Solvent-free adhesive composition
A solvent-free adhesive composition with epoxy and phenol compounds forms a 'core shell rubber' structure, addressing catalyst-related issues in metallic reinforcement, ensuring strong adhesion and thermal protection in rubber matrices.
Patent Information
- Application Number
- FR2024007858
- Authority / Receiving Office
- FR · FR
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2026-01-23
AI Technical Summary
Existing adhesive compositions for metallic reinforcement in rubber matrices are sensitive to water, require catalysts that increase costs and process complexity, and limit application ranges due to glass transition temperature constraints, posing environmental and health risks.
A solvent-free adhesive composition comprising a compound with two epoxy functions, a phenol with aromatic rings, and a compound with a double bond forming a 'core shell rubber' structure, eliminating the need for catalysts and ensuring strong adhesion and thermal aging protection.
The adhesive composition provides excellent mechanical strength and durability against thermal aging in humid environments without catalysts, reducing process complexity and environmental impact.
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Abstract
Description
Title of the invention: Solvent-free adhesive composition
[0001] The field of the present invention is that of adhesive compositions or "glues" intended to make metallic reinforcing elements adhere to rubber matrices such as those commonly used in semi-finished rubber articles or products.
[0002] The present invention relates more particularly to an adhesive composition based on a compound comprising at least two epoxy functions, a phenol comprising one or more aromatic ring(s), and a compound comprising at least one double bond which may have a linear, branched and / or cross-linked macrostructure which may organize itself into a "core shell rubber" type structure or micelle or particle.
[0003] Prior art is known of steel reinforcement elements coated with aqueous adhesive layers based on a phenol-aldehyde resin and an unsaturated elastomer latex, in particular coated steel reinforcement elements capable of reinforcing tire structures, in particular of application EP 3102407.
[0004] Prior art is also known from document EP 3688110 of metallic reinforcement elements covered with an adhesive composition based on at least one phosphate salt and a resin based on a compound comprising at least one aldehyde function and a phenol and in particular to coated steel reinforcement elements capable of reinforcing tire structures.
[0005] The problem with aqueous metal-rubber adhesive compositions is that they are most often sensitive to water and it is interesting to improve their protective action against thermal aging mechanisms under humid atmospheres.
[0006] Adhesive compositions comprising epoxy resins, "core shell rubber" particles, a phenolic compound having 2 hydroxyl functions, a catalyst to promote the reaction between this compound and the epoxy, and a crosslinking agent are also known from the prior art and in particular from JP 2020152775.
[0007] The problem with this adhesive composition is that it requires the addition of a catalyst. The use of a catalyst constrains the process of obtaining the composition, particularly the mixing step, which must be carried out at a temperature lower than the crosslinking temperature. Adding a catalyst also increases the cost of the adhesive composition. Furthermore, the catalyst also affects the glass transition temperature of the epoxy resin formed, which limits the range of applications for the product containing the composition. On the other hand, some of These catalysts, used in compositions to reduce crosslinking time and temperature, pose risks to the environment and human health. This is particularly true of triphenylphosphine.
[0008] The invention aims to find an adhesive composition to overcome these drawbacks.
[0009] However, during their research, the Applicant discovered an adhesive composition that meets the above objective without having to add a catalyst while ensuring good adhesion to a metallic reinforcement element and effective protection against thermal aging mechanisms under a humid atmosphere.
[0010] To this end, the invention relates to an adhesive composition comprising at least: - a compound comprising at least two epoxy functions; - a phenol comprising one or more aromatic ring(s), it being understood that: in the case of a single aromatic ring, the latter must bear at least three hydroxyl groups; or in the case of several aromatic rings, at least two of them each carry at least three hydroxyl functions, it being understood that at least one ortho position of at least one of these hydroxyl functions is unsubstituted; - a compound comprising at least one double bond which may have a linear, branched and / or cross-linked macrostructure which may organize itself into a "core shell rubber" type structure or micelle or particle and which comprises less than 0.1% by weight of catalyst.
[0011] This multi-component formulation offers an excellent compromise in terms of the mechanical strength of the assembly after manufacturing and over time. The epoxy resin formed from the hardener and the compound comprising at least two epoxy functional groups ensures good adhesion to the metal and also protects it from aging, particularly thermal aging in humid atmospheres. It also contains little or no catalyst to avoid all the processability and storage drawbacks described above.
[0012] By "core shell rubber" is meant a block elastomer organizing itself in a core-crown structure.
[0013] By phenol, we mean a phenolic hardener.
[0014] By definition, the catalyst is chosen from among phosphorus-based catalysts; it accelerates the polyaddition reaction of the epoxy compound and the hardener. Examples of suitable catalysts include triphenylphosphine, imidazole and its derivatives, and certain tertiary amines such as triethanolamine, triethylamine, and n-butylamine.
[0015] The expression "composition based on" should of course be understood as a composition comprising the mixture and / or reaction products of the various basic constituents used for this composition, some of which may be intended to react or are likely to react with each other or with their immediate chemical environment, at least in part, during the various manufacturing phases of the composition, the reinforcing element, the composites or the finished articles, in particular during a baking step.
[0016] Any interval of values designated by the expression "between a and b" represents the domain of values going from more than a to less than b (i.e. bounds a and b excluded) while any interval of values designated by the expression "from a to b" means the domain of values going from a to b (i.e. including the strict bounds a and b).
[0017] Within the scope of the invention, the carbon products mentioned in the description may be of fossil origin or bio-based. In the latter case, they may be, partially or totally, derived from biomass or obtained from renewable raw materials derived from biomass.
[0018] Within the scope of the invention, it may also be envisaged that the carbon products mentioned in the description include isotopes of certain chemical elements.
[0019] Advantageously, the adhesive composition comprises less than 5% by weight of water, preferably less than 1% by weight of water and more preferably is free of water.
[0020] Advantageously, the adhesive composition comprises less than 5% by weight of organic solvent, preferably less than 1% by weight of organic solvent and more preferably is free of organic solvent.
[0021] This "epoxy-hardener-double-bonded compound" adhesive composition is formulated without organic solvents, while remaining liquid to facilitate its application to the reinforcement. This significantly reduces the environmental impact and industrial production cost of the adhesive composition. No energy is required to remove and process the organic solvent. There are no VOC (volatile organic compound) emissions during the application or heat treatment of the adhesive composition.
[0022] By definition, an organic solvent is understood to be a compound that must be evaporated at least once during the manufacturing of the adhesive composition. Thus, the organic solvent allows the reactants to dissolve and to come into contact with the other reactants. The organic solvent does not react chemically with the dissolved compounds; it is inert.
[0023] Advantageously, the adhesive composition comprises less than 0.01% by weight of catalyst and more preferably is free of catalyst.
[0024] Preferably, the composition is catalyst-free. This makes the adhesive composition easier to use and allows for storage in a batch process. Another advantage is its relatively low cost.
[0025] The adhesive composition therefore comprises at least one (i.e. one or more) "epoxy-hardener-compound comprising a double bond" resin based on at least one (i.e. one or more) compound comprising at least one epoxy function, at least one (i.e. one or more) phenol comprising one or more aromatic ring(s) and at least one (i.e. one or more) compound comprising at least one double bond having a "core shell rubber" or micelle or particle type structure, constituents which will be described in detail below.
[0026] 1.1 - Compound comprising at least two epoxy functions
[0027] The first constituent of the adhesive composition is a compound comprising at least two epoxy functions.
[0028] Preferably, the compound comprising at least two epoxy functions is chosen from 3,4-epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate, bis (3,4-epoxycyclohexylmethyl) adipate and diglycidyl 1,2-cyclohexanedicarboxylate.
[0029] Preferably, the adhesive composition comprises at least two compounds having at least two epoxy functions, preferably the second compound is chosen from diglycidyl ether, poly (propylene glycol) diglycidyl ether and 1,4-butanediol diglycidyl ether.
[0030] 1,2 - Phenol comprising one or more aromatic ring(s)
[0031] The second constituent of the adhesive composition is a phenol comprising one or more aromatic ring(s).
[0032] In the case of a phenol comprising a single aromatic ring, the latter carries at least three hydroxyl functions.
[0033] Preferably, the phenol is chosen from the group consisting of phloroglucinol, hydroxycatechol, pyrogallol, gallic acid and mixtures of these compounds.
[0034] 1,3 - Compound comprising at least one double bond which may have a structure linear, branched or a "core shell rubber" type structure or micelle or particle
[0035] The third constituent of the adhesive composition is a compound comprising at least one double bond which may have a linear, branched and / or cross-linked macro structure which may organize itself into a “core shell rubber” type structure or micelle or particle.
[0036] Preferably, the compound comprising at least one double bond that can have a linear, branched and / or cross-linked macrostructure capable of organizing itself into a "core shell rubber" type structure or micelle or particle is chosen from dicarboxy-terminated poly(acrylonitrile-co-butadiene), polybutadienes, polyisoprenes, farnesene-butadiene copolymers and polybutadiene core shell rubber may already be dispersed in the compound having at least two epoxy functions and mixtures of these compounds.
[0037] Preferably, the "core shell rubber" are block elastomers, containing polybutadiene blocks which are in the form of core-crown particles ("shell" in English) and previously dispersed in the compound having at least two epoxy functions such as, for example, Kaneka's MX553 compound.
[0038] L4 - Manufacture of the adhesive composition
[0039] The constituents of the adhesive composition are mixed at a suitable temperature chosen by a person skilled in the art in relation to the physical properties of the raw materials, for example 100°C, until a homogeneous mixture is obtained.
[0040] The use of a catalyst can, from this stage, be restrictive for the process of implementing the composition by limiting the mixing temperature in relation to the temperature range compatible with the catalyst.
[0041] The mixture is used directly or can be stored before use and can be heated to adjust the viscosity according to the coating method chosen for the metal reinforcement element. The use of a catalyst can also be problematic for storing the mixture, which is restrictive and problematic for non-continuous implementation processes.
[0042] In the final adhesive composition thus prepared, the hardener content, i.e. phenol comprising one or more aromatic rings, ranges from 5 to 50% by weight, preferably from 10 to 30% by weight.
[0043] Composite
[0044] Another object of the invention relates to a rubber composite reinforced with at least one metallic reinforcing element covered with an adhesive composition as described above comprising a rubber matrix in which the covered metallic reinforcing element is embedded.
[0045] Preferably, the metallic reinforcement element is wire.
[0046] By wire reinforcement element, we mean long, elongated elements of great length relative to their cross-section, regardless of the shape of the latter, for example, circular, oblong, rectangular, square, or even flat. This wire element may be straight or non-straight, for example, twisted or corrugated. When circular in shape, the diameter of each wire reinforcement element is preferably less than 5 mm, more preferably within a range of 0.1 to 0.5 mm. Also included are strips or bands that have a great length relative to their thickness.
[0047] Preferably, the covered metal reinforcement element comprises one or more wire reinforcement elements, each comprising a steel core. The steel core is monolithic, that is to say, it is, for example, formed from raw material or by casting.
[0048] Steel may have a pearlitic, ferritic, austenitic, bainitic, martensitic microstructure or a microstructure resulting from a mixture of these microstructures.
[0049] Preferably, the steel comprises a carbon content of 0.2% to 1% by mass, and more preferably 0.5% to 0.95% by mass. Preferably, the steel comprises a manganese content of 0.3% to 0.8% by mass, a silicon content of 0.1% to 0.6% by mass, a phosphorus content of up to 0.05% included terminal by mass, a sulfur content of up to 0.05% included terminal by mass, and a nitrogen content of up to 0.008% included terminal by mass. Optionally, the steel comprises up to 0.1% included terminal, preferably 0.05% included terminal, and more preferably 0.02% included terminal by mass of vanadium and / or molybdenum.
[0050] In one embodiment, the steel used comprises less than 0.5%, preferably at most 0.05% inclusive of terminal, and more preferably at most 0.02% inclusive of terminal, by mass of chromium.
[0051] In another embodiment using so-called stainless steel, the steel comprises at least 0.5% inclusive terminal, preferably at least 5% inclusive terminal and more preferably at least 15% inclusive terminal by mass of chromium.
[0052] Preferably, the steel comprises at least 2% inclusive terminal, preferably at least 4% inclusive terminal and more preferably at least 10% by mass of nickel.
[0053] Advantageously, the steel core is devoid of a metallic coating layer.
[0054] Preferably, the steel core of each of the one or more wire reinforcement elements is devoid of a metallic coating layer.
[0055] By "without a metallic layer," it is meant that the steel is not coated with a metal other than itself. In particular, the reinforcing element is without a layer of zinc, copper, tin, or an alloy of these metals, for example, such as brass and bronze.
[0056] Thus, in the embodiment in which the coated steel reinforcement element comprises a single wire reinforcement element, the adhesive layer may cover certain parts of this element or its entirety. In the embodiment in which the coated steel reinforcement element comprises several wire reinforcement elements, the adhesive layer may cover several wire elements without covering others, or it may cover only certain parts of some or all of the wire elements.
[0057] Advantageously, the adhesive composition directly covers a layer of a metallic coating directly covering at least a part of the steel core of the wire reinforcement element or element.
[0058] Preferably, the metal of the metallic coating layer directly coating at least part of the steel core of the wire reinforcement element(s) is chosen from zinc, tin, copper and alloys of these metals.
[0059] Brass is an example of an alloy of these metals.
[0060] First, the adhesive composition is coated onto the metal reinforcement from a coating line at a predetermined temperature range below the composition's initial curing temperature, while being adapted to the chosen process. Then, it is cured at a temperature range of 100 to 250°C, as determined by those skilled in the art. The use of a catalyst in the composition necessitates handling the composition within a lower temperature range, which reduces the achievable viscosity range and can be limiting for the coating step.
[0061] Obtaining the composite requires a further step in which the metallic reinforcing element is trapped in the elastomeric composition to achieve adhesion with the elastomeric matrix during the curing of the composite.
[0062] A particularly preferred method for coating the adhesive composition is that described in application FR2213647.
[0063] A person skilled in the art will be able to adjust, where necessary, the temperature and duration of the above heat treatment, according to the specific conditions of implementation of the invention, in particular the exact nature of the adhesive composition or the type of steel. In particular, a person skilled in the art will benefit from performing temperature and treatment duration sweeps in order to determine, through successive approximations, the operating conditions leading to the best adhesion results for each specific embodiment of the invention.
[0064] The invention therefore applies to any type of rubber composite that can be obtained by the process described above, comprising at least one rubber matrix, in particular diene elastomer, linked to the metal reinforcement element via an adhesive interface based on the adhesive composition described above.
[0065] Such composites include pipes, seals, belts, conveyor belts, tracks, and vehicle tires, both in their raw state (i.e., before cross-linking or vulcanization) and in their cured state (after cross-linking or vulcanization). In preferred configurations, such composites take the form of a sheet or strips.
[0066] The diene elastomer of the composite is preferably chosen from the group consisting of polybutadienes (BR), natural rubber (NR), synthetic polyisoprenes (IR), butadiene-styrene copolymers (SBR), copolymers isoprene-butadiene (BIR), isoprene-styrene (SIR) copolymers, butadiene-styrene-isoprene (SBIR) copolymers, and mixtures of these elastomers. Other examples include a copolymer of ethylene and a 1,3-diene, a copolymer of ethylene and 1,3-butadiene, and an ethylene-butadiene elastomer, designated as "EBR". A preferred embodiment is the use of an "isoprene" elastomer, that is, a homopolymer or copolymer of isoprene, in other words, a diene elastomer selected from the group consisting of natural rubber (NR), synthetic polyisoprenes (IR), various isoprene copolymers, and mixtures of these elastomers. Among butadiene copolymers, butadiene-styrene (SBR), isoprene-butadiene (BIR), and isoprene-butadiene-styrene (SBIR) copolymers are particularly noteworthy. This butadiene elastomer is preferably a cis-1,4 polybutadiene.The isoprene elastomer is preferably natural rubber or a synthetic polyisoprene of the cis-1,4 type.
[0067] PNEUMATIC
[0068] Another object of the invention relates to a tire comprising at least one rubber composite as described above.
[0069] The composite is advantageously usable for the reinforcement of tires of all types of vehicles, in particular passenger vehicles or industrial vehicles such as heavy goods vehicles.
[0070] By way of example, the attached [Fig.1] represents in a very schematic way (without respecting a specific scale), a radial section of a tire according to the invention for a heavy goods vehicle.
[0071] This tire 1 comprises a crown 2 reinforced by a crown reinforcement or belt 6, two sidewalls 3, and two bead 4, each of these bead 4 being reinforced with a bead 5. The crown 2 is surmounted by a tread not shown in this schematic figure. A carcass reinforcement 7 is wound around the two bead 5 in each bead 4, the folded edge 8 of this reinforcement 7 being, for example, oriented towards the outside of the tire 1, which is shown here mounted on its rim 9.The carcass reinforcement 7 is known in itself to consist of at least one layer reinforced by so-called "radial" cables, for example metallic, that is to say that these cables are arranged practically parallel to each other and extend from one bead to the other so as to form an angle between 80° and 90° with the median circumferential plane (plane perpendicular to the axis of rotation of the tire which is located halfway between the two beads 4 and passes through the middle of the apex reinforcement 6).
[0072] This tire 1 of the invention has, for example, the characteristic that at least one apex reinforcement 6 and / or its carcass reinforcement 7 comprises a reinforcing element in coated steel or a composite according to the invention.
[0073] Of course, the invention relates to the objects previously described, namely the coated steel reinforcement element and the rubber composite as pneumatically comprising it, both in the raw state (before baking or vulcanization) and in the baked state (after baking).
[0074] EXAMPLES OF IMPLEMENTATION OF THE INVENTION AND COMPARATIVE TESTS
[0075] These tests demonstrate that: - adhesion to a rubber matrix of metallic reinforcement elements covered by the adhesive composition according to the invention is acceptable; - The adhesive composition allows for long-lasting adhesion of the reinforcement elements over time and enables resistance to thermal aging in humid atmospheres.
[0076] To this end, several adhesive compositions, hereinafter referred to as Cl, C-l' and C-3 and Tl to T3, were prepared as previously described. Their formulations (expressed as mass percentages) are presented in Table 1 below.
[0077] Each adhesive composition Cl, C-l' and C-3 is based on an adhesive composition according to the invention.
[0078] Compositions Cl and the control T-l' show the effect of adding a catalyst on the crosslinking start temperature and final temperature.
[0079] The composition Tl covered by application EP3688110 is an aqueous composition based on phloroglucinol, terephthalaldehyde, sodium phosphate, elastomer latex and ammonia.
[0080] The control composition Tl' is the composition Cl to which a catalyst has been added and their crosslinking start and glass transition temperatures are indicated in Table 2.
[0081] Compositions T2 and T3 are control compositions outside the scope of the invention.
[0082] Here, metallic reinforcing elements forming an assembly of the type have been tested. 1+6+12 with the center wire having a diameter of 0.20 mm and the other wires of 0.18 mm (19.18 cables) commonly used for making carcass plies of heavy-duty tires: - For 19.18 uncoated steel, the unit wires of the metallic reinforcement elements are uncoated steel wires; - For the 19.18 brass-plated steel, the individual wires of the metal reinforcement elements are steel wires coated with a layer of brass. The brass thickness ranges from 50 nm to 300 nm.
[0083] The rubber composition of the rubber matrix is a conventional composition usable for calendering metallic tire plies, based on natural rubber, carbon black, and common additives. In this case, the Rubber composition includes 100 parts natural rubber, 47 parts 300 series carbon black, 1.5 parts Nl, 3-dimethylbutyl-N-phenyl-para-phenylenediamine, 1.1 parts a cobalt salt, 0.9 parts stearic acid, 4.5 parts insoluble molecular sulfur, 0.8 parts N,N-dicyclohexyl-2-benzothiazolesulfamide, 0.15 parts a retarder and 7.5 parts ZnO.
[0084] The reinforcements are coated with the adhesive compositions and then undergo a heat treatment for cross-linking for 2 minutes at 220°C (for example). The coated reinforcements and the rubber compositions are used to make a reinforced product in the form of a test specimen according to the following protocol: A rubber block is made from two plates, applied one on top of the other before curing. The two plates of the block consist of the same rubber composition. During the block's preparation, the metallic reinforcement elements are sandwiched between the two plates in their raw state, at equal distances, leaving one end of the reinforcement element protruding on either side of the plates, long enough for subsequent tensile strength. The block containing the reinforcements is then cured.As an example, in this case, the block is cooked at 140°C for a time varying from 5 minutes to 50 minutes depending on the composition under pressure of 6 tonnes.
[0085] After curing, the composite specimen, consisting of the cross-linked block and coated metal reinforcement elements, is placed in the jaws of a suitable tensile testing machine to allow each section to be tested individually at a given speed and temperature (for example, in this case, 100 mm / min and ambient temperature). The adhesion levels are characterized by measuring the pull-out force required to detach the sections from the specimen. The initial pull-out test at 20°C is shown in Table 1 below. A pull-out force result marked (+) indicates that the initial pull-out level is below the control value T1, and a pull-out force result marked (++) indicates that the initial adhesion is acceptable.
[0086] [Tables 1] Adhesive compositions Cl C-l' T-l' C-3 Tl T-2 T-3 Phloroglucinol (1) 14 12 13 - 1.33 16.5 - Resorcinol (2) - - - - - - 17 Gallic acid (3) - - - 22 - - - Neopentyl glycol diglycidyl ether (4) 36 - 34 28 - 41.2 33 MX-553 (5) 50 50 48 50 - - 50 3,4-Epoxycyclohexylmethyl 3,4-epoxycyclohexane carboxylate (6) - 38 - - - 42.3 - Terephthalaldehyde (7) - - - - 0.71 - - Triphenylphosphine (8) - - 5 - - - - sodium phosphate - - - - 0.75 - - Elastomer latex - - - - 14.15 - - Ammonia - - - - 0.55 - - water - - - - 80.5 - - Pull-out test on a reinforcing element 19.18 Adhesion 19.18 brass-plated steel ++ ++ No te sté ++ ++ + + Adhesion 19.18 a uncoated steel ++ ++ Not tested sté ++ Not tested ++ 1. Phloroglucinol (from Chem Pacific; 99% purity); 2. Resorcinol (from the company Sigma-Aldrich); 3. Gallic acid (CAS No. 149-91-7 from Sigma-Aldrich); 4. Neopentyl glycol diglycidyl ether (from the company Sigma Aldrich); 5. MX553: 3,4-Epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate containing 30% by mass of "core shell rubber" (from the company Kaneka); 6. 3,4-Epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate (from the Sigma Aldrich company); 7. 1,4 benzenedicarboxaldehyde (from the company Sigma-Aldrich); 8. Triphenylphosphine (from the company Sigma-Aldrich).
[0087] Thus it is observed that the compositions Cl, C-l' and C-3 according to the invention have acceptable levels of adhesion at the initial stage.
[0088] Table 2 below shows the crosslinking start temperature of the composition and the final glass transition temperature of the composition according to the invention and of the control Tl'. The glass transition temperature Tg is measured in a known manner by differential scanning calorimetry, or DSC, for example, and unless otherwise specified, according to ISO 11357-2:2014.
[0089] [Tables2] Adhesive compositions Cl T-l' Curing start temperature (°C) 143 117 Final curing temperature (°C) 90 50
[0090] It is observed that the Cl composition, compared to the T-l' control, has easier implementation due to a higher crosslinking start temperature in the absence of a catalyst; and its final glass transition temperature (Tg) of 90°C allows the composite to be used in a wider temperature range than the composition with catalyst (final Tg: 50°C).
[0091] Table 3 below represents the evolution of the pull-out force on base 100 at t=0 for all the brass-plated reinforcing elements 19.18 as described above uncoated R0 and coated by the compositions Tl, Cl and C2 and we look at the evolution over time of the pull-out force of each reinforcing element in thermal aging under humid atmosphere, 95% relative humidity (RH) and 55°C.
[0092] These measurements are carried out at t=0 then at t= 7 and 14 days after aging at 55°C under 95% relative humidity.
[0093] [Tables3] Pull-out force (in N) Reinforcement 19.18 brass-plated steel, uncoated R0 Reinforcement 19.18 brass-plated steel, green coated with T1 Reinforcement 19.18 brass-plated steel, green coated with Cl Reinforcement 19.18 brass-plated steel, green coated with C2 T0 100% 100% 100% 100% T7 85% 45% 100% 100% T14 70% 37% 100% 100%
[0094] Compared to the uncoated brass witness R0 and the reinforcement covered by the aqueous adhesive composition Tl, the reinforcements covered with compositions Cl and C2 according to the invention do indeed show a durability of the adhesion of the reinforcement element in humid aging: 95%RH and 55°C.
[0095] Thus the compositions according to the invention make it possible to constitute effective protection against the thermal aging mechanisms under a humid atmosphere of the metallic reinforcement elements.
[0096] As another advantage related to the invention, it will be noted that the adhesive composition is usable and effective on steel reinforcement elements comprising wire reinforcement elements without metallic coating and more preferably without metallic coating chosen from zinc, copper, tin and alloys of these metals, for example brass.
[0097] The invention is not limited to the embodiments described above.
Claims
Demands
1. Adhesive composition characterized in that the adhesive composition comprises at least: - a compound having at least two epoxy functions; - a phenol comprising one or more aromatic ring(s), it being understood that: in the case of a single aromatic ring, the latter bears at least three hydroxyl functions; or in the case of several aromatic rings, at least two of them each bear at least three hydroxyl functions, it being understood that at least one ortho position of at least one of these hydroxyl functions is unsubstituted; - a compound comprising at least one double bond which may have a linear, branched and / or cross-linked macrostructure which may organize itself into a structure of the type "core shell rubber" or micelle or particle; and which comprises less than 0.1% by weight of catalyst.
2. Adhesive composition according to the preceding claim, comprising less than 5% by weight of water, preferably less than 1% by weight of water and more preferably is free of water.
3. Adhesive composition according to any one of the preceding claims, wherein the adhesive composition comprises less than 5% by weight of organic solvent, preferably less than 1% by weight of organic solvent and more preferably is free of organic solvent.
4. Adhesive composition according to any one of the preceding claims, wherein the adhesive composition comprises less than 0.01% by weight of catalyst and more preferably is free of catalyst.
5. Adhesive composition according to any one of the preceding claims, wherein the compound comprising at least two epoxy functions is selected from 3,4-epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate, bis(3,4-epoxycyclohexylmethyl) adipate and diglycidyl 1,2-cyclohexanedicarboxylate.
6. An adhesive composition according to the preceding claim, wherein the adhesive composition comprises at least two compounds having at least two epoxy functionalities, preferably the second compound is chosen from diglycidyl ether, poly(propylene glycol) diglycidyl ether and 1,4-butanediol diglycidyl ether.
7. Adhesive composition according to any one of the preceding claims, wherein the phenol is selected from the group consisting of phloroglucinol, hydroxycatechol, pyrogallol, gallic acid and mixtures of these compounds.
8. Adhesive composition according to any one of the preceding claims, wherein the compound comprising at least one double bond which may have a linear, branched and / or crosslinked macrostructure which may organize itself into a "core shell rubber" type structure or micelle or particle is selected from dicarboxy-terminated poly(acrylonitrile-co-butadienes), polybutadienes, polyisoprenes, famesene-butadiene copolymers and polybutadiene core shell rubber which may already be dispersed in the compound comprising at least two epoxy functions and mixtures of these compounds.
9. Adhesive composition according to any one of the preceding claims, wherein the phenol content is from 5 to 50% by weight, preferably from 10 to 30% by weight.
10. Rubber composite reinforced with at least one steel reinforcing element covered with an adhesive composition according to any one of claims 1 to 9 comprising a rubber matrix in which the covered steel reinforcing element is embedded.
11. Tire comprising at least one rubber composite according to claim 10.
Citation Information
Patent Citations
Steel reinforcing element coated with an adhesive composition containing aromatic aldehyde and polyphenol
EP3102407A1
Adhesive composition comprising a phosphate salt and a thermosetting resin
EP3688110A1
FR2213647A5
Epoxy resin composition and adhesive
JP2020152775A
RUBBER COMPOSITION COMPRISING AN EPOXIDE ELASTOMER AND A POLYPHENOLIC COMPOUND
FR3086296A1