Module for power supply
The power supply module with a floor-mounted base and integrated power conversion unit and connectors addresses the issue of lengthy distribution materials by reducing their length and complexity, enhancing vehicle space utilization and assembly ease.
Patent Information
- Application Number
- JP2023116079
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-07-14
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2043-07-14
AI Technical Summary
The existing power supply systems for vehicles require long distribution materials due to the placement of power conversion units at the front or rear of the vehicle, which increases the overall length and complexity of the wiring.
A power supply module with a module base located under the vehicle floor, supporting a power conversion unit and connectors, which reduces the length of distribution materials by integrating the power conversion unit and connectors under the floor, allowing for separate connectors for high and low voltage loads.
This configuration shortens the length of distribution materials, simplifies electrical connections, reduces assembly complexity, and increases vehicle space by minimizing the need for extensive underfloor wiring, while being compatible with various vehicle types.
Smart Images

Figure 2025012901000001_ABST
Abstract
Description
[Technical field]
[0001] SUMMARY OF THE DISCLOSURE An embodiment of the present invention relates to a power supply module. [Background technology]
[0002] A vehicle power supply system having a battery and an electrical junction box is known. In the vehicle power supply system, power from the battery is distributed to multiple loads in the vehicle via the electrical junction box disposed at the front of the vehicle. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2018-065485 A Summary of the Invention [Problem to be solved by the invention]
[0004] A power supply system for a vehicle includes a power conversion unit that converts power supplied from a battery. When such a power conversion unit is disposed at the front or rear of the vehicle, the wiring material provided in the vehicle may become long.
[0005] An embodiment of the present invention provides a power supply module that can reduce the length of wiring materials. [Means for solving the problem]
[0006] An electric power supply module according to one embodiment of the present invention includes a module base, a power conversion unit, a first connector, and a second connector. The module base is disposed under a floor of a vehicle. The power conversion unit is supported by the module base and converts electric power supplied from a battery. The first connector is supported by the module base and is connectable to a first wiring material that supplies a first electric power output from the power conversion unit to a first load of the vehicle. The second connector is supported by the module base and is connectable to a second wiring material that supplies a second electric power output from the power conversion unit to a second load of the vehicle. Effect of the Invention
[0007] According to the power supply module of one embodiment of the present invention, the length of the wiring material can be reduced. [Brief description of the drawings]
[0008] [Figure 1] 1 is a diagram showing the configuration of a power supply system according to a first embodiment. [Diagram 2] FIG. 2 is a side view illustrating the power supply module according to the first embodiment. [Diagram 3] FIG. 2 is a block diagram showing the electrical configuration of the power supply module of the first embodiment. [Figure 4] FIG. 2 is a block diagram for explaining details of a power distribution unit according to the first embodiment. [Diagram 5] FIG. 2 is a cross-sectional view showing an example of an arrangement inside the power supply module according to the first embodiment. [Figure 6] FIG. 2 is a cross-sectional view showing an example of an arrangement inside the power supply module according to the first embodiment. [Figure 7] FIG. 2 is a perspective view illustrating a power conversion unit and a connector according to the first embodiment. [Figure 8] FIG. 11 is a cross-sectional view showing an example of an arrangement inside a power supply module according to a second embodiment. [Figure 9] FIG. 11 is a side view illustrating a power supply module according to a third embodiment. [Figure 10] FIG. 13 is a side view illustrating a power supply module according to a fourth embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0009] Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In the following description, components having the same or similar functions are given the same reference numerals. Then, duplicated descriptions of those components may be omitted. In addition, reference numerals with a distinguishing alphabetical character at the end may have the alphabetical character at the end omitted if they do not need to be distinguished from each other.
[0010] In this application, the terms are defined as follows: "Connection" is not limited to mechanical connection, but may include electrical connection. In other words, "connection" is not limited to direct connection between two elements to be connected, but may include connection between two elements to be connected with another element interposed therebetween. "Supported" is not limited to support by direct contact, but may include support with another element interposed therebetween. "High voltage" or "high voltage" means a voltage of 48V or higher. "Low voltage" or "low voltage" means a voltage of less than 48V. In this application, front, rear, left and right are defined based on the traveling direction of the vehicle.
[0011] (First embodiment) <1. Vehicle configuration> FIG. 1 is a diagram showing a configuration of a power supply system 1 according to a first embodiment. The power supply system 1 is mounted on a vehicle V. The vehicle V is an electric vehicle such as an EV (Electric Vehicle), an HEV (Hybrid Electric Vehicle), or a PHEV (Plug-in Hybrid Electric Vehicle). The vehicle V is, for example, a four-wheeled vehicle. However, the vehicle V may also be a three-wheeled vehicle or a vehicle with five or more wheels.
[0012] First, the load portion of the vehicle V will be described. As shown in FIG. 1, a vehicle V includes, for example, a front motor 10A, a rear motor 10B, front vehicle components 20, vehicle interior components 30, and rear vehicle components 40.
[0013] <1.1 Front motor> The front motor 10A is a driving source for driving the front wheels 2A of the vehicle V. The front motor 10A is disposed, for example, forward of the passenger compartment 3 (see FIG. 2) of the vehicle V. The operating voltage of the front motor 10A is, for example, 300V to 400V. The front motor 10A is an example of a "load section." The front motor 10A is an example of a "high voltage load section" that operates at high voltage.
[0014] <1.2 Rear motor> The rear motor 10B is a driving source for driving the rear wheels 2B of the vehicle V. The rear motor 10B is disposed, for example, rearward of the passenger compartment 3 (see FIG. 2) of the vehicle V. The operating voltage of the rear motor 10B is, for example, 300V to 400V. The rear motor 10B is an example of a "load section." The rear motor 10B is an example of a "high voltage load section" that operates at a high voltage. Hereinafter, when there is no need to distinguish between the front motor 10A and the rear motor 10B, they will be referred to as "motor 10."
[0015] <1.3 Front vehicle components> The front on-board components 20 are on-board components disposed forward of the front seat 4A (see FIG. 2) of the vehicle V. The front on-board components 20 include, for example, a heat pump 21, a left front auxiliary device 22L, a right front auxiliary device 22R, and an instrument panel auxiliary device 23 (hereinafter referred to as "panel auxiliary device 23").
[0016] The heat pump 21 is a device for conditioning the air inside the vehicle V. The heat pump 21 is an example of a "load unit." The heat pump 21 is an example of a "high-voltage load unit" that operates at high voltage.
[0017] The left front auxiliary equipment 22L is an on-board component arranged at the left front part of the vehicle V. The right front auxiliary equipment 22R is an on-board component arranged at the right front part of the vehicle V. Hereinafter, when there is no distinction between the left front auxiliary equipment 22L and the right front auxiliary equipment 22R, they will be referred to as "front auxiliary equipment 22". The front auxiliary equipment 22 is an example of a "load section". The front auxiliary equipment 22 is an example of a "low-voltage load section" that operates at a low voltage. The front auxiliary equipment 22 includes, for example, a plurality of loads that operate independently of each other. The front auxiliary equipment 22 includes, for example, a headlight 22a and a turn signal 22b as the plurality of loads (see FIG. 4).
[0018] The panel auxiliary equipment 23 is one or more on-board components related to the instrument panel. The panel auxiliary equipment 23 is disposed, for example, in the center of the width direction (left-right direction) of the vehicle V. The panel auxiliary equipment 23 is an example of a "load section." The panel auxiliary equipment 23 is an example of a "low-voltage load section" that operates at a low voltage. The panel auxiliary equipment 23 includes, for example, a plurality of loads that operate independently of each other. The panel auxiliary equipment 23 includes, as the plurality of loads, for example, a meter 23a and a navigation device 23b (see FIG. 4).
[0019] <1.4 Vehicle interior parts> The vehicle interior on-board parts 30 are on-board parts related to the vehicle interior 3. The vehicle interior on-board parts 30 are mounted in an area corresponding to the vehicle interior 3 in the front-rear direction of the vehicle V. The vehicle interior on-board parts 30 include, for example, first to fourth door accessories 31AL, 31BL, 31AR, 31BR and first and second floor accessories 32FA, 32FB.
[0020] The first door accessories 31AL are vehicle components mounted on the left front door. The second door accessories 31BL are vehicle components mounted on the left rear door. The first door accessories 31AL and the second door accessories 31BL are arranged at the left end of the vehicle V. The third door accessories 31AR are vehicle components mounted on the right front door. The fourth door accessories 31BR are vehicle components mounted on the right rear door. The third door accessories 31AR and the fourth door accessories 31BR are arranged at the right end of the vehicle V.
[0021] Hereinafter, when the first to fourth door accessories 31AL, 31BL, 31AR, 31BR are not distinguished from one another, they will be referred to as "door accessories 31." The door accessories 31 are an example of a "load section." The door accessories 31 are an example of a "low-voltage load section" that operates at a low voltage. The door accessories 31 include, for example, a plurality of loads that operate independently of one another. The door accessories 31 include, for example, a power window 31a and a door lock mechanism 31b as the plurality of loads (see FIG. 4).
[0022] The first floor auxiliary equipment 32FA is an in-vehicle part arranged corresponding to the front seat 4A (see FIG. 2) of the vehicle V. The second floor auxiliary equipment 32FB is an in-vehicle part arranged corresponding to the rear seat 4B (see FIG. 2) of the vehicle V. Hereinafter, when the first and second floor auxiliary equipment 32FA, 32FB are not distinguished from each other, they will be referred to as "floor auxiliary equipment 32". The floor auxiliary equipment 32 is an example of a "load section". The floor auxiliary equipment 32 is an example of a "low-voltage load section" that operates at a low voltage. The floor auxiliary equipment 32 includes, for example, a plurality of loads that operate independently of each other. The floor auxiliary equipment 32 includes, for example, a display device 32a and an audio device 32b as the plurality of loads (see FIG. 4).
[0023] <1.5 Rear vehicle components> The rear on-board components 40 are on-board components disposed behind a rear seat 4B (see FIG. 2) of the vehicle V. The rear on-board components 40 include, for example, a charging port 41, a left rear auxiliary device 42L, and a right rear auxiliary device 42R.
[0024] The charging port 41 is an electrical connection portion to which an external charging device can be connected. The charging port 41 is, for example, a charging port compatible with AC power of 100 V or 200 V. However, the charging port 41 may also be a charging port compatible with DC power.
[0025] The left rear auxiliary equipment 42L is an on-board component arranged at the left rear of the vehicle V. The right rear auxiliary equipment 42R is an on-board component arranged at the right rear of the vehicle V. Hereinafter, when the left rear auxiliary equipment 42L and the right rear auxiliary equipment 42R are not distinguished from each other, they will be referred to as "rear auxiliary equipment 42". The rear auxiliary equipment 42 is an example of a "load section". The rear auxiliary equipment 42 is an example of a "low voltage load section" that operates at a low voltage. The rear auxiliary equipment 42 includes, for example, a plurality of loads that operate independently of each other. The rear auxiliary equipment 42 includes, for example, a tail lamp 42a and a turn signal 42b as the plurality of loads (see FIG. 4).
[0026] <2. Power supply system configuration> Next, the configuration of the power supply system 1 will be described. As shown in Fig. 1, the power supply system 1 includes a power supply module 100 and a plurality of wiring materials 200. The power supply module 100 is a modular component in which a plurality of functional units related to power supply are integrated. The wiring material 200 is an electrical connection component extending between the power supply module 100 and a load unit. The wiring material 200 is, for example, a wire harness, but may also be a cable, a bus bar, or an FPC (Flexible Printed Circuit Board).
[0027] <3. Module base> 2 is a side view for explaining the power supply module 100. The power supply module 100 has a module base 110. The module base 110 is a support member that supports various components included in the power supply module 100.
[0028] The module base 110 includes at least one of one or more housings and one or more base members. In this embodiment, an example in which the module base 110 is formed by one case 111 will be described. The case 111 is an example of a "housing".
[0029] In this embodiment, the case 111 is formed in a box shape and has, for example, an upper wall 111a, a lower wall 111b, a front wall 111c, a rear wall 111d, a left wall 111e (see FIG. 1), and a right wall 111f (see FIG. 1).
[0030] The upper wall 111a is a wall portion that extends along the horizontal direction. The lower wall 111b is a wall portion that extends along the horizontal direction, similar to the upper wall 111a. The lower wall 111b is located below the upper wall 111a with a storage space between them. The front wall 111c is a wall portion that extends along the vertical and left-right directions. The front wall 111c connects the front end of the upper wall 111a to the front end of the lower wall 111b. The rear wall 111d is a wall portion that extends along the vertical and left-right directions. The rear wall 111d connects the rear end of the upper wall 111a to the rear end of the lower wall 111b. The left wall 111e is a wall portion that extends along the vertical and front-rear directions. The left wall 111e connects the left end of the upper wall 111a to the left end of the lower wall 111b. The right wall 111f is a wall portion that extends along the vertical and front-rear directions. The right wall 111f connects the right end of the upper wall 111a to the right end of the lower wall 111b.
[0031] However, one or more of the upper wall 111a, the lower wall 111b, the front wall 111c, the rear wall 111d, the left wall 111e, and the right wall 111f may be omitted. In this application, the term "housing body" refers to a member that covers the components arranged inside the housing body from two or more directions (e.g., three or more directions). A frame body that does not have the upper wall 111a and the lower wall 111b, and a U-shaped member that does not have the upper wall 111a, the lower wall 111b, and the rear wall 111d are each an example of the "housing body".
[0032] As shown in FIG. 2, the case 111 (module base 110) is disposed under the floor of the vehicle V. For example, the vehicle V has a floor member 3a that defines the floor surface of the vehicle interior 3. The case 111 (module base 110) is disposed below the floor member 3a. In this embodiment, the length L1 of the case 111 (module base 110) in the front-rear direction is smaller than the distance L2 between the front wheels 2A and the rear wheels 2B.
[0033] As shown in FIG. 1, case 111 (module base 110) has a front end 110a, a rear end 110b, a left end 110c, and a right end 110d.
[0034] When the vehicle V is viewed from above, the front end 110a is disposed between the center C1 in the fore-and-aft direction of the vehicle V and the front end Ea of the vehicle V. When the case 111 (module base 110) is divided into four areas in the fore-and-aft direction of the vehicle V, the front end 110a is the frontmost area among the four divided areas. When the vehicle V is viewed from above, the rear end 110b is disposed between the center C1 in the fore-and-aft direction of the vehicle V and the rear end Eb of the vehicle V. When the case 111 (module base 110) is divided into four areas in the fore-and-aft direction of the vehicle V, the rear end 110b is the rearmost area among the four divided areas.
[0035] When the vehicle V is viewed from above, the left end 110c is disposed between the center C2 of the vehicle V in the width direction and the left end Ec of the vehicle V. When the case 111 (module base 110) is divided into four regions in the width direction of the vehicle V, the left end 110c is the leftmost region among the four divided regions. When the vehicle V is viewed from above, the right end 110d is disposed between the center C2 of the vehicle V in the width direction and the right end Ed of the vehicle V. When the case 111 (module base 110) is divided into four regions in the width direction of the vehicle V, the right end 110d is the rightmost region among the four divided regions.
[0036] The case 111 is made of, for example, metal. The case 111 is electrically connected to the ground of the vehicle V. By being electrically connected to the ground, the case 111 functions as an EMI (Electromagnetic Interference) countermeasure component for the components included in the power supply module 100.
[0037] <4. Components inside the power supply module> 3 is a block diagram showing an electrical configuration of the power supply module 100. The power supply module 100 includes, for example, a high-voltage battery 120, a low-voltage battery 130, an inverter assembly 140, a power distribution unit 150, an ECU (Electronic Control Unit) unit 160, and a control device 170.
[0038] The high-voltage battery 120, the low-voltage battery 130, the inverter assembly 140, the power distribution unit 150, the ECU unit 160, and the control device 170 are supported by the module base 110. In this embodiment, the high-voltage battery 120, the low-voltage battery 130, the inverter assembly 140, the power distribution unit 150, the ECU unit 160, and the control device 170 are housed in one case 111.
[0039] <4.1 High-voltage battery> The high-voltage battery 120 is a battery capable of supplying high-voltage power of 100 V or more (e.g., 350 V). The high-voltage battery 120 is formed, for example, by electrically connecting a plurality of battery cells in series or in parallel. The high-voltage battery 120 is an example of a "first battery."
[0040] <4.2 Low voltage battery> The low-voltage battery 130 is a battery capable of supplying low-voltage power of less than 100 V (for example, 12 V). The low-voltage battery 130 is formed, for example, by electrically connecting a plurality of battery cells in series or in parallel. The low-voltage battery 130 is an example of a "second battery."
[0041] <4.3 Inverter assembly> The inverter assembly 140 is a functional unit that converts the power supplied from the high-voltage battery 120. The inverter assembly 140 is an example of a “power conversion unit.” The inverter assembly 140 includes, for example, a DC-DC converter 141, a motor inverter 142, a heat pump inverter 143, and a charger converter 144.
[0042] However, the "power conversion unit" in this application may have at least one of the following functions: converting DC power supplied from a battery into AC power, and converting DC power supplied from a battery into another DC power with a different voltage (stepped-up or stepped-down DC power). The "power conversion unit" in this application may be realized by at least one of the DC-DC converter 141, the motor inverter 142, the heat pump inverter 143, and the charger converter 144.
[0043] (DC-DC converter) The DC-DC converter 141 is a power conversion device that converts DC power of a certain voltage supplied from the high-voltage battery 120 into DC power of a lower voltage than the above voltage. For example, the DC-DC converter 141 converts high-voltage DC power supplied from the high-voltage battery 120 into low-voltage DC power. In this embodiment, the DC-DC converter 141 converts the high-voltage DC power supplied from the high-voltage battery 120 into two or more types of low-voltage DC power (for example, 12V DC power and 5V DC power). The DC-DC converter 141 outputs the obtained low-voltage DC power to the power distribution unit 150. The DC-DC converter 141 is an example of a "first power conversion device".
[0044] (Motor inverter) The motor inverter 142 is a power conversion device that converts DC power supplied from the high-voltage battery 120 into AC power (e.g., three-phase AC). For example, the motor inverter 142 converts high-voltage DC power supplied from the high-voltage battery 120 into high-voltage AC power. The motor inverter 142 outputs the obtained AC power to the motor 10 via a high-voltage connector 181, which will be described later. The motor inverter 142 is an example of a "second power conversion device."
[0045] (Heat pump inverter) The heat pump inverter 143 is a power conversion device that converts DC power supplied from the high-voltage battery 120 into AC power (e.g., single-phase AC). For example, the heat pump inverter 143 converts high-voltage DC power supplied from the high-voltage battery 120 into high-voltage AC power. The heat pump inverter 143 outputs the obtained AC power to the heat pump 21 via a high-voltage connector 182 described later. The heat pump inverter 143 is another example of a "second power conversion device."
[0046] (Charger Converter) The charger converter 144 is a power conversion device that converts AC power for charging, which is supplied from the outside, into DC power. For example, the charger converter 144 is electrically connected to the charging port 41 via a high-voltage connector 183, which will be described later. The charger converter 144 converts high-voltage AC power, which is supplied from the outside through the charging port 41 and the high-voltage connector 183, into high-voltage DC power. The charger converter 144 outputs the obtained DC power to the high-voltage battery 120.
[0047] <4.4 Power distribution unit> The power distribution unit 150 is a distribution device that distributes and supplies the electric power supplied to the power distribution unit 150 to a plurality of loads (and / or a plurality of loads) of the vehicle V. In this embodiment, the power distribution unit 150 distributes and supplies the low-voltage DC power supplied from the DC-DC converter 141 to a plurality of loads (for example, the front accessories 22L, 22R, the panel accessories 23, the door accessories 31AL, 31BL, 31AR, 31BR, the floor accessories 32FA, 32FB, the rear accessories 42L, 42R, the ECU unit 160, and the control device 170).
[0048] In this embodiment, the power distribution unit 150 is connected to the low-voltage battery 130. For example, when an abnormality occurs in the high-voltage battery 120 or the DC-DC converter 141, the power distribution unit 150 distributes and supplies the low-voltage DC power supplied from the low-voltage battery 130 to at least some of the multiple loads. Also, for example, at the time of startup before the vehicle V starts to be driven, the power distribution unit 150 distributes and supplies the low-voltage DC power supplied from the low-voltage battery 130 to at least some of the multiple loads.
[0049] In this embodiment, the power distribution unit 150 supplies a portion of the distributed power to the front auxiliary devices 22 through a low-voltage connector 191, which will be described later. The power distribution unit 150 supplies a portion of the distributed power to the panel auxiliary devices 23 through a low-voltage connector 192, which will be described later. The power distribution unit 150 supplies a portion of the distributed power to the door auxiliary devices 31 through a low-voltage connector 193 (or a low-voltage connector 191, see FIG. 1), which will be described later. The power distribution unit 150 supplies a portion of the distributed power to the floor auxiliary devices 32 through a low-voltage connector 194, which will be described later. The power distribution unit 150 supplies a portion of the distributed power to the rear auxiliary devices 42 through a low-voltage connector 195, which will be described later. The power distribution unit 150 supplies a portion of the distributed power to the ECU unit 160 and the control device 170 inside the power supply module 100.
[0050] Next, the details of the power distribution unit 150 will be described. 4 is a block diagram for explaining details of power distribution unit 150. Power distribution unit 150 includes power distribution sections 151-155.
[0051] The power distribution unit 151 is an electric circuit unit that distributes the power supplied to the power distribution unit 150 to multiple loads included in the front auxiliary equipment 22. The power distribution unit 152 is an electric circuit unit that distributes the power supplied to the power distribution unit 150 to multiple loads included in the panel auxiliary equipment 23. The power distribution unit 153 is an electric circuit unit that distributes the power supplied to the power distribution unit 150 to multiple loads included in the door auxiliary equipment 31. The power distribution unit 154 is an electric circuit unit that distributes the power supplied to the power distribution unit 150 to multiple loads included in the floor auxiliary equipment 32. The power distribution unit 155 is an electric circuit unit that distributes the power supplied to the power distribution unit 150 to multiple loads included in the rear auxiliary equipment 42.
[0052] Each of the power distribution units 151 to 155 has a plurality of power lines PL corresponding to a plurality of loads. A switching element SW (e.g., a relay or a transistor) and an interrupting component F (e.g., a fuse) are provided in the middle of each power line PL. The switching element SW switches the state of the power line PL on which the switching element SW is provided between a conductive state and a non-conductive state based on a signal from a control device 170 described later. The interrupting component F interrupts the power line PL on which the interrupting component F is provided, for example, when the detection result of a voltage sensor, a current sensor, or a temperature sensor (not shown) satisfies a preset condition.
[0053] <4.5 ECU unit> Returning to FIG. 3, the remaining configuration of the power supply module 100 will be described. The ECU unit 160 is a control device that controls the electrical components mounted on the vehicle V. The ECU unit 160 includes, for example, a body ECU 161 and a brake ECU 162. The body ECU 161 is a control device that controls the above-mentioned in-vehicle components (for example, the front accessories 22, the panel accessories 23, the door accessories 31, the floor accessories 32, and the rear accessories 42). The brake ECU 162 is a control device that controls the brakes of the vehicle V. The ECU unit 160 is an example of a "load section."
[0054] <4.6 Control device> The control device 170 is a control device that controls the power supply module 100. The control device 170 includes, for example, a battery management system. The battery management system controls, for example, the inverter assembly 140 and the power distribution unit 150 to control power supply from the power supply module 100 to a plurality of loads. The control device 170 is an example of a "load".
[0055] <5. Connector> Next, returning to FIG. 1, the connector will be described. 1, the power supply module 100 has a plurality of high voltage connectors 181 to 183 and a plurality of low voltage connectors 191 to 195. The high voltage connectors 181 to 183 are connectors compatible with high voltages. The low voltage connectors 191 to 195 are connectors compatible with low voltages.
[0056] <5.1 Connector mounting structure> 1, a plurality of high voltage connectors 181-183 and a plurality of low voltage connectors 191-195 are supported by a case 111 (module base 110). In this application, "the connector is supported by the case", "the connector is provided on the case", and "the connector is disposed at the end of the case" are not limited to cases where the connector is fixed to the outer surface of the case 111, but may also apply to cases where the connector is housed inside the case 111 and exposed to the outside of the case 111 through an opening in the case 111.
[0057] <5.2 Connector layout> (Motor connector) 1, the multiple high voltage connectors 181 include a high voltage connector 181A and a high voltage connector 181B. The high voltage connector 181A is a connector corresponding to the front motor 10A. The high voltage connector 181A is disposed at the front end portion 110a of the case 111. A wiring material 200A is connected to the high voltage connector 181A. The wiring material 200A is a wiring material that supplies high voltage AC power to the front motor 10A.
[0058] On the other hand, the high voltage connector 181B is a connector corresponding to the rear motor 10B. The high voltage connector 181B is disposed at the rear end portion 110b of the case 111. A wiring material 200B is connected to the high voltage connector 181B. The wiring material 200B is a wiring material that supplies high voltage AC power from the high voltage connector 181B to the rear motor 10B.
[0059] (Connector for heat pump) The high-voltage connector 182 is a connector compatible with the heat pump 21. The high-voltage connector 182 is disposed at the front end portion 110a of the case 111. A wiring material 200C is connected to the high-voltage connector 182. The wiring material 200C is a wiring material that supplies high-voltage AC power to the heat pump 21.
[0060] (Charging port connector) The high-voltage connector 183 is a connector that corresponds to the charging port 41. The high-voltage connector 183 is disposed at the rear end portion 110b of the case 111. The wiring material 200D is connected to the high-voltage connector 183. The wiring material 200D is a wiring material that supplies high-voltage AC power from the charging port 41 to the high-voltage connector 183.
[0061] (Connector for front accessories) The low voltage connectors 191 include a low voltage connector 191L and a low voltage connector 191R. The low voltage connector 191L is a connector corresponding to the left front auxiliary equipment 22L. The low voltage connector 191L is disposed at the front end portion 110a of the case 111 and at the left front corner portion of the case 111, which is the left end portion 110c. The low voltage connector 191L is connected to a wiring material 200E. The wiring material 200E is a wiring material that supplies low voltage DC power to the left front auxiliary equipment 22L. In this embodiment, the wiring material 200E is a wiring material that supplies the power distributed by the power distribution unit 151 to the multiple loads included in the left front auxiliary equipment 22L in parallel electrically. In this embodiment, the connector 191L is also connected to a wiring material 200G that supplies low voltage DC power to the door auxiliary equipment 31AL. The wiring material 200G is a wiring material that supplies the power distributed by the power distribution unit 151 electrically in parallel to a plurality of loads included in the door auxiliary devices 31AL.
[0062] The low-voltage connector 191R is a connector corresponding to the right front auxiliary equipment 22R. The low-voltage connector 191R is disposed at the front end 110a of the case 111 and at the right front corner of the case 111, which is the right end 110d. A wiring material 200F is connected to the low-voltage connector 191R. The wiring material 200F is a wiring material that supplies low-voltage DC power to the right front auxiliary equipment 22R. In this embodiment, the wiring material 200F is a wiring material that supplies the power distributed by the power distribution unit 151 to a plurality of loads included in the right front auxiliary equipment 22R in parallel. In this embodiment, the connector 191R is also connected to a wiring material 200H that supplies low-voltage DC power to the door auxiliary equipment 31AR. The wiring material 200H is a wiring material that supplies the power distributed by the power distribution unit 151 to a plurality of loads included in the door auxiliary equipment 31AR in parallel.
[0063] (Connector for panel accessories) The low-voltage connector 192 is a connector that corresponds to the panel auxiliary equipment 23. The low-voltage connector 192 is disposed at the front end portion 110a of the case 111. The wiring material 200G is connected to the low-voltage connector 192. The wiring material 200G is a wiring material that supplies low-voltage DC power to the panel auxiliary equipment 23. In this embodiment, the wiring material 200G is a wiring material that supplies the power distributed by the power distribution unit 152 to a plurality of loads included in the panel auxiliary equipment 23 in electrically parallel.
[0064] (Door accessory connector) The low-voltage connector 193L is a connector corresponding to the door accessories 31BL. The low-voltage connector 193L is disposed at the left end 110c of the case 111. The wiring material 200I is connected to the low-voltage connector 193L. The wiring material 200I is a wiring material that supplies low-voltage DC power to the door accessories 31BL. In this embodiment, the wiring material 200I is a wiring material that supplies the power distributed by the power distribution unit 153 to a plurality of loads included in the door accessories 31 in parallel electrically.
[0065] The low-voltage connector 193R is a connector corresponding to the door accessories 31BR. The low-voltage connector 193R is disposed at the right end 110d of the case 111. The wiring material 200J is connected to the low-voltage connector 193R. The wiring material 200J is a wiring material that supplies low-voltage DC power to the door accessories 31BR. In this embodiment, the wiring material 200J is a wiring material that supplies the power distributed by the power distribution unit 153 to a plurality of loads included in the door accessories 31 electrically in parallel.
[0066] (Floor accessory connector) The low-voltage connector 194 is a connector corresponding to the floor auxiliary equipment 32. The low-voltage connector 194 is disposed, for example, in the center in the left-right direction of the case 111. A wiring material 200K is connected to the low-voltage connector 194. The wiring material 200K is a wiring material that supplies low-voltage DC power to the floor auxiliary equipment 32. In this embodiment, the wiring material 200K is a wiring material that supplies the power distributed by the power distribution unit 154 to a plurality of loads included in the floor auxiliary equipment 32 in electrically parallel.
[0067] (Rear auxiliary equipment connector) The low voltage connectors 195 include a low voltage connector 195L and a low voltage connector 195R. The low voltage connector 195L is a connector corresponding to the left rear auxiliary equipment 42L. The low voltage connector 195L is disposed at the rear end 110b of the case 111 and at the left rear corner of the case 111, which is the left end 110c. A wiring material 200M is connected to the low voltage connector 195L. The wiring material 200M is a wiring material that supplies low voltage DC power to the left rear auxiliary equipment 42L. In this embodiment, the wiring material 200M is a wiring material that supplies the power distributed by the power distribution unit 155 to the multiple loads included in the left rear auxiliary equipment 42L in parallel.
[0068] The low-voltage connector 195R is a connector corresponding to the right rear auxiliary equipment 42R. The low-voltage connector 195R is disposed at the rear end 110b of the case 111 and at the right rear corner of the case 111, which is the right end 110d. A wiring material 200N is connected to the low-voltage connector 195R. The wiring material 200N is a wiring material that supplies low-voltage DC power to the right rear auxiliary equipment 42R. In this embodiment, the wiring material 200N is a wiring material that supplies the power distributed by the power distribution unit 155 electrically in parallel to a plurality of loads included in the right rear auxiliary equipment 42R.
[0069] The various wiring materials 200 described above may include, in addition to the power lines, signal lines for transmitting and receiving signals between the ECU unit 160 and each load section.
[0070] <6. Example of layout inside power supply module> Next, an example of the layout inside the power supply module 100 will be described. 5 and 6 are diagrams showing an example of an arrangement within the power supply module 100. As shown in Fig. 5, the high-voltage battery 120 includes a first battery unit 121 and a second battery unit 122. The first battery unit 121 and the second battery unit 122 are arranged side by side in the width direction of the vehicle V. A gap S is provided between the first battery unit 121 and the second battery unit 122.
[0071] 5, the low-voltage battery 130, the inverter assembly 140, the ECU unit 160, and the control device 170 are disposed in a gap S between the first battery unit 121 and the second battery unit 122. For example, the inverter assembly 140 is disposed in the center of the power supply module 100 in the front-rear direction of the vehicle V. When viewed from above, the low-voltage battery 130 is disposed between the inverter assembly 140 and the rear wall 111d of the case 111. When viewed from above, the ECU unit 160 and the control device 170 are disposed between the inverter assembly 140 and the front wall 111c of the case 111.
[0072] In the example shown in FIG. 5, the high-voltage connector 181A is fixed to a front wall 111c of the case 111. Inside the case 111, an electrical connection member 201 is provided between the high-voltage connector 181A and the inverter assembly 140. The electrical connection member 201 has, for example, a plurality of (for example, three) bus bars 201a and a protective member 201b. The bus bars 201a are metal plate members. The plurality of bus bars 201a are arranged side by side in the width direction of the vehicle V. The plurality of bus bars 201a correspond to, for example, the U-phase, V-phase, and W-phase of a three-phase AC. The protective member 201b is an insulating member that covers the plurality of bus bars 201a. The protective member 202b electrically insulates between the plurality of bus bars 201a. The electrical connection member 201 extends, for example, below the ECU unit 160 and the control device 170.
[0073] On the other hand, the high voltage connector 181B is fixed to a rear wall 111d of the case 111. Inside the case 111, an electrical connection member 202 is provided between the high voltage connector 181B and the inverter assembly 140. The electrical connection member 202 has, for example, a plurality of bus bars 202a and a protective member 202b. The bus bar 202a is a metal plate member. The plurality of bus bars 202a are arranged side by side in the width direction of the vehicle V. The plurality of bus bars 202a correspond to, for example, the U-phase, V-phase, and W-phase of a three-phase AC. The protective member 202b is an insulating member that covers the plurality of bus bars 202a. The protective member 202b electrically insulates between the plurality of bus bars 202a. The electrical connection member 202 extends, for example, to pass below the low voltage battery 130.
[0074] As shown in FIG. 6, the power supply module 100 includes an electrical connection member 203. The electrical connection member 203 is connected to the inverter assembly 140. The electrical connection member 203 has, for example, a plurality of (for example, three) bus bars 203a and a protective member 203b. The bus bars 203a are metal plate members. The plurality of bus bars 203a are arranged side by side in the horizontal direction. The plurality of bus bars 203a extend parallel to each other. The plurality of bus bars 203a correspond, for example, to the 12V DC power and the 5V DC power output from the DC-DC converter 141, and the single-phase AC power output from the heat pump inverter 143, respectively. The protective member 203b is an insulating member that covers the plurality of bus bars 203a. The protective member 203b electrically insulates between the plurality of bus bars 203a.
[0075] The electrical connection member 203 extends, for example, inside the case 111, along a part of the left wall 111e, the rear wall 111d, the right wall 111f, the front wall 111c, and another part of the left wall 111e of the case 111 in that order. The electrical connection member 203 extends, for example, below the power distribution sections 151 to 155 of the power distribution unit 150 in that order.
[0076] In this embodiment, the power distribution sections 151-155 of the power distribution unit 150 are dispersedly arranged inside the case 111. For example, the power distribution sections 151-155 of the power distribution unit 150 are attached to the case 111 (module base 110) separately from one another.
[0077] In this embodiment, the power distribution unit 150 has a power distribution section 151L and a power distribution section 151R as the power distribution section 151. The power distribution section 151L is disposed at the left front corner of the case 111 so as to be located below the low-voltage connector 191L. The power distribution section 151L is connected to the electrical connection member 203 at the left front corner of the case 111. The power distribution section 151R is disposed at the right front corner of the case 111 so as to be located below the low-voltage connector 191R. The power distribution section 151R is connected to the electrical connection member 203 at the right front corner of the case 111.
[0078] The power distribution unit 152 is disposed at the front end 110a of the case 111 so as to be located below the low-voltage connector 192. The power distribution unit 152 is connected to an electrical connection member 203 at the front end 110a of the case 111.
[0079] The power distribution unit 150 has a power distribution section 153L and a power distribution section 153R as the power distribution section 153. The power distribution section 153L is disposed at the left end 110e of the case 111 so as to be located below the low-voltage connector 193L. The power distribution section 153L is connected to the electrical connection member 203 at the left end 110e of the case 111. The power distribution section 153R is disposed at the right end 110f of the case 111 so as to be located below the low-voltage connector 193R. The power distribution section 155L is connected to the electrical connection member 203 at the right end 110f of the case 111.
[0080] The power distribution unit 154 is disposed in the center in the left-right direction of the case 111 so as to be located below the low-voltage connector 194. The power distribution unit 154 is connected to the electrical connection member 203 in the center in the left-right direction of the case 111.
[0081] The power distribution unit 150 has a power distribution section 155L and a power distribution section 155R as the power distribution section 155. The power distribution section 155L is disposed at the left rear corner of the case 111 so as to be located below the low-voltage connector 195L. The power distribution section 155L is connected to an electrical connection member 203 at the left rear corner of the case 111. The power distribution section 155R is disposed at the right rear corner of the case 111 so as to be located below the low-voltage connector 195R. The power distribution section 155R is connected to an electrical connection member 203 at the right rear corner of the case 111.
[0082] Moreover, in this embodiment, the power supply module 100 has a power distribution section 156 and a connection part 157. Each of the power distribution section 156 and the connection part 157 includes a power line PL, a switching element SW, and an interrupter part F, similar to the power distribution sections 151 to 155.
[0083] The power distribution unit 156 is a connection part that connects the high-voltage connector 182 and the electrical connection member 203. The power distribution unit 156 is disposed at the front end 110a of the case 111 so as to be located below the high-voltage connector 182. The power distribution unit 156 is connected to the electrical connection member 203 at the front end 110a of the case 111. On the other hand, the connection part 157 is a part that connects the high-voltage connector 183 and the electrical connection member 203. The connection part 157 is disposed at the rear end 110b of the case 111 so as to be located below the high-voltage connector 183. The connection part 157 is connected to the electrical connection member 203 at the rear end 110b of the case 111.
[0084] 7 is a perspective view for explaining the power distribution unit 151 and the connector 191. In this embodiment, the power distribution unit 151 and the low-voltage connector 191 are provided as one unit. The low-voltage connector 191 is supported by the case 111, for example, by the power distribution unit 151 being fixed to the case 111.
[0085] Power distribution unit 151 has bus bar B connected to electrical connection member 203. When viewed from above, bus bar B overlaps with destination bus bar 203a included in electrical connection member 203. Electrical connection member 203 has an opening OP at a position corresponding to bus bar B through which destination bus bar 203a is exposed. Bus bar B is connected to destination bus bar 203a via a fastening member BT such as a bolt. The configuration of power distribution unit 151 described above is the same for power distribution units 152 to 156 and connection part 157.
[0086] <7. Advantages>
[0087] As a comparative example, consider a power supply system including a battery placed under the floor and a power conversion unit that converts the power supplied from the battery. In this comparative example, the power conversion unit is placed in the front of the vehicle. In the configuration of this comparative example, in addition to wiring materials that connect the battery placed under the floor and the power conversion unit placed in the front of the vehicle, long wiring materials are required that connect each part of the vehicle, including the rear part of the vehicle, to the front part of the vehicle.
[0088] On the other hand, in this embodiment, the power supply module 100 includes a module base 110 arranged under the floor of the vehicle V, a power conversion unit supported by the module base 110, a first connector supported by the module base 110, and a second connector supported by the module base 110. A wiring material 200 that supplies a first power output from the power conversion unit to a first load unit can be connected to the first connector. A wiring material 200 that supplies a second power output from the power conversion unit to a second load unit can be connected to the second connector.
[0089] According to this configuration, the length of the first wiring material can be shortened to a length that connects the first load section and the first connector arranged under the floor of the vehicle. Also, the length of the second wiring material can be shortened to a length that connects the second load section and the second connector arranged under the floor of the vehicle. Therefore, the length of the wiring material can be shortened. Also, according to the above configuration, it is possible to avoid a large variation in the length of the first wiring material and the length of the second wiring material. If the variation in the length of multiple wiring materials can be reduced, the assembling of the wiring material to the vehicle V can be improved. Also, if the wiring material that crosses the underfloor by a large amount can be eliminated or reduced, the space for the wiring material formed under the floor can be reduced. If the space for the wiring material can be reduced, the space inside the vehicle V can be increased.
[0090] From another perspective, by having a module base 110 placed under the floor of the vehicle V, and a power conversion unit, a first connector, and a second connector each supported by the module base 110, a versatile power source sharing module 100 can be provided that is easily compatible with a variety of vehicle types.
[0091] 6, the power distribution units 151-155 are dispersedly arranged inside the case 111. With this configuration, the power distribution units 151-155, which are heat-generating components, are dispersedly arranged, so that it is possible to prevent heat from concentrating in a certain area. As a result, it is possible to thin the wiring material, which has been made thick as a countermeasure against heat.
[0092] Second embodiment Next, a second embodiment will be described. The second embodiment differs from the first embodiment in that at least a part of the high voltage battery 120 is detachably attached to the power supply module 100. Note that the configuration other than that described below is the same as that of the first embodiment.
[0093] 8 is a diagram showing an example of the configuration of a power supply module 100 according to the second embodiment. In this embodiment, a case 111 houses a low-voltage battery 130, an inverter assembly 140, a power distribution unit 150, an ECU unit 160, and a control device 170.
[0094] Meanwhile, each of the first battery unit 121 and the second battery unit 122 is housed in a case 112. The case 112 housing the first battery unit 121 or the second battery unit 122 is detachably attached to the power supply module 100. When the remaining capacity of the first battery unit 121 or the second battery unit 122 becomes low, the first battery unit 121 or the second battery unit 122 is removed from the power supply module 100 together with the case 112. Then, the charged first battery unit 121 or the second battery unit is attached to the power supply module 100 together with the case 112. With such a configuration, the length of the wiring material can be shortened.
[0095] Third embodiment Next, a third embodiment will be described. The third embodiment differs from the first embodiment in that the module base 110 is formed by a plurality of cases 301, 302. Note that the configuration other than that described below is the same as that of the first embodiment.
[0096] Fig. 9 is a side view for explaining a power supply module 100 of the third embodiment. As shown in Fig. 9, in this embodiment, a module base 110 is formed by a plurality of cases 301, 302. The plurality of cases 301, 302 are arranged under the floor of a vehicle V, for example, lined up in the horizontal direction.
[0097] In this embodiment, the high voltage battery 120, the low voltage battery 130, the DC-DC converter 141, the motor inverter 142, the heat pump inverter 143, the charger converter 144, the power distribution unit 150, the ECU unit 160, and the control device 170 are housed separately in the above-mentioned multiple cases 301, 302. Even with this configuration, the length of the wiring material can be shortened.
[0098] (Fourth embodiment) Next, a fourth embodiment will be described. The fourth embodiment differs from the first embodiment in that the module base 110 is formed by base members 401 and 402. Note that the configuration other than that described below is the same as that of the first embodiment.
[0099] Fig. 10 is a side view for explaining a power supply module 100 of a fourth embodiment. As shown in Fig. 10, in this embodiment, a module base 110 is formed by one or more (for example, a plurality) base members 401, 402. Each of the base members 401, 402 is a plate-shaped member. Each of the base members 401, 402 may be a plate material made of metal or synthetic resin, or may be a board on which an electric circuit is formed. The base members 401, 402 are arranged, for example, horizontally side by side under the floor of the vehicle V.
[0100] The high voltage battery 120, the low voltage battery 130, the DC-DC converter 141, the motor inverter 142, the heat pump inverter 143, the charger converter 144, the power distribution unit 150, the ECU unit 160, and the control device 170 are mounted on one or more (e.g., a plurality of) base members 401, 402. Even with this configuration, the length of the wiring material can be shortened.
[0101] Some embodiments have been described above. However, the embodiments are not limited to the above examples. For example, some of the above embodiments may be realized in combination with each other.
[0102] <Additional Notes> Some power supply modules are listed below.
[0103] [1] A module base (e.g., module base 110) disposed under the floor of a vehicle; a power conversion unit (e.g., an inverter assembly 140, a DC-DC converter 141, or a motor inverter 142) that is supported by the module base and converts power supplied from a battery (e.g., a high-voltage battery 120); a first connector (e.g., any one of high-voltage connectors 181A, 181B, 182, 183 and low-voltage connectors 191L, 191R, 192, 193L, 193R, 194, 195L, 195R) supported by the module base and to which a first wiring material (e.g., wiring material 200) can be connected, the first wiring material (e.g., any one of front motor 10A, rear motor 10B, heat pump 21, left front auxiliary equipment 22L, right front auxiliary equipment 22R, panel auxiliary equipment 23, first to fourth door auxiliary equipment 31AL, 31BL, 31AR, 31BR, first and second floor auxiliary equipment 32FA, 32FB, left rear auxiliary equipment 42L, and right rear auxiliary equipment 42R) can be connected, a second connector (e.g., any other one of high-voltage connectors 181A, 181B, 182, 183 and low-voltage connectors 191L, 191R, 192, 193L, 193R, 194, 195L, 195R) supported by the module base and to which a second wiring material (e.g., wiring material 200) can be connected, the second wiring material (e.g., wiring material 200) supplies a second electric power output from the electric power conversion unit to a second load unit of the vehicle (e.g., any other one of front motor 10A, rear motor 10B, heat pump 21, left front auxiliary equipment 22L, right front auxiliary equipment 22R, panel auxiliary equipment 23, first to fourth door auxiliary equipment 31AL, 31BL, 31AR, 31BR, first and second floor auxiliary equipment 32FA, 32FB, left rear auxiliary equipment 42L, right rear auxiliary equipment 42R); A power supply module comprising: The first power and the second power may have the same voltage or different voltages, and the first power and the second power may both be DC power or both be AC power.
[0104] According to the configuration [1], the length of the first wiring material can be shortened to a length that connects the first load section and the first connector arranged under the floor of the vehicle. Also, the length of the second wiring material can be shortened to a length that connects the second load section and the second connector arranged under the floor of the vehicle. Therefore, the length of the wiring material can be shortened.
[0105] [2]. The power supply module according to [1], The module base includes a housing (e.g., case 111) placed under the floor of the vehicle, the battery and the power conversion unit are housed in the housing, and the first connector and the second connector are supported by the housing.
[0106] According to the configuration of [2] above, since the battery and the power conversion unit are housed in one housing, the battery and the power conversion unit can be arranged closer to each other under the floor of the vehicle than when the battery and the power conversion unit are housed in separate housings. The configuration of the electrical connection member between the battery and the power conversion unit, which allows the battery and the power conversion unit to be arranged closer to each other, can be simplified. If the configuration of the electrical connection member can be simplified, it becomes easier to miniaturize the power supply module.
[0107] [3].The power supply module according to [1] or [2], The power conversion unit has a first power conversion device (e.g., DC-DC converter 141) that converts the power supplied from the battery into the first power, which is DC power, and a second power conversion device (e.g., motor inverter 142 or heat pump inverter 143) that converts the power supplied from the battery into the second power, which is AC power, and the first connector is a connector compatible with the AC power, and the second connector is a connector compatible with the AC power.
[0108] According to the configuration [3] above, it is possible to shorten the length of the wiring material both connected to the destination of the DC power supply and connected to the destination of the AC power supply.
[0109] [4].The power supply module according to [1] or [2], When the vehicle is viewed from above, the module base has a front end portion (e.g., front end portion 110a) that is located between the fore-and-aft center of the vehicle and the front end of the vehicle, and a rear end portion (e.g., rear end portion 110b) that is located between the fore-and-aft center of the vehicle and the rear end of the vehicle, the first connector being located at the front end portion, and the second connector being located at the rear end portion.
[0110] According to the configuration [4] above, the first connector and the second connector are arranged separately at both ends of the module base in the front-to-rear direction, thereby making it possible to further shorten the length of the first wiring material and the second wiring material.
[0111] [5].A power supply module according to any one of [1] to [4], When the vehicle is viewed from above, the module base has a left end portion (e.g., left end portion 110c) that is located between the width center of the vehicle and the left end of the vehicle, and a right end portion (e.g., right end portion 110d) that is located between the width center of the vehicle and the right end of the vehicle, and the first connector is located at the left end portion and the second connector is located at the right end portion.
[0112] According to the configuration [5] above, the first connector and the second connector are arranged separately at both left and right ends of the module base, thereby making it possible to further shorten the length of the first wiring material and the second wiring material.
[0113] [6].A power supply module according to any one of [1] to [5], The battery further includes a first battery (e.g., high-voltage battery 120) which is the battery, and a second battery (e.g., low-voltage battery 130) which has a lower supply voltage than the first battery, and the first battery and the second battery are supported on the module base.
[0114] According to the configuration [6] above, for example, the length of wiring materials related to the second battery can be shortened compared to when the second battery is disposed in either the front or rear of the vehicle.
[0115] [7].A power supply module according to any one of [1] to [6], The module further includes a power distribution section (e.g., any one of power distribution sections 151 to 155) supported on the module base and distributing the power output from the power conversion section, the first load section includes a plurality of loads, and the first connector is connectable to a first wiring material that supplies the power distributed by the power distribution section to the plurality of loads.
[0116] According to the configuration [7] above, the length of the first wiring material that supplies power to multiple loads can be shortened.
[0117] [8] A module base (e.g., module base 110) disposed under the floor of a vehicle; a power conversion unit (e.g., a DC-DC converter 141) supported by the module base and configured to convert power supplied from a battery; a power distribution unit (for example, any one of the power distribution units 151 to 155) supported by the module base and distributing the power output from the power conversion unit; A connector (e.g., any one of low-voltage connectors 191L, 191R, 192, 193L, 193R, 194, 195L, and 195R) supported by the module base and capable of connecting a wiring material that supplies the power distributed by the power distribution unit to a plurality of loads of the vehicle; A power supply module comprising:
[0118] According to the configuration [8] above, the length of the wiring material for supplying power to multiple loads can be shortened to the length required to connect the multiple loads to a connector placed under the floor of the vehicle. [Explanation of symbols]
[0119] 1. Power supply system 10A…Front motor 10B…Rear motor 21. Heat pump 22, 22R, 22L…Front accessories 23...Panel accessories 31, 31AL, 31BL, 31AR, 31BR...Door accessories 32, 32FA, 32FB…Floor accessories 41…Charging port 42, 42L, 42R…Rear accessories 100...Power supply module 110...Module base 111…Case 120…High voltage battery 130…Low voltage battery 140…Inverter assembly 141...DC-DC converter 142...Motor inverter 143…Heat pump inverter 144…Charger converter 150...Power distribution unit 151,152,153,154,155...Power distribution section 181, 182, 183...High voltage connectors 191, 192, 193, 194, 195...Low voltage connectors
Claims
1. A module base body disposed under a floor of a vehicle; a power conversion unit supported by the module base and configured to convert power supplied from a battery; a first connector supported by the module base and connectable to a first wiring material that supplies a first electric power output from the power conversion unit to a first load unit of the vehicle; a second connector supported by the module base and connectable to a second wiring material that supplies a second electric power output from the power conversion unit to a second load unit of the vehicle; A power supply module comprising:
2. the module base includes a housing disposed under a floor of the vehicle, the battery and the power conversion unit are housed in the housing; The first connector and the second connector are supported by the housing.
2. The power supply module according to claim 1.
3. the power conversion unit includes a first power conversion device that converts the power supplied from the battery into the first power which is DC power, and a second power conversion device that converts the power supplied from the battery into the second power which is AC power; the first connector is a connector compatible with the DC power, The second connector is a connector compatible with the AC power.
3. The power supply module according to claim 1 or 2.
4. the module base has, when the vehicle is viewed from above, a front end portion that is disposed between a center of the vehicle in a longitudinal direction and a front end of the vehicle, and a rear end portion that is disposed between the center of the vehicle in a longitudinal direction and a rear end of the vehicle, the first connector is disposed at the front end; The second connector is disposed at the rear end.
3. The power supply module according to claim 1 or 2.
5. the module base has, when the vehicle is viewed from above, a left end portion that is located between a center in a width direction of the vehicle and a left end of the vehicle, and a right end portion that is located between the center in the width direction of the vehicle and a right end of the vehicle, the first connector is disposed at the left end, The second connector is disposed at the right end.
3. The power supply module according to claim 1 or 2.
6. A first battery, which is the battery; A second battery having a supply voltage lower than that of the first battery; Further equipped with The first battery and the second battery are supported on the module base.
3. The power supply module according to claim 1 or 2.
7. a power distribution unit supported by the module base and configured to distribute power output from the power conversion unit, The first load section includes a plurality of loads, The first connector is connectable to the first wiring material that supplies the power distributed by the power distribution unit to the plurality of loads.
3. The power supply module according to claim 1 or 2.
8. A module base body disposed under a floor of a vehicle; a power conversion unit supported by the module base and configured to convert power supplied from a battery; a power distribution unit supported by the module base and configured to distribute power output from the power conversion unit; a connector supported by the module base and connectable to a wiring material that supplies the power distributed by the power distribution unit to a plurality of loads of the vehicle; A power supply module comprising:
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