Photovoltaic cell interconnection device

The laser welding process addresses temperature and thermal expansion issues in photovoltaic cell interconnection by localized fusion on both sides, ensuring reliable conductivity and resilience across various cell types.

FR3165636A1Active Publication Date: 2026-02-20COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
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Patent Information

Application Number
FR2024008964
Authority / Receiving Office
FR · FR
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2026-02-20
Estimated Expiration
2044-08-19

AI Technical Summary

Technical Problem

Existing interconnection methods for photovoltaic cells, particularly in space applications, face challenges due to temperature constraints and thermal expansion issues, leading to material embrittlement and performance degradation, especially when using materials like tin and silver.

Method used

A laser welding process that allows localized fusion of connecting conductors on both sides of photovoltaic cells, using two laser welding units positioned on either side of a through-opening, enabling interconnection without high global temperatures, thus accommodating various cell types and maintaining conductivity under mechanical and thermomechanical deformations.

Benefits of technology

The method ensures robust and efficient interconnection of photovoltaic cells, maintaining excellent ohmic conductivity and resilience against environmental stresses, suitable for diverse cell types including silicon heterojunction and tandem cells, without exceeding temperature limits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a laser welding interconnection device (100) for photovoltaic cells (4) to form at least one string of photovoltaic cells (4) interconnected by connecting conductors (6), characterized in that it comprises: a deposit zone (ZD) for at least one photovoltaic cell (4) including a through-hole (O) configured to expose the front and rear faces of said at least one photovoltaic cell (4); a first laser welding unit (20) including a first laser head (20t) configured to perform at least one laser pulse on the front face; and a second laser welding unit including a second laser head configured to perform at least one laser pulse on the rear face, the first (20) and second laser welding units being located on either side of the through-hole (O). Figure 1
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Description

Title of the invention: Photovoltaic cell interconnection device. TECHNICAL FIELD OF THE INVENTION

[0001] The present invention relates to the general field of photovoltaic modules, which comprise a set of photovoltaic cells electrically connected to each other, and preferably so-called "crystalline" photovoltaic cells, that is to say, which are based on monocrystalline or multicrystalline silicon, III-V materials, thin films (CIGS, CdTe, perovskites, etc.) or any combination of these different materials.

[0002] In particular, it relates to tandem type photovoltaic cells combining silicon and a perovskite material, homojunction or heterojunction photovoltaic cells based on monocrystalline silicon (c-Si) and / or multicrystalline silicon (mc-Si), photovoltaic cells comprising at least one material among amorphous silicon (a-Si), microcrystalline silicon (pC-Si), cadmium telluride (CdTe), copper-indium selenide (CIS), copper-indium / gallium diselenide (CIGS), and perovskites, among others.

[0003] More specifically, the invention relates to the field of interconnecting photovoltaic cells which allows the formation of chains or series (or "strings" in English) of photovoltaic cells, and it relates in particular to the equipment and processes used during the welding carried out for the interconnection.

[0004] It thus relates to the field of photovoltaic modules used for space applications, but also for terrestrial applications, and also for applications such as electronic mobility, balloons or drones, among others. More generally, the invention applies to photovoltaic applications for which the issue of interconnecting photovoltaic cells is relevant.

[0005] The invention thus relates to a photovoltaic cell interconnection device, as well as a method of interconnecting photovoltaic cells implemented by means of such a device. STATE OF THE ART

[0006] A terrestrial photovoltaic module is typically made up of photovoltaic cells electrically connected to each other, generally in series, and encapsulated in a stack of polymer and / or glass materials. This stack protects the photovoltaic cells from the external environment, such as rain, wind, snow, humidity, etc. ultraviolet radiation, radiation, thermal shocks, among others, while retaining the photoelectric conversion function.

[0007] Thus, classically, a terrestrial photovoltaic module forms a stack comprising successively: a rear protection element called "backsheet" in English, transparent or not, such as for example a glass plate or a polymer film; a first encapsulating polymer film; photovoltaic cells electrically connected to each other, typically by interconnectors, most often tinned copper strips; a second encapsulating polymer film; a front protection element called "frontsheet" in English, transparent, such as for example a glass plate or a polymer film.

[0008] The front protective element is designed to transmit solar radiation to the photovoltaic cells to generate electricity, while protecting them from environmental stresses. This stack is then bonded together during a hot lamination step, typically between 100 and 150°C, to melt the encapsulating films and cause the polymers to cross-link, resulting in the formation of a solid encapsulating envelope for the photovoltaic cells bonded to the front and rear protective elements.

[0009] The interconnection of photovoltaic cells is necessary to extract the electrical current generated by the cells while limiting resistance. It must be resilient to maintain performance and prevent potentially catastrophic incidents, such as fires. The article "A review of interconnection technologies for improved crystalline silicon solar cell photovoltaic module assembly," Musa T. Zarmai et al., School of Engineering, Faculty of Science and Engineering, University of Wolverhampton, Applied Energy 154, 173-182, September 15, 2015, presents, for example, various known approaches to interconnecting photovoltaic cells in the field of terrestrial photovoltaics.

[0010] For terrestrial photovoltaic modules, interconnectors are typically copper ribbons or wires with a silver (Ag) or tin (Sn) coating. In the vast majority of cases, the electrical connection between the ribbons / wires and the cells is achieved without melting the base metals, by brazing with a filler metal, which allows for good ohmic contact at temperatures below 400°C. In an interconnection device using brazing, the ribbons or wires are generally placed on the front and rear faces of the photovoltaic cells, and then the front and rear faces are simultaneously brazed by heating to prevent bowing. A ribbon / wire retaining mask on the photovoltaic cells can be used to maintain contact between the ribbons / wires and metal pads, particularly silver pads.

[0011] In the space sector, brazing is not recommended for interconnection. Indeed, at space operating temperatures below -40°C, tin changes from its [3] form to its a form, and this change is accompanied by a volume modification and embrittlement of the material with the presence of cracks (embrittlement). This phenomenon is called "tin plague".

[0012] Another approach, valid for both terrestrial and space applications, involves using a weld with or without filler metal, which entails the fusion of the base metals, particularly silver, copper, and aluminum. For low temperatures, on the order of 100°C, conductive adhesives, often composed of metallic particles, especially silver, in a polymer matrix, can be used. For locally high temperatures, for example, above 600°C, typically around 1085°C for copper, 962°C for silver, and 660°C for aluminum, a weld without filler metal can be performed.Thus, it may be necessary to reach temperatures that are too high and incompatible with the use of certain categories of photovoltaic cells, such as silicon heterojunction photovoltaic cells, which require a manufacturing and processing temperature below 200°C, or tandem type cells requiring a manufacturing and processing temperature below 150°C, when heating is global as in brazing interconnection processes.

[0013] There is therefore a need to obtain a localized energy input in order to reach the high temperatures required by the welding.

[0014] The interconnection is critical due to its essential function of current transmission. It must withstand expansions related to environmental stresses during manufacturing, particularly during welding, or during the operation of the photovoltaic module, for example during eclipses in Earth orbits, despite differences in coefficients of thermal expansion (or CTE). Thus, obtaining an optimal solution for localized heating should make it possible to limit the effects of CTE. Description of the invention

[0015] The invention aims to remedy at least partially the needs mentioned above and the disadvantages relating to the achievements of the prior art.

[0016] In particular, the invention aims to enable the interconnection of photovoltaic cells while maintaining excellent ohmic conductivity between the cells regardless of the applied deformations, whether mechanical or thermomechanical.

[0017] It aims in particular to allow interconnection by welding for multiple types of photovoltaic cells, without temperature constraints, while allowing welding on both sides of the photovoltaic cells.

[0018] The invention thus relates, according to one of its aspects, to a device for interconnecting photovoltaic cells by laser welding to form at least one chain of photovoltaic cells interconnected by connecting conductors, characterized in that it comprises:

[0019] - a deposit area for at least one photovoltaic cell comprising a through-opening configured to expose the front and rear faces of said at least one photovoltaic cell on either side of the through-opening when said at least one photovoltaic cell is positioned on the deposit area,

[0020] - a first laser welding unit comprising a first configured laser head to perform at least one laser pulse for localized fusion of at least one connecting conductor positioned on the front face of said at least one photovoltaic cell,

[0021] - a second laser welding unit comprising a second configured laser head to perform at least one laser pulse for localized fusion of at least one connecting conductor positioned on the rear face of said at least one photovoltaic cell,

[0022] the first and second laser welding units being located on either side of the through opening.

[0023] The interconnection device according to the invention may further comprise one or more of the following characteristics taken individually or in any possible technical combinations.

[0024] The laser welding interconnection device may include a conveying module, in particular a conveying belt, on either side of the through opening on which said at least one photovoltaic cell is intended to rest at the level of its opposite edges.

[0025] Furthermore, the laser welding interconnection device may include a conveying unit, in particular a belt conveyor or conveyor belt, located at a distance from the through opening, on which said at least one string of photovoltaic cells is formed and on which said at least one photovoltaic cell is intended to be conveyed by the conveying module after laser welding carried out on the front and rear faces of said at least one photovoltaic cell, the conveying module being in particular located on either side of the conveying unit.

[0026] The first laser welding unit may include a first laser firing mask through which the first laser head is capable of performing said at least one laser firing. The first laser firing mask may be configured to hold said at least one connecting conductor in position against the front face of said at least one photovoltaic cell.

[0027] The second laser welding unit may include a second laser firing mask through which the second laser head is capable of performing said at least one laser firing. The second laser firing mask may be configured to hold said at least one connecting conductor in position against the rear face of said at least one photovoltaic cell.

[0028] The first laser welding unit may include at least one first vision system for positioning the first laser head in a predetermined position. Similarly, the second laser welding unit may include at least one second vision system for positioning the second laser head in a predetermined position.

[0029] Furthermore, the first laser head of the first laser welding unit can be mounted in translation relative to a first frame of the first laser welding unit, in particular mounted in translation along a first horizontal axis, in translation along a second horizontal axis and in translation along a third vertical axis, the first, second and third axes being the axes of a three-axis frame.

[0030] Similarly, the second laser head of the second laser welding unit can be mounted in translation relative to a second frame of the second laser welding unit, in particular mounted in translation along a first horizontal axis, in translation along a second horizontal axis and in translation along a third vertical axis, the first, second and third axes being the axes of a three-axis frame.

[0031] The interconnection device may further include:

[0032] - a photovoltaic cell stacking unit,

[0033] - a gripping unit, in particular a gripping robot, of said at least one cell photovoltaic from the stacking unit for transport to the drop-off area.

[0034] The socket unit may include means for gripping said at least one photovoltaic cell, in particular in the form of suction cups for sucking said at least one photovoltaic cell.

[0035] In addition, the gripping unit may include a third vision system allowing the gripping means to be positioned according to a predetermined position.

[0036] The interconnection device may also include a unit for routing connecting conductors to the drop zone.

[0037] Furthermore, the invention also relates, according to another of its aspects, to a method of interconnecting by laser welding photovoltaic cells interconnected by connecting conductors, implemented by means of a laser welding interconnection device as defined above.

[0038] The process may include the following steps:

[0039] - position at least one photovoltaic cell on the deposit area in support of on either side of the opening to expose the front and rear faces of said at least one photovoltaic cell, the front and rear faces being in contact with at least one connecting conductor,

[0040] - perform at least one laser shot for local fusion, or localized fusion, said at least one connecting conductor positioned on one of the front and rear faces of said at least one photovoltaic cell via the first laser head of the first laser welding unit,

[0041] - perform at least one laser shot for local fusion, or localized fusion, said at least one connecting conductor positioned on the other of the front face and the rear face of said at least one photovoltaic cell by means of the second laser head of the second laser welding unit.

[0042] Furthermore, the process may include the following step:

[0043] - moving said at least one photovoltaic cell, after laser welding, by the via a conveying module, in particular a conveying belt, located on either side of the through opening and on which said at least one photovoltaic cell is supported at its opposite edges, towards a conveying unit, in particular a belt conveyor or conveyor belt, located at a distance from the through opening, and on which said at least one string of photovoltaic cells is formed.

[0044] In addition, the process may include the following step:

[0045] - synchronize the movement of the conveyor module and the movement of the unit conveying so as to periodically manage the distance between two successive photovoltaic cells of the same chain of photovoltaic cells to be formed and the distance between two successive chains of photovoltaic cells to be formed.

[0046] The process may further include the following steps:

[0047] - position a first laser firing mask in contact with the connecting conductors and of one of the front and rear faces of said at least one photovoltaic cell before performing said at least one laser shot through the first laser head of the first laser welding unit,

[0048] - position a second laser firing mask in contact with the connecting conductors and on the other side of the front and rear faces of said at least one photovoltaic cell before performing said at least one laser shot through the second laser head of the second laser welding unit.

[0049] The process may further include a preliminary step involving the use of a sacrificial, or "dummies," photovoltaic cell. This step may consist of removing the first photovoltaic cell used in the process, which is then sacrificed. Such a step may be implemented, in particular, in the case of manufacturing fully interconnected chains that are separated at the end of production, for example, by a guillotine system. BRIEF DESCRIPTION OF THE FIGURES

[0050] Other advantages, purposes and special features of the invention will become apparent from the following non-limiting description of at least one embodiment of the present invention, with reference to the accompanying figures, in which: • Figure [1] shows, in partial perspective view, an example of a laser welding interconnection device for photovoltaic cells according to the invention, • Figure [Fig. 2] shows a detailed view of the interconnection device of Figure [Fig. 1], allowing visualization of the first laser welding unit. • Figure [Fig. 3] shows a detailed view of the interconnection device of Figure [Fig. 1] allowing visualization of the second laser welding unit, • Figure 4 shows a detailed view of the interconnection device of Figure 1, allowing visualization of the insertion area and the through-hole, and • [Fig.5] illustrates the principle of forming a chain of photovoltaic cells using the interconnection device of [Fig.1].

[0051] Throughout these figures, identical references may designate identical or analogous elements.

[0052] Furthermore, the different parts shown in the figures are not necessarily to a uniform scale, in order to make the figures more legible. DETAILED DESCRIPTION OF THE INVENTION

[0053] It should be noted that the terms "vertical" and "horizontal" are to be understood here in their usual sense, and in particular with regard to the positioning of a string S of photovoltaic cells 4 extending horizontally along a conveyor unit 50 of the laser-welded interconnection device 100. Furthermore, a so-called "vertical" axis is orthogonal to a so-called "horizontal" axis. In addition, the expression "moving in translation along an axis" can also mean here "moving in translation parallel to an axis".

[0054] With reference to Figures 1 to 5, we will now describe an example of an embodiment of a laser welding interconnection device 100 according to the invention, enabling the interconnection of several photovoltaic cells 4 to form a chain S, or "string", by welding involving localized melting of the pure metal(s) at high temperatures, in particular above 600°C, applicable to photovoltaic cells 4 that cannot withstand excessively high temperatures, in particular above 200°C. The success of this local melting may depend, in particular, on the intensity, duration, and efficiency of the laser pulse. It can in particular allow welding on a predetermined surface on either side of a connecting conductor, for example a surface of the order of 100 pm x 100 pm.

[0055] The interconnection device 100 allows laser welding of the link conductors 6, typically interconnecting ribbons or wires, to the front face 4a, and the rear face 4b, of the photovoltaic cells 4 to form a chain S of photovoltaic cells 4.

[0056] As seen in [Fig.1], the interconnecting device 100 comprises a stacking unit 70, or stack, a socket unit 10, a first laser welding unit 20, a second laser welding unit 21, a conveying unit 50, in particular a belt conveyor or conveyor belt and a routing unit 40 for connecting conductors 6 to the first laser welding unit 20.

[0057] The stacking unit 70, or photovoltaic cell stack 4, comprises a plurality of photovoltaic cells 4 stacked one on top of the other which are intended to be interconnected by means of the interconnection device 100 according to the invention.

[0058] The gripping unit 10 here corresponds to a gripping robot allowing the gripping of a photovoltaic cell 4 from the stacking unit 70 to transport it to a depositing zone ZD at the level of the first 20 and second 21 laser welding units.

[0059] For this purpose, the gripping unit 10 includes means for gripping the cell photovoltaic 4, here in the form of V3 suction cups for the suction of the photovoltaic cell 4. The V3 suction cups are located at the end of a vertical post supported by a robotic arm.

[0060] In addition, the grip unit 10 includes a third vision system lOv, here a camera, which allows the photovoltaic cell 4 to be correctly grasped from the stacking unit 70 and positioned correctly at the level of the deposit zone ZD.

[0061] The ZD dispensing zone of the laser welding interconnection device 100 allows the dispensing of a photovoltaic cell 4 taken by the taking unit 10 at the stacking unit 70 so that it can be welded to the connecting conductors 6 on the front face 4a and the rear face 4b.

[0062] As more clearly seen in figures 4 and 5, the deposit area ZD has a through opening O which allows the front face 4a and the rear face 4b of the photovoltaic cell 4 to be exposed once deposited on the deposit area ZD.

[0063] As shown in particular in [Fig. 2], the laser-welded interconnection device 100 further comprises a conveying module 51, here two conveying belts 51 positioned on either side of the longitudinal edges of the through opening O and rotated by means of at least one first cylinder Cl, visible in [Fig. 3]. The photovoltaic cell 4 is thus placed on the conveying belts 51 by the pickup unit 10 and is therefore subsequently driven into motion. horizontal translation by the conveyor belts 51 only at the longitudinal edges of the photovoltaic cell 4, as seen in [Fig.5].

[0064] Furthermore, the laser welding interconnection device 100 includes a conveying unit 50, in particular in the form of a belt conveyor or conveyor belt, which is located at a distance from the through opening O, as shown in [Fig. 4]. This conveying unit 50 is set in motion by means of the rotation of at least one second cylinder C2, visible in [Fig. 3]. The conveying unit 50 is positioned after the through opening O, in the direction of movement of the photovoltaic cells 4 to form the chain S, so as to allow access to both the front face 4a and the rear face 4b for welding on both sides. The transport of the photovoltaic cells 4 on the conveying unit 50 is then carried out by means of suction ports present on the conveying unit 50 but also by means of the two conveying belts 51 located on either side of the conveying unit 50.

[0065] Furthermore, as shown in [Fig. 2], the first laser welding unit 20 comprises a first laser head 20t configured to perform one or more laser shots towards the photovoltaic cell 4 positioned in the deposition zone ZD. In this way, a localized or localized melting of the connecting conductors 6 positioned on the front face 4a of the photovoltaic cell 4 is achieved.

[0066] The laser shots are made by the first laser head 20t through a first laser shooting mask 20m which allows both the holding in position of the connecting conductors 6 against the front face 4a of the photovoltaic cell 4 and, by means of orifices through which the laser shots pass, the laser welding in a localized manner.

[0067] Similarly, as shown in [Fig. 3], the second laser welding unit 21 comprises a second laser head 21t configured to perform one or more laser shots towards the photovoltaic cell 4 positioned in the deposition zone ZD. In this way, a localized or localized melting of the connecting conductors 6 positioned on the rear face 4b of the photovoltaic cell 4 is achieved.

[0068] The laser shots are made by the second laser head 211 through a second laser shooting mask 21m which allows both the holding in position of the connecting conductors 6 against the rear face 4b of the photovoltaic cell 4 and, by means of orifices through which the laser shots pass, the laser welding in a localized manner.

[0069] Each 20m, 21m laser shooting mask advantageously comprises a plurality of laser shooting pins 22 through which a laser shot is suitable for local or localized fusion welding of a connecting conductor 6 positioned on the front face 4a or the rear face 4b of a photovoltaic cell 4, each laser shooting pin 22 being hollow and comprising a conical opening.

[0070] Where appropriate, at least one 20m, 21m laser shooting mask may include a plurality of suction pins, not shown, for retaining the conductors The connecting pins 6 remain in place regardless of the position of the photovoltaic cell 4 in the string S. The suction pins can, through vacuum suction, maintain the connecting conductors 6, particularly for the first photovoltaic cell at the start of production. The suction pins can be arranged alternately with the laser firing pins 22, for example, in one or more rows of pins.

[0071] In addition, each of the first 20 and second 21 laser welding units includes a vision system for correctly positioning the laser head 20t, 211 relative to the photovoltaic cell 4, here the first laser welding unit includes two first vision systems 20v, on either side of the first laser head 20t, each including a camera, and the second laser welding unit includes two second vision systems 21v, on either side of the second laser head 21t, each also including a camera.

[0072] Advantageously, the first laser head 20t of the first laser welding unit 20 is mounted in translation along the three axes Xo, Yo, Zo of a three-axis frame relative to a first frame 20b of the first laser welding unit 20.

[0073] Symmetrically, the second laser head 21t of the second laser welding unit 21 is mounted in translation along the three axes Xb Yb Zi of a three-axis frame relative to a second frame 21b of the second laser welding unit 21.

[0074] In particular, the first laser head 20t is translationally movable about a first horizontal axis Xo relative to a first horizontal frame 20bx, translationally movable about a second horizontal axis Yo relative to a second horizontal frame 20by, and translationally movable about a third vertical axis Zo relative to a third vertical frame 20bz. Motors can be provided at the ends of each of the first 20bx, second 20by, and third 20bz frames to move the first laser head 20t.

[0075] Similarly, the second laser head 20t is translationally movable about a first horizontal axis Xi relative to a first horizontal frame 21bx, translationally movable about a second horizontal axis Yi relative to a second horizontal frame 21by, and translationally movable about a third vertical axis Zi relative to a third vertical frame 21bz. Motors can be provided at the ends of each of the first 21bx, second 21by, and third 21bz frames to move the second laser head 21t.

[0076] The laser welding interconnection method using the laser welding interconnection device 100 described above can then be implemented as described below.

[0077] A photovoltaic cell 4 is picked up at the stacking unit 70 by the pick-up unit 10, then conveyed to the depositing zone ZD. Specifically, the photovoltaic cell 4 is placed on connecting conductors 6 already welded to the front face 4a of a previous photovoltaic cell 4 which has left the depositing zone ZD towards the conveying unit 50. The deposit is carried out with the rear face 4b in contact with these connecting conductors 6, the photovoltaic cell 4 being supported on its sides by the conveying belts 51, on either side of the through opening O.

[0078] So, the routing unit 40 allows the positioning of other connecting conductors 6 on the front face 4a of the photovoltaic cell 4.

[0079] Laser welding can be performed by the first laser welding unit 20 on the front face 4a of the photovoltaic cell 4 and also by the second laser welding unit 21 on the rear face 4b of the photovoltaic cell 4. The two laser welds may or may not be performed simultaneously. The laser welding of the second laser welding unit 21 may be performed first when the photovoltaic cell 4 is positioned on the insertion zone ZD, either before or after the positioning of the connecting conductors 6 from the feed unit 40 against the front face 4a of the photovoltaic cell 4.

[0080] Once the photovoltaic cell 4 is welded on its two front faces 4a and rear faces 4b, it can be conveyed via the conveying module 51 to the conveying unit 50. The ends of the connecting conductors 6 present on the front face 4a will then allow the rear face 4b of a new photovoltaic cell 4 taken from the stacking unit 70, or stack of photovoltaic cells 4, to be positioned.

[0081] It should be noted that laser welding can be carried out by a movement of the laser head 20t, 21t, in particular a movement along the axes Xo, Xi and Yo, Yi or by a change of angle of the laser shot, through the laser shooting mask 20m, 21m.

[0082] The laser welding interconnection device 100 advantageously includes means for self-aligning the photovoltaic cells 4 successively positioned on the deposition zone ZD in order to form the string S of photovoltaic cells 4. Furthermore, the laser welding interconnection device 100 includes synchronization means for periodically firing the lasers according to a first distance corresponding to the sum of the distance between two successive photovoltaic cells 4 and the size of a photovoltaic cell 4, and / or according to a second distance corresponding to the sum of the distance between two successive strings S and the size of a photovoltaic cell 4. Advantageously, the strings S of photovoltaic cells 4 are thus manufactured automatically one after the other by means of synchronization between the welding steps. laser cutting of the front faces 4a and rear faces 4b carried out by the laser welding units 20, 21, and the conveying steps carried out by the conveying module 51 and the conveying unit 50.

[0083] Of course, the invention is not limited to the embodiments just described. Various modifications can be made to them by a person skilled in the art.

Claims

Demands

1. A laser welding interconnection device (100) for photovoltaic cells (4) to form at least one string (S) of photovoltaic cells (4) interconnected by connecting conductors (6), characterized in that it comprises: - a dispensing zone (ZD) for at least one photovoltaic cell (4) including a through-hole (0) configured to expose the front face (4a) and the rear face (4b) of said at least one photovoltaic cell (4) on either side of the through-hole (0) when said at least one photovoltaic cell (4) is positioned on the dispensing zone (ZD), - a first laser welding unit (20) including a first laser head (20t) configured to perform at least one laser shot for the local fusion of at least one connecting conductor (6) positioned on the front face (4a) of said at least one photovoltaic cell (4),- a second laser welding unit (21) comprising a second laser head (211) configured to perform at least one laser shot for the local fusion of at least one bonding conductor (6) positioned on the rear face (4b) of said at least one photovoltaic cell (4), the first (20) and second (21) laser welding units being located on either side of the through-hole (O).

2. Device (100) according to claim 1, wherein the laser welding interconnection device (100) comprises a conveying module (51), in particular a conveying belt, on either side of the through opening (O) on which said at least one photovoltaic cell (4) is intended to rest at its opposite edges.

3. Device (100) according to claim 2, wherein the laser-welded interconnection device (100) comprises a conveying unit (50), in particular a belt or conveyor belt, located at a distance from the through opening (O), on which said at least one string (S) of photovoltaic cells (4) is formed and on which said at least one photovoltaic cell (4) is intended to be conveyed by the conveying module (51) after laser welding has been carried out on the front (4a) and rear (4b) faces of said at least one photovoltaic cell (4), the conveying module (51) being in particular located on either side of the conveying unit (50).

4. Device (100) according to any one of the preceding claims, wherein the first laser welding unit (20) comprises a first laser firing mask (20m) through which the first laser head (20t) is capable of performing said at least one laser firing, the first laser firing mask (20m) being configured to hold said at least one connecting conductor (6) in position against the front face (4a) of said at least one photovoltaic cell (4).

5. Device (100) according to any one of the preceding claims, wherein the second laser welding unit (21) comprises a second laser firing mask (21m) through which the second laser head (21t) is capable of performing said at least one laser firing, the second laser firing mask (21m) being configured to hold said at least one bonding conductor (6) in position against the rear face (4b) of said at least one photovoltaic cell (4).

6. Device (100) according to any one of the preceding claims, wherein the first laser head (20t) of the first laser welding unit (20) is mounted in translation relative to a first frame (20b) of the first laser welding unit (20), in particular mounted in translation about a first horizontal axis (Xo), in translation about a second horizontal axis (Yo) and in translation about a third vertical axis (Zo), the first (Xo), second (Yo) and third (Zo) axes being the axes of a three-axis frame.

7. A device (100) according to any one of the preceding claims, wherein the second laser head (21t) of the second laser welding unit (21) is mounted in translation relative to a second frame (21b) of the second laser welding unit (21), in particular mounted in translation about a first horizontal axis (Xi), in translation about a second horizontal axis (Yi), and in translation about a third vertical axis (Zi), the first (XJ), second (YJ), and third (Zi) axes being the axes of a three-dimensional coordinate system axes.

8. Device (100) according to any one of the preceding claims, wherein the laser welding interconnection device (100) further comprises: - a photovoltaic cell (4) stacking unit (70), - a pickup unit (10), in particular a pickup robot (10), of said at least one photovoltaic cell (4) from the stacking unit (70) for its transport to the drop zone (ZD).

9. Device (100) according to the preceding claim, wherein the gripping unit (10) comprises gripping means (V3) for said at least one photovoltaic cell (4), in particular in the form of suction cups (V3) for suctioning said at least one photovoltaic cell (4).

10. Device (100) according to any one of the preceding claims, wherein the laser welding interconnection device (100) comprises a conveying unit (40) for connecting conductors (6) to the deposit zone (DZ).

11. Method of laser welding photovoltaic cells (4) to form at least one chain (S) of photovoltaic cells (4) interconnected by linking conductors (6), implemented by means of a laser welding interconnection device (100) according to any one of the preceding claims.

12. A method according to claim 11, wherein the method comprises the following steps: - positioning at least one photovoltaic cell (4) on the deposit area (ZD) supported on either side of the through-hole (O) to expose the front face (4a) and the rear face (4b) of said at least one photovoltaic cell (4), the front face (4a) and the rear face (4b) being in contact with at least one connecting conductor (6), - performing at least one laser shot for the local melting of said at least one connecting conductor (6) positioned on one of the front face (4a) and the rear face (4b) of said at least one photovoltaic cell (4) by means of the first laser head (20t) of the first laser welding unit (20), - performing at least one laser shot for the local melting of said at least one connecting conductor (6) positioned on the other of the front face (4a) and the rear face (4b) of said at least one cell photovoltaic (4) via the second laser head (21t) of the second laser welding unit (21).

13. A method according to claim 11 or 12, wherein the method comprises the following step: - moving said at least one photovoltaic cell (4), after laser welding, by means of a conveying module (51), in particular a conveying belt, located on either side of the through opening (0) and on which said at least one photovoltaic cell (4) is supported at its opposite edges, towards a conveying unit (50), in particular a belt conveyor or conveyor belt, located at a distance from the through opening (0), and on which said at least one string (S) of photovoltaic cells (4) is formed.

14. A method according to claim 13, wherein the method comprises the following step: - synchronizing the movement of the conveyor module (51) and the movement of the conveyor unit (50) so as to periodically manage the distance between two successive photovoltaic cells (4) of the same chain (S) of photovoltaic cells (4) to be formed and the distance between two successive chains (S) of photovoltaic cells (4) to be formed.

15. A method according to any one of claims 12 to 14, wherein the method comprises the following steps: - positioning a first laser firing mask (20m) in contact with the connecting conductors (6) and with one of the front face (4a) and the rear face (4b) of said at least one photovoltaic cell (4) before carrying out said at least one laser firing through the first laser head (20t) of the first laser welding unit (20), - positioning a second laser firing mask (21m) in contact with the connecting conductors (6) and with the other of the front face (4a) and the rear face (4b) of said at least one photovoltaic cell (4) before carrying out said at least one laser firing through the second laser head (21t) of the second laser welding unit (21).

Citation Information

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