Sliding mechanism
The sliding mechanism with transition metal chalcogenide films of varying hardness and concentration addresses the limited wear resistance of molybdenum disulfide films, enhancing durability by optimizing the sliding bodies' wear resistance.
Patent Information
- Application Number
- JP2024072749
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-11-07
AI Technical Summary
Conventional molybdenum disulfide-based solid lubricant films in sliding mechanisms have limited effectiveness in improving wear resistance, necessitating further improvements to extend the life of the mechanism.
A sliding mechanism with a configuration where the first and second slide bodies have solid lubricant films made of transition metal chalcogenides, with the first film having higher hardness and additive element concentration than the second film, allowing them to slide against each other.
The configuration enhances wear resistance by setting a specific hardness and additive element concentration difference, particularly improving the durability of the non-replaceable first sliding body, thereby extending the life of the entire device.
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Figure 2025167816000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to a sliding mechanism. [Background technology]
[0002] As a solid lubricant film for preventing wear due to sliding, one using a molybdenum disulfide-based material is known (see, for example, Patent Document 1). [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2008-95051 Summary of the Invention [Problem to be solved by the invention]
[0004] For example, simply forming a molybdenum disulfide-based solid lubricant film on both sliding surfaces has a limited effect on improving wear resistance. Therefore, further improvement in wear resistance is necessary to extend the life of a sliding mechanism. The present invention has been made in consideration of the circumstances exemplified above. That is, the present invention provides a technology for improving wear resistance compared to conventional techniques, for example, in a sliding mechanism having a solid lubricant film. [Means for solving the problem]
[0005] The slide mechanism (10) has a configuration in which a first slide body (11) and a second slide body (12) slide in a non-rolling manner. The first slide body has a first solid lubricant film (112) formed of a transition metal chalcogenide. The second slide body has a second solid lubricant film (122) formed of a transition metal chalcogenide. The slide mechanism is configured so that the first solid lubricant film and the second solid lubricant film slide against each other. In the sliding mechanism according to claim 1, the first solid lubricating film is formed to have a higher hardness than the second solid lubricating film. In the sliding mechanism according to claim 3, the first solid lubricant film is formed so as to have a higher concentration of additive elements than the second solid lubricant film.
[0006] In addition, in each section of the application documents, each element may be assigned a reference symbol in parentheses. In this case, the reference symbol merely indicates an example of the correspondence between the element and the specific configuration described in the embodiment described below. Therefore, the present invention is not limited in any way by the description of the reference symbol. [Brief explanation of the drawings]
[0007] [Figure 1] 1 is a cross-sectional view showing a schematic configuration of a sliding mechanism according to an embodiment of the present invention. [Figure 2] 2 is a cross-sectional view showing an outline of a hypothetical wear state of the first solid lubricant film shown in FIG. 1. FIG. [Figure 3] 3 is a graph showing the relationship between the difference in hardness between the first solid lubricating film and the second solid lubricating film shown in FIG. 1 and the wear width defined in FIG. 2. [Figure 4] 3 is a graph showing the relationship between the difference in titanium concentration between the first solid lubricating film and the second solid lubricating film shown in FIG. 1 and the wear width defined in FIG. 2. DETAILED DESCRIPTION OF THE INVENTION
[0008] (Embodiment) Hereinafter, embodiments of the present disclosure will be described with reference to the accompanying drawings. The following embodiments, their modifications, and the accompanying drawings are schematic or simplified for the purpose of concisely explaining the contents of the present disclosure, and are not intended to limit the contents of the present disclosure in any way. Therefore, it goes without saying that the descriptions in the drawings do not necessarily correspond to the specific device configurations actually manufactured and sold. In other words, unless expressly limited by the applicant in the prosecution history of this application, it goes without saying that the present disclosure should not be interpreted as being limited by the descriptions in the drawings and the corresponding descriptions of the configurations, functions, or operations described below.
[0009] (composition) Referring to FIG. 1 , a sliding mechanism 10 according to this embodiment includes a first sliding body 11 and a second sliding body 12, and the first sliding body 11 and the second sliding body 12 slide in a non-rolling manner. The phrase "sliding in a non-rolling manner" refers to the first sliding body 11 and the second sliding body 12 moving relative to each other with sliding friction rather than rolling friction while in contact with each other. For ease of illustration and explanation, a right-handed XYZ coordinate system is set as shown in FIG. 1 . The Z-axis direction is referred to as the "height direction," and any direction within the XY plane is referred to as the "in-plane direction." In this embodiment, the sliding mechanism 10 is configured such that the first sliding body 11 and the second sliding body 12, which are arranged in the height direction, slide relative to each other along a sliding direction SD, which is the in-plane direction. Although the sliding direction SD is illustrated as being parallel to the Y-axis in FIG. 1 , it may also have an X-axis component.
[0010] The first slide body 11 has a first base material 111 and a first solid lubricant film 112. The first base material 111 is made of bearing steel such as SUJ2, on the surface of which a base film made of titanium nitride is formed, and the first solid lubricant film 112 is formed on the base film. The first solid lubricant film 112 is made of a transition metal chalcogenide. In this embodiment, the first solid lubricant film 112 is a molybdenum disulfide film. The surface of the first solid lubricant film 112 that faces the second slide body 12 is referred to as a first surface 113.
[0011] The second slide body 12 has a second base material 121 and a second solid lubricant film 122. The second base material 121 is made of bearing steel such as SUJ2, on the surface of which a base film made of titanium nitride is formed, and the second solid lubricant film 122 is formed on the base film. The second solid lubricant film 122 is made of a transition metal chalcogenide. In this embodiment, the second solid lubricant film 122 is a molybdenum disulfide film. The surface of the second solid lubricant film 122 that faces the first slide body 11 is referred to as a second surface 123.
[0012] The slide mechanism 10 is configured such that the first solid lubricant film 112 and the second solid lubricant film 122 slide against each other. A portion where the first and second solid lubricant films slide in contact with each other is referred to as a sliding portion SA. In this embodiment, the slide mechanism 10 is configured such that the sliding portion SA is substantially immobile at the first surface 113, while being movable at the second surface 123 in response to the relative movement of the first sliding body 11 and the second sliding body 12 in the sliding direction SD. Specifically, the first sliding body 11 has a convex shape such that the curvature of the first surface 113 is larger than that of the second surface 123, at least at the sliding portion SA. Such a convex shape can be, for example, a partial spherical shape such as a hemisphere, a cone shape with a rounded tip, or a semi-cylindrical shape. On the other hand, the second surface 123 can be formed as a flat surface or a curved surface with a curvature smaller than that of the first surface 113. Specifically, the second sliding body 12 can be configured as, for example, a plate-like member having a thickness direction along the height direction.
[0013] The first solid lubricating film 112 is formed to have a higher hardness than the second solid lubricating film 122. Specifically, the first solid lubricating film 112 is formed to have a higher concentration of additive elements than the second solid lubricating film 122. In this embodiment, the sliding mechanism 10 is configured so that the difference in hardness between the first solid lubricating film 112 and the second solid lubricating film 122 is 0.9 to 3.7 GPa. Specifically, the first solid lubricating film 112 and the second solid lubricating film 122 are formed so that the difference in additive titanium concentration is 9 to 11 at %.
[0014] (effect) The wear resistance performance exhibited by the sliding mechanism 10 according to this embodiment will be described below with reference to examples and comparative examples. The basic configuration of the examples and comparative examples will be described with reference to FIG. 1. The first sliding body 11 is spherical, and the second sliding body 12 is flat. The first solid lubricant film 112 and the second solid lubricant film 122 are formed to the same thickness. The spherical first sliding body 11 is fixed to a support (not shown) so as not to rotate, and the first sliding body 11 and the second sliding body 12 are moved relative to each other one-dimensionally along the sliding direction SD parallel to the planar second surface 123. The wear amount of the first solid lubricant film 112 at this time was evaluated using the wear width D shown in FIG. 2.
[0015] Examples 1 and 2 and Comparative Examples 1 and 2 are as follows. In the examples and comparative examples, the "ball side" refers to the first slide body 11 side, i.e., the first solid lubricant film 112 side, and the "disk side" refers to the second slide body 12 side, i.e., the second solid lubricant film 122 side. Example 1: Ball side: Ti concentration 9 at% / Disk side: Ti concentration 0 at% Example 2: Ball side: Ti concentration 20 at% / Disk side: Ti concentration 9 at% Comparative Example 1: Ball side: Ti concentration 20 at% / Disk side: Ti concentration 20 at% Comparative Example 2: Ball side: Ti concentration 20 at% / Disk side: Ti concentration 0 at%
[0016] Figure 3 shows the relationship between the difference in hardness between the ball side and the disk side and the wear width D. Figure 4 shows the relationship between the difference in the added Ti concentration between the ball side and the disk side and the wear width D. The diagonal lines on the right side in Figures 3 and 4 indicate that it is practically difficult to achieve a greater difference in hardness with a molybdenum disulfide system.
[0017] For example, if the hardness of the ball side is greater than that of the disk side, with the disk side hardness kept constant and the ball side hardness varied, the harder the disc, the more difficult it is to abrade. Therefore, in Figure 3, it is generally assumed that the larger the hardness difference, the smaller the wear width D. However, as shown in Figures 3 and 4, a range of exceptionally good wear resistance was achieved at intermediate hardness differences, i.e., concentration differences, within the practically adjustable range. Specifically, it was confirmed that extremely good wear resistance could be achieved by setting the concentration difference between 9 and 11 at% and the hardness difference between 0.9 and 3.7 GPa.
[0018] As described above, in the present embodiment and examples, in the slide mechanism 10 having a configuration in which the first sliding body 11 slides at a fixed location while the sliding location of the second sliding body 12 moves in accordance with the relative movement, typically a configuration in which the wear time is shorter on the second sliding body 12 side, the first solid lubricant film 112 on the fixed-side first sliding body 11 is made relatively hard. This makes it possible to improve wear resistance compared to conventional configurations. In particular, in a configuration in which the second sliding body 12 side, which has a relatively shorter wear time, is a replaceable part, while the opposite first sliding body 11 side is a non-replaceable part, improving the wear resistance of the non-replaceable first sliding body 11 improves the durability of the entire device, including the first sliding body 11 and the second sliding body 12. The hardness difference can be arbitrarily set by adjusting the amount of titanium added as an additive element. Setting the hardness difference within a specific range particularly improves wear resistance.
[0019] (Variation) The present invention is not limited to the above-described embodiment. Therefore, the above-described embodiment can be modified as appropriate. Representative modifications will be described below. In the following description of the modifications, differences from the above-described embodiment will be mainly described. Furthermore, the same reference numerals are used for parts that are identical or equivalent to each other in the above-described embodiment and the modifications. Therefore, in the following description of the modifications, the description of the above-described embodiment can be used as appropriate for components that have the same reference numerals as the above-described embodiment, unless there is a technical contradiction or special additional explanation.
[0020] The present invention is not limited to the specific configurations or structures described in the above embodiments and examples. That is, for example, the sliding direction SD may be parallel to the X-axis in FIG. 1. Furthermore, the sliding direction SD may be a one-dimensional direction or a two-dimensional direction such as the circumferential direction. Furthermore, the sliding direction SD may be constant or may vary over time.
[0021] There are no particular limitations on the materials or surface treatment conditions of the first substrate 111 and the second substrate 121. Furthermore, the materials of the first solid lubricating film 112 and the second solid lubricating film 122 are not limited to molybdenum disulfide. That is, the first solid lubricating film 112 and the second solid lubricating film 122 may be formed of a transition metal chalcogenide other than molybdenum disulfide. Even in this case, the same effects as those of the above-described embodiment and example can be achieved by creating a predetermined hardness difference depending on the amount of added element. There are also no particular limitations on the thickness relationship or film formation method of the first solid lubricating film 112 and the second solid lubricating film 122.
[0022] It goes without saying that the elements constituting the above-described embodiments are not necessarily essential unless expressly stated as essential or clearly considered essential in principle. Furthermore, when numerical values such as the number, amount, range, etc. of components are mentioned, the present invention is not limited to those specific numerical values unless expressly stated as essential or clearly limited to specific numerical values in principle. Similarly, when the shape, direction, positional relationship, etc. of components are mentioned, the present invention is not limited to those shapes, directions, positional relationship, etc. unless expressly stated as essential or clearly limited to specific shapes, directions, positional relationship, etc. in principle.
[0023] The modified examples are not limited to the above examples. For example, other than those exemplified above, multiple embodiments may be combined with each other as long as there is no technical contradiction. Similarly, multiple modified examples may be combined with each other as long as there is no technical contradiction. [Explanation of symbols]
[0024] 10 Sliding mechanism 11 First sliding body 111 First base material 112 First solid lubricant film 113 Front page 12 Second sliding body 121 Second base material 122 Second solid lubricant film 123 Second side SA sliding part
Claims
1. A sliding mechanism (10) in which a first sliding body (11) and a second sliding body (12) slide in a non-rolling manner, the first sliding body has a first solid lubricating film (112) formed of a transition metal chalcogenide; the second sliding body has a second solid lubricating film (122) formed of a transition metal chalcogenide; the first solid lubricating film and the second solid lubricating film are configured to slide against each other, the first solid lubricating film is formed to have a higher hardness than the second solid lubricating film; Sliding mechanism.
2. the first solid lubricating film and the second solid lubricating film are molybdenum disulfide films, the difference in hardness between the first solid lubricating film and the second solid lubricating film is 0.9 to 3.7 GPa; The sliding mechanism according to claim 1 .
3. A sliding mechanism (10) in which a first sliding body (11) and a second sliding body (12) slide in a non-rolling manner, the first sliding body has a first solid lubricating film (112) formed of a transition metal chalcogenide; the second sliding body has a second solid lubricating film (122) formed of a transition metal chalcogenide; the first solid lubricating film and the second solid lubricating film are configured to slide against each other, the first solid lubricating film has a higher concentration of additive elements than the second solid lubricating film; Sliding mechanism.
4. the first solid lubricating film and the second solid lubricating film are molybdenum disulfide films, the difference in titanium concentration between the first solid lubricating film and the second solid lubricating film is 9 to 11 at %; The sliding mechanism according to claim 3 .
5. A sliding portion (SA) where the first solid lubricating film and the second solid lubricating film slide is immobile on a first surface (113) which is the surface of the first solid lubricating film, and is movable on a second surface (123) which is the surface of the second solid lubricating film. The sliding mechanism according to any one of claims 1 to 4.
6. the first sliding body has a convex shape in the sliding portion such that the curvature of the first surface is larger than that of the second surface; The sliding mechanism according to claim 5 .
Citation Information
Patent Citations
Solid lubricating film
JP2008095051A