Coil manufacturing apparatus, coil manufacturing method, coil manufacturing program, and computer-readable storage medium

The coil manufacturing apparatus enhances productivity by using a winding jig with integrated heating and cooling units for precise temperature control, addressing the inefficiencies in conventional methods, particularly in producing thick coils with large heat capacity.

JP2025005643APending Publication Date: 2025-01-17SHINDENGEN ELECTRIC MANUFACTURING CO LTD
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Patent Information

Application Number
JP2023105900
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-06-28
Publication Date
2025-01-17

AI Technical Summary

Technical Problem

Conventional coil manufacturing technologies face issues with productivity due to inadequate temperature control during heating and cooling processes, particularly in the production of thick coils with large heat capacity, where shape retention force is not quickly obtained.

Method used

A coil manufacturing apparatus and method that utilizes a winding jig with integrated heating and cooling units, controlled by a unit that manages airflow to precisely regulate temperature, ensuring efficient heating and cooling of the coil member to form and fix the coil in a predetermined shape.

Benefits of technology

Improves the productivity of coil manufacturing by ensuring precise temperature control and rapid shape retention, especially in the production of thick coils with large heat capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a coil manufacturing apparatus, a coil manufacturing method, a coil manufacturing program, and a computer-readable storage medium that improve the productivity of coil manufacturing.SOLUTION: A coil manufacturing apparatus 1 includes a winding jig 10, a heating section 20, a cooling section 40, and a control section 60. The winding jig 10 rotates a coil member to form the coil member into a predetermined shape. The heating section 20 has a hot air generator 22 and a first airflow passage 24, and heats the winding jig 10 and the coil member by a first blowing operation of a first airflow supplied from the hot air generator 22 via the first airflow passage 24. The cooling section 40 has a cold air generator 42 and a second airflow passage 44, and cools the winding jig 10 and the coil member by a second blowing operation of a second airflow supplied from the cold air generator 42 via the second airflow passage 44. The control section 60 controls the airflow in the first blowing operation and / or the second blowing operation.SELECTED DRAWING: Figure 1
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Description

[Technical field]

[0001] The present invention relates to a coil manufacturing apparatus, a coil manufacturing method, a coil manufacturing program, and a computer-readable storage medium. [Background technology]

[0002] As prior art, a coil manufacturing apparatus and a manufacturing method for manufacturing a coil by heating and cooling are known. For example, Patent Documents 1 and 2 disclose the following inventions.

[0003] In the invention disclosed in Patent Document 1, a first side plate 24 and a second side plate 28 having a protrusion 26 are arranged opposite each other, and an insulating member 14 is wound around the protrusion 26. A conductor 70 is wound around the insulating member 14, an adhesive made of a thermoplastic resin is applied to the conductor 70, and an electrode 18 is connected. Electricity is passed through the conductor 70 to generate heat, melting the adhesive and allowing it to permeate the wound conductor 70. Compressed air is discharged from compressed air nozzles 20a and 20b onto the conductor 70 to cool it and solidify the adhesive. The first side plate 24 is removed from the protrusion 26 and the wound conductor 70 is taken out, resulting in a coil 72.

[0004] In the invention disclosed in Patent Document 2, a coil 20 is manufactured by a spiraling process in which wire 10 is spirally wound to form a drum-shaped spiral (spiral) 20a, a shrinking process in which the drum-shaped spiral 20a is shrunk in the direction of its winding center axis CL1, and a stabilizing process in which the drum-shaped spiral 20a is maintained in its shrunken state. [Prior art documents] [Patent documents]

[0005] [Patent Document 1] Japanese Patent Application Publication No. 09-007872 [Patent Document 2] JP2014-013814A Summary of the Invention [Problem to be solved by the invention]

[0006] However, the invention disclosed in Patent Document 1 requires a step of applying adhesive, and requires control of the application position and amount, as well as consideration of the external dimensions. The invention disclosed in Patent Document 2 has a heating section in the device, but the temperature of the heated section is not precisely measured and is not appropriately and quickly controlled, and does not have a cooling section, so it is not possible to quickly obtain shape retention for the coil, particularly in the production of thick coils with large heat capacity. As described above, the conventional technology has problems with productivity in coil production.

[0007] The present invention has been made in consideration of the above circumstances, and aims to provide a coil manufacturing apparatus, a coil manufacturing method, a coil manufacturing program, and a computer-readable storage medium that can solve the above problems. [Means for solving the problem]

[0008] The coil manufacturing apparatus of the present invention is a coil manufacturing apparatus that manufactures a coil using a coil member covered, in sequence, with an insulating coating film and a fusion layer as an outer layer of a conductive member, and is characterized in that it is equipped with a winding jig, a heating unit, a cooling unit, and a control unit, and the winding jig rotates the coil member to form the coil member into a predetermined shape, the heating unit has a hot air generator and a first air passage, and heats the winding jig and the coil member by a first blowing operation of a first air supply supplied from the hot air generator via the first air passage, the cooling unit has a cold air generator and a second air passage, and cools the winding jig and the coil member by a second blowing operation of a second air supply supplied from the cold air generator via the second air passage, and the control unit controls the airflow in the first blowing operation and / or the second blowing operation.

[0009] In the coil manufacturing apparatus of the present invention, the winding jig rotates the coil member to form the coil member into a predetermined shape, the heating section has a hot air generator and a first air passage and heats the winding jig and the coil member by a first blowing operation of a first air supply from the hot air generator via the first air passage 24, the cooling section has a cold air generator and a second air passage and cools the winding jig and the coil member by a second blowing operation of a second air supply from the cold air generator via the second air passage, and the control section controls the airflow in the first blowing operation and / or the second blowing operation.

[0010] This improves the productivity of coil manufacturing.

[0011] The coil manufacturing apparatus according to the present invention is a coil manufacturing apparatus for manufacturing a coil using an insulating coating film and a coil member having an outer layer of the insulating coating film covered with a fusion layer, and includes a first procedure execution unit that executes a first procedure of closing a first opening / closing member and a second opening / closing member by opening / closing control, a second procedure execution unit that executes a second procedure of causing a hot air generator to generate hot air based on the melting point of the fusion layer and a cold air generator to generate cold air based on the melting point by temperature control, a third procedure execution unit that executes a third procedure of opening the first opening / closing member by opening / closing control, and a fourth procedure of blowing hot air from the hot air generator through a first air passage to heat a winding jig and the coil member. the coil is manufactured based on a fourth procedure executing unit that causes the winding jig to rotate the coil member until the fusion layer reaches its melting point, a fifth procedure executing unit that causes the winding jig to rotate the coil member to form it into a predetermined shape until the fusion layer reaches its melting point, a sixth procedure executing unit that causes the winding jig to stop the rotation and hold the rotation for a predetermined time when the fusion layer has exceeded its melting point, a seventh procedure executing unit that causes the first opening / closing member to be closed and the second opening / closing member to be open by opening / closing control, and an eighth procedure executing unit that causes the coil to be manufactured based on an eighth procedure that causes the winding jig to blow cold air from a cold air generator through a second air supply path to cool the winding jig and the coil member and fix the coil member into the predetermined shape so that the fusion layer becomes below its melting point.

[0012] A coil manufacturing apparatus according to the present invention is an apparatus for manufacturing a coil using an insulating coating film and a coil member having an outer layer of the insulating coating film covered with a fusion layer, the apparatus including a first procedure execution unit for executing a first procedure of closing a first opening / closing member and a second opening / closing member by opening / closing control, a second procedure execution unit for executing a second procedure of causing a hot air generator to generate hot air based on the melting point of the fusion layer and causing a cold air generator to generate cold air based on the melting point by temperature control, a third procedure execution unit for executing a third procedure of opening the first opening / closing member by opening / closing control, and a fourth procedure execution unit for blowing hot air from the hot air generator through a first air passage to heat a winding jig and the coil member. a fourth procedure executing unit that executes a procedure, a fifth procedure executing unit that executes a fifth procedure of rotating the coil member around the winding jig until the fusion layer reaches its melting point to form it into a predetermined shape, a sixth procedure executing unit that executes a sixth procedure of stopping the rotation when the fusion layer exceeds its melting point and maintaining that state for a predetermined time, a seventh procedure executing unit that executes a seventh procedure of closing the first opening / closing member and opening the second opening / closing member by opening / closing control, and an eighth procedure executing unit that executes an eighth procedure of blowing cold air from a cold air generator through a second air supply path to cool the winding jig and the coil member, and fix the coil member into the predetermined shape so that the fusion layer becomes below its melting point.

[0013] This improves the productivity of coil manufacturing.

[0014] A coil manufacturing method according to the present invention is a method for manufacturing a coil using a coil member having an outer layer of a conductive member covered in sequence with an insulating coating film and a fusion layer, the method comprising: a first step of closing a first opening / closing member and a second opening / closing member by opening / closing control; The coil is manufactured based on a second step of controlling the temperature to cause the hot air generator to generate hot air based on the melting point of the fusion layer and the cold air generator to generate cold air based on the melting point; a third step of opening and closing the first opening and closing member by controlling opening and closing; a fourth step of blowing hot air from the hot air generator through the first air passage to heat the winding jig and the coil member; a fifth step of rotating the coil member around the winding jig until the fusion layer reaches its melting point and forming it into a predetermined shape; a sixth step of stopping the rotation when the fusion layer exceeds its melting point and maintaining the state for a predetermined time; a seventh step of closing the first opening and closing member and opening the second opening and closing member by controlling opening and closing; and an eighth step of blowing cold air from the cold air generator through the second air passage to cool the winding jig and the coil member so that the fusion layer becomes below its melting point and fix the coil member into the predetermined shape.

[0015] In the coil manufacturing method according to the present invention, there are provided a first step of closing the first opening / closing member and the second opening / closing member by opening / closing control, a second step of causing the hot air generator to generate hot air based on the melting point of the fusion layer and the cold air generator to generate cold air based on the melting point by temperature control, a third step of opening the first opening / closing member by opening / closing control, hot air is blown from the hot air generator through the first air passage to heat the winding jig and the coil member, and a fourth step of blowing hot air when the fusion layer reaches the melting point. A coil is manufactured based on a fifth step of rotating the coil member on the winding jig to form it into a predetermined shape until the fusion layer exceeds its melting point; a sixth step of stopping the rotation when the fusion layer exceeds its melting point and maintaining the state for a predetermined time; a seventh step of closing the first opening / closing member and opening the second opening / closing member by opening / closing control; and an eighth step of blowing cold air from a cold air generator through the second air passage to cool the winding jig and the coil member and fix the coil member into the predetermined shape until the fusion layer falls below its melting point.

[0016] This improves the productivity of coil manufacturing.

[0017] The coil manufacturing program according to the present invention is a coil manufacturing program for manufacturing a coil using a coil member having an outer layer of a conductive member covered in sequence with an insulating coating film and a fusion layer, the program including a first step of closing a first opening / closing member and a second opening / closing member by opening / closing control, a second step of causing a hot air generator to generate hot air based on the melting point of the fusion layer and a cold air generator to generate cold air based on the melting point by temperature control, a third step of opening the first opening / closing member by opening / closing control, and a third step of blowing hot air from the hot air generator through a first air passage and winding the coil. The method is characterized by executing a fourth step of heating the jig and the coil member; a fifth step of rotating the coil member on the winding jig until the fusion layer reaches its melting point to form it into a predetermined shape; a sixth step of stopping the rotation when the fusion layer exceeds its melting point and maintaining the rotation for a predetermined time; a seventh step of closing the first opening / closing member and opening the second opening / closing member by opening / closing control; and an eighth step of blowing cold air from a cold air generator through the second air passage to cool the winding jig and the coil member and fix the coil member into the predetermined shape so that the fusion layer falls below its melting point.

[0018] In the coil manufacturing program according to the present invention, a first step is to close the first opening / closing member and the second opening / closing member by opening / closing control; a second step is to cause the hot air generator to generate hot air based on the melting point of the fusion layer and the cold air generator to generate cold air based on the melting point by temperature control; a third step is to open the first opening / closing member by opening / closing control; a fourth step is to blow hot air from the hot air generator through a first air passage to heat the winding jig and the coil member; The fifth step is to rotate the coil member on the winding jig until the melting point is reached to form the coil member into a predetermined shape; the sixth step is to stop the rotation when the fusion layer exceeds the melting point and maintain the state for a predetermined time; the seventh step is to close the first opening / closing member and open the second opening / closing member by opening / closing control; and the eighth step is to blow cold air from a cold air generator through the second air passage to cool the winding jig and the coil member and fix the coil member into the predetermined shape until the fusion layer becomes lower than the melting point.

[0019] This improves the productivity of coil manufacturing.

[0020] The coil manufacturing program according to the present invention includes a computer of a coil manufacturing device that manufactures a coil using a coil member having an outer layer of a conductive member covered in sequence with an insulating coating film and a fusion layer, the computer including: a first procedure execution unit that causes the computer to execute a first procedure of closing the first opening / closing member and the second opening / closing member by opening / closing control; a second procedure execution unit that causes the computer to execute a second procedure of causing the hot air generator to generate hot air based on the melting point of the fusion layer and the cold air generator to generate cold air based on the melting point by temperature control; a third procedure execution unit that causes the computer to execute a third procedure of opening the first opening / closing member by opening / closing control; and a third procedure execution unit that causes the computer to blow hot air from the hot air generator through a first air passage to heat the winding jig and the coil member. a fourth procedure executing unit that executes a fourth procedure, which rotates the coil member around the winding jig until the fusion layer reaches its melting point and forms it into a predetermined shape; a sixth procedure executing unit that executes a sixth procedure, which stops the rotation when the fusion layer exceeds its melting point and holds the rotation for a predetermined time; a seventh procedure executing unit that executes a seventh procedure, which closes the first opening / closing member and opens the second opening / closing member by opening / closing control; and an eighth procedure executing unit that executes an eighth procedure, which blows cold air from a cold air generator through the second air passage to cool the winding jig and the coil member, and fixes the coil member into the predetermined shape so that the fusion layer becomes lower than its melting point.

[0021] In the coil manufacturing program according to the present invention, a computer of a coil manufacturing device for manufacturing a coil using a coil member having an outer layer of a conductive member covered in sequence with an insulating coating film and a fusion layer is provided, the computer includes a first procedure execution unit for executing a first procedure of closing the first opening / closing member and the second opening / closing member by opening / closing control, a second procedure execution unit for executing a second procedure of causing the hot air generator to generate hot air based on the melting point of the fusion layer and the cold air generator to generate cold air based on the melting point by temperature control, a third procedure execution unit for executing a third procedure of opening the first opening / closing member by opening / closing control, and a third procedure execution unit for blowing hot air from the hot air generator through a first air passage and blowing the hot air from the hot air generator through a first air passage and blowing the hot air from the winding jig and the coil member. the fourth procedure executing unit executing a fourth procedure of heating the member; the fifth procedure executing unit executing a fifth procedure of rotating the coil member with the winding jig until the fusion layer reaches its melting point to form it into a predetermined shape; the sixth procedure executing unit executing a sixth procedure of stopping the rotation when the fusion layer exceeds its melting point and maintaining the rotation for a predetermined time; the seventh procedure executing unit executing a seventh procedure of closing the first opening / closing member and opening the second opening / closing member by opening / closing control; and the eighth procedure executing unit executing an eighth procedure of blowing cold air from a cold air generator through the second air passage to cool the winding jig and the coil member and fix the coil member into the predetermined shape so that the fusion layer becomes lower than its melting point.

[0022] This improves the productivity of coil manufacturing. Effect of the Invention

[0023] According to the present invention, the productivity of coil manufacturing is improved. [Brief description of the drawings]

[0024] [Figure 1] 1 is a diagram showing an outline of an overall configuration of a coil manufacturing apparatus according to an embodiment of the present invention; [Diagram 2] FIG. 2 is another diagram showing an outline of the overall configuration of the coil manufacturing apparatus according to the embodiment of the present invention. [Diagram 3] 3A and 3B are diagrams showing a configuration of a coil member in the coil manufacturing apparatus. [Figure 4]FIG. 2 is a diagram showing a configuration of a coil in the coil manufacturing apparatus. [Diagram 5] FIG. 2 is a diagram showing control items of a control unit in the coil manufacturing apparatus. [Figure 6] 11 is a diagram showing an example in which a plurality of first airflow paths and a plurality of second airflow paths are arranged in the coil manufacturing apparatus. FIG. [Figure 7] 13 is another diagram showing an example in which a plurality of first air blowing passages and a plurality of second air blowing passages are arranged in the coil manufacturing apparatus. FIG. [Figure 8] FIG. 4 is a diagram showing a temperature information table in the coil manufacturing apparatus. [Figure 9] 3 is a diagram showing a configuration of a temperature detector in the coil manufacturing apparatus. FIG. [Figure 10] 13 is a diagram showing the configuration of a winding jig equipped with a temperature detector in the coil manufacturing apparatus. FIG. [Figure 11] 13 is a diagram showing the configuration of a winding jig equipped with a rotary drive motor in the coil manufacturing apparatus. FIG. [Figure 12] 13 is another diagram showing the configuration of a coil member in the coil manufacturing apparatus. FIG. [Figure 13] 13 is another diagram showing the configuration of the coil in the coil manufacturing apparatus. FIG. [Figure 14] 2 is a diagram showing a first procedure execution unit to an eighth procedure execution unit in the coil manufacturing apparatus. FIG. [Figure 15] FIG. 2 is a diagram showing the configuration of a computer in the coil manufacturing apparatus. [Figure 16] 4 is a flowchart showing first to eighth steps in the coil manufacturing apparatus. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0025] An example of an embodiment will be described below. Note that the present invention is not limited to the embodiment described below, and appropriate modifications can be made without departing from the spirit and scope of the invention.

[0026] As shown in FIGS. 1 to 4, the coil manufacturing apparatus 1 according to the present invention is a coil manufacturing apparatus for manufacturing a coil 100 by using a coil member 108 covered, in order, with an insulating coating film 104 and a fusion layer 106 as an outer layer of a conductive member 102, and is equipped with a winding jig 10, a heating unit 20, a cooling unit 40, and a control unit 60. The winding jig 10 rotates the coil member 108 around a rotation axis 10A of the winding jig 10 to form the coil member 108 into a predetermined shape, and the heating unit 20 rotates a hot air generator 2, The cooling section 40 has a cold air generator 42 and a second air passage 44 and cools the winding jig 10 and the coil member 108 by a second blowing operation of a second air supply supplied from the cold air generator 42 via the second air passage 44, and the control section 60 controls the airflow in the first blowing operation and / or the second blowing operation.

[0027] For example, polyurethane, polyurethane nylon, polyester, polyesterimide, polyamideimide, polyimide, etc. are used for the insulating coating film 104. For the fusion layer 106, polyvinyl butyral, polyamide, thermosetting SV varnish, etc. are used and are commercially available. Note that the insulating coating film 104 and the fusion layer 106 are not limited to the above, and by configuring them in consideration of the pressure resistance and moisture resistance required for the coil 100 and the melting point and heat resistance required during manufacturing, etc., effects are exhibited in terms of the quality, cost, and productivity of the coil 100.

[0028] The airflow control preferably includes some or all of the controls relating to start / stop, airflow direction, and airflow speed in the first and second blowing operations.

[0029] In the coil manufacturing apparatus 1 according to the present invention, the winding jig 10 rotates the coil member 108 to form the coil member 108 into a predetermined shape, the heating section 20 has a hot air generator 22 and a first air passage 24 and heats the winding jig 10 and the coil member 108 by a first blowing operation of a first air supply supplied from the hot air generator 22 via the first air passage 24, the cooling section 40 has a cold air generator 42 and a second air passage 44 and cools the winding jig 10 and the coil member 108 by a second blowing operation of a second air supply supplied from the cold air generator 42 via the second air passage 44, and the control section 60 controls the airflow in the first blowing operation and / or the second blowing operation. This improves the productivity of the coil 100 manufacturing.

[0030] The coil manufacturing apparatus 1, the coil 100, the conductive member 102, the insulating coating film 104, the adhesive layer 106, the coil member 108, the winding jig 10, the heating unit 20, the hot air generator 22, the first air passage 24, the first opening / closing member 26, the cooling unit 40, the cold air generator 42, the second air passage 44, the second opening / closing member 46, and the control unit 60 according to the present embodiment correspond to the coil manufacturing apparatus, the coil, the insulating coating film, the adhesive layer, the coil member, the winding jig, the heating unit, the hot air generator, the first air passage, the first opening / closing member, the cooling unit, the cold air generator, the second air passage, the second opening / closing member, and the control unit according to the present invention. The first opening / closing member 26 opens and closes the first air passage 24, and the second opening / closing member 46 opens and closes the second air passage 44 (FIG. 2 shows a state in which the air passages 24, 44 are opened and closed by the opening / closing members 26, 46).

[0031] The heating unit 20 further includes a first driving unit 27, which moves or changes the direction of the hot air generator 22 and / or the first air passage 24 to change the airflow direction of the first air based on airflow control, thereby spraying the air toward or away from the winding jig 10 and the coil member 108. The first driving unit 27 performs operations such as movement, rotation, and inversion (the dotted lines in the heating unit 20 in FIG. 1 indicate the state in which the hot air generator 22 and / or the first air passage 24 have been moved or changed in direction).

[0032] Furthermore, the cooling unit 40 has a second drive unit 46, which moves or changes the direction of the cold air generator 42 and / or the second air passage 44 to change the airflow direction of the second air 44 based on the airflow control, thereby spraying air onto or away from the winding jig 10 and the coil member 108. The second drive unit 46 performs operations such as movement, rotation, and inversion (the dotted lines in the cooling unit 40 in FIG. 1 show the state in which the cold air generator 42 and / or the second air passage 44 have been moved or changed in direction).

[0033] The control unit 60 performs control based on control items 1 to 7 as shown in FIG. That is, the control unit 60 changes the airflow direction of the first air passage 24 and the second air passage 44 based on the airflow control by controlling the first blowing operation of the first air and the second blowing operation of the second air supplied via the first air passage 24 and the second air passage 44 so that the first air and the second air do not hit the winding jig 10 and the coil member 108 (control item 1). The hot air generator 22 generates hot air so that the temperature exceeds the melting point of the fusion layer 106 based on the melting point of the fusion layer 106, and the cold air generator 42 generates cold air so that the temperature is below the melting point of the fusion layer 106 based on the melting point of the fusion layer 106, and both the heating unit 20 and the cooling unit 40 are prepared (control item 2).

[0034] Based on the airflow control, first, the direction of the heating unit 20 is changed and a first blowing operation onto the winding jig 10 and the coil forming member 108 is started (control item 3).

[0035] The coil member 108 is rotated by the winding jig 10 until the fusion layer 106 reaches its melting point and formed into a predetermined shape, and when the fusion layer 106 exceeds its melting point, the rotation of the coil member 108 is stopped and maintained for a predetermined time (control item 4).

[0036] Based on the airflow control, the airflow direction in the first airflow passage 24 is changed to avoid jetting onto the winding jig 10 and the coil forming member 108 (control item 5).

[0037] The airflow direction of the second air passage 44 is changed, and the winding jig 10 and the coil member 108 are cooled by a second blowing operation of the second air supplied from the cold air generator 42 via the second air passage 44 (control item 6).

[0038] Thereafter, control is performed so that the temperature of the fusion layer 106 is lower than the melting point, and the coil member 108 is fixed in a predetermined shape (control item 7).

[0039] In this embodiment, the first air passage 24 and / or the second air passage 44 may be multiple, as shown in Figures 6 and 7 (the dotted line in the heating section 20 in Figure 6 indicates the state in which the hot air generator 22 and / or the first air passage 24 have been moved or their direction has been changed, the dotted line in the cooling section 40 indicates the state in which the cold air generator 42 and / or the second air passage 44 have been moved or their direction has been changed, and Figure 7 shows the state in which the air passages 24, 44 have been opened and closed by the opening / closing members 26, 46).

[0040] In this embodiment, the winding jig 10A, hot air generators 22A, 22B, 22C, first air passages 24A, 24B, 24C, cold air generators 42A, 42B, and second air passages 44A, 44B correspond to the winding jig, hot air generator, first air passage, cold air generator, and second air passage of the present invention.

[0041] As shown in FIG. 8, the coil manufacturing apparatus 1 of this embodiment includes a temperature information table in which the melting point temperatures of multiple types of coil members 108 having different melting points, cross-sectional shape information for each coil member 108, and required hot air temperature information that is necessary and sufficient for the melting point temperature are registered, and the control unit 60 performs temperature control based on the temperature information table of the coil members 108.

[0042] As shown in FIG. 9, the winding jig 10B of this embodiment is equipped with a non-contact temperature detector 12, and the control unit 40 performs temperature control and / or opening / closing control based on the detected temperature information of the non-contact temperature detector 12 and the required hot air temperature information.

[0043] The winding jig 10B and the non-contact temperature detector 12 according to this embodiment correspond to the winding jig and the temperature detector according to the present invention.

[0044] As shown in Fig. 10, the winding jig 10C according to the present invention is equipped with a non-contact temperature detector 16. The control unit 60 performs temperature control and / or opening / closing control based on the detected temperature information of the non-contact temperature detector 16 and the required hot air temperature information.

[0045] The winding jig 10C and the temperature detector 16 according to this embodiment correspond to the winding jig and the temperature detector according to the present invention.

[0046] As shown in FIG. 11, the winding jig 10D according to this embodiment is equipped with a rotary drive motor 18 that rotates the coil member 108 around the winding jig, and the control unit 60 controls the rotational speed of the rotary drive motor 18 based on the detected temperature information from the temperature detectors 12, 16 and the required hot air temperature information.

[0047] The rotary drive motor 18 according to this embodiment corresponds to the rotary drive motor according to the present invention.

[0048] The coil members 108A and 108B according to the present invention may have a rectangular cross section as shown in FIG. 12. When a coil is manufactured using a coil member having a rectangular cross section, the coil can be made robust and the shape retention is obtained, which is extremely advantageous in terms of production stability. Even when a coil is manufactured using a coil member having a polygonal cross section other than a rectangular cross section, it is extremely advantageous in that the coil can be made to quickly retain its shape. These advantages are particularly noticeable in the manufacture of thick coils with large heat capacity. Even when the cross section of the coil member includes a circular shape, the coil is significantly superior to the prior art in terms of production stability for coil manufacture.

[0049] The coil members 108A, 108B, conductive members 102A, 102B, insulating coating films 104A, 104B, and bonding layers 106A, 106B in this embodiment correspond to the coil members, conductive members, insulating coating films, and bonding layers in accordance with the present invention.

[0050] The predetermined shape of the coil 100A according to this embodiment may have an α-shaped appearance, as shown in Fig. 13. In the manufacture of such an α-shaped coil, it has been difficult with conventional techniques to rapidly obtain shape retention and produce the coil stably, but the present invention makes it possible to resolve the above-mentioned difficulties, thereby contributing to improving the productivity of coil manufacture as well as the production quality.

[0051] The coil 100A according to this embodiment corresponds to the coil according to the present invention.

[0052] The coil manufacturing apparatus 1 according to the present invention is a coil manufacturing apparatus 1 for manufacturing coils 100, 100A by using coil members 108, 108A, 108B covered with insulating coating films 104, 104A, 104B and fusion layers 106, 106A, 106B in that order on the outer layers of conductive members 102, 102A, 102B, and includes a first procedure execution unit 210 for executing a first procedure P1 for closing the first opening / closing member 26 and the second opening / closing member 46 by opening / closing control, and a temperature control unit for controlling the opening / closing of the fusion layers 106, 106A, a second procedure execution unit 220 that executes a second procedure P2 in which the hot air generators 22, 22A, 22B, 22C generate hot air based on the melting point of the coil 106B and the cold air generators 42, 42A, 42B generate cold air based on the melting point of the coil 106B; a third procedure execution unit 230 that executes a third procedure P3 in which the first opening / closing member 26 is opened by opening / closing control; a fourth procedure execution unit 240 that executes a fourth procedure P4 of heating 8B; a fifth procedure execution unit 250 that executes a fifth procedure P5 of rotating the coil members 108, 108A, 108B in the winding jigs 10, 10A, 10B, 10C, 10D to form them into a predetermined shape until the fusion layers 106, 106A, 106B reach their melting points; a sixth procedure execution unit 260 that executes a sixth procedure P6 of stopping the rotation when the fusion layers 106, 106A, 106B exceed their melting points and maintaining the rotation for a predetermined time; The coil is manufactured based on a seventh procedure execution unit 270 that executes a seventh procedure P7 of opening the second opening / closing member 46, and an eighth procedure execution unit 280 that executes an eighth procedure P8 of blowing cold air from the cold air generators 42, 42A, 42B through the second air blowing passages 44, 44A, 44B to cool the winding jigs 10, 10A, 10B, 10C, 10D and the coil members 108, 108A, 108B, and fixing the coil members 108, 108A, 108B in a predetermined shape so that the fusion layers 106, 106A, 106B are below their melting points. The first procedure execution unit 210 to the eighth procedure execution unit 280 may be independent or may be configured within the control unit 60.

[0053] The coil manufacturing apparatus 1 according to the present invention has a general configuration as a computer. That is, as shown in Fig. 15, the coil manufacturing apparatus has a central processing unit (CPU, GPU, DSP) 1B, a storage device (ROM, RAM, hard disk, cache memory) 1C, an input device (keyboard, touch panel, mouse) 1D, a display device (liquid crystal display) 1E, etc., which are mutually connected via a bus 1A. The storage device 1C functions as a computer-readable storage medium.

[0054] The coil manufacturing method according to the present embodiment is a method for manufacturing coils 100, 100A by using coil members 108, 108A, 108B covered with insulating coating films 104, 104A, 104B and fusion layers 106, 106A, 106B, in that order, on the outer layers of conductive members 102, 102A, 102B. As shown in FIG. 16, the method includes a first step P1 of closing the first opening / closing member 26 and the second opening / closing member 46 by opening / closing control, and a second step P2 of opening / closing the first opening / closing member 26 and the second opening / closing member 46 by fusion control. A second step P2 in which the hot air generators 22, 22A, 22B, 22C generate hot air based on the melting points of the layers 106, 106A, 106B, and the cold air generators 42, 42A, 42B generate cold air based on the melting points; a third step P3 in which the first opening / closing member 26 is opened by opening / closing control; and a fourth step P4 in which hot air is blown from the hot air generators 22, 22A, 22B, 22C through the first air passage 24, and the winding jigs 10, 10A, 10B, 10C, 10D and the coil member 10 are cooled. a fourth step P4 of heating the coil members 108, 108A, 108B; a fifth step P5 of rotating the coil members 108, 108A, 108B on the winding jigs 10, 10A, 10B, 10C, 10D to form them into a predetermined shape until the fusion layers 106, 106A, 106B reach their melting points; a sixth step P6 of stopping the rotation when the fusion layers 106, 106A, 106B exceed their melting points and maintaining the state for a predetermined time; and a sixth step P7 of closing the first opening / closing member 26 and closing the second opening / closing member 46 by opening / closing control. The coils 100, 100A are manufactured based on a seventh step P7 in which the coils are opened, and an eighth step P8 in which cold air is blown from the cold air generators 42, 42A, 42B through the second air passages 44, 44A, 44B to cool the winding tools 10, 10A, 10B, 10C, 10D and the coil members 108, 108A, 108B, and the fusion layers 106, 106A, 106B are cooled below their melting points, thereby fixing the coil members 108, 108A, 108B in a predetermined shape.

[0055] That is, in the coil manufacturing method according to the present embodiment, a first procedure P1 in which the first opening / closing member 26 and the second opening / closing member 46 are closed by opening / closing control, and a second procedure P2 in which the hot air generators 22, 22A, 22B, 22C generate hot air based on the melting points of the fusion layers 106, 106A, 106B and the cold air generators 42, 42A, 42B generate cold air based on the melting points by temperature control is performed. Step P2, a third step P3 of opening the first opening / closing member 26 by opening / closing control, a fourth step P4 of blowing hot air from the hot air generators 22, 22A, 22B, 22C through the first air blowing path 24 to heat the winding jigs 10, 10A, 10B, 10C, 10D and the coil members 108, 108A, 108B, and a fourth step P5 of heating the winding jigs 10, 10A, 10B, 10C, 10D and the coil members 108, 108A, 108B until the fusion layers 106, 106A, 106B reach their melting points. A fifth step P5 of rotating the coil members 108, 108A, 108B to 10A, 10B, 10C, 10D to form them into a predetermined shape; a sixth step P6 of stopping the rotation when the fusion layers 106, 106A, 106B exceed their melting points and maintaining the rotation for a predetermined time; a seventh step P7 of controlling the opening and closing of the first opening and closing member 26 to a closed state and the second opening and closing member 46 to an open state; The coils 100, 100A are manufactured based on an eighth step P8 in which cold air is blown from cold air generators 42, 42A, 42B through 44B to cool the winding jigs 10, 10A, 10B, 10C, 10D and the coil members 108, 108A, 108B so that the fusion layers 106, 106A, 106B are below their melting points, thereby fixing the coil members 108, 108A, 108B into a predetermined shape.

[0056] This improves the productivity of coil manufacturing.

[0057] The first procedure P1, the second procedure P2, the third procedure P3, the fourth procedure P4, the fifth procedure P5, the sixth procedure P6, the seventh procedure P7 and the eighth procedure P8 in this embodiment correspond to the first procedure, the second procedure, the third procedure, the fourth procedure, the fifth procedure, the sixth procedure, the seventh procedure and the eighth procedure in this embodiment.

[0058] The coil manufacturing program 1F according to this embodiment is a coil manufacturing program 1F for manufacturing coils 100, 100A by using coil members 108, 108A, 108B covered with insulating coating films 104, 104A, 104B and fusion layers 106, 106A, 106B, in that order, on the outer layers of conductive members 102, 102A, 102B. The coil manufacturing program 1F includes a first procedure P1 for closing the first opening / closing member 26 and the second opening / closing member 46 by opening / closing control, and a second procedure P2 for closing the first opening / closing member 26 and the second opening / closing member 46 by temperature control. A second step P2 in which the hot air generators 22, 22A, 22B, 22C generate hot air based on the melting points of the fusion layers 106, 106A, 106B, and the cold air generators 42, 42A, 42B generate cold air based on the melting points; a third step P3 in which the first opening / closing member 26 is opened by opening / closing control; and a third step P4 in which hot air is blown from the hot air generators 22, 22A, 22B, 22C through the first air blowing paths 24, 24A, 24B, 24C, and the winding jigs 10, 10A, 10B, 10C are wound around the winding jigs 10, 10A, 10B, 10C. , 10D and the coil members 108, 108A, 108B are heated; a fifth step P5 in which the coil members 108, 108A, 108B are rotated around the winding jigs 10, 10A, 10B, 10C, 10D to be formed into a predetermined shape until the fusion layers 106, 106A, 106B reach their melting points; a sixth step P6 in which the rotation is stopped when the fusion layers 106, 106A, 106B exceed their melting points and the rotation is maintained for a predetermined time; and a sixth step P7 in which the first opening / closing member 26 is closed by opening / closing control. a seventh step P7 in which the second opening / closing member 46 is brought to an open state, and a eighth step P8 in which cold air is blown from the cold air generators 42, 42A, 42B through the second air passages 44, 44A, 44B to cool the winding tools 10, 10A, 10B, 10C, 10D and the coil members 108, 108A, 108B and make the fusion layers 106, 106A, 106B below their melting points, thereby fixing the coil members 108, 108A, 108B in a predetermined shape.

[0059] That is, in the coil manufacturing program 1F according to this embodiment, a first procedure P1 in which the first opening / closing member 26 and the second opening / closing member 46 are closed by opening / closing control, and a temperature control in which the hot air generators 22, 22A, 22B, and 22C generate hot air based on the melting points of the fusion layers 106, 106A, and 106B, and the cold air generators 42, 42A, and 42B generate cold air based on the melting points. a third step P3 of opening the first opening / closing member 26 by opening / closing control; a fourth step P4 of blowing hot air from the hot air generators 22, 22A, 22B, 22C through the first air passages 24, 24A, 24B, 24C to heat the winding jigs 10, 10A, 10B, 10C, 10D and the coil members 108, 108A, 108B; A fifth step P5 is to rotate the coil members 108, 108A, 108B on the winding jigs 10, 10A, 10B, 10C, 10D until the melting point is reached to form the coil members 108, 108A, 108B into a predetermined shape. A sixth step P6 is to stop the rotation when the fusion layers 106, 106A, 106B exceed the melting point and maintain the rotation for a predetermined time. A seventh step P7 is to close the first opening / closing member 26 and open the second opening / closing member 46 by opening / closing control. 7, and an eighth step P8 is executed in which cold air is blown from the cold air generators 42, 42A, 42B through the second air passages 44, 44A, 44B to cool the winding tools 10, 10A, 10B, 10C, 10D and the coil members 108, 108A, 108B, and the fusion layers 106, 106A, 106B are cooled below their melting points, thereby fixing the coil members 108, 108A, 108B in a predetermined shape.

[0060] This improves the productivity of coil manufacturing.

[0061] More specifically, the coil manufacturing program 1F according to this embodiment is for manufacturing the coil 100, 100A by using the coil members 108, 108A, 108B covered with the insulating coating films 104, 104A, 104B and the fusion layers 106, 106A, 106B in that order on the outer layers of the conductive members 102, 102A, 102B, the coil manufacturing apparatus 1 includes a first procedure execution unit 210 that executes a first procedure P1 of closing the first opening / closing member 26 and the second opening / closing member 46 by opening / closing control, and a second procedure execution unit 220 that executes a first procedure P2 of closing the first opening / closing member 26 and the second opening / closing member 46 by temperature control. a second procedure execution unit 220 for executing a second procedure P2 in which the hot air generators 22, 22A, 22B, 22C generate hot air based on the melting points of the coils 6A, 106B and the cold air generators 42, 42A, 42B generate cold air based on the melting points of the coils 6A, 106B; a third procedure execution unit 230 for executing a third procedure P3 in which the first opening / closing member 26 is opened by opening / closing control; a fourth step execution unit 240 for executing a fourth step P4 of heating B; a fifth step execution unit 250 for executing a fifth step P5 of rotating the coil members 108, 108A, 108B by the winding jig 10, 10A, 10B, 10C, 10D to form them into a predetermined shape until the fusion layers 106, 106A, 106B reach their melting points; a sixth step execution unit 260 for executing a sixth step P6 of stopping the rotation when the fusion layers 10, 10A, 10B, 10C, 10D exceed their melting points and maintaining the rotation for a predetermined time; and an eighth procedure executing unit 280 that executes an eighth procedure P8 in which cold air is blown from the cold air generators 42, 42A, 42B via the second air supply paths 44, 44A, 44B to cool the winding tools 10, 10A, 10B, 10C, 10D and the coil members 108, 108A, 108B and the fusion layers 106, 106A, 106B below their melting points, thereby fixing the coil members 108, 108A, 108B in a predetermined shape.

[0062] That is, in the coil manufacturing program 1F according to this embodiment, the coil manufacturing apparatus 1 manufactures the coils 100, 100A by using the coil members 108, 108A, 108B covered with the insulating coating films 104, 104A, 104B and the fusion layers 106, 106A, 106B in that order on the outer layers of the conductive members 102, 102A, 102B. The coil manufacturing apparatus 1 is configured to control the computer to execute a first procedure P1 for closing the first opening / closing member 26 and the second opening / closing member 46 by opening / closing control, and a first procedure execution unit 210 for executing a first procedure P2 for closing the first opening / closing member 26 and the second opening / closing member 46 by opening / closing control, and a first procedure execution unit 220 for executing a first procedure P3 for closing the first opening / closing member 26 and the second opening / closing member 46 by opening / closing control, and a first procedure execution unit 230 for executing a first procedure P4 for closing the first opening / closing member 26 and the second opening / closing member 46 by opening / closing control, and a first procedure execution unit 240 for executing a first procedure P5 for closing the first opening / closing member 26 and the second opening / closing member 46 by opening / closing control, a second procedure execution unit 220 for executing a second procedure P2 in which the hot air generators 22, 22A, 22B, 22C generate hot air based on the melting points of the layers 106, 106A, 106B and the cold air generators 42, 42A, 42B generate cold air based on the melting points; a third procedure execution unit 230 for executing a third procedure P3 in which the first opening / closing member 26 is opened by opening / closing control; a fourth step execution unit 240 for executing a fourth step P4 of heating the coil members 108, 108A, and 108B; a fifth step execution unit 250 for executing a fifth step P5 of rotating the coil members 108, 108A, and 108B in the winding jigs 10, 10A, 10B, 10C, and 10D to form them into a predetermined shape until the fusion layers 106, 106A, and 106B reach their melting points; a sixth step execution unit 260 for executing a sixth step P6 of stopping the rotation when the fusion layers 10, 10A, 10B, 10C, and 10D exceed their melting points and maintaining the rotation for a predetermined time; and an eighth procedure P8 in which cold air is blown from the cold air generators 42, 42A, 42B via the second air supply paths 44, 44A, 44B to cool the winding tools 10, 10A, 10B, 10C, 10D and the coil members 108, 108A, 108B and the fusion layers 106, 106A, 106B below their melting points, thereby fixing the coil members 108, 108A, 108B in a predetermined shape.

[0063] This improves the productivity of coil manufacturing.

[0064] The first procedure P1, the second procedure P2, the third procedure P3, the fourth procedure P4, the fifth procedure P5, the sixth procedure P6, the seventh procedure P7 and the eighth procedure P8 in this embodiment correspond to the first procedure, the second procedure, the third procedure, the fourth procedure, the fifth procedure, the sixth procedure, the seventh procedure and the eighth procedure in this embodiment.

[0065] The above-mentioned coil manufacturing program 1F is stored in a storage device 1C. [Explanation of symbols]

[0066] P1 1st Step P2 2nd Step P3 3rd step P4 4th Step P5 5th Step P6 6th Step P7 7th Step P8 8th Step 1 Coil manufacturing equipment 1A Bus 1B Central Processing Unit 1C storage device 1D Input Device 1E Display device 1F Coil Manufacturing Program 10 Winding jig 10A Winding jig 10B Winding jig 10C Winding jig 10D Winding jig 12 Temperature detector 14 Display Monitor 14A Display monitor 15 Temperature detector 16 Temperature detector 18 Rotational drive motor 20 Heating section 22 Hot Air Generator 22A, 22B, 22C Hot air generator 24 1st ventilation duct 24A, 24B, 24C 1st ventilation path 26 First opening / closing member 27 First Drive Unit 40 Cooling section 42 Cold Air Generator 42A, 42B Cold air generator 44 2nd ventilation duct 44A, 44B Second air passage 46 Second opening / closing member 47 Second Drive Unit 60 Control section 100,100A coil 102 Conductive materials 102A, 102B Conductive material 104 Insulating coating film 104A, 104B Insulating coating film 106 Fusion layer 106A,106B Fusion layer 108 Coil parts 108A, 108B Coil parts 210 First Procedure Execution Division 220 2nd Procedure Execution Division 230 Third Procedure Execution Division 240 4th Procedure Execution Division 250 5th Procedure Execution Division 260 6th Procedure Execution Division 270 7th Procedure Execution Division 280 8th Procedure Execution Division

Claims

1. A coil manufacturing apparatus for manufacturing a coil using a coil member having an outer layer of a conductive member covered with an insulating coating film and a bonding layer in this order, A winding jig, a heating unit, a cooling unit, and a control unit are provided. The winding jig rotates the coil member to form the coil member into a predetermined shape, the heating unit has a hot air generator and a first air passage, and heats the winding jig and the coil member by a first blowing operation of a first air supply supplied from the hot air generator via the first air passage; the cooling unit has a cold air generator and a second air passage, and cools the winding jig and the coil member by a second blowing operation of a second air supply supplied from the cold air generator via the second air passage; The coil manufacturing apparatus, wherein the control unit controls airflow in the first spraying operation and / or the second spraying operation.

2. 2. The coil manufacturing apparatus according to claim 1, wherein the airflow control includes some or all of the controls related to start / stop, airflow direction, and airflow speed in the first spraying operation and the second spraying operation.

3. The coil manufacturing apparatus according to claim 2, characterized in that the heating unit further has a first driving unit, and the first driving unit moves or changes direction of the hot air generator and / or the first air passage so as to change the airflow direction of the first air based on the airflow control.

4. The coil manufacturing apparatus of claim 2, characterized in that the cooling unit further has a second drive unit, and the second drive unit moves or changes direction of the cold air generator and / or the second air passage so as to change the airflow direction of the second air based on the airflow control.

5. the control unit changes the airflow directions of the first airflow path and the second airflow path based on the airflow control, and prevents the first airflow and the second airflow from hitting the winding jig and the coil member by a first blowing operation of the first airflow and a second blowing operation of the second airflow supplied via the first airflow path and the second airflow path, the hot air generator generates hot air such that the temperature exceeds the melting point of the fusion layer based on the melting point of the fusion layer, and the cold air generator generates cold air such that the temperature is below the melting point of the fusion layer based on the melting point of the fusion layer, Based on the airflow control, a direction of the heating unit is changed to start a first blowing operation on the winding jig and the coil member; The coil member is rotated around the winding jig until the fusion layer reaches a melting point, and formed into a predetermined shape. When the fusion layer exceeds the melting point, the rotation is stopped and the coil member is maintained for a predetermined time. changing a direction of the airflow in the first air passage based on the airflow control so as to avoid jetting of the airflow onto the winding jig and the coil member; changing an airflow direction of the second airflow path, and cooling the winding jig and the coil member by the second blowing operation of the second air supplied from the cold air generator through the second airflow path; 2. The coil manufacturing apparatus according to claim 1, further comprising a control step of fixing the coil member into a predetermined shape by keeping the fusion layer at a temperature lower than the melting point.

6. 2. The coil manufacturing apparatus according to claim 1, wherein the first airflow passage and / or the second airflow passage are provided in a plurality of locations.

7. A temperature information table is provided in which melting point temperatures of the coil members of a plurality of types having different melting points, cross-sectional shape information of the coil members, and necessary hot air temperature information of the hot air that is necessary and sufficient for the melting point temperature are registered, 3. The coil manufacturing apparatus according to claim 2, wherein the control unit performs the temperature control based on a coil material melting point information table.

8. A temperature detector is provided.

5. The coil manufacturing apparatus according to claim 4, wherein the control unit performs the temperature control and / or the opening / closing control based on the detected temperature information of the temperature detector and the required hot air temperature information.

9. 6. The coil manufacturing apparatus according to claim 5, wherein the winding jig is provided with the temperature detector.

10. The winding jig includes a rotation drive motor that rotates the coil member around the winding jig; The control unit is 7. The coil manufacturing apparatus according to claim 5, wherein the rotation speed of the rotary drive motor is controlled based on the detected temperature information of the temperature detector and the required hot air temperature information.

11. 2. The coil manufacturing apparatus according to claim 1, wherein the coil member has a rectangular cross section.

12. 2. The coil manufacturing apparatus according to claim 1, wherein the predetermined shape of the coil has an alpha shape in appearance.

13. A coil manufacturing apparatus for manufacturing a coil using a coil member having an outer layer of a conductive member covered with an insulating coating film and a bonding layer in this order, a first procedure execution unit that executes a first procedure for closing the first opening / closing member and the second opening / closing member through opening / closing control; a second procedure execution unit that executes a second procedure in which a hot air generator generates hot air based on a melting point of the fusion layer and a cold air generator generates cold air based on the melting point by temperature control; a third procedure execution unit that executes a third procedure of opening and closing the first opening and closing member by the opening and closing control; a fourth procedure execution unit that executes a fourth procedure of blowing the hot air from the hot air generator through a first air blowing path to heat the winding jig and the coil forming member; a fifth step execution unit that executes a fifth step of rotating the coil member by the winding jig to form the coil member into a predetermined shape until the fusion layer reaches the melting point; a sixth procedure execution unit that executes a sixth procedure of stopping the rotation and maintaining the rotation for a predetermined time when the fusion layer exceeds the melting point; a seventh procedure execution unit that executes a seventh procedure of bringing the first opening / closing member into a closed state and bringing the second opening / closing member into an open state by the opening / closing control; an eighth step execution unit that executes an eighth step of blowing the cold air from the cold air generator through the second air blowing path to cool the winding jig and the coil member so that the fusion layer is below the melting point and the coil member is fixed in a predetermined shape; A coil manufacturing apparatus comprising:

14. A coil manufacturing method for manufacturing a coil using a coil member having an outer layer of a conductive member covered with an insulating coating film and a bonding layer in this order, comprising the steps of: a first step of closing the first opening / closing member and the second opening / closing member through opening / closing control; a second step of controlling the temperature of the hot air generator to generate hot air based on the melting point of the fusion layer and the cold air generator to generate cold air based on the melting point; a third step of opening and closing the first opening and closing member by the opening and closing control; a fourth step of blowing the hot air from the hot air generator through a first air passage to heat the winding jig and the coil member; a fifth step of rotating the coil member on the winding jig until the fusion layer reaches the melting point to form the coil member into a predetermined shape; a sixth step of stopping the rotation when the fusion layer exceeds the melting point and maintaining the rotation for a predetermined time; a seventh step of controlling the opening and closing of the first opening and closing member to a closed state and the second opening and closing member to an open state; an eighth step of blowing the cold air from the cold air generator through the second air passage to cool the winding jig and the coil member so that the fusion layer is below the melting point and the coil member is fixed in a predetermined shape; A coil manufacturing method comprising the steps of:

15. A coil manufacturing program for manufacturing a coil using a coil member having an outer layer of a conductive member covered with an insulating coating film and a bonding layer in this order, a first step of closing the first opening / closing member and the second opening / closing member through opening / closing control; a second step of controlling the temperature of the hot air generator to generate hot air based on the melting point of the fusion layer and the cold air generator to generate cold air based on the melting point; a third step of opening and closing the first opening and closing member by the opening and closing control; a fourth step of blowing the hot air from the hot air generator through a first air passage to heat the winding jig and the coil member; a fifth step of rotating the coil member on the winding jig until the fusion layer reaches the melting point to form the coil member into a predetermined shape; a sixth step of stopping the rotation when the fusion layer exceeds the melting point and maintaining the rotation for a predetermined time; a seventh step of controlling the opening and closing of the first opening and closing member to a closed state and the second opening and closing member to an open state; an eighth step of blowing the cold air from the cold air generator through the second air passage to cool the winding jig and the coil member so that the fusion layer is below the melting point and the coil member is fixed in a predetermined shape; A coil manufacturing program comprising:

16. A computer of a coil manufacturing device that manufactures a coil using a coil member in which an outer layer of a conductive member is covered with an insulating coating film and a bonding layer in that order, a first procedure execution unit that executes a first procedure for closing the first opening / closing member and the second opening / closing member through opening / closing control; a second procedure execution unit that executes a second procedure in which a hot air generator generates hot air based on a melting point of the fusion layer and a cold air generator generates cold air based on the melting point by temperature control; a third procedure execution unit that executes a third procedure of opening and closing the first opening and closing member by the opening and closing control; a fourth procedure execution unit that executes a fourth procedure of blowing the hot air from the hot air generator through a first air blowing path to heat the winding jig and the coil forming member; a fifth step execution unit that executes a fifth step of rotating the coil member by the winding jig to form the coil member into a predetermined shape until the fusion layer reaches the melting point; a sixth procedure execution unit that executes a sixth procedure of stopping the rotation and maintaining the rotation for a predetermined time when the fusion layer exceeds the melting point; a seventh procedure execution unit that executes a seventh procedure of bringing the first opening / closing member into a closed state and bringing the second opening / closing member into an open state by the opening / closing control; A coil manufacturing program characterized by functioning as an eighth procedure execution unit that executes an eighth procedure in which cold air is blown from the cold air generator through the second air supply path, the winding jig and the coil member are cooled, and the fusion layer is cooled to below the melting point, thereby fixing the coil member into a predetermined shape.

17. A computer-readable storage medium storing the coil manufacturing program according to claim 15 or 16.

Citation Information

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