METHOD FOR PRODUCING ELECTRICALLY CONDUCTIVE TRACES ON A POLYMER ARTICLE SURFACE

DE602017095026T2Active Publication Date: 2026-04-29VALSTYBINIS MOKSLINIU TYRIMU INSTS FIZINIU & TECHNOLOGIJOS MOKSLU CENTRAS
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Patent Information

Authority / Receiving Office
DE · DE
Patent Type
Patents
Current Assignee / Owner
VALSTYBINIS MOKSLINIU TYRIMU INSTS FIZINIU & TECHNOLOGIJOS MOKSLU CENTRAS
Filing Date
2017-09-06
Publication Date
2026-04-29

AI Technical Summary

Technical Problem

Existing methods for forming conductive traces on polymers are limited by the use of hazardous chemicals, require special additives, are not flexible for design changes, and are not suitable for 3D surfaces, leading to low spatial resolution and high costs.

Method used

A method using ultra-short laser pulses to create a negative static charge on polymer surfaces, followed by chemical activation with a metal salt solution, and electroless plating, without the need for special additives, enabling high spatial resolution and selective metallization on 3D surfaces.

Benefits of technology

Achieves high-speed, selective, and high-resolution conductive trace formation on standard polymers, with improved adhesion and selectivity, suitable for 3D interconnect devices.

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Description

Technical field

[0001] The invention relates to the production of electro-conductive traces on the surface of polymeric articles using laser excitation for the areas to be metallised, followed by activation of the laser-treated areas with a metal salt solution, followed by metallization of the activated areas in the chemical plating bath. The invention is intended for the formation of electro-conductive traces in 3D moulded interconnect devices.Relevant Prior Art

[0002] US 2005 / 218110 describes a method "for manufacturing a wiring substrate includes the steps of (a) patterning a surface-active agent on a substrate having first and second areas to be remained on the first area; (b) removing residues of the surface-active agent in the second area by wet-etching with an alkali; (c) patterning a catalyst to be remained on one of the second area of the substrate and the surface-active agent; and (d) depositing a metal layer on the catalyst to thereby form a wiring".

[0003] The disadvantage of the process is that photoresist patterning, and hazardous etching procedures are used in the known method.

[0004] In EP0272420, the method for patterned electroless plating of aromatic polymeric organic substrate is presented. It can be achieved by initially irradiating the surface of the plastic with patterned UV energy. The irradiated plastic can then be treated with a colloidal suspension of precious metal, such as palladium or an organo-palladium compound. Activation of the applied precious metal provides patterned electroless deposition on the plastic surface when in contact with an electroless plating bath. However, the known method has material limits, since the known method can be applied only for aromatic polymeric organic substrates. Moreover, it is a masking process, which complicates the prototyping as it is not flexible for design changes. Front-page drawing from US2005218110A1

[0005] WO2002023962 (2000-09-18) describes a selective metallization process of polymers which are susceptible to carbonisation after an increase of their surface temperature above a critical value for thermal decomposition. The method comprises activation of the selected areas by laser irradiation so that the mentioned areas are carbonised. The laser-treated areas become electro-conductive. The article can be selectively metallised later by submerging it in a chemical plating bath or using a galvanic metallization process.

[0006] The disadvantage of the known method is that the formation of conductive areas can be applied only for polymers, which are susceptible to carbonisation, such as phenyl formaldehyde resins, polyimides, polymers of furfuryl alcohol. Moreover, the surface after carbonisation is brittle, and the metal layer is only weakly adherent after the metallization step.

[0007] US2015 / 322574 (2015-11-12) describes a pretreatment process for selective electroless metallization of surfaces of a non-conductive material, and a chemical solution applicable for the pretreatment is provided. This process for selective metallization, comprises the steps of:(a) preparing a surface of a non-conductive material by chemically or physically modifying the surface within areas to be plated; (b) contacting the non-conductive material with a pretreatment solution comprising a conditioning agent and an alkaline material;(c) contacting the non-conductive material with a catalyst solution comprising a catalytic metal ion, an acid having at least one sulfonate group and chloride ion; and (d) electrolessly plating those areas to be plated on the surface of the non-conductive material.

[0008] The disadvantage of the known method is that the process works only on areas already containing catalysts. The LDS (LPKF method Laser Direct Structuring) material (having special additives dispersed in a polymer for catalyst formation after laser treatment) is used as an example. The LDS material is very expensive compared to standard polymers. The patent US2015 / 322574 indicates that: "The non-conductive material optionally contains one or more metal or metal compounds. Metal compounds include metal oxides, metal silicates, metal phosphates and metal chelates". The pretreatment method is used after the LDS material is irradiated with an Nd:YAG nanosecond laser. Moreover, all examples given in the patent use the LDS material.

[0009] According to example 1, table 1, this method discloses selective patterning on a polymer for PCB, which comprises taking a PC / ABS polymer, selectively irradiating with a laser, dipping in a catalyst solution and electroless plating with copper, however, copper has not been deposited on irradiated areas using the mentioned polymeric material without the LDS additives.

[0010] Additionally, US2015 / 322574 requires a catalyst activation step: "contacting the non-conductive material with a catalyst solution comprising a catalytic metal ion, an acid having at least one sulfonate group, and a chloride ion," typically using a palladium-based solution. The present invention does not use sulfonate groups for activation and does not mention palladium. Since palladium is a highly active catalyst that can activate the entire surface, its absence in the present invention enhances the selectivity of plating. Furthermore, this analog includes a preparation step: "contacting the non-conductive material with a pretreatment solution comprising a conditioning agent and an alkaline material." In contrast, the present invention does not require a preparation step, making it distinct from this analog.

[0011] US2004026254 (2004-02-12) describes a selective metallization of a dielectric material, wherein said the dielectric material is coated with an active layer containing electro-conductive material. The active layer is ablated by a laser in order to form electro-conductive areas from the remaining layer, followed by the metallization step. Ceramics or polymers can be used as a dielectric material. The deposited active layer is an electro-conductive polymer comprising copolymerized pyrrole, furan, thiophene and / or their derivatives, poly-3,4-ethylene-dioxythiophene. The activating layer can also consist of metal sulphides and / or metal polysulphides. Metallization is performed by the galvanic metallization process.

[0012] The disadvantage of the known method is that the method contains additional technological steps concerning the deposition of the activation layer. Moreover, its deposition on the curved surfaces is very challenging. Therefore, the processing of 3D surfaces becomes complicated.

[0013] EP 2311048 (2009-08-07) describes a method for increasing the electrical conductivity of the surface of a shaped polymer body, comprising the following steps: a) providing a shaped polymer body of at least one polymer phase that contains carbon nanotubes (CNT); b) thermal treatment of the surface of the shaped polymer body for increasing the electrical conductivity of the treated surface, wherein the thermal treatment comprises heating to the temperature which is equal to or higher than the melting temperature of the at least one polymer phase; c) metallization of the formed conductive areas using galvanic metallization process.

[0014] The known method has several disadvantages. The method can be applied to the polymer materials only with the addition of CNT into a blend. However, CNT is an expensive material and significantly increases the final cost of the product. Moreover, CNT material is hazardous to health. Furthermore, only the galvanic deposition process is mentioned in the method.

[0015] US2003031803 (2003-02-13) describes a method of selective metallization of a substrate part, including the following three steps: a) deposition on said part layer of a precursor composite material consisting of a polymer matrix doped with dielectric particles made of photo-reducing material; b) irradiating the surface to be metallized of the substrate with a laser beam; c) immersing the irradiated part in an autocatalytic bath containing metal ions, where deposition of a metal layer on the irradiated surface takes place. Dimensions of the dielectric particles are equal to or less than 0.5 micrometres. The dielectric particles are oxides chosen from ZnO, TiO 2 , ZrO 2 , Al 2 O 3 and CeO 2 . The composite material layer is approximately 1 micrometre thick, and the composite material is coated using pulse laser deposition.

[0016] The disadvantage of the known method is that the step concerning the pre-coating for the very thin layer with dielectric particles limits the method abilities for 3D moulded interconnect devices applications.

[0017] US2005 / 266352 discloses a method of metallic pattern formation in the region of an article made of polyimide, where the graft polymer layer deposited on polyamide contains a functional group that interacts with either an electroless plating catalyst or a precursor thereof.

[0018] US2005 / 266352 does not teach laser modification using ultrashort laser pulses. Instead, it describes modification using an infrared (IR) continuous wave laser, which produces graphitized structures on polyimide, enabling autocatalytic plating. This process is effective only on polyimide surfaces, whereas the present invention enables selective plating on any polymer. Additionally, this analog relies on a heating process (see claim 8 of D2), while the present invention specifically avoids heating and melting effects due to short pulse interactions. As described in the present application, the process induces a negative static charge (3) on the laser-irradiated areas, avoiding surface degradation of the polymer.

[0019] The disadvantages of the known method are that the process is strictly limited to a variety of substrate (base) materials, to only polyamide. Moreover, the option of the graft polymer is also strictly limited to a few materials. In addition, the deposition of the graft polymer layer on the base material is also complicated and increases the time of the process (as an additional step), especially for 3D-shaped surfaces.

[0020] Patent application JP2005209817 (A) (2005 08 04) describes a metal wiring forming method on a surface of an insulator, transparent to the wavelength of the laser beam, by irradiating with a picosecond or femtosecond laser beam focused onto a surface of an insulator immersed in an electroless plating solution. Catalytic metal seeds are formed in situ during the laser irradiation in the plating bath. The option for non-transparent substrates requires irradiation from the backside through the plating solution, which must be transparent to the laser wavelength, together with a transparent container for the plating solution.

[0021] The known method with a substrate surface submerged in plating solution is limited to flat and transparent to the laser wavelength substrates. Laser irradiation through a plating solution for opaque substrates is complicated to implement technically, and the laser beam is disturbed in the plating solution, limiting plating selectivity resolution. The method is not applicable to non-flat surfaces, like 3D moulded interconnect devices. Combining laser irradiation and chemical activation steps into one presents challenges, as laser treatment is a clean and dry process, while chemical plating involves aggressive chemicals and is a wet process.

[0022] EP 1975276 (2007 03 30) describes a method for preparing a polymer article for subsequent selective metallization. The method comprises submerging the article in a first liquid and irradiation of the submerged article in that liquid by electromagnetic radiation in the areas of the article to be metallised. The metallization comprises an activation step by submerging the article in an activation liquid for deposition of seed particles in the selected area, wherein the seed particles are palladium particles, and the activation liquid comprises a solution of palladium tin salts. The article is rinsed after the activation step, followed by metallization, comprises a deposition step after the activation step, submerging the article in a deposition liquid, and metallising the selected area in such a way.

[0023] The known method contains the following disadvantages: the laser irradiation process is performed when the article is submerged in a liquid, and the application for 3D-shaped surfaces becomes very sophisticated or almost impossible. The spatial selectivity of the method is low due to the utilisation of palladium nanoparticles. The reason is that Palladium has very strong adsorption, even for laser-unexposed surface areas. Therefore, metal deposition can take place not only on the laser-treated surface but also next to it. Moreover, the process is very slow since laser structuring requires several passes for the same surface areas. In addition, the price of palladium is very high.Technical problem to be solved

[0024] The aim of the invention is to produce cost-effectively metallic conductive traces of the circuits on the surface of a polymer without any special additives for the application in 3D moulded interconnect devices. Moreover, the proposed method is able to increase the quality of circuit traces (conductor lines) by increasing their spatial resolution and improving the selectiveness of the metallization process.Disclosure of the invention

[0025] This is achieved by the method for formation of electro-conductive traces on polymeric article surface according to claims 1-11.Advantages of the invention

[0026] The present invention proposes a method for the formation of electro-conductive traces on the polymeric article surface. Standard industrial polymers without any special additives for activation are used in the present invention. The areas which should be deposited by a metal are irradiated with a laser in ambient air. The set of laser parameters is chosen in such a way that the irradiated surface areas get a negative static charge. Therefore, the surface becomes active for the adsorption and reduction of metal ions from a metal salt solution. Use of ultra-short laser pulses allows for avoiding surface degradation. The laser-treated areas are later activated with a salt solution, and subsequently, the metallization in the electroless plating bath is used. The present invention enables the significant improvement of metallic circuitry plating on a polymer surface and the spatial selectivity of the plating. The method allows achieving a plating accuracy down to 3 µm. The reason for the high resolution of the plating is that metal ions from the activation solution are not adsorbed or almost not adsorbed to the surface unexposed by the laser, unlike palladium nanoparticles utilised in other known methods.

[0027] The present invention enables to reach a very high, up to 5 m / s speed of laser scanning, which depends on the material. The control of the metallic line width is possible by varying the diameter of the Gaussian laser beam on the surface. The laser excitation process accepts a broad range of beam diameters from 10 to 250 µm. Such a control of the beam diameter enables to increase in the processing rate of circuit traces with a larger width.Brief description of drawings

[0028] Fig.1. illustrates the embodiments of the process steps of the proposed method: a) surface excitation by a laser; b) chemical activation of the laser-treated areas by the aqueous solution of a metal salt; c) rinsing the article in distilled water; d) electroless catalytic deposition of metal. Fig.2. shows an example of the selective copper-plated surface of the PC / ABS polymer. Description of carrying out the invention

[0029] References to the numbers shown in drawings: the polymeric article 1; the laser beam 2; surface static charge 3; the reducing agent 4; the aqueous solution of a metal salt 5; metal ions in the activation solution 6; distilled water 7; metal ions 8 on polymer 1 surface; desorbed ions from polymer surface 9; electroless autocatalytic plating bath 10; reducing agent 11 in plating bath 10; electrons 12.

[0030] The technology process of the present invention contains the following steps: The first step is laser irradiation 2 of polymeric surface areas, which are intended to be deposited by a metal, therefore forming the excited areas for chemical activation. The polymeric article 1 is produced from standard polymeric material selected from the group of: Polypropylene (PP), Acrylonitrile Butadiene Styrene (ABS), Polycarbonate (PC), Polystyrene (PS), Polyethylene (PE), Polybutylene Terephthalate (PBT), Liquid Crystal Polymer (LCP), Cycloolefin Copolymer (COC), Polymethyl-Methacrylate (PMMA), Polytetrafluoroethylene (PTFE), Polyphenylene Ether (PPE), Polyetheretherketones (PEEK), Polyethylene Terephthalate (PET), Polyamide (PA) or their blends thereof.

[0031] Areas provided for metallization are irradiated with a pulse or continuous wave laser. The laser wavelength comprises infrared, visible and ultraviolet range. Irradiation dose is from 0.1 to 50 J / cm 2< . All sets of laser process parameters are chosen experimentally in such a way that the irradiated surface area gets a negative static charge, herewith avoiding surface degradation. When a pulsed laser is used for irradiation, the pulse duration can be selected from the range from 0.1 ps to 900 ps, the pulse repetition rate from 10 to 200 kHz, the wavelength from 355 to 1064 nm and the irradiation dose from 3 to 5 J / cm 2< . The laser beam is scanned over the selected polymer surface areas using a galvanometric scanner or by translating the beam or the article relative to each other. The scanning speed ranges from 0.1 to 5 m / s, depending on the laser process parameters and material properties. The width of the metallic traces written by a single scan can be controlled by the diameter of the Gaussian laser beam, which can be easily varied from 10 to 250 µm.

[0032] Laser-treated surface areas get a static charge, therefore, become active for adsorption and reduction of ions from the activation solution. Laser-untreated areas remain inactive or almost inactive for the adsorption of ions from the activation solution. Apparently, adsorbed ions on laser-untreated areas (which are a minority) can be washed out during the rinsing step. However, ions adsorbed on laser-treated areas remain after the rinsing. The temperature of the polymer surface is locally increased after absorption of laser irradiation. When the temperature exceeds a certain value (depending on a polymer), it results in bond-breaking of a polymeric molecule by thermochemical decomposition. Hereby, many radicals having a negative charge 3 appear. For the mentioned reason, the metal ions 6 are attracted by the Coulomb forces toward the opposite potential on the laser-treated polymer surface. Therefore, ions 6 are attached to the laser-irradiated areas. At some laser treatment regimes, the polymer surface can also change its structure, and this is influenced by thermomechanical effects after absorption of the irradiation. Transformation of the polymer surface to a porous, sponge-like structure can take place. Said structure also assists the localisation of metal ions on the laser-treated areas since the rinsing of metal ions from a porous structure is more difficult. activation of the polymer surface is driven by the laser-induced surface static charge. Polymer oxidation can be avoided by choosing a short laser pulse duration in the range of 0.1 - 50 ps due to a very short interaction time. Therefore, there is no surface degradation. Several known methods of laser-induced selective plating of polymers are based on surface modification into the porous structure. In the present invention, the formation of the porous structure (for a particular set of laser processing parameters) is a secondary process, but not the core one for the selective metal plating. In a proposed method, processing of the PC / ABS surface with ultrashort laser pulses results not only in the gain of static charge but also in the decomposition of the molecular bond due to the nonlinear multiphoton interaction of ultra-short laser pulses with the polymer. The mentioned decomposition leads to the formation of a reducing agent on the laser-treated surface. A formed said agent is capable of reducing the metal from a positively charged ion to a neutral atom. Reduction of the adsorbed metal ion is a key chemical process since the electroless catalytic plating takes place only on a neutral atom of metal.

[0033] Second step: chemical activation of the laser-treated areas. The chemical activation is performed by submerging a polymeric article treated by a laser in a solution of metal salt consisting of silver nitrate AgNO 3 or silver ammonia complex Ag(NH 3 ) 2 , which concentration is in the range of 0.0000001 - 1 M, temperature being 15-60 °C. Metal ions are adsorbed on said laser-treated areas. In the case of silver nitrate or silver ammonia complex, the metal ions are silver ions. Reduction of an adsorbed ion to a neutral atom takes place (ions form a metallic phase on a polymer surface). In the case of some polymers such as PC / ABS, the reduction can occur by assisting of chemical compounds (as reducing groups) which are formed after photochemical decomposition of the polymer at the irradiated surface. Silver ions can also be reduced in the fourth step since electroless plating bath contains a reducing agent itself.

[0034] Third step. Rinsing of the polymeric article in distilled water. The rinsing is performed in such a way that all silver particles / ions remain on laser-treated areas only. The ions adsorbed on the unexposed areas have to be washed away.

[0035] Fourth step. Following the rinsing procedure, the polymer article is submerged into a chosen metallization bath. The electroless catalytic plating process is used. Laser-treated and chemically-activated areas are metallised during this step. The said bath contains a chosen metal ion (for example, copper), ligand, reducing agent and a buffer. Various metals: copper, nickel, palladium, etc., can be used for deposition. The copper plating bath contains: copper sulphate CuSO 4 in the concentrations of 0.005-0.25 M (copper source), formaldehyde in the concentration of 0.0015-6 M (reducing agent), ligand chosen from the group of polyols, hydroxy-polycarboxylic acids, polyamine-polycarboxylic acids, polyamine-polyhydroxy compounds comprising: glycerol, citric acid, isomers of tartaric acid, EDTA, DTPA, CDTA, Quadrol, et cetera, in the concentrations of 0.15 - 0.75 M. The electroless copper plating bath contains, in addition, sodium carbonate Na 2 CO 3 in concentrations of 0.05-0.6 M and sodium hydroxide NaOH in concentrations of 0.1-2 M, as a buffering environment at pH values of 12-13. The temperature of electroless copper plating bath during the process ranges 5-90 °C.

[0036] As an example, the chemical metallization solution may consist of 0,12 M copper sulphate (CuSO 4 ), 0,25 M Quadrol ([CH 3 CH(OH)CH 2 ] 2 NCH 2 CH 2 N[CH 2 CH(OH)CH 3 ] 2 ), 1,25 M sodium hydroxide (NaOH), 0.3 M sodium carbonate (Na 2 CO 3 ) and 0.34 M formalin. The pH value is kept at 12.7. The temperature of the plating process is 30 O< C.

[0037] Firstly, the catalytic anodic oxidation reaction of the formaldehyde reducing agent takes place in the electroless plating process. Therefore, free electrons appear on the surface of the catalyst as a final product of its oxidation reaction. Following, the cathodic redox reaction of copper ions is being proceeded by free electrons on the catalyst surface (wherein initially, a catalyst are silver atoms, later deposited copper). The yield of the redox process strongly depends on the ligand properties (both from bonding strength with a metal ion and adhesion on the surface) since the copper ion is not free in the solution and consists of a complex with ligands. The Quadrol-copper complex has a strong adhesion to the catalyst surface, thus increasing the concentration of copper atoms. Finally, a better plating quality is achieved as a result of the higher copper yield on the surface.

[0038] In Fig. 2, a PC / ABS polymer surface selectively metallized by copper is presented: a fragment of an electronic circuit, and the microscopic image of the copper-plated lines. The high spatial selectiveness of a few tens of micrometres can be clearly visible in the figure.Example 1

[0039] Materials: a polymeric article was fabricated using the PC / ABS bayblend T65 masterbatch. The masterbatch was heated and mixed in a chamber at a 270-280 °C temperature for 4-5 min. Following, the mixture was injected into the mould using an injection moulding machine. The press heating to 275- 285 °C was utilised, and the mixture was loaded with about 20 bars.

[0040] Laser treatment: the laser source was a picosecond Nd:YVO 4 laser (Atlantic, EKSPLA), radiating at the wavelength of 1064 nm. The pulse repetition rate ranged 50 - 100 kHz. The average laser power was 1 W. A galvanometric scanner (SCANLAB) was used for the beam translation. The 80 mm F-Theta telecentric objective was applied for laser beam focusing. The diameter of the Gaussian beam on the surface was 83 µm. The pattern of the laser-scanned areas contained the band-shaped areas. The width of the bands ranged from a single scanned line up to several lines with a 50% overlap between scans (half of the neighbouring line overlapped each other). The scanning speed was 0.5 m / s at the 50 kHz pulse repetition rate, and 1 m / s at the 100 kHz pulse repetition rate.

[0041] Chemical activation: an article was submerged in silver nitrate (AgNO 3 ) aqueous solution at a concentration of 5x10 -2< M after the laser treatment.

[0042] Rinsing: the polymeric article was rinsed in distilled water.

[0043] Metal plating: The activated article was submerged in the copper electroless plating bath immediately after the rinsing. The bath consisted of: 0.12 M CuSO 4 (copper sulphate), 0.35 M Sodium potassium tartrate, 1.25 M NaOH (sodium hydroxide), 0.3 M Na 2 CO 3 (sodium carbonate), 0.34 M CH 2 O (formaldehyde), pH = 12.7. The plating time was 60 min, at a 30 °C temperature.

[0044] Results: analysis of plated metal bands was carried out after the metal plating procedure. Results indicated that the narrowest width of the plated line was equal to 25 µm. The measurement of sheet resistance was also performed using the Keithley 2002 SourceMeter. The sheet resistance was <R s >= 3·10 -3< Ω / □. The Scotch tape test was applied for an adhesion strength check. The result of the test showed that all the metal lines remained on the polymer surface after the peel-off procedure.Example 2

[0045] Materials: a polymeric article was fabricated using granules of the PP Hostacom CR 1171 G1. The masterbatch was heated and mixed in a chamber at a 170-180 °C temperature for 4-5 min. Following the mixture has been injected into the mould using an injection moulding machine. The Mixture was heated to 175-195 O< C and loaded by about 20 bars.

[0046] Laser treatment: the Nd:YAG (Baltic HP, EKSPLA) laser with the second harmonics was used for the surface treatment at the wavelength of 532 nm. The pulse repetition rate was 50 kHz. The average laser power was 1 W. A galvanometric scanner (SCANLAB) was used for the laser beam translation. The 80 mm F-Theta telecentric objective was applied for focusing. The diameter of the Gaussian beam on the polymer surface was 95 µm. A pattern of the laser-scanned areas contained the band-shaped areas. The width of the bands ranged from a single scanned line up to several lines with 50% of overlap (half of the neighbouring line overlapped each other). The scanning speed was 0.5 m / s at a 50 kHz pulse repetition rate.

[0047] Chemical activation: after the laser processing, the polymer article was submerged in silver diamine Ag(NH 3 ) 2 aqueous solution at a concentration of 1x10 -4< M.

[0048] Rinsing: The article was rinsed in distilled water.

[0049] Metal plating: Following, the activated and rinsed article was submerged into the copper electroless plating bath, which consisted of 0.12 M CuSO 4 (copper sulphate), 0.35 M Sodium potassium tartrate, 1.25 M NaOH (sodium hydroxide), 0.3 M Na 2 CO 3 (sodium carbonate), 0.34 M CH 2 O (formaldehyde). The pH value of the bath was 12.7. The plating procedure lasted 60 min. at the 30 °C temperature.

[0050] Results: analysis of the plated metal bands was carried out after the metal plating procedure. The results indicated that the narrowest width of the metal-plated line was 20,1µm. The measurement of sheet resistance was also performed using the Keithley 2002 SourceMeter. The sheet resistance was <R s >= 8·10 -3< Ω / □. The Scotch tape test was applied for the adhesion strength check, which showed that all the metal lines remained on the polymer surface after the peel-off procedure.

Claims

1. A method for formation of electro-conductive traces on a polymeric article surface comprising the following steps: - laser treatment of the surface by irradiating an area of the polymeric article (1), for chemical activation, on which the metal is to be deposited, thereby forming a laser-excited area, wherein the polymeric article (1) is made from a polymer selected from a thermoplastic or thermosets or their mixture thereof, - chemical activating of said laser-excited areas by submerging the polymeric article (1) in an activation solution, wherein metal ions (6) are attached on said excited areas thereby obtaining activated areas, - rinsing of said polymeric article (1), - metal plating of said activated polymer surface areas by submerging said polymeric article (1) into a chemical metallization bath (10), wherein the laser treatment of said surface areas of the polymeric article (1) on which the metal is to be deposited is performed in ambient air and a ultrashort pulse laser is used for laser irradiation of the selected areas, wherein parameters of the ultrashort pulse laser are selected from a group consisting of a ultrashort pulse duration, an irradiation dose and laser beam scanning parameters such that a reducing agent (4) is formed on the surface area of said polymeric article (1) after the laser irradiation, wherein a negative static charge (3) occurs on the surface of said laser-irradiated areas, avoiding any surface degradation of said polymeric article (1), wherein the ultrashort pulse laser, which is used for said laser-surface treatment, has a wavelength in the infrared or in visible or in ultraviolet range, wherein the irradiation dose is in a range of 0.1 - 50 J / cm2 and the laser beam scanning speed is in a range of 0.1-5 m / s, wherein said irradiation dose and scanning speed are chosen such that the irradiated and charged areas become active for adsorption and reduction of metal ions from said aqueous salt solution, wherein the formed reducing agent (4) reduces metal ions (6) from said activation solution to neutral metal atoms or zero degrees of ionisation to enable the electroless catalytic plating process, wherein the activation solution used for chemical activation is an aqueous solution of metal salt selected one from the list of salts: silver (Ag) salt, copper (Cu) salt, nickel (Ni) salt, cobalt (Co) salt, zinc (Zn) salt, chrome (Cr) salt, tin (Sn) salt.

2. The method according to claim 1, wherein polymer material of the polymeric article is selected from the group of Polypropylene (PP), Acrylonitrile Butadiene Styrene (ABS), Polycarbonate (PC), Polystyrene (PS), Polyethylene (PE), Polybutylene Terephthalate (PBT), Liquid Crystal Polymer (LCP), Cycloolefin Copolymer (COC), Polymethyl-Methacrylate (PMMA), Polytetrafluoroethylene (PTFE), Polyphenylene Ether (PPE), Polyetheretherketones (PEEK), Polyethylene Terephthalate (PET), Polyamide (PA) or their blends thereof.

3. The method according to claim 1, wherein the polymeric article is produced from a blend of Polycarbonate and Acrylonitrile Butadiene Styrene polymers (PC-ABS).

4. The method according to claims 1-3, wherein the ultrashort pulse laser with a pulse duration from 0.1 ps to 900 ps, a pulse repetition rate from 10 to 200 kHz and an irradiation dose in the a range of 1 - 10 J / cm2 is used for the laser treatment of the selected areas of the polymer article (1) for metallization such that any surface degradation of said polymer article is avoided during laser treatment in ambient air.

5. The method according to any one of the preceding claims, wherein said chemical activation solution consists of silver nitrate AgNO3 or silver diamine complex Ag(NH3)2 aqueous solution at a concentration of 0.0000001-1 M.

6. The method according to claim 5, wherein chemical activation is performed at 20 OC temperature for 15 min.

7. The method according to any one of the proceeding claims, wherein after the activation and rinsing procedures, said polymeric article is submerged into a chemical metallization bath (10) containing: metal ions, ligand for complexion of metal ions, reducing agent (11) for metal ions reduction, and buffer for keeping constant pH-value of the solution, such that said areas treated by laser and chemically activated will be deposited by a metal from the said chemical metallization bath (10).

8. The method according to claim 7, wherein said chemical metallization bath (10) is a copper plating bath which consists of: copper sulphate CuSO4 in the concentrations of 0.05-0.25 M two-valent copper, formaldehyde in the concentration of 0.0015-6 M as reducing agent, ligand chosen from the group consisting of polyols, hydroxy-polycarboxylic acids, polyamine-polycarboxylic acids and polyamine-polyhydroxy compounds in the concentrations of 0.15 - 0.75 M, wherein in the electroless copper plating bath, sodium carbonate Na2CO3 in the concentrations of 0.05-0.6 M and sodium hydroxide NaOH in the concentrations of 0.1-2 M are used as a buffering environment at pH-values of 12-13.5 the temperature of the electroless copper plating bath is kept in a range 5-90 OC during the plating process.

9. The method according to claim 7, wherein said ligand is chosen from the group consisting of glycerol, citric acid, stereoisomers of tartaric acid, EDTA, DTPA, CDTA and EDTP ([CH3CH(OH)CH2]2NCH2CH2N[CH2CH(OH)CH3]2).

10. The method according to claim 8, wherein said copper plating bath contains: 0.12 M Copper (II) sulphate (CuSO4), 0.25 M EDTP, 1.25 M Sodium hydroxide (NaOH), 0.3 M Sodium carbonate (Na2CO3) and 0.34 M formalin (CH2(OH)2) aqueous solution, at pH=12.7 and a 30 °C plating temperature.

11. The method according to claim 7, wherein said chemical metallization bath (10) is a silver plating bath containing: 0.001 - 0.1 M AgNO3 - silver(I) ions source; 0.001 - 0.8 M CoSO4 - reducing agent; 0.1-1 M (NH4)2SO4 and 0,1 - 5 M NH4OH as ligands wherein the electroless silver plating takes place when the pH value of the plating bath ranges 12-13.5, and the plating temperature being 30 OC.