Storage device for a cardiac support system and method for flushing an intermediate space in a storage device for a cardiac support system

DE502019013968D1Active Publication Date: 2025-10-30KARDION GMBH
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Patent Information

Application Number
DE502019013968
Authority / Receiving Office
DE · DE
Patent Type
Patents
Current Assignee / Owner
Priority Date
2018-08-07
Filing Date
2019-08-07
Publication Date
2025-10-30
Estimated Expiration
2039-08-07

AI Technical Summary

Technical Problem

Existing heart support systems, such as ventricular assist devices (VADs), require complex blade structures and additional flushing pumps to dissipate heat and prevent thrombosis, which complicates their design and operation.

Method used

A bearing device for heart support systems that utilizes centrifugal force to flush the bearing area, eliminating the need for complex blade structures and additional pumps by incorporating flushing outlets in the impeller to expel flushing fluid through centrifugal force, independent of static pressure differences.

Benefits of technology

This design effectively dissipates heat and prevents thrombosis formation by utilizing centrifugal force, resulting in a compact and robust bearing device that is less influenced by pressure variations in the bloodstream, thus ensuring consistent flushing and reducing the risk of complications.

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Description

[0001] The invention relates to a bearing device for a heart support system with a stationary unit, with an impeller and with an intermediate space formed between the impeller and the stationary unit for guiding a flushing fluid flow from a fluid, wherein the stationary unit has a partial section projecting into the impeller and is shaped to support the impeller rotatably about an axis of rotation, wherein the impeller is designed to rotate about a longitudinal axis aligned with the axis of rotation during operation of the heart support system for conveying a pump fluid flow from the fluid in a flow direction, and wherein the impeller has at least one flushing outlet for discharging the flushing fluid flow from the intermediate space.The at least one flushing outlet has an outlet opening for the outlet of the flushing fluid flow, which has an opening cross-section in which, at least at one point, an opening cross-section normal vector has a directional component facing away from the axis of rotation and radial to the axis of rotation, wherein the impeller is located in a housing with a housing section to which an inlet hose for supplying the fluid is connected.

[0002] Furthermore, the invention relates to a heart support system with a bearing device and a method for flushing an intermediate space for guiding a flushing fluid flow with a fluid in a bearing device for a heart support system and a method for producing a bearing device for a heart support system.

[0003] To provide cardiovascular support to patients with heart failure, systems are used that take over part or all of the heart's pumping function. These systems, also known as ventricular assist devices (VADs), can be divided into temporary systems for short-term cardiac support and permanent systems that remain in place on or in the patient for a long time. A component of such a system is usually a blood pump, typically a centrifugal pump (turbo pump), which is driven by an integrated electric motor and generates the required blood flow using an impeller. The pump can be implanted in various locations. For example, the pump can be sewn onto the heart from the outside using an invasive sternotomy, or it can be delivered minimally invasively using a catheter in the aorta or ventricle.In the latter case, the maximum permissible outer diameter of the pump is generally limited to 10 mm, which is why the use of an axial-flow pump with an axial-flow impeller is recommended. The blood to be pumped is expelled through outlet openings located on the circumference of a cylindrical pump housing and returned to the aorta.

[0004] EP 3 127 562 A1 discloses a blood pump for a cardiac assist system. It comprises a pump housing with an impeller rotatably mounted in the pump housing in a plain bearing. The impeller has stationary bearing surfaces against which bearing surfaces formed on the impeller blades abut. The complex structure of the impeller blades, on which the bearing surfaces are formed, ensures that the plain bearing is flushed and heat is dissipated when blood is pumped in the blood pump.

[0005] WO 2016 / 146661 A1 describes a blood pump with an impeller that is rotatably mounted within a pump housing by means of a pivot bearing. A washout channel extends through the impeller, allowing the pivot bearing to be washed or rinsed.

[0006] WO 2008 / 017289 A2 shows a blood pump with an impeller. The impeller includes integrated flushing channels that prevent flow stagnation and thus reduce the risk of thrombi in the blood pump.

[0007] WO 2017 / 021465 A1 discloses a blood pump. The blood pump comprises an impeller arranged in a pump housing of the blood pump.

[0008] The object of the invention is to provide a bearing device for a heart support system which does not require complex blade structures and / or hoses with additional flushing pumps for flushing with a fluid, and to provide a method for flushing a bearing device for a heart support system which ensures that sufficient heat can be dissipated from the bearing device during operation of the heart support system.

[0009] This object is achieved by the storage device specified in claim 1 and the method specified in claim 14. Advantageous embodiments of the invention are specified in the dependent claims.

[0010] A bearing device according to the invention for a heart assist system contains a stationary unit and an impeller, and has an intermediate space formed between the impeller and the stationary unit for guiding a flushing fluid flow from a fluid. The stationary unit has a section projecting into the impeller, which is shaped to support the impeller for rotation about a rotation axis. The impeller is designed to rotate about a longitudinal axis aligned with the rotation axis during operation of the heart assist system to convey a pump fluid flow from the fluid in a flow direction, wherein the impeller has at least one flushing outlet for discharging the flushing fluid flow from the intermediate space.The at least one flushing outlet has an outlet opening for the discharge of the flushing fluid flow, which has an opening cross-section in which, at least at one point, an opening cross-section normal vector has a directional component facing away from the axis of rotation and radial to the axis of rotation. The impeller is located in a housing with a housing section, to which an inlet hose for supplying the fluid is connected in a connecting section, wherein the housing section has two outlet openings for the discharge of the pump fluid flow, delimited by webs connecting the connecting section to the housing section, to which the connecting section is connected, and wherein the radial directional component of the opening cross-section normal vector lies in a plane perpendicular to the axis of rotation, which plane intersects the outlet openings of the housing.

[0011] The at least one flushing outlet in the impeller can be shaped such that rotation of the impeller about the axis of rotation during operation of the heart support system due to a centrifugal force acting on the fluid in the at least one flushing outlet causes the fluid to be expelled from the intermediate space through the flushing outlet to at least one outlet opening, wherein the flushing fluid flow is discharged from the intermediate space.

[0012] A plurality of flushing outlets can be formed in the impeller. Preferably, the at least one flushing outlet extends along an axis that intersects the longitudinal axis of the impeller or is arranged at an angle thereto. In particular, the at least one flushing outlet can be shaped as a tube. The at least one outlet opening of the flushing outlet can be arranged, for example, in a casing section of the impeller that surrounds the section of the stationary unit that projects into the impeller. In particular, the at least one outlet opening of the flushing outlet can be arranged in a transition section between a region of a propeller of the impeller and a casing section of the impeller that surrounds the section of the stationary unit that projects into the impeller.

[0013] It is also possible for the impeller to have a plurality of flushing outlets, wherein the at least one outlet opening of the flushing outlets is arranged at least partially in a transition section between a region of a propeller of the impeller and a casing section of the impeller enclosing the section of the stationary unit projecting into the impeller.

[0014] It should be noted that the number of purge outlets in the impeller can correspond to a multiple of the number of impeller blades. It should also be noted that the bearing device can have a purge inlet that opens into the intermediate space when the plain bearing device is installed. The purge inlet can be formed, for example, as a gap between a base of the stationary unit and a casing section of the impeller that encloses the section of the stationary unit that extends into the impeller.

[0015] It should be noted that the flushing inlet can also be formed as at least one inlet channel extending in a direction intersecting the longitudinal axis of the impeller or skewed thereto. The bearing device can also have a flushing inlet with multiple inlet channels.

[0016] The flushing inlet can be arranged downstream of the flushing outlet in the flow direction of the pump fluid flow.

[0017] The housing section may have webs for connecting to a connection section for connecting an inlet hose, wherein the webs delimit at least one outlet opening of the housing section.

[0018] A bearing device according to the invention can be designed as a plain bearing device which contains a plain bearing for supporting a rotating component, or as a magnetic bearing device in which a rotating component is magnetically mounted.

[0019] A plain bearing device according to the invention comprises a stationary unit and an impeller. The stationary unit is configured to rotatably support the impeller. The impeller is designed to rotate during operation of a cardiac assist system to convey a pump fluid flow. The impeller is configured to enclose at least a partial section of the stationary unit when the plain bearing device is in the assembled state. An intermediate space for guiding a flushing fluid flow is arranged between the partial section and the impeller. At least one flushing outlet is formed in the impeller to discharge the flushing fluid flow from the intermediate space by means of centrifugal force during operation of the cardiac assist system.

[0020] A plain bearing device according to the invention for a heart assist system enables, in particular, the device to be flushed based on the utilization of centrifugal force. For this purpose, an impeller of the plain bearing device can have a flushing outlet that rotates with the impeller, in order to utilize the centrifugal force at the rotating flushing outlet as the driving force for flushing the plain bearing device. Flushing the plain bearing device is advantageous during operation of the heart assist system to dissipate heat and prevent thrombosis formation.

[0021] Flushing that utilizes centrifugal force, meaning the flushing rate depends essentially only on the speed of the ventricular assist system and not on the static pressure difference between the flushing inlet and outlet, advantageously reduces the risk of thrombosis formation because the flushing rate is significantly less influenced by pressure loss in the bloodstream and can therefore be adjusted more robustly. Furthermore, no external pressure difference needs to be imposed via the flushing system.

[0022] In addition, the utilization of the centrifugal force by means of the flushing outlet in the impeller enables a compact design of the plain bearing device, which is particularly advantageous for the use of the plain bearing device in conjunction with the cardiac support system.

[0023] The cardiac assist system can, for example, be a heart pump such as a left ventricular assist system, a right ventricular assist system, or a biventricular assist system. The stationary unit can be understood as a non-rotating component of the plain bearing device. The impeller can be a rotating component such as an impeller. When the plain bearing device is assembled, the impeller can enclose at least a partial section of the stationary unit, whereby the plain bearing device can be designed, for example, as a cylindrical plain bearing. When the cardiac assist system is implanted, the impeller can be mounted in the blood. The pump fluid flow to be conveyed can be a blood flow that is, for example, pumped by the cardiac assist system and generated by the cardiac assist system.When assembled, a gap can be created between the impeller and the section of the stationary unit. The flushing outlet can be implemented as a bore or other type of through-hole in the impeller. The flushing outlet can be designed to direct the flushing fluid flow from the gap through a section of the impeller to discharge the flushing fluid flow from the gap. Two or more flushing outlets can also be formed in the impeller.

[0024] According to one embodiment, the flushing outlet can be inclined relative to a longitudinal axis of the impeller, which in particular corresponds to a rotational axis of the impeller. This is advantageous for utilizing centrifugal force to flush the plain bearing device. The flushing outlet can have a longitudinal axis that is inclined relative to the longitudinal axis of the impeller. The longitudinal axis of the flushing outlet can also be inclined at a right angle to the longitudinal axis of the impeller.

[0025] According to one embodiment, the flushing outlet can be formed as a tube with an outlet opening. Advantageously, the flushing outlet can thus be realized cost-effectively, for example, as a bore in the impeller, which also enables a compact design of the plain bearing device.

[0026] According to one embodiment, the outlet opening can be arranged in a casing section of the impeller enclosing the subsection of the stationary unit, or in a transition section between a region of a propeller of the impeller and the subsection. The transition section can, for example, be formed as a taper of the casing section toward the propeller. Alternatively, the outlet opening can also be arranged in the region of the propeller. By positioning the outlet opening, the potential of the centrifugal force can be adjusted, thereby advantageously adjusting the flushing effect for flushing the plain bearing device.

[0027] Furthermore, according to one embodiment, the impeller can have a plurality of flushing outlets. The outlet openings of the flushing outlets can be arranged at least partially in the transition section. In the assembled state of the plain bearing device, the flushing outlets can, for example, extend radially outward relative to the stationary unit. The outlet openings can be arranged circumferentially around the transition section at equal spacing. This positioning of the flushing outlets and the outlet openings is advantageous with regard to the uniform flushing of the intermediate space and with regard to the representation of the largest possible cross-section of the flushing outlets.

[0028] According to one embodiment, at least one pair of flushing outlets can be formed in the impeller. The flushing outlets of the at least one pair can be arranged opposite one another with respect to a longitudinal axis of the impeller. The formation of the opposite pair of flushing outlets is advantageous for preventing imbalance of the rotating propeller.

[0029] The number of purge outlets in the impeller can be a multiple of the number of impeller blades. For example, the purge outlets, in the form of purge holes, are arranged in the same periodic pattern as the impeller's blades. This can prevent imbalance. In this case, two blades, for example, would result in a multiple of two as the number of purge outlets.

[0030] According to one embodiment, the plain bearing device can also have a flushing inlet for introducing the flushing fluid flow. When the plain bearing device is mounted, the flushing inlet can open into the intermediate space. By means of the acting centrifugal force, the flushing fluid flow can flush the intermediate space and thus also the bearing of the plain bearing device, even without providing a static pressure difference between the flushing inlet and the flushing outlet.

[0031] According to one embodiment, the flushing inlet can also be formed as a gap between a base of the stationary unit and a casing section of the impeller enclosing the partial section of the stationary unit. Additionally or alternatively, the flushing inlet can be formed as an inlet channel in the impeller. The inlet channel can be inclined relative to a rotational axis of the impeller. Furthermore, the flushing outlet can be formed by multiple inlet channels with at least one inclined inlet channel in the impeller. As a result, at least one side of the flushing inlet can be formed stationary and one side rotating. The flushing fluid flow can be sucked in at the stationary side of the flushing inlet, e.g., at a wall of the stationary unit. If the flushing inlet is formed as an inlet channel in the impeller, the flushing inlet can be formed at least partially in the rotating body of the impeller.A portion of the flushing fluid flow partially enclosed in the gap can be introduced through the flushing inlet and discharged again through the flushing outlet, for example, to absorb and dissipate heat from the stationary unit. Advantageously, the centrifugal pressure is increased if the flushing inlet is not located, or only partially located, within the rotating body, the impeller.

[0032] Furthermore, the flushing inlet can be arranged downstream of the flushing outlet in the flow direction of the pump fluid flow. By introducing the flushing fluid flow along the stationary unit and along the impeller, constant flushing of the sliding device can advantageously be achieved even with the same pressure level at the flushing inlet and flushing outlet due to the rotation of the flushing fluid flow at the flushing outlet.

[0033] Furthermore, a heart support system with an embodiment of the aforementioned sliding bearing device is presented. The heart support system can, for example, be a left ventricular assist pump. Furthermore, the heart support system can, for example, have an elongated, cylindrical shape for minimally invasive transfemoral or transaortic insertion.

[0034] Furthermore, a method for manufacturing a bearing device for a heart support system, designed as a plain bearing device or as a magnetic bearing device, is presented. The method comprises the following steps: Providing a stationary unit configured to rotatably support an impeller, and the impeller configured to rotate during operation of the heart assist system to convey a pump fluid flow; forming at least one flushing outlet in the impeller, wherein the flushing outlet is configured to discharge a flushing fluid flow from the bearing device by means of centrifugal force during operation of the heart assist system; and assembling the impeller and the stationary unit to produce the bearing device, wherein at least a partial section of the stationary unit is enclosed by the impeller, and wherein a gap for guiding the flushing fluid flow is arranged between the partial section and the impeller.

[0035] By carrying out the method, an embodiment of the above-mentioned bearing device can be advantageously produced.

[0036] The following describes the condition for flushing to function through the action of centrifugal force: The flushing is independent of the static pressure difference. Centrifugal force is used to flush the plain bearing device; no external pump or additional geometries or structures are required to generate a static pressure difference. This requires that the mechanical energy balance due to the rotational kinetic energy at the outlet, at the outlet opening of the flushing outlet, be positive. This means that the mechanical energy of the flow at the outlet must be greater than at the inlet, at the flushing inlet. This is illustrated below using formulas based on Bernoulli's theorem: p Austritt Dichte − v Austritt 2 2 < p Eintritt Dichte − v Eintritt 2 2

[0037] If v is equal to the rotation speed and the flushing inlet is not subject to rotation, the following follows: p Austritt Dichte − v Austritt 2 2 < p Eintritt Dichte changed: p Austritt − p Eintritt Dichte < v Austritt 2 2 with the rotation speed v = 2 π R n and with n equal to the speed in revolutions / second follows p Austritt − p Eintritt Dichte < 2 πRn 2 which in turn leads to: statische Druckdifferenz ≪ 2 πRn 2 ∗ Dichte

[0038] For water, the "centrifugal pressure" corresponds to a pressure difference of approximately 5 bar at a radius of 1 cm and a rotational speed of 30,000 revolutions per minute. The approach described is therefore effective in this numerical example if the static pressure difference is only approximately 500 mbar ("much larger," interpreted as a factor of ten).

[0039] To achieve flushing of the plain bearing device using centrifugal force, a rotating system is required, with system boundaries—the "inlet" and "outlet"—pointing outward in the direction normal to the axis of rotation. The flushing path of the flushing fluid flow runs between the rotating body, the impeller's shell section, and the relatively stationary body, the stationary unit. According to the embodiment shown here, the flushing fluid flow moves along the path, i.e., along the gap to the flushing outlet. At the flushing outlet outlet, the flushing fluid flow flows out of the flushing path. To exert the centrifugal force across the entire cross-section, the outlet edge of the flushing outlet is located within the rotating body, within the shell section.The cross-sectional normal vector should have a component in the radial direction, which is not the case, for example, at the end face of a cylindrical plain bearing device, but rather in the radial direction, ie when the shell section is drilled.

[0040] The invention also extends to a heart support system in which there is a bearing device as described above.

[0041] In a method according to the invention for flushing an intermediate space for guiding a flushing fluid flow with a fluid in a bearing device for a heart support system, wherein the intermediate space has at least one flushing inlet for introducing the flushing fluid flow and at least one flushing outlet for discharging the flushing fluid flow, and wherein the intermediate space is formed between an impeller rotatable about an axis of rotation for conveying a pump fluid flow and a stationary unit for rotatably supporting the impeller, in which the fluid is introduced into the intermediate space through the at least one flushing inlet, the fluid is expelled by means of a centrifugal force acting on it in the at least one flushing outlet towards the axis of rotation from the intermediate space through the flushing outlet to at least one outlet opening.The at least one flushing outlet has an outlet opening for the outlet of the flushing fluid flow, which has an opening cross-section in which, at least at one point, an opening cross-section normal vector has a directional component facing away from the axis of rotation and radial to the axis of rotation. The impeller is located in a housing with a housing section, to which an inlet hose for supplying the fluid is connected in a connection section, wherein the housing section has two outlet openings delimited by webs for the outlet of the pump fluid flow, to which the connection section is connected. The direction of the flushing fluid flow has a radial directional component at the outlet openings of the flushing outlet, which lies in a plane perpendicular to the axis of rotation and intersects the outlet opening of the housing.

[0042] Advantageous embodiments of the invention are described in more detail below with reference to schematic drawings.

[0043] They show: Fig. 1 shows a first sliding bearing device for a heart support system with an impeller and with a stationary unit as a section; Fig. 2 shows a section of a heart support system with the first sliding bearing device; Fig. 3 shows a side view of the first sliding bearing device; Fig. 4 shows a rear view of the impeller in the direction of arrow IV from Fig. 3 ; Fig. 5 further possible designs of an impeller in a plain bearing device for a heart support system; Fig. 6 a space with different flushing fluid volumes in different plain bearing devices for a heart support system with different shapes of flushing outlets; Fig. 7 another plain bearing device with an impeller and with a stationary unit; Fig. 8 the another plain bearing device with an impeller and with a stationary unit as a section; Fig. 9 a section of another plain bearing device for a heart support system in a sectional view; Fig. 10 the section of the another plain bearing device for a heart support system of the Fig. 9 in a plan view; Fig. 11 shows a section of another plain bearing device for a heart support system in a sectional view; and Fig. 12 shows a flow diagram of a method for manufacturing a plain bearing device.

[0044] In the following description of advantageous embodiments of the present invention, identical reference numerals are used for the identical or similarly acting elements shown in the various figures, whereby a repeated description of these elements is omitted.

[0045] Fig. 1 shows a schematic representation of a bearing device 100 designed as a plain bearing device for a cardiac assist system according to one exemplary embodiment. The bearing device 100 has a stationary unit 105 and an impeller 110. The stationary unit 105 is designed to support the impeller 110 rotatably about an axis of rotation 112 that runs coaxially to the longitudinal axis 114 of the impeller 110. The impeller 110 is designed to rotate about the axis of rotation 112 during operation of the cardiac assist system to convey a pump fluid flow 115. In the assembled state of the plain bearing device shown here, the impeller 110 encloses at least a partial section 120 of the stationary unit 105. An intermediate space 125 for guiding a flushing fluid flow 130 is arranged between the partial section 120 and the impeller 110. At least one flushing outlet 135 is formed in the impeller 110.The flushing outlet 135 is designed to discharge the flushing fluid flow 130 from the intermediate space 125 by means of centrifugal force during operation of the cardiac assist system.

[0046] The flushing outlet 135 has an exit opening 140 for the exit of the flushing fluid flow 130, which has an opening cross-section 132 in which, at least at one point, an opening cross-section normal vector 134 has a directional component 136 facing away from the rotation axis 112 and radial to the rotation axis 112.

[0047] According to the exemplary embodiment shown here, the purge outlet 135 is inclined relative to the longitudinal axis 114 of the impeller 110, which is coaxial with the rotational axis 112. The purge outlet 135 has an axis 137 along which the purge outlet 135 extends and which thus constitutes a longitudinal axis of the purge outlet 135, which is inclined relative to the longitudinal axis 114 of the impeller 110 and forms an acute angle α with it. It should be noted that this axis 137 can, in principle, also be skewed relative to the longitudinal axis 114 of the impeller 110.

[0048] In addition, according to the embodiment shown here, the flushing outlet 135 is formed as a tube with an outlet opening 140. The outlet opening 140 is arranged at an end of the tube facing away from the intermediate space 125.

[0049] According to the exemplary embodiment shown here, the plain bearing device 100 also has a flushing inlet 145 for introducing the flushing fluid flow 130. In the assembled state of the bearing device 100 shown here, the flushing inlet 145 opens into the intermediate space 125.

[0050] According to the embodiment shown here, the flushing inlet 145 is formed as a gap between a base 107 of the stationary unit 105 and a casing section 150 of the impeller 110 that surrounds the partial section 120 of the stationary unit 105. It should be noted that the flushing inlet can also be formed as an inlet channel in the impeller 110.

[0051] In the Fig. 1 In the plain bearing device shown, the flushing inlet 145 is arranged downstream of the flushing outlet 135 in the flow direction of the pump fluid flow 115, as in the embodiment shown here. Fig. 1 shows a flushing fluid flow 130 with a flushing path for flushing the bearing device 100, which runs from the flushing inlet 145 through the intermediate space 125 to the flushing outlet 135 with the outlet opening 140.

[0052] The Fig. 2 shows a perspective view of a portion of a heart support system 200 with the sliding bearing device 100 in the form of a left ventricular assist pump (LVAD heart pump). Fig. 3 is a side view of the storage device 100.

[0053] The bearing device 100 and its function in a heart support system are described in more detail below: The impeller 110 is a wheel that forms a rotating component in the bearing device 100 of the heart support system 200, which is mounted by means of a plain bearing or magnetically, wherein the rotating component is mounted above a fluid for heat dissipation or to reduce friction. If the impeller 110 is mounted directly in the blood during operation of the heart support system, as is the case, for example, in the Fig. 2 As is the case with the left ventricular ventricular assist pump (LVAD) shown in the implanted state of the heart support system, it is advantageous to flush the bearing device 100 to achieve heat dissipation and prevent thrombosis formation ("blood clotting"). To enable robust flushing of the sliding bearing device 100, a constant flow is necessary. Flushing the sliding bearing device 100 prevents thrombosis formation. For this purpose, a pump construction (such as baffles) can be used that converts mechanical energy into hydrodynamic energy. The Fig. 1 and Fig. 2 The plain bearing device 100 shown makes it possible to utilize the centrifugal force at the flushing outlet 135 rotating with the impeller 110 with only a bore in the form of the flushing outlet 135, whereby the centrifugal force represents the driving force for the flushing. Such a structure is cost-effective to manufacture.

[0054] Alternatively, a plurality of flushing outlets 135 can be realized at different locations on the impeller 110 to utilize the centrifugal force, as shown in the following figures.

[0055] By means of an embodiment of the bearing device 100 shown here, introduction in the form of suction of the flushing fluid flow 130 can be realized due to the centrifugal force at the flushing outlet 135. This is achieved structurally by the flushing outlet 135 being shaped such that the flushing outlet 135 is enclosed by the rotating component, the impeller 110, e.g., by a bore as the flushing outlet 135, while the inlet side, in the form of the flushing inlet 145, is not subject to rotation or is only partially subject to rotation, e.g., only on one side. This is achieved by shaping the flushing inlet 145 with at least a section of the stationary unit 105 as a wall section. In this case, the statistical pressure difference has virtually no influence on the flushing flow of the flushing fluid flow 130, which is why the flushing effect of the bearing device 100 is essentially determined by the centrifugal force and the speed of the pump of the cardiac assist system.The flushing effect of the bearing device 100 is thus largely independent of other potential influencing variables such as the magnitude of the mass flow or the level of pressure buildup through or via the cardiac support system. Therefore, no static pressure difference is necessary to flush the bearing device 100. Therefore, the flushing outlet 135 can be positioned differently in the impeller 110, which is trumpet-shaped here, with widely differing diameters relative to a longitudinal axis 114 of the impeller 110, whereby positioning the flushing outlet 135 far upstream of the longitudinal axis of the impeller 110 can be omitted. Furthermore, no complex structures such as a pump wheel or the application of a pressure difference in or around the plain bearing device 100 are necessary to flush the plain bearing device 100.Due to the independence from the pump flow, the pump flow of the pump fluid flow 115 shown here, the flushing of the bearing device 100 is possible without flushing failure as long as the rotation of the impeller 110 occurs.

[0056] In the exemplary embodiment described here, the bearing device 100 has the impeller 110 as a rotating part, which, together with the stationary unit 105 as the stationary part, forms a cylindrical plain bearing. The flushing effect of the bearing device 100 is based on the centrifugal force due to a rotation at the flushing outlet 135. This requires that at least one side is stationary at the flushing inlet 145, as shown here, here the inner side in the form of the stationary unit 105. As a result, even with a comparable or identical pressure level at the flushing inlet 145 and the flushing outlet 135, constant flushing of the plain bearing device 100 can be set due to the rotation of both sides of the flushing outlet 135 formed in the rotating impeller 110 or the fluid volume of the flushing outlet 135.Furthermore, the exemplary embodiment of the bearing device 100 shown here makes it possible to flush a partially enclosed volume, which is shown here in block 155, which is arranged, for example, around the fixed bearing of the stationary unit 105, using a combination of a rotating and a stationary side. This occurs because the flushing fluid flow 130 is accelerated on the rotating side of the impeller due to the molecular adhesion condition. The flushing fluid flow 130 is accelerated along the wall of the intermediate space 125 due to centrifugal force towards a larger diameter, whereby the flushing fluid flow 130 is sucked into the stationary side of the intermediate space 125 in the form of a wall of the stationary unit 105. This results in the partially enclosed fluid of the flushing fluid flow 130 being flushed, and thus, for example, heat can be absorbed and dissipated at the fixed bearing of the stationary unit 105.

[0057] The Fig. 2 The heart support system 200 shown comprises a housing section 205. The impeller 110 of the bearing device 100 is located in the housing section 205 of the heart support system 200. In the heart support system 200, the impeller 110 is arranged in a housing section 205, to which an inlet hose 210 for supplying the fluid is arranged. In the housing section 205 of the housing of the heart assist system, there are outlet openings 215 for the outlet of the pump fluid flow 115. For connecting the inlet hose 210, there is a connection section 220 in the heart assist system 200, which is connected to webs 225 of the housing section 205, which delimit two outlet openings 215 for the outlet of fluid conveyed by rotation of the impeller 110 in the heart assist system 200 from the housing section 205.

[0058] The housing section 205 of the heart assist system 200 has a cylindrical, elongated structure with a substantially constant outer diameter for easy placement by means of a catheter in a blood vessel, such as the aorta. The elongated axial design shown here enables transfemoral implantation of the heart assist system 200. Accordingly, the sliding bearing device 100 is arranged in a window opening in the housing section 205 such that the rotating impeller component, the impeller 110, is supported in the blood when the heart assist system 200 is implanted. Due to the axial design of the heart assist system 200, the impeller 110 is subjected to axial flow with respect to the longitudinal axis 114 of the impeller 110, which corresponds to a longitudinal axis of the heart assist system 200. The flushing outlet 135 in the impeller 110 is arranged in the area 111 of a propeller of the impeller 110, wherein the flushing outlet 135 is formed by a borehole ora through hole or other type of through hole is realized in the impeller 110.

[0059] The Fig. 3 shows the plain bearing device 100 with the stationary unit 105 and the impeller 110 in the assembled state, wherein the stationary unit 105 forms the non-rotating counterpart to the rotating impeller 110. The stationary unit 105 has a tapered section pointing toward the impeller 110. The tapered section of the stationary unit 105 is predominantly enclosed by the impeller 110. The stationary unit 105 is connected to the impeller 110 and rotatably supports the impeller 110. The flushing outlet 135, which has an outlet opening 140, is formed in the impeller 105. The outlet opening 140 of the flushing outlet is arranged here, for example, in the region of the propeller of the impeller 110.

[0060] The Fig. 4 shows a perspective rear view of the impeller in the direction of arrow IV from Fig. 3 The rear side of the impeller 110 is the side of the impeller 110 facing away from the propeller of the impeller 110, which can be coupled to the stationary unit 105 of the bearing device. To connect the impeller 110 to the stationary unit 105, the impeller 110 here has a ball bearing 405 for supporting the impeller 110. Furthermore, the flushing outlets 135 of the impeller 110, designed here as outlet bores, can be seen as an example. Fig. 1 communicate through the gap 125 shown.

[0061] According to the exemplary embodiment shown here, at least one pair of flushing outlets 135 is formed in the impeller 110. The flushing outlets 135 of the at least one pair are arranged opposite one another with respect to a longitudinal axis 114 of the impeller 110. For example, the flushing outlets 135 of the pair are evenly spaced with respect to the rotational axis 112 of the impeller 110, i.e., they have a symmetrical course with respect to the longitudinal axis 114 of the impeller 110, which is coaxial with the rotational axis 112.

[0062] The Fig. 5 shows further possible designs of an impeller 110 in a bearing device for a cardiac assist system, which can be designed as a plain bearing device or as a magnetic bearing device. A perspective view of the impeller 110 is shown, with different exemplary positions of an outlet opening 140 of the flushing outlet 135 in the impeller 110, as well as a respective opening cross-section normal vector 134 and the longitudinal axis 114 of the impeller 110 being identified.

[0063] According to one embodiment, the outlet opening 140 of the purge outlet 135 is arranged in a casing section 150 of the impeller 110 that surrounds the partial section of the stationary unit. Alternatively, the outlet opening of the purge outlet is arranged in a transition section 510 between a region of a propeller 515 of the impeller 110 and the casing section 505.

[0064] The present figure shows a potential estimate for the exemplary embodiment where the greatest suction force and thus a suitable location for positioning the purge outlet and the outlet opening of the purge outlet are present. Three exemplary regions 520, 525, and 530 are shown for arranging the outlet opening of the purge outlet in the impeller 110. Region 520 is located in the region of the propeller 515. Region 525 marks, by way of example, a position of the outlet opening of the purge outlet 135 in the transition section 510. Region 530 marks an exemplary positioning of the outlet opening of the purge outlet in the casing section 150.According to the potential estimate shown here, when positioning the flushing outlet 135 and the outlet opening 140 in the area 530, an advantageous flushing effect is achieved in a bearing device with such an impeller 110 and a stationary unit 105, since the centrifugal force between the flushing inlet and the flushing outlet is sufficient to drive the flushing.

[0065] The Fig. 6 shows the intermediate space 125 with different flushing fluid volumes in different bearing devices, designed as a plain bearing device or as a magnetic bearing device, for a cardiac assist system with different shapes of flushing outlets, wherein the flushing outlets 135 are shaped differently. The flushing outlet 135, through which the flushing fluid flow flows, has different shapes 605, 610, 615, 620, 625. At least one pair of flushing outlets 135 is formed in the impeller of these plain bearing devices, wherein the flushing outlets 135 of the at least one pair are arranged opposite one another in a bearing device with respect to the longitudinal axis 114 of the impeller 110, which is aligned with the rotational axis 112. The shapes 605, 610, 615, 620, 625 of the flushing outlets shown here each show the pair of flushing outlets by way of example.In a first configuration 605, the flushing outlets of the pair extend at an obtuse angle α with respect to the longitudinal axis 114 of the impeller, extending radially from the longitudinal axis 114 of the impeller, with a starting point of the flushing outlets 135 being shaped approximately close to the longitudinal axis 114. In a second configuration 610, the flushing outlets 135 of the pair extend at an acute angle α with respect to the longitudinal axis 114 of the impeller, and the flushing outlets 135 of the pair are shaped accordingly inclined toward each other. A third formation 615 corresponds to the first formation 605 with the exception of the attachment point of the purge outlets 135, which are arranged further apart from each other than the attachment points of the purge outlets of the first formation 605. In a fourth formation 620, the purge outlets 135 of the pair extend at a right angle β to the longitudinal axis 114 of the impeller.A fifth configuration 625 shows, by way of example, two pairs of flushing outlets 135 arranged opposite one another and evenly spaced from one another with respect to the longitudinal axis 114 of the impeller. The two pairs of flushing outlets 135 extend at a right angle β to the longitudinal axis 114 of the impeller, like the pair shown in the fourth configuration 620.

[0066] Fig. 7 shows another plain bearing device 100 for a heart support system. It shows a perspective view of the plain bearing device 100 in the assembled state, in which the impeller partially encloses the stationary unit 105. Fig. 8 This plain bearing device 100 is shown in section. The plain bearing device 100 shown here is similar to the plain bearing device described with reference to the previous figures. According to the exemplary embodiment shown here, the impeller 110 has a plurality of flushing outlets 135. The outlet openings 140 of the flushing outlets are arranged at least partially in the transition section 510 between the propeller 515 and the casing section 505. For example, the outlet openings 140 are evenly spaced and arranged circumferentially around the transition section 510. Fig. 7 shows the utilization of the flushing position of the majority of flushing outlets with the suction force determined to be the greatest.

[0067] Fig. 8 shows another plain bearing device 100 for a cardiac assist system. A sectional view of a side view of the plain bearing device 100 is shown. The stationary unit 105 is partially enclosed by the casing section 150 of the impeller 110. The plurality of outlet openings 140 of flushing outlets 135 are arranged in the transition region or transition section 510 between the propeller of the impeller 110 and the casing section 150. The flow direction of the pump fluid flow 115 is shown, as well as the flow path of the flushing fluid flow 130. The flushing fluid flow 130 is introduced through the flushing inlet 145, which, according to the exemplary embodiment shown here, is formed as a gap 905 between the base 107 of the stationary unit 105 and the casing section 505 of the impeller 110 surrounding the partial section 120 of the stationary unit 105.The flushing fluid flow 130 is then directed by centrifugal force through the gap 125 to one of the outlet openings 140 of the plurality of flushing outlets 135 to flush the plain bearing device 100.

[0068] Fig. 9 shows a schematic representation of a section of a plain bearing device 100 for a cardiac assist system according to one exemplary embodiment. Shown is a cross-section of a portion of the plain bearing device 100 with the section of the stationary unit 105 enclosed by the jacket section 150 of the impeller. The molding of the flushing outlet 135 is intended to demonstrate that the flushing outlets can also be arranged in a mirror-asymmetric manner.

[0069] A part of the flushing path of the flushing fluid flow 130 is shown, which flows through the gap 125 to the flushing outlet 135 and is discharged from the outlet opening of the flushing outlet 135. The outflow of the flushing fluid flow is shown in the following Fig. 10 shown using a top view from the direction marked here with arrow 1005.

[0070] Fig. 10 shows a schematic representation of a section of a sliding bearing device 100 for a heart support system according to an embodiment. It is a plan view of the section shown in the preceding Fig. 9 marked section of the plain bearing device 100. The flushing outlet 135 is arranged in the casing section 150 radially to a longitudinal axis 116 of the section of the stationary unit 105 enclosed by the casing section 505, said axis being aligned with the rotational axis 112 in the bearing device. The flushing fluid flow 130 exits the casing section 150 at the outlet opening 140 of the flushing outlet.

[0071] Fig. 11 shows a schematic representation of a section of a plain bearing device 100 for a cardiac assist system according to one exemplary embodiment. According to the exemplary embodiment shown here, the flushing inlet 145 into the intermediate space 125 is realized by several inlet channels, namely channel 1105 and channel 1107. This is also intended to demonstrate that the inlet direction not only necessarily has to be oriented in the direction of the longitudinal extension axis 116 of the bearing device 100, which is aligned with the rotational axis 112 of the bearing device 100, but can also be inclined thereto.If the flushing inlet 145 is designed in such a way that no centrifugal force acts there, for example by the edge of the flushing inlet 145 not being located in the rotating body or only partially in the rotating body, as in the embodiment of the flushing inlet 145 shown here as an inlet channel 1105 which is partially formed in the casing section 150, then the centrifugal pressure is advantageously increased.

[0072] Fig. 12 shows a flow diagram of a method 800 for producing a bearing device configured as a plain bearing device or as a magnetic bearing device for a heart assist system according to an embodiment. The method 800 comprises a step 801 of providing, a step 803 of molding, and a step 805 of assembling. In step 801 of providing, a support unit is provided which is configured to rotatably support an impeller. In addition, in step 801, the impeller is provided which is configured to rotate during operation of the heart assist system to convey a pump fluid flow. In

[0073] In step 803 of the molding process, at least one flushing outlet is formed in the impeller, which is designed to discharge a flushing fluid flow from the plain bearing device by means of centrifugal force during operation of the heart support system. In step 805 of assembly, the impeller and the stationary unit are assembled to produce the plain bearing device. At least a partial section of the stationary unit is enclosed by the impeller. In addition, an intermediate space for guiding the flushing fluid flow is arranged between the partial section and the impeller. During operation of the heart support system, the flushing fluid flow is directed from the intermediate space into the flushing outlet by means of centrifugal force, and from there discharged from the bearing device in order to flush the bearing device.

[0074] In summary, the following should be noted in particular: The invention relates to a bearing device 100 for a cardiac assist system. The bearing device 100 comprises a stationary unit 105 and an impeller 110. The stationary unit 105 is designed to rotatably support the impeller 110. The impeller 110 is configured to rotate during operation of the cardiac assist system to convey a pump fluid flow 115. The impeller 110 is designed to enclose at least a partial section 120 of the stationary unit 105 in the assembled state of the bearing device 100, wherein an intermediate space 125 for guiding a flushing fluid flow 130 is arranged between the partial section 120 and the impeller 110. At least one flushing outlet 135 is formed in the impeller 110. The flushing outlet 135 is designed to discharge the flushing fluid flow 130 from the intermediate space 125 by means of centrifugal force during operation of the cardiac assist system. Bezugszeichenliste

[0075] 100 Plain bearing device 105 Stationary unit 107 Base 110 Impeller 111 Impeller propeller area 112 Rotation axis 114 Longitudinal axis 115 Pump fluid flow 116 Longitudinal axis 120 Stationary unit section 125 Clearance 130 Flushing fluid flow 132 Opening cross-section 134 Opening cross-section normal vector 135 Flushing outlet 136 Directional component 137 Axis 140 Outlet opening 145 Flushing inlet 150 Shell section 155 Block 200 Cardiac assist device 205 Housing section 210 Inlet hose 215 Outlet opening 220 Connection section 225 Web 405 Ball bearing 505 Shell section 510 Transition section 515 Propeller 520, 525, 530Area 605, 610, 615, 620, 625Forming 800Procedure 801Providing step 803Forming step 805Assembling step 905Gap 1005Arrow 1105, 1107Input channel

Claims

1. Bearing device (100) for a heart support system (200) comprising a support unit (105), an impeller (110) and an intermediate space (125) formed between the impeller (110) and the support unit (105) for guiding a rinse fluid stream (130) from a fluid, the support unit (105) having a partial portion (120) projecting into the impeller (110) and being shaped to support the impeller (110) rotatably about a rotation axis (112); the impeller (110) being designed to rotate about a longitudinal axis (114) aligned with the rotation axis (112) during operation of the heart support system (200) in order to convey a pump fluid stream (115) from the fluid in a flow direction, and the impeller (110) having at least one rinse outlet (135) for discharging the rinse fluid stream (130) from the intermediate space (125), the at least one rinse outlet (135) having an outlet opening (140) for the outlet of the rinse fluid stream (130), which has an opening cross-section (132), in which, at least at one point, an opening cross-section normal vector (134) has a directional component (136) facing away from the rotation axis (112) and radial to the rotation axis (112), and the impeller (110) being located in a housing having a housing portion (205) to which an inlet hose (210) for supplying the fluid is connected in a connection portion (220), characterized in that the housing portion (205) has two outlet openings (215) for the outlet of the pump fluid stream (115), which openings are delimited by ribs (225) connecting the connecting portion (220) to the housing portion (205), to which openings the connecting portion (220) is connected, the radial directional component (136) of the opening cross-section normal vector (134) lying in a plane perpendicular to the rotation axis (112) which plane intersects the outlet openings (215) of the housing.

2. Bearing device (100) according to claim 1, characterized in that in the impeller (110) a plurality of rinse outlets (135) are formed, and / or in that the at least one rinse outlet (135) extends along an axis (137) intersecting the longitudinal axis (114) of the impeller (110) or arranged at an angle thereto, and / or in that the at least one rinse outlet (135) is formed as a tube.

3. Bearing device (100) according to either claim 1 or claim 2, characterized in that the at least one outlet opening (140) of the rinse outlet (135) is arranged in a casing portion (150) of the impeller (110) enclosing the partial portion (120) of the support unit (105) projecting into the impeller (110).

4. Bearing device (100) according to any of claims 1 to 3, characterized in that the at least one outlet opening (140) of the rinse outlet (135) is arranged in a transition portion (510) between a region of a propeller (515) of the impeller (110) and a casing portion (150) of the impeller (110) enclosing the partial portion (120) of the support unit (105) projecting into the impeller (110).

5. Bearing device (100) according to any of claims 1 to 3, characterized in that the impeller (110) has a plurality of rinse outlets (135), the at least one outlet opening (140) of the rinse outlets (135) being arranged at least partially in a transition portion (510) between a region of a propeller (515) of the impeller (110) and a casing portion (150) of the impeller (110) enclosing the partial portion (120) of the support unit (105) projecting into the impeller (110).

6. Bearing device (100) according to any of the preceding claims, characterized in that a number of rinse outlets (135) in the impeller (110) corresponds to a multiple of the number of blades of the impeller (110).

7. Bearing device (100) according to any of the preceding claims, characterized by a rinse inlet (145) which opens into the intermediate space (125) when the bearing device (100) is in the mounted state.

8. Bearing device (100) according to any of claims 1 to 7, characterized in that the rinse inlet (145) is formed as a gap (905) between a base (107) of the support unit (105) and a casing portion (150) of the impeller (110) enclosing the partial portion (120) of the support unit (105) projecting into the impeller (110).

9. Bearing device (100) according to any of claims 1 to 8, characterized in that the rinse inlet (145) is formed as at least one inlet channel (1105) extending in a direction intersecting the longitudinal axis (114) of the impeller (110) or running at an angle thereto.

10. Bearing device (100) according to either claim 8 or claim 9, characterized by a rinse inlet (145) having a plurality of inlet channels.

11. Bearing device (100) according to any of claims 7 to 10, characterized in that the rinse inlet (145) is arranged downstream of the rinse outlet (135) in the flow direction of the pump fluid stream (115).

12. Bearing device (100) according to any of claims 1 to 11, characterized in that this is designed as a plain bearing device, which contains a plain bearing for supporting a rotating component in the form of the impeller (110), or as a magnetic bearing device, in which a rotating component in the form of the impeller (110) is magnetically mounted.

13. Heart support system (200) comprising a bearing device (100) according to any of the preceding claims.

14. Method for rinsing an intermediate space (125) for guiding a rinse fluid stream (130) with a fluid in a bearing device (100) for a heart support system (200), the intermediate space (125) having at least one rinse inlet (145) for introducing the rinse fluid stream (130) and at least one rinse outlet (135) for discharging the rinse fluid stream (130), and the intermediate space (125) being formed between an impeller (110) rotatable about a rotation axis (112) for conveying a pump fluid stream (115) and a support unit (105) for rotatably supporting the impeller (110), in which the fluid is introduced into the intermediate space (125) through the at least one rinse inlet (145), the fluid being expelled from the intermediate space (125) through the rinse outlet (135) to at least one outlet opening (140) by means of a centrifugal force acting thereon in the at least one rinse outlet (135) relative to the rotation axis (112), the at least one rinse outlet (135) having an outlet opening (140) for the outlet of the rinse fluid stream (130), which has an opening cross-section (132), in which, at least at one point, an opening cross-section normal vector (134) has a directional component (136) facing away from the rotation axis (112) and radial to the rotation axis (112), and the impeller (110) being located in a housing having a housing portion (205) to which an inlet hose (210) for supplying the fluid is connected in a connection portion (220), characterized in that the housing portion (205) has two outlet openings (215) for the outlet of the pump fluid stream (115), which openings are delimited by ribs connecting the connecting portion (220) to the housing portion (205), to which openings the connecting portion (220) is connected, the direction of the rinse fluid stream (139) at the outlet opening (140) of the rinse outlet (135) having a radial directional component which lies in a plane perpendicular to the rotation axis (112), which plane intersects the outlet opening (215) of the housing.