An on-line automatic bottom box sleeving device

Abstract

The utility model relates to automatic sleeving device, especially line bottom surface box automatic sleeving device. The utility model provides a kind of line bottom surface box automatic sleeving device, including base, conveyor, rack, internal guide adjusting frame, external guide adjusting frame, connecting plate, first clamping mechanism, second clamping mechanism, electronic response mechanism etc.;Base top is equipped with conveyor, and conveyor top is equipped with rack, and rack top inside is equipped with Z-axis module mechanism, and the front and rear ends of Z-axis module mechanism are equipped with suction disc module, and rack left side inside is equipped with internal guide adjusting frame.The utility model realizes the automation positioning, adsorption, sleeving and conveying of bottom box and surface box, without manual handling, lid closing and other operations, completely solve the problem of existing manual sleeving high labor intensity, and rely on double-channel parallel conveying design, match double-suction disc module uninterrupted cycle operation, production efficiency far exceeds manual sleeving.

Description

Technical Field

[0001] This utility model relates to an automatic assembly device, and more particularly to an automatic assembly device for a connecting bottom box. Background Technology

[0002] To make product packaging more aesthetically pleasing and environmentally friendly, designers typically use packaging boxes or gift boxes to protect the product. This is especially true for 3C packaging, such as mobile phone boxes, which have increasingly adopted flatter designs by eliminating chargers. Generally, the bottom and top boxes are designed with an interlocking structure. The advantages of this design are: the flatness saves paper; the separate bottom and top boxes facilitate later product loading and sealing for moisture protection; the regular box shape facilitates automated production and improves efficiency; the inner tray of the bottom box is easier to assemble; and the combined bottom and top boxes provide double-layer protection, fully wrapping the product.

[0003] Currently, the main production method on the market relies on manual assembly. Companies use complex robots or robotic arms for assembling the bottom boxes, but this involves huge investments, cumbersome debugging, and is not conducive to online production for small orders. Furthermore, in existing technologies, manual operation requires moving the filled boxes to a designated station for closing, which is labor-intensive and results in low production efficiency. Utility Model Content

[0004] In order to overcome the shortcomings of existing bottom box assembly methods that rely on manual labor, which is labor-intensive and inefficient, and the drawbacks of complex robots used by enterprises that involve large investments, cumbersome debugging, unsuitability for small orders, and are not conducive to online production, this utility model provides an online automatic bottom box assembly device.

[0005] The technical solution of this utility model is: an automatic assembly device for connecting bottom boxes, including a base, a conveyor, a frame, an internal guide adjustment frame, an external guide adjustment frame, a connecting plate, a first clamping mechanism, a second clamping mechanism, an electronic sensing mechanism, a Z-axis module mechanism, and a suction cup module. The base is equipped with a conveyor on top, the conveyor is equipped with a frame on top, the frame is equipped with a Z-axis module mechanism on the inner side of the top of the frame, and suction cup modules are provided at both the front and rear ends of the Z-axis module mechanism. The internal guide adjustment frame is provided on the left side of the frame, and the external guide adjustment frame is provided on the right side of the frame. Several connecting plates are connected between the internal guide adjustment frame and the external guide adjustment frame. The rear end of the connecting plate at the rear is equipped with a first clamping mechanism and an electronic sensing mechanism, and the front end of the connecting plate at the front is equipped with a second clamping mechanism. The front end of the frame is equipped with a control panel, and the first clamping mechanism, the second clamping mechanism, and the electronic sensing mechanism are all electrically connected to the control panel.

[0006] Furthermore, the conveyor has a built-in servo motor, which is electrically connected to the control panel.

[0007] Furthermore, there are four connecting plates, with two channels formed between the two connecting plates at the front and the two connecting plates at the rear.

[0008] Furthermore, it also includes a first limiting mechanism and a second limiting mechanism. The first limiting mechanism is located at the rear end of the connecting plate and is located to the left of the first clamping mechanism. The second limiting mechanism is located at the front end of the connecting plate and is located to the left of the second clamping mechanism.

[0009] Furthermore, it also includes a first interception mechanism and a second interception mechanism. The first interception mechanism is located at the rear end of the connecting plate, and the second interception mechanism is located at the front end of the connecting plate.

[0010] Furthermore, it also includes adjustable feet, which are located at the bottom of the base.

[0011] Furthermore, it also includes clamps, with clamps provided on the top of both connecting plates located in the middle.

[0012] Furthermore, the clamping plate is made of nylon.

[0013] Furthermore, the suction cup module includes a multi-hole adjustable mounting plate and a detachable small suction cup.

[0014] Furthermore, the conveyor belt surface of the conveyor is covered with a polyurethane wear-resistant layer.

[0015] The beneficial effects are as follows: This utility model realizes the automated positioning, adsorption, assembly and conveying of the bottom box and the top box throughout the entire process, eliminating the need for manual handling and closing operations, thus completely solving the problem of high labor intensity in existing manual assembly. Moreover, relying on the dual-channel parallel conveying design, coupled with the uninterrupted cyclic operation of the dual suction cup module, the production efficiency far exceeds that of manual assembly. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is a schematic diagram of the internal guide adjustment frame and the external guide adjustment frame of this utility model.

[0018] Figure 3 This is a schematic diagram of the structure of the first clamping mechanism and the first limiting mechanism of this utility model.

[0019] Figure 4 This is a schematic diagram of the structure of the second clamping mechanism and the second limiting mechanism of this utility model.

[0020] Figure 5 This is a schematic diagram of the Z-axis module mechanism and suction cup module of this utility model.

[0021] In the attached drawings, the following are the reference numerals: 1_base, 2_adjustable feet, 3_conveyor, 4_frame, 5_internal guide adjustment frame, 6_external guide adjustment frame, 7_connecting plate, 8_first clamping mechanism, 9_second clamping mechanism, 10_first limiting mechanism, 11_second limiting mechanism, 12_electronic sensing mechanism, 13_Z-axis module mechanism, 14_suction cup module, 15_base box, 16_face box, 17_clamping plate, 18_first interception mechanism, 19_second interception mechanism. Detailed Implementation

[0022] The preferred technical solution of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] An automatic assembly device for connecting bottom boxes, such as Figures 1-5 As shown, the system includes a base 1, a conveyor 3, a frame 4, an internal guide adjustment frame 5, an external guide adjustment frame 6, a connecting plate 7, a first clamping mechanism 8, a second clamping mechanism 9, an electronic sensing mechanism 12, a Z-axis module mechanism 13, and a suction cup module 14. The base 1 has a conveyor 3 on top, and the frame 4 is located on top of the conveyor 3. The Z-axis module mechanism 13 is located on the inner side of the top of the frame 4. Suction cup modules 14 are located at both the front and rear ends of the Z-axis module mechanism 13. Each suction cup module 14 includes a multi-hole adjustable mounting plate and detachable small suction cups. By selecting different hole positions to install the small suction cups, the spacing between the small suction cups can be flexibly adjusted to match the suction requirements of bottom boxes of different sizes. The frame 4 has an internal guide adjustment frame 5 on the left side and an external guide adjustment frame 5 on the right side. The adjustment frame 6, the internal guide adjustment frame 5 and the external guide adjustment frame 6 are connected by several connecting plates 7. There are four connecting plates 7. The two connecting plates 7 at the front and the two connecting plates 7 at the rear form two channels respectively. The rear connecting plate 7 is provided with a first clamping mechanism 8 and an electronic sensing mechanism 12 at its rear end. The front connecting plate 7 is provided with a second clamping mechanism 9 at its front end. The front of the frame 4 is provided with a control panel. The first clamping mechanism 8, the second clamping mechanism 9 and the electronic sensing mechanism 12 are all electrically connected to the control panel. The conveyor 3 has a built-in servo motor. The servo motor is electrically connected to the control panel. The surface of the conveyor belt of the conveyor 3 is covered with a polyurethane wear-resistant layer, which is wear-resistant and smooth, and can reduce friction with the bottom box and avoid scratching the bottom of the box.

[0024] like Figure 3 and Figure 4 As shown, it also includes a first limiting mechanism 10 and a second limiting mechanism 11. The first limiting mechanism 10 is located at the rear end of the connecting plate 7 and is located to the left of the first clamping mechanism 8. The second limiting mechanism 11 is located at the front end of the connecting plate 7 and is located to the left of the second clamping mechanism 9.

[0025] like Figure 2As shown, it also includes a first interception mechanism 18 and a second interception mechanism 19. The first interception mechanism 18 is located at the rear end of the connecting plate 7, and the second interception mechanism 19 is located at the front end of the connecting plate 7.

[0026] like Figure 1 As shown, it also includes an adjustable foot cup 2. The bottom of the base 1 is provided with an adjustable foot cup 2. The adjustable foot cup 2 can flexibly adjust the overall height of the device so that the device can be adapted to the front-end process production line.

[0027] like Figure 2 As shown, it also includes a clamping plate 17. The top of the two connecting plates 7 in the middle is provided with a clamping plate 17. The clamping plate 17 is used to fix the bottom box 15 and the top box 16 in conjunction with the first clamping mechanism 8 and the second clamping mechanism 9. The clamping plate 17 is made of nylon. The nylon clamping plate 17 has moderate hardness and smooth surface. When it is used in conjunction with the first clamping mechanism 8 and the second clamping mechanism 9 for auxiliary positioning, it can avoid scratching the surface of the bottom box 15 and the top box 16, and at the same time buffer the clamping force to prevent the packaging box from deforming.

[0028] The bottom box 15 and the top box 16 enter their respective channels. When the electronic sensing mechanism 12 detects that the bottom box 15 or the top box 16 has reached the preset positioning position, it immediately sends a signal to the control panel. The control panel then synchronously instructs the conveyor 3 to stop running to prevent the conveyor belt from rubbing against the bottom of the box. At the same time, the first clamping mechanism 8 and the second clamping mechanism 9 respectively position and fix the bottom box 15 and the top box 16. The first limiting mechanism 10 and the second limiting mechanism 11 assist in calibrating the position. The first intercepting mechanism 18 and the second intercepting mechanism 19 are activated simultaneously to intercept the next bottom box 15 or top box 16. The Z-axis module mechanism 13 drives the suction cup module 14 downward. The front suction cup module 14 picks up the positioned top box 16, and then the Z-axis module mechanism 13 drives the suction cup module. 14 moves upward and rotates 180 degrees, moving to standby directly above the bottom box 15. Once the bottom box 15 is positioned, the suction cup module 14 carries the top box 16 downward, completing the assembly of the bottom box 15 and the top box 16. Simultaneously, the rear suction cup module 14 repeats the above suction and rotation actions to achieve uninterrupted cyclic assembly, improving work efficiency. After assembly, the first clamping mechanism 8 and the second clamping mechanism 9 are released, the first limiting mechanism 10 and the second limiting mechanism 11 are decalibrated, the first intercepting mechanism 18 and the second intercepting mechanism 19 are reset, and the conveyor 3 restarts, transporting the finished product packaging box to the next process. After the electronic sensing mechanism 12 detects the finished product leaving, it triggers the next round of positioning, suction, and assembly cycle, all without manual intervention.

[0029] The present application has been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only for the purpose of helping to understand the method and core ideas of the present application. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of the present application. Therefore, the content of this specification should not be construed as a limitation of the present application.

Claims

1. An automatic assembly device for connecting bottom boxes, characterized in that, It includes a base (1), a conveyor (3), a frame (4), an internal guide adjustment frame (5), an external guide adjustment frame (6), a connecting plate (7), a first clamping mechanism (8), a second clamping mechanism (9), an electronic sensing mechanism (12), a Z-axis module mechanism (13), and a suction cup module (14). The base (1) is equipped with a conveyor (3) on top, and the conveyor (3) is equipped with a frame (4) on top. The frame (4) is equipped with a Z-axis module mechanism (13) on the inner side of its top. The Z-axis module mechanism (13) is equipped with suction cup modules (14) at both the front and rear ends. The frame (4) An internal guide adjustment frame (5) is provided on the left side, and an external guide adjustment frame (6) is provided on the right side of the frame (4). Several connecting plates (7) are connected between the internal guide adjustment frame (5) and the external guide adjustment frame (6). The rear end of the connecting plate (7) is provided with a first clamping mechanism (8) and an electronic sensing mechanism (12). The front end of the connecting plate (7) is provided with a second clamping mechanism (9). The front end of the frame (4) is provided with a control panel. The first clamping mechanism (8), the second clamping mechanism (9) and the electronic sensing mechanism (12) are all electrically connected to the control panel.

2. The automatic assembly device for connecting bottom boxes according to claim 1, characterized in that, The conveyor (3) has a built-in servo motor, which is electrically connected to the control panel.

3. The automatic assembly device for connecting bottom boxes according to claim 2, characterized in that, There are four connecting plates (7), with two connecting plates (7) at the front and two connecting plates (7) at the rear forming two channels respectively.

4. The automatic assembly device for connecting bottom boxes according to claim 3, characterized in that, It also includes a first limiting mechanism (10) and a second limiting mechanism (11). The first limiting mechanism (10) is located at the rear end of the connecting plate (7) and is located to the left of the first clamping mechanism (8). The second limiting mechanism (11) is located at the front end of the connecting plate (7) and is located to the left of the second clamping mechanism (9).

5. The automatic assembly device for connecting bottom boxes according to claim 4, characterized in that, It also includes a first interception mechanism (18) and a second interception mechanism (19). The first interception mechanism (18) is located at the rear end of the connecting plate (7), and the second interception mechanism (19) is located at the front end of the connecting plate (7).

6. The automatic assembly device for connecting bottom boxes according to claim 5, characterized in that, It also includes an adjustable foot cup (2), and the base (1) has an adjustable foot cup (2) at the bottom.

7. The automatic assembly device for connecting bottom boxes according to claim 6, characterized in that, It also includes a clamping plate (17), and the top of the two connecting plates (7) in the middle is provided with a clamping plate (17).

8. The automatic assembly device for connecting bottom boxes according to claim 7, characterized in that, The clamp (17) is made of nylon.

9. The automatic assembly device for connecting bottom boxes according to claim 8, characterized in that, The suction cup module (14) includes a multi-hole adjustable mounting plate and a detachable small suction cup.

10. The automatic assembly device for connecting bottom boxes according to claim 9, characterized in that, The conveyor belt surface of the conveyor (3) is covered with a polyurethane wear-resistant layer.

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