Filling Machine
Patent Information
- Application Number
- JP2023574155
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2021-06-04
- Filing Date
- 2022-06-03
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2042-06-03
AI Technical Summary
Existing filling machines face challenges with turbulence and backflow of HEPA air, leading to inconsistent flow and bulkiness, making cleaning difficult and compromising the clean atmosphere needed for filling containers with liquid food products.
The filling machine design features a working chamber with convex fluid inlets and supply conduits that equalize HEPA air pressure, ensuring a laminar and uniform airflow, and includes cleaning nozzles for easy maintenance, maintaining a clean zone around the filling and closing stations.
This design provides a compact, efficient, and easily cleanable machine that maintains a consistent clean atmosphere, reducing contamination risks and ensuring high-quality filled containers.
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Abstract
Description
[Technical field]
[0001] The present invention relates to a filling machine, which fills containers with a product, in particular a liquid food product, while the containers are conveyed through a working chamber with a clean atmosphere, the containers being acted upon by a fluid, in particular HEPA filtered air, to provide a clean atmosphere, and to a method of using the same. [Background technology]
[0002] When filling containers with liquid food products, it has proven to be convenient to use a filling machine in which the containers are transported on a conveyor from the inlet side to the outlet side of a working chamber. While the containers are being transported, starting from the inlet side, they are treated with a cleaning agent or sterilized, for example by being acted on by ultraviolet light. They then enter a filling area in the working chamber, where the liquid food products are filled into the containers. They are then transported to a closing area in the working chamber. The filling area and the closing area in the working chamber are typically separated by a wall extending transversely to the transport path. The containers are closed in the closing area, which is equipped with a heater and a sealer. The heater supplies hot air to the top of the container, and the sealer closes and seals the container by folding, pressing and forming a gable of the open container.
[0003] In order to obtain filled containers without particulate, bacterial or viral contamination that would significantly impair the quality and shelf life of the food in the filled container, it is necessary to maintain a clean atmosphere in the working chamber above the open container. The clean atmosphere is typically obtained by supplying the working chamber with a fluid, such as HEPA filtered air, which is directed into the container through a fluid inlet opening above the container.
[0004] The working chamber must be cleaned at regular intervals to maintain a clean atmosphere in the working chamber. In particular, water, alkaline or acid-based cleaning products and hydrogen peroxide aerosol are considered suitable cleaning media for the working chamber.
[0005] In one commercially available filling machine, HEPA air is supplied to the working chamber through a plenum with multiple perforations located in the ceiling of the working chamber. This arrangement can cause challenges with turbulence and backflow, which causes the flow of HEPA air to be inconsistent around the top of the conveyor and containers. To promote uniform flow, the plenum needs to be very large to equalize the HEPA air pressure across the multiple perforations. A large plenum results in a filling machine with a large volume, and cleaning the inside of the plenum can be difficult.
[0006] A filling machine known from US Pat. No. 8,944,079 comprises a working chamber for filling a product into a container with an external line for introducing a sterile fluid into the working chamber. The external line extends through the working chamber and has an opening arranged above the container for spreading the sterile fluid evenly over the container arranged below the external line. This external line surrounds an internal line arranged to distribute a cleaning medium from a nozzle. The internal line rotates within the external line for proper cleaning of the inside of the external line. This arrangement had issues with backflow of non-sterile hot air from the heater and the mass flow rate of sterile air in the working chamber was not adequate in all operating conditions for maintaining a clean atmosphere.
[0007] EP 3230169 provides a filling machine similar to that described in US 8944079, but with an improved sterile atmosphere in the working chamber. The annular chamber between the inner and outer lines is configured such that the cross-sectional area gradually decreases to substantially zero. This provides a constant static pressure over the length of the annular chamber, which results in a uniform flow of clean fluid over the length of the filling area. With this configuration, problem areas with backflow and turbulence still exist. This is solved by adding a flow body to manage the flow resistance in the working chamber. The cleaning procedure requires the inner line to rotate within the outer line while dispensing the cleaning medium.
[0008] It is therefore an object of the present invention to provide a filling machine for filling containers with products in a clean zone which at least alleviates the above-mentioned drawbacks of the prior art.
[0009] More specifically, it is an object of the present invention to provide a filling machine which is provided with a compact supply for HEPA air, the working chamber and the supply for HEPA air being easy to clean.
[0010] It is also an object of the present invention to provide a method for filling containers using said filling machine. [Prior art documents] [Patent documents]
[0011] [Patent Document 1] U.S. Pat. No. 8,944,079 [Patent Document 2] European Patent No. 3230169 Summary of the Invention [Means for solving the problem]
[0012] The invention is set forth and characterized in the main claim, while the dependent claims describe further characteristics of the invention.
[0013] In one aspect, the present invention relates to a filling machine comprising a working chamber having side walls, a ceiling and a floor, The container is conveyed by a conveyor from an inlet side to an outlet side through a working chamber, the working chamber comprising:
[0014] The filling machine comprises at least one station within a working chamber configured to perform a working step on the container, the filling machine comprising a plurality of fluid inlets, each fluid inlet having a convex fluid inlet surface facing the working chamber, and a plurality of through openings arranged around the at least one station configured to supply fluid to the working chamber for forming a clean zone, each fluid inlet being fluidly connected to a supply conduit for supplying fluid to the working chamber.
[0015] In one configuration of the filling machine, the fluid inlet face is located at the ceiling.
[0016] In one configuration of the filling machine, the cross section of the supply conduit increases towards the end proximal to the fluid inlet.
[0017] In one configuration of the filling machine, the supply conduit includes a cleaning nozzle disposed within the supply conduit for spraying a cleaning medium onto the inner surface and fluid inlet of the supply conduit.
[0018] In another exemplary configuration of the filling machine, the supply conduit has a circular cross-section. Square, rectangular, triangular, and other cross-sectional shapes may also be used.
[0019] In one configuration of the filling machine, the fluid inlet face has the shape of a spherical or ellipsoidal cap.
[0020] In one configuration of the filling machine, the radius of curvature of the fluid inlet face is greater distal to the ceiling than the radius of curvature of the fluid inlet face proximal to the ceiling.
[0021] In one configuration of the filling machine, the fluid inlet comprises a first surface area having a surface curvature with a first radius r1 and a second surface area having a surface curvature with a second radius r2, the first radius r1 being greater than the second radius r2.
[0022] In one configuration of the filling machine, the fluid inlet surface has a torus-spherical shape including a first surface area having a surface curvature with a first radius r1 and a second surface area having a surface curvature with a second radius r2.
[0023] In one configuration of the filling machine, the fluid inlet face has the shape of a semi-ellipsoid including a first surface area having a surface curvature with a first radius r1 and a second surface area having a surface curvature with a second radius r2.
[0024] In one configuration of the filling machine, the fluid inlet face has through openings disposed in both a first surface region having a surface curvature with at least a first radius r1 and a second surface region having a surface curvature with a second radius r2.
[0025] In one configuration of the filling machine, the fluid inlet surface comprises a first surface area having a surface curvature with a first radius r1 and a second surface area having a surface curvature with a second radius r2, the first radius r1 being greater than the second radius r2, the fluid inlet surface is configured to supply fluid for forming a clean zone around at least one station to the working chamber through through openings disposed in the first surface area having a surface curvature with the first radius r1 via the second surface area having a surface curvature with the second radius r2 in a ratio for providing a majority of the fluid for forming a clean zone around the at least one station, the ratio of fluid for forming a clean zone around the at least one station between the supply from the first surface area having a surface curvature with the first radius r1 and the supply from the second surface area having a surface curvature with the second radius r2 being 10:9 to 10:1, 5:4 to 5:1, 10:7 to 4:1, 3:2 to 3:1, 5:3 to 3:1, 5:3 to 2:1.
[0026] In one configuration of the filling machine, the supply conduit and the fluid inlet face include a longitudinal axis A, and the through openings included in a first surface area having a surface curvature with a first radius r1 can be configured to distribute fluid to form a clean zone around at least one station at a distribution angle of up to Y° from the axis A, covering a larger area distal to the fluid inlet face than proximal to the fluid inlet face.
[0027] In one configuration, the distribution angle Y° is between 10° and 40°, between 15° and 35°, between 17° and 32°, between 20° and 30°, between 23° and 28° or 26.5°.
[0028] In one configuration of the filling machine, the through openings included in a second surface region having a surface curvature with a second radius r2 may be configured to distribute fluid to form a clean zone around at least one station at a distribution angle of up to x° from the axis A, covering a larger area distal to the fluid inlet face than proximal to the fluid inlet face.
[0029] In one configuration, the distribution angle X° is between 40° and 89°, between 55° and 85°, between 60° and 80°, between 65° and 78°, between 70° and 77° or 75°.
[0030] In another configuration of the filling machine, each fluid inlet is fluidly connected to a respective supply conduit.
[0031] In one configuration of the filling machine, the working chamber is divided into a filling area and a closing area by a wall extending laterally within the working chamber, the filling area being proximal to the inlet side and the closing area being proximal to the outlet side.
[0032] In one exemplary configuration of the filling machine, the filling area includes at least one of said plurality of fluid inlets and the closed area includes at least one of said plurality of fluid inlets.
[0033] In another configuration of the filling machine, the filling area includes at least two of said plurality of fluid inlets and the closed area includes at least two of said plurality of fluid inlets.
[0034] In one configuration of the filling machine, the filling area includes a filling station for filling the containers and the closing area includes a heating station for heating the containers and a sealing station for sealing the containers.
[0035] In a second aspect, the present invention relates to a method of filling containers using a filling machine, the method comprising: A. Providing a filling machine, the filling machine comprising: - a working chamber having side walls, a ceiling and a floor, The container is conveyed by a conveyor from an inlet side to an outlet side through a working chamber, the working chamber comprising: at least one station in the working chamber configured to perform a working step on the container; a fluid inlet having a fluid inlet surface, the fluid inlet surface comprising a plurality of through openings configured to supply a fluid to the working chamber for forming a clean zone in the working chamber; a fluid inlet fluidly connected to a supply conduit for supplying fluid to the working chamber; the fluid inlet surface includes a convex surface facing the working chamber; B. forming a clean zone within the working chamber around at least one station by supplying fluid from a plurality of fluid inlets to the at least one station; each fluid inlet having a convex fluid inlet surface facing the working chamber and arranged with a plurality of through openings configured to supply fluid to the working chamber for forming a clean zone around at least one station; each fluid inlet fluidly connected to a supply conduit for supplying fluid to the working chamber.
[0036] The filling machine may be according to any of the features described above under the first aspect of the invention.
[0037] To fill a container with product, the following steps are taken: C. Providing a filling machine according to the above characteristics, the filling machine comprising: a filling station for filling the containers; a heating station for heating the container; a sealing station for sealing the container; While transporting the container from the inlet to the outlet, D. filling the container with food product at a filling station; E. heating the container in a heating station; and sealing the container at a sealing station.
[0038] To clean the filling machine, the working chamber, the supply conduit, the fluid inlet, the fluid inlet face, and the fluid inlet through-hole, the following steps are performed: F. Providing a filling machine according to the above features, the filling machine comprising: a cleaning nozzle disposed within the supply conduit for spraying a cleaning medium onto the inner surface of the supply conduit and onto the fluid inlet; a plurality of cleaning nozzles disposed within the working chamber for spraying the cleaning medium onto surfaces within the working chamber; G. operating the cleaning nozzle to clean the inner surface of the supply conduit and the fluid inlet; H. operating a cleaning nozzle disposed within the working chamber to clean a surface within the working chamber; I. Repeating steps A to I as necessary may be performed. [Brief description of the drawings]
[0039] [Figure 1] FIG. 1 shows a side view of a filling machine having a working chamber with containers on a conveyor, a filling area, a closing area, and multiple fluid inlets through the ceiling of the working chamber.
[0040] [Diagram 2] FIG. 2 shows a detail of the filling area with the filling station and the cleaning nozzles.
[0041] [Diagram 3] FIG. 3 shows a side view of a closed area with a heating station and a closing station.
[0042] [Figure 4]FIG. 4 shows a separate feed conduit having a convex fluid inlet face and multiple openings.
[0043] [Diagram 5] FIG. 5 shows a cross-sectional view of an isolated supply conduit having a convex inlet surface, a number of openings, and a wash nozzle disposed within the supply conduit.
[0044] [Figure 6] FIG. 6 shows a cross-section of a separation feed conduit whose convex inlet face presents a torus-spherical shape.
[0045] [Figure 7] FIG. 7 shows a cross-section of a separation feed conduit with a convex inlet face exhibiting a semi-ellipsoidal shape.
[0046] [Figure 8] FIG. 8 shows the longitudinal axis of the fluid inlet and the fluid inlet face. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0047] Specific embodiments of the present invention will be described in more detail below with reference to the drawings. However, the present invention is not limited to the embodiments and examples contained herein. It is specifically intended that the present invention includes modified forms of the embodiments, including parts of the embodiments and combinations of elements of different embodiments. As with any engineering or design project, it is understood that in the development of an actual implementation, certain decisions must be made to achieve the developer's particular goals, such as compliance with system and / or business-related constraints. Moreover, it is understood that such development efforts may be complex and time-consuming, but are nevertheless a routine undertaking of design, creation, and manufacture for those of ordinary skill in the art having the benefit of this disclosure.
[0048] 1-3, the illustrated filling machine 100 includes a working chamber 110 adapted to provide a clean atmosphere. The working chamber 110 is defined by side walls 111, a ceiling 112, and a floor 113. The working chamber 110 has a hollow rectangular parallelepiped shape. The working chamber 110 includes a conveyor 115 configured to transport the container 130 from an inlet side 114a to an outlet side 114b of the working chamber 110. The working chamber 110 has a longitudinal direction from the inlet side 114a to the outlet side 114b. The container 130 is designed to hold a liquid food product, such as a beverage.
[0049] Proceeding from the inlet side 114a to the outlet side 114b, the working chamber 110 is divided by a wall 119 into a filling region 117 and a closing region 118. The wall 119 extends transversely to the longitudinal direction of the working chamber 110.
[0050] The filling region 117 is disposed proximal to the inlet side 114a and the closing region 118 is disposed proximal to the outlet side 114b.
[0051] The filling machine 100 includes a decontamination tunnel 150 connected to the inlet side 114a and located outside the working chamber 110. Before entering the filling area 117, the containers 130 are conveyed by a conveyor 115 through the decontamination tunnel 150 and are decontaminated therein. The decontamination involves exposing the containers 130 to UV light.
[0052] The containers 130 enter the working chamber 110 in an open state by means of a conveyor 115. The filling of the containers 130 with liquid food product takes place in a filling area 117 by means of a filling station 140a located within the filling area.
[0053] While still in the open state, the filled container 130 is conveyed into the enclosed area 118 where the container upper end 131 is heated by heating station 140b.
[0054] The container 130 is then conveyed to a sealing station 140c located in the closing area 118. The container 130 is closed and sealed by the sealing station 140c which forms a gable by folding the container top end 131. Finally, the container 130 leaves the working chamber 110 by the conveyor 115 through the side wall 111 on the exit side 114b.
[0055] In order to obtain a filled container 130 without contamination with particles, bacteria or viruses that would seriously impair the quality and shelf life of the liquid food in the filled container 130, it is necessary to maintain a clean atmosphere in the working chamber 110, especially above the open container 130. The clean atmosphere is obtained by supplying HEPA air to the working chamber 110.
[0056] As used herein, the term HEPA air relates to air filtered through a HEPA filter. A HEPA filter is a high-efficiency particulate air filter. Defined by the US Department of Energy (DOE) standard adopted by most American industries, HEPA filters remove at least 99.97% of aerosols with a diameter of 0.3 micrometers (μm). HEPA filters capture pollen, dirt, dust, moisture, bacteria (0.2-2.0 μm) and viruses (0.02-0.3 μm). By definition, HEPA air is suitable to form a clean zone when introduced into a working chamber.
[0057] The working chamber 110 is provided with a number of fluid inlets 120. Each of said fluid inlets 120 has a convex fluid inlet face 121 facing the working chamber 110. Each of the fluid inlet faces 121 is disposed in the ceiling 112 and has a number of through openings 122 disposed therein. Each of the fluid inlets 120 is fluidly connected to a supply conduit 125 that supplies HEPA air to each respective fluid inlet 120. The HEPA air is introduced into the working chamber via the through openings 122.
[0058] The through openings 122 are configured to direct a continuous laminar and uniform flow of HEPA air from the fluid inlet face 121 to at least below the vertical level of the container top end 131 as the container 130 is being transported. The laminar and uniform HEPA air flow provides a clean zone that extends from the fluid inlet face 121 to below the vertical level of the container top end 131 throughout the working chamber 110 as the container 130 is being transported, thereby preventing contaminants from entering the container 130 while it is being transported through the working chamber 110.
[0059] 4, the fluid inlet surface 121 has a convex ellipsoid shape facing the working chamber 110, with a radius of curvature of the fluid inlet surface 121 being greater distal to the ceiling 112 than the radius of curvature of the fluid inlet surface 121 proximal to the ceiling 112. The ellipsoid shape of the fluid inlet helps to equalize the pressure of the HEPA air across the through opening 122. The ellipsoid shape also provides a suitable surface for generating a laminar and uniform HEPA airflow that is directed directly towards the container top end 131 while the through opening 122 is being transported within the working chamber.
[0060] To further aid in providing a uniform and laminar HEPA airflow in the working chamber 110, the pressure of the HEPA air is equalized across the through openings 122. The supply conduit 125 has the shape of a circular pipe with a cross section suitable for providing a slow HEPA airflow velocity. The cross section of the supply conduit 125 increases towards the proximal end of the fluid inlet face 121. This helps to further slow down the flow velocity of the HEPA air and equalize the pressure of the HEPA air across the through openings 122, which in turn provides a uniform and laminar HEPA airflow. When the pressure of the HEPA air is equalized across the multiple through openings 122, the risk of undesired backflow of air from the working chamber 110, which may lead to contamination, is reduced.
[0061] The configuration of the filling machine 100 with the supply conduit 125 allows for a more compact design than would be possible if a single plenum were used to equalize pressure across the through openings 122. This is because the plenum needs to have a much larger volume to slow the flow rate of the HEPA air than would be required when using the supply conduit 125 as described herein.
[0062] After the filling and transport of several containers 130 is completed, the working chamber 110 and the supply conduit 125 must be cleaned. As shown in Fig. 5, the supply conduit 125 includes a supply conduit cleaning nozzle 123a arranged in the supply conduit 125 configured to spray a cleaning medium onto the inner surface of the supply conduit 125 and the fluid inlet 120. The cleaning medium sprayed from the supply conduit cleaning nozzle 123a also reaches the through opening 122. The supply conduit cleaning nozzle 123a is fluidly connected to a pipe 124 for supplying the cleaning medium to the supply conduit cleaning nozzle 123a.
[0063] 1-3, working chamber 110 includes at least one working chamber cleaning nozzle 123b for cleaning surfaces within working chamber 110. As shown in FIG.
[0064] Reference is now made to FIG. 6, which illustrates an embodiment in which the convex fluid inlet surface 121 is torispherical in shape. As used herein, a torispherical is a surface resulting from the intersection of a spherical cap with a tangent torus. The torispherical fluid inlet surface 121 includes a first surface region 121′ having a surface curvature with a first radius r1 and a second surface region 121″ having a curvature with a second radius r2. Radius r1 is greater than radius r2.
[0065] Referring to Figures 1-4, it can be seen that when installed in filling machine 100, a circular spherical region having a radius of curvature indicated by r1 is distal from ceiling 112, and a circular spherical region having a radius of curvature indicated by r2 is proximal to the ceiling.
[0066] The measurement of a toruspheric surface is defined by: r1=radius of the sphere. r2=radius of the ring. h1 = Height from the base of the fluid inlet face to the base of the annulus. h2 = Height from the base of the annulus to the apex of the fluid inlet face. h3=h1+h2=height from the base of the fluid inlet face to the apex of the fluid inlet face. D a = diameter. s = vertical thickness of material making up the fluid inlet face.
[0067] A preferred example of the embodiment shown in FIG. 6 is defined by measurements according to the DIN 28011 standard.
[0068] Reference is now made to Figure 7, which illustrates an embodiment in which the convex fluid inlet surface 121 is in the shape of a semi-ellipsoid. The semi-ellipsoidal fluid inlet surface 121 includes a first region having a surface curvature with a radius indicated as r1 and a second surface region 121" having a surface curvature with a radius indicated as r2. Radius r1 is greater than radius r2.
[0069] Referring to Figures 1 to 4, when installed in filling machine 100, a semi-ellipsoidal surface area having a radius of curvature indicated by r1 is distal from ceiling 112, and a semi-ellipsoidal surface area having a radius of curvature indicated by r2 is proximal to the ceiling.
[0070] The measurements of the semi-ellipsoidal fluid inlet surface 121 are defined by: r1 = radius of curvature of the first region. r2 = radius of curvature of the second region. h1 = Height from the base of the fluid inlet face to the base of the annulus. h2 = Height from the base of the annulus to the apex of the fluid inlet face. h3=h1+h2=height from the base of the fluid inlet face to the apex of the fluid inlet face. D a = diameter. s = vertical thickness of material composing the fluid inlet surface
[0071] A preferred example of the embodiment shown in FIG. 7 is defined by measurements according to the DIN 28013 standard.
[0072] For all embodiments, the through openings 122 may be configured such that the through openings 122 arranged in a region of radius r1 combined provide a larger portion of fluid to the working chamber 110 for forming a clean zone around at least one of the working stations 140a, 140b, 140c compared to the through openings 122 arranged in a region of radius r2 combined. Those skilled in the art will recognize that this difference in the supply of fluid for forming a clean zone around at least one of the working stations 140a, 140b, 140c can be achieved by distributing the through openings 122 on the fluid inlet surface 121 such that a greater number of through openings 122 are arranged in the region of radius r1 than in the region of radius r2, and / or by varying the size of the through openings 122 in the region of radius r1 and the region of radius r2.
[0073] Reference is now made to FIG. 8 , which illustrates that the supply conduit 125 and the fluid inlet face 121 include a longitudinal axis A. The through openings 122 included in a first surface area 121′ having a first radius r1 may be configured to distribute fluid to form a clean zone around at least one work station at a distribution angle of up to Y° from the axis A, covering a larger area distal to the fluid inlet face 121 than proximal to the fluid inlet face 121.
[0074] The distribution angle Y° can be between 10° and 40°, between 15° and 35°, between 17° and 32°, between 20° and 30°, between 23° and 28° or 26.5°.
[0075] The through openings 122 included in the second surface area 121″ having a second radius r2 may be configured to distribute fluid to form a clean zone around at least one work station at a distribution angle of up to X° from the axis A, covering a larger area distal to the fluid inlet face 121 than proximal to the fluid inlet face 121.
[0076] The distribution angle X° can be between 40° and 89°, between 55° and 85°, between 60° and 80°, between 65° and 78°, between 70° and 77° or between 75°.
[0077] It will be understood that the features illustrated in FIG. 8 are applicable to all embodiments described herein.
[0078] Supplying fluid for forming a clean zone around at least one work station 140a, 140b, 140c at a distribution angle of more than 90° from axis A is undesirable because it does not provide a uniform flow of fluid for forming a clean zone from the fluid inlet 120 toward the floor 113.
[0079] It will be appreciated that certain features of the invention that are, for clarity, described above in the context of separate components, may also be provided in combination in a single component. Conversely, various features of the invention that are, for brevity, described in the context of a single component, may also be provided separately or in any suitable subcombination.
[0080] (List of references) 100 filling machine 110 Working chamber 111 Side wall 112 Ceiling 113 Beds 114a Entrance side 114b Exit side 115 Conveyor 117 Filling area 118 Closed area 119 Wall 120 Fluid inlet 121 Fluid inlet surface 121' First Surface Region 121” Second Surface Area 122 Through opening 123a Supply pipe cleaning nozzle 123b Working chamber cleaning nozzle 124 Pipe 125 Supply Conduit 130 Container 131 Upper end of container 132 Lower end of container 140a filling station 140b Heating Station 140c sealing station 150 Decontamination Tunnel
Claims
1. A filling machine (100), comprising a working chamber (110) having side walls (111), a ceiling (112) and a floor (113), A container (130) is conveyed through the working chamber (110) from an inlet side (114a) to an outlet side (114b) by a conveyor (115); the working chamber (110) comprises at least one station (140a, 140b, 140c) therein configured to perform a working step on the container (130); The filling machine (100) is characterized in that it has a plurality of fluid inlets (120), each fluid inlet (120) comprises a convex fluid inlet surface (121) facing said working chamber (110) and having a plurality of through openings (122) arranged therein, said plurality of through openings (122) being configured to supply fluid to said working chamber (110) for forming a clean zone around said at least one station (140a, 140b, 140c); A filling machine (100), wherein each fluid inlet (120) is fluidly connected to a supply conduit (125) for supplying said fluid to said working chamber (110).
2. The filling machine (100) of claim 1, wherein the cross-section of the supply conduit (125) increases towards the proximal end of the fluid inlet (120).
3. 2. The filling machine (100) of claim 1, wherein the supply conduit (125) is provided with a cleaning nozzle (123a) disposed within the supply conduit (125) for spraying a cleaning medium onto an inner surface of the supply conduit (125) and the fluid inlet (120).
4. The filling machine (100) of claim 1, wherein the supply conduit (125) has a circular cross-section.
5. The filling machine (100) of claim 1, wherein the fluid inlet face (121) has the shape of a spherical or ellipsoidal cap.
6. The filling machine (100) of claim 1, wherein each fluid inlet (120) is fluidly connected to a respective supply conduit (125).
7. 2. The filling machine (100) of claim 1, wherein the working chamber (110) is divided into a filling area (117) and a closed area (118) by a wall (119) extending laterally within the working chamber (110), the filling area being proximate the inlet side (114a) and the closed area (118) being proximate the outlet side (114b).
8. 8. The filling machine (100) of claim 7, wherein the filling area (117) comprises at least one of the plurality of fluid inlets (120) and the closed area (118) comprises at least one of the plurality of fluid inlets (120).
9. 9. The filling machine (100) of claim 8, wherein the filling area (117) comprises at least two of the plurality of fluid inlets (120) and the closed area (118) comprises at least two of the plurality of fluid inlets (120).
10. 8. The filling machine (100) of claim 7, wherein the filling area (117) comprises a filling station (140a) for filling a container (130), and the closing area (118) comprises a heating station (140b) for heating the container (130) and a sealing station (140c) for sealing the container (130).
11. said supply conduit (125) and said fluid inlet face (121) have a longitudinal axis (A); said fluid inlet face (121) comprising a first surface area (121') having a surface curvature with a first radius r1 and a second surface area (121") having a surface curvature with a second radius r2; The first radius r1 is greater than the second radius r2, the through-openings (122) included in the first surface area (121') having a surface curvature with a first radius r1 are configured to distribute the fluid to form a clean zone around the at least one station (140a, 140b, 140c) at a distribution angle of up to Y° from the axis (A), covering a larger area distal to the fluid inlet face (121) than proximal to the fluid inlet face (121), Y° being between 10° and 40°; and / or 2. The filling machine (100) of claim 1, wherein the through openings included in the second surface (121") having a surface curvature with a second radius r2 are configured to distribute fluid to form a clean zone around the at least one station (140a, 140b, 140c) at a distribution angle of up to X° from the axis A, covering a larger area distal to the fluid inlet face (121) than proximal to the fluid inlet face, X° being between 40° and 89°.
12. said fluid inlet face (121) comprising a first surface area (121') having a surface curvature with a first radius r1 and a second surface area (121") having a surface curvature with a second radius r2; The first radius r1 is greater than the second radius r2, said fluid inlet surface (121) is configured to supply said fluid for forming a clean zone around said at least one station (140a, 140b, 140c) to said working chamber (110) through through-openings arranged in said first surface area (121′) having a surface curvature with a first radius r1 than through said second surface area (121″) having a surface curvature with a second radius r2 in a ratio for providing a greater portion of said fluid for forming a clean zone around said at least one station (140a, 140b, 140c); 2. The filling machine (100) of claim 1, wherein the ratio of fluids for forming a clean zone around the at least one station (140a, 140b, 140c) between the supply from the first surface area (121') having a surface curvature with a first radius r1 and the supply from the second surface area (121") having a surface curvature with a second radius r2 is between 10:9 and 10:
1.
13. 1. A method of filling a container, the method comprising: A. Providing a filling machine (100), comprising: The filling machine (100) comprises a working chamber (110) having side walls (111), a ceiling (112) and a floor (113); A container (130) is conveyed through the working chamber (110) from an inlet side (114a) to an outlet side (114b) by a conveyor (115); The working chamber (110) comprises: at least one station (140a, 140b, 140c) in the working chamber (110) configured to perform a work step on the container (130); a fluid inlet (120) having a fluid inlet face (121) with a plurality of through openings (122) configured to supply fluid to the working chamber (110) for forming a clean zone within the working chamber; Equipped with the fluid inlet (120) is fluidly connected to a supply conduit (125) for supplying fluid to the working chamber (110); the fluid inlet surface (121) having a convex surface facing the working chamber (110); B. forming a clean zone within said working chamber (110) around said at least one station by supplying fluid to said at least one station from a plurality of fluid inlets (120); Including, each fluid inlet (120) comprises a convex fluid inlet surface (121) facing said working chamber (110) and having a plurality of through openings (122) arranged therein, the through openings (122) being configured to supply fluid to said working chamber (110) for forming a clean zone around said at least one station (140a, 140b, 140c); Each fluid inlet (120) is fluidly connected to a supply conduit (125) for supplying said fluid to said working chamber (110).
14. The method comprises: C. Providing a filling machine (100) according to claim 13, said filling machine (100) comprising: a filling station (140a) for filling the container (130); a heating station (140b) for heating said container (130); a sealing station (140c) for sealing said container (130); and While conveying the container (130) from the inlet side (114a) toward the outlet side (114b), D. filling said containers (130) with food products at said filling station (140a); E. Heating the container (130) in the heating station (140b); F. sealing said container (130) at said sealing station (140c); The method of claim 13 further comprising:
15. The method comprises: G. Providing a filling machine (100) according to claim 14, said filling machine (100) comprising: a cleaning nozzle (123a) disposed within the supply conduit (125), the cleaning nozzle (123a) injecting a cleaning medium onto an inner surface of the supply conduit (125) and onto the fluid inlet (120); a plurality of cleaning nozzles (123b) disposed within the working chamber (110); Further equipped with the plurality of cleaning nozzles (123b) spraying a cleaning medium onto surfaces within the working chamber (110); H. operating said cleaning nozzle (123a) to clean said interior surface of said supply conduit (125) and said fluid inlet (120); I. operating the cleaning nozzle (123b) disposed within the working chamber (110) to clean the surface within the working chamber (110); J. Optionally, repeating steps A through I. The method of claim 14 further comprising: