Semiconductor device and power conversion device using the same

By integrating MOSFETs and control elements on a lead frame, the semiconductor device achieves reduced size and part count, addressing the bulkiness and complexity of traditional synchronous rectifiers.

JP2025115679APending Publication Date: 2025-08-07MINEBEA POWER SEMICON DEVICE INC
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Patent Information

Application Number
JP2024010254
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2025-08-07

AI Technical Summary

Technical Problem

Existing synchronous rectifier structures are bulky and have a high number of components, which hinders their miniaturization and efficiency improvement.

Method used

The integration of two MOSFETs and their corresponding control elements and capacitors on a lead frame, reducing the number of components and optimizing their arrangement to minimize size and wiring.

Benefits of technology

This configuration allows for a smaller semiconductor device with fewer parts, enhancing miniaturization and reducing the overall size and complexity of power conversion devices.

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Abstract

To provide a semiconductor device which can reduce the size and the number of components, and a power conversion device using the same.SOLUTION: A semiconductor device where a first MOSFET and a second MOSFET are arranged to be adjacent to each other includes: a first control element and a first capacitor corresponding to the first MOSFET; and a second control element and a second capacitor corresponding to the second MOSFET, on a lead frame. A power conversion device where the first MOSFET and the second MOSFET are arranged to be adjacent to each other includes: the semiconductor device which includes the first control element and the first capacitor corresponding to the first MOSFET, and the second control element and the second capacitor corresponding to the second MOSFET, on the lead frame.SELECTED DRAWING: Figure 1
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Description

[Technical Field]

[0001] The present invention relates to a semiconductor device and a power conversion device using the same. [Background technology]

[0002] Power semiconductor modules, which form bridge circuits using multiple semiconductor elements and have power conversion functions, are used in a wide range of products, from social infrastructure such as railway vehicles and renewable energy power generation systems to products closely related to personal life such as outdoor units of air conditioners.

[0003] Against the backdrop of social demands, including environmental and resource issues, there is a demand for even higher efficiency in these power semiconductor modules.

[0004] Background art in this technical field includes, for example, technology such as that disclosed in Patent Document 1. Patent Document 1 discloses a "semiconductor device that can be easily assembled and has low loss."

[0005] Furthermore, Patent Document 2 discloses a "single in-line bridge diode for efficiently dissipating heat generated by a semiconductor chip." [Prior art documents] [Patent documents]

[0006] [Patent Document 1] Japanese Patent Application Laid-Open No. 2015-116053 [Patent Document 2] Japanese Patent Application Laid-Open No. 2002-26245 Summary of the Invention [Problem to be solved by the invention]

[0007] Unlike asynchronous rectifiers, synchronous rectifiers are packaged elements consisting of a MOSFET, a capacitor, and a control element. By reviewing the structure of the synchronous rectifier element that incorporates these four elements, it is hoped that the mounting size can be reduced and the number of components can be reduced.

[0008] An object of the present invention is to provide a semiconductor device that can be made smaller and has a reduced number of parts, and a power conversion device using the same. [Means for solving the problem]

[0009] The semiconductor device of the present invention is characterized in that a first MOSFET and a second MOSFET are arranged adjacent to each other, and a first control element and a first capacitor corresponding to the first MOSFET, and a second control element and a second capacitor corresponding to the second MOSFET are provided on a lead frame.

[0010] In the power conversion device of the present invention, a first MOSFET and a second MOSFET are arranged adjacent to each other, and a semiconductor device including a first control element and a first capacitor corresponding to the first MOSFET, and a second control element and a second capacitor corresponding to the second MOSFET is arranged on a lead frame. [Effects of the Invention]

[0011] According to the present invention, it is possible to provide a semiconductor device that can be made smaller and has a reduced number of parts, and a power conversion device using the same.

[0012] Problems, configurations, and effects other than those described above will become apparent from the following description of the embodiments. [Brief explanation of the drawings]

[0013] [Figure 1] 1 is a diagram showing the structure of a semiconductor device according to an embodiment of the present invention; [Figure 2] 1 is a diagram showing the structure of a power conversion device using a semiconductor device according to an embodiment of the present invention; [Figure 3]FIG. 10 is a diagram showing a power conversion device structure that is a comparative example of the present embodiment. DETAILED DESCRIPTION OF THE INVENTION

[0014] Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In the drawings, the same components are designated by the same reference numerals, and detailed description of overlapping parts will be omitted. [Example]

[0015] The structure of the semiconductor device according to this embodiment is shown in Fig. 1. As shown in Fig. 1, a source block 4 and a MOSFET 1 are arranged. Also, a package 7 that houses the MOSFET 1 is arranged.

[0016] The two MOSFETs 1 are arranged adjacent to each other, and a control IC 2 as a control element and a capacitor 3 corresponding to the MOSFETs 1 are also arranged.

[0017] If the upper part of the diagram is referred to as the first part and the lower part as the second part, the upper part of the diagram is arranged with a first MOSFET 1, a control IC 2 which is a first control element corresponding to the first MOSFET 1, and a first capacitor 3. The lower part of the diagram is arranged with a second MOSFET 1, a control IC 2 which is a second control element corresponding to the second MOSFET 1, and a second capacitor 3. In other words, two sets of MOSFET 1, a control IC 2 which is a control element corresponding to the MOSFET 1, and a first capacitor 3 are integrated to form a single element. The first MOSFET 1 and the second MOSFET 1 are arranged adjacent to each other.

[0018] One package 7 contains one MOSFET 1, one control IC 2, and one capacitor 3. The package 7 and other components are then sealed with sealing resin 8.

[0019] In this embodiment, two sets of MOSFETs 1 and the corresponding control ICs 2 and capacitors 3 are appropriately arranged and integrated. Integrating the two sets in this way reduces the number of parts.

[0020] In addition, the two MOSFETs 1 arranged adjacent to each other avoid wiring in the areas that are not divided into individual pieces. In other words, they are configured so that there is no wiring between the top and bottom in the figure.

[0021] Next, Fig. 2 shows the structure of a power converter using the semiconductor device according to this embodiment. This is an example in which two elements of the present invention are mounted. The semiconductor device of Fig. 1 is applied to a power converter.

[0022] A package 7 incorporating a MOSFET 1 is placed on a lead frame 5 and fixed to the lead frame 5 with clips 6 .

[0023] A package 7 incorporating a MOSFET 1 is placed on the lead frame 5 to which the AC input terminal 11 is connected, and is fixed to the lead frame 5 with clips 6. Similarly, a package 7 incorporating a MOSFET 1 is placed on the lead frame 5 to which the AC input terminal 12 is connected, and is fixed to the lead frame 5 with clips 6.

[0024] It should be noted that the packages 7 are arranged so that they face the lead frame 5 side.

[0025] The package 7 on the lead frame 5 to which the DC output terminal (+) 13 is connected is fixed to the lead frame 5 with clips 6, and the same sides of the package 7 are electrically connected via the clips 6 to the lead frame 5 to which the AC input terminal 11 is connected and the lead frame 5 to which the AC input terminal 12 is connected, respectively.

[0026] Furthermore, the package 7 on the lead frame 5 to which the AC input terminal 11 is connected and the package 7 on the lead frame 5 to which the AC input terminal 12 is connected are each fixed to the lead frame 5 with clips 6, and the same side of the package 7 is electrically connected via the clips 6 to the lead frame 5 to which the DC output terminal (-) 14 is connected.

[0027] The package 7, lead frame 5, and clip 6 are resin-sealed with sealing resin 8.

[0028] In this embodiment, the two MOSFETs 1 are arranged adjacent to each other, so that the length t1 in FIG. 2 can be increased, and the element can be made smaller.

[0029] Fig. 3 shows a power converter structure that is a comparative example of this embodiment. The elements in this comparative example are rotated by 90° from those in Fig. 2 of this embodiment. This is an example in which four elements are mounted.

[0030] Two packages 7 each containing a built-in MOSFET 1 are placed on lead frame 5 and are fixed to lead frame 5 with clips 6. One package 7 each containing a built-in MOSFET 1 is placed on lead frame 5 to which AC input terminal 11 is connected and is fixed to lead frame 5 with clips 6.

[0031] Similarly, one package 7 incorporating a MOSFET 1 is placed on the lead frame 5 to which the AC input terminal 12 is connected, and is fixed to the lead frame 5 with clips 6. The four packages 7 are arranged so that the same side faces the lead frame 5. The two packages 7 on the lead frame 5 to which the DC output terminal (+) 13 is connected are fixed to the lead frame 5 with clips 6, and the same side of the package 7 is electrically connected via the clips 6 to the lead frame 5 to which the AC input terminal 11 is connected and the lead frame 5 to which the AC input terminal 12 is connected, respectively.

[0032] Furthermore, the package 7 on the lead frame 5 to which the AC input terminal 11 is connected and the package 7 on the lead frame 5 to which the AC input terminal 12 is connected are each fixed to the lead frame 5 with clips 6, and the same side of the package 7 is electrically connected via the clips 6 to the lead frame 5 to which the DC output terminal (-) 14 is connected.

[0033] All the packages 7, lead frames 5 and clips 6 are sealed with sealing resin 8. It is being done.

[0034] In this comparative example, two MOSFETs 1 are connected via a control IC 2 and a capacitor 3. t2 in FIG. 3 is shorter than t1 in FIG. 2, and the element is larger.

[0035] Here, a comparative example of Fig. 3 will be compared with the present embodiment of Fig. 1 and Fig. 2. In this embodiment, the lead frame 5 is provided with terminals that can be output to the outside, and wiring is avoided in advance in the frame portion that will be connected in the portion that will not be singulated. Wiring is avoided in advance in the frame portion that will be connected in the portion that will not be singulated, and the lead frame 5 is provided with terminals that can be output to the outside, making the arrangement of this embodiment possible.

[0036] In this embodiment, one MOSFET 1, one control IC 2, and one capacitor 3 are combined into one set, reducing the number of components to one. In other words, the number of components mounted can be halved to two, compared to the four mounted in the lead frame structure used for the package structure element in the comparative example. As described above, miniaturization and a reduction in the number of mounted elements can be achieved. [Explanation of symbols]

[0037] 1...MOSFET 2...Control IC 3...Capacitor 4...Source block 5...Lead frame 6...Clip 7. Package 8…Sealing resin 10...Semiconductor device 11...AC input terminal 12...AC input terminal 13…DC output terminal (+) 14...DC output terminal (-)

Claims

1. the first MOSFET and the second MOSFET are arranged adjacent to each other; a first control element and a first capacitor corresponding to the first MOSFET, and a second control element and a second capacitor corresponding to the second MOSFET, disposed on a lead frame.

2. 2. The semiconductor device according to claim 1, The semiconductor device is characterized in that a terminal capable of external output is provided on the lead frame.

3. 2. The semiconductor device according to claim 1, A semiconductor device characterized in that a terminal capable of external output is provided on the lead frame, thereby avoiding wiring between the first MOSFET and the second MOSFET adjacent to each other.

4. the first MOSFET and the second MOSFET are arranged adjacent to each other; A power conversion device in which a semiconductor device including a first control element and a first capacitor corresponding to the first MOSFET, and a second control element and a second capacitor corresponding to the second MOSFET, is arranged on a lead frame.

5. The power conversion device according to claim 4, The power conversion device is characterized in that a terminal capable of external output is provided on the lead frame.

6. The power conversion device according to claim 4, A power conversion device characterized in that a terminal capable of external output is provided on the lead frame, thereby avoiding wiring between the first MOSFET and the second MOSFET that are adjacent to each other.

Citation Information

Patent Citations

  • Single in-line bridge diode

    JP2002026245A

  • Semiconductor device, and alternator and power conversion device using the same

    JP2015116053A