Protector

The protector's adjustable design addresses the issue of varying wire harness thicknesses by allowing for multiple sizes without increasing product numbers through engaging bodies that can be positioned differently, thus accommodating various thicknesses efficiently.

JP2025125107AInactive Publication Date: 2025-08-27YAZAKI CORP
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Patent Information

Application Number
JP2024020958
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-02-15
Publication Date
2025-08-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Preparing different sizes of protectors for wire harnesses based on thickness requires an increase in the number of product numbers, which is undesirable.

Method used

A protector design with adjustable dimensions using a first and second engaging body, where the first engaging portion and second engaging portion can engage at different relative positions, allowing for assemblies with varying widths to be formed without increasing the number of part numbers.

Benefits of technology

The protector can accommodate wire harnesses of different thicknesses by adjusting its size, reducing the need for multiple product variations.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a protector whose size can be adjusted according to the thickness of ae wire harness to be housed while suppressing an increase in number of parts.SOLUTION: A protector includes an assembly 2e that forms a groove in which a wire harness is routed, or an assembly that covers the groove. The assembly 2e includes a first engaging body 10 and a second engaging body 20. The first engaging body includes a first engaging portion 13. The second engaging body is an engaging body that is arranged in line with the first engaging body along a width direction Y of the groove and has a second engaging portion 23 that can engage with the first engaging portion along an extension direction X of the groove. The first engaging portion and the second engaging portion are configured to be engageable at different relative positions in the width direction such that the assemblies 2e with different width dimensions can be selectively formed.SELECTED DRAWING: Figure 4
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Description

[Technical Field]

[0001] The present invention relates to a protector. [Background technology]

[0002] Patent Document 1 discloses a protector that includes a base portion having a recessed portion for receiving the wire harness, and a cover portion that can close the recessed portion of the base portion. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Publication No. 2022-128265 Summary of the Invention [Problem to be solved by the invention]

[0004] Preparing different sizes of dedicated protectors depending on the thickness of the wire harness to be housed results in an increase in the number of product numbers. It is therefore desirable to be able to provide protectors of different sizes while suppressing the increase in the number of product numbers.

[0005] An object of the present invention is to provide a protector whose size can be adjusted according to the thickness of the wire harness to be accommodated while suppressing an increase in the number of part numbers. [Means for solving the problem]

[0006] The protector of the present invention comprises an assembly that forms a groove in which a wire harness is routed, or an assembly that covers the groove, and the assembly includes a first engaging body and a second engaging body, the first engaging body having a first engaging portion, and the second engaging body being an engaging body that is arranged in line with the first engaging body along the width direction of the groove, and has a second engaging portion that can engage with the first engaging portion along the extension direction of the groove, and the first engaging portion and the second engaging portion are configured to be able to engage at different relative positions in the width direction so that assemblies with different dimensions in the width direction can be selectively formed. [Effects of the Invention]

[0007] In the protector according to the present invention, the first engaging portion and the second engaging portion are configured to be engageable at different relative positions in the width direction so that assemblies having different width dimensions can be selectively formed. The protector according to the present invention has the advantage that the size can be adjusted according to the thickness of the wire harness to be accommodated while suppressing an increase in the number of part numbers. [Brief explanation of the drawings]

[0008] [Figure 1] FIG. 1 is a perspective view of a protector according to an embodiment. [Figure 2] FIG. 2 is a side view of the protector according to the embodiment. [Figure 3] FIG. 3 is a perspective view of the main body according to the embodiment. [Figure 4] FIG. 4 is an exploded perspective view of the main body according to the embodiment. [Figure 5] FIG. 5 is a plan view of the main body according to the embodiment. [Figure 6] FIG. 6 is a perspective view of the main body according to the embodiment. [Figure 7] FIG. 7 is a plan view of the main body according to the embodiment. [Figure 8] FIG. 8 is a cross-sectional view of the main body according to the embodiment. [Figure 9] FIG. 9 is a perspective view of the protector according to the embodiment. [Figure 10] FIG. 10 is a perspective view of the protector according to the embodiment. [Figure 11] FIG. 11 is a plan view of the wire harness routed in the main body. [Figure 12] FIG. 12 is an exploded view of the main body according to the embodiment. [Figure 13] FIG. 13 is an exploded view of the cover according to the embodiment. [Figure 14] FIG. 14 is a perspective view of the protector according to the embodiment. [Figure 15] FIG. 15 is an exploded perspective view of the main body according to the embodiment. [Figure 16] FIG. 16 is an exploded perspective view of the cover according to the embodiment. DETAILED DESCRIPTION OF THE INVENTION

[0009] A protector according to an embodiment of the present invention will be described in detail below with reference to the drawings. Note that the present invention is not limited to the embodiment. Furthermore, the components in the following embodiments include those that can be easily imagined by a person skilled in the art or those that are substantially the same.

[0010] [Embodiment] An embodiment will be described with reference to Fig. 1 to Fig. 16. This embodiment relates to a protector. Fig. 1 is a perspective view of the protector according to the embodiment, Fig. 2 is a side view of the protector according to the embodiment, Fig. 3 is a perspective view of the main body according to the embodiment, Fig. 4 is an exploded perspective view of the main body according to the embodiment, Fig. 5 is a plan view of the main body according to the embodiment, Fig. 6 is a perspective view of the main body according to the embodiment, Fig. 7 is a plan view of the main body according to the embodiment, Fig. 8 is a cross-sectional view of the main body according to the embodiment, and Figs. 9 and 10 are perspective views of the protector according to the embodiment.

[0011] Fig. 11 is a plan view of a wire harness routed in a main body, Fig. 12 is an exploded view of the main body according to the embodiment, Fig. 13 is an exploded view of a cover according to the embodiment, Fig. 14 is a perspective view of a protector according to the embodiment, Fig. 15 is an exploded perspective view of the main body according to the embodiment, and Fig. 16 is an exploded perspective view of the cover according to the embodiment. Fig. 8 shows a cross section taken along line VIII-VIII in Fig. 7.

[0012] As shown in Figures 1 and 2, the protector 1 of this embodiment has at least one main body 2 and at least one cover 3. The main body 2 and the cover 3 are molded, for example, from an insulating synthetic resin. The main body 2 is a member having a groove 2a in which the wire harness W is routed. The cover 3 is a member that engages with the main body 2 and covers the groove 2a. The main body 2 and the cover 3 form a tubular portion 4 through which the wire harness W is inserted.

[0013] As will be described below, in the protector 1 of this embodiment, it is possible to form assemblies 2e and 3e of different widths from the same combination of members. Assembly 2e is an assembly in which groove 2a is formed as the main body 2. Assembly 3e is an assembly in which groove 2a is covered as the cover 3. The size of the protector 1 of this embodiment can be adjusted according to the thickness of the wire harness W to be accommodated while suppressing an increase in the number of part numbers.

[0014] 3 and 4, the main body 2 has a first engagement body 10 and a second engagement body 20. The first engagement body 10 and the second engagement body 20 are configured to be engageable with each other. Note that an intermediate engagement body 40 (see FIG. 12) may be interposed between the first engagement body 10 and the second engagement body 20.

[0015] In the main body 2, the first engagement body 10 and the second engagement body 20 are arranged side by side along the width direction Y of the groove portion 2a. The first engagement body 10 and the second engagement body 20 may be arranged so that they partially overlap each other.

[0016] In the main body 2 in Fig. 3, the first engagement body 10 is disposed on a first side Y1 in the width direction Y. In the main body 2 in Fig. 3, the second engagement body 20 is disposed on a second side Y2 in the width direction Y. In other words, the first engagement body 10 is disposed on the first side Y1 relative to the second engagement body 20. The second engagement body 20 is disposed on the second side Y2 relative to the first engagement body 10.

[0017] The first engagement body 10 has a main wall 11, a first side wall 12, and two first engagement portions 13. The main wall 11 is a wall portion that constitutes the bottom wall of the groove portion 2a. The main wall 11 has a substantially flat plate shape. In plan view, the main wall 11 has a rectangular shape. The main wall 11 is provided with an insertion hole 11a into which the clip 6 is inserted. The main wall 11 also has a through hole 11b into which a band member 5 such as a cable tie is inserted.

[0018] The first side wall 12 stands upright from the edge of the first side Y1 of the main wall 11. The first side wall 12 is a side wall that forms the groove portion 2a and is located at the end of the first side Y1 of the main body 2. The first side wall 12 is provided with an engaging portion 12a that corresponds to the engaging portion 33 of the cover 3, and connecting engaging portions 12b and 12c. The first side wall 12 of this embodiment is provided with two engaging portions 12a that are aligned in the extension direction X of the groove portion 2a.

[0019] The connecting engagement portions 12b, 12c are engageable with each other. One engagement portion 12b is disposed at an end portion of the first side wall 12 on the first side X1. The other engagement portion 12c is disposed at an end portion of the first side wall 12 on the second side X2. The two engagement portions 12b, 12c engage with each other along the height direction Z of the tubular portion 4. The height direction Z is the direction in which the first side wall 12 is erected relative to the main wall 11, and is the depth direction of the groove portion 2a.

[0020] The illustrated first engagement portion 13 has a plurality of holes 14 that open in the extension direction X. The plurality of holes 14 includes a first hole 14a, a second hole 14b, and a third hole 14c. The plurality of holes 14 are arranged side by side in the width direction Y. Of the plurality of holes 14, the first hole 14a is located closest to the first side wall 12. Of the plurality of holes 14, the third hole 14c is located farthest from the first side wall 12.

[0021] In the following description, one of the two first engagement portions 13 will be referred to as first engagement portion 13A, and the other of the two first engagement portions 13 will be referred to as first engagement portion 13B. The first engagement portion 13A is disposed on a first side X1 in the extension direction X. The first engagement portion 13B is disposed on a second side X2 in the extension direction X.

[0022] The two first engagement portions 13A, 13B are configured so that their hole portions 14 face each other. That is, the hole portion 14 of the first engagement portion 13A opens toward the other first engagement portion 13B. The hole portion 14 of the first engagement portion 13B opens toward the other first engagement portion 13A.

[0023] The second engagement body 20 has a main wall 21, a second side wall 22, and two second engagement portions 23. The main wall 21 is a wall portion that constitutes the bottom wall of the groove portion 2a. The main wall 21 has a substantially flat plate shape. The main wall 21 has a rectangular shape in a plan view. A portion of the main wall 21 of the second engagement body 20 can be overlapped with the main wall 11 of the first engagement body 10. For example, the main wall 21 is overlapped with the main wall 11 so as to cover the clip 6 placed in the insertion hole 11a. The main wall 21 also has a through hole 21b through which the band member 5 is inserted. The through hole 21b of the second engagement body 20 is positioned corresponding to the through hole 11b of the first engagement body 10.

[0024] The main wall 11 of the first engagement body 10 may be provided with a plurality of through holes 11b aligned in the width direction Y. For example, in the protector 1 of this embodiment, the first engagement body 10 and the second engagement body 20 can change the width of the groove portion 2a in three stages. In this case, three through holes 11b may be provided in the main wall 11. The three through holes 11b are arranged so as to face the through hole 21b at each of the three width stages of the groove portion 2a.

[0025] The second side wall 22 stands upright from the edge of the second side Y2 of the main wall 21. The second side wall 22 is a side wall that forms the groove portion 2a and is located at the end of the second side Y2 of the main body 2. When the first engagement portion 13 and the second engagement portion 23 are engaged with each other, the second side wall 22 faces the first side wall 12 in the width direction Y. The second side wall 22 is provided with an engagement portion 22a that corresponds to the engagement portion 33 of the cover 3, and coupling engagement portions 22b and 22c.

[0026] The connecting engagement portions 22b, 22c are engageable with each other. One engagement portion 22b is disposed at an end portion of the second side wall 22 on the first side X1. The other engagement portion 22c is disposed at an end portion of the second side wall 22 on the second side X2. The two engagement portions 22b, 22c engage with each other along the height direction Z.

[0027] The illustrated second engagement portion 23 has a plurality of protrusions 24 protruding in the extension direction X. The plurality of protrusions 24 includes a first protrusion 24a, a second protrusion 24b, and a third protrusion 24c. The plurality of protrusions 24 are arranged side by side in the width direction Y. Of the plurality of protrusions 24, the first protrusion 24a is located farthest from the second side wall 22. Of the plurality of protrusions 24, the third protrusion 24c is located closest to the second side wall 22.

[0028] In the following description, one of the two second engagement portions 23 will be referred to as second engagement portion 23A, and the other of the two second engagement portions 23 will be referred to as second engagement portion 23B. The second engagement portion 23A is disposed on a first side X1 in the extension direction X. The second engagement portion 23B is disposed on a second side X2 in the extension direction X.

[0029] The second engagement portion 23 is configured so that the protrusion 24 protrudes on the side opposite to the other second engagement portion 23. That is, the protrusion 24 of the second engagement portion 23A protrudes in a direction away from the other second engagement portion 23B. The protrusion 24 of the second engagement portion 23B protrudes in a direction away from the other second engagement portion 23A.

[0030] The protrusions 24 of the second engagement portion 23 are insertable into the holes 14 of the first engagement portion 13 along the extension direction X. More specifically, one protrusion 24 of the second engagement portion 23 is engageable with one hole 14 of the first engagement portion 13. For example, the first protrusion 24a is engageable with any one of the holes 14 of the first hole 14a, the second hole 14b, and the third hole 14c. The second protrusion 24b is engageable with the second hole 14b or the third hole 14c. The third protrusion 24c is engageable with the third hole 14c.

[0031] The second engagement body 20 has a flexible portion 25 disposed between the two second engagement portions 23A, 23B. The flexible portion 25 is provided on the main wall 21 and has flexibility. The illustrated flexible portion 25 is molded in the shape of a hinge having a thin portion. The flexible portion 25 may also be a groove extending in the width direction Y.

[0032] The main wall 21 has a first region 211 and a second region 212. The first region 211 is disposed on a first side X1 in the extension direction X with respect to the flexible portion 25. The second region 212 is disposed on a second side X2 in the extension direction X with respect to the flexible portion 25. The flexible portion 25 has high flexibility with respect to the first region 211 and the second region 212. Therefore, the second engagement body 20 can be bent into a substantially V-shape by deforming the flexible portion 25. The protrusion 24 of the second engagement portion 23 is inserted into the hole 14 of the first engagement portion 13 in a bent state of the second engagement body 20. When the shape of the second engagement body 20 returns to a flat plate shape, the engagement of each protrusion 24 with each hole 14 is completed.

[0033] The second side wall 22 of the second engagement body 20 is divided into two regions 221 and 222 with the flexible portion 25 therebetween. The first region 221 is disposed on a first side X1 in the extension direction X with respect to the flexible portion 25. The second region 222 is disposed on a second side X2 in the extension direction X with respect to the flexible portion 25. A gap 22s is provided between the two regions 221 and 222. Dividing the second side wall 22 into the two regions 221 and 222 makes it easy for the second engagement body 20 to deform.

[0034] In the protector 1 of this embodiment, the width Wd1 of the main body 2 changes depending on which of the multiple hole portions 14 the first protrusion 24a engages with. The first protrusion 24a may engage with the first hole portion 14a, as shown by the dashed line in FIG. 4. In this case, the second protrusion 24b engages with the second hole portion 14b, and the third protrusion 24c engages with the third hole portion 14c. FIG. 3 shows the main body 2 formed when the first protrusion 24a engages with the first hole portion 14a. In this case, the width Wd1 of the main body 2 becomes the narrowest of the selectable widths Wd1.

[0035] 5 shows the main body 2 when the first protrusion 24a is engaged with the third hole portion 14c. In this case, the second protrusion 24b and the third protrusion 24c are exposed without being inserted into the hole portion 14. The width Wd1 of the main body 2 shown in FIG. 5 is the widest of the selectable widths Wd1.

[0036] The two engaging bodies 10, 20 may engage with each other with the second protrusion 24b inserted into the third hole 14c. In this case, the first protrusion 24a is inserted into the second hole 14b, and the third protrusion 24c is exposed without being inserted into the hole 14. The width Wd1 of the main body 2 when the second protrusion 24b engages with the third hole 14c is an intermediate size among the selectable widths Wd1.

[0037] As shown in Fig. 6, the first engagement body 10 and the second engagement body 20 engage with each other to form an assembly 2e. The assembly 2e is a member in which one first engagement body 10 and one second engagement body 20 are engaged with each other. The assembly 2e forms a groove portion 2a. The main body 2 may be formed by connecting a plurality of assemblies 2e. As shown in Fig. 6, two assemblies 2e are connected by engaging the engagement portion 12b of one assembly 2e with the engagement portion 12c of the other assembly 2e.

[0038] As shown in FIG. 7 , two adjacent assemblies 2e may be fixed by a band member 5. The band member 5 is, for example, a cable tie. The band member 5 is inserted into the through holes 11b, 21b of one assembly 2e, and then inserted into the through holes 11b, 21b of another assembly 2e to bind the two assemblies together. The band member 5 restricts relative displacement between the two assemblies 2e and can reinforce the connection between the two assemblies 2e. Furthermore, the band member 5 suppresses rattle between the first engagement body 10 and the second engagement body 20 in one assembly 2e, and can firmly connect the two engagement bodies 10, 20.

[0039] As shown in FIG. 8 , a clip 6 is disposed on the main body 2. The main body 2 is fixed to a metal panel or the like by the clip 6. The clip 6 is inserted into a hole provided in a wall portion of the fixing target and is locked by the wall portion. The clip 6 has an engagement portion 61 and a flange portion 62. The engagement portion 61 is inserted into the hole in the wall portion and held by the wall portion. The flange portion 62 is disposed at the base end of the engagement portion 61. The engagement portion 61 of the clip 6 is inserted into the insertion hole 11a of the first engagement body 10. The flange portion 62 is locked by the main wall 11 of the first engagement body 10. The flange portion 62 is sandwiched between the main wall 11 of the first engagement body 10 and the main wall 21 of the second engagement body 20. The main wall 21 covers the flange portion 62, thereby suppressing interference between the wire harness W and the flange portion 62.

[0040] As shown in FIG. 9 , the cover 3 is attached to the main body 2 along the height direction Z. The cover 3 has a cover body 31, a pair of side walls 32, and a plurality of engaging portions 33. The cover body 31, the pair of side walls 32, and the engaging portions 33 are, for example, molded integrally. The cover body 31 is a portion that covers the groove portion 2a of the main body 2 and has a generally flat plate shape. The side walls 32 stand upright from the ends of the cover body 31 in the width direction Y. The side walls 32 of the cover 3 face the first side wall 12 and the second side wall 22 of the main body 2 from the outside. The engaging portions 33 of the cover 3 engage with the engaging portions 12a, 22a of the main body 2 to fix the cover 3 to the main body 2.

[0041] In the protector 1 of this embodiment, one cover 3 is attached to one assembly 2e. The cover body 31 extends from one end to the other end of the assembly 2e in the extension direction X, and can cover the entire groove 2a. The cover 3 is attached to the main body 2 after the wire harness W is routed in the groove 2a of the main body 2.

[0042] The protector 1 may have a cover 3 of different widths depending on the width Wd1 of the main body 2. Fig. 10 shows a wide cover 3 that is assembled to a wide main body 2. By assembling the integrally formed cover 3 to the main body 2, the formed tubular portion 4 can have appropriate rigidity.

[0043] As shown in Fig. 11, the wire harness W is routed in the groove portion 2a of the main body 2. In the protector 1 of this embodiment, at least a part of the wire harness W can be pulled out through the gap 22s of the second engaging body 20. For example, as shown in Fig. 11, some of the multiple electric wires in the wire harness W are pulled out to the outside through the gap 22s as branch wires WB. When the main body 2 is composed of multiple assemblies 2e, the wire harness W can be branched in each assembly 2e.

[0044] 12, the main body 2 may have an intermediate engagement body 40 interposed between the first engagement body 10 and the second engagement body 20. The intermediate engagement body 40 is a plate-shaped member and has both a first engagement portion 13 and a second engagement portion 23. The intermediate engagement body 40 is a member having a flat plate shape and is molded from, for example, an insulating synthetic resin.

[0045] The intermediate engagement body 40 has a first engagement portion 13 and a second engagement portion 23. In the intermediate engagement body 40, the first engagement portion 13 has a plurality of hole portions 14 that open in the extension direction X. The plurality of hole portions 14 include a first hole portion 14a, a second hole portion 14b, and a third hole portion 14c. The plurality of hole portions 14 are arranged side by side in the width direction Y. Similar to the first engagement body 10, the intermediate engagement body 40 has two first engagement portions 13A, 13B. The second engagement portion 23A of the second engagement body 20 is engageable with the first engagement portion 13A of the intermediate engagement body 40. The second engagement portion 23B of the second engagement body 20 is engageable with the first engagement portion 13B of the intermediate engagement body 40.

[0046] In the intermediate engagement body 40, the second engagement portion 23 has multiple protrusions 24 that protrude in the extension direction X. The multiple protrusions 24 include a first protrusion 24a, a second protrusion 24b, and a third protrusion 24c. The multiple protrusions 24 are arranged side by side in the width direction Y. Similar to the second engagement body 20, the intermediate engagement body 40 has two second engagement portions 23A, 23B. The second engagement portion 23A of the intermediate engagement body 40 is engageable with the first engagement portion 13A of the first engagement body 10. The second engagement portion 23B of the intermediate engagement body 40 is engageable with the first engagement portion 13B of the first engagement body 10.

[0047] In the main body 2 of FIG. 12 , an intermediate engagement body 40 is interposed between the first engagement body 10 and the second engagement body 20. This increases the maximum value of the width Wd1 selectable in the main body 2. The width Wd1 can be adjusted in three stages at the engagement point between the first engagement body 10 and the intermediate engagement body 40. Furthermore, the width Wd1 can be adjusted in three stages at the engagement point between the second engagement body 20 and the intermediate engagement body 40. The intermediate engagement body 40 may have a flexible portion similar to that of the second engagement body 20. In this case, the flexible portion of the intermediate engagement body 40 may be arranged to overlap with the flexible portion 25 of the second engagement body 20.

[0048] Note that the cover 3 may be configured so that its width is adjustable, similar to the main body 2. For example, as shown in FIG. 13 , the cover 3 may be configured to have a first engagement body 50 and a second engagement body 60. The first engagement body 50 has a portion 31A of the cover body 31, a side wall 32, and two engagement portions 33. The first engagement body 50 has, for example, a first engagement portion 13 similar to the first engagement portion 13 of the main body 2. The first engagement portion 13 has a plurality of holes 14 aligned in the width direction Y. The illustrated first engagement body 50 has two first engagement portions 13A, 13B.

[0049] The second engagement body 60 has another part 31B of the cover body 31, a side wall 32, and two engagement portions 33. The second engagement body 60 has, for example, a second engagement portion 23 similar to the second engagement portion 23 of the main body 2. The second engagement portion 23 has a plurality of protrusions 24 aligned in the width direction Y. The illustrated second engagement body 60 has two second engagement portions 23A, 23B. One second engagement portion 23A engages with the first engagement portion 13A of the first engagement body 50. The other second engagement portion 23B engages with the first engagement portion 13B of the first engagement body 50.

[0050] The second engagement body 60 has a flexible portion 65 similar to that of the second engagement body 20 of the main body 2. The flexible portion 65 of the second engagement body 60 is disposed between the two second engagement portions 23A, 23B. The flexible portion 65 of the second engagement body 60 is, for example, a groove extending in the width direction Y. A gap corresponding to the flexible portion 65 may be provided in the side wall 32 of the second engagement body 60, similar to the gap 22s of the second engagement body 20.

[0051] The width of the cover 3 in FIG. 13 can be adjusted in multiple stages. The first engagement body 50 and the second engagement body 60 engage with each other to form an assembly 3e. The assembly 3e is an assembly that covers the groove portion 2a of the main body 2. Either the first engagement body 50 or the second engagement body 60 may be formed so that no gap is created in the cover body 31 regardless of the width of the assembly 3e. For example, a portion 31A of the cover body 31 in the first engagement body 50 may have an extension that protrudes in the width direction Y so as to always overlap with another portion 31B of the cover body 31.

[0052] In the protector 1, both the main body 2 and the cover 3 may be configured to have adjustable widths. In the protector 1 shown in Fig. 14, the widths of the main body 2 and the cover 3 can each be adjusted in multiple stages. That is, the main body 2 is an assembly 2e that forms the groove 2a, and the cover 3 is an assembly 3e that covers the groove 2a.

[0053] As shown in FIG. 15, the main body 2 has two first engagement bodies 70 and one second engagement body 80. The two first engagement bodies 70 have the same shape. The first engagement body 70 has a main wall 71 and a side wall 72. The main wall 71 is a wall portion that forms the bottom wall of the groove portion 2a. The main wall 71 has a substantially flat plate shape. In a plan view, the main wall 71 has a rectangular shape.

[0054] The side wall 72 stands upright from the edge of the main wall 71 in the width direction Y. The side wall 72 is a side wall that forms the groove portion 2a. The side wall 72 is provided with an engagement portion 72a that engages with the engagement portion 92a of the cover 3. The first engagement body 70 has a first engagement portion 13 that is similar to the first engagement portion 13 of the first engagement body 10. The first engagement portion 13 has a plurality of holes 14 aligned in the width direction Y. The illustrated first engagement body 70 has two first engagement portions 13A, 13B.

[0055] The second engagement body 80 has a flat main wall 81. The main wall 81 is a wall portion that forms the bottom wall of the groove portion 2a. The main wall 81 has a rectangular shape in a plan view. The second engagement body 80 has a second engagement portion 23 that is similar to the second engagement portion 23 of the second engagement body 20. The second engagement portion 23 has a plurality of protrusions 24 aligned in the width direction Y. The illustrated second engagement body 80 is provided with four second engagement portions 23.

[0056] Of the four second engagement portions 23, two second engagement portions 23A, 23B are arranged at ends on a first side Y1 in the width direction Y. Of the four second engagement portions 23, the other two second engagement portions 23A, 23B are arranged at ends on a second side Y2 in the width direction Y. The second engagement body 80 is provided with a flexible portion 85. The flexible portion 85 is arranged between the two second engagement portions 23A and the two second engagement portions 23B, and extends in the width direction Y. The second engagement body 80 can be bent into a substantially V-shape by deforming the flexible portion 85. The protrusion 24 of the second engagement body 80 is inserted into the hole 14 of the first engagement body 90 when the second engagement body 80 is bent.

[0057] The second engagement portion 23A of the second engagement body 80 is engageable with the first engagement portion 13A of the first engagement body 70. The second engagement portion 23B of the second engagement body 80 is engageable with the first engagement portion 13B of the first engagement body 70. The width of the main body 2 can be adjusted in multiple stages at the engagement point between the first engagement body 70 and the second engagement body 80. Two first engagement bodies 70 engage with one second engagement body 80 to form an assembly 2e.

[0058] The cover 3 has two first engagement bodies 90 and one second engagement body 100. The first engagement body 90 has a main wall 91 and a side wall 92. The main wall 91 is a wall portion that covers the groove portion 2a. The main wall 91 has a substantially flat plate shape. In a plan view, the main wall 91 has a rectangular shape. The main wall 91 of the first engagement body 90 faces the main wall 71 of the first engagement body 70.

[0059] The side wall 92 stands upright from the end of the main wall 91 in the width direction Y. The side wall 92 is provided with an engagement portion 92a that engages with the engagement portion 72a of the main body 2. The main wall 91 has a first engagement portion 13 similar to the first engagement portion 13 of the first engagement body 10. The first engagement portion 13 has a plurality of holes 14 aligned in the width direction Y. The illustrated first engagement body 90 has two first engagement portions 13A, 13B.

[0060] The second engagement body 100 has a flat main wall 101. The second engagement body 100 may have the same shape as the second engagement body 80 of the main body 2. In this case, it is possible to share parts between the main body 2 and the cover 3. The main wall 101 forms a wall portion that covers the groove portion 2a. The shape of the main wall 101 in a plan view is rectangular. The second engagement body 100 has a second engagement portion 23 similar to the second engagement portion 23 of the second engagement body 20. The second engagement portion 23 has a plurality of protrusions 24 aligned in the width direction Y. The illustrated second engagement body 100 is provided with four second engagement portions 23.

[0061] Of the four second engagement portions 23, two second engagement portions 23A, 23B are arranged at ends on a first side Y1 in the width direction Y. Of the four second engagement portions 23, the other two second engagement portions 23A, 23B are arranged at ends on a second side Y2 in the width direction Y. The second engagement body 100 is provided with a flexible portion 105. The flexible portion 105 is arranged between the two second engagement portions 23A and the two second engagement portions 23B and extends in the width direction Y. The second engagement body 100 can be bent into a substantially V-shape by deforming the flexible portion 105. The protrusion 24 of the second engagement body 100 is inserted into the hole 14 of the first engagement body 90 when the second engagement body 100 is bent.

[0062] The second engagement portion 23A of the second engagement body 100 is engageable with the first engagement portion 13A of the first engagement body 90. The second engagement portion 23B of the second engagement body 100 is engageable with the first engagement portion 13B of the first engagement body 90. The width of the cover 3 can be adjusted in multiple stages at the engagement point between the first engagement body 90 and the second engagement body 100. Two first engagement bodies 90 engage with one second engagement body 100 to form an assembly 3e.

[0063] As described above, the protector 1 of this embodiment includes the assembly 2e that forms the groove 2a in which the wire harness W is routed, or the assembly 3e that covers the groove 2a. The assembly 2e includes the first engagement body 10 and the second engagement body 20, or includes the first engagement body 70 and the second engagement body 80. The first engagement bodies 10, 70 have a first engagement portion 13. The second engagement bodies 20, 80 are engagement bodies that are arranged alongside the first engagement bodies 10, 70 along the width direction Y of the groove 2a. The second engagement bodies 20, 80 have a second engagement portion 23 that can engage with the first engagement portion 13 along the extension direction X of the groove 2a.

[0064] The first engaging portion 13 and the second engaging portion 23 are configured to be engageable at different relative positions in the width direction Y so that assemblies 2e with different dimensions in the width direction Y can be selectively formed. The first engaging bodies 10, 70 and the second engaging bodies 20, 80 can selectively form assemblies 2e with different dimensions in the width direction Y. This makes it possible to manufacture protectors 1 with different dimensions in the width direction Y while standardizing parts.

[0065] The assembly 3e includes a first engagement body 50 and a second engagement body 60, or includes a first engagement body 90 and a second engagement body 100. The first engagement bodies 50, 90 have a first engagement portion 13. The second engagement bodies 60, 100 are engagement bodies that are arranged alongside the first engagement bodies 50, 90 along the width direction Y of the groove portion 2a. The second engagement bodies 60, 100 have a second engagement portion 23 that can engage with the first engagement portion 13 along the extension direction X of the groove portion 2a.

[0066] The first engaging portion 13 and the second engaging portion 23 are configured to be engageable at different relative positions in the width direction Y so that assemblies 3e having different dimensions in the width direction Y can be selectively formed. The first engaging bodies 50, 90 and the second engaging bodies 60, 100 can selectively form assemblies 3e having different dimensions in the width direction Y. This makes it possible to manufacture protectors 1 having different dimensions in the width direction Y while standardizing parts.

[0067] In the protector 1 of this embodiment, the first engagement portion 13 has a hole portion 14 that opens in the extension direction X. The second engagement portion 23 has a plurality of protrusions 24 that can engage with the hole portion 14. The plurality of protrusions 24 are aligned in the width direction Y. Different protrusions 24 can engage with the hole portion 14.

[0068] For example, in the second engagement portion 23 of the main body 2 shown in FIG. 4, the multiple protrusions 24 are aligned in the width direction Y. Different protrusions 24 can be engaged with one hole 14 of the first engagement portion 13. As an example, any one of the first protrusion 24a, the second protrusion 24b, and the third protrusion 24c can be engaged with the third hole 14c. In other words, the first engagement portion 13 and the second engagement portion 23 can be engaged with each other at different relative positions in the width direction Y. With this configuration, the dimension of the assembly 2e in the width direction Y can be adjusted.

[0069] 13, the multiple protrusions 24 are aligned in the width direction Y. Different protrusions 24 can be engaged with one hole 14 of the first engagement portion 13. In other words, the first engagement portion 13 and the second engagement portion 23 can be engaged with each other at different relative positions in the width direction Y. With this configuration, the dimension of the assembly 3e in the width direction Y can be adjusted.

[0070] In the protector 1 of this embodiment, the first engagement portion 13 has a plurality of holes 14 that open in the extension direction X. The plurality of holes 14 are aligned in the width direction Y. The second engagement portion 23 has protrusions 24 that can engage with the holes 14. The protrusions 24 can engage with different holes 14.

[0071] For example, the first engagement portion 13 of the main body 2 shown in FIG. 4 has a plurality of holes 14 that open in the extension direction X. The plurality of holes 14 are aligned in the width direction Y. The second engagement portion 23 has a protrusion 24 that can engage with the holes 14. The protrusions 24 can engage with different holes 14. For example, the first protrusion 24a can engage with any of the first hole 14a, the second hole 14b, and the third hole 14c. In other words, the first engagement portion 13 and the second engagement portion 23 can engage with each other at different relative positions in the width direction Y. With this configuration, the dimension of the assembly 2e in the width direction Y can be adjusted.

[0072] 13 has a plurality of holes 14 that open in the extension direction X. The second engagement portion 23 has a protrusion 24 that can engage with the holes 14. The protrusions 24 can engage with different holes 14. In other words, the first engagement portion 13 and the second engagement portion 23 can engage with each other at different relative positions in the width direction Y. With this configuration, the dimension of the assembly 3e in the width direction Y can be adjusted.

[0073] In this embodiment, the first engagement body 10, 50, 70, 90 has two first engagement portions 13A, 13B arranged at different positions in the extension direction X. The second engagement body 20, 60, 80, 100 has two second engagement portions 23A, 23B corresponding to the two first engagement portions 13A, 13B. By having two pairs of engagement points, the first engagement body 10, 50, 70, 90 and the second engagement body 20, 60, 80, 100 are firmly engaged with each other.

[0074] The second engagement body 20, 60, 80, 100 of this embodiment has a flexible portion 25, 65, 85, 105 between the two second engagement portions 23A, 23B. The second engagement body 20, 60, 80, 100 can bend or curve at the flexible portion 25, 65, 85, 105. This makes it easier to insert the protrusion 24 into the hole 14.

[0075] The protector 1 may have an intermediate engagement body 40 interposed between the first engagement body 10 and the second engagement body 20. The intermediate engagement body 40 has a second engagement portion 23 engageable with the first engagement portion 13 of the first engagement body 10, and a first engagement portion 13 engageable with the second engagement portion 23 of the second engagement body 20. The protector 1 having the intermediate engagement body 40 can expand the range of selectable widths of the main body 2. The intermediate engagement body 40 may be provided on the cover 3 having the first engagement body 50 and the second engagement body 60. In this case, the intermediate engagement body 40 is interposed between the first engagement body 50 and the second engagement body 60.

[0076] The protector 1 has a main body which is an assembly 2e that forms the groove portion 2a, and a cover 3 that engages with the main body 2 to cover the groove portion 2a. The main body 2 and the cover 3 form a tubular portion 4 through which the wire harness W is inserted. The tubular portion 4 formed by the main body 2 and the cover 3 can improve the rigidity of the protector 1 and suppress interference of peripheral parts with the wire harness W.

[0077] The protector 1 may have a main body 2, which is an assembly 2e that forms the groove 2a, and a cover, which is an assembly 3e that covers the groove 2a. The adjustable dimensions of both the main body 2 and the cover 3 effectively prevent an increase in the number of product numbers.

[0078] The protector 1 may have assemblies 2e of different lengths. For example, in the main body 2 of Fig. 6, the length of one assembly 2e in the extension direction X may be greater than the length of another assembly 2e in the extension direction X. In this case, a cover 3 corresponding to the length of each assembly 2e is attached to each assembly 2e.

[0079] The number of holes 14 in the first engagement portion 13 and the shapes of the holes 14 are not limited to the number and shapes exemplified in the above description. For example, the number of holes 14 in the first engagement portion 13 may be one. In this case, the second engagement portion 23 may have a plurality of protrusions 24 aligned in the width direction Y, and any one of the plurality of protrusions 24 may be engaged with the hole 14.

[0080] The number of protrusions 24 on the second engagement portion 23 and the shape of the protrusions 24 are not limited to the number and shapes exemplified in the above description. For example, the number of protrusions 24 on the second engagement portion 23 may be one. In this case, the first engagement portion 13 may have a plurality of hole portions 14 aligned in the width direction Y, and the protrusion 24 may be engaged with any one of the plurality of hole portions 14.

[0081] The number of first engagement portions 13 provided on the first engagement body 10 is not limited to two. For example, the number of first engagement portions 13 provided on the first engagement body 10 may be one. As an example, the first engagement body 10 may be provided with the first engagement portion 13A, but not with the first engagement portion 13B. In this case, the second engagement body 20 may be provided with the second engagement portion 23A, but not with the second engagement portion 23B.

[0082] If the first engagement body 10 does not have the first engagement portion 13B, a positioning structure or a locking structure for the second engagement body 20 may be provided instead of the first engagement portion 13B. Examples of the positioning structure or the locking structure are a guide groove or a rail extending in the width direction. In this case, the second engagement body 20 is provided with a structure corresponding to the guide groove or the rail. These structures position and lock the two engagement bodies 10, 20 in the extension direction X and the height direction Z.

[0083] The contents disclosed in the above-described embodiments and modifications can be implemented in appropriate combinations. [Explanation of symbols]

[0084] 1: Protector 2: main body, 2a: groove 3: Cover 4: Cylinder part 5: Band material 6: Clip 10: First engaging body 11: Main wall, 11a: Insertion hole, 11b: Through hole 12: First side wall, 12a: Engaging portion, 12b: Engaging portion 13, 13A, 13b: First engaging part 14: hole, 14a: first hole, 14b: second hole, 14c: third hole 20:Second engaging body 21: Main wall, 21b: Through hole 22:Second side wall 23, 23A, 23B: Second engaging part 24: Protrusion, 24a: First protrusion, 24b: Second protrusion, 24c: Third protrusion 25:Flexible part 31: Cover body, 31A: Part, 31B: Other part 40: Intermediate engagement body 50: First engaging body 60:Second engaging body 70: First engaging body 71: Main wall, 72: Side wall 80: Second engaging body, 81: Main wall, 85: Flexible part 90: First engaging body 91: Main wall, 92: Side wall 100: Second engaging body 101: Main wall, 105: Flexible part X: extension direction, X1: first side, X2: second side Y: width direction, Y1: first side, Y2: second side Z: Height

Claims

1. an assembly that forms a groove in which a wire harness is routed or an assembly that covers the groove, the assembly includes a first engagement body and a second engagement body; the first engagement body has a first engagement portion, the second engagement body is an engagement body arranged in line with the first engagement body along the width direction of the groove portion, and has a second engagement portion that can be engaged with the first engagement portion along the extension direction of the groove portion, The first engaging portion and the second engaging portion are configured to be engageable at different relative positions in the width direction so that assemblies having different dimensions in the width direction can be selectively formed. A protector characterized by the above.

2. The first engagement portion has a hole portion that opens in the extension direction, the second engagement portion has a plurality of protrusions that can engage with the hole, and the plurality of protrusions are aligned in the width direction, The different projections are engageable with the holes. The protector according to claim 1 .

3. the first engagement portion has a plurality of holes that open in the extension direction, and the plurality of holes are aligned in the width direction, the second engagement portion has a protrusion that can engage with the hole, The projections are engageable with different holes. The protector according to claim 1 .

4. the first engagement body has two first engagement portions arranged at different positions in the extension direction, The second engagement body has two second engagement portions corresponding to the two first engagement portions. The protector according to claim 1 .

5. The second engagement body has a flexible portion between the two second engagement portions. The protector according to claim 4.

6. an intermediate engagement body interposed between the first engagement body and the second engagement body in the width direction; The intermediate engagement body has the second engagement portion engageable with the first engagement portion of the first engagement body, and the first engagement portion engageable with the second engagement portion of the second engagement body. The protector according to claim 1 .

7. a main body that is the assembly that forms the groove; a cover that engages with the main body and covers the groove, The main body and the cover form a cylindrical portion through which the wire harness is inserted. The protector according to claim 1 .

8. a main body that is the assembly that forms the groove; a cover that is the assembly that covers the groove; The protector of claim 1 , comprising:

Citation Information

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