Injection molding part screening double station feeding mechanism

Abstract

The utility model relates to the field of feeding mechanism discloses a kind of injection molding piece screening double-station feeding mechanism, comprising: feeding connecting frame;Spiral feeding mechanism;In the utility model, by the spiral conveying mechanism being set, two motor drive rotating cylinder one and rotating cylinder two rotate, when the spiral guide vane of rotating cylinder one and rotating cylinder two inner wall being fixed rotates, injection molding piece is steadily, continuously spirally lifted and conveyed along the cylinder inner wall of rotating cylinder one and rotating cylinder two, when injection molding piece is lifted to the top of rotating cylinder one and rotating cylinder two, it will slide from discharge port, material from rotating cylinder one directly enters the surface of the rotary drive disc of first detection rack, and material from rotating cylinder two directly enters the surface of the rotary drive disc of second detection rack, to provide independent feeding channel for two appearance detection machines, so that two detection machines can reach full-load operation state simultaneously, thereby improving the appearance detection efficiency of injection molding piece.

Description

Technical Field

[0001] This utility model relates to the field of feeding mechanisms, and in particular to a dual-station feeding mechanism for screening injection molded parts. Background Technology

[0002] With the continuous improvement of the level of automation in the manufacturing industry and the increasingly stringent requirements for product quality control, the full appearance screening machine for injection molded parts has become a standard configuration on modern production lines. This type of equipment uses machine vision and precision sensing technology to perform high-speed and accurate automated detection and sorting of surface defects such as scratches, burrs, black spots, shrinkage, and discoloration on each injection molded part.

[0003] Currently, most mainstream feeding mechanisms are single-station designs, meaning that one set of equipment can only supply material to one testing station. When it is necessary to supply material to two or more testing machines, two inefficient solutions are usually adopted: one is to use complex material distribution or switching devices to alternately distribute a single material flow to different testing machines. This not only increases the complexity and failure rate of the system, but also results in only one testing machine working at any given time, while other equipment is idle and waiting, resulting in extremely low equipment utilization. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a dual-station feeding mechanism for screening injection molded parts, which solves the above problems.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a dual-station feeding mechanism for screening injection molded parts, comprising: Feeding connection frame; A spiral feeding mechanism is provided on the upper surface of a feeding connection frame. The spiral feeding mechanism includes a first rotating cylinder, a second rotating cylinder, an injection molded part guide plate, a spiral guide vane, a receiving frame, a conveying frame, a discharge port, and a fixed base. The first rotating cylinder and the second rotating cylinder are respectively provided on the front and rear sides of the upper surface of the feeding connection frame. The lower ends of the first rotating cylinder and the second rotating cylinder are rotatably connected to the upper surfaces of the two fixed bases, and both fixed bases are fixedly connected to the feeding connection frame.

[0006] Preferably, the upper outer sides of both the first and second rotating cylinders are fixedly connected with injection molded part guide discs, and the two injection molded part guide discs are symmetrical to each other and arranged in opposite directions.

[0007] Preferably, the inner wall surfaces of the first rotating cylinder and the second rotating cylinder are fixedly connected with helical guide vanes. The lower ends of the two helical guide vanes are respectively located at the bottom of the corresponding first rotating cylinder and the second rotating cylinder, and the upper ends of the two helical guide vanes are respectively located on one side of the discharge port on the outer side of the upper end of the corresponding first rotating cylinder and the second rotating cylinder.

[0008] Preferably, each of the rotating cylinder one and rotating cylinder two is equipped with a motor at the connection point with the corresponding fixed base, and the output ends of the two motors are respectively connected to rotating cylinder one and rotating cylinder two for transmission.

[0009] Preferably, a partition plate is fixedly connected to the middle of the upper surface of the feeding connection frame, and a rotating cylinder one and a rotating cylinder two are respectively provided on both sides of the partition plate.

[0010] Preferably, injection molding part guide tubes are fixedly connected to both sides of the upper surface of the partition plate, and the two injection molding part guide tubes are respectively arranged above the rotating cylinder one and the rotating cylinder two.

[0011] Preferably, a receiving frame is provided below the discharge port, and a conveyor frame is connected to the end of the receiving frame away from the discharge port.

[0012] Preferably, the end of the conveyor frame away from the receiving frame is disposed on the upper surface of the rotary drive disk, and multiple vision inspection machines are arranged around the outer side of the rotary drive disk.

[0013] Preferably, the two ends of the feeding connection frame are respectively located on the inner sides of the two appearance screening frames.

[0014] Preferably, the rotary drive disk is disposed inside the appearance screening frame.

[0015] Beneficial effects This invention provides a dual-station feeding mechanism for screening injection molded parts. Compared with the prior art, it has the following advantages: 1. In this utility model, through the spiral conveying mechanism, the injection molded parts, after being processed by an injection molding machine or vibratory feeder, are fed into the interior of rotating cylinder one and rotating cylinder two respectively through two injection molded part guide tubes. Then, rotating cylinder one and rotating cylinder two are driven to rotate by two motors. At this time, the spiral guide vanes fixed on the inner wall of rotating cylinder one and rotating cylinder two rotate accordingly. The injection molded parts are smoothly and continuously spirally lifted and conveyed upward along the inner wall of rotating cylinder one and rotating cylinder two. When the injection molded parts are lifted to the top of rotating cylinder one and rotating cylinder two, they slide out from the discharge port. The material coming out of rotating cylinder one directly enters the surface of the rotating drive disk of the first inspection frame, and the material coming out of rotating cylinder two directly enters the surface of the rotating drive disk of the second inspection frame. This provides independent feeding channels for the two appearance inspection machines, so that the two inspection machines can reach full load operation at the same time, thereby improving the appearance inspection efficiency of injection molded parts. 2. In this utility model, through the set receiving rack and conveyor rack, when the injection molded part is lifted to the top of the rotating cylinder, it will slide out from the preset discharge port and be finally conveyed to the upper surface of the rotating drive disk inside the appearance screening machine frame via the receiving rack and conveyor rack below. In this way, each injection molded part can be placed on the upper surface of the rotating drive disk in almost the same position and posture, so that multiple vision inspection machines arranged around it can perform all-round appearance defect detection. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of a dual-station feeding mechanism for screening injection molded parts and an appearance screening machine after assembly, as proposed in this utility model. Figure 2 This is a diagram illustrating the effect of a dual-station feeding mechanism for screening injection molded parts proposed in this utility model. Figure 3 This is a schematic diagram of the spiral feeding mechanism in a dual-station feeding mechanism for screening injection molded parts proposed in this utility model; Figure 4 This is a top view of the spiral feeding mechanism in a dual-station feeding mechanism for screening injection molded parts proposed in this utility model.

[0017] Legend: 1. Feeding connection frame; 2. Divider plate; 3. Injection molded part guide tube; 4. Spiral feeding mechanism; 401. Rotary cylinder one; 402. Rotary cylinder two; 403. Injection molded part guide plate; 404. Spiral guide vane; 405. Receiving rack; 406. Conveyor frame; 407. Discharge port; 408. Fixed base; 5. Appearance screening frame; 6. Rotary drive plate; 7. Vision inspection machine. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figures 1-4 This utility model provides two technical solutions, specifically including the following embodiments: Example 1: A dual-station feeding mechanism for screening injection molded parts includes: Feeding connection frame 1; A spiral feeding mechanism 4 is provided on the upper surface of the feeding connecting frame 1. The spiral feeding mechanism 4 includes a first rotating cylinder 401, a second rotating cylinder 402, an injection molded part guide plate 403, a spiral guide vane 404, a receiving frame 405, a conveying frame 406, a discharge port 407, and a fixed base 408. The first rotating cylinder 401 and the second rotating cylinder 402 are respectively located on the front and rear sides of the upper surface of the feeding connecting frame 1. The lower ends of the first rotating cylinder 401 and the second rotating cylinder 402 are rotatably connected to the upper surfaces of the two fixed bases 408. Both fixed bases 408 are fixedly connected to the feeding connecting frame 1. Injection molded part guide plates 403 are fixedly connected to the outer sides of the upper ends of the first rotating cylinder 401 and the second rotating cylinder 402. The two injection molded part guide plates 403 are symmetrical and arranged in opposite directions. The inner surfaces of the first rotating cylinder 401 and the second rotating cylinder 402... Spiral guide vanes 404 are fixedly connected to the wall surface. The lower ends of the two spiral guide vanes 404 are respectively set at the bottom ends of the corresponding rotating cylinder 1 401 and rotating cylinder 2 402. The upper ends of the two spiral guide vanes 404 are respectively set on one side of the discharge port 407 on the outer side of the upper end of the corresponding rotating cylinder 1 401 and rotating cylinder 2 402. Motors are set at the connection between rotating cylinder 1 401, rotating cylinder 2 402 and the corresponding fixed base 408. The output ends of the two motors are respectively connected to rotating cylinder 1 401 and rotating cylinder 2 402 for transmission. A partition plate 2 is fixedly connected to the middle of the upper surface of the feeding connection frame 1. Rotating cylinder 1 401 and rotating cylinder 2 402 are respectively set on both sides of the partition plate 2. A receiving frame 405 is set below the discharge port 407. A conveying frame 406 is connected to the end of the receiving frame 405 away from the discharge port 407.

[0020] During operation, the injection molded parts, after being processed by an injection molding machine or vibratory feeder, are fed into the interiors of rotating cylinder 1 (401) and rotating cylinder 2 (402) respectively through two injection molded part guide tubes (3). Then, rotating cylinder 1 (401) and rotating cylinder 2 (402) are driven to rotate by two motors. At this time, the spiral guide vanes (404) fixed on the inner walls of rotating cylinder 1 (401) and rotating cylinder 2 (402) rotate accordingly. The injection molded parts are smoothly and continuously spirally lifted and conveyed upward along the inner walls of rotating cylinder 1 (401) and rotating cylinder 2 (402). When the injection molded parts are lifted to the top of rotating cylinder 1 (401) and rotating cylinder 2 (402), they slide out from the discharge port (407). The material coming out of rotating cylinder 1 (401) directly enters the surface of the rotating drive disk 6 of the first inspection frame, while the material coming out of rotating cylinder 2 (402) directly enters the surface of the rotating drive disk 6 of the second inspection frame. This provides independent feeding channels for the two appearance inspection machines, allowing both inspection machines to reach full load operation at the same time, thereby improving the appearance inspection efficiency of injection molded parts.

[0021] Example 2: Based on Embodiment 1, injection molded part guide tubes 3 are fixedly connected to both sides of the upper surface of the partition plate 2. The two injection molded part guide tubes 3 are respectively set above the rotating cylinder 1 401 and the rotating cylinder 2 402. The end of the conveyor frame 406 away from the receiving frame 405 is set on the upper surface of the rotating drive disk 6. Multiple vision inspection machines 7 are arranged around the outside of the rotating drive disk 6. The two ends of the feeding connection frame 1 are respectively set on the inner side of the two appearance screening machine frames 5. The rotating drive disk 6 is set inside the appearance screening machine frame 5. When the injection molded part is lifted to the top of the rotating cylinder, it will slide out from the preset discharge port 407 and be finally conveyed to the upper surface of the rotating drive disk 6 inside the appearance screening machine frame 5 via the receiving frame 405 and the conveyor frame 406 below. In this way, each injection molded part can be placed on the upper surface of the rotating drive disk 6 in almost the same position and posture, so that the multiple vision inspection machines 7 arranged around it can perform all-round appearance defect detection.

[0022] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A dual station parts screening feed mechanism for injection molded parts, characterized by: include: Feeding connection frame (1); Spiral feeding mechanism (4); The spiral feeding mechanism (4) is set on the upper surface of the feeding connection frame (1). The spiral feeding mechanism (4) includes a rotating cylinder one (401), a rotating cylinder two (402), an injection molded part guide plate (403), a spiral guide blade (404), a receiving frame (405), a conveying frame (406), a discharge port (407), and a fixed base (408). The rotating cylinder one (401) and the rotating cylinder two (402) are respectively set on the front and rear sides of the upper surface of the feeding connection frame (1). The lower ends of the rotating cylinder one (401) and the rotating cylinder two (402) are respectively rotatably connected to the upper surface of the two fixed bases (408). The two fixed bases (408) are fixedly connected to the feeding connection frame (1).

2. A dual-station feed mechanism for screening injection molded parts according to claim 1, characterized in that: The upper outer sides of the first rotating cylinder (401) and the second rotating cylinder (402) are both fixedly connected with injection molded part guide discs (403), and the two injection molded part guide discs (403) are symmetrical to each other and arranged in opposite directions.

3. The dual-station feeding mechanism for screening injection molded parts according to claim 1, characterized in that: The inner wall surfaces of the rotating cylinder one (401) and the rotating cylinder two (402) are fixedly connected with spiral guide vanes (404). The lower ends of the two spiral guide vanes (404) are respectively located at the bottom ends of the corresponding rotating cylinder one (401) and rotating cylinder two (402), and the upper ends of the two spiral guide vanes (404) are respectively located on one side of the discharge port (407) on the outer side of the upper end of the corresponding rotating cylinder one (401) and rotating cylinder two (402).

4. The dual-station feeding mechanism for screening injection molded parts according to claim 1, characterized in that: Motors are provided at the connection points of the rotating cylinder one (401), rotating cylinder two (402) and the corresponding fixed base (408), and the output ends of the two motors are respectively connected to the rotating cylinder one (401) and rotating cylinder two (402) for transmission.

5. The dual-station feeding mechanism for screening injection molded parts according to claim 1, characterized in that: A partition plate (2) is fixedly connected to the middle of the upper surface of the feeding connection frame (1), and a rotating cylinder one (401) and a rotating cylinder two (402) are respectively provided on both sides of the partition plate (2).

6. The dual-station feeding mechanism for screening injection molded parts according to claim 5, characterized in that: Both sides of the upper surface of the partition plate (2) are fixedly connected to injection molded part guide pipes (3), and the two injection molded part guide pipes (3) are respectively set above the rotating cylinder one (401) and the rotating cylinder two (402).

7. The dual-station feeding mechanism for screening injection molded parts according to claim 3, characterized in that: A receiving rack (405) is provided below the discharge port (407), and a conveyor rack (406) is connected to the end of the receiving rack (405) away from the discharge port (407).

8. The dual-station feeding mechanism for screening injection molded parts according to claim 7, characterized in that: The end of the conveyor (406) away from the receiving rack (405) is set on the upper surface of the rotary drive disk (6), and a plurality of vision inspection machines (7) are arranged around the outer side of the rotary drive disk (6).

9. The dual-station feeding mechanism for screening injection molded parts according to claim 1, characterized in that: The two ends of the feeding connection frame (1) are respectively set inside the two appearance screening frames (5).

10. A dual-station feeding mechanism for screening injection molded parts according to claim 8, characterized in that: The rotary drive disk (6) is located inside the appearance screening frame (5).

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