Dehumidifier
By optimizing the air passage arrangement in dehumidifying devices, the device effectively addresses the issue of reduced regeneration and dehumidification efficiency in rotary adsorption rotor systems, ensuring efficient moisture removal.
Patent Information
- Application Number
- JP2023169352
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-09-29
- Publication Date
- 2025-04-10
- Estimated Expiration
- 2043-09-29
AI Technical Summary
In dehumidifying devices with rotary adsorption rotors, the smaller regeneration and purge regions lead to reduced air flow and decreased regeneration of the adsorbent, resulting in decreased dehumidification efficiency.
The dehumidifying device includes a rotary adsorption rotor with a radially extending support member and a casing with specific air passage arrangements, where the second outlet for regeneration is positioned to ensure that highly humid air from the rotor is efficiently directed into the regeneration space, minimizing the reduction in regeneration air volume.
This configuration helps to suppress the reduction in regeneration and dehumidification efficiency by ensuring that the adsorption rotor passes through the regeneration space with minimal reduction in air volume, thereby maintaining effective moisture removal.
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Figure 2025059321000001_ABST
Abstract
Description
[Technical field]
[0001] The present disclosure relates to a dehumidifier. [Background technology]
[0002] The dehumidifier of Patent Document 1 is equipped with a rotary adsorption rotor capable of adsorbing and desorbing moisture. In the dehumidifier of Patent Document 1, a pre-treatment zone, a regeneration zone, a purge zone, and a main treatment zone are arranged in this order in the rotor rotation direction on the rotation path of the adsorption rotor. In the pre-treatment zone, the air is pre-dehumidified by passing it through the adsorbent layer of the adsorption rotor. In the regeneration zone, a high-temperature gas for regeneration is passed through the adsorbent layer of the adsorption rotor to regenerate the adsorbent layer. In the purge zone, a purge gas is passed through the adsorbent layer of the adsorption rotor to purge the adsorbent layer. In the main treatment zone, the air that has passed through the pre-treatment zone is passed through the adsorbent layer of the adsorption rotor to dehumidify the pre-dehumidified air. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2003-144831 A Summary of the Invention [Problem to be solved by the invention]
[0004] In a dehumidifier such as that in Patent Document 1, the regeneration zone and the purge zone have smaller areas than the pretreatment zone and the main treatment zone. Here, the adsorption rotor is provided with a support member that crosses the adsorbent layer in the radial direction. Unlike the adsorbent layer, the support member does not allow air to pass through. Therefore, when the support member passes through the regeneration zone or the purge zone as the adsorption rotor rotates, the air volume passing through the regeneration zone decreases. When the air volume passing through the regeneration zone decreases, the regeneration amount of the adsorbent decreases. In this state, when the adsorption rotor rotates and the adsorbent with insufficient moisture content enters the main treatment zone, the dehumidification amount of the adsorption rotor decreases.
[0005] An object of the present disclosure is to suppress a decrease in the dehumidification amount. [Means for solving the problem]
[0006] The first aspect is directed to a dehumidifier that supplies dehumidified air to a target space (11). The dehumidifier includes a rotary adsorption rotor (22) having a radially extending support member (63) that can adsorb and desorb moisture, and a casing (21) that houses the adsorption rotor (22) and defines an internal space (S) through which air flows. The internal space (S) includes a treatment space (S2) in which moisture in the air is adsorbed by the adsorption rotor (22), and a regeneration space (S3) in which moisture desorbed from the adsorption rotor (22) is added to the air. The casing (21) is formed with an inlet (83), a first outlet (84), and a second outlet (85) that open to the treatment space (S2). The air flowing out from the first outlet (84) is supplied to the target space (11), and the air flowing out from the second outlet (85) is supplied to the regeneration space (S3). The second outlet (85) and the first outlet (84) are disposed in this order in the rotational direction of the adsorption rotor (22).
[0007] In the first aspect, the second outlet (85) and the first outlet (84) are arranged in order in the rotation direction of the adsorption rotor (22). Therefore, when the adsorption rotor (22) rotates, the adsorption rotor (22) passes through the second outlet (85) in the treatment space (S2) and then enters the first outlet (84). Therefore, when the adsorption rotor (22) passes through the regeneration space (S3) and then enters the treatment space (S2), the humid air remaining in the adsorption rotor (22) is pushed out and supplied to the regeneration space (S3) through the second outlet (85). In the first aspect, the regeneration air volume decreases only when the support member (63) of the adsorption rotor (22) passes through the regeneration space (S3) during one rotation of the adsorption rotor (22). Therefore, the regeneration amount of the adsorption rotor (22) can be suppressed from decreasing compared to when the dehumidification device has a purge space, and therefore the dehumidification amount can be suppressed from decreasing.
[0008] In the second aspect, in the first aspect, the internal space (S) further includes a pre-treatment space (S1) in which moisture in the air is adsorbed by the adsorption rotor (22). The air flowing out of the pre-treatment space (S1) is supplied to the treatment space (S2) through the inlet (83).
[0009] In the second embodiment, the air is dehumidified twice by passing through the pre-treatment space (S1) and the treatment space (S2), thereby producing air with a lower dew point.
[0010] In a third aspect, in the first or second aspect, the casing (21) has a guide portion (93) provided so as to surround the entire periphery of the second outlet (85).
[0011] In the third aspect, the guide portion (93) is provided so as to surround the entire periphery of the second outlet (85), so that the air around the second outlet (85) flows along the guide portion (93) and tends to gather at the second outlet (85). This makes it possible to ensure the amount of air supplied to the regeneration space (S3). [Brief description of the drawings]
[0012] [Figure 1] FIG. 1 is a schematic configuration diagram of a dehumidification system according to an embodiment. [Diagram 2] FIG. 2 is a refrigerant circuit diagram of a refrigeration device provided in the dehumidification system. [Diagram 3] FIG. 3 is a side view of the adsorption rotor. [Figure 4] FIG. 4 is a front cross-sectional view of the adsorption rotor housed in the casing. [Diagram 5] FIG. 5 is a cross-sectional view taken along line VV in FIG. [Figure 6] FIG. 6 is an enlarged view showing the vicinity of the adsorption rotor in FIG. [Figure 7] FIG. 7 is a right side view of the casing. [Figure 8] FIG. 8 is a cross-sectional view corresponding to FIG. 5 and showing a dehumidifier of a comparative example. [Figure 9]FIG. 9 is a cross-sectional view corresponding to FIG. 5, showing a dehumidifier of a modified example. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0013] Hereinafter, the embodiments of the present disclosure will be described in detail with reference to the drawings. Note that the present disclosure is not limited to the embodiments shown below, and various modifications are possible within the scope of the technical idea of the present disclosure. Since each drawing is intended to conceptually explain the present disclosure, dimensions, ratios, or numbers may be exaggerated or simplified as necessary for easy understanding.
[0014] (1) Dehumidification system The dehumidification system (10) of the present embodiment is for dehumidifying a target space (11) by supplying low dew point air. As shown in Fig. 1, the dehumidification system (10) dehumidifies outdoor air (OA) and supplies the dehumidified air as supply air (SA) to the target space (11). The target space (11) to be dehumidified is, for example, a dry clean area of a manufacturing line for lithium ion batteries or all-solid-state batteries, where low dew point air is required.
[0015] The target space (11) is provided with an air supply port (12), a return air port (13), and an exhaust port (14). The air supply port (12) is for supplying supply air (SA) to the target space (11). The return air port (13) is for returning air (room air (RA)) in the target space (11) to the dehumidification system (10). The exhaust port (14) is for exhausting the room air (RA) to an outdoor space.
[0016] The dehumidification system (10) constitutes part of a production line for lithium ion batteries. As shown in Figures 1 and 2, the dehumidification system (10) includes a dehumidifier (20) and a refrigeration device (30).
[0017] (2)Dehumidifier The dehumidifier (20) is a device that supplies dehumidified air to the target space (11). As shown in Fig. 1, the dehumidifier (20) includes one (more specifically, only one) adsorption rotor (22), a casing (21), a first air passage (23), a second air passage (24), a third air passage (25), a fourth air passage (26), a fifth air passage (27), and a return air passage (28).
[0018] The adsorption rotor (22) is a rotary adsorption rotor capable of adsorbing and desorbing moisture. The adsorption rotor (22) is formed in a substantially disk shape. The adsorption rotor (22) is rotated by a motor (29). The adsorption rotor (22) will be described in detail later.
[0019] The casing (21) is formed in a generally rectangular box shape. An internal space (S) is formed in the casing (21). The internal space (S) accommodates an adsorption rotor (22) and a motor (29). First to fifth air passages (23-27) are connected to the casing (21), and air flows through the internal space (S). The internal space (S) includes a pre-treatment space (S1), a treatment space (S2), a regeneration space (S3), and a casing space (S4). The details of each space will be described later.
[0020] The inflow end of the first air passage (23) communicates with the outdoor space, and the outflow end communicates with the pre-treatment space (S1) in the casing (21). A filter (51), a first fan (52), and a first cooler (44) are arranged in the first air passage (23). The filter (51) is arranged upstream of the first fan (52) and the first cooler (44). The filter (51) collects dust contained in the outdoor air (OA) flowing in from the outdoor space. The first fan (52) is arranged upstream of the first cooler (44). The first fan (52) generates an air flow in the first air passage (23). The first cooler (44) reduces the temperature of the air in the first air passage (23). The first cooler (44) will be described in detail later.
[0021] The inflow end of the second air passage (24) communicates with the pre-treatment space (S1) in the casing (21), and the outflow end of the second air passage (24) communicates with the treatment space (S2) in the casing (21). A second fan (53) and a second cooler (45) are disposed in the second air passage (24). The second fan (53) is disposed upstream of the second cooler (45). The second fan (53) generates an air flow in the second air passage (24). The second cooler (45) lowers the temperature of the air in the second air passage (24). The second cooler (45) will be described in detail later.
[0022] The third air passage (25) has an inflow end communicating with the treatment space (S2) in the casing (21) and an outflow end communicating with the target space (11) through the air supply port (12). A first heater (35) is disposed in the third air passage (25). The first heater (35) increases the temperature of the air in the third air passage (25). The first heater (35) will be described in detail later.
[0023] The fourth air passage (26) has an inflow end communicating with the treatment space (S2) in the casing (21) and an outflow end communicating with the regeneration space (S3) in the casing (21). A second heater (36) is disposed in the fourth air passage (26). The second heater (36) increases the temperature of the air in the fourth air passage (26). The second heater (36) will be described in detail later.
[0024] The fifth air passage (27) has an inflow end communicating with the regeneration space (S3) in the casing (21) and an outflow end communicating with the outdoor space. A third fan (54) is disposed in the fifth air passage (27). The third fan (54) generates air flows in the fourth air passage (26) and the fifth air passage (27).
[0025] The return air passage (28) has an inflow end communicating with the target space (11) through the return air port (13), and an outflow end communicating with the second air passage (24) upstream of the second fan (53).
[0026] (3) Refrigeration equipment As shown in Fig. 2, the refrigeration system (30) includes a refrigerant circuit (31). The refrigerant circuit (31) includes a compressor (32), an intercooler (33), an oil separator (34), first and second heaters (35, 36), a gas cooler (37), an intercooler (38), first and second expansion valves (41, 42), and first and second coolers (44, 45). These components are connected to each other by refrigerant piping.
[0027] The compressor (32) is a two-stage compression rotary compressor that compresses sucked in low-pressure gas refrigerant and discharges intermediate-pressure gas refrigerant, and also compresses sucked in intermediate-pressure gas refrigerant and discharges high-pressure gas refrigerant.
[0028] The intercooler (33) cools the intermediate-pressure gas refrigerant discharged from the compressor (32) by heat exchange with outdoor air transported by a fan (not shown). The intermediate-pressure gas refrigerant flowing out of the intercooler (33) is sent to the compressor (32).
[0029] The oil separator (34) separates refrigeration oil from the high-pressure gas refrigerant discharged from the compressor (32). The refrigeration oil separated in the oil separator (34) is returned to the compressor (32) through the oil return pipe (31a). The high-pressure gas refrigerant flowing out of the oil separator (34) is sent to the first and second heaters (35, 36).
[0030] The first heater (35) is provided in the third air passage (25) and functions as a radiator. The first heater (35) heats the air flowing through the third air passage (25) by exchanging heat with the high-pressure gas refrigerant flowing out of the oil separator (34). At this time, the high-pressure gas refrigerant radiates heat inside the first heater (35).
[0031] The second heater (36) is provided in the fourth air passage (26) and functions as a radiator. The second heater (36) heats the air flowing through the fourth air passage (26) by exchanging heat with the high-pressure gas refrigerant flowing out of the oil separator (34). At this time, the high-pressure gas refrigerant radiates heat inside the second heater (36). The second heater (36) is a heating heat exchanger.
[0032] The gas cooler (37) cools the high-pressure refrigerant flowing out of the first and second heaters (35, 36) by exchanging heat with outdoor air transported by a fan (not shown). The high-pressure refrigerant flowing out of the gas cooler (37) is depressurized by a first motor-operated valve (47) and sent to the intercooler (38). The outdoor air that has passed through the gas cooler (37) is discharged to the outdoor space.
[0033] The intercooler (38) divides the intermediate-pressure refrigerant flowing in, reduces the pressure of the refrigerant branched into one branch by a pressure reducing means (not shown), and uses the reduced-pressure refrigerant to cool the refrigerant branched into the other branch. The cooled refrigerant is sent to the first and second expansion valves (41, 42). The reduced-pressure refrigerant is further reduced in pressure by the second electric valve (48), merges with the refrigerant flowing out of the intercooler (33), and is sent to the compressor (32).
[0034] The first expansion valve (41) reduces the pressure of the refrigerant sent from the intercooler (38). The refrigerant reduced in pressure by the first expansion valve (41) is sent to the first cooler (44). The first expansion valve (41) is, for example, an electronic expansion valve whose opening degree is variable.
[0035] The second expansion valve (42) reduces the pressure of the refrigerant sent from the intercooler (38). The refrigerant reduced in pressure by the second expansion valve (42) is sent to the second cooler (45). The second expansion valve (42) is, for example, an electronic expansion valve whose opening degree is variable.
[0036] The first cooler (44) is provided in the first air passage (23) and functions as an evaporator. The first cooler (44) cools the air flowing through the first air passage (23) by heat exchange with the refrigerant flowing inside. At this time, the refrigerant evaporates inside the first cooler (44). The low-pressure gas refrigerant flowing out of the first cooler (44) is sent to the compressor (32).
[0037] The second cooler (45) is provided in the second air passage (24) and functions as an evaporator. The second cooler (45) cools the air flowing through the second air passage (24) by heat exchange with the refrigerant flowing inside. At this time, the refrigerant evaporates inside the second cooler (45). The low-pressure gas refrigerant flowing out of the second cooler (45) is sent to the compressor (32).
[0038] (4) Details of the dehumidifier Next, the adsorption rotor (22) and the casing (21) of the dehumidifier (20) will be described in detail with reference to Figs. 3 to 8. In the following description, "upper," "lower," "left," "right," "front," and "rear" refer to the directions shown in Figs. 4 and 5. The "left" side of the casing (21) is the surface on which a processing inlet (83) (described later) is formed, and the "right" side of the casing (21) is the surface on which a first processing outlet (84) and a second processing outlet (85) (described later) are formed.
[0039] (4-1) Adsorption rotor The adsorption rotor (22) is formed in a thick, disk-like shape. The adsorption rotor (22) is configured to allow air to pass through in the thickness direction. As shown in Fig. 3, the adsorption rotor (22) has an inner frame (61), an outer frame (62), a plurality of ribs (63), and a plurality of adsorption members (64).
[0040] The inner frame (61) is formed in a thick annular shape. The inner frame (61) is made of metal. A rotating shaft (65) is inserted into a through hole (61a) formed in the center of the inner frame (61). The adsorption rotor (22) rotates around the rotating shaft (65).
[0041] The outer frame (62) is formed in a thick annular shape. The outer frame (62) is made of metal. The outer frame (62) is disposed approximately concentrically with the inner frame (61) and spaced apart from the inner frame (61).
[0042] Each rib (63) connects the inner frame (61) and the outer frame (62). The ribs (63) extend in the radial direction. The ribs (63) are made of metal. In this embodiment, four ribs (63) are provided, and the ribs (63) are arranged at 90° intervals. The ribs (63) correspond to the support members of the present disclosure.
[0043] Each adsorption member (64) is disposed between each of the ribs (63). In this embodiment, four adsorption members (64) are provided. Each of the adsorption members (64) is formed in a fan shape. The adsorption member (64) is composed of a base material and a scavenger that captures moisture. The scavenger is made of a substance capable of absorbing moisture. The scavenger is impregnated into the base material. When the air to be treated passes through the adsorption member (64), the moisture contained in the air to be treated is captured by the scavenger on the surface of the base material. This removes moisture from the air to be treated. When regeneration air that has been heated to a predetermined temperature passes through the adsorption member (64), moisture is released from the scavenger. This regenerates the adsorption member (64).
[0044] (4-2) Casing As described above, the casing (21) is formed in a box shape. As shown in FIG. 6, the internal space (S) of the casing (21) of this embodiment has a pre-treatment space (S1), a treatment space (S2), a regeneration space (S3), and a casing space (S4). In the pre-treatment space (S1), moisture in the air passing through the pre-treatment space (S1) is adsorbed by the adsorption rotor (22). In the treatment space (S2), moisture in the air passing through the treatment space (S2) after passing through the pre-treatment space (S1) is adsorbed by the adsorption rotor (22). In the regeneration space (S3), moisture desorbed from the adsorption rotor is added to the air passing through the regeneration space (S3). The casing space (S4) is a space in the internal space (S) other than the pre-treatment space (S1), the treatment space (S2), and the regeneration space (S3).
[0045] As shown in FIGS. 4 and 5, the casing (21) accommodates a first seal member (71), a second seal member (72), a third seal member (73), a fourth seal member (74), and a fifth seal member (75). As shown in FIG. 4, the left side wall (21a) and the right side wall (21b) of the casing (21) are each spaced apart from the adsorption rotor (22). The first to fifth seal members (71, 72, 73, 74, 75) are disposed between the side walls (21a, 21b) of the casing (21) and the adsorption rotor (22). The first to fifth seal members (71, 72, 73, 74, 75) are provided in pairs. One of the pair of seal members is disposed on one side (right side) of the adsorption rotor (22), and the other seal member is disposed on the other side (left side) of the adsorption rotor (22).
[0046] As shown in FIG. 5, the first to fifth seal members (71, 72, 73, 74, 75) divide the internal space (S) of the casing (21) into a pre-treatment space (S1), a treatment space (S2), a regeneration space (S3), and a casing space (S4). In other words, the first to fifth seal members (71, 72, 73, 74, 75) seal between the spaces (S1, S2, S3, S4). Each seal member (71, 72, 73, 74, 75) is made of an elastic body such as silicon. As shown in FIG. 4, each seal member (71, 72, 73, 74, 75) has a base end (one end) fixed to the casing (21) and a tip end (the other end) not fixed to any member. The tip of each of the seal members (71, 72, 73, 74, 75) is disposed so as to come into contact with the adsorption rotor (22).
[0047] As shown in FIG. 5, the first seal member (71) is disposed along the inner frame (61) of the adsorption rotor (22). The second seal member (72) is disposed along the outer frame (62) of the adsorption rotor (22). The third seal member (73), the fourth seal member (74), and the fifth seal member (75) are disposed along the radial direction of the adsorption rotor (22). The first seal member (71) and the second seal member (72) seal between the casing space (S4) and the pre-treatment space (S1), the treatment space (S2), and the regeneration space (S3). In other words, the pre-treatment space (S1), the treatment space (S2), and the regeneration space (S3) are formed between the first seal member (71) and the second seal member (72). The casing space (S4) is formed between the space inside the first seal member (71) and the space outside the second seal member (72). The third seal member (73) seals between the regeneration space (S3) and the treatment space (S2). The fourth seal member (74) seals between the treatment space (S2) and the pre-treatment space (S1). The fifth seal member (75) seals between the pre-treatment space (S1) and the regeneration space (S3). In this embodiment, as shown in FIG. 5, the treatment space (S2), the pre-treatment space (S1), and the regeneration space (S3) are formed in this order in the rotational direction of the adsorption rotor (22).
[0048] As shown in FIG. 5, when the 12 o'clock position of the adsorption rotor (22) is set to 0°, the treatment space (S2) is formed in the range of 0° to 225°. That is, the central angle of the treatment space (S2) is 225°. When the 12 o'clock position of the adsorption rotor (22) is set to 0°, the pre-treatment space (S1) is formed in the range of 225° to 315°. That is, the central angle of the pre-treatment space (S1) is 90°. When the 12 o'clock position of the adsorption rotor (22) is set to 0°, the regeneration space (S3) is formed in the range of 315° to 360°. That is, the central angle of the regeneration space (S3) is 45°.
[0049] Therefore, when the area of a plane perpendicular to the air flow direction of the adsorption rotor (22) is defined as the ventilation area, the ratio of the ventilation areas of the treatment space (S2), the pre-treatment space (S1) and the regeneration space (S3) in this embodiment is 5:2:1. Here, the treatment space (S2) and the pre-treatment space (S1) are both spaces where moisture in the air is adsorbed by the adsorption rotor (22). Therefore, when both spaces are collectively referred to as the treatment side space (S1, S2), in this embodiment, the ratio of the ventilation areas of the treatment side space (S1, S2) and the regeneration space (S3) is 7:1. Note that the ratio of the ventilation areas of the treatment space (S2) and the regeneration space (S3) (ventilation area of the treatment space (S2) : ventilation area of the regeneration space (S3)) is preferably 3:1, 4:1, 5:1 or 6:1, and more preferably 5:1.
[0050] As shown in Fig. 6, seven openings are formed in the casing (21). Specifically, three openings are formed in the left side wall (21a). The openings formed in the left side wall (21a) are a pre-treatment outlet (82), a treatment inlet (83), and a regeneration outlet (87). Four openings are formed in the right side wall (21b). The openings formed in the right side wall (21b) are a pre-treatment inlet (81), a first treatment outlet (84), a second treatment outlet (85), and a regeneration inlet (86).
[0051] The pre-treatment inlet (81) and the pre-treatment outlet (82) open into the pre-treatment space (S1). The pre-treatment inlet (81) is the outlet end of the first air passage (23). The pre-treatment outlet (82) is the inlet end of the second air passage (24). The air flowing out from the pre-treatment outlet (82) is supplied to the treatment space (S2) through the treatment inlet (83).
[0052] The processing inlet (83), the first processing outlet (84), and the second processing outlet (85) open into the processing space (S2). The processing inlet (83) is the outlet end of the second air passage (24). The first processing outlet (84) is the inlet end of the third air passage (25). The air flowing out from the first processing outlet (84) is supplied to the target space (11). The second processing outlet (85) is the inlet end of the fourth air passage (26). The air flowing out from the second processing outlet (85) is supplied to the regeneration space (S3).
[0053] The regeneration inlet (86) and the regeneration outlet (87) open into the regeneration space (S3). The regeneration inlet (86) is the outlet end of the fourth air passage (26). The regeneration outlet (87) is the inlet end of the fifth air passage (27). The air flowing out from the regeneration outlet (87) is discharged to the outdoor space.
[0054] The processing inlet (83) corresponds to the inlet of the present disclosure, the processing first outlet (84) corresponds to the first outlet of the present disclosure, and the processing second outlet (85) corresponds to the second outlet of the present disclosure.
[0055] 7 is a diagram showing the right side wall (21b) of the casing (21). A hole (91) that is slightly smaller than the outer diameter of the adsorption rotor (22) is formed in the right side wall (21b). A semicircular flat plate (92) is fixed to the surface of the side wall (21b). When the 12 o'clock position of the hole (91) in the side wall (21b) is defined as 0°, the flat plate (92) is positioned so as to cover a range of 225° to 405° of the hole (91) in the side wall (21b). Three circular openings of different sizes are formed in the flat plate (92).
[0056] Of the holes (91) in the side wall (21b), a portion that is not covered by the flat plate (92) is the first processing outlet (84). The first processing outlet (84) is formed in a fan shape. The opening with the largest diameter among the openings of the flat plate (92) is the pre-processing inlet (81). The pre-processing inlet (81) is formed in an area of the flat plate (92) ranging from 225° to 315°. The opening with the second largest diameter among the openings of the flat plate (92) is the regeneration inlet (86). The regeneration inlet (86) is formed in an area of the flat plate (92) ranging from 315° to 360°. The opening with the smallest diameter among the openings of the flat plate (92) is the second processing outlet (85). The second processing outlet (85) is formed in an area of the flat plate (92) ranging from 0° to 45°.
[0057] The second processing outlet (85), the first processing outlet (84), the pre-processing inlet (81), and the regeneration inlet (86) are arranged in this order in the rotation direction of the adsorption rotor (22). In other words, the second processing outlet (85) is arranged between the regeneration inlet (86) and the first processing outlet (84) in the rotation direction of the adsorption rotor (22).
[0058] In this way, the second processing outlet (85) and the first processing outlet (84) are arranged in this order in the rotation direction of the adsorption rotor (22), so that the adsorption rotor (22) passes through the second processing outlet (85) in the processing space (S2) and then enters the first processing outlet (84). Therefore, when the adsorption rotor (22) passes through the regeneration space (S3) and enters the processing space (S2), the high humidity air remaining in the adsorption rotor (22) is pushed out from the second processing outlet (85) and supplied to the regeneration space (S3). As a result, the adsorption rotor (22) entering the first processing outlet (84) does not contain high humidity air, so that the moisture in the air in the processing space (S2) can be sufficiently adsorbed.
[0059] The casing (21) has a guide portion (93) that guides a part of the air in the treatment space (S2) to the second treatment outlet (85). Specifically, the guide portion (93) is formed on a flat plate (92). In FIG. 7, the guide portion (93) is a sector-shaped portion of the flat plate (92) having an angle of 0° to 45°. The guide portion (93) is provided so as to surround the entire circumference of the second treatment outlet (85). This allows the air around the second treatment outlet (85) in the treatment space (S2) to flow along the guide portion (93) and to easily gather at the second treatment outlet (85). As a result, a sufficient amount of air can be supplied to the regeneration space (S3).
[0060] (4-3) Issues with the ribs of the adsorption rotor FIG. 8 shows a cross-sectional view of a casing (121) in which an adsorption rotor (122) of a comparative example is housed. The dehumidification device (120) of the comparative example is provided with one additional seal member, unlike the dehumidification device (20) of the present disclosure. Specifically, as shown in FIG. 8, the dehumidification device (20) has a sixth seal member (176). The sixth seal member (176) is disposed along the radial direction of the adsorption rotor (22). The sixth seal member (176) is disposed between the third seal member (173) and the fourth seal member (174) in the rotation direction of the adsorption rotor (22). A purge space (S15) is formed between the third seal member (173) and the sixth seal member (176). A treatment space (S12) is formed between the sixth seal member (176) and the fourth seal member (174). The sixth seal member (176) provides a seal between the purge space (S15) and the treatment space (S12). That is, the dehumidifier (120) of the comparative example differs from the dehumidifier (20) of the present disclosure in that it has a purge space (S15). The air flowing out of the purge space (S15) is supplied to the regeneration space (S13).
[0061] In the dehumidifier (120) of the comparative example, the regeneration space (S13), the purge space (S15), the treatment space (S12), and the pre-treatment space (S11) are arranged in this order in the rotation direction of the adsorption rotor (122). Therefore, the adsorption rotor (122) that has passed through the regeneration space (S13) enters the purge space (S15), and in the purge space (S15), the humid air remaining in the adsorption rotor (122) is pushed out of the adsorption rotor (122) and supplied to the regeneration space (S13). At the same time, in the purge space (S15), the heat imparted in the regeneration space (S13) is transferred to the air passing through the purge space (S15). This allows the temperature of the air to be supplied to the regeneration space (S13) to be increased in advance.
[0062] Generally, the ventilation areas of the regeneration space (S13) and the purge space (S15) are smaller than the processing side spaces (S11, S12) because the adsorption rotor (122) can perform regeneration in a shorter time than adsorption.
[0063] In the dehumidifier (120) of the comparative example, when the adsorption rotor (122) has the ribs (163), as shown in FIG. 8, when the ribs (163) enter the purge space (S15), the ribs (163) do not allow air to pass through, and therefore the air volume in the purge space (S15) decreases. Since the purge space (S15) and the regeneration space (S13) are in communication with each other, the air volume in the regeneration space (S13) decreases with the decrease in the air volume in the purge space (S15). Similarly, when the ribs (163) enter the regeneration space (S13), the air volume in the regeneration space (S13) (hereinafter, referred to as regeneration air volume) decreases. Therefore, when the ribs (163) enter the regeneration space (S13) or the purge space (S15) as the adsorption rotor (122) rotates, the regeneration air volume decreases. When the regeneration airflow rate decreases, the regeneration amount of the adsorption member (164) in the regeneration space (S13) decreases. When the adsorption rotor (122) rotates in this state, the adsorption member (164) in which the amount of moisture has not been sufficiently reduced enters the treatment space (S12), and the dehumidification amount of the adsorption rotor (122) decreases. In other words, during one rotation of the adsorption rotor (122), the regeneration airflow rate decreases while the adsorption rotor (122) passes through the regeneration space (S13) and the purge space (S15), and therefore the dehumidification amount of the adsorption rotor (122) decreases.
[0064] In contrast, in the present disclosure, no purge space is formed in the internal space (S). Therefore, in the present disclosure, the regeneration air volume decreases only when the rib (63) of the adsorption rotor (22) passes through the regeneration space (S3) during one rotation of the adsorption rotor (22). Therefore, compared to the comparative example in which the dehumidifier (120) has the purge space (S15), the dehumidifier (20) of the present disclosure can suppress a decrease in the regeneration volume of the adsorption rotor (22), and therefore a decrease in the dehumidification volume.
[0065] (5) Driving behavior During operation of the dehumidification system (10), the first fan (52), the second fan (53), and the third fan (54) are driven in the dehumidifier (20), and the adsorption rotor (22) is rotated and driven. During operation of the dehumidification system (10), the compressor (32) is driven in the refrigeration unit (30), thereby performing a vapor compression refrigeration cycle in the refrigerant circuit (31). The operation of the dehumidifier (20) will be described below in particular.
[0066] In the dehumidifier (20), the outside air (OA) flows into the first air passage (23). The outside air (OA) flowing through the first air passage (23) is cooled when passing through the first cooler (44). The air flowing through the first air passage (23) flows into the pre-treatment space (S1) of the casing (21), where moisture is adsorbed by the adsorption rotor (22) and the air is dehumidified (hereinafter, the air that has passed through the pre-treatment space (S1) is referred to as first dehumidified air).
[0067] The first dehumidified air flows into the second air passage (24) and then merges with the room air (RA) from the target space (11) flowing through the return air passage (28) to form mixed air. The mixed air flowing through the second air passage (24) is cooled as it passes through the second cooler (45) and then flows into the treatment space (S2) of the casing (21). In the treatment space (S2), moisture is adsorbed by the adsorption rotor (22) and the mixed air is dehumidified (hereinafter, the air that has passed through the treatment space (S2) is referred to as second dehumidified air).
[0068] A portion of the second dehumidified air flows into the third air passage (25) and is heated while passing through the first heater (35). In the third air passage (25), the heated air is supplied to the target space (11) as supply air (SA). In this manner, the target space (11) is dehumidified. A portion of the air in the target space (11) is exhausted to the outdoor space as exhaust air (EA) through the exhaust port (14). Another portion of the air in the target space (11) flows into the return air passage (28) through the return air port (13).
[0069] The remaining part of the second dehumidified air flows into the fourth air passage (26). The air that flows into the fourth air passage (26) is heated while passing through the second heater (36) and then flows into the regeneration space (S3) of the casing (21). The air that flows into the regeneration space (S3) is moisturized by the adsorption rotor (22) in the regeneration space (S3). This regenerates the adsorption rotor (22) (hereinafter, the air that has passed through the regeneration space (S3) is referred to as humidified air). The humidified air flows through the fifth air passage (27) and is exhausted to the outdoor space as exhaust air (EA).
[0070] (6) Features (6-1) In this embodiment, the second processing outlet (85) and the first processing outlet (84) are arranged in this order in the rotation direction of the adsorption rotor (22). Therefore, when the adsorption rotor (22) rotates, the adsorption rotor (22) passes through the second processing outlet (85) in the processing space (S2) and then enters the first processing outlet (84). Therefore, when the adsorption rotor (22) passes through the regeneration space (S3) and then enters the processing space (S2), the highly humid air remaining in the adsorption rotor (22) is pushed out and supplied to the regeneration space (S3) through the second processing outlet (85). In this embodiment, the regeneration air volume decreases only when the support member (63) of the adsorption rotor (22) passes through the regeneration space (S3) during one rotation of the adsorption rotor (22). Therefore, compared to the case where the dehumidification device has a purge space, the regeneration amount of the adsorption rotor (22) can be suppressed from decreasing, and therefore the dehumidification amount can be suppressed from decreasing.
[0071] (6-2) In this embodiment, the air flowing out of the pre-treatment space (S1) is supplied to the treatment space (S2) through the treatment inlet (83). Therefore, the air passes through the pre-treatment space (S1) and the treatment space (S2), and is dehumidified twice. This makes it possible to generate air with a lower dew point.
[0072] (6-3) In this embodiment, the casing (21) has a guide portion (93) provided so as to surround the entire circumference of the second processing outlet (85). This allows the air around the second processing outlet (85) to flow along the guide portion (93) and to easily gather at the second processing outlet (85). This ensures the amount of air supplied to the regeneration space (S3).
[0073] (7) Variations The above embodiment may be modified as follows. In the following description, differences from the above embodiment will be mainly described.
[0074] As shown in Fig. 9, in the dehumidifier (20) of this embodiment, the internal space (S) of the casing (21) does not have to have the pre-treatment space (S1). In other words, the internal space (S) has the treatment space (S2), the regeneration space (S3), and the casing space (S4). In this case, as shown in Fig. 9, the fourth seal member is not provided. In this case, the dehumidifier (20) does not have a first air passage, and the inlet end of the second air passage (24) communicates with the outdoor space.
[0075] In this modified example as well, since no purge space is formed in the dehumidifier (20), a decrease in the regeneration amount of the adsorption rotor (22) can be suppressed, and as a result, a decrease in the amount of dehumidification can be suppressed.
[0076] Other Embodiments The above embodiment may be configured as follows.
[0077] In the above embodiment, the outlet end of the return air passage (28) may be in communication with the first air passage (23) upstream of the first cooler (44).
[0078] Although the embodiment and the modified examples have been described above, it will be understood that various modifications of the form and details are possible without departing from the spirit and scope of the claims. In addition, the elements of the above embodiment, modified examples, and other embodiments may be appropriately combined or substituted.
[0079] The descriptions "first," "second," "third," etc. mentioned above are used to distinguish the words to which these descriptions are attached, and do not limit the number or order of the words. [Industrial Applicability]
[0080] INDUSTRIAL APPLICABILITY As described above, the present disclosure is useful for a dehumidification device. [Explanation of symbols]
[0081] 2 Dehumidifier 11 Target Space 20 Dehumidifier 21 Casing 22 Adsorption rotor 63 Ribs 83 Processing inlet (inlet) 84 Treatment outlet No. 1 (No. 1) 85 Second outlet for treatment (Second outlet) 93 Information Department S interior space S1 Pre-treatment space S2 Processing space S3 playback space
Claims
1. A dehumidification device that supplies dehumidified air to a target space (11), a rotary adsorption rotor (22) having a radially extending support member (63) and capable of adsorbing and desorbing moisture; a casing (21) that houses the adsorption rotor (22) and has an internal space (S) through which air flows, The internal space (S) is a treatment space (S2) in which moisture in the air is adsorbed by the adsorption rotor (22); a regeneration space (S3) in which moisture desorbed from the adsorption rotor (22) is added to the air, The casing (21) is formed with an inlet (83), a first outlet (84), and a second outlet (85) which open into the treatment space (S2); The air flowing out from the first outlet (84) is supplied to the target space (11), The air flowing out from the second outlet (85) is supplied to the regeneration space (S3), The second outlet (85) and the first outlet (84) are arranged in sequence in the rotation direction of the adsorption rotor (22). Dehumidifier.
2. the internal space (S) further includes a pre-treatment space (S1) in which moisture in the air is adsorbed by the adsorption rotor (22); The air flowing out of the pre-treatment space (S1) is supplied to the treatment space (S2) through the inlet (83). The dehumidifier according to claim 1 .
3. The casing (21) has a guide portion (93) provided so as to surround the entire periphery of the second outlet (85).
3. A dehumidifier according to claim 1 or 2.
Citation Information
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