Electrical connection assembly and electrical connection product

Abstract

To provide an electrical connection assembly which not only simplifies assembly operation of electrical connection products but also reduces the volume and cost thereof.SOLUTION: An electrical connection assembly includes a power transmission component 1, a first conductive component and a second conductive component. The power transmission component 1 is flat, and includes a first metal bar having a first connection end, a second metal bar having a second connection end, and an insulator that surrounds the first metal bar and the second metal bar and that electrically isolates the first metal bar from the second metal bar. The first conductive component is electrically connected to the first connection end of the first metal bar. The second conductive component is electrically connected to the second connection end of the second metal bar. The first connection end and the second connection end are surrounded by the insulator, and do not protrude from the insulator. The power transmission component has a plurality of metal bars, which can be electrically and separately connected to a plurality of conductive components, at the same time.SELECTED DRAWING: Figure 20

Description

[Technical Field]

[0001] CROSS-REFERENCE TO RELATED APPLICATIONS This application claims the benefit of Chinese Patent Application No. CN202410533481.6, filed on April 29, 2024, with the State Intellectual Property Office of China, the entire disclosure of which is incorporated herein by reference.

[0002] The present invention relates to power transfer components, electrical connection assemblies comprising power transfer components, and electrical connection products comprising electrical connection assemblies. [Background technology]

[0003] In the prior art, large-section conventional wires are commonly used to transmit current between the battery packs of new energy electric vehicles and the power source. Due to the high current of up to 1000 A when charging the battery pack, the temperature rise of the conventional wires is large, making it difficult to meet the requirements and even causing fires. In addition, the conventional wires use copper cores, and the cost of large-section copper cores is very high.

[0004] In the prior art, aluminum busbar wires are commonly used instead of traditional copper core wires to reduce the temperature rise and cost of the wires. However, the aluminum busbar wires in the prior art only include a single aluminum busbar. When multiple different conductive components need to be electrically connected separately, multiple aluminum busbar wires need to be provided, which can make the electrical connection inconvenient and result in a large volume and high cost of the electrical connection product. Summary of the Invention [Problem to be solved by the invention]

[0005] The present invention has been made to overcome or alleviate at least one aspect of the above-mentioned difficulties. [Means for solving the problem]

[0006] According to one aspect of the present invention, an electrical connection assembly is provided. The electrical connection assembly includes a power transmission component, a first conductive component, and a second conductive component. The power transmission component is flat and includes a first metal bar having a first connection end, a second metal bar having a second connection end, and an insulator surrounding the first and second metal bars and electrically isolating the first metal bar from the second metal bar. The first conductive component is electrically connected to the first connection end of the first metal bar. The second conductive component is electrically connected to the second connection end of the second metal bar. The first connection end and the second connection end are surrounded by the insulator and do not protrude beyond the insulator.

[0007] According to an exemplary embodiment of the present invention, a first opening is formed on the top and / or bottom surface of the end of the insulator, a first connecting end has a first weld exposed through the first opening, and a first conductive component is welded to the first weld, a second opening is formed on the top and / or bottom surface of the end of the insulator, a second connecting end has a second weld exposed through the second opening, and a second conductive component is welded to the second weld.

[0008] According to another exemplary embodiment of the present invention, the first connection end of the first metal bar is exposed from the insulator only at the first opening, and / or the second connection end of the second metal bar is exposed from the insulator only at the second opening.

[0009] According to another exemplary embodiment of the present invention, the first connection end of the first metal bar has a first end face perpendicular to the length of the power transmission component, the first end face being surrounded by an insulator, and / or the second connection end of the second metal bar has a second end face perpendicular to the length of the power transmission component, the second end face being surrounded by an insulator.

[0010] According to another exemplary embodiment of the present invention, the first metal bar and the second metal bar are flat aluminum bus bars or flat copper bus bars.

[0011] According to another exemplary embodiment of the present invention, the first conductive component and the second conductive component are disposed on the top side of the power transmission component and welded to the top surface of the first connecting end and the top surface of the second connecting end, respectively; or the first conductive component and the second conductive component are disposed on the bottom side of the power transmission component and welded to the bottom surface of the first connecting end and the bottom surface of the second connecting end, respectively.

[0012] According to another exemplary embodiment of the present invention, one of the first and second conductive components is disposed on a top side of the power transmission component and welded to a top surface of one of the first and second connecting ends, and the other of the first and second conductive components is disposed on a bottom side of the power transmission component and welded to a bottom surface of the other of the first and second connecting ends.

[0013] According to another exemplary embodiment of the present invention, a first metal bar is stacked above a second metal bar in the thickness direction of the power transfer component.

[0014] According to another exemplary embodiment of the present invention, the width of the first connection end of the first metal bar is less than half the width of the first metal bar and is biased towards one side in the width direction of the power transmission component, and the width of the second connection end of the second metal bar is less than half the width of the second metal bar and is biased towards the other side in the width direction of the power transmission component.

[0015] According to another exemplary embodiment of the present invention, the first connection end of the first metal bar and the second connection end of the second metal bar are spaced apart in a thickness direction of the power transmission component, and the first connection end of the first metal bar and the second connection end of the second metal bar are spaced apart in a width direction of the power transmission component.

[0016] According to another exemplary embodiment of the present invention, a first recess corresponding to the first connection end is formed in one of the top and bottom surfaces of the end of the insulator, and a second recess corresponding to the second connection end is formed in the other of the top and bottom surfaces of the end of the insulator.

[0017] According to another exemplary embodiment of the present invention, the first metal bar and the second metal bar are arranged side-by-side in the width direction of the power transfer component.

[0018] According to another exemplary embodiment of the present invention, the first metal bar and the second metal bar are spaced apart across the width of the power transfer component, and the top and bottom surfaces of the first metal bar are flush with the top and bottom surfaces of the second metal bar, respectively.

[0019] According to another aspect of the present invention, there is provided an electrical connection product. The electrical connection product includes a housing, a first terminal and a second terminal provided in the housing, and the above-described electrical connection assembly. The first conductive component and the second conductive component are provided in the housing, and the power transmission member extends from the housing. One end of the first terminal is electrically connected to the first conductive component and connected to the first metal bar via the first conductive component, and one end of the second terminal is electrically connected to the second conductive component and connected to the second metal bar via the second conductive component.

[0020] According to another exemplary embodiment of the present invention, the first conductive component is cylindrical, has one end welded to the first connection end of the first metal bar and the other end extending from the insulator of the power transmission component and in electrical contact with the first terminal, and the second conductive component is cylindrical, has one end welded to the second connection end of the second metal bar and the other end extending from the insulator of the power transmission component and in electrical contact with the second terminal.

[0021] According to another exemplary embodiment of the present invention, the housing has a front end and a rear end that are on opposite sides of the housing longitudinally, and an insertion port is formed in the rear end of the housing, and the ends of the first conductive component, the second conductive component, and the power transmission component are inserted into the housing along the housing longitudinally through the insertion port.

[0022] According to another exemplary embodiment of the present invention, the electrical connection product further comprises a first nut secured to the first terminal, and a first bolt passing through the first conductive component and the first terminal and threaded into the first nut to fasten the first terminal to the first conductive component.

[0023] According to another exemplary embodiment of the present invention, the housing has a top and a bottom that are on opposite sides of the height of the housing, a first mounting hole is formed in the top or bottom of the housing, and a first bolt enters the housing through the first mounting hole.

[0024] According to another exemplary embodiment of the present invention, the electrical connection product further includes a second nut secured to the second terminal, and a second bolt passing through the second conductive component and the second terminal and threaded into the second nut to fasten the second terminal to the second conductive component.

[0025] According to another exemplary embodiment of the present invention, the housing has a top and a bottom that are on opposite sides of the height of the housing, a second mounting hole is formed in the top or bottom of the housing, and a second bolt enters the housing through the second mounting hole.

[0026] According to another exemplary embodiment of the present invention, the first terminal and the second terminal are arranged side by side in a lateral direction of the housing and extend along a longitudinal direction of the housing, and the power transfer component is extended from a rear end of the housing along the longitudinal direction of the housing.

[0027] According to another exemplary embodiment of the present invention, the electrical connection product is a charging base suitable for mating with a charging gun, and the first terminal and the second terminal are charging terminals of the charging base.

[0028] According to another aspect of the present invention, there is provided an electrical connection product comprising a housing and the electrical connection assembly described above, wherein the first and second conductive components are inserted into the housing and the power transmission component is extended from the housing.

[0029] According to an exemplary embodiment of the present invention, the first conductive component and the second conductive component are respectively provided as a first terminal and a second terminal of an electrical connection product, one end of the first terminal is flat and is directly welded to a first connection end of a first metal bar of the power transmission component, and one end of the second terminal is flat and is directly welded to a second connection end of a second metal bar of the power transmission component.

[0030] According to another exemplary embodiment of the present invention, the first terminal and the second terminal are arranged side by side in a lateral direction of the housing and extend along a longitudinal direction of the housing, and the power transfer component is led out of the housing along the longitudinal direction of the housing.

[0031] According to another exemplary embodiment of the present invention, the electrical connection product is a charging base suitable for mating with a charging gun, and the first conductive component and the second conductive component are provided as a first terminal and a second terminal, respectively, inside the charging base, and the first terminal and the second terminal are charging terminals inside the charging base.

[0032] In the above exemplary embodiments of the present invention, the power transmission component simultaneously has multiple metal bars that can be electrically connected to multiple conductive components separately, which not only simplifies the assembly operation of the electrical connection product, but also reduces the volume and cost of the electrical connection product.

[0033] The above and other features of the present invention will become more apparent from the detailed description of illustrative embodiments thereof, which proceeds with reference to the accompanying drawings. [Brief explanation of the drawings]

[0034] [Figure 1] FIG. 1 is an illustrative perspective view of a power transfer component according to an exemplary embodiment of the present invention. [Figure 2] FIG. 2 is a transverse cross-sectional view of the power transfer component shown in FIG. 1. [Figure 3] FIG. 2 is an explanatory exploded view of the power transmission components shown in FIG. [Figure 4] FIG. 10 is an illustrative perspective view of a power transfer component according to another exemplary embodiment of the present invention. [Figure 5] FIG. 5 is a transverse cross-sectional view of the power transfer component shown in FIG. 4. [Figure 6] FIG. 10 is an illustrative perspective view of a power transfer component according to another exemplary embodiment of the present invention. [Figure 7] FIG. 7 is a transverse cross-sectional view of the power transfer component shown in FIG. 6. [Figure 8] 1 is a diagrammatic perspective view of an electrical connection assembly according to an exemplary embodiment of the present invention; [Figure 9] FIG. 9 is an exploded view of the electrical connection assembly shown in FIG. 8. [Figure 10] FIG. 10 is a diagrammatic perspective view of an electrical connection assembly according to another exemplary embodiment of the present invention. [Figure 11] FIG. 11 is an exploded view of the electrical connection assembly shown in FIG. [Figure 12] FIG. 11 is a transverse cross-sectional view of the electrical connection assembly shown in FIG. [Figure 13] 1 is a diagrammatic perspective view of an electrical connection assembly according to an exemplary embodiment of the present invention; [Figure 14] FIG. 14 is an exploded view of the electrical connection assembly shown in FIG. 13. [Figure 15] FIG. 10 is a diagrammatic perspective view of an electrical connection assembly according to another exemplary embodiment of the present invention. [Figure 16] FIG. 16 is an exploded view of the electrical connection assembly shown in FIG. 15. [Figure 17] FIG. 10 is a diagrammatic perspective view of an electrical connection assembly according to another exemplary embodiment of the present invention. [Figure 18] FIG. 18 is an exploded view of the electrical connection assembly shown in FIG. 17. [Figure 19] 1 is a diagrammatic perspective view of an electrical connection product according to an exemplary embodiment of the present invention; [Figure 20] FIG. 20 is an explanatory exploded view of the electrical connection product shown in FIG. [Figure 21] 20 is a diagrammatic perspective view of the electrical connection product shown in FIG. 19 with the rear housing removed to reveal the internal electrical connection structure. [Figure 22] 10 is an illustrative exploded view of an electrical connection product according to another exemplary embodiment of the present invention. [Figure 23] 1 is a diagrammatic perspective view of an electrical connection product according to an exemplary embodiment of the present invention; [Figure 24] FIG. 24 is an explanatory exploded view of the electrical connection product shown in FIG. 23. [Figure 25] 24 is a transverse cross-sectional view of the electrical connection product shown in FIG. 23. [Figure 26] 24 is an illustrative assembly diagram of the power transmission component, first terminal, and second terminal of the electrical connection product shown in FIG. 23. [Figure 27] 24 is an exploded view of the power transmission component, first terminal, and second terminal of the electrical connection product shown in FIG. 23. FIG. [Figure 28] 24 is another exploded view of the power transmission component, first terminal, and second terminal of the electrical connection product shown in FIG. 23. [Figure 29] 1 is a diagrammatic perspective view of an electrical connection product according to another exemplary embodiment of the present invention. [Figure 30] FIG. 30 is an explanatory exploded view of the electrical connection product shown in FIG. 29. [Figure 31] 30 is another explanatory exploded view of the electrical connection product shown in FIG. 29. [Figure 32] 30 is a transverse cross-sectional view of the electrical connection product shown in FIG. 29. [Figure 33] 30 is a cross-sectional view of the bolt assembly of the electrical connection product shown in FIG. 29. DETAILED DESCRIPTION OF THE INVENTION

[0035] Exemplary embodiments of the present disclosure are described in detail below with reference to the accompanying drawings. In the drawings, like reference numerals refer to like elements. However, the present disclosure may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the disclosure to those skilled in the art.

[0036] In the following detailed description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the disclosed embodiments. It will be apparent, however, that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and devices are shown in schematic form to simplify the drawings.

[0037] In accordance with a general aspect of the present invention, there is provided a power transfer component comprising a first metal bar having a first connection end for electrical connection with a first conductive component, a second metal bar having a second connection end for electrical connection with a second conductive component, and an insulator surrounding the first and second metal bars, wherein the first metal bar is electrically isolated from the second metal bar by the insulator, and the first and second connection ends are surrounded by the insulator and do not protrude beyond the insulator.

[0038] According to another general aspect of the present invention, there is provided an electrical connection assembly comprising the power transfer component described above, a first conductive component electrically connected to the first connection end of the first metal bar, and a second conductive component electrically connected to the second connection end of the second metal bar.

[0039] According to another general aspect of the present invention, there is provided an electrical connection assembly. The electrical connection assembly includes a power transmission component, a first conductive component, and a second conductive component. The power transmission component includes a flat first metal bar having a first connection end, a second metal bar having a second connection end, and an insulator surrounding the first and second metal bars and electrically isolating the first metal bar from the second metal bar. The first conductive component is electrically connected to the first connection end of the first metal bar. The second conductive component is electrically connected to the second connection end of the second metal bar. The first connection end and the second connection end are surrounded by the insulator and do not protrude beyond the insulator.

[0040] According to another general aspect of the present invention, there is provided an electrical connection product. The electrical connection product includes a housing, a first terminal and a second terminal provided in the housing, and the above-described electrical connection assembly. The first conductive component and the second conductive component are provided in the housing, and the power transmission member extends from the housing. One end of the first terminal is electrically connected to the first conductive component and connected to the first metal bar via the first conductive component, and one end of the second terminal is electrically connected to the second conductive component and connected to the second metal bar via the second conductive component.

[0041] According to another general aspect of the present invention, there is provided an electrical connection product comprising a housing and the electrical connection assembly described above, wherein the first and second conductive components are inserted into the housing and the power transmission component is extended from the housing.

[0042] According to another general aspect of the present invention, there is provided an electrical connection product comprising: a housing; first and second terminals inserted into the housing; an insulator; and a power transmission component including a first metal bar and a second metal bar surrounded by the insulator, wherein the first metal bar is electrically isolated from the second metal bar by the insulator, the first metal bar has a first connection end electrically connected to the first terminal, and the second metal bar has a second connection end electrically connected to the second terminal, and the first and second connection ends are surrounded by the insulator and do not protrude beyond the insulator.

[0043] FIG. 1 shows an illustrative perspective view of a power transfer component 1 according to an exemplary embodiment of the present invention. FIG. 2 shows a transverse cross-sectional view of the power transfer component 1 shown in FIG. 1. FIG. 3 shows an illustrative exploded view of the power transfer component 1 shown in FIG. 1. FIG. 4 shows an illustrative perspective view of the power transfer component 1 according to another exemplary embodiment of the present invention. FIG. 5 shows a transverse cross-sectional view of the power transfer component 1 shown in FIG. 4. FIG. 6 shows an illustrative perspective view of the power transfer component 1 according to another exemplary embodiment of the present invention. FIG. 7 shows a transverse cross-sectional view of the power transfer component 1 shown in FIG. 6. FIG. 8 shows an illustrative perspective view of an electrical connection assembly according to an exemplary embodiment of the present invention. FIG. 9 shows an illustrative exploded view of the electrical connection assembly shown in FIG. 8. FIG. 10 shows an illustrative perspective view of an electrical connection assembly according to another exemplary embodiment of the present invention. FIG. 11 shows an illustrative exploded view of the electrical connection assembly shown in FIG. 10. FIG. 12 shows a transverse cross-sectional view of the electrical connection assembly shown in FIG. 10. FIG. 13 shows an illustrative perspective view of the electrical connection assembly according to an exemplary embodiment of the present invention. FIG. 14 shows an illustrative exploded view of the electrical connection assembly shown in FIG. 13. FIG. 15 shows an illustrative perspective view of the electrical connection assembly according to another exemplary embodiment of the present invention. FIG. 16 shows an illustrative exploded view of the electrical connection assembly shown in FIG. 15. FIG. 17 shows an illustrative perspective view of the electrical connection assembly according to another exemplary embodiment of the present invention. FIG. 18 shows an illustrative exploded view of the electrical connection assembly shown in FIG. 17.

[0044] As shown in FIGS. 1 to 18 , an exemplary embodiment of the present invention discloses a power transmission component 1. The power transmission component 1 includes a first metal bar 11, a second metal bar 12, and an insulator 13. The first metal bar 11 has a first connection end 110 for electrical connection with a first conductive component 21. The second metal bar 12 has a second connection end 120 for electrical connection with a second conductive component 22. The first metal bar 11 and the second metal bar 12 are surrounded by the insulator 13. The first metal bar 11 is electrically isolated from the second metal bar 12 by the insulator 13. In the illustrated embodiment, the first connection end 110 and the second connection end 120 are surrounded by the insulator 13 and do not protrude beyond the insulator 13.

[0045] 1 to 18, in the illustrated embodiment, a first opening 131a is formed on the top surface and / or bottom surface of the end of insulator 13, and a portion of first connecting end 110 is exposed through first opening 131a to be electrically connected to first conductive component 21. A second opening 132a is formed on the top surface and / or bottom surface of the end of insulator 13, and a portion of second connecting end 120 is exposed through second opening 132a to be electrically connected to second conductive component 22.

[0046] 1 to 3, in the illustrated embodiment, the first connection end 110 of the first metal bar 11 is exposed from the insulator 13 only at the first opening 131a. The second connection end 120 of the second metal bar 12 is exposed from the insulator 13 only at the second opening 132a.

[0047] 1 to 3 , in the illustrated embodiment, the first connection end 110 of the first metal bar 11 has a first end face 110a perpendicular to the length direction of the power transmission component 1, and the first end face 110a is surrounded by the insulator 13 and is not exposed from the insulator 13. The second connection end 120 of the second metal bar 12 has a second end face 120a perpendicular to the length direction of the power transmission component 1, and the second end face 120a is surrounded by the insulator 13 and is not exposed from the insulator 13.

[0048] As shown in Figures 1 to 3, in the illustrated embodiment, the first end face 110a of the first connecting end 110 and the second end face 120a of the second connecting end 120 are flush with each other, and therefore the first end face 110a of the first connecting end 110 and the second end face 120a of the second connecting end 120 are arranged in the same plane perpendicular to the longitudinal direction of the power transmission component 1.

[0049] 4 and 5 , in the illustrated embodiment, the first connection end 110 of the first metal bar 11 has a first end face 110a perpendicular to the length direction of the power transmission component 1, and the first end face 110a is not surrounded by the insulator 13 but is exposed from the insulator 13. The second connection end 120 of the second metal bar 12 has a second end face 120a perpendicular to the length direction of the power transmission component 1, and the second end face 120a is not surrounded by the insulator 13 but is exposed from the insulator 13.

[0050] As shown in Figures 4 and 5, in the illustrated embodiment, in order to increase the creepage distance between the first end face 110a of the first connecting end 110 and the second end face 120a of the second connecting end 120, the first end face 110a of the first connecting end 110 and the second end face 120a of the second connecting end 120 are spaced apart by a predetermined distance in the longitudinal direction of the power transmission component 1.

[0051] As shown in Figures 1 to 18, in the illustrated embodiment, the power transmission component 1 is flat, and the first metal bar 11 and the second metal bar 12 are flat aluminum bus bars or flat copper bus bars.

[0052] As shown in FIGS. 1 to 5 and 8 to 18, in the illustrated embodiment, the first metal bar 11 is stacked above the second metal bar 12 in the thickness direction of the power transfer component 1.

[0053] 1 to 5 and 8 to 18, in the illustrated embodiment, the width of the first connection end 110 of the first metal bar 11 is half or less of the width of the first metal bar 11 and is biased toward one side in the width direction of the power transmission component 1. The width of the second connection end 120 of the second metal bar 12 is half or less of the width of the second metal bar 12 and is biased toward the other side in the width direction of the power transmission component 1.

[0054] 1 to 5 and 8 to 18, in the illustrated embodiment, the first connection end 110 of the first metal bar 11 and the second connection end 120 of the second metal bar 12 are spaced apart in the thickness direction of the power transmission component 1. The first connection end 110 of the first metal bar 11 and the second connection end 120 of the second metal bar 12 are spaced apart in the width direction of the power transmission component 1.

[0055] As shown in Figures 1 to 5 and 8 to 18, in the illustrated embodiment, a first recess 131 corresponding to the first connection end 110 is formed on one of the top and bottom surfaces of the end of the insulator 13, and a second recess 132 corresponding to the second connection end 120 is formed on the other of the top and bottom surfaces of the end of the insulator 13.

[0056] As shown in FIGS. 6 and 7, in the illustrated embodiment, the first metal bar 11 and the second metal bar 12 are arranged side by side in the width direction of the power transmission component 1.

[0057] 6 and 7, in the illustrated embodiment, the first metal bar 11 and the second metal bar 12 are spaced apart in the width direction of the power transfer component 1. The top and bottom surfaces of the first metal bar 11 are flush with the top and bottom surfaces of the second metal bar 12, respectively.

[0058] 6 and 7, in the illustrated embodiment, the width of the first connecting end 110 of the first metal bar 11 is equal to the width of the first metal bar 11. The width of the second connecting end 120 of the second metal bar 12 is equal to the width of the second metal bar 12.

[0059] 1 to 18, in another exemplary embodiment of the present invention, an electrical connection assembly is also disclosed. The electrical connection assembly includes a power transmission component 1, a first conductive component 21, and a second conductive component 22. The first conductive component 21 is electrically connected to a first connection end 110 of a first metal bar 11. The second conductive component 22 is electrically connected to a second connection end 120 of a second metal bar 12.

[0060] 1 to 18 , in the illustrated embodiment, the first connection end 110 of the first metal bar 11 has a first weld portion 11a exposed through the first opening 131a of the insulator 13, and the first conductive component 21 is welded to the first weld portion 11a of the first connection end 110. The second connection end 120 of the second metal bar 12 has a second weld portion 12a exposed through the second opening 132a of the insulator 13, and the second conductive component 22 is welded to the second weld portion 12a of the second connection end 120.

[0061] 8 and 9, in the illustrated embodiment, the first weld 11a and the second weld 12a are respectively disposed on the upper surface of the first connecting end 110 and the upper surface of the second connecting end 120, and the first conductive component 21 and the second conductive component 22 are respectively disposed on the upper side of the power transmission component 1. However, the present invention is not limited to the illustrated embodiment. For example, in another exemplary embodiment of the present invention, the first weld 11a and the second weld 12a are respectively disposed on the bottom surface of the first connecting end 110 and the bottom surface of the second connecting end 120, and the first conductive component 21 and the second conductive component 22 are respectively disposed on the bottom side of the power transmission component 1.

[0062] 10 to 12, in the illustrated embodiment, the first welded portion 11a and the second welded portion 12a are respectively disposed on the bottom surface of the first connecting end portion 110 and the top surface of the second connecting end portion 120. The first conductive component 21 and the second conductive component 22 are respectively disposed on the bottom side and the top side of the power transmission component 1. However, the present invention is not limited to the illustrated embodiment. For example, in another exemplary embodiment of the present invention, the first welded portion 11a and the second welded portion 12a are respectively disposed on the top surface of the first connecting end portion 110 and the bottom surface of the second connecting end portion 120, and the first conductive component 21 and the second conductive component 22 are respectively disposed on the top side and the bottom side of the power transmission component 1.

[0063] 1-16, in the illustrated embodiment, first conductive component 21 is cylindrical in shape, has one end welded to first weld 11a of first metal bar 11, and the other end extending from insulator 13 for electrical contact with first terminal 31 of the charging base. Second conductive component 22 is cylindrical in shape, has one end welded to second weld 12a of second metal bar 12, and the other end extending from insulator 13 for electrical contact with second terminal 32 of the charging base.

[0064] 17 and 18 , in the illustrated embodiment, the first conductive component 21 and the second conductive component 22 are provided as a first terminal 31 and a second terminal 32, respectively, inside the charging base. The first terminal 31 and the second terminal 32 are arranged side by side in the width direction of the power transmission component 1. One end of the first terminal 31 is flat and is directly welded to the first weld portion 11 a of the first metal bar 11, and one end of the second terminal 32 is flat and is directly welded to the second weld portion 12 a of the second metal bar 12.

[0065] 1 to 18, another exemplary embodiment of the present invention also discloses an electrical connection assembly. The electrical connection assembly includes a power transmission component 1, a first conductive component 21, and a second conductive component 22. The power transmission component 1 has a flat shape. The power transmission component 1 includes a first metal bar 11, a second metal bar 12, and an insulator 13. The first metal bar 11 has a first connection end 110. The second metal bar 12 has a second connection end 120. The first metal bar 11 and the second metal bar 12 are surrounded by the insulator 13. The first metal bar 11 is electrically isolated from the second metal bar 12 by the insulator 13. A first conductive component 21 is electrically connected to the first connection end 110 of the first metal bar 11. A second conductive component 22 is electrically connected to the second connection end 120 of the second metal bar 12. The first connection end 110 and the second connection end 120 are surrounded by the insulator 13 and do not protrude beyond the insulator 13.

[0066] 1 to 18, in the illustrated embodiment, a first opening 131a is formed on the top and / or bottom surface of the end of the insulator 13, and the first connecting end 110 has a first weld 11a exposed through the first opening 131a. The first conductive component 21 is welded to the first weld 11a. A second opening 132a is formed on the top and / or bottom surface of the end of the insulator 13, and the second connecting end 120 has a second weld 12a exposed through the second opening 132a. The second conductive component 22 is welded to the second weld 12a.

[0067] 1 to 18, in the illustrated embodiment, the first connection end 110 of the first metal bar 11 is exposed from the insulator 13 only at the first opening 131a. The second connection end 120 of the second metal bar 12 is exposed from the insulator 13 only at the second opening 132a.

[0068] 1 to 3 , in the illustrated embodiment, the first connection end 110 of the first metal bar 11 has a first end face 110a perpendicular to the length direction of the power transmission component 1, and the first end face 110a is surrounded by the insulator 13. The second connection end 120 of the second metal bar 12 has a second end face 120a perpendicular to the length direction of the power transmission component 1, and the second end face 120a is surrounded by the insulator 13.

[0069] As shown in FIGS. 1 to 18, in the illustrated embodiment, the first metal bar 11 and the second metal bar 12 are flat aluminum bus bars or flat copper bus bars.

[0070] 8-9 and 13-14, in the illustrated embodiment, the first conductive component 21 and the second conductive component 22 are disposed on the top side of the power transmission component 1 and are welded to the top surfaces of the first connecting end 110 and the second connecting end 120, respectively. However, the present invention is not limited to the illustrated embodiment. For example, in another exemplary embodiment of the present invention, the second conductive component 22 and the second conductive component 22 are disposed on the bottom side of the power transmission component 1 and are welded to the bottom surfaces of the first connecting end 110 and the second connecting end 120, respectively.

[0071] 10 to 12 and 15 to 16 , in the illustrated embodiment, one of the first conductive component 21 and the second conductive component 22 is disposed on the top side of the power transmission component 1 and is welded to the top surface of one of the first connecting end 110 and the second connecting end 120. The other of the first conductive component 21 and the second conductive component 22 is disposed on the bottom side of the power transmission component 1 and is welded to the bottom surface of the other of the first connecting end 110 and the second connecting end 120.

[0072] As shown in FIGS. 1 to 5 and 8 to 16, in the illustrated embodiment, the first metal bar 11 is stacked above the second metal bar 12 in the thickness direction of the power transfer component 1.

[0073] 1 to 5 and 8 to 16, in the illustrated embodiment, the width of the first connection end 110 of the first metal bar 11 is half or less of the width of the first metal bar 11 and is biased toward one side in the width direction of the power transmission component 1. The width of the second connection end 120 of the second metal bar 12 is half or less of the width of the second metal bar 12 and is biased toward the other side in the width direction of the power transmission component 1.

[0074] 1 to 5 and 8 to 16, in the illustrated embodiment, the first connection end 110 of the first metal bar 11 and the second connection end 120 of the second metal bar 12 are spaced apart in the thickness direction of the power transmission component 1. The first connection end 110 of the first metal bar 11 and the second connection end 120 of the second metal bar 12 are spaced apart in the width direction of the power transmission component 1.

[0075] As shown in Figures 1 to 5 and 8 to 16, in the illustrated embodiment, a first recess 131 corresponding to the first connection end 110 is formed on one of the top and bottom surfaces of the end of the insulator 13, and a second recess 132 corresponding to the second connection end 120 is formed on the other of the top and bottom surfaces of the end of the insulator 13.

[0076] As shown in FIGS. 6 and 7, in the illustrated embodiment, the first metal bar 11 and the second metal bar 12 are arranged side by side in the width direction of the power transmission component 1.

[0077] 6 and 7, in the illustrated embodiment, the first metal bar 11 and the second metal bar 12 are spaced apart in the width direction of the power transfer component 1. The top and bottom surfaces of the first metal bar 11 are flush with the top and bottom surfaces of the second metal bar 12, respectively.

[0078] Figure 19 shows an illustrative perspective view of an electrical connection product according to an exemplary embodiment of the present invention. Figure 20 shows an illustrative exploded view of the electrical connection product shown in Figure 19. Figure 21 shows an illustrative perspective view of the electrical connection product shown in Figure 19 with the rear housing removed to reveal the internal electrical connection structure.

[0079] As shown in FIGS. 19 to 21 , another exemplary embodiment of the present invention also discloses an electrical connection product. The electrical connection product includes a housing 5, a first terminal 31, a second terminal 32, and the above-described electrical connection assembly. The first terminal 31 and the second terminal 32 are inserted into the housing 5. A first conductive component 21 and a second conductive component 22 of the electrical connection assembly are provided in the housing 5, and a power transmission component 1 of the electrical connection assembly is extended from the housing 5. One end of the first terminal 31 is electrically connected to the first conductive component 21 and connected to the first metal bar 11 via the first conductive component 21. One end of the second terminal 32 is electrically connected to the second conductive component 22 and connected to the second metal bar 12 via the second conductive component 22.

[0080] 19 to 21 , in the illustrated embodiment, the first conductive component 21 is cylindrical, has one end welded to the first connection end 110 of the first metal bar 11, and the other end extending from the insulator 13 of the power transmission component 1 and making electrical contact with the first terminal 31. The second conductive component 22 is cylindrical, has one end welded to the second connection end 120 of the second metal bar 12, and the other end extending from the insulator 13 of the power transmission component 1 and making electrical contact with the second terminal 32.

[0081] 19 to 21, in the illustrated embodiment, the housing 5 has a front end and a rear end that are opposite in the longitudinal direction Y of the housing 5, and an insertion port 53 is formed at the rear end of the housing 5. The ends of the first conductive component 21, the second conductive component 22, and the power transmission component 1 are inserted into the housing 5 along the longitudinal direction Y of the housing 5 through the insertion port 53.

[0082] 19 to 21 , in the illustrated embodiment, the electrical connection product further includes a first nut 41b and a first bolt 41a. The first nut 41b is fixed to the first terminal 31. The first bolt 41a passes through the first conductive component 21 and the first terminal 31 and is screwed into the first nut 41b to fasten the first terminal 31 to the first conductive component 21.

[0083] 19 to 21, in the illustrated embodiment, the housing 5 has a top and a bottom that are on opposite sides in the height direction Z. A first mounting hole 51 is formed in the top or bottom of the housing 5, and the first bolt 41a enters the housing 5 through the first mounting hole 51.

[0084] 19 to 21 , in the illustrated embodiment, the electrical connection product further includes a second nut 42b and a second bolt 42a. The second nut 42b is fixed to the second terminal 32. The second bolt 42a passes through the second conductive component 22 and the second terminal 32 and is threaded into the second nut 42b to fasten the second terminal 32 to the second conductive component 22.

[0085] 19 to 21, in the illustrated embodiment, the housing 5 has a top and a bottom that are on opposite sides in the height direction Z, and the second mounting hole 52 is formed in the top or bottom of the housing 5. The second bolt 42a enters the housing 5 through the second mounting hole 52.

[0086] 19 to 21 , in the illustrated embodiment, the first terminal 31 and the second terminal 32 are arranged side by side in the lateral direction X of the housing 5 and extend along the longitudinal direction Y of the housing 5. The power transmission component 1 is drawn out from the rear end of the housing 5 along the longitudinal direction Y of the housing 5.

[0087] As shown in Figures 19 to 21, in the illustrated embodiment, the electrical connection product is a charging base suitable for mating with a charging gun, and the first terminal 31 and the second terminal 32 are charging terminals (also referred to as power terminals) of the charging base.

[0088] FIG. 22 shows an exploded view of an electrical connection product according to another exemplary embodiment of the present invention.

[0089] 17-18 and 22, another exemplary embodiment of the present invention also discloses an electrical connection product. The electrical connection product includes a housing 5 and an electrical connection assembly. A first conductive component 21 and a second conductive component 22 of the electrical connection assembly are inserted into the housing 5, and a power transmission component 1 of the electrical connection assembly is extended from the housing 5.

[0090] 17-18 and 22, in the illustrated embodiment, the first conductive component 21 and the second conductive component 22 are provided as a first terminal 31 and a second terminal 32, respectively, of the electrical connection product. One end of the first terminal 31 is flat and is directly welded to the first connection end 110 of the first metal bar 11 of the power transmission component 1, and one end of the second terminal 32 is flat and is directly welded to the second connection end 120 of the second metal bar 12 of the power transmission component 1.

[0091] 17-18 and 22, in the illustrated embodiment, the first terminal 31 and the second terminal 32 are arranged side by side in the lateral direction X of the housing 5 and extend along the longitudinal direction Y of the housing 5. The power transmission component 1 is drawn out from the housing 5 along the longitudinal direction Y.

[0092] 17-18 and 22, in the illustrated embodiment, the electrical connection product is a charging base suitable for mating with a charging gun. A first conductive component 21 and a second conductive component 22 are provided as a first terminal 31 and a second terminal 32, respectively, inside the charging base, and the first terminal 31 and the second terminal 32 are charging terminals (also referred to as power terminals) of the charging base.

[0093] FIG. 23 shows an illustrative perspective view of an electrical connection product according to an exemplary embodiment of the present invention. FIG. 24 shows an illustrative exploded view of the electrical connection product shown in FIG. 23. FIG. 25 shows a transverse cross-sectional view of the electrical connection product shown in FIG. 23. FIG. 26 shows an illustrative assembly view of the power transmission component 1, first terminal 31, and second terminal 32 of the electrical connection product shown in FIG. 23. FIG. 27 shows an illustrative exploded view of the power transmission component 1, first terminal 31, and second terminal 32 of the electrical connection product shown in FIG. 23. FIG. 28 shows another illustrative exploded view of the power transmission component 1, first terminal 31, and second terminal 32 of the electrical connection product shown in FIG. 23.

[0094] As shown in FIGS. 23 to 28 , another exemplary embodiment of the present invention also discloses an electrical connection product. The electrical connection product includes a housing 5, a first terminal 31, a second terminal 32, and a power transmission component 1. The first terminal 31 and the second terminal 32 are inserted into the housing 5. The power transmission component 1 includes an insulator 13 and a first metal bar 11 and a second metal bar 12 surrounded by the insulator 13. The first metal bar 11 is electrically isolated from the second metal bar 12 by the insulator 13. The first metal bar 11 has a first connection end 110 electrically connected to the first terminal 31, and the second metal bar 12 has a second connection end 120 electrically connected to the second terminal 32. The first connection end 110 and the second connection end 120 are surrounded by the insulator 13 and do not protrude beyond the insulator 13.

[0095] As shown in Figures 23 to 28, in the illustrated embodiment, the first terminal 31 and the second terminal 32 extend along the longitudinal direction Y of the housing 5, and the power transmission component 1 extends along the lateral direction X of the housing 5, and therefore the extension direction of the power transmission component 1 is perpendicular to the extension direction of the first terminal 31 and the second terminal 32.

[0096] 23 to 28 , in the illustrated embodiment, the rear end of the first terminal 31 and the rear end of the second terminal 32 are offset by a first distance and a second distance, respectively, in the longitudinal direction Y and lateral direction X of the housing 5. The first connecting end 110 and the second connecting end 120 are offset by a first distance and a second distance, respectively, in the longitudinal direction Y and lateral direction X of the housing 5. The rear end of the first terminal 31 is electrically connected to the first connecting end 110, and the rear end of the second terminal 32 is electrically connected to the first connecting end 110.

[0097] As shown in Figures 23 to 28, in the illustrated embodiment, the power transfer component 1 is flat, and the first metal bar 11 and the second metal bar 12 are flat aluminum or copper bus bars.

[0098] As shown in FIGS. 23 to 28, in the illustrated embodiment, the first metal bar 11 and the second metal bar 12 are arranged side by side in the width direction of the power transmission component 1.

[0099] However, the present invention is not limited to the illustrated embodiment. For example, in another exemplary embodiment of the present invention, the first metal bar 11 may be stacked above the second metal bar 12 in the thickness direction of the power transmission component 1. In this regard, please refer to FIGS. 1 to 3. The width of the first connection end 110 of the first metal bar 11 is half or less of the width of the first metal bar 11 and is offset toward one side in the width direction of the power transmission component 1. The width of the second connection end 120 of the second metal bar 12 is half or less of the width of the second metal bar 12 and is offset toward the other side in the width direction of the power transmission component 1.

[0100] As shown in FIGS. 23 to 28 , in the illustrated embodiment, the electrical connection product further includes a first conductive component 21 and a second conductive component 22. The first conductive component 21 is electrically connected between the first connection end 110 of the first metal bar 11 and the rear end of the first terminal 31. The second conductive component 22 is electrically connected between the second connection end 120 of the second metal bar 12 and the rear end of the second terminal 32. In the illustrated embodiment, the first conductive component 21, the second conductive component 22, the first terminal 31, and the second terminal 32 may be copper components, and the first metal bar 11 and the second metal bar 12 may be aluminum bus bars.

[0101] As shown in Figures 23 to 28, in the illustrated embodiment, the first conductive component 21 is cylindrical, with one end welded to the first connecting end 110 of the first metal bar 11 and the other end extending from the insulator 13 for electrical contact with the first terminal 31.

[0102] 23 to 28, in the illustrated embodiment, the electrical connection product further includes a first nut 41b and a first bolt 41a. The first nut 41b is fixed to the rear end of the first terminal 31. The first bolt 41a passes through the first conductive component 21 and the first terminal 31 and is screwed into the first nut 41b to fasten the first conductive component 21 to the first terminal 31.

[0103] As shown in Figures 23 to 28, in the illustrated embodiment, the second conductive component 22 is cylindrical, with one end welded to the second connection end 120 of the second metal bar 12 and the other end extending from the insulator 13 for electrical contact with the second terminal 32.

[0104] 23 to 28, in the illustrated embodiment, the electrical connection product further includes a second nut 42b and a second bolt 42a. The second nut 42b is fixed to the rear end of the second terminal 32. The second bolt 42a passes through the second conductive component 22 and the second terminal 32 and is threaded into the second nut 42b to fasten the second conductive component 22 to the second terminal 32.

[0105] 23 to 28, in the illustrated embodiment, the housing 5 has two opposite sides in its lateral direction X and a top side and a bottom side that are opposite in its height direction Z. An insertion port 53 is formed on one lateral side of the housing 5, and a first mounting hole 51 and a second mounting hole 52 are formed on the top side or the bottom side of the housing 5. Ends of the power transmission component 1, as well as the first conductive component 21 and the second conductive component 22, are inserted into the housing 5 through the insertion port 53. The first bolt 41a and the second bolt 42a enter the housing 5 through the first mounting hole 51 and the second mounting hole 52, respectively.

[0106] As shown in Figures 23 to 28, in the illustrated embodiment, the electrical connection product is a charging base suitable for mating with a charging gun, and the first terminal 31 and the second terminal 32 are charging terminals (also referred to as power terminals) of the charging base.

[0107] Figure 29 shows an illustrative perspective view of an electrical connection product according to another exemplary embodiment of the present invention. Figure 30 shows an illustrative exploded view of the electrical connection product shown in Figure 29. Figure 31 shows another illustrative exploded view of the electrical connection product shown in Figure 29. Figure 32 shows a transverse cross-sectional view of the electrical connection product shown in Figure 29. Figure 33 shows a cross-sectional view of a bolt assembly of the electrical connection product shown in Figure 29.

[0108] As shown in FIGS. 29 to 33 , another exemplary embodiment of the present invention also discloses an electrical connection product. The electrical connection product includes a housing 5, a first terminal 31, a second terminal 32, and a power transmission component 1. The first terminal 31 and the second terminal 32 are inserted into the housing 5. The power transmission component 1 includes an insulator 13 and a first metal bar 11 and a second metal bar 12 surrounded by the insulator 13. The first metal bar 11 is electrically isolated from the second metal bar 12 by the insulator 13. The first metal bar 11 has a first connection end 110 electrically connected to the first terminal 31, and the second metal bar 12 has a second connection end 120 electrically connected to the second terminal 32. The first connection end 110 and the second connection end 120 are surrounded by the insulator 13 and do not protrude beyond the insulator 13.

[0109] As shown in Figures 29 to 33, in the illustrated embodiment, the first terminal 31 and the second terminal 32 extend along the longitudinal direction Y of the housing 5, and the power transmission component 1 extends along the lateral direction X of the housing 5, and therefore the extension direction of the power transmission component 1 is perpendicular to the extension direction of the first terminal 31 and the second terminal 32.

[0110] 29 to 33 , in the illustrated embodiment, the rear end of the first terminal 31 and the rear end of the second terminal 32 are offset by a first distance and a second distance, respectively, in the longitudinal direction Y and lateral direction X of the housing 5. The first connecting end 110 and the second connecting end 120 are offset by a first distance and a second distance, respectively, in the longitudinal direction Y and lateral direction X of the housing 5. The rear end of the first terminal 31 is electrically connected to the first connecting end 110, and the rear end of the second terminal 32 is electrically connected to the first connecting end 110.

[0111] As shown in Figures 29 to 33, in the illustrated embodiment, the power transfer component 1 is flat, and the first metal bar 11 and the second metal bar 12 are flat aluminum or copper bus bars.

[0112] As shown in FIGS. 29 to 33, in the illustrated embodiment, the first metal bar 11 and the second metal bar 12 are arranged side by side in the width direction of the power transmission component 1.

[0113] However, the present invention is not limited to the illustrated embodiment. For example, in another exemplary embodiment of the present invention, the first metal bar 11 may be stacked above the second metal bar 12 in the thickness direction of the power transmission component 1. In this regard, please refer to FIGS. 1 to 3. The width of the first connection end 110 of the first metal bar 11 is half or less of the width of the first metal bar 11 and is offset toward one side in the width direction of the power transmission component 1. The width of the second connection end 120 of the second metal bar 12 is half or less of the width of the second metal bar 12 and is offset toward the other side in the width direction of the power transmission component 1.

[0114] As shown in Figures 29 to 33, in the illustrated embodiment, the electrical connection product further includes a first conductive component 21 and a second conductive component 22. The first conductive component 21 is electrically connected between the first connection end 110 of the first metal bar 11 and the rear end of the first terminal 31. The second conductive component 22 is electrically connected between the second connection end 120 of the second metal bar 12 and the rear end of the second terminal 32. In the illustrated embodiment, the first conductive component 21, the second conductive component 22, the first terminal 31, and the second terminal 32 may be copper components, and the first metal bar 11 and the second metal bar 12 may be aluminum bus bars.

[0115] As shown in Figures 29 to 33, in the illustrated embodiment, the first conductive component 21 is cylindrical, with one end welded to the first connection end 110 of the first metal bar 11 and the other end extending from the insulator 13 for electrical contact with the first terminal 31.

[0116] 29 to 33, in the illustrated embodiment, the electrical connection product further includes a first nut 41b and a first bolt 41a. The first nut 41b is fixed to the rear end of the first terminal 31. The first bolt 41a passes through the first conductive component 21 and the first terminal 31 and is threaded into the first nut 41b to fasten the first conductive component 21 to the first terminal 31.

[0117] As shown in Figures 29 to 33, in the illustrated embodiment, the second conductive component 22 is cylindrical, with one end welded to the second connection end 120 of the second metal bar 12 and the other end extending from the insulator 13 for electrical contact with the second terminal 32.

[0118] 29 to 33, in the illustrated embodiment, the electrical connection product further includes a second nut 42b and a second bolt 42a. The second nut 42b is fixed to the rear end of the second terminal 32. The second bolt 42a passes through the second conductive component 22 and the second terminal 32 and is threaded into the second nut 42b to fasten the second conductive component 22 to the second terminal 32.

[0119] 29 to 33, in the illustrated embodiment, the housing 5 has a top side and a bottom side that are opposite in the height direction Z. A first mounting hole 51 and a second mounting hole 52 are formed on the top side or the bottom side of the housing 5. The power transmission component 1 is disposed outside the housing 5, and the first conductive component 21 and the second conductive component 22 extend into the housing 5 through the first mounting hole 51 and the second mounting hole 52, respectively. The heads of the first bolt 41a and the second bolt 42a are disposed outside the housing 5 and abut against the outer surface of the insulator 13 of the power transmission component 1.

[0120] 29 to 33, in the illustrated embodiment, a first insulating layer 71 is formed on the head of the first bolt 41, and the head of the first bolt 41 is surrounded by the first insulating layer 71. A second insulating layer 72 is formed on the head of the second bolt 42, and the head of the second bolt 42 is surrounded by the second insulating layer 72.

[0121] 29-33, in the illustrated embodiment, the first insulating layer 71 has a first joining portion 71a for joining with an operating tool (not shown) and a first flange portion 71b for pressing against the power transfer component 1. A first sealing ring mounting groove is formed in the bottom surface of the first flange portion 71b of the first insulating layer 71, and the first sealing ring 61a is mounted in the first sealing ring mounting groove. The first sealing ring 61a is compressed between the first insulating layer 71 of the first bolt 41a and the insulator 13 of the power transfer component 1 to achieve a seal between the two.

[0122] 29 to 33, in the illustrated embodiment, the second insulating layer 72 has a second joining portion 72a for joining with an operating tool and a second flange portion 72b for pressing against the power transfer component 1. A second sealing ring mounting groove is formed in the bottom surface of the second flange portion 72b of the second insulating layer 72, and the second sealing ring 62a is mounted in the second sealing ring mounting groove. The second sealing ring 62a is compressed between the second insulating layer 72 of the second bolt 42a and the insulator 13 of the power transfer component 1 to achieve a seal between the two.

[0123] 29-33, in the illustrated embodiment, a first sealing element mounting groove is formed in the housing 5, and the first sealing element mounting groove surrounds the first mounting hole 51. A first sealing element 61b is installed in the first sealing element mounting groove, and the first sealing element 61b is compressed between the housing 5 and the insulator 13 of the power transfer component 1 to provide a seal between the two.

[0124] 29-33, in the illustrated embodiment, a second sealing element mounting groove is formed in the housing 5, and the second sealing element mounting groove surrounds the second mounting hole 52. A second sealing element 62b is installed in the second sealing element mounting groove, and the second sealing element 62b is compressed between the housing 5 and the insulator 13 of the power transfer component 1 to provide a seal between the two.

[0125] As shown in Figures 29 to 33, in the illustrated embodiment, the electrical connection product is a charging base suitable for mating with a charging gun, and the first terminal 31 and the second terminal 32 are charging terminals (also referred to as power terminals) of the charging base.

[0126] It should be understood by those skilled in the art that the above embodiments are illustrative and not restrictive. For example, those skilled in the art can make many modifications to the above embodiments without any contradiction in structure or principle, and can freely combine various features described in different embodiments with each other.

[0127] While several exemplary embodiments have been shown and described, it will be apparent to those skilled in the art that various changes or modifications can be made to these embodiments without departing from the principles and spirit of the present disclosure, the scope of which is defined by the following claims and their equivalents.

[0128] As used herein, elements described in the singular and preceded by the word "a" or "an" should be understood as not excluding a plural of said elements or steps, unless such exclusion is expressly stated. Furthermore, references to "one embodiment" of the invention are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features. Furthermore, unless expressly stated otherwise, embodiments "comprising" or "having" an element or elements having a particular characteristic may include additional such elements that do not have that characteristic.

Claims

1. 1. An electrical connection assembly comprising: The electrical connection assembly includes: a flat power transmission component (1), a first metal bar (11) having a first connecting end (110); a second metal bar (12) having a second connecting end (120); and an insulator (13) surrounding the first metal bar (11) and the second metal bar (12) and electrically isolating the first metal bar (11) from the second metal bar (12); a power transmission component (1) comprising: - a first conductive component (21) electrically connected to the first connection end (110) of the first metal bar (11); a second conductive component (22) electrically connected to the second connection end (120) of the second metal bar (12); Equipped with The first connecting end (110) and the second connecting end (120) are surrounded by the insulator (13) and do not protrude from the insulator (13). Electrical connection assembly.

2. a first opening (131 a) is formed on the top and / or bottom surface of the end of the insulator (13), the first connection end (110) has a first weld portion (11 a) exposed through the first opening (131 a), and the first conductive component (21) is welded to the first weld portion (11 a); a second opening (132a) is formed in the top surface and / or the bottom surface of the end of the insulator (13), the second connection end (120) has a second welding portion (12a) exposed through the second opening (132a), and the second conductive component (22) is welded to the second welding portion (12a); The electrical connection assembly of claim 1 .

3. the first connection end (110) of the first metal bar (11) is exposed from the insulator (13) only at the first opening (131a); and / or The second connection end (120) of the second metal bar (12) is exposed from the insulator (13) only at the second opening (132a).

3. The electrical connection assembly of claim 2.

4. the first connection end (110) of the first metal bar (11) has a first end face (110a) perpendicular to the length of the power transmission component (1), the first end face (110a) being surrounded by the insulator (13); and / or The second connection end (120) of the second metal bar (12) has a second end face (120a) perpendicular to the length direction of the power transmission component (1), and the second end face (120a) is surrounded by the insulator (13).

3. The electrical connection assembly of claim 2.

5. The first metal bar (11) and the second metal bar (12) are flat aluminum bus bars or flat copper bus bars. The electrical connection assembly of claim 1 .

6. the first conductive component (21) and the second conductive component (22) are arranged on the upper side of the power transmission component (1) and are welded to the upper surface of the first connection end (110) and the upper surface of the second connection end (120), respectively; or the first conductive component (21) and the second conductive component (22) are disposed on the bottom side of the power transmission component (1) and are welded to the bottom surfaces of the first connection end (110) and the second connection end (120), respectively; 3. The electrical connection assembly of claim 2.

7. one of the first conductive component (21) and the second conductive component (22) is disposed on the upper side of the power transmission component (1) and welded to an upper surface of one of the first connection end (110) and the second connection end (120); the other of the first conductive component (21) and the second conductive component (22) is disposed on the bottom side of the power transmission component (1) and welded to the bottom surface of the other of the first connection end (110) and the second connection end (120); 3. The electrical connection assembly of claim 2.

8. The first metal bar (11) is stacked above the second metal bar (12) in the thickness direction of the power transmission component (1).

8. The electrical connection assembly of claim 1.

9. The width of the first connection end (110) of the first metal bar (11) is equal to or less than half the width of the first metal bar (11) and is biased toward one side in the width direction of the power transmission component (1); the width of the second connection end (120) of the second metal bar (12) is equal to or less than half the width of the second metal bar (12) and is biased toward the other side in the width direction of the power transmission component (1); 9. The electrical connection assembly of claim 8.

10. the first connection end (110) of the first metal bar (11) and the second connection end (120) of the second metal bar (12) are spaced apart in the thickness direction of the power transmission component (1); the first connection end (110) of the first metal bar (11) and the second connection end (120) of the second metal bar (12) are spaced apart in the width direction of the power transmission component (1); 10. The electrical connection assembly of claim 9.

11. a first recess (131) corresponding to the first connection end (110) is formed in one of the top surface and the bottom surface of the end of the insulator (13), and a second recess (132) corresponding to the second connection end (120) is formed in the other of the top surface and the bottom surface of the end of the insulator (13); 10. The electrical connection assembly of claim 9.

12. The first metal bar (11) and the second metal bar (12) are arranged side by side in the width direction of the power transmission component (1).

8. The electrical connection assembly of claim 1.

13. the first metal bar (11) and the second metal bar (12) are spaced apart in the width direction of the power transmission component (1); The top and bottom surfaces of the first metal bar (11) are flush with the top and bottom surfaces of the second metal bar (12), respectively.

13. The electrical connection assembly of claim 12.

14. a housing (5); a first terminal (31) and a second terminal (32) provided on the housing (5); The electrical connection assembly according to any one of claims 1 to 13. Equipped with The first conductive component (21) and the second conductive component (22) are provided in the housing (5), and the power transmission member (1) is drawn out from the housing (5); One end of the first terminal (31) is electrically connected to the first conductive component (21) and is connected to the first metal bar (11) via the first conductive component (21); One end of the second terminal (32) is electrically connected to the second conductive component (22) and is connected to the second metal bar (12) via the second conductive component (22). Electrical connection products.

15. the first conductive component (21) is cylindrical, one end of which is welded to the first connecting end (110) of the first metal bar (11), and the other end of which extends from the insulator (13) of the power transmission component (1) and is in electrical contact with the first terminal (31); the second conductive component (22) is cylindrical, one end of which is welded to the second connecting end (120) of the second metal bar (12), and the other end of which extends from the insulator (13) of the power transmission component (1) and is in electrical contact with the second terminal (32); 15. The electrical connection product of claim 14.

16. The housing (5) has a front end and a rear end that are opposite in a longitudinal direction (Y) of the housing (5), and an insertion port (53) is formed in the rear end of the housing (5); The first conductive component (21), the second conductive component (22), and the end of the power transmission component (1) are inserted into the housing (5) along the longitudinal direction (Y) of the housing (5) through the insertion port (53).

16. The electrical connection product of claim 15.

17. a first nut (41b) fixed to the first terminal (31); a first bolt (41a) that passes through the first conductive component (21) and the first terminal (31) and is screwed into the first nut (41b) to fasten the first terminal (31) to the first conductive component (21); 17. The electrical connection product of claim 16, further comprising:

18. The housing (5) has a top and a bottom that are on opposite sides in a height direction (Z) of the housing (5), a first mounting hole (51) is formed in the top or bottom of the housing (5), and the first bolt (41 a) enters the housing (5) through the first mounting hole (51).

18. The electrical connection product of claim 17.

19. a second nut (42b) fixed to the second terminal (32); a second bolt (42a) that passes through the second conductive component (22) and the second terminal (32) and is screwed into the second nut (42b) to fasten the second terminal (32) to the second conductive component (22); 17. The electrical connection product of claim 16, further comprising:

20. The housing (5) has a top and a bottom that are on opposite sides in a height direction (Z) of the housing (5), a second mounting hole (52) is formed in the top or the bottom of the housing (5), and the second bolt (42a) enters the housing (5) through the second mounting hole (52).

20. The electrical connection product of claim 19.

21. The first terminal (31) and the second terminal (32) are arranged side by side in a lateral direction (X) of the housing (5) and extend along a longitudinal direction (Y) of the housing (5), and the power transmission component (1) is drawn out from a rear end of the housing (5) along the longitudinal direction (Y) of the housing (5).

15. The electrical connection product of claim 14.

22. The electrical connection product is a charging base suitable for mating with a charging gun, and the first terminal (31) and the second terminal (32) are charging terminals of the charging base.

22. An electrical connection product according to any one of claims 14 to 21.

23. a housing (5); The electrical connection assembly according to any one of claims 1 to 13. Equipped with The first conductive component (21) and the second conductive component (22) are inserted into the housing (5), and the power transmission component (1) is pulled out from the housing (5). Electrical connection products.

24. The first conductive component (21) and the second conductive component (22) are provided as a first terminal (31) and a second terminal (32) of the electrical connection product, respectively, one end of the first terminal (31) is flat and is directly welded to the first connection end (110) of the first metal bar (11) of the power transmission component (1), and one end of the second terminal (32) is flat and is directly welded to the second connection end (120) of the second metal bar (12) of the power transmission component (1).

24. The electrical connection product of claim 23.

25. The first terminal (31) and the second terminal (32) are arranged side by side in a lateral direction (X) of the housing (5) and extend along a longitudinal direction (Y) of the housing (5), and the power transmission component (1) is drawn out from the housing (5) along the longitudinal direction (Y) of the housing (5).

25. The electrical connection product of claim 24.

26. The electrical connection product is a charging base suitable for mating with a charging gun, and the first conductive component (21) and the second conductive component (22) are provided as a first terminal (31) and a second terminal (32) inside the charging base, respectively, and the first terminal (31) and the second terminal (32) are charging terminals inside the charging base.

26. An electrical connection product according to any one of claims 23 to 25.

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