Four-terminal current-sensing shunt resistor assembly

The four-terminal shunt resistor assembly with a specific geometry and compensation components addresses high-frequency measurement challenges, offering improved performance and cost-effectiveness by minimizing inductance and skin effects.

DE102024102153A1Pending Publication Date: 2025-07-31DANFOSS DRIVES OY
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Patent Information

Application Number
DE102024102153
Authority / Receiving Office
DE · DE
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-01-25
Publication Date
2025-07-31

AI Technical Summary

Technical Problem

Existing shunt resistors face challenges in high-frequency current measurements due to problematic inductance and skin effects, leading to reduced performance and complexity in production and cost.

Method used

A four-terminal current sensing shunt resistor assembly with a specific geometry, comprising a shunt resistor portion and a PCB portion, uses low and high impedance sections connected via contact points, and incorporates a sensing loop and compensation components for improved frequency response.

Benefits of technology

The solution provides enhanced performance at high frequencies, is cost-effective, easy to produce in series, and extends the usable frequency range with reduced noise and phase shift.

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Abstract

The present invention relates to a four-terminal current measuring shunt resistor assembly comprising a shunt resistor section, a sense loop, and a PCB section, wherein the shunt resistor section comprises two low-resistance sections connected by a high-resistance section, and wherein the PCB section connects the two low-resistance sections via two contact points.
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Claims

[1] A four-terminal current-sensing shunt resistor assembly comprising: a shunt resistor section (10), a detection loop (3, b, a, 2, d, c, 3) and a PCB section (13), wherein the shunt resistor section (10) comprises two low-resistance sections (11) connected by a high-resistance section (12), and wherein the PCB section (13) connects the two low-resistance sections (11) to one another via two contact points (1, 2). [2] A four-terminal current measuring shunt resistor assembly according to claim 1, characterized by that the low-resistance sections (11) consist of copper and / or that the high-resistance section (12) consists of manganin, ie an alloy comprising 84.2% ± 2.0% copper, 12.1% ± 2.0% manganese and 3.7% ± 2.0% nickel. [3] A four-terminal current measuring shunt resistor assembly according to any one of the preceding claims, characterized by that the detection loop (3, b, a, 2, d, c, 3) is arranged symmetrically. [4] A four-terminal current measuring shunt resistor assembly according to any one of the preceding claims, characterized by that the PCB section (13) is mounted via contact points (1, 2) in the middle of the shunt resistor section (10), preferably directly on the shunt resistor section (10) and / or that conductors are guided over the shunt resistor section (10) at a distance from its edge which corresponds to 20% ± 5% of the width of the shunt resistor section (10). [5] A four-terminal current measuring shunt resistor assembly according to any one of the preceding claims, characterized bythat the PCB section (13) comprises the detection loop (3, b, a, 2, d, c, 3), a high frequency compensation network, a delta-sigma AD converter, a current measuring circuitry, an IGBT driver and / or a drive. [6] A four-terminal current shunt resistor assembly according to any one of the preceding claims, characterized by that the shunt resistance section (10) comprises a self-inductive section (Ls) connected in series with a resistive shunt section (Rs). [7] Four-terminal current shunt resistor assembly according to at least claims 5 and 6, characterized by that the shunt resistance section (10) comprises an inductive voltage detection section (Lse) connected in series with the high-frequency compensation network. [8] A four-terminal current shunt resistor assembly according to claim 7, characterized bythat the high frequency compensation network includes an RC filter (Rc, Cc) for blocking certain output frequencies. [9] A four-terminal current measuring shunt resistor assembly according to any one of the preceding claims, characterized by that the shunt resistor section (10) is substantially rectangular, with its outer edges preferably being continuous and straight. [10] A four-terminal current measuring shunt resistor assembly according to any one of the preceding claims, characterized by that one of the contact points (1) is aligned with the detection loop (3, b, a, 2, d, c, 3).

Citation Information

Patent Citations

  • Current transducer for high frequency measurement, comprises one or more currentconductors, of which the resultant magnetic field due to a current flow is measured usingmagnetic field sensors

    DE10110254A1

  • Current rail for measuring direct and / or alternating current

    DE102021116419A1