Cleaning composition and method of application

Abstract

To provide cleaning compositions that can be used to clean semiconductor substrates.SOLUTION: The cleaning compositions described in this disclosure mainly include at least one organic acid and at least one anionic polymer.SELECTED DRAWING: Figure 1

Description

[Technical field]

[0001] The present invention relates to cleaning compositions and methods of use thereof. [Background technology]

[0002] This invention claims priority from U.S. Provisional Application No. 62 / 991,612, filed March 19, 2020, the contents of which are incorporated herein by reference in their entirety.

[0003] The semiconductor industry is continually driven to improve chip performance by further miniaturizing devices through process innovations and integration innovations. Chemical Mechanical Polishing / Planarization (CMP) is a powerful technology because it enables many complex integration schemes at the transistor level, thereby facilitating increased chip density.

[0004] CMP is a process used to planarize / flatten a wafer surface by removing material using an abrasive-based physical process in parallel with a surface-based chemical reaction. In general, the CMP process involves applying a CMP slurry (e.g., an aqueous chemical formulation) to the wafer surface while the wafer surface is in contact with a polishing pad and the polishing pad is moved relative to the wafer. The slurry typically includes an abrasive component and a dissolved chemical component. These can vary widely depending on the materials present on the wafer (e.g., metals, metal oxides, metal nitrides, dielectric materials such as silicon oxides, silicon nitrides, etc.) that will interact with the slurry and polishing pad during the CMP process.

[0005] After CMP processing, various contaminants may be present on the surface of the polished wafer. The contaminants may include, for example, particulate abrasives from the CMP slurry, organic residues from the pad or slurry components, and materials removed from the wafer during the CMP process. If left on the surface of the polished wafer, these contaminants may lead to defects during further wafer processing steps and / or reduced device performance. Figure 1 shows four different types of defect aspects after CMP polishing: scratches, residual abrasives, blob-like organic particles, and dust-like organic particles.

[0006] Therefore, said contaminants need to be efficiently removed so that the wafer can proceed predictably to further processing and / or achieve optimal device performance. The process of removing these post-polishing contaminants or post-polishing residues on the wafer surface after CMP is called post-CMP cleaning. The formulations used in this post-CMP cleaning process are called post-CMP (P-CMP) cleaning solutions or post-CMP (P-CMP) cleaning compositions. These P-CMP cleaning solutions / formulations are intended to solubilize the defects remaining on the wafer surface after the CMP step, thereby removing these defects and cleaning the wafer surface, which ensures satisfactory device performance and chip yields after the wafer undergoes further processing.

[0007] The post-CMP cleaning process can be performed with a brush box (containing brushes for mechanical action) or megasonics (advanced ultrasonic / sonication for mechanical action) as an attachment / module on the CMP polishing tool. To begin the P-CMP cleaning process, the brush box or megasonics is flooded with the P-CMP cleaning composition. After the CMP polishing process is complete, the CMP polished wafer is then passed through a brush box and / or megasonics containing a P-CMP cleaning composition in the CMP polishing tool. In the best case scenario, the wafer is protected from chemical attack by the post-CMP cleaning composition and brush and Very low chipping after being subjected to mechanical action, scrubbing, and / or ultrasonic treatment The product will have a defect-free condition and will be dried and cleaned. Summary of the Invention [Problem to be solved by the invention]

[0008] In semiconductor chip manufacturing, defectivity on the wafer surface is a major factor in determining the size of the wafer. The process is key to yield. A typical wafer goes through about 1000 processes before chips are made and individual dies are cut from the wafer. At each of these processes, defectivity is monitored pre- and post-process. CMP is a critical step in chip manufacturing. However, the CMP step introduces many defects after the polishing step (see FIG. 1 and FIG. 2 for pre image). Therefore, after the CMP polishing step, a post-CMP (P-CMP) cleaning composition is typically applied to the wafer surface to reduce defects (see FIG. 2 for post image). The present disclosure features novel P-CMP cleaning compositions that not only reduce wafer defects but also impart a variety of other favorable electrochemical properties that are crucial for chip manufacturing. For example, these P-CMP cleaning compositions not only reduce defectivity (thereby increasing yield), but also ensure the absence of galvanic corrosion (or other forms of corrosion) when metals and metal oxides and metal nitrides come into contact with each other on patterned wafers. [Means for solving the problem]

[0009] The present disclosure relates to cleaning compositions that can be used to clean semiconductor substrates. For example, these cleaning compositions can be used to remove defects caused by previous processing steps on these semiconductor substrates, such as CMP. In particular, these cleaning compositions can remove defects / contaminants from the semiconductor substrates, thereby making the substrate suitable for further processing. The cleaning compositions described in the present disclosure generally include an organic acid and an anionic polymer, and have a pH in the range of 0.1-7.

[0010] In one aspect, the disclosure features a cleaning composition comprising at least one first organic acid; at least one second organic acid different from the at least one first organic acid, the at least one second organic acid comprising a dienoic acid; at least one anionic polymer; and water, the composition having a pH of about 0.1 to about 7.

[0011] In another aspect, the disclosure features a cleaning composition comprising at least one organic acid; an anionic polymer, including poly(4-styrenesulfonic acid) acid (PSSA), polyacrylic acid (PAA), poly(vinylphosphonic acid) (PVPA), poly(2-acrylamido-2-methyl-1-propanesulfonic acid), poly(N-vinylacetamide) (PNVA), 2-acrylamido-2-methyl-1-propanesulfonic acid-acrylic acid copolymer, poly(4-styrenesulfonic acid-co-acrylic acid-co-vinylphosphonic acid) terpolymer; and water, the composition having a pH of about 0.1 to about 7.

[0012] In another aspect, the disclosure features a method of cleaning a wafer surface including contacting a wafer having a surface including SiN, SiC, TiN, W, Ru, Mo, TEOS, Cu, TaN, Co, or p-Si with a cleaning composition described herein.

[0013] In another aspect, the disclosure features a method of cleaning a substrate including contacting the substrate with a cleaning composition described herein.

[0014] This Summary is provided to introduce a selection of concepts that are further described below in the Detailed Description. This Summary is not intended to identify key or essential features of the claimed subject matter, but rather to provide an understanding of the principles of the claimed subject matter. It is not intended to be used as an aid in limiting the scope of the subject matter. [Brief description of the drawings]

[0015] [Figure 1] Figure 1: Examples of different types of defectivity encountered before and after post-CMP cleaning with post-CMP cleaners. The four defectivity modes shown (scratches, residual abrasives, and organic particles (blobs and dust) primarily contribute to the overall total defectivity (TDC) seen on the wafer. Defect images were collected on an Applied Materials SEMVision G5 scanning electron microscope tool. [Diagram 2] Total Defect Counts (TDC) on Silicon Nitride Wafers collected on a KLA AIT XUV tool. Rows 1 and 2 show the TDC on two wafers (i.e., Wafer 1 and Wafer 2) after CMP but before treatment with a P-CMP cleaning composition (also referred to as pre images). Rows 3 and 4 show the TDC on these two wafers after treatment with a P-CMP cleaning composition (also referred to as post images). The TDC numbers are shown beside each wafer. The comparative example (column 1) was the industry standard Fujifilm Wako Pure Chemical P-CMP Cleaner CLEAN-100. Columns 2, 3, and 4 show Cleaners A, B, and C, which are P-CMP cleaning compositions from the present disclosure. As can be seen in the wafer maps, the comparative example only provided approximately a 40% improvement in defectivity, while Cleaners A-C of the present invention provided about a 90% to about 98% defect reduction. [Diagram 3]Total defects (TDC) on tungsten (W) and titanium nitride (TiN) wafers before post-CMP cleaning (PRE TDC) and after post-CMP cleaning (PST TDC) with Cleaner C collected on a KLA AIT XUV tool. [Figure 4] Total Defect Counts (TDC) on various non-metal / silicon based dielectric films collected on a KLA AIT XUV tool. TDC is shown before (PRE TDC) and after (PST TDC) post-CMP cleaning with Cleaner C. Films shown are (from left to right): i) TEOS (a form of silicon oxide), ii) LK (low k dielectric), iii) ULK (ultra low k dielectric), iv) HARP (another form of silicon oxide), v) SiN (silicon nitride), and vi) SiC (silicon carbide). [Diagram 5] Total Defects (TDC) on a patterned wafer containing multiple metal and non-metal films collected on a KLA AIT XUV tool. TDC after post-CMP cleaning with Cleaner C (PST TDC) is shown. The patterned wafer containing multiple chips has about 150 PST-TDC for defects with sizes larger than 180 nm. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0016] The disclosed embodiments generally relate to cleaning compositions and methods of using the compositions to clean substrates (e.g., semiconductor substrates such as wafers). In particular, the cleaning compositions can be used to clean substrates after a CMP process. However, the cleaning compositions described in the present disclosure can also be used to remove residues and / or contaminants from substrate surfaces after an etching process, an ashing process, or a plating process.

[0017] As defined in this disclosure, residues and / or contaminants may include components (e.g., abrasives, molecular components, polymers, acids, bases, salts, surfactants, etc.) present in the CMP polishing composition used to polish the substrate being cleaned, compounds produced during the CMP process as a result of chemical reactions between the substrate and the polishing composition and / or between the components of the polishing composition, polishing pad polymer particles, polishing by-products, organic or inorganic residues (from the CMP slurry or CMP pad), substrate (or wafer) particles liberated during the CMP process, and / or any other removable material known to deposit on a substrate after the CMP process.

[0018] In one or more embodiments, the cleaning composition described herein comprises (1) at least one first organic acid; (2) at least one hydroxyl group-containing ester group different from the at least one first organic acid; and (3) at least one anionic polymer. In one or more embodiments, the cleaning composition of the present disclosure may comprise about 0.00001% by weight to about 50% by weight (e.g., about 0.01% by weight to about 5% by weight) of the at least one first organic acid, about 0.0001% by weight to about 0.5% by weight (e.g., about 0.01% by weight to about 0.1% by weight) of the at least one second organic acid, about 0.00001% by weight to about 50% by weight (e.g., about 0.005% by weight to about 10% by weight) of the at least one anionic polymer, and the remaining weight percent (e.g., about 60% by weight to about 99.99% by weight) of a solvent (e.g., deionized water).

[0019] In one or more embodiments, the present disclosure provides concentrated P-CMP cleaning compositions that can be diluted up to 20x, 50x, 100x, 200x, 400x, 800x, or 1000x with water to obtain a point-of-use (POU) cleaning composition. In a preferred embodiment, the POU cleaning composition is diluted 200x. In other embodiments, the present disclosure provides point-of-use (POU) cleaning compositions that can be used directly to clean a substrate surface.

[0020] In one or more embodiments, the POU cleaning composition may include from about 0.00001% to about 5% by weight of at least one first organic acid (e.g., a polycarboxylic acid), from about 0.0001% to about 0.1% by weight of at least one second organic acid (e.g., a dienoic acid), and from about 0.00001% to about 5% by weight of at least one anionic polymer. In another embodiment, the POU cleaning composition may include from about 0.00001% to about 5% by weight of at least one first organic acid (e.g., a polycarboxylic acid), from about 0.0001% to about 0.1% by weight of at least one second organic acid (e.g., a dienoic acid), from about 0.00001% to about 5% by weight of at least one third organic acid (e.g., an amino acid) different from the first and second organic acids, and from about 0.00001% to about 5% by weight of at least one anionic polymer.

[0021] In one or more embodiments, the concentrated P-CMP cleaning composition may include from about 0.01% to about 30% by weight of at least one first organic acid (e.g., a polycarboxylic acid), from about 0.01% to about 0.5% by weight of at least one second organic acid (e.g., a dienoic acid), and from about 0.005% to about 15% by weight of at least one anionic polymer. In another embodiment, the concentrated P-CMP cleaning composition may include from about 0.01% to about 30% by weight of at least one first organic acid (e.g., a polycarboxylic acid), from about 0.01% to about 0.5% by weight of at least one second organic acid (e.g., a dienoic acid), from about 0.01% to about 5% by weight of at least one third organic acid (e.g., an amino acid) different from the first and second organic acids, and from about 0.005% to about 15% by weight of at least one anionic polymer.

[0022] In one or more embodiments, the cleaning composition described herein may include at least one (e.g., two, three, or four) organic acid. In this disclosure, the term "acid" includes acids and their salts (e.g., potassium or sodium salts). In some embodiments, the at least one organic acid may be selected from the group consisting of carboxylic acids (e.g., monocarboxylic acids, polycarboxylic acids, and dienoic acids), amino acids, sulfonic acids, phosphoric acids, acrylic acids, and phosphonic acids, or salts thereof. In some embodiments, the at least one organic acid is selected from the group consisting of formic acid, gluconic acid, acetic acid, malonic acid, citric acid, propionic acid, malic acid, adipic acid, succinic acid, lactic acid, oxalic acid, hydroxyethylidene diphosphonic acid, 2-phosphono-1,2,4-butanetricarboxylic acid, aminotrimethylenephosphonic acid, hexamethylenediaminetetra(methylenephosphonic acid), bis(hexamethylene)triaminephosphonic acid, aminoacetic acid, peracetic acid, potassium acetate, phenoxyacetic acid, glycine, bicine, diglycolic acid, glyceric acid, tricine, alanine, histidine, valeric acid, and the like. , phenylalanine, proline, glutamine, aspartic acid, ascorbic acid, glutamic acid, arginine, lysine, tyrosine, benzoic acid, 2,4-pentadienoic acid, 5-phenylpenta-2,4-dienoic acid, 2-hydroxypenta-2,4-dienoic acid, 2,4-hexadienoic acid (sorbic acid), 4,5-hexadienoic acid, 4,6-heptadienoic acid, 2,6-dimethylhepta-2,5-dienoic acid, (3E,5E)-hepta-3,5-dienoic acid, (2E,5Z)-hepta-2,5-dienoic acid, octa-3,5-dienoic acid, (Z)-3,7-dimethyl-2,6-octadienoic acid, 5,7-nonadienoic acid, (E,Z)-2,4-decadiene The acid or salt thereof may be selected from the group consisting of 2,5-decadienoic acid, undecadienoic acid, dodecadienoic acid, tridecadienoic acid, tetradecadienoic acid, pentadecadienoic acid, hexadecadienoic acid, heptadecadienoic acid, (9Z,12E)-octadeca-9,12-dienoic acid, octadeca-10,12-dienoic acid, (10E,15Z)-9,12,13-trihydroxyoctadeca-10,15-dienoic acid, 13(S)-hydroxyoctadeca-9Z,11E-dienoic acid, nonadecadienoic acid, henicosadienoic acid, docosadienoic acid, eicosa-11,14-dienoic acid, or mixtures thereof, salts thereof, and mixtures thereof.

[0023] In one or more embodiments, the at least one organic acid is contained in the cleaning composition in an amount of about 0.00001% to about 50% by weight. For example, the at least one organic acid may be about 0.00001% by weight or more (e.g., about 0.00005% by weight or more, about 0.0001% by weight or more, about 0.0005% by weight or more, about 0.01% by weight or more, about 0.05% by weight or more, about 0.1% by weight or more, about 0.5% by weight or more, or about 1% by weight or more) to about 50% by weight or less (e.g., about 45% by weight or less, about 40% by weight or less, about 35% by weight or less, about 30% by weight or less, about 25% by weight or less, about 20% by weight or less, about 15% by weight or less, about 10% by weight or less, about 5% by weight or less, or about 1% by weight or less).

[0024] In one or more embodiments, the cleaning composition according to the present disclosure may comprise at least one first organic acid. In some embodiments, the at least one first organic acid may be selected from the group consisting of carboxylic acids (e.g., mono- and polycarboxylic acids (e.g., bi- and tricarboxylic acids)), sulfonic acids, phosphoric acids, acrylic acids, peracids, and phosphonic acids. In some embodiments, the at least one first organic acid may be selected from the group consisting of formic acid, gluconic acid, acetic acid, malonic acid, citric acid, propionic acid, malic acid, adipic acid, succinic acid, lactic acid, oxalic acid, hydroxyethylidene diphosphonic acid, 2-phosphono-1,2,4-butane tricarboxylic acid, aminotrimethylene phosphonic acid, hexamethylenediamine tetra(methylene phosphonic acid), bis(hexamethylene)triamine phosphonic acid, peracetic acid, phenoxyacetic acid, benzoic acid, and mixtures thereof. In some embodiments, the at least one first organic acid may be a tricarboxylic acid (e.g., citric acid). In some embodiments, the at least one first organic acid does not include an amino acid or a dienoic acid.

[0025] In one or more embodiments, the at least one first organic acid may be present in an amount of about 0.00001% by weight or more (e.g., about 0.00005% by weight or more, about 0.0001% by weight or more, about 0.0005% by weight or more, about 0.001% by weight or more, about 0.005% by weight or more, about 0.01% by weight or more, about 0.05% by weight or more, about 0.1% by weight or more, about 0.5% by weight or more, or about 1% by weight or more) to about 50% by weight or less (e.g., about 45% by weight or less, about 40% by weight or less, about 35% by weight or less, about 30% by weight or less, about 25% by weight or less, about 20% by weight or less, about 15% by weight or less, about 10% by weight or less, about 8% by weight or less, about 6% by weight or less, about 5% by weight or less, about 4% by weight or less, about 2% by weight or less, or about 1% by weight or less).

[0026] In one or more embodiments, the cleaning compositions described herein may include at least one second organic acid different from the at least one first organic acid. In some embodiments, the at least one second organic acid may be a dienoic acid (i.e., an acid that includes a diene). In some embodiments, the dienoic acid may have 5 to 22 carbons (e.g., 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, or 22). In some embodiments, the dienoic acid may have 5 to 12 carbons (e.g., 5, 6, 7, 8, 9, 10, 11, or 12). In some embodiments, the dienoic acid is a carboxylic acid containing a diene, such as 2,4-pentadienoic acid, 5-phenylpenta-2,4-dienoic acid, 2-hydroxypenta-2,4-dienoic acid, 2,4-hexadienoic acid (sorbic acid), 4,5-hexadienoic acid, 4,6-heptadienoic acid, 2,6-dimethylhepta-2,5-dienoic acid, (3E,5E)-hepta-3,5-dienoic acid, (2E,5Z)-hepta-2,5-dienoic acid, octa-3,5-dienoic acid, (Z)-3,7-dimethyl-2,6-octadienoic acid, 5,7-nonadienoic acid, (E,Z)-2,4-decadienoic acid, 5,7-dihydro-2,4-dihydro-1 ... dienoic acid, 2,5-decadienoic acid, undecadienoic acid, dodecadienoic acid, tridecadienoic acid, tetradecadienoic acid, pentadecadienoic acid, hexadecadienoic acid, heptadecadienoic acid, (9Z,12E)-octadeca-9,12-dienoic acid, octadeca-10,12-dienoic acid, (10E,15Z)-9,12,13-trihydroxyoctadeca-10,15-dienoic acid, 13(S)-hydroxyoctadeca-9Z,11E-dienoic acid, nonadecadienoic acid, henicosadienoic acid, docosadienoic acid, eicosa-11,14-dienoic acid, or mixtures thereof.

[0027] In one or more embodiments, the at least one second organic acid may be present in an amount of about 0.0001 wt % or more (e.g., about 0.0005 wt % or more, about 0.001 wt % or more, about 0.005 wt % or more, about 0.01 wt % or more, about 0.02 wt % or more, about 0.04 wt % or more, or about 0.05 wt % or more) to about 0.5 wt % or less (e.g., about 0.4 wt % or less, about 0.3 wt % or less, about 0.2 wt % or less, about 0.1 wt % or less, about 0.08 wt % or less, about 0.06 wt % or less, about 0.05 wt % or less, about 0.04 wt % or less, about 0.03 wt % or less, about 0.02 wt % or less, about 0.01 wt % or less, or about 0.005 wt % or less) of the cleaning composition described herein.

[0028] Without wishing to be bound by theory, it is believed that the inclusion of a second organic acid (e.g., a dienoic acid) in the amount ranges described above can improve corrosion protection of certain metal and metal-containing films (e.g., W, Cu, TaN, or TiN) on a substrate during post-CMP cleaning processes. As shown in the Examples below, electrochemical testing of some embodiments including a dienoic acid (e.g., sorbic acid) demonstrated better metal (e.g., W) corrosion protection than P-CMP compositions that did not include a dienoic acid.

[0029] In one or more embodiments, the cleaning composition of the present disclosure may include at least one third organic acid different from the at least one first organic acid and the second organic acid. In some embodiments, the at least one third organic acid may be an amino acid (e.g., a natural amino acid or an unnatural amino acid). In some embodiments, the at least one third organic acid may be selected from the group consisting of amino carboxylic acid (e.g., amino acetic acid), glycine, bicine, tricine, alanine, histidine, valine, phenylalanine, proline, glutamine, aspartic acid, glutamic acid, arginine, lysine, tyrosine, and mixtures thereof.

[0030] In one or more embodiments, the at least one third organic acid is present in an amount of about 0.001% by weight or more (e.g., about 0.005% by weight or more, about 0.01% by weight or more, about 0.05% by weight or more, about 0.1% by weight or more, about 0.5% by weight or more, or about 1% by weight or more) to about 20% by weight or less (for example, about 18% by weight or less, about 16% by weight or less, about 15% by weight or less, about 14% by weight or less, about 12% by weight or less, about 10% by weight or less, about 8% by weight or less, about 6% by weight or less, about 5% by weight or less, about 4% by weight or less, about 2% by weight or less, about 1% by weight or less, or about 0.5% by weight or less).

[0031] In one or more embodiments, the cleaning compositions described herein include two organic acids, such as (1) citric acid and histidine, or (2) citric acid and glycine. In some embodiments, the cleaning compositions include three organic acids, such as (1) citric acid, histidine, and sorbic acid, or (2) citric acid, histidine, and glycine. In some embodiments, the cleaning compositions include four organic acids, such as citric acid, histidine, sorbic acid, and glycine.

[0032] In one or more embodiments, the cleaning composition may include at least two or at least three organic acids (e.g., carboxylic acid, amino acid, and / or dienoic acid). In some embodiments, the first organic acid (e.g., carboxylic acid) is present in an amount of about 0.0005% to about 10% by weight of the cleaning composition described herein. In some embodiments, the second organic acid (e.g., dienoic acid) is present in an amount of about 0.0005% to about 0.5% by weight of the cleaning composition described herein. In still other embodiments, the third organic acid (e.g., amino acid) is present in an amount of about 0.005 to about 5% by weight of the cleaning composition described herein.

[0033] In one or more embodiments, the cleaning composition described herein may comprise at least one (e.g., two or three) anionic polymer. In one or more embodiments, the at least one anionic polymer may comprise one or more anionic groups, including carboxylate, sulfate, and phosphate groups. In one or more embodiments, the at least one anionic polymer is formed from one or more monomers selected from the group consisting of (meth)acrylic acid, maleic acid, acrylic acid, vinylphosphonic acid, vinylphosphoric acid, vinylsulfonic acid, allylsulfonic acid, styrenesulfonic acid, acrylamide, acrylamidopropylsulfonic acid, and sodium phosphinite. In more specific embodiments, the at least one anionic polymer is selected from the group consisting of poly(4-styrenesulfonic) acid (PSSA), polyacrylic acid (PAA), poly(vinylphosphonic acid) (PVPA), poly(2-acrylamido-2-methyl-1-propanesulfonic acid), poly(N-vinylacetamide) (PNVA), polyethyleneimine (PEI), anionic poly(methyl methacrylate) (PMMA), anionic polyacrylamide (PAM), polyaspartic acid (PASA), anionic poly(ethylene succinate) (PES), anionic polybutylene succinate (PBS), poly(vinyl and mixtures thereof.Without wishing to be bound by theory, it is believed that the anionic polymer can solubilize defects on the hydrophobic polishing material and / or wafer surface, facilitating their removal during post-CMP cleaning processes.

[0034] In one or more embodiments, the at least one anionic polymer has a molecular weight of about 250 g / mol or more (e.g., about 500 g / mol or more, about 1000 g / mol or more, about 2, The weight average molecular weight may range from about 1,000 g / mol or more, about 5,000 g / mol or more, about 50,000 g / mol or more, about 100,000 g / mol or more, about 200,000 g / mol or more, or about 250,000 g / mol or more) to about 500,000 g / mol or less (e.g., about 400,000 g / mol or less, about 300,000 g / mol or less, about 200,000 g / mol or less, about 100,000 g / mol or less, or about 50,000 g / mol or less, or about 10,000 g / mol or less). In some embodiments, the at least one anionic polymer may have a weight average molecular weight ranging from about 1000 g / mol or more to about 10,000 g / mol or less. In some embodiments, the at least one anionic polymer may have a weight average molecular weight ranging from about 2000 g / mol to about 6,000 g / mol, and in some embodiments, the at least one anionic polymer may have a weight average molecular weight of about 5,000 g / mol.

[0035] In some embodiments, the cleaning compositions described herein include one anionic polymer, such as poly(vinylphosphonic acid), 2-acrylamido-2-methyl-1-propanesulfonic acid-acrylic acid copolymer, or poly(4-styrenesulfonic acid-co-acrylic acid-co-vinylphosphonic acid) terpolymer. In some embodiments, the cleaning compositions described herein include two anionic polymers, such as (1) poly(4-styrenesulfonic acid) and poly(acrylic) acid, or (2) 2-acrylamido-2-methyl-1-propanesulfonic acid-acrylic acid copolymer and poly(acrylic) acid.

[0036] In one or more embodiments, the at least one anionic polymer is present in the composition in an amount of from about 0.00001% to about 50% by weight of the cleaning composition. For example, the at least one anionic polymer may be present in an amount of about 0.00001% by weight or more (e.g., about 0.00005% by weight or more, about 0.0001% by weight or more, about 0.0005% by weight or more, about 0.001% by weight or more, about 0.005% by weight or more, about 0.01% by weight or more, about 0.05% by weight or more, about 0.1% by weight or more, about 0.5% by weight or more, or about 1% by weight or more) to about 50% by weight or less (e.g., about 45% by weight or less, about 40% by weight or less, about 35% by weight or less, about 30% by weight or less, about 25% by weight or less, about 20% by weight or less, about 15% by weight or less, about 10% by weight or less, about 5% by weight or less, or about 1% by weight or less).

[0037] In some embodiments, the cleaning composition may include two or more anionic polymers, or three or more anionic polymers. In some embodiments, the first anionic polymer is present in an amount of about 0.0005% to about 50% by weight of the cleaning composition described herein. In some embodiments, the second anionic polymer is present in an amount of about 0.0005% to about 30% by weight of the cleaning composition described herein. In still other embodiments, the third anionic polymer is present in an amount of about 0.0005% to about 10% by weight of the cleaning composition described herein.

[0038] In some embodiments, the pH value of the cleaning composition may range from about 7 or less (e.g., about 6.5 or less, about 6 or less, about 5.5 or less, about 5 or less, about 4.5 or less, about 4 or less, about 3.5 or less, about 3 or less, about 2.5 or less, or about 2 or less) to about 0.1 or more (e.g., about 0.2 or more, about 0.5 or more, about 1 or more, about 2 or more, about 2.5 or more, about 3 or more, or about 3.5 or more). Without wishing to be bound by theory, it is believed that when the cleaning composition described in the present disclosure has an acidic pH in the above range, the cleaning composition can provide sufficient protons to solubilize organic residues generated from CMP polishing of a substrate and provide sufficient cleaning action to solubilize polishing by-products including inert metals (e.g., W, Cu).

[0039] Without wishing to be bound by theory, it is believed that the cleaning compositions described herein can contain much lower concentrations / amounts of a single chemical or a whole group of chemicals than conventional cleaners (e.g., CLEAN-100) currently used in the semiconductor industry, and still achieve better performance (e.g., better cleaning efficiency and / or less corrosion of exposed materials on the substrate). For example, the cleaning compositions described herein can contain only about 5-20% by weight (e.g., about 5-15% by weight) of the same chemical (e.g., organic acid or anionic polymer) or total amount of chemicals in a conventional cleaner (e.g., CLEAN-100). As a result, it is believed that the cleaning compositions described herein are more cost-effective and environmentally friendly when compared to conventional cleaners (e.g., CLEAN-100), and provide a much better overall cost of ownership at the point of use (because the cleaning compositions are highly dilutable (e.g., up to 200x)).

[0040] In one or more embodiments, the cleaning compositions described herein may include any of a variety of cleaning agents, including but not limited to organic solvents, pH adjusters, quaternary ammonium compounds (e.g., salts or hydroxides), alkali bases (e.g., alkali hydroxides), fluorine-containing compounds, silanes (e.g., alkoxysilanes), nitrogen-containing compounds (e.g., amino acids, amines, or imines, e.g., amidines such as 1,8-diazabicyclo[5.4.0]-7-undecene (DBU) and 1,5-diazabicyclo[4.3.0]non-5-ene (DBN)), polyols, salts (e.g., halide salts or metal salts), polymers (e.g., cationic polyols, The cleaning composition may be substantially free of one or more specific ingredients, such as inorganic acids (e.g., hydrochloric acid, sulfuric acid, phosphoric acid, or nitric acid), surfactants (e.g., cationic surfactants, anionic surfactants, non-polymeric surfactants, or non-ionic surfactants), plasticizers, oxidizers (e.g., H2O2), corrosion inhibitors (e.g., azole or non-azole corrosion inhibitors), electrolytes (e.g., polyelectrolytes), and / or abrasives (e.g., silica / ceria abrasives, nonionic abrasives, surface-modified abrasives, or negatively / positively charged abrasives). Halide salts that may be excluded from the cleaning composition include alkali metal halides (e.g., sodium or potassium halides) or ammonium halides (e.g., ammonium chloride), and may be chlorides, bromides, or iodides. In the present disclosure, a "substantially free" ingredient in a cleaning composition refers to an ingredient that is not intentionally added to the cleaning composition. In some embodiments, the cleaning compositions described herein may have about 1000 ppm or less (e.g., about 500 ppm or less, about 250 ppm or less, about 100 ppm or less, about 50 ppm or less, about 10 ppm or less, or about 1 ppm or less) of one or more of the above components that are substantially absent from the cleaning composition. In some embodiments, the cleaning compositions described herein may be completely free of one or more of the above components.

[0041] In one or more embodiments, the cleaning composition described herein may include a biocide. Exemplary biocides include, but are not limited to, isothiazolinones (e.g., benzoisothiazolinone, methylisothiazolinone, and methylchloroisothiazolinone), 2-bromo-2-nitropropane-1,3-diol, hydrogen peroxide, and combinations thereof. In some embodiments, the biocide may be present in an amount of about 1000 ppm or less (e.g., about 500 ppm or less, about 250 ppm or less, about 100 ppm or less, about 50 ppm or less, or about 10 ppm or less) to about 1 ppm or more of the cleaning composition described herein.

[0042] When applied to post-CMP cleaning operations, the cleaning compositions described herein can generally be used to remove contaminants present on a substrate surface after the CMP processing step. In one or more embodiments, the contaminants that create defect conditions include abrasives, particles, organic residues, polishing by-products, slurry by-products, slurry-derived organic residues, inorganic polishing substrate residues, pad debris, and polymeric contaminants. The cleaning compositions may be selected from the group consisting of organic residues, organic particles that are not wanted in water and therefore remain on the wafer surface after the CMP polishing step, etc. In one or more embodiments, the cleaning compositions of the present disclosure may be used to remove organic residues consisting of organic particles that are not wanted in water and therefore remain on the wafer surface after the CMP polishing step. In another embodiment, the cleaning compositions of the present disclosure may be used to remove abrasive residues / particles and / or polishing by-products to reduce scratch causing defect conditions on the wafer surface after the CMP polishing step.

[0043] Without wishing to be bound by theory, it is believed that the organic particles form from polishing composition components that deposit on the substrate surface after polishing and remain as contaminants on the wafer surface because they are insoluble. The presence of these contaminants results in a defect count on the wafer surface. These defect counts, when analyzed by a defect measurement tool (e.g., an AIT-XUV tool available from KLA Corporation), give a total defect count (TDC) that is the sum of all of the individual defect counts (see FIG. 2). In one or more embodiments, the cleaning compositions described herein remove from about 30% or more (e.g., about 50% or more, about 75% or more, about 80% or more, about 90% or more, about 95% or more, about 98% or more, about 99% or more, about 99.5% or more, or about 99.9% or more) to about 100% or less of the total defect count (TDC) remaining on the substrate surface after the polishing / CMP process. The TDC removal from the wafer surface by the post-CMP cleaning composition is referred to as the cleaning efficiency of the cleaning composition and is expressed as a percentage. The higher the percentage, the better the cleaning efficiency and the more potent / powerful / effective the cleaning composition.

[0044] Without wishing to be bound by theory, it is believed that there is a surprising and unexpected synergy between the components of the cleaning composition of the present disclosure. For example, the organic acid reduces scratches and solubilizes metal oxide and silica-containing residues (e.g., abrasive residues on wafers) that can cause scratch formation, the amino acid acts as a corrosion inhibitor for metals (e.g., tungsten), and the anionic polymer is an excellent solubilizer for hydrophobic organic residues left on the substrate surface after the CMP process. Furthermore, it is believed that the combination of an organic tricarboxylic acid (e.g., citric acid) and a dienoic acid (e.g., sorbic acid), optionally with an amino acid (e.g., histidine or glycine) and an anionic polymer, shows a significant reduction in metal galvanic corrosion, which is the key to improving the yield of substrates cleaned after CMP.

[0045] In some embodiments, the present disclosure features a method of cleaning a substrate (e.g., a wafer). The method can include contacting the substrate with a cleaning composition of the present disclosure. In post-CMP cleaning applications, the cleaning composition can be applied to the substrate to be cleaned in any suitable manner. For example, the cleaning composition can be applied in conjunction with a wide range of conventional cleaning tools and techniques (e.g., brush scrubbing, spin rinse dry, etc.). In one or more embodiments, after the CMP polishing step, the cleaning compositions described herein may be used in the megasonic cleaner module or brush box 1 or brush box 2 of an Applied Materials Reflexion 300 mm CMP polishing tool. The brush box has brushes for scrubbing action, The cleaning composition, on the other hand, provides a chemical action to remove defects. The cleaning composition may be applied onto the wafer surface in the brush box or megasonics at a temperature ranging from 20° C. to 60° C. for a time ranging from about 5 seconds to about 10 minutes (e.g., about 15 seconds to 5 minutes).

[0046] In addition to the brush box and / or megasonic cleaner, the cleaning compositions described herein may be used to polish the plates of wafers on a Reflexion polisher to remove defect conditions by buffing the wafer on a soft pad with the cleaning composition present on the polishing pad. In another embodiment, the cleaning composition may be used as a non-abrasive buffing chemistry for buffing on a CMP polishing tool. In another embodiment, the cleaning composition may be used in a buffing station, such as the buffing station module of a four-platen Applied Materials Reflexion Prime 300 mm CMP polishing tool. It may be used for buffing on a soft poromeric pad in a mold.

[0047] In some embodiments, the substrate to be cleaned may include a low-k dielectric (e.g., porous silicon oxide with k<3.5) on the wafer surface that may be exposed to the cleaning composition during the cleaning process. , ultralow-k dielectrics (e.g., ultraporous silicon oxide with k<2.5), tungsten, titanium nitride, tantalum nitride, silicon carbide, silicon oxide (e.g., TEOS), silicon nitride, copper, cobalt, molybdenum, ruthenium, and polysilicon.

[0048] In some embodiments, the method of using the cleaning compositions described herein may further include fabricating a semiconductor device from the substrate treated with the cleaning composition through one or more steps, such as photolithography, ion implantation, dry / wet etching, plasma etching, deposition (e.g., PVD, CVD, ALD, ECD), wafer mounting, die cutting, packaging, and testing.

[0049] Although only a few exemplary embodiments are described below, those skilled in the art will readily appreciate that many modifications are possible in the following exemplary embodiments without essentially departing from the present invention, and all such modifications are therefore intended to be included within the scope of the present disclosure as defined in the claims. EXAMPLES

[0050] Examples are provided to further illustrate the capabilities of the disclosed post-CMP cleaning compositions and methods. The provided examples are not intended to, and should not be interpreted as, limiting the scope of the disclosure. The percentages listed are by weight (wt%) unless otherwise noted. The anionic polymers described in the examples were obtained from various suppliers and, in some cases, have minor differences in carbon chain length and molecular weight. The examples provided in this disclosure are representative and cannot encompass the full breadth of the disclosure of the present invention.

[0051] Example 1: Demonstration of post-CMP cleaning efficiency of post-CMP cleaning compositions and reduction of defect states on silicon nitride wafers In this example, the control / comparative post-CMP cleaning composition was Fujifilm Wako Pure Chemical CLEAN-100, which is an industry workhorse and has been used as the industry standard post-CMP cleaning composition for cleaning copper interconnects for over 10 years. Wako Pure Chemical CLEAN-100 is commonly known to contain citric acid, a non-polymeric surfactant, and water. As shown in FIG. 2 and Table 1, four representative examples of p-CMP cleaners from the present disclosure (i.e., Cleaners A, B, C, and D) were compared to CLEAN-100. Cleaner A contained one anionic polymer (i.e., poly(vinylphosphonic acid)) and two organic acids (i.e., citric acid and glycine). Cleaner B contained two anionic polymers (i.e., poly(4-styrenesulfonic) acid and poly(acrylic) acid)) and three organic acids (i.e., citric acid, sorbic acid, and histidine). Cleaner C contained one anionic polymer (i.e., 2-acrylamido-2-methyl-1-propanesulfonic acid-acrylic acid copolymer) and three organic acids (i.e., citric acid, sorbic acid, and histidine). Cleaner D contained one anionic polymer (i.e., poly(4-styrenesulfonic acid-co-acrylic acid-co-vinylphosphonic acid) terpolymer) and one organic acid (i.e., citric acid).

[0052] Comparative example CLEAN-100 was diluted 100 times to obtain a point-of-use (POU) cleaning composition, while the examples of the present disclosure, i.e., Cleaners A-D, were each diluted 2 times. 100-fold to obtain a POU post-CMP cleaning composition.

[0053] For post-CMP cleaning performance testing, the generated defect state ( The TDC (time-to-discharge current) was measured before cleaning. Then, the pre-cleaning was performed using an Applied Materials Reflexion polisher. The 12-inch SiN wafer was polished. The brush bore of the polisher (including the PVA brush) The brush box was filled with a P-CMP cleaning composition (CLEAN-100 or Cleaners A-D; in separate independent CMP polishing runs on different SiN blanket wafers). After CMP polishing, the SiN wafers were moved through the brush box containing the P-CMP cleaning composition. After being cleaned by a combination of chemical and mechanical action, the SiN wafers were discharged in a dry state (dry-in and dry-out tools) and in a post-clean defect state (post-clean TD). C) were measured with an AIT tool by KLA. The pre-clean and post-clean TDCs are summarized in Table 1 below and shown in Figure 2. Specifically, Figure 2 displays total defect count (TDC) wafer maps before (pre-) and after (post-) cleaning with CLEAN-100 and Cleaners A-C on silicon nitride (SiN) wafers. Table 1 summarizes and quantifies the results for CLEAN-100 and Cleaners A-D.

[0054] As seen in Table 1, the comparative example CLEAN-100 showed a cleaning efficiency of 40% on the SiN blanket film. In other words, the TDC on the SiN wafer was reduced by 40% after using CLEAN-100 as the post-CMP cleaning composition. Typically, for a good post-CMP cleaning composition, the cleaning efficiency should be >60%. Surprisingly, the P-CMP cleaning composition of the present disclosure was particularly effective in cleaning the SiN wafer surface. As seen in Table 1, the cleaning efficiencies of cleaners A-D were 89%, 97%, 98%, and 92%, respectively. The cleaning efficiencies were calculated by the following formula: Washing efficiency = [(TDC before washing - TDC after washing) / TDC before washing] x 100

[0055] Table 1. Defect status and total defect count (TDC) of SiN blank wafers before and after cleaning [Table 1]

[0056] Since Cleaner C was the most effective post-CMP cleaning composition, other examples were performed using Cu&TaN (Example 2), W&TiN (Example 3), and non-metallics such as silicon oxide (TEOS&HARP), silicon nitride, and silicon carbide (Example 4). Cleaner C was further tested on other membranes that had been treated with 2-acrylamido-2-methyl-1-propanesulfonic acid-acrylic acid copolymer (anionic polymer), citric acid (first organic acid), sorbic acid (second organic acid, dienoic acid), and histidine (third organic acid, amino acid). The anionic polymer was a copolymer of 2-acrylamido-2-methyl-1-propanesulfonic acid and acrylic acid, referred to in this disclosure as "2-acrylamido-2-methyl-1-propanesulfonic acid-acrylic acid copolymer," and has the CAS number 40623-75-4.

[0057] The performance of Cleaner C on patterned wafers (containing multiple metal and non-metal films) in a post-CMP cleaning process is described in Example 5. For Examples 2, 3, 4, and 5, Cleaner C was diluted 200 times to obtain a POU post-CMP cleaning composition.

[0058] Since Cu and W are the two most important metals in semiconductor processing, the wafer maps were investigated for defect status as well as electrochemical properties for these metal pairs using Cleaner C. Cleaner C was also investigated for TDC and post-CMP cleaning efficiency on non-metal / silicon based dielectric films (see Example 4).

[0059] Example 2: Post-CMP cleaning performance and electrochemical properties of Cleaner C on Cu&TaN In this example, the composition of the present invention, Cleaner C, was investigated for defect state performance / TDC reduction and electrochemical / galvanic corrosion properties on blanket copper (Cu) and blanket tantalum nitride (TaN) wafers. Cu is typically found in back-end interconnect structures, where it carries the wiring for transistors. Cu is present in a multi-level metallization with TaN providing a barrier to leakage of electrons traveling through the Cu wiring. Thus, the Cu metal is surrounded by a TaN barrier metal nitride. This is typical of what we see in these conditions, so both Cu and TaN wafers were tested in this example.

[0060] The average TDC on the Cu blanket wafers and TaN blanket wafers before and after cleaning was measured with a KLA AIT XUV tool, and the results are summarized in Table 2. As shown in Table 2, Cleaner C surprisingly exhibited high cleaning efficiency (i.e., 89%) for the TaN blanket wafers.

[0061] Table 2. Defect state reduction performance of Cleaner C on Cu blanket wafers and TaN blanket wafers [Table 2]

[0062] The electrochemical properties of Cleaner C, Cleaner C without dienoic acid, and comparative CLEAN-100 on Cu and TaN blanket wafers are summarized in Table 3. As seen in Table 3, compared to Cleaner C without dienoic acid and CLEAN-100 (containing no anionic polymer, amino acid, or dienoic acid), Cleaner C showed a much lower static etch rate (SER), i.e., 9.2 A / min on Cu films and 0.2 A / min on TaN films. In addition, Cleaner C showed a much lower static etch rate (SER), i.e., 9.2 A / min on Cu films and 0.2 A / min on TaN films, by about 735 mV, compared to Cleaner C without dienoic acid and CLEAN-100. The results suggest that Cleaner C exhibited significantly reduced Cu and TaN corrosion after post-CMP cleaning compared to Cleaner C and CLEAN-100 without dienoic acid. In other words, Post-CMP Cleaner C exhibited better electrochemical properties compared to Cleaner C and CLEAN-100 without dienoic acid. Without wishing to be bound by theory, it is believed that the synergistic effect of the amino acid (histidine) and dienoic acid (sorbic acid) in Cleaner C, which together act synergistically as a dual corrosion inhibitor for surface protection and passivation of Cu and TaN, provided the much lower SER and corrosion potential for Cleaner C compared to Cleaner C and CLEAN-100 without dienoic acid.

[0063] Table 3. Static Etch Rate (SER) and Electrochemical / Corrosion Properties of Back-End-of-Line (BEOL) Metals such as Copper (Cu) and Liners such as Tantalum Nitride (TaN) for the Inventive Formulation (Cleaner C) and Comparative Formulation (CLEAN-100) [Table 3]

[0064] Example 3: Post-CMP cleaning performance and electrochemical properties of cleaner C for W and TiN pair In this example, the composition of the present invention, Cleaner C, was examined for defect state performance / TDC reduction and electrochemical / galvanic corrosion properties on tungsten (W) and titanium nitride (TiN) blanket wafers. W is typically present in the front-end metal gate regions and in contacts, vias, and plugs. Apart from Cu, W is the most prevalent metal in semiconductors. W typically occurs in tandem with a TiN barrier that prevents leakage of electrons migrating through the W metal gate, plug, contact, or interconnect. Thus, the W metal is covered with a TiN barrier. It is typical to find W surrounded by metal nitrides, so both W and TiN were tested in this example.

[0065] Table 4: Defect state reduction performance of Cleaner C on W blanket wafers and TiN blanket wafers [Table 4]

[0066] The average TDC on W blanket wafers and TiN blanket wafers before and after cleaning are summarized in Table 4 and shown in Figure 3. As shown in Table 4, Cleaner C was surprisingly effective in cleaning W wafers, as the post-CMP cleaning performance of Cleaner C on W films was as high as 93%.

[0067] The electrochemical properties of Cleaner C, Cleaner C without dienoic acid (sorbic acid), and comparative CLEAN-100 on W and TiN blanket wafers are summarized in Table 5. Table 5 also includes two compositions, Cleaners E and F, which are identical to Cleaner C except that the histidine used in Cleaner C was replaced with equal amounts of glycine and aspartic acid, respectively. As seen in Table 5, among the cleaning compositions tested, Cleaner C exhibited a relatively low static etch rate (SER), 1.48 A / min on W films and 0.068 A / min on TiN films. In addition, Cleaner C showed the lowest galvanic corrosion coupling current voltage (ΔEcorr.) of about 119 mV and a lower SER compared to CLEAN-100 (containing no anionic polymer, no amino acid, and no dienoic acid) or Cleaner C without dienoic acid, indicating that there is substantially less W and TiN corrosion after post-CMP cleaning with Cleaner C compared to CLEAN-100 or Cleaner C without dienoic acid. Without wishing to be bound by theory, it is believed that the synergistic combination of the first organic acid (carboxylic acid), the second organic acid (dienoic acid), and the third organic acid (amino acid) present in Cleaner C can significantly reduce the SER and improve metal corrosion protection. In conclusion, Post-CMP Cleaner C (containing dienoic acid) showed the best electrochemical properties compared to CLEAN-100, since Cleaner C had lower galvanic corrosion and much lower SER.

[0068] Table 5. Static Etch Rates (SER) and Electrochemical / Corrosion Properties of Front-End (FEOL) Metals, such as Tungsten (W), and Liners, such as Titanium Nitride (TiN), for Formulations of the Invention and Comparative Formulation (CLEAN-100)

[0069] [Table 5]

[0070] Example 4. Post-CMP cleaning performance on non-metal / silicon-based dielectrics with Cleaner C On a typical patterned / device wafer, metals such as Cu and W are present along with non-metals / insulators such as silicon oxide, silicon nitride, and silicon carbide. The metals / wires conduct electricity / electrons, and the non-metals / insulators surround the metals to prevent the electrons from leaking out. The most important metals are generally Cu and W, while the most important insulators / dielectrics are generally silicon oxide and silicon nitride. It is therefore desirable for cleaning compositions to have effective cleaning performance on these insulators / non-metals, since they are intermingled with the metals on any semiconductor chip.

[0071] In this example, Cleaner C, a composition according to the present invention, was tested on a variety of non-metallic surfaces commonly found as silicon-based dielectric films. Specifically, the silicon-based dielectric films tested were: i) TEOS (a form of silicon oxide); ii) LK (low k dielectrics; e.g., k< 3.5 porous silicon oxide), ULK (ultra-low k dielectrics; e.g., k<2.5 The six films were: ultraporous silicon oxide), iv) HARP (another form of silicon oxide), v) SiN (silicon nitride), and vi) SiC (silicon carbide). The average TDC on the dielectric bracket wafers before and after cleaning with Cleaner C and the cleaning efficiency of Cleaner C on these six films are summarized in Table 6.

[0072] The primary silicon-based dielectrics of interest as insulators for Cu and W conductors for semiconductor devices are silicon oxides (TEOS and HARP) and silicon nitride (SiN). As seen in Table 6, Cleaner C surprisingly exhibited excellent cleaning efficiency on both silicon oxides (99% for TEOS and 99.8% for HARP) as well as on silicon nitride (91%).

[0073] Table 6. Defect state reduction performance of Cleaner C on non-metallic / silicon-based blanket wafers [Table 6]

[0074] Example 5. Post-CMP cleaning performance on patterned device wafers with Cleaner C Examples 1-4 demonstrated the performance of Cleaner C on blanket films containing only one type of material exposed to the post-CMP cleaning composition. However, real chips / devices typically contain many metal and non-metal film types on a single chip. These multi-film wafers are called patterned wafers, which are cut into dies / individual chips once all fabrication / processing has been performed on the patterned wafer.

[0075] In Example 5, the performance of Cleaner C was tested on patterned wafers polished by CMP process. After cleaning with Cleaner C, the total defect count (TDC) was analyzed by KLA AIT-XUV defect status measurement tool. The TDC map of the patterned wafer after cleaning with Cleaner C diluted 200 times as point-of-use (POU) dilution is shown in FIG. 5. As can be seen from FIG. 5, the patterned wafer was very clean and had very low defect status. The TDC for the patterned wafer was low with about 150 defects having a size of more than 180 nm. This further confirms the high defect status cleaning efficiency of the cleaning composition of the present disclosure on patterned / device wafers.

[0076] Although the present disclosure has been described with reference to the embodiments set forth herein, it will be understood that other modifications and variations are possible without departing from the spirit and scope of the present disclosure as defined in the appended claims. The aspects of the present disclosure also include the following aspects. <1> at least one first organic acid; at least one second organic acid different from said at least one first organic acid, wherein said at least one second organic acid comprises a dienoic acid; at least one anionic polymer; and water; Including, A cleaning composition having a pH of about 0.1 to about 7. <2> the at least one first organic acid comprises a monocarboxylic acid or a polycarboxylic acid; <1> The composition described in <3> the at least one first organic acid is selected from the group consisting of formic acid, acetic acid, malonic acid, citric acid, propionic acid, malic acid, adipic acid, succinic acid, aspartic acid, ascorbic acid, lactic acid, oxalic acid, hydroxyethylidene diphosphonic acid, 2-phosphono-1,2,4-butanetricarboxylic acid, aminotrimethylenephosphonic acid, hexamethylenediaminetetra(methylenephosphonic acid), bis(hexamethylene)triaminephosphonic acid, peracetic acid, potassium acetate, phenoxyacetic acid, benzoic acid, and mixtures thereof; <1> The composition described in <4> the at least one first organic acid is selected from the group consisting of acetic acid, malonic acid, citric acid, propionic acid, malic acid, succinic acid, ascorbic acid, lactic acid, oxalic acid, and mixtures thereof; <1> The cleaning composition according to claim 1. <5> the at least one first organic acid is present in an amount of about 0.00001% to about 50% by weight of the composition; <1> The composition described in <6> The at least one second organic acid comprises a dienoic acid having 5 to 22 carbons. <1> The composition described in <7> The at least one second organic acid is selected from the group consisting of 2,4-pentadienoic acid, 5-phenylpenta-2,4-dienoic acid, 2-hydroxypenta-2,4-dienoic acid, 2,4-hexadienoic acid, 4,5-hexadienoic acid, 4,6-heptadienoic acid, 2,6-dimethylhepta-2,5-dienoic acid, (3E,5E)-hepta-3,5-dienoic acid, (2E,5Z)-hepta-2,5-dienoic acid, octa-3,5-dienoic acid, (Z)-3,7-dimethyl-2,6-octadienoic acid, 5,7-nonadienoic acid, (E,Z)-2,4-decadienoic acid, 2,5 ... cadienoic acid, undecadienoic acid, dodecadienoic acid, tridecadienoic acid, tetradecadienoic acid, pentadecadienoic acid, hexadecadienoic acid, heptadecadienoic acid, (9Z,12E)-octadeca-9,12-dienoic acid, octadeca-10,12-dienoic acid, (10E,15Z)-9,12,13-trihydroxyoctadeca-10,15-dienoic acid, 13(S)-hydroxyoctadeca-9Z,11E-dienoic acid, nonadecadienoic acid, henicosadienoic acid, docosadienoic acid, eicosa-11,14-dienoic acid, or mixtures thereof. <6> The composition described in <8> the at least one second organic acid is present in an amount of about 0.0001% to about 0.5% by weight of the cleaning composition; <1> The composition described in <9> and further comprising at least one third organic acid different from the at least one first acid and the second acid, the third organic acid comprising an amino acid. <1> The composition described in <10> the at least one third organic acid comprises an amino carboxylic acid, glycine, bicine, tricine, alanine, histidine, valine, phenylalanine, proline, glutamine, aspartic acid, glutamic acid, arginine, lysine, tyrosine, or a mixture thereof; <9> The composition described in <11> the at least one third organic acid comprises glycine, histidine, alanine, proline, arginine, lysine, aspartic acid, or a mixture thereof; <9> The composition described in <12> the at least one third organic acid is present in an amount of about 0.001% to about 20% by weight of the composition; <9> The composition described in <13> The at least one anionic polymer is selected from the group consisting of (meth)acrylic acid, maleic acid, acrylic acid, acrylamide, malic acid, methacrylic acid, vinyl phosphonic acid, vinyl sulfonic acid, allyl sulfonic acid, styrene sulfonic acid, acrylamide, acrylamidopropyl sulfonic acid, phosphonic acid, phosphoric acid, vinyl phosphoric acid, butadiene / maleic acid, caprolactam, etherimides, 2-ethyl-2-oxazoline, N-iso-propylacrylamide, sodium phosphinite, and their co-formed products, and their sodium, potassium, and ammonium salts; <1> The composition described in <14> The at least one anionic polymer is poly(4-styrenylsulfonic) acid (P SSA), polyacrylic acid (PAA), poly(vinylphosphonic acid) (PVPA), poly(2-acrylamido-2-methyl-1-propanesulfonic acid), poly(N-vinylacetamide) (PNVA), anionic poly(methyl methacrylate) (PMMA), anionic polyacrylamide (PAM), polyaspartic acid (PASA), anionic poly(ethylene succinate) (PES), anionic polybutylene succinate (PBS), poly(vinyl alcohol) (PVA), 2-propenoic acid and 2-methyl-2-((1-oxo-2-propenyl)amino)-1-propanesulfonic acid monosodium salt and sodium phosphinite (sodium copolymers of 2-propenoic acid with 2-methyl-2-((1-oxo-2-propenyl)amino)-1-propanesulfonic acid, monosodium salt, and sodium bisulfite; copolymers of 2-acrylamido-2-methyl-1-propanesulfonic acid and acrylic acid; poly(4-styrenesulfonic acid-co-acrylic acid-co-vinylphosphonic acid) terpolymers; or mixtures thereof; <1> The composition described in <15> the at least one anionic polymer comprises poly(4-styrenylsulfonic) acid (PSSA), polyacrylic acid (PAA), poly(vinylphosphonic acid) (PVPA), poly(2-acrylamido-2-methyl-1-propanesulfonic acid), poly(N-vinylacetamide) (PNVA), anionic poly(methyl methacrylate) (PMMA), anionic polyacrylamide (PAM), 2-acrylamido-2-methyl-1-propanesulfonic acid-acrylic acid copolymer, poly(4-styrenesulfonic acid-co-acrylic acid-co-vinylphosphonic acid) terpolymer, or mixtures thereof; <1> The composition described in <16> The at least one anionic polymer is present in an amount of about 0.00001% to about 50% by weight of the cleaning composition. <1> The composition described in <17> The pH of the composition is about 1 to about 6.5. <1> The composition described in <18> The pH of the composition is about 2 to about 5. <1> The composition described in <19> at least one organic acid; at least one anionic polymer comprising poly(4-styrenylsulfonic) acid (PSSA), polyacrylic acid (PAA), poly(vinylphosphonic acid) (PVPA), poly(2-acrylamido-2-methyl-1-propanesulfonic acid), poly(N-vinylacetamide) (PNVA), 2-acrylamido-2-methyl-1-propanesulfonic acid-acrylic acid copolymer, poly(4-styrenesulfonic acid-co-acrylic acid-co-vinylphosphonic acid) terpolymer, or mixtures thereof; and water; A cleaning composition comprising: A cleaning composition having a pH of about 0.1 to about 7. <20> the at least one anionic polymer comprises poly(vinylphosphonic acid) (PVPA), poly(2-acrylamido-2-methyl-1-propanesulfonic acid), poly(N-vinylacetamide) (PNVA), 2-acrylamido-2-methyl-1-propanesulfonic acid-acrylic acid copolymer, or poly(4-styrenesulfonic acid-co-acrylic acid-co-vinylphosphonic acid) terpolymer, or a mixture thereof; <19> The composition described in <21> A wafer having a surface including SiN, SiC, TiN, W, Ru, Mo, TEOS, Cu, TaN, Co, or p-Si, <1> comprising contacting the cleaning composition according to A method for cleaning a wafer surface. <22> Substrate <1> 23. A method of cleaning a substrate comprising contacting the substrate with the cleaning composition of claim 22.

Claims

1. at least one first organic acid; at least one second organic acid different from said at least one first organic acid, wherein said at least one second organic acid comprises a dienoic acid; Polyacrylic acid (PAA), poly(vinylphosphonic acid) (PVPA), poly(2-acrylamido-2-methyl-1-propanesulfonic acid), poly(N-vinylacetamide) (PNVA), anionic poly(methyl methacrylate) (PMMA), anionic polyacrylamide (PAM), polyaspartic acid (PASA), anionic poly(ethylene succinate) (PES), anionic polybutylene succinate (PBS), poly(vinyl alcohol) (PVA), 2-propenoic acid and 2-methyl-2-((1-oxo-2-propenyl)amino)-1-propanesulfonic acid monosodium salt, and sodium phosphinite (sodium at least one anionic polymer selected from the group consisting of copolymers of 2-propenoic acid with 2-methyl-2-((1-oxo-2-propenyl)amino)-1-propanesulfonic acid, monosodium salt, and sodium bisulfite, copolymers of 2-acrylamido-2-methyl-1-propanesulfonic acid and acrylic acid, poly(4-styrenesulfonic acid-co-acrylic acid-co-vinylphosphonic acid) terpolymers, and mixtures thereof; and water; Including, A cleaning composition having a pH of about 0.1 to about 7.

2. The composition of claim 1 , wherein the at least one first organic acid comprises a monocarboxylic or polycarboxylic acid.

3. 2. The composition of claim 1, wherein the at least one first organic acid is selected from the group consisting of formic acid, acetic acid, malonic acid, citric acid, propionic acid, malic acid, adipic acid, succinic acid, aspartic acid, ascorbic acid, lactic acid, oxalic acid, hydroxyethylidene diphosphonic acid, 2-phosphono-1,2,4-butanetricarboxylic acid, aminotrimethylenephosphonic acid, hexamethylenediaminetetra(methylenephosphonic acid), bis(hexamethylene)triaminephosphonic acid, peracetic acid, potassium acetate, phenoxyacetic acid, benzoic acid, and mixtures thereof.

4. 2. The cleaning composition of claim 1, wherein the at least one first organic acid is selected from the group consisting of acetic acid, malonic acid, citric acid, propionic acid, malic acid, succinic acid, ascorbic acid, lactic acid, oxalic acid, and mixtures thereof.

5. The composition of claim 1 , wherein the at least one first organic acid is present in an amount from about 0.00001% to about 50% by weight of the composition.

6. 2. The composition of claim 1, wherein the at least one second organic acid comprises a dienoic acid having 5 to 22 carbons.

7. the at least one second organic acid is selected from the group consisting of 2,4-pentadienoic acid, 5-phenylpenta-2,4-dienoic acid, 2-hydroxypenta-2,4-dienoic acid, 2,4-hexadienoic acid, 4,5-hexadienoic acid, 4,6-heptadienoic acid, 2,6-dimethylhepta-2,5-dienoic acid, (3E,5E)-hepta-3,5-dienoic acid, (2E,5Z)-hepta-2,5-dienoic acid, octa-3,5-dienoic acid, (Z)-3,7-dimethyl-2,6-octadienoic acid, 5,7-nonadienoic acid, (E,Z)-2,4-decadienoic acid, 2,5-decadienoic acid, 7. The composition of claim 6 comprising undecadienoic acid, dodecadienoic acid, tridecadienoic acid, tetradecadienoic acid, pentadecadienoic acid, hexadecadienoic acid, heptadecadienoic acid, (9Z,12E)-octadeca-9,12-dienoic acid, octadeca-10,12-dienoic acid, (10E,15Z)-9,12,13-trihydroxyoctadeca-10,15-dienoic acid, 13(S)-hydroxyoctadeca-9Z,11E-dienoic acid, nonadecadienoic acid, henicosadienoic acid, docosadienoic acid, eicosa-11,14-dienoic acid, or mixtures thereof.

8. The composition of claim 1, wherein the at least one second organic acid is present in an amount from about 0.0001% to about 0.5% by weight of the cleaning composition.

9. 2. The composition of claim 1, further comprising at least one third organic acid different from the at least one first organic acid and the second organic acid, the third organic acid comprising an amino acid.

10. 10. The composition of claim 9, wherein the at least one third organic acid comprises an amino carboxylic acid, glycine, bicine, tricine, alanine, histidine, valine, phenylalanine, proline, glutamine, aspartic acid, glutamic acid, arginine, lysine, tyrosine, or a mixture thereof.

11. 10. The composition of claim 9, wherein the at least one third organic acid comprises glycine, histidine, alanine, proline, arginine, lysine, aspartic acid, or a mixture thereof.

12. 10. The composition of claim 9, wherein the at least one third organic acid is present in an amount from about 0.001% to about 20% by weight of the composition.

13. 2. The composition of claim 1, wherein the at least one anionic polymer comprises polyacrylic acid (PAA), poly(vinylphosphonic acid) (PVPA), poly(2-acrylamido-2-methyl-1-propanesulfonic acid), poly(N-vinylacetamide) (PNVA), anionic poly(methyl methacrylate) (PMMA), anionic polyacrylamide (PAM), 2-acrylamido-2-methyl-1-propanesulfonic acid-acrylic acid copolymer, poly(4-styrenesulfonic acid-co-acrylic acid-co-vinylphosphonic acid) terpolymer, or mixtures thereof.

14. The composition of claim 1, wherein the at least one anionic polymer is present in an amount from about 0.00001% to about 50% by weight of the cleaning composition.

15. The composition of claim 1, wherein the pH of the composition is from about 1 to about 6.

5.

16. The composition of claim 1, wherein the pH of the composition is from about 2 to about 5.

17. at least one organic acid; at least one second organic acid different from the at least one first organic acid, wherein the at least one second organic acid is selected from the group consisting of 5-phenylpenta-2,4-dienoic acid, 2-hydroxypenta-2,4-dienoic acid, 2,4-hexadienoic acid, 4,5-hexadienoic acid, 4,6-heptadienoic acid, 2,6-dimethylhepta-2,5-dienoic acid, (3E,5E)-hepta-3,5-dienoic acid, (2E,5Z)-hepta-2,5-dienoic acid, octa-3,5-dienoic acid, (Z)-3,7-dimethyl-2,6-octadienoic acid, 5,7-nonano ... dienoic acids, including dienoic acids selected from the group consisting of (E,Z)-2,4-decadienoic acid, 2,5-decadienoic acid, undecadienoic acid, dodecadienoic acid, tridecadienoic acid, tetradecadienoic acid, pentadecadienoic acid, hexadecadienoic acid, heptadecadienoic acid, (10E,15Z)-9,12,13-trihydroxyoctadeca-10,15-dienoic acid, 13(S)-hydroxyoctadeca-9Z,11E-dienoic acid, nonadecadienoic acid, henicosadienoic acid, docosadienoic acid, eicosa-11,14-dienoic acid, and mixtures thereof; at least one anionic polymer; and water; A cleaning composition comprising: A cleaning composition having a pH of about 0.1 to about 7.

18. The at least one anionic polymer may be selected from the group consisting of 2,4-pentadienoic acid, poly(4-styrenylsulfonic) acid (PSSA), polyacrylic acid (PAA), poly(vinylphosphonic acid) (PVPA), poly(2-acrylamido-2-methyl-1-propanesulfonic acid), poly(N-vinylacetamide) (PNVA), anionic poly(methyl methacrylate) (PMMA), anionic polyacrylamide (PAM), polyaspartic acid (PASA), anionic poly(ethylene succinate) (PES), anionic polybutylene succinate (PBS), poly(vinyl alcohol) (PVA), 18. The composition of claim 17, wherein the copolymer is selected from the group consisting of 2-propenoic acid copolymer with 2-methyl-2-((1-oxo-2-propenyl)amino)-1-propanesulfonic acid, monosodium salt and sodium phosphinite, 2-propenoic acid copolymer with 2-methyl-2-((1-oxo-2-propenyl)amino)-1-propanesulfonic acid, monosodium salt and sodium bisulfite, 2-acrylamido-2-methyl-1-propanesulfonic acid-acrylic acid copolymer, poly(4-styrenesulfonic acid-co-acrylic acid-co-vinylphosphonic acid) terpolymer, and mixtures thereof.

19. 13. A method of cleaning a wafer surface comprising contacting a wafer having a surface comprising SiN, SiC, TiN, W, Ru, Mo, TEOS, Cu, TaN, Co, or p-Si with the cleaning composition of claim 1.

20. A method of cleaning a substrate comprising contacting the substrate with the cleaning composition of claim 1.

Images