DYNAMIC POTENTIAL ADJUSTMENT
By determining electrostatic charge and applying a counteracting voltage, the process addresses electrostatic charging issues, enhancing the accuracy and reliability of particle beam editing and examination processes.
Patent Information
- Application Number
- DE102023207263
- Authority / Receiving Office
- DE · DE
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-07-28
- Publication Date
- 2025-01-30
- Estimated Expiration
- 2043-07-28
AI Technical Summary
The challenge of electrostatic charging during sample editing and examination with particle beams, which can cause unintended beam deviations and affect processing and examination accuracy, is not adequately addressed in existing technologies.
A process that determines the electrostatic charge of a sample using reference structures and creates a voltage on an element in the vicinity of the sample to counteract the charging effects, adjusting particle beam properties to maintain desired performance.
This approach allows for better control over particle beam interactions with the sample by compensating for electrostatic charging, ensuring accurate and consistent editing and examination results.
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Abstract
Description
1. Technical area
[0001] The present invention relates to a method for processing and / or examining a sample with a particle beam as well as a corresponding computer program and a device. 2. Technical background
[0002] Processing and / or examining a sample with a particle beam has been known for some time. For example, the particle beam can comprise an electron beam, ion beam, and / or photon beam, which is applied to the sample in a defined manner for examining and / or processing the sample. By applying the particles of the particle beam to the sample, various interactions can be generated, which can enable various processing processes and / or examinations of the sample. Thus, particle beam-based processing and / or examination of a sample can encompass a wide variety of methods.
[0003] For example, particle beam-based processing can comprise particle beam-induced etching and / or deposition, in which material from a sample is locally removed or created. This can include, for example, electron beam-induced etching and / or deposition. Furthermore, processing the sample may also require defined photon irradiation of the sample (e.g., in a laser-induced reaction). Examining a sample with a particle beam can, for example, comprise imaging the sample using the particles of the particle beam (e.g., as is done in a scanning electron microscope using an electron beam).
[0004] Particle beam-based processing and / or examination of a sample with a particle beam is now used in industry for various applications.
[0005] For example, in the semiconductor industry, increasingly smaller structures are being produced on a wafer in order to ensure higher integration density. Lithographic processes, among others, are used to produce the structures and image them on the wafer. The lithographic processes can include, for example, photolithography, ultraviolet (UV) lithography, DUV lithography (i.e. lithography in the deep ultraviolet spectral range), EUV lithography (i.e. lithography in the extreme ultraviolet spectral range), X-ray lithography, nanoimprint lithography, etc. Masks are usually used as objects for lithography (e.g. photomasks, exposure masks, reticles, stamps in nanoimprint lithography, etc.), which contain a pattern to image the desired structures, for example on a wafer.
[0006] With increasing integration density, the demands on mask manufacturing also increase (e.g., due to the associated reduction in feature sizes on the mask or due to the higher material requirements of lithography). The mask manufacturing processes are thus becoming increasingly complex, time-consuming, and costly. Mask defects (e.g., defects) cannot always be avoided. Therefore, mask defects are typically repaired using particle beam-based processing, as they can only be repaired using particle beam processing due to their small dimensions.
[0007] Furthermore, in the semiconductor industry, for example, it may be necessary to examine samples with a particle beam. For example, for the repair of mask defects described here, it may be necessary to take images of the mask defects or the repair site with a particle beam (e.g., for a high-resolution scanning electron microscope image).
[0008] It may also be necessary for other industrial purposes to process and / or examine a sample with a particle beam. For example, this can be done for the analysis (e.g., failure analysis) of a sample, which may include a microchip, a wafer, a biological sample, etc.
[0009] However, the samples to be processed and / or examined with the particle beam may exhibit an (unwanted) electrostatic charge. This (unwanted) electrostatic charge may, for example, be locally limited to the sample. However, it is also possible that the (unwanted) electrostatic charge is present globally, for example, over the sample.
[0010] (Unwanted) electrostatic charging can cause undesired effects. For example, the (unwanted) electrostatic charging can adversely affect the properties of the particle beam impinging on the sample. For example, the (unwanted) electrostatic charging can lead to the particle beam being unintentionally deflected from the intended point of impact on the sample. Furthermore, the electrostatic charging can, for example, prevent a particle beam-based reaction from achieving the desired effect. Therefore, the (unwanted) electrostatic charging cannot always optimally ensure the defined processing and / or examination of the sample.
[0011] Therefore, for a defined processing and / or examination of the sample with a particle beam, the effects caused by the electrostatic charging of the sample must usually be dealt with technically.
[0012] There is therefore a need to improve the processing and / or examination of samples with a particle beam. 3. Summary of the invention
[0013] This need is at least partially met by the various aspects described herein.
[0014] A first aspect relates to a method for processing and / or examining a sample with a particle beam, comprising the steps of: determining an electrostatic charge of the sample; applying a voltage to an element in an environment of the sample based at least partially on the determined electrostatic charge.
[0015] On the one hand, the electrostatic charge of the sample can be actively determined during processing and / or examination of the sample. For example, the electrostatic charge of the sample can be determined using reference structures that are analyzed with the particle beam. For example, the electrostatic charge can be determined using one or more reference structures (e.g. drift markings) that are located on the sample. In one example, the method also comprises generating reference structures for determining the electrostatic charge of the sample. Based on a reference position of the one or more reference structures, an electrostatic charge of the sample can be determined, for example, based on the current position of the one or more reference structures. Drift markings that are used as reference structures can, for example, have been deposited on the sample to correct the drift of a particle beam.Furthermore, any other ways to determine the electrostatic charge of the sample are conceivable (e.g. via other types of reference structures, via a measurement of the charge and / or via an analysis of an image recorded with the particle beam, etc.).
[0016] Second, based on this information (i.e., the determined electrostatic charge), a corresponding voltage can be applied to an element in the vicinity of the sample. The voltage applied to the element can, for example, be selected in such a way that it influences the processing and / or examination of the sample with the particle beam.
[0017] For example, the voltage can be selected in such a way that a charge effect, which acts on the particle beam due to the specific electrostatic charge, can be specifically addressed during processing and / or examination of the sample with the particle beam.
[0018] For example, for processing and / or examining the sample, the particle beam can be directed at the sample with a defined set of one or more particle beam properties. The set can, for example, comprise one or more common particle beam properties that are adjusted during processing and / or examination. For example, a particle beam property can comprise a landing energy of the particles of the particle beam on the sample, an impact position of the particles of the particle beam on the sample, a particle beam current, a particle beam acceleration, a focusing of the particle beam, and / or other types of particle beam properties. The set of one or more particle beam properties can, for example, also cause corresponding properties of particles that are released by the particle beam provided on the sample during processing and / or examination.These particles may also be referred to herein as released particles. For example, a property of the particles released by the particle beam can be adjusted using the set of particle beam properties.
[0019] However, the presence of electrostatic charge on the sample can influence the defined set of particle beam properties and / or a property of the released particles. For example, the electrostatic charge on the sample can cause an electric field emanating from the sample, which can interact with the particles of the particle beam and / or with the released particles.
[0020] The electric field of the electrostatic charge can, for example, cause the particle beam properties to deviate from the set particle beam properties. The electric field can, for example, locally accelerate or decelerate the particles in the area where they impact the sample. For example, the electric field can also unintentionally deflect the particle beam. For example, the electrostatic charge can cause the particle beam to impact the sample at a different location rather than at the set target position.
[0021] The electric field of the electrostatic charge can also interact with the released particles. The released particles can also be (locally) accelerated or decelerated by the electric field of the electrostatic charge.
[0022] It is also conceivable that the electric field of the electrostatic charge may cause an (e.g. undesired) interaction with a particle beam-induced reaction for which the particle beam is provided for processing on the sample (e.g. for a particle beam-induced etching and / or deposition of, e.g., excess or missing material of the sample).
[0023] In one example, the method may comprise providing a gas for removing a material from the sample and / or depositing a material on the sample with the particle beam. The processing of the sample with the particle beam as described herein may comprise, for example, a particle beam-induced removal (e.g., an etching reaction) and / or a particle beam-induced deposition (e.g., a deposition reaction) with a corresponding gas (e.g., an etching gas or a deposition gas, respectively). While providing the gas for removing and / or depositing material, a voltage may be applied to the element based at least in part on the determined electrostatic charge (as described herein).
[0024] The electrostatic charge on the sample can therefore cause charge effects that, in many ways, cause the processing and / or examination of the sample to differ from what was originally set (or expected). The method described here, however, can allow the existing electrostatic charge to be taken into account during processing and / or examination with the particle beam and addressed via the element.
[0025] In general, by applying the voltage to the element based on the determined electrostatic charge, an additional degree of freedom can be created in the processing and / or examination of samples with a particle beam.
[0026] The approach mentioned can, for example, be understood qualitatively. The voltage at the element can, for example, be selected with regard to the specific electrostatic charge in such a way that the processing and / or examination of the sample is better (than without applying the voltage to the element). For example, the presence of an electrostatic charge can have been determined. A voltage can then be applied to the element until the result of the processing and / or examination has been optimized. For example, this can occur during the examination of the sample (e.g., via image acquisition with the particles of the particle beam). In such a case, according to one embodiment, the electrostatic charge can be determined, for example, via image distortion, wherein the voltage at the element is adapted until a better image is obtained.Based on the status of the electrostatic charge, the voltage on the element can be changed.
[0027] However, the aforementioned approach can also be more specific. For example, determining the electrostatic charge can involve determining a value of the electrostatic charge of the sample. The voltage applied to the element can, for example, depend on the determined value of the electrostatic charge. For example, upon a first electrostatic charge of C1, a corresponding voltage U1 can be applied to the element. Upon a second electrostatic charge of C2, a corresponding voltage U2 (which is different from U1) can be applied to the element.
[0028] For example, the applied voltage can also depend on a range within which a certain value of the sample's electrostatic charge falls. For example, for an electrostatic charge value that lies within a first range (e.g., between the values X1 and X2), a corresponding voltage U1 can be applied to the element. For an electrostatic charge value that lies within a second range (e.g., between the values X3 and X4), a corresponding voltage U2 (which is different from U1) can be applied to the element.
[0029] In one example, a voltage can be applied so that a defined particle beam property of the particle beam is present at the point of impact on the sample. For example, counter-control can be carried out via the voltage on the element, which minimizes (or compensates for) the charging effects of the electrostatic charging of the sample described here. By counter-control, it can be ensured, for example, that a particle beam property has the desired value at the point of impact, even though an electric field (caused by the electrostatic charging of the sample) actually influences this particle beam property. For example, during processing and / or examination, a first particle beam property of the particle beam can be set with a value of T1 (e.g. via a corresponding configuration of a particle beam device).However, due to the electrostatic charge, this first particle beam property at the point of impact on the sample has a value that is different from T1. In this respect, counter-control can be carried out via the element. For example, a voltage can be applied to the element based on the existing electrostatic charge, so that the first particle beam property at the point of impact on the sample still has the value T1. Thus, with the approach described here, for example, the configuration of the particle beam device does not have to be adjusted in order to carry out successful counter-control. Rather, it may be sufficient to carry out the desired correction (or counter-control) of the particle beam with regard to determining the electrostatic charge of the sample via the voltage on the element.
[0030] For example, the voltage applied to the element can also be used to adapt the interaction with the released particles to the specific electrostatic charge. The counter-control described here can therefore also be applied to the released particles.
[0031] For example, the voltage applied to the element can also be used to adapt the particle beam-induced reaction for which the particle beam is provided for processing on the sample with regard to the specific electrostatic charge. The counter-control described here can therefore also be applied to a particle beam-induced reaction.
[0032] For example, in known approaches, no counter-control is carried out via an element in the vicinity of the sample. Rather, the particle beam is simply modified (a priori), e.g., by appropriately adjusting the particle beam device that provides the particle beam. This can make it possible for the desired particle beam properties to be present at the point of impact on the sample, even though an electric field (caused by the electrostatic charge) is present there. The particle beam is, so to speak, incorrectly aimed at the sample, so that it nevertheless lands correctly on the sample due to the charge effects of the electrostatic charge. In known approaches, the electrostatic charge is determined, for example, using drift markers.Based on this information, the particle beam is then directed onto the sample with different particle beam properties, so that the desired particle beam properties are ultimately present at the point of impact on the sample.
[0033] The method described herein, however, can offer an alternative for dealing with the charging effects of electrostatically charged samples. For example, the method described herein can eliminate the need for complex readjustment of a particle beam device that provides the particle beam. According to the method described herein, it may be sufficient to address the effects of electrostatic charging on the sample during processing and / or examination via the voltage applied to the element. However, the method described herein can also be combined with other methods that technically account for the electrostatic charging of the sample by changing the particle beam.
[0034] For example, the electrostatic charge may have been caused by the provision of the particle beam on the sample during processing and / or examination.
[0035] For example, by directing a particle beam onto a sample, a positive, negative, or neutral electrostatic charge can be applied to the sample. The basic mechanism can be understood as generating two charge flows that can influence the net electrostatic charge of the sample. Firstly, the particle beam applied to the sample may introduce a charge into the sample (as the first charge flow). Secondly, it can cause a reaction in the sample in which charge can be removed from the sample (as the second charge flow). This can result in a net charge on the sample (locally or globally).
[0036] It can therefore be assumed that when processing and / or examining a sample with a particle beam, the sample may become electrostatically charged. According to the method described here, for example, the electrostatic charge can be determined at any time during processing and / or examination, and appropriate countermeasures can be taken by applying voltage to the element. The method described here can thus, for example, represent a dynamic consideration of the state of the electrostatic charge of the sample. A temporal change in the electrostatic charge during processing and / or examination can finally be made possible with the method described here. The method described here can differ from a static adjustment for correcting a particle beam, which is, for example, applied over the entire processing and / or examination process.
[0037] In one example, the method comprises processing and / or examining the sample with the particle beam before determining the electrostatic charge of the sample and applying the voltage to the element based at least in part on the determined electrostatic charge. The electrostatic charge may, for example, have been caused by processing and / or examining the sample with the particle beam. Subsequently (after determining the electrostatic charge and applying the voltage), processing and / or examining with the particle beam may, for example, be performed again.
[0038] In one example, applying the voltage can cause an electric field at the point of impact of the particle beam on the sample. The element can, for example, be arranged in the vicinity of the sample, so that a voltage applied to the element causes an electric field at the point of impact of the particle beam on the sample. Through the arrangement of the element and the voltage applied to it, this electric field can be configured such that the particles of the particle beam and / or released particles can be influenced. The electric field can, for example, be sufficient to minimize (or compensate for) the charge effects of the electrostatic charge of the sample described herein. The electric field emanating from the element can, for example, enable a defined particle beam property at the point of impact of the particle beam on the sample based on the electrostatic charge of the sample.
[0039] In one example, the voltage can be applied in such a way that the landing energy of particles in the particle beam on the sample is influenced. For example, the electric field caused by the electrostatic charge (emanating from the sample) can change the landing energy of the particles on the sample. For example, the electrostatic charge can increase or decrease the landing energy.
[0040] By applying the voltage, an additional electric field can be created at the point of impact of the particles, which can also influence the landing energy of the particles there. The electric field created by the element can, for example, specifically compensate for unwanted changes in the landing energy due to electrostatic charging, thus leading to the desired landing energy.
[0041] In one example, the voltage can be applied such that the landing energy lies within a first predetermined value range. For example, the landing energy of the particles of the particle beam can be set to a specific value (e.g., within the predetermined value range) based on the determined electrostatic charge of the sample via the applied voltage. For example, this does not necessarily require an adjustment of the particle beam device that provides the particle beam. For example, the landing energy can be changed simply by applying the voltage to the element, so that the desired landing energy value is achieved.
[0042] The following example can be used to illustrate this. Initially, the sample may not have any (significant) electrostatic charge. During processing and / or examination of the sample, a desired landing energy can be set by adjusting the particle beam properties (e.g. using a particle beam device). However, during processing and / or examination, the sample may become electrostatically charged. The resulting electric field can, for example, reduce or increase the landing energy of the particles. The current landing energy can therefore differ from the originally selected landing energy. By applying a voltage to the element based on the determined electrostatic charge, the landing energy can be changed so that the current landing energy once again corresponds to the originally selected landing energy.It is also conceivable that by applying a voltage to the element, a landing energy can be set that was not previously used in the process. For example, it may be useful for a process to vary the landing energy. The method described here can therefore also be used, for example, to change the landing energy during the course of the process, which can be done with regard to the existing electrostatic charge on the sample. This requires, for example, only a change in the voltage on the element.
[0043] In one example, the voltage can be applied in such a way that the electrostatic charge of the sample is at least partially compensated. For example, an electrostatic charge of the sample can be present locally (or globally), e.g. due to a local (or global) accumulation of charge carriers. This accumulation can cause a corresponding electric field. This can be referred to herein as a charging field. In this respect, the voltage can be applied to the element in such a way that, in return, an additional electric field is caused. This can be referred to herein as a compensation field. The voltage at the element can be selected such that the compensation field can at least partially weaken the charging field. For example, a field vector of the compensation field can be oriented opposite to a field vector of the charging field, so that the field vector of the charging field is reduced.
[0044] Adjusting the voltage at the element doesn't have to be limited to influencing the landing energy of the particles. Local (or global) charging effects of the sample can also be addressed with the voltage applied to the element. For example, disruptive charging effects that affect the particle beam can be minimized or compensated for.
[0045] In one example, applying the voltage can cause the electrostatic charge to lie within a second predetermined value range. For example, applying the voltage to the element can also induce a defined electrostatic charge on the sample. Applying the voltage can, for example, cause a positive, negative, or neutral (local or global) electrostatic charge on the sample based on the determined electrostatic charge.
[0046] In one example, the landing energy of the particles and the electrostatic charge of the sample can be influenced using the method described here. For example, the landing energy of the particles can be adjusted once and the electrostatic charge of the sample once. It should be noted that these settings can overlap. For example, adjusting the landing energy of the particles can also change the electrostatic charge of the sample. However, in such a case, the application of the voltage can be primarily aimed at optimizing the landing energy. For example, adjusting the electrostatic charge of the sample can also change the landing energy of the particles. However, in such a case, the application of the voltage can be primarily aimed at optimizing the electrostatic charge.In one example, it is also conceivable that the landing energy of the particles and the electrostatic charge of the sample can be specifically adjusted by applying the element. Thus, the landing energy of the particles and the electrostatic charge of the sample can be optimized. Reference is also made to the other examples described herein, where, for example, two or more segments are used in the element.
[0047] In one example, the steps of the method of the first aspect can be repeated at least once. For example, determining the electrostatic charge and applying the voltage to the element based on the electrostatic charge can be understood as a sequence of the method. This sequence can be repeated one or more times during the course of the method. It should be noted that, within a sequence between the aforementioned determination of the electrostatic charge and the application of the voltage, other steps can also take place (e.g., processing and / or examining the sample). Likewise, other steps can take place within a sequence before the determination and / or after the application.
[0048] In this regard, reference is made to the following example. First, the sample can be processed and / or examined using the particle beam. The processing and / or examination can be interrupted, e.g., after a predetermined time. Subsequently, a first sequence comprising determining the electrostatic charge and applying the voltage can take place. In this case, for example, a first voltage can be applied with regard to the electrostatic charge of the sample determined in the first sequence. Subsequently, the sample can be processed and / or examined using the particle beam again. For example, the processing and / or examination can be continued. The processing and / or examination can be interrupted again, e.g., after a predetermined time. Subsequently, a second sequence comprising determining the electrostatic charge and applying the voltage can take place. In this case, for example,a second voltage is applied (which may be different from the first voltage) with respect to the electrostatic charge determined in the second sequence.
[0049] In some examples, a sequence comprising determining the electrostatic charge and applying the voltage may occur before processing and / or examining the sample.
[0050] In one example, the element can be arranged on an underside of the sample, which is opposite a top side of the sample, from which the particle beam is directed onto the sample during processing and / or examination. In the method, the particle beam would therefore be incident on the sample from the top side. For example, an aperture of the particle beam and / or the particle source of the particle beam can be arranged on the top side of the sample. The top side can also comprise, for example, the surface of the sample that is processed and / or examined with the particle beam. This surface can also be referred to herein as the upper surface of the sample.
[0051] In this example, the element can be arranged on the underside of the sample. For example, the underside of the sample can comprise a side from which the particle beam does not impinge on the sample during processing and / or examination. Mechanisms for positioning the sample can be present on the underside, for example. The underside can also comprise the surface of the sample that is not being processed and / or examined with the particle beam. This surface can also be referred to herein as the lower surface of the sample.
[0052] This arrangement of the element can have the advantage that the element does not obstruct the incident particle beam. Disturbance of the particle beam or a complex design of the element that allows the particle beam to pass unhindered can thus be avoided. Nevertheless, by positioning the element on the underside, it can be arranged in an area surrounding the sample, so that the electric field emanating from the element can reliably act on the point of impact of the particle beam (as described herein). For example, the electric field emanating from the element can act from the underside through the sample to the point of impact of the particle beam.
[0053] In one example, there may be a gap between the element located at the bottom of the sample and the sample itself.
[0054] In one example, when the voltage is applied, at least a partial surface of the sample can be in contact with the element. For example, the element can be arranged on the underside of the sample, with at least a partial surface of the sample in contact with the element. The sample can therefore be connected to the element arranged on the underside. For example, at least a partial surface of the lower surface of the sample can be in contact with the element.
[0055] With this arrangement, the element can be brought into the environment of the sample with little complexity and can be held stationary with respect to the sample with little effort.
[0056] In one example, the element may comprise a holder for holding the sample and / or be part of a holder for holding the sample. The holder may, for example, be configured to position the sample within a particle beam device. The holder may, for example, comprise a sample stage and / or a chuck.
[0057] In one example, the element may also comprise part of a holder for holding the sample. The element may, for example, be integrated within a holder.
[0058] In general, the element may comprise at least one electrode to which the voltage is applied based on the determined electrostatic charge.
[0059] In one example, the holder and / or the element may include a base surface that is in contact with the sample during the method. For example, the sample may rest on the base surface. For example, the lower surface of the sample may be in contact with the base surface of the holder and / or the element. The lower surface of the sample may be smaller than the base surface of the holder.
[0060] In one example, an electric field can emerge from the base surface when a voltage is applied to the element. For example, the base surface can be configured as an (electrically conductive) electrode, so that an electric field emanates from the base surface when a voltage is applied. It is also conceivable for the element (e.g. an electrode) to be installed in the holder below a (e.g. electrically non-conductive) base surface, whereby an electric field can also emerge from the base surface when a voltage is applied to the element. In these examples, an electric field can be introduced onto the lower surface of the sample via the base surface (of the holder). This electric field can, for example, be essentially the same at every point on the lower surface. The sample can therefore be globally exposed to an electric field emanating from the element by applying the voltage.
[0061] As described herein, this global electric field can be used to influence the particle beam during processing and / or examination of the sample based on the determined electrostatic charge. For example, this global electric field can be used to adjust the landing energy of the particles on the sample. For example, this global electric field can be used to adjust the electrostatic charge of the sample. It is also conceivable that this field can be used to adjust both the landing energy and the electrostatic charge of the sample.
[0062] In one example, the element may comprise two or more segments. In such an example, applying the voltage may comprise: applying a first voltage to a first segment of the element; applying a second voltage to a second segment of the element. For example, the first and second voltages may be applied simultaneously. In one example, the first and second voltages may be adjustable independently of one another. Thus, segment-specific voltages may be adjustable. For example, the first voltage may be different from the second voltage. However, it is also conceivable that in special cases the first voltage and the second voltage may be the same. It should be noted that the first and second voltages (as described herein) may be adjusted based at least in part on the predetermined electrostatic charge of the sample to appropriately influence the processing and / or examination of the sample.
[0063] In one example, the element may comprise three or more segments, wherein a segment-specific voltage may be applied to each segment. In one example, the element may comprise ten or more segments, wherein a segment-specific voltage may be applied to each segment. In one example, the element may comprise one hundred or more segments, wherein a segment-specific voltage may be applied to each segment. In one example, the element may comprise one thousand or more segments, wherein a segment-specific voltage may be applied to each segment.
[0064] As described herein, a segment-specific voltage may be adjusted at least in part based on the predetermined electrostatic charge of the sample to appropriately affect the processing and / or examination of the sample.
[0065] In one example, the first and second voltages can be applied to influence the processing and / or examination of the sample in a first region of the sample. For example, the first segment and the second segment can be arranged at different locations in the element. However, the first voltage can be applied to the first segment and the second voltage to the second element to influence the processing and / or examination of the sample in one region of the sample, namely the first region.
[0066] For example, the electrostatic charge of the sample may be inhomogeneously distributed throughout the sample. Therefore, it may not be sufficient to apply a global control with the element in all cases. However, the element segmentation approach allows one or more local effects of the electrostatic charge to be considered (and minimized and / or compensated accordingly).
[0067] By applying the first voltage to the first segment and the second voltage to the second segment, for example, two local charging effects acting on the first region can be addressed. By applying the first voltage to the first segment, for example, a first effect of the electrostatic charging of the sample can be addressed. By applying the second voltage to the second segment, for example, a second effect of the electrostatic charging of the sample can be addressed. The first and second voltages can be selected based on the determined electrostatic charge so that there is a counter-control to the first and second effect. For example, this can ensure a defined particle beam property in the first region against the background of the electrostatic charging of the sample (as described herein).
[0068] In one example, the application of the first voltage can cause the landing energy of particles of the particle beam in the first region to be influenced. For example, the first voltage at the first segment can cause a targeted adjustment of the landing energy of particles of the particle beam in the first region. The explanation for influencing the landing energy in the more general example can also be applied accordingly for influencing the landing energy in the first region. For example, the electrostatic charge for the first region can be determined. Based on this, a first voltage can be selected such that the landing energy in the first region lies within a predetermined value range (or has a predetermined value). The first effect addressed with the first segment can therefore, for example,a change in landing energy in the first region due to electrostatic charging of the sample (as described herein).
[0069] In one example, determining the electrostatic charge may comprise determining an electrostatic charge in a second region different from the first region, wherein applying the second voltage is based at least in part on the electrostatic charge determined in the second region.
[0070] For example, the electrostatic charge for the second region can first be determined. Using this information, a second voltage can be selected, which, when applied to the second segment, influences the particle beam in the first region.
[0071] In one example, applying the second voltage can suppress an electric field emanating from the second region. For example, a local charging field may emanate from the second region, which can impair the particle beam in the first region. This interfering charging field can be minimized or compensated with the second voltage based on the electrostatic charge in the second region. The second effect addressed by the second segment can therefore include, for example, a change in a particle beam property in the first region due to the electrostatic charge of the sample in the second region.
[0072] In one example, by applying the second voltage to the second segment, an electrostatic charge in the second region can be within a predetermined value range. Thus, a value of the electrostatic charge for the second region can be specifically adjusted using the second segment based on the determined electrostatic charge in the second region.
[0073] By adjusting the second voltage on the second segment, a local charging effect of the sample in the second area can be addressed so that the processing and / or examination in the first area can be optimized.
[0074] The mechanisms described herein for the first segment and the second segment can also be applied to elements with three or more segments. For example, a first set of two or more segments can be used to adjust the landing energy in the first region. Different segment-specific voltages can also be applied to the segments of the first set to adjust the landing energy in the first region.
[0075] Furthermore, for example, a second set of two or more segments can be used to suppress charging fields that can act on the first region. Different segment-specific voltages can also be applied to the segments of the second set in order to minimize the effect of the charging fields on the particle beam present in the first region. For example, there can be several locally distributed charging fields on the sample, the disruptive effects of which can be minimized with the segment-specific voltages on the segments of the second set. For this purpose, for example, the electrostatic charge in different regions of the sample can be determined, from which the corresponding second set of segments is formed, which can address the existing charging fields. The segment-specific voltages can then be determined in order to minimize the disruptive effects of these charging fields.
[0076] In one example, the element can be configured such that the two or more segments divide the upper surface of the sample into corresponding two or more surface areas. A surface area can be (substantially) exposed to an electric field emanating from a segment associated with that surface area. For example, the first segment (described herein) can confine the upper surface of the sample into a first surface area. An electric field emanating from the first segment would therefore substantially act on this first surface area. The second segment (described herein) can confine the upper surface of the sample into a second surface area. An electric field emanating from the second segment would therefore substantially act on this second surface area.Accordingly, this situation can apply to a third segment and a third surface area, a fourth segment and a fourth surface area, etc.
[0077] For example, the two or more segments can also be considered pixels of the element, which divide the upper surface of the sample into corresponding surface pixels (the surface regions). For example, an electrostatic charge can be determined for one or more surface pixels. Based on this information, a voltage can be determined for the pixels of the element in order to optimize the processing and / or examination of the sample with the particle beam in a surface pixel (or several contiguous surface pixels).
[0078] Accordingly, different voltages can be applied to different pixels of the element. This can result in different electric fields acting on the surface pixels of the sample. Each surface pixel can thus be assigned a corresponding electric field (with, for example, a maximum field strength). With this segmented element approach, both local and global variations in the electrostatic charge of the sample can be reliably addressed with a high degree of freedom.
[0079] In one example, the method may be performed for processing and / or examining an object for lithography. Thus, the sample may, for example, comprise an object for lithography.
[0080] The object for lithography can, for example, comprise a mask for a lithographic process. For example, the object for lithography can comprise an object for optical lithography (e.g., the object can be designed to be exposed to exposure radiation during optical lithography). For example, the object can comprise an EUV mask for EUV lithography. However, it is also conceivable for the object to comprise a mask for any other optical lithographic process, e.g., for DUV lithography, UV lithography, and / or X-ray lithography. For example, the object can comprise a transmitting and / or reflective mask for (optical) lithography. For example, the mask can be designed so that the exposure radiation during (optical) lithography is transmitted through the mask or reflected by the mask.It is also conceivable that the object for lithography does not necessarily include an object for optical lithography. Thus, the object for lithography can also be designed for non-optical lithography, e.g., it can also include a stamp for nanoimprint lithography.
[0081] In one example, the object for lithography may also include a mask blank. Mask blanks are a well-known starting material for a mask in the lithography industry. The mask blank may, for example, not include imaging structures like the mask itself, but rather its layer material.
[0082] However, in one example, the method may also be performed to process and / or examine any sample. The sample may, for example, also include a microchip, a wafer, and / or a biological sample.
[0083] In one example, the particle beam may comprise at least one of the following: an electron beam, an ion beam, or a photon beam. For example, an electron beam may be used as the particle beam during processing and / or examination of the sample. For example, an ion beam may be used as the particle beam during processing and / or examination of the sample. For example, a photon beam may be used as the particle beam during processing and / or examination of the sample.
[0084] A second aspect relates to a computer program for carrying out a method of the first aspect.
[0085] A third aspect relates to an apparatus for processing and / or examining a sample with a particle beam, comprising: means for determining an electrostatic charge of the sample; an element arranged in an environment of the sample when the sample is arranged in a sample position in the apparatus; means for applying a voltage to the element based at least in part on the determined electrostatic charge.
[0086] In one example, the device may further comprise: a memory comprising instructions for carrying out a method of the first aspect; a computer system capable of controlling the means for determining and the means for applying, wherein, when the computer system executes the instructions from the memory, the device is caused to carry out a method of the first aspect. The computer system may, for example, comprise a computer, a processing unit, a microprocessor, etc. The computer system may, for example, be communicatively coupled to the components of the device, such that a signal output from the computer system may cause a change in a component of the device.
[0087] The device can, for example, be configured to run the method of the first aspect in an automated or semi-automated manner. The means for determining can, for example, comprise one or more components of the device which enable a determination of the electrostatic charge to be made automatically (or semi-automatically) during the method. For example, the means for determining can be used to determine the electrostatic charge in the surface regions of the sample (also referred to as surface pixels). The means for determining can, for example, comprise a configuration of the device's computer system which triggers a determination of the electrostatic charge during the method (e.g., after a defined time after the start of the method). This trigger can, for example, also be triggered manually by an operator (e.g., via a corresponding user interface on the device).For example, the means for determining can also comprise a control unit that deflects and / or adapts the particle beam of the device, e.g., to record the positions of reference structures on the sample for determining the electrostatic charge. The computer system of the device can, for example, perform the computational operations based on the recorded positions of the reference structures for determining the electrostatic charge.
[0088] The means for applying a voltage to the element based at least partially on the determined electrostatic charge can comprise one or more components of the device that can fulfill this functionality. For example, the means for applying the voltage can comprise a control unit in which the voltage to be applied is stored. The means can thus automatically apply a corresponding voltage based on the determined electrostatic charge. The control unit can, for example, be communicatively coupled to the means for determining so that the determined voltage can be stored in the control unit. The control unit can, for example, comprise a regulation and / or control system that can regulate the application of the electrical voltage to the element. For example, the means for applying can also comprise a voltage source and / or a power circuit that can enable the generation of the voltage.The control unit can, for example, be included in the computer system of the device.
[0089] The element can (as described herein) comprise an electrode which can be coupled to the means for application. The means for application can, for example, apply the generated voltage to the element via its control unit. The device can, for example, be configured to position the element in an environment of the sample when the sample is in the sample position in the device. The sample position can, for example, correspond to a position of the sample in which the sample is processed and / or examined with the particle beam. The element can, for example, also be arranged statically in the device in such a way that positioning of the element is not always necessary (and the element is in the environment of the sample when it is arranged in the sample position without extensive readjustment). The element can, for example, be configured such that it also aligns itself with the sample position.If, for example, the sample position changes, the positioning of the element can also change accordingly, so that it can be in the vicinity of the sample without extensive readjustment.
[0090] In one example, when the sample is arranged in the sample position, the element may be arranged on a bottom side of the sample which is opposite a top side of the sample from which the particle beam is directed onto the sample during processing and / or examination.
[0091] For example, the element can be positioned away from the side of the sample where the particle beam source and / or a particle beam aperture are located. With this configuration, the element cannot obstruct the particle beam as it strikes the sample. A complex structure, such as a passage for the particle beam, can thus be avoided. Complicated adjustments of the sample, the element, and / or corresponding positioning of the particle beam so that it is directed onto the passage can also be avoided.
[0092] In one example, the device may be configured such that when the voltage is applied, at least a partial surface of the underside of the sample is in contact with the element.
[0093] In one example, the element may comprise a holder for holding the sample. The holder may, for example, comprise a sample stage and / or a chuck.
[0094] In one example, the holder may include a base surface that contacts the underside of the sample when the sample is placed in the sample position.
[0095] In one example, the element may comprise two or more segments, wherein the means for applying a first voltage to a first segment and a second voltage to a second segment of the element may be applied.
[0096] It should be noted that the features (and examples) of the method (or computer program) mentioned herein can be applied or apply accordingly to the mentioned device. For example, the features of the element (e.g., the holder) described with respect to the method can also apply to the element (e.g., the holder) included in the device of the third aspect. It should also be noted that the features (and examples) of the device mentioned herein can be applied or apply accordingly to the method (or computer program) described herein.
[0097] A fourth aspect relates to a holder for holding a sample in a device for processing and / or examining the sample with a particle beam, the holder comprising: two or more segments; wherein the two or more segments are designed for coupling to a means for applying an electrical voltage to the holder, wherein the two or more segments are designed for permanent contact with the sample during processing and / or examination.
[0098] In one example, the holder may, for example, comprise three or more segments. In one example, the holder may, for example, comprise 10 or more segments. In one example, the holder may, for example, comprise 100 or more segments. In one example, the holder may, for example, comprise 1000 or more segments. In one example, the holder may be configured to hold a mask for (e.g., optical) lithography.
[0099] It should be noted that the features (as well as examples) of the element (e.g. the holder) mentioned herein, which are described with regard to the method and / or the device, can also be applied or apply in a corresponding manner to the mentioned holder of the fourth aspect. 4. Brief description of the drawings
[0100] The following detailed description describes the following drawings: Fig. 1 AC schematically shows the irradiation of an electrostatically uncharged lithographic mask with an electron beam, wherein the mask has a reference structure and a defect with four drift marks. Fig. 2 AC shows schematically the irradiation of the mask of the Fig. 1 AC, whereby the mask has a positive electrostatic charge. Fig. 3 AC shows schematically the irradiation of the mask of the Fig. 1 AC, whereby the mask has a negative electrostatic charge. Fig. 4 schematically shows an example of the aspects described herein in which a sample is processed and / or examined with a particle beam, wherein a voltage is applied to an element in an environment of the sample based on an electrostatic charge of the sample. Fig. 5 shows, by way of example, a flowchart illustrating steps according to a method described herein. Fig. 6 schematically shows another example of the aspects described herein, in which a sample is processed and / or examined with a particle beam, wherein the application of the voltage to the element comprises applying segment-specific voltages to different segments of the element. Fig. 7 schematically shows in plan view an example of a holder for holding a sample in a device according to the disclosure described herein. 5. Detailed description
[0101] In the following, examples of the method and device described herein for processing and / or examining a sample are explained in more detail using lithographic masks and a modified scanning electron microscope. However, the method need not be limited to the reflective and transmissive photomasks described below. Rather, the method described herein can be used for any sample (e.g., for imprinting stamps for nanoimprint lithography, wafers, ICs, MEMS, NEMS and PICs, biological samples). Furthermore, the device described herein is not limited to the example described below. Instead of the modified scanning electron microscope discussed, any scanning particle microscope can also be used, which, for example, uses a focused ion beam and / or a focused photon beam as the energy source.
[0102] In the following, currently preferred embodiments of the present invention are explained in more detail with reference to the drawings.
[0103] The Fig. 1 AC show an exemplary lithographic mask 100 (hereinafter referred to as mask 100) with a reference structure 130, a defect 150 and four reference elements 160 according to an example.
[0104] The Fig. 1 A shows a section through the mask 100, whose surface 105 bears a pattern 110. The surface 105 of the mask 100 is irradiated by an electron beam 120.
[0105] For example, the electron beam for processing the mask 100 can be provided at a specific position on the surface 105. For example, an electron beam-induced reaction can be induced on the mask 100 using the electron beam and a provided gas. The electron beam-induced reaction can comprise, for example, electron beam-induced deposition and / or electron beam-induced etching. The electron beam-induced reaction can be performed, for example, as part of a mask repair (e.g., to deposit or etch away missing or excess material, e.g., a pattern element of the mask).
[0106] For example, the electron beam can also be provided to examine the mask 100 at a specific position on the surface 105. The electron beam can, for example, be scanned across the surface to image the mask 100. Electrons released in this way can be detected for image acquisition. The electron beam can thus be used for imaging purposes, as is known from a scanning electron microscope.
[0107] The Fig. 1 B presents a schematic top view of a reference structure 130 of the mask 100. The exemplary reference structure 130 of the Fig. 1B is a square divided into nine sub-squares 140 by webs 135. The reference structure 130 can be arranged at regular or irregular intervals across the mask 100. The reference structure 130 can be used to determine an electrostatic charge of the mask 100 (or generally of a sample 100). Typically, both the positions of the reference structures 130 and their size are known by the manufacturer of the mask 100. If this is not the case, the positions and size of the reference structures 130 can be determined using, for example, a mask inspection tool.
[0108] The Fig. 1 C shows a schematic top view of a defect 150 of the mask 100. The exemplary defect 150 is a defect of excess material or a dark defect 150. The method described herein can also be used for precisely processing and / or inspecting a defect of missing material or a clear defect 150. The processing and / or inspecting of the defect can be carried out as part of a (e.g., multi-step) repair process of the mask 100. Around the defect 150, Fig. 1 C, four reference elements 160 in the form of drift markings 160 are deposited. The drift markings 160 can be deposited onto the mask 100 using an electron beam-induced deposition process while providing at least one precursor gas in the form of a deposition gas around the defect 150. In this regard, reference is also made to the publication WO2019238668A1, which relates to aspects of drift correction and mentions, among other things, the generation of drift markings and an exemplary drift correction. The drift markings 160 span in the example of Fig. 1C, a two-dimensional (2D) coordinate system is formed. To span a 2D coordinate system, three reference elements 160 not arranged on a straight line are sufficient. The drift markings 160 are scanned from time to time with the electron beam 120, primarily during a repair process of the defect 150, in order to detect a drift of the defect 150 or the drift markings 160 relative to the reference positions of the drift markings 160. The change in the positions of the drift markings 160 relative to their reference positions can be used not only to determine a relative drift between the electron beam 120 and the drift markings 160 of the mask 100 or the defect 150, but also to determine an electrostatic charge of the mask 100.
[0109] For scanning the electron beam 120 over the defect 150 of the mask 100 during its repair, it may be advantageous to keep the landing energy of the electrons 125 on the defect 150 low in order to minimize the diameter of the local chemical reaction induced by the electron beam 120. Providing the particle beam for processing as described herein can, for example, be carried out with electron landing energies of 3 keV, 1 keV, 600 eV, preferably 400 eV, and most preferably 300 eV or less. For imaging the drift marks 160, it may be advantageous, for example, to use electron landing energies that are also used to repair a defect. The provision of the particle beam for investigation described herein can be carried out, for example, with electron beam energies in the range of 3 keV, 1 keV, 600 eV, preferably 400 eV and most preferably 300 eV or less.However, it may also be advantageous to implement the imaging of drift markers at different electron landing energies. The provision of the particle beam for investigation described here can, for example, be carried out with electron landing energies in the range greater than 600 eV, approximately 3 keV.
[0110] The Fig. 2 AC repeat the representations of the Fig. 1 AC. In contrast to the Fig. 1 AC assigns the mask 100 to the Fig. 2 AC, however, has a positive electrostatic charge 200. The electric field of the positive electrostatic charge 200 bends the electron beam 220 to the surface 105 of the mask 100. For comparison, in the Fig. 2 A additionally dotted electron beam 120 is shown, which would impinge on the surface 105 of the mask 100 if it were not positively electrostatically charged. Fig. Figure 2 B presents the reference structure 130 as imaged by the electron beam 220 due to the positive electrostatic sample charge 200 of the mask 100. In comparison to the reference structure 130 of the Fig. 1 B, the reference structure 130 of the positively electrostatically charged mask 100 appears reduced in size. Fig. Figure 2 C shows the image of the defect 150 and the four drift marks 160 that the electron beam 220 picks up from these structural elements due to the positive electrostatic mask charge 200. The distance between the drift marks 160 of the Fig. 2 C appears opposite to that of the Fig. 1 C. Thus, the marked distance d1 between two reference marks in the Fig. 2 C less than the distance do between the same reference marks in the Fig. 1 C is present.
[0111] The Fig. 3 AC show the Fig. 2 AC, but the mask 100 now has a negative electrostatic charge 300 instead of a positive electrostatic charge 200. The electric field of the negative sample charge 300 bends the path of the electrons 125 of the electron beam 320 away from the surface 105 of the mask 100. For comparison, the trajectory of the electron beam 120 impinging on a non-electrostatically charged mask 100 is again shown in dotted lines. As in the Fig. 3 B, the deflection of the electron beam 320 caused by the negative electrostatic charge 300 enlarges the image of the reference structure 130 relative to its image in the Fig. 1 B. The same applies to the image of the defect 150 and the four drift markings 160 of the Fig. 3 C again with reference to the Fig. 1 C. So the marked distance d2 between two reference marks in the Fig. 3 C greater than the distance do between the same reference marks in the Fig. 1 C is present.
[0112] From the change in size of the reference structure 130, caused by an electrostatic charge 200, 300 of the mask 100 or generally of a sample 100, both the size, ie the numerical value, and the sign of the electrostatic charge 200, 300 of the mask 100 can be determined. As shown by the Fig. 3 A, Fig. 3 B and Fig. As illustrated in Figure 3C, an electrostatic sample charge 200, 300 can also be determined from measured displacements of the drift markers 160 relative to their reference positions. This, in turn, applies to the magnitude and sign of an electrostatic sample charge 200, 300.
[0113] Fig. 4 schematically shows an example of the aspects described herein in which a sample is processed and / or examined with a particle beam, wherein a voltage is applied to an element in an environment of the sample based on an electrostatic charge of the sample.
[0114] In this example, the mask 100 comprises a mask for EUV lithography (an EUV mask). The EUV mask 100 can comprise a substrate S. A multilayer stack B can be attached to the substrate S. The multilayer stack B can comprise, for example, a Bragg mirror. The Bragg mirror can, for example, have a reflective effect with respect to the EUV radiation used in EUV lithography. A cover layer D can be attached to the multilayer stack B. The cover layer D can, for example, serve to protect the multilayer stack B. One or more pattern elements P of the mask 100 can, for example, be attached to the cover layer D. The pattern elements P can, for example, be absorber structures that absorb the EUV radiation during EUV lithography. The pattern elements P can, for example, also be designed to be radiation-absorbing and / or phase-shifting with respect to the EUV radiation during EUV lithography. The EUV mask can, for example, be electrically insulating.For example, a layer of the EUV mask can have electrically insulating properties. In such a case, a charge generated on the cover layer D or in a pattern element P could not flow through the mask via the substrate, e.g., to a mask holder. For example, the substrate S can be electrically insulating. A coating layer C can adjoin the substrate S. The coating layer C can, for example, be electrically conductive. The coating layer C can, for example, define the lower surface of the EUV mask 100. The cover layer D with the pattern elements P can, for example, define the upper surface of the EUV mask 100. Due to the electrical insulation of the EUV mask 100 (e.g., by the substrate S), a current cannot always flow from the upper surface to the lower surface. Therefore, when EUV masks become electrostatically charged, they cannot always be easily electrostatically adapted.For example, a desired electrostatic charge of the EUV mask cannot always be easily adjusted technically.
[0115] For example, electrostatic charging in the pattern elements P, the cover layer D, and / or the multilayer stack B can be problematic, which can be caused, for example, by the electron beam E directed at the EUV mask 100 during processing and / or inspection. For example, EUV masks 100 (or samples in general) can be processed and / or examined in an active region of the EUV mask 100 with a particle beam, wherein the particle beam is directed at the active region. The particle beam (e.g., an electron beam) can, for example, introduce a charge into a material of the EUV mask 100 (as described herein).
[0116] As mentioned, a pattern element P may be defective, since mask defects (e.g., in EUV masks) cannot always be avoided. For example, a material of the pattern element P may be missing, although material should be present there according to the design of the mask 100. For example, a pattern element P may have excess material in places where no material should be present according to the design of the mask 100. These defects can also cause corresponding defects during lithography (e.g., during EUV lithography). The processing and / or examination of the EUV mask can therefore, for example, comprise a repair in which defective pattern elements P are repaired (e.g., by depositing and / or etching material). In this regard, reference is additionally made to publication EP2702603A2, which concerns corresponding aspects of the repair of pattern elements. However, particle beam-based repair can, for example,an (unwanted) electrostatic charge on the mask may be caused.
[0117] The EUV mask 100 can, for example, act like a capacitor due to the electrostatic charge. The pattern element P of the mask can, for example, comprise a metal. Furthermore, the cover layer D can also comprise a metal. The multilayer stack B can also comprise a metal, e.g., one or more molybdenum layers. In these metallic regions, introduced charges can, for example, be stored delocalized (e.g., in contrast to local accumulation in non-conductive materials). For example, the upper (metallic) electrically conductive layers of the EUV mask 100 can act like a capacitor plate, which has a specific charge globally.
[0118] However, it should be noted that a local electrostatic charge may also be present in the metallic regions of the EUV mask 100. The local accumulation of charge may be caused, for example, by charge trapping at interfaces of the EUV mask 100. A charge may be trapped locally at these interfaces, for example, creating a local electric field. The interfaces may include, for example, adjacent layers, structural edges, and / or surfaces.
[0119] Local accumulations can also be caused, for example, by isolated structures on the EUV mask. Such isolated structures can also be created by a partial deposition of non-conductive material during the examination and / or processing of the EUV mask 100 (e.g., during repair). As mentioned, EUV masks 100 can be processed and / or examined with a particle beam in an active region of the EUV mask 100. If electrically non-conductive material is present in this active region, it can be assumed, for example, that excess charge is introduced predominantly locally by the particle beam.
[0120] In summary, an EUV mask can become globally and / or locally electrostatically charged during processing and / or examination with a particle beam.
[0121] The method described herein may enable the effects of this electrostatic charge to be reliably handled when processing and / or inspecting EUV masks.
[0122] In Fig. Figure 4 shows an exemplary repair process of a pattern element P of the EUV mask 100. The repair process comprises processing and / or examining the EUV mask 100 with the electron beam E. This is provided by the electron beam source ES. The repair process can be carried out, for example, in an electron beam device, which further comprises one or more components for controlling and / or focusing the electron beam.
[0123] Furthermore, the electron beam device can comprise a holder H, which is coupled to a voltage source U. The holder can comprise the element described herein, which is arranged in the vicinity of a sample (in this case, the EUV mask 100). The holder H can, for example, also comprise a sample stage on which the EUV mask 100 is mounted. The sample stage can, for example, also be referred to as a "stage" (or "chuck"). A voltage can be applied to the holder via the voltage source U. For this purpose, for example, an electrode can be installed in the holder H, wherein the electrode is coupled to the voltage source U. For example, the holder H can also be electrically conductive and thus act as an electrode. By applying the voltage to the holder H via the voltage source U, an electric field can emanate from the base area of the holder H. In the example of the Fig. 4, the base area of the holder H is in contact with the coating layer C of the EUV mask 100. The electric field emanating from the holder H can therefore act globally on the EUV masks 100. The voltage of the voltage source U can be selected such that the electric field of the holder H at the point of impact of the electron beam E on the EUV mask 100 is large enough to interact with the electrons of the electron beam E.
[0124] During the repair process with the electron beam E, the EUV mask 100 can become electrostatically charged. The resulting electric fields emanating from the EUV mask 100 can adversely affect the electron beam E. For example, the landing energy of the electron beam E can be caused to change during the repair process. This can be addressed with the method described herein.
[0125] A time-varying opposing field can be generated at the holder H during the method to compensate for an electrostatic charge on the mask caused by the bombardment with electrons of the electron beam E during the repair of the EUV mask 100. For example, the holder H can be used to modulate the landing energy of the electrons on the EUV mask 100. The method described herein can enable the landing energy of the electrons to be dynamically corrected via the holder H by the amount caused by electric fields of the EUV mask 100 during the processing and / or examination of the EUV mask 100.
[0126] For this purpose, the electrostatic charge of the EUV mask 100 is first determined, e.g., by analyzing structures on the EUV mask (as described herein). This information can be used to determine the voltage that must be applied to the holder H so that the landing energy of the electrons returns to the desired value.
[0127] In Fig. 5 shows, by way of example, a flowchart illustrating steps according to the method described herein. First, in a first adjustment step S1, the desired landing energy of the electrons can be adjusted via a first voltage applied to the holder H via the voltage source U. If electrostatic charging of the EUV mask 100 did not occur, this first voltage could, in this ideal case, be maintained statically throughout the process, since the landing energy would remain constant. In reality, however, this is usually not the case due to the induced electrostatic charging of the EUV mask 100.
[0128] In a next step, e.g., a repair step R, the EUV mask 100 can be repaired using the electron beam E. This can include, for example, electron beam-induced deposition and / or etching. The electron beam can also be guided over the EUV mask for imaging purposes. The repair can cause an electrostatic charge on the sample. During the repair, the electrostatic charge of the EUV mask 100 is determined in an analysis step A1 according to the method described herein. For example, this is done by analyzing scanning electron micrographs of drift markings located on the EUV mask 100.
[0129] In a next adjustment step S2, a voltage is applied to the holder H based on the electrostatic charge (determined in analysis step A1). This step can also be referred to as a compensation step. The voltage is selected such that the holder H generates an opposing electric field that acts on the EUV mask 100. The opposing electric field can compensate for the electric field emanating from the EUV mask 100 due to the charges introduced during the repair. Through the compensation, the landing energy of the electrons of the electron beam again corresponds to the target value (set in the first step). Subsequently, a repair step R can be performed again, whereby the applied voltage in adjustment step S2 performs the repair with the desired landing energy.
[0130] The compensation by the fixture can be done dynamically during the repair. The steps can be iterative, for example, as in Fig. 5. Thus, the electrostatic charge can be determined several times during the repair (analysis step A1) and the corresponding compensation step (adjustment step S2) can be performed, followed by a repair step R. Thus, the landing energy of the electrons can be corrected several times during the process.
[0131] It should be noted that the landing energy can be determined, for example, based on the settings of the electron beam device in combination with the specific electrostatic charge at the impact point. For example, a set of one or more electron beam parameters can be set via a setting of the electron beam device (e.g., a specific focus, acceleration of the electrons, etc.). Based on this set, a specific landing energy can be assumed. However, this can be reduced or increased by the electrostatic charge determined at the impact point. Based on the electrostatic charge, an appropriate amount can be added or subtracted from the landing energy.
[0132] Fig. Figure 6 schematically shows another example of the aspects described herein, in which a sample is processed and / or examined with a particle beam, wherein the application of the voltage to the element comprises applying segment-specific voltages to different segments of the element. The sample of the Fig. 6 comprises an EUV mask 100 as for Fig. 4. The EUV mask 100 is also processed and / or examined using an electron beam E emitted by an electron beam source ES.
[0133] In Fig. 6, however, there is a different bracket H than in Fig. 4. Thus, the bracket H of the Fig. 6 two or more segments, to each of which a segment-specific voltage can be applied based on the determined electrostatic charge of the EUV mask 100. For example, a segment-specific voltage can be applied to a first segment 1 of the holder H via a first voltage source U1. For example, a segment-specific voltage can be applied to a second segment 2 via a second voltage source U2. For example, a segment-specific voltage can be applied to a third segment 3 via a third voltage source U3. For example, a segment-specific voltage can be applied to a fourth segment 4 via a fourth voltage source U3. The holder H can also comprise more than four segments, which, however, are not shown for schematic illustration.
[0134] The holder of the Fig. 6 can enable space-dependent biasing of the EUV mask 100 for the method described herein. The segment-specific voltages can generate corresponding segment-specific electric fields, which can act on different regions of the EUV mask 100. As described herein, the segments can also be referred to as pixels, where a pixel can influence a corresponding surface area (a corresponding surface pixel) of the EUV mask 100 through its electric field.
[0135] Spatially dependent biasing can be useful, for example, when the electrostatic charge varies at different locations on the EUV mask 100 (or, more generally, on a sample). This can be the case, for example, with EUV masks whose conductive regions are not always continuous in certain areas of the mask surface. Different electrostatic charge at different locations can occur, for example, for DUV masks (for DUV lithography) for the same reasons. Spatially dependent biasing can therefore be particularly useful for EUV masks and / or DUV masks.
[0136] For example, the electron beam E can be directed onto a first region of the EUV mask 100 during processing and / or inspection. The corresponding position of the particle beam on the EUV mask can be specified, for example, as X1, Y1. The position X1, Y1 can also be, for example, a position of a surface area of the EUV mask 100 onto which the electron beam impinges. An electrostatic charge can be determined for this position (and / or the first region). It can then be determined which voltage must be applied to which segment of the holder in order to influence the electron beam in the first region so that the desired landing energy is achieved. The appropriate voltage can then be applied so that the desired landing energy is present. This allows the landing energy of the electrons at position X1, Y1 to be locally adjusted to a desired value.
[0137] Fig. Figure 7 schematically shows a plan view of another example of a segmented holder for holding a sample in a device according to the disclosure described herein. Fig. 7 shows an exemplary segmented mount H, which has a plurality of segments in the form of pixels, to each of which a pixel-specific voltage can be applied. For example, a first pixel P1 and a second pixel P2 are highlighted. As mentioned, the EUV mask can be divided into surface regions, which can be referred to as surface pixels (e.g., a surface pixel at position X1, Y1 of the EUV mask 100). If the EUV mask is fixed via the mount H, one or more pixels of the mount H can be assigned to a surface pixel of the EUV mask.
[0138] During processing, for example, the electron beam E is directed at a location within a first surface pixel at position X1, Y1. The first surface pixel can also be regarded as the first region of the sample (as described herein). This first surface pixel at position X1, Y1 of the EUV mask can, for example, be assigned to the first pixel P1 of the holder H. Within the scope of the method, the electrostatic charge for the first surface pixel can be determined. Subsequently, a segment-specific voltage can be applied to the first pixel P1 for the desired adaptation of the landing energy of the electron beam in the first surface pixel at position X1, Y1 (as described herein).
[0139] However, due to the various local electrostatic charges of the EUV mask 100, an electric field can emanate from a second surface pixel of the EUV mask, which disrupts the electron beam E impinging on the first surface pixel. The second surface pixel can also be regarded as a second region of the sample (as described herein). This disruption from the second surface pixel can be specifically compensated for via the segmented holder H. For example, an electrostatic charge can be determined for a second surface pixel at position X2, Y2 of the EUV mask. It can then be determined to which pixel of the holder H (e.g., a second pixel P2) which voltage must be applied, so that the disruptive effect from the second surface pixel on the electron beam in the first surface pixel can be avoided. The corresponding application of the voltage to the pixel (e.g.,the second pixel P2) so that the interference from the second surface pixel is reduced (or eliminated).
[0140] In summary, disruptive electric fields resulting from local electrostatic charging in the vicinity of position X2, Y2 of the EUV mask and transferring to the spatial position X1, Y1 of the EUV mask can be avoided. At the same time, it is possible to ensure that the electron beam at position X1, Y1 has the desired landing energy. In the example mentioned, a segment-specific voltage would be applied to the first pixel P1 to modulate the landing energy of the electron beam E impinging on the first surface pixel (at position X1, Y1) of the EUV mask. A segment-specific voltage would be applied to the second pixel P2 to compensate for a disruptive electric field emanating from the second surface pixel (at position X2, Y2) of the EUV mask.
[0141] Furthermore, a segment-specific voltage can be applied to several segments (or pixels) of the holder H to adapt the landing energy of the electrons. Furthermore, segment-specific voltages can be applied to several segments (or pixels) of the holder H to compensate for one or more local electrical interference fields emanating from the EUV mask 100 (e.g., from different surface pixels).
[0142] In general, the two or more segments of the holder H can generate multipole fields, which can be used in the methods described herein to implement space-dependent biasing.
[0143] Spatial biasing can also be repeated dynamically during processing and / or investigation, as the local electrostatic charge can change dynamically.
[0144] The following steps are examples of what can be done during the process of processing and / or examining the EUV mask with the electron beam E.
[0145] In a first step, the charge can be determined at at least one position of the EUV mask 100 (e.g., X1, Y1; X2, Y2; ...; Xn, Yn). This can be determined, for example, using reference structures (e.g., by determining scale factors). For example, one or more repair steps may already have been performed with the electron beam E, resulting in an electrostatic charge.
[0146] In a second step, it can be determined which segment-specific voltages (e.g., U1, U2, ..., Un) must be applied to the two or more segments of the holder in order to compensate for the local electric fields caused by the electrostatic charge at the specific positions (e.g., X1, Y1; ..., Xn, Yn) and / or to induce a desired landing energy at a specific position of the EUV mask 100. The determination of the segment-specific voltages can be based, for example, on a calculation of a model. For example, a calculation can be carried out using finite element methods, whereby the model can include a simulation model of the holder H (and, for example, also a sample). Based on the calculation, it can be derived, for example, within which range the segment-specific voltages must be applied to achieve a desired effect. The simulation can, for example, be predetermined and does not necessarily have to be carried out during the repair.
[0147] In a third step, the previously determined segment-specific voltages can be applied to the segments of the mount H, so that the local electric fields are compensated and / or the desired landing energy is achieved. This step can also be referred to as a compensation step.
[0148] The first, second, and third steps of the process can be repeated multiple times to account for changes in electrostatic charge during the process. Of course, further processes within the process (e.g., with the electron beam E) can be performed before, after, or between these steps.
[0149] In summary, even for a holder with two or more segments, the application of the segment-specific voltages can be done dynamically based on repeated determinations of the existing (e.g., local or global) electrostatic charges of the EUV mask 100.
[0150] In one example, the method described herein can be carried out with the electron beam in such a way that when processing and / or examining the mask with the electron beam, it can be ensured that a minimum repair size of the mask is better than 12 nm. For example, excess material can protrude from a pattern element A. For example, excess material can protrude up to a certain length relative to a desired edge of the pattern element A. For repair, this excess material would have to be removed up to the desired edge in order to repair the pattern element. The minimum repair size can, for example, comprise the length of the excess material from the desired edge from which it can be guaranteed that the removal of this excess material during the repair leads to a correction of the pattern element (or the mask). By taking the method described herein into account, the electrostatic charge of the mask can, for example,Even very delicate overhangs, which protrude between 5 nm and 12 nm from the pattern element, for example, can be removed with the electron beam so that the mask is repaired.
[0151] In one example, the method described herein can be carried out with the electron beam in such a way that when the mask is processed with the electron beam it can be ensured that a minimum repair size of the mask is better than 15 nm, preferably better than 12 nm or even better than 11 nm. This can be the case, for example, with silicon nitride-based masks. In one example, the method described herein can be carried out with the electron beam in such a way that when the mask is processed with the electron beam it can be ensured that a minimum repair size of the mask is better than 10 nm. This can be the case, for example, with tantalum nitride-based masks. QUOTES CONTAINED IN THE DESCRIPTION
[0000] This list of documents submitted by the applicant was generated automatically and is included solely for the convenience of the reader. This list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions. Cited patent literature
[0000] WO 2019238668A1
[0108] EP 2702603A2
[0116]
Claims
[1] Method for processing and / or examining a sample (100) with a particle beam (E), comprising the steps: Determining an electrostatic charge of the sample (100); Applying a voltage to an element (H) in an environment of the sample based at least in part on the determined electrostatic charge. [2] The method of claim 1, wherein the application of the voltage causes an electric field at an impact point of the particle beam (E) on the sample (100). [3] Method according to one of claims 1 or 2, wherein the application of the voltage is such that an influence on a landing energy of particles of the particle beam on the sample is caused. [4] Method according to claim 3, wherein the voltage is applied such that the landing energy lies within a first predetermined range of values. [5] Method according to one of claims 1-4, wherein the voltage is applied in such a way that the electrostatic charge of the sample is at least partially compensated. [6] Method according to claim 5, wherein the application of the voltage causes the electrostatic charge to be in a second predetermined range of values. [7] Method according to one of claims 1-6, wherein the steps according to claim 1 are repeated at least once. [8] Method according to one of claims 1-7, wherein the element is arranged on a bottom side of the sample which is opposite a top side of the sample from which the particle beam is directed onto the sample during processing and / or examination. [9] Method according to claim 8, wherein when the voltage is applied at least a partial surface of the sample is in contact with the element. [10] A method according to claim 8 or 9, wherein the element comprises a holder for holding the sample. [11] The method of claim 10, wherein the holder comprises a base surface which is in contact with the sample during the method. [12] A method according to any one of claims 1-11, wherein the element (H) comprises two or more segments, wherein the application of the voltage comprises: Applying a first voltage to a first segment (1, P1) of the element (H); Applying a second voltage to a second segment (2, P2) of the element (H). [13] The method of claim 12, wherein the application of the first and second voltages to influence the processing and / or examination of the sample occurs in a first region of the sample. [14] The method of claim 13, wherein the application of the first voltage causes an influence on the landing energy of particles of the particle beam in the first region. [15] The method of any one of claims 13 or 14, wherein determining the electrostatic charge comprises: determining an electrostatic charge in a second region different from the first region, wherein applying the second voltage is based at least in part on the electrostatic charge determined in the second region. [16] The method of claim 15, wherein applying the second voltage suppresses an electric field emanating from the second region. [17] Method according to one of claims 1-16, wherein the method is carried out for processing and / or examining an object for lithography. [18] A computer program for carrying out a method according to any one of claims 1-17. [19] Device for processing and / or examining a sample (100) with a particle beam (E) comprising: Means for determining an electrostatic charge of the sample; an element (H) arranged in a vicinity of the sample when the sample is arranged in a sample position in the device; Means for applying a voltage to the element (H) based at least in part on the determined electrostatic charge. [20] Device according to claim 19, wherein when the sample (100) is arranged in the sample position, the element (H) is arranged on a bottom side of the sample (100) which is opposite a top side of the sample (100) from which the particle beam (E) is directed onto the sample (100) during processing and / or examination. [21] The device according to claim 20, wherein the device is configured such that when the voltage is applied, at least a partial surface of the underside of the sample (100) is in contact with the element (H). [22] Apparatus according to any one of claims 19-21, wherein the element comprises a holder for holding the sample. [23] Apparatus according to claim 22, wherein the holder (H) comprises a base surface which is in contact with the underside of the sample (100) when the sample is arranged in the sample position. [24] Device according to one of claims 19-23, wherein the element (H) comprises two or more segments, wherein the means for applying a first voltage can be applied to a first segment (1, P1) and a second voltage can be applied to a second segment (2, P2) of the element.
Citation Information
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