Flange shaft stacking tool
Patent Information
- Application Number
- CN202522637508.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-12
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-12-12
AI Technical Summary
During carburizing, the shape of the automotive HV flange shaft makes it difficult to stand upright, and it is prone to tipping over, resulting in uneven carburizing and affecting product quality.
A stacking fixture for flange shafts was designed, including a stacking fixture base frame, frame limiting posts, stacking support frame, spacer sleeves, and L-shaped plugs. The fixture prevents flange shafts from tipping over through limiting and adjusting structures, and achieves equidistant placement.
It effectively prevents the flange shaft from tipping over, ensures the uniformity of the carburizing process, and improves product quality.
Smart Images

Figure CN224930619U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of heat treatment processing technology, specifically a stacking fixture for flange shafts. Background Technology
[0002] Automotive HV flange shafts are flange shafts used in automotive hybrid power systems. They play a crucial role in power transmission and structural connections in hybrid vehicles. Automotive HV flange shafts typically integrate multiple functional structures, including both the shaft body (used by ordinary shaft parts for torque transmission) and the flange structure. Bolt holes are generally evenly distributed on the flange for convenient and reliable connection to other components.
[0003] During the production and processing of automotive HV flange shafts, carburizing equipment is required to carburize the flange shafts. However, when the HV flange shafts are placed on a bracket for carburizing, their shape makes them difficult to stand upright and they are prone to tipping over. This can lead to uneven carburizing during subsequent heat treatment, thereby reducing product quality. Utility Model Content
[0004] The purpose of this utility model is to provide a stacking fixture for flange shafts in order to solve the existing problems.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a stacking fixture for flange shafts, comprising: a stacking fixture base frame, a frame limiting post passing through one end of the stacking fixture base frame, a stacking support frame slidingly limited above the outer side of the frame limiting post, a spacer sleeve slidingly limited above the outer side of the frame limiting post and above the spacer sleeve, a spacer support frame slidingly limited above the outer side of the frame limiting post and above the spacer sleeve, an L-shaped connector being inserted into one end of the stacking support frame, a flange shaft limiting long rod being inserted into one end of the L-shaped connector, and a flange shaft limiting short rod being fastened to one end of the flange shaft limiting long rod.
[0006] As a further embodiment of this utility model: the frame limiting column includes a limiting column rod, one end of which is fixedly provided with a connecting screw, and one end of which is screwed with a supporting leg rod. The limiting column rod is located inside the stacking fixture base frame and the supporting leg rod is located below the stacking fixture base frame.
[0007] As a further embodiment of this utility model: the stacking tray includes a spiral tray plate, a metal wire mesh is fixedly provided at one lower end of the spiral tray plate, a limit post through hole is provided at one end of the spiral tray plate, and a plug-in hole is provided on one side of the upper part of the spiral tray plate.
[0008] As a further embodiment of this utility model: the spacer support frame includes a support frame collar, the inside of which is provided with a collar limiting post through hole, a short side connecting rod is fixedly provided on the side of one end of the support frame collar, a long side connecting rod is fixedly provided on the side of the other end of the support frame collar, and an inner support rod is fixedly provided on one end of the long side connecting rod.
[0009] As a further embodiment of this utility model: the L-shaped connector includes an L-shaped connector base, one end of which has a limiting rod insertion hole, one end of which has a connecting through hole, one end of which has a countersunk hole, and the other end of which has a fixed insertion protrusion. The flange shaft limiting rod is adapted to be inserted into the limiting rod insertion hole, and the insertion protrusion is adapted to be inserted into the connector insertion hole.
[0010] As a further embodiment of this utility model: the flange shaft limiting short rod includes a limiting short rod base plate, a snap-fit ring is fixedly provided at the lower end of the limiting short rod base plate, and an arc-shaped convex strip is fixedly provided at the upper end of the limiting short rod base plate. The snap-fit ring is adapted to be fastened to the outside of the flange shaft limiting long rod.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] In this invention, a flange shaft limiting rod with two sets of L-shaped plugs is inserted into the plug hole at any position. At the same time, multiple sets of flange shaft limiting short rods are fastened to the appropriate positions of the multiple sets of flange shaft limiting long rods by snap-fit rings. This allows for flexible adaptation to flange shafts of different specifications, and the distance between the flange shaft limiting long rods can be adjusted to fit them. The flange shaft is inserted into the gap between the flange shaft limiting long rods and the flange shaft limiting short rods. This prevents the flange shaft from tipping over and ensures equal spacing, making the carburizing, quenching, and cooling more uniform in subsequent heat treatment. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of a flange shaft stacking fixture described in this utility model;
[0014] Figure 2 This is a schematic diagram of the frame limiting column in a flange shaft stacking fixture of the present invention;
[0015] Figure 3 This is a schematic diagram of the stacking support frame in a stacking fixture for flange shafts according to this utility model;
[0016] Figure 4 This is a schematic diagram of the intermediate support frame of the flange shaft stacking fixture described in this utility model;
[0017] Figure 5 This is a schematic diagram of the L-shaped connector in a flange shaft stacking fixture according to the present invention;
[0018] Figure 6 This is a schematic diagram of the flange shaft limiting rod in a flange shaft stacking fixture according to the present invention.
[0019] In the diagram: 1. Stacking fixture base frame; 2. Frame limiting post; 3. Stacking support frame; 4. Spacer sleeve; 5. Spacer support frame; 6. L-shaped plug-in connector; 7. Flange shaft limiting long rod; 8. Flange shaft limiting short rod; 20. Limiting post rod; 21. Connecting screw; 22. Support leg rod; 30. U-shaped support frame plate; 31. Metal wire mesh support; 32. Limiting post through hole; 33. Plug-in connector insertion hole; 50. Support frame collar; 51. Collar limiting post through hole; 52. Short side connecting rod; 53. Long side connecting rod; 54. Inner support rod of the spacer; 60. L-shaped plug-in seat; 61. Limiting long rod insertion hole; 62. Connecting through hole; 63. Countersunk hole; 64. Plug-in protrusion rod; 80. Limiting short rod base plate; 81. Snap-fit buckle; 82. Arc-shaped protrusion plate. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will be described below based on its overall structure.
[0022] Reference Figure 1 In this embodiment of the utility model, a flange shaft stacking fixture includes: a stacking fixture base frame 1, a frame limiting post 2 passing through one end of the stacking fixture base frame 1, a stacking support frame 3 slidingly limited above the outer side of the frame limiting post 2, a spacer sleeve 4 slidingly limited above the outer side of the frame limiting post 2 above the stacking support frame 3, a spacer support frame 5 slidingly limited above the outer side of the frame limiting post 2 above the spacer sleeve 4, an L-shaped connector 6 inserted into one end of the stacking support frame 3, a flange shaft limiting long rod 7 inserted into one end of the L-shaped connector 6, and a flange shaft limiting short rod 8 fastened to one end of the flange shaft limiting long rod 7.
[0023] Reference Figure 2 The frame limiting column 2 includes a limiting column rod 20. One end of the limiting column rod 20 is fixedly provided with a connecting screw 21, and the other end of the connecting screw 21 is screwed with a support leg rod 22. The limiting column rod 20 is located inside the stacking fixture base frame 1 and runs through it. The support leg rod 22 is located below the stacking fixture base frame 1.
[0024] Reference Figure 3 The stacking frame 3 includes a U-shaped frame plate 30. A metal wire mesh 31 is fixedly installed at one lower end of the U-shaped frame plate 30. A limit post through hole 32 is opened through one end of the U-shaped frame plate 30. A plug-in hole 33 is opened on one side of the upper part of the U-shaped frame plate 30.
[0025] Reference Figure 4The spacer support frame 5 includes a support frame collar 50, and a collar limiting post through hole 51 is provided inside the support frame collar 50. A short side connecting rod 52 is fixedly provided on the side of one end of the support frame collar 50, and a long side connecting rod 53 is fixedly provided on the side of the other end of the support frame collar 50. An inner support rod 54 is fixedly provided on one end of the long side connecting rod 53.
[0026] Reference Figure 5 The L-shaped connector 6 includes an L-shaped connector base 60. One end of the L-shaped connector base 60 has a limiting rod insertion hole 61. One end of the limiting rod insertion hole 61 has a connecting through hole 62. One end of the connecting through hole 62 has a countersunk hole 63. The other end of the L-shaped connector base 60 is fixedly provided with an insertion protrusion 64. The flange shaft limiting rod 7 is adapted to be inserted into the limiting rod insertion hole 61, and the insertion protrusion 64 is adapted to be inserted into the connector insertion hole 33.
[0027] Reference Figure 6 The flange shaft limiting short rod 8 includes a limiting short rod base plate 80. A snap-fit ring 81 is fixedly provided at the lower end of the limiting short rod base plate 80, and an arc-shaped convex strip plate 82 is fixedly provided at the upper end of the limiting short rod base plate 80. The snap-fit ring 81 is adapted to be fastened to the outside of the flange shaft limiting long rod 7.
[0028] The working principle of this utility model is as follows: First, the frame limiting post 2 is inserted through the stacking fixture base frame 1 and screwed into the support leg 22 to complete the assembly of the frame limiting post 2 and the stacking fixture base frame 1. Then, the limiting post through hole 32 of a set of stacking support frame 3 is aligned with the limiting post rod 20 and slid in to be placed above the stacking fixture base frame 1. At this time, the flange shaft limiting long rod 7 with two sets of L-shaped plugs 6 can be aligned with the plug insertion hole 33 at any position and inserted for installation. At the same time, multiple sets of flange shaft limiting short rods 8 are fastened to the appropriate positions of multiple sets of flange shaft limiting long rods 7 through snap-fit rings 81. This allows for flexible adaptation to different specifications of flange shafts and adjustment of the distance between flange shaft limiting long rods 7. The flange shaft is inserted into the gap between the flange shaft limiting long rod 7 and the flange shaft limiting short rod 8. This prevents the flange shaft from tipping over and ensures equal spacing, making the carburizing and quenching cooling more uniform in subsequent heat treatment.
[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A stacking fixture for flange shafts, characterized in that, include: A stacking fixture base frame (1) is provided with a frame limiting post (2) passing through one end inside the stacking fixture base frame (1). A stacking support frame (3) is provided above the outer side of the frame limiting post (2). A spacer sleeve (4) is provided above the stacking support frame (3) on the outer side of the frame limiting post (2). A spacer support frame (5) is provided above the spacer sleeve (4) on the outer side of the frame limiting post (2). An L-shaped connector (6) is inserted into one end of the stacking support frame (3). A flange shaft limiting rod (7) is inserted into one end of the L-shaped connector (6). A flange shaft limiting rod (8) is fastened to one end of the flange shaft limiting rod (7).
2. The flange shaft stacking fixture according to claim 1, characterized in that, The frame limiting column (2) includes a limiting column rod (20). One end of the limiting column rod (20) is fixedly provided with a connecting screw rod (21), and the other end of the connecting screw rod (21) is screwed with a support leg rod (22). The limiting column rod (20) is located inside the stacking fixture base frame (1) and the support leg rod (22) is located below the stacking fixture base frame (1).
3. The flange shaft stacking fixture according to claim 1, characterized in that, The stacking tray (3) includes a spiral tray plate (30), a metal wire mesh (31) is fixedly installed at one lower end of the spiral tray plate (30), a limit post through hole (32) is opened through one end of the spiral tray plate (30), and a plug-in hole (33) is opened on one side of the upper part of the spiral tray plate (30).
4. The flange shaft stacking fixture according to claim 1, characterized in that, The spacer support frame (5) includes a support frame collar (50), and a collar limiting post through hole (51) is provided inside the support frame collar (50). A short side connecting rod (52) is fixedly provided on the side of one end of the support frame collar (50), and a long side connecting rod (53) is fixedly provided on the side of the other end of the support frame collar (50). An inner support rod (54) is fixedly provided on one end of the long side connecting rod (53).
5. The flange shaft stacking fixture according to claim 1, characterized in that, The L-shaped connector (6) includes an L-shaped connector base (60). One end of the L-shaped connector base (60) has a limiting rod insertion hole (61). One end of the limiting rod insertion hole (61) has a connecting through hole (62). One end of the connecting through hole (62) has a countersunk hole (63). The other end of the L-shaped connector base (60) is fixedly provided with a insertion protrusion (64).
6. The flange shaft stacking fixture according to claim 1, characterized in that, The flange shaft limiting rod (8) includes a limiting rod base plate (80), a snap-fit ring (81) is fixedly provided at the lower end of the limiting rod base plate (80), and an arc-shaped convex strip plate (82) is fixedly provided at the upper end of the limiting rod base plate (80).
