in the Y direction. The structure is compact, the material transfer stroke is reduced, and the loading and unloading cycle of a single aerogel product is shortened. At the same time, the loading mechanism and the two unloading components 130 are arranged side by side in the Y direction, so that the feeding end of the loading mechanism and the discharging end of the two unloading components 130 are on the same side. This makes it easier for operators to put materials into the loading mechanism and pick up materials from the unloading components 130, thereby further improving production efficiency.
[0070] This embodiment sets up a servo drive module, which can control the three-axis movement of the material picking module 150 in the X, Y and Z directions, improving the flexibility and motion accuracy of the material picking module 150, ensuring the consistency of the die position at the hot pressing station, and guaranteeing the product positioning accuracy from the source.
[0071] In the description of this specification, references to terms such as "an embodiment," "some embodiments," "illustrative embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0072] The terms "first," "second," "third," "fourth," etc. (if applicable) in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments described herein can be implemented in a sequence other than that illustrated or described herein.
[0073] It should also be noted that, in the description of this specification, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.
[0074] Furthermore, the terms “comprising” and “having”, and any variations thereof, are intended to cover non-exclusive inclusion, such that a process, method, system, product, or apparatus that includes a series of steps or units is not necessarily limited to those steps or units that are explicitly listed, but may also include other steps or units that are not explicitly listed or that are inherent to such processes, methods, products, or apparatus.
[0075] Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0076] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A loading and unloading device for a hot pressing equipment for aerogel products, characterized in that, include: The frame (100) is defined by the horizontally perpendicular X and Y directions and the vertical Z direction; Two hot pressing platforms (110) are provided along the Y direction; The feeding mechanism includes a feeding conveyor line (120), which is disposed between the two hot pressing platforms (110). The feeding conveyor line (120) is used to feed the die containing aerogel raw material along the X direction. The unloading mechanism includes two unloading components (130), which are located on both sides of the feeding conveyor line (120) along the Y direction, and are respectively aligned with the two hot pressing platforms (110) along the X direction. The material transfer mechanism, mounted on the frame (100), includes a servo drive module (140) and a material picking module (150). The material picking module (150) is used to pick up and place the die-cutting mold. The servo drive module (140) is used to drive the material picking module (150) to move along the X direction, the Y direction and the Z direction. The material transfer mechanism is used to transfer the die-cutting mold from the loading conveyor line (120) to the hot pressing platform (110) and to transfer the die-cutting mold from the hot pressing platform (110) to the unloading mechanism.
2. The loading and unloading device for a hot pressing equipment for aerogel products according to claim 1, characterized in that, The feeding mechanism also includes a first frame (160), and the feeding conveyor line (120) is arranged on the first frame (160). The first frame (160) is provided with two guide modules (170). The two guide modules (170) are respectively located on both sides of the feeding conveyor line (120) along the Y direction. The two guide modules (170) are respectively used to limit the two sides of the die on the feeding conveyor line (120) to guide the die.
3. The loading and unloading device for a hot pressing equipment for aerogel products according to claim 2, characterized in that, The guide module (170) includes a mounting assembly (180) fixed on the first frame (160) and a guide rod (190) mounted on the mounting assembly (180). The guide rod (190) extends along the X direction and is used to limit the side of the die on the feeding conveyor line (120).
4. The loading and unloading device of the aerogel product hot pressing equipment according to claim 3, characterized in that, A rubber pad (200) is provided on the side of the guide rod (190) near the center of the feeding conveyor line (120), and the rubber pad (200) is used to abut against the side of the die on the feeding conveyor line (120).
5. The loading and unloading device for a hot pressing equipment for aerogel products according to claim 4, characterized in that, The guide rod (190) and the rubber pad (200) are detachably connected. The guide rod (190) has a T-shaped limiting boss (210) on the side near the center of the feeding conveyor belt. The T-shaped limiting boss (210) extends along the X direction. The rubber pad (200) has a T-shaped groove (220) on one side. The T-shaped groove (220) passes through both ends of the rubber pad (200) along the X direction. The T-shaped limiting boss (210) and the T-shaped groove (220) are connected in a cooperative manner.
6. The loading and unloading device for a hot pressing equipment for aerogel products according to claim 3, characterized in that, The mounting assembly (180) includes a fixing base (230), a support rod (240), a locking sleeve (250), and a locking nut (260). The fixing base (230) is fixed to the first frame (160). One end of the support rod (240) is connected to the guide rod (190). The fixing base (230) is provided with a first mounting hole (270) for the support rod (240) to slide along the Y direction. The locking sleeve (250) has a first through hole (280) for the support rod (240) to pass through. The fixed base (230) is also provided with a first slide groove (290) for the locking sleeve (250) to slide in a direction perpendicular to the Y direction. The locking sleeve (250) has a first screw. The locking nut (260) is provided in the groove of the first slide groove (290). The locking nut (260) abuts against the groove of the first slide groove (290). The locking nut (260) is threadedly connected to the first screw. The locking nut (260) and the locking sleeve (250) cooperate to lock and release the support rod (240).
7. The loading and unloading device for a hot pressing equipment for aerogel products according to claim 6, characterized in that, A knob (300) is provided on the locking nut (260).
8. The loading and unloading device for a hot pressing equipment for aerogel products according to claim 3, characterized in that, The guide module (170) is provided with a plurality of the mounting components (180), which are arranged along the X direction.
9. The loading and unloading device for a hot pressing equipment for aerogel products according to claim 1, characterized in that, The unloading assembly (130) includes a second frame (310), an unloading platform (320) slidably disposed on the second frame (310) along the X direction, and a translation drive module (330) that drives the unloading platform (320) to move back and forth along the X direction.
10. The loading and unloading device for a hot pressing equipment for aerogel products according to claim 1, characterized in that, The servo drive module (140) includes an X-axis drive module (340), a Y-axis drive module (350), and a Z-axis drive module (360). The X-axis drive module (340) is mounted on the frame (100), the Y-axis drive module (350) is mounted at the output end of the X-axis drive module (340), the Z-axis drive module (360) is mounted at the output end of the Y-axis drive module (350), and the material handling module (150) is mounted at the output end of the Z-axis drive module (360).
