Steam atomizer

The steam atomizer addresses issues of low heat utilization, noise, and safety in conventional sprayers by directing exhaust gases away from the operator and using a dual heating system, enhancing safety and efficiency.

JP2025537207APending Publication Date: 2025-11-14WUHU FAST MANTIS INTELLIGENT EQUIP CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
JP2025526275
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Priority Date
2022-11-14
Filing Date
2023-05-22
Publication Date
2025-11-14

AI Technical Summary

Technical Problem

Conventional steam sprayers suffer from low heat utilization, noise, safety risks due to direct exhaust ports, and inefficient fuel combustion, leading to potential burns and fires.

Method used

A steam atomizer design featuring a blower section, combustion section, and exhaust pipe structure that directs flue gas and flames away from the operator, incorporates a dual heating system with internal and external heating tubes, and includes a noise-reducing exhaust pipe configuration.

Benefits of technology

Improves safety and reliability by reducing the risk of burns and explosions, enhances fuel efficiency, and minimizes noise, while ensuring complete combustion and reduced emissions.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 2025537207000001_ABST
    Figure 2025537207000001_ABST
Patent Text Reader

Abstract

The present invention discloses a steam atomizer, comprising: a blower section having an air outlet; a combustion section housing having an intake passage on one side and an open side on the other, the intake passage being connected to the air outlet, one side of the combustion section penetrating the open side of the combustion section housing; a burner structure including a burner internal housing and a burner external housing, a first heating chamber defined within the burner internal housing, the other side of the combustion section penetrating into the burner external housing and connected to the other side of the combustion section; and an exhaust pipe structure provided on the other side of the burner internal housing, axially away from the combustion section, a second heating chamber defined within the exhaust pipe structure and communicating with the first heating chamber, the exhaust pipe structure having an exhaust port, the opening direction of the exhaust port facing away from the combustion section. The burner structure of the steam atomizer is simple in structure, reduces the risk of burns, reduces noise, and improves safety and reliability.
Need to check novelty before this filing date? Find Prior Art

Description

[Technical Field]

[0001] The present invention relates to the agricultural machinery technical field, and more particularly to a burner structure of a steam sprayer and a steam sprayer. [Background technology]

[0002] Sprayers are agricultural and forestry plantation protection machinery and equipment that are widely used for pest control, disinfection, sterilization, or fertilization. Sprayers include fog machines and steam sprayers. Steam sprayers separate the chemical agent and the auxiliary agent, heat the auxiliary agent alone, and then mix the room-temperature chemical agent with the high-temperature heated auxiliary agent and spray it, ensuring the efficacy of the chemical agent. In addition, steam sprayers have the advantages of being smaller in volume and lighter in weight than fog machines. Therefore, steam sprayers are more widely used.

[0003] When using a conventional steam sprayer, heat is absorbed through a single-layer heat-absorbing coil tube installed inside the sprayer, but only 60% of the heat is absorbed. Some of the heat is lost to the air through the outer shell, resulting in low heat utilization. Furthermore, conventional steam sprayers typically have an exhaust port directly attached to the burner to discharge smoke and gas. During use, high temperatures are generated by the smoke and flames at the exhaust port, making it easy for users to be burned and, in severe cases, causing fires and other problems, resulting in low safety and overall operational disadvantages. At the same time, the machine is noisy during operation, affecting the user experience. Furthermore, conventional sprayers typically use a plunger pump to inject a certain amount of fuel when igniting, which results in slow ignition, high ignition power, and high fuel consumption. Summary of the Invention [Problem to be solved by the invention]

[0004] The present invention aims to solve at least one of the technical problems in the prior art, and therefore aims to provide a steam atomizer that is simple in structure, reduces the probability of burns, reduces noise, and improves safety and reliability. [Means for solving the problem]

[0005] A steam sprayer according to an embodiment of the present invention comprises: a blower section having an air outlet; a combustion section housing and a combustion section; one side of the combustion section housing having an intake passage and the other side being open, the intake passage being connected to the air outlet, and one side of the combustion section being provided penetrating through the open side of the combustion section housing; a burner structure comprising a burner internal housing and a burner external housing arranged coaxially or parallel to the burner internal housing, a first heating chamber being defined inside the burner internal housing, the other side of the combustion section being provided penetrating through the burner external housing, and one side of the burner internal housing being connected to the other side of the combustion section; and an exhaust pipe structure provided on the other side of the burner internal housing, away from the combustion section in the axial direction, a second heating chamber being defined inside the exhaust pipe structure, the second heating chamber being connected to the first heating chamber, the exhaust pipe structure having an exhaust port, and the opening direction of the exhaust port facing away from the combustion section.

[0006] In a steam atomizer according to an embodiment of the present invention, an exhaust pipe structure is provided on the burner internal housing, and the second heating chamber of the exhaust pipe structure is connected to the first heating chamber of the burner internal housing. Furthermore, the opening direction of the exhaust port faces away from the combustion unit. Compared to the prior art method of directly providing a flue gas outlet on the burner internal housing, the exhaust pipe structure allows flue gas and flame to be directed away from the combustion unit, thereby directing the flue gas and flame away from the operator and reducing the risk of burns. Furthermore, the flue gas and flame are prevented from being too close to the burner internal housing, which reduces the risk of ignition of the oil-gas mixture inside, significantly improving safety and reliability. At the same time, the installation of the exhaust pipe structure also reduces noise to a certain extent.

[0007] According to some embodiments of the present invention, the burner structure comprises an internal heating tube, the internal heating tube being disposed in the first heating chamber, the inlet of the internal heating tube and the outlet of the internal heating tube each protruding from the first heating chamber along the other side of the burner internal housing away from the combustion section, a first gap being formed between the burner external housing and the burner internal housing, an external heating tube forming a preheat chamber being disposed within the first gap, the external heating tube having an inlet end protruding from the burner external housing, and the outlet of the external heating tube being connected to the inlet of the internal heating tube.

[0008] According to some embodiments of the present invention, the external heating tube is an external coil tube, and the external coil tube is spirally arranged in close contact with the outer wall of the burner internal housing along the axial direction of the burner internal housing.

[0009] According to some embodiments of the present invention, the external heating pipe is a heating flat pipe, the heating flat pipe is formed into a cylindrical hollow structure extending along the axial direction of the burner internal housing, the heating flat pipe is externally fitted to the outer wall of the burner internal housing, and the radially inner surface of the heating flat pipe is in close contact with the outer wall of the burner internal housing; or the external heating pipe is a plurality of heating flat pipes, each of which is formed into a circular arc-shaped hollow structure extending along the axial direction of the burner internal housing, and the plurality of heating flat pipes are arranged in close contact with the outer wall of the burner internal housing along the circumferential direction of the burner internal housing.

[0010] According to some embodiments of the present invention, the combustion unit includes a cylindrical body, one side of which has a first opening and the other side has a first through hole penetrating along its axial direction, a peripheral wall of the cylindrical body having a plurality of second through holes penetrating through its thickness, and the plurality of second through holes are spaced apart along the circumferential direction of the cylindrical body; and a combustion chamber cover, the combustion chamber cover is provided to cover the first opening and defines a combustion chamber together with the cylindrical body, the combustion chamber cover has a cover body and a cover shroud, the cover shroud is connected to an outer periphery of the cover body and surrounds the cover body, and the cover shroud is at a point. The combustion chamber external casing is fitted onto the outside of the cylinder, and there is a predetermined gap between the inner wall of the combustion chamber external casing and the outer wall of the cylinder, the projection of the first through hole onto the plane on which the third through hole exists falls within the range of the third through hole, the combustion chamber is connected to the first heating chamber via the first through hole and the third through hole, and the cylinder and the combustion chamber cover are located between the combustion unit casing and the combustion chamber external casing.

[0011] According to some embodiments of the present invention, a third flange is provided on the upper edge of the side wall of the combustion chamber external housing, and the third flange is configured to extend upward along the axial direction of the combustion chamber external housing and curve outward along the radial direction of the combustion chamber external housing, and both sides of the third flange are connected to the combustion section housing and the burner external housing, respectively.

[0012] According to some embodiments of the present invention, the combustion section housing is flush with the outer peripheral wall of the burner outer housing.

[0013] According to some embodiments of the present invention, the combustion unit housing has an outer spark plug mounting hole at a position corresponding to the inner spark plug mounting hole, and further includes an ignition plug, the spark plug being disposed so as to penetrate sequentially through the outer spark plug mounting hole and the inner spark plug mounting hole so that at least a portion of the spark plug is positioned within the combustion chamber.

[0014] According to some embodiments of the present invention, a fuel pipe is provided in the combustion chamber cover, and an oil fill hole is provided on one side of the combustion section housing opposite the open side, and the fuel pipe passes through the oil fill hole and is connected to a fuel tank of the steam atomizer.

[0015] According to some embodiments of the present invention, the exhaust pipe structure comprises an exhaust pipe, the exhaust pipe having a connection portion connected to the burner internal housing, the axial direction of the connection portion and the axial direction of the burner internal housing intersect on the same projection plane, the exhaust pipe further comprising a reduced diameter portion, one end of which is connected to the connection portion, and a curved portion, one end of which is connected to the other end of the reduced diameter portion and the other end of the curved portion faces away from the combustion portion, and the radial dimension of the one end of the reduced diameter portion connected to the connection portion is larger than the radial dimension of the other end of the reduced diameter portion connected to the curved portion.

[0016] According to some embodiments of the present invention, the burner internal housing has an external protrusion that protrudes from the burner external housing in the axial direction, and the exhaust pipe structure is provided on the external protrusion, or the burner external housing is provided with an avoidance portion, and the exhaust pipe structure passes through and exits through the avoidance portion.

[0017] According to some embodiments of the present invention, the burner outer casing is a member of a heat insulating material, or the burner outer casing has a plurality of heat dissipation holes arranged along the circumferential direction thereof.

[0018] According to some embodiments of the present invention, the blower is an axial fan assembly or a casing fan assembly, and the blower is configured to generate a wind pressure of 800 Pa or more in the intake passage.

[0019] According to some embodiments of the present invention, the axial fan assembly includes: an intake pipe, the intake pipe having a mounting seat at one end thereof, a ventilation gap between the mounting seat and an inner wall of the intake pipe, the ventilation gap forming the air outlet; a drive unit attached to the mounting seat and having a rotation shaft extending along the axial direction of the intake pipe; and an axial fan, the axial fan rotatably provided at the other end of the intake pipe, connected to the rotation shaft, and driven to rotate by the drive unit, and an operating wind pressure in the intake pipe is 800 Pa or more.

[0020] According to some embodiments of the present invention, the axial fan comprises a hub connected to the rotating shaft, and a plurality of vortex fan blades spaced apart along the circumferential direction of the hub, and each vortex fan blade is located between the intake pipe and the hub.

[0021] According to some embodiments of the present invention, the casing fan assembly comprises: a casing defining first and second mounting chambers spaced apart therefrom, the casing having an intake port and the outlet port communicating with the second mounting chamber; and a corrosion-resistant high-pressure assembly including a drive unit and an impeller, the drive unit being located in the first mounting chamber and the impeller being located in the second mounting chamber, a drive shaft of the drive unit extending from the first mounting chamber to the second mounting chamber and connected to and driving the impeller to draw airflow from the intake port into the second mounting chamber and introduce it into the intake passage via the outlet port.

[0022] According to some embodiments of the present invention, the air conditioner may further include a filter, the filter being provided in an intake path of the blower and located upstream of the intake passage.

[0023] According to some embodiments of the present invention, the blower unit is an axial fan assembly, and the filter comprises: a connecting plate connected to one side of the combustion unit housing, the connecting plate having a connecting plate through-hole in a central portion thereof, the position of the connecting plate through-hole corresponding to the position of the intake passage; a tube body which is provided so as to pass through the connecting plate through-hole, and one end of the intake pipe facing away from the mounting seat of the axial fan assembly is provided so as to pass through the tube body; a fixing plate which is provided so as to be spaced apart from the connecting plate in the axial direction of the tube body and is connected to a lower end surface of the tube body; and a plurality of filter plates which are provided so as to be spaced apart between the connecting plate and the fixing plate along the outer periphery of the tube body, and the axial fan is spaced apart from the fixing plate in the axial direction.

[0024] According to some embodiments of the present invention, the combustion unit has a fuel pipe, and a fuel supply hole for the fuel pipe to pass through is provided on one side of the combustion unit housing opposite its open side, and further includes a box assembly and an injection head, and the box assembly includes a fuel tank connected to the combustion unit via the fuel pipe, an auxiliary agent tank connected to the inlet end of the external heating tube, and a chemical tank, wherein the outlets of the chemical tank and the internal heating tube are both connected to the injection head.

[0025] According to some embodiments of the present invention, the box assembly further comprises a box housing, the box housing defining a box structure open on one side, the box structure defining a first storage chamber and having an escape port on one side thereof communicating with the first storage chamber, the other side wall of the box structure adjacent to the side wall having the escape port recessed inward to form a second storage chamber, the auxiliary agent tank having an auxiliary agent pipe, the auxiliary agent tank attached to the first storage chamber and the auxiliary agent pipe penetrating and exiting the box housing through the escape port, the fuel tank and the chemical tank attached horizontally side by side above the box structure and each lockingly connected to the box structure.

[0026] According to some embodiments of the present invention, one side wall of the fuel tank and the drug tank has a protrusion, and the other side wall has a recess that fits into the protrusion, and when the fuel tank and the drug tank are attached to the top of the box housing, the protrusion fits into the recess.

[0027] According to some embodiments of the present invention, the bottom of the fuel tank and the bottom of the chemical tank are each provided with a locking hook that is connected to the box housing, and the auxiliary agent tank is provided with a calcium magnesium ion filter, and the auxiliary agent flows out after being filtered by the calcium magnesium ion filter.

[0028] According to some embodiments of the present invention, the vapor atomizer includes an ignition plug, the combustion section has an internal spark plug mounting hole, the combustion section housing has an external spark plug mounting hole corresponding to the position of the internal spark plug mounting hole, the ignition plug is disposed to pass through the external spark plug mounting hole and the internal spark plug mounting hole in sequence so that at least a portion of the ignition plug is located within the combustion chamber of the combustion section, the vapor atomizer further includes a power source, a pump body, and a control system, the power source, the pump body, and the control system are all disposed within the second accommodating chamber, the power source is connected to the pump body, the blower, and the spark plug, respectively, and the control system is connected to the spark plug, the blower, and the pump body, respectively, to control the spark plug, the blower, and the pump body.

[0029] According to some embodiments of the present invention, the fuel tank is provided with a fuel pump, the control system includes an electronic injection ignition module and an electromagnetic valve, the outlet end of the fuel pump is connected to the fuel pipe via the electromagnetic valve, and the electronic injection ignition module is respectively connected to the spark plug, the blower, and the electromagnetic valve to control the ignition stage and operation stage of the steam atomizer.

[0030] According to some embodiments of the present invention, when the steam atomizer is in an ignition stage, the electronic injection ignition module controls the solenoid valve to be at a first opening degree and the blower to be at a first wind pressure or a first wind speed, and when the steam atomizer is in an operation stage, the electronic injection ignition module controls the solenoid valve to be at a second opening degree and the blower to be at a second wind pressure or a first wind speed, wherein the first opening degree is greater than the second opening degree and the first wind pressure is less than the second wind pressure, or the first opening degree is greater than the second opening degree and the first wind speed is less than the second wind speed.

[0031] According to some embodiments of the present invention, the box assembly further comprises a sealing cover, the sealing cover being removably provided over the second storage chamber.

[0032] Additional aspects and advantages of the present invention will be set forth in part in the description that follows, and in part will be obvious from the description, or may be learned through practice of the present invention. The above and / or additional aspects and advantages of the present invention will become apparent and be readily understood from the following description of the embodiments taken in conjunction with the drawings. [Brief explanation of the drawings]

[0033] [Figure 1] 1 is an exploded view of a steam atomizer according to an embodiment of the present invention. FIG. [Figure 2] 1 is a partial cross-sectional view of a steam atomizer according to an embodiment of the present invention. [Figure 3] 1 is a partial schematic view of a steam atomizer according to an embodiment of the present invention. [Figure 4] FIG. 2 is another partial schematic view of a steam atomizer according to an embodiment of the present invention. [Figure 5] 1 is a cross-sectional view of a combustion section of a steam atomizer according to an embodiment of the present invention. [Figure 6] FIG. 2 is a schematic diagram of a cylinder of a combustion section according to one embodiment of the present invention. [Figure 7] 3 is a schematic diagram of a combustion chamber cover of a combustion section according to one embodiment of the present invention. FIG. [Figure 8] FIG. 2 is a schematic view of a combustion chamber outer housing of a combustion section according to an embodiment of the present invention. [Figure 9] FIG. 1 is a perspective view of a box assembly of a steam atomizer according to one embodiment of the present invention. [Figure 10] FIG. 2 is a rear view of a box assembly of a steam atomizer according to an embodiment of the present invention. [Figure 11] FIG. 2 is a side view of a box assembly of a steam atomizer according to one embodiment of the present invention. [Figure 12] 1 is a partial schematic diagram of a burner structure of a steam atomizer according to one embodiment of the present invention; [Figure 13] FIG. 2 is a schematic diagram of an axial fan assembly of a steam atomizer according to one embodiment of the present invention. [Figure 14]FIG. 2 is a partial cross-sectional view of an axial fan assembly of a steam atomizer according to an embodiment of the present invention. [Figure 15] FIG. 2 is an assembly schematic diagram of an axial fan assembly and filter of a steam atomizer according to one embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0034]

[0023] The following detailed description of the embodiments of the present invention is provided in the drawings, and the same or similar reference numerals throughout the drawings denote the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the drawings are illustrative and are intended to illustrate the present invention only and should not be construed as limiting the present invention.

[0035] A steam atomizer 100 according to an embodiment of the present invention will be described below with reference to the drawings.

[0036] As shown in FIGS. 1 to 12, a steam sprayer 100 according to an embodiment of the present invention includes a blower section 10, a combustion section assembly 20, a burner structure 30, and an exhaust pipe structure 40.

[0037] The blower 10 has an air outlet 11, and the combustion section assembly 20 includes a combustion section housing 21 and a combustion section 22. One side of the combustion section housing 21 has an intake passage and the other side is open. As shown in Fig. 2, the left side of the combustion section housing 21 has an intake passage that is connected to the air outlet 11, the right side of the combustion section housing 21 is open, and at least a portion of the combustion section 22 (e.g., the left portion) is provided to penetrate the open side. The blower 10 is configured to introduce an airflow into the combustion section assembly 20, thereby forming a vortex airflow and enhancing sufficient mixing and combustion of the fuel and airflow.

[0038] The burner structure 30 comprises a burner inner housing 31 and a burner outer housing 32. The burner outer housing 32 is arranged coaxially or parallel to the burner inner housing 31. Preferably, the burner outer housing 32 is arranged coaxially with the burner inner housing 31, so that a first gap 321 formed therebetween becomes uniform in each direction, which is advantageous for overall assembly.

[0039] Furthermore, the burner internal housing 31 can be formed in a cylindrical body 221 structure, and the burner internal housing 31 defines a first heating chamber 311. The other side of the combustion section 22 is provided to penetrate into the burner external housing 32, and one side of the burner internal housing 31 is connected to the other side of the combustion section 22. For example, as shown in FIG. 2, the right side of the combustion section 22 is provided to penetrate into the burner external housing 32, and the left end surface of the burner internal housing 31 is connected to the right end surface of the combustion section 22.

[0040] The exhaust pipe structure 40 is provided near the other side of the burner internal housing 31 away from the combustion section 22 in the axial direction, for example, near the other side of the burner internal housing 31 (the right side of the burner internal housing 31 shown in FIG. 2). A second heating chamber 44 is defined within the exhaust pipe structure 40, and the first heating chamber 311 communicates with the second heating chamber 44. As a result, after the oil-gas mixture produced in the combustion chamber 2215 of the combustion section 22 is ignited, further produced smoke gases and the like can enter the second heating chamber 44 in this order from the combustion chamber 2215 and the first heating chamber 311. The exhaust pipe structure 40 has an exhaust port 431, which communicates with the second heating chamber 44, and the opening direction of the exhaust port 431 faces away from the combustion section 22.

[0041] In addition, the opening direction of the exhaust port 431 facing away from the combustion section 22 includes cases where the normal direction of the cross section of the exhaust port 431 is parallel to the axial direction of the burner internal housing 31, cases where the normal direction of the cross section of the exhaust port 431 forms a certain acute angle with the axial direction of the burner internal housing 31 in the same projection plane, and cases where the normal direction of the cross section of the exhaust port 431 is perpendicular to the axial direction of the burner internal housing 31.

[0042] As a result, the steam atomizer 100 according to the embodiment of the present invention is provided with an exhaust pipe structure 40 in the burner internal housing 31, with the second heating chamber 44 of the exhaust pipe structure 40 communicating with the first heating chamber 311 of the burner internal housing 31, and with the exhaust port 431 opening away from the combustion section 22. In contrast to the related art, which typically provides a direct smoke gas exhaust port 431 in the burner internal housing 31 for vertical exhaust, which poses a relatively high risk of ignition or explosion, the provision of the exhaust pipe structure 40 allows high-temperature smoke gas, flames, etc. to be drawn out, reducing the risk of ignition or explosion and significantly improving safety and reliability. At the same time, the arrangement of the exhaust pipe provides a certain degree of buffering effect against smoke gas, thereby achieving noise reduction.

[0043] As shown in FIGS. 1 to 4 and 12 , the burner structure 30 includes a heating tube 33, which includes an internal heating tube 331. The internal heating tube 331 is installed in the first heating chamber 311, and the inlet 33111 and outlet 33121 of the internal heating tube 331 protrude from the first heating chamber 311 along the side of the burner internal housing 31 away from the combustion section 22. That is, the auxiliary agent enters the first heating chamber 311 from the outside through the inlet 33111 of the internal heating tube 331, and then is discharged from the inside of the first heating chamber 311 to the outside through the outlet 33121 of the internal heating tube 331. During this process, the oil-gas mixture formed by mixing the fuel and air stream is ignited inside the first heating chamber 311, thereby heating the auxiliary agent passing through the internal heating tube 331 inside the first heating chamber 311.

[0044] 2, an external heating pipe 332 is provided within the first gap 321, forming a preheat chamber. The inlet 33111 of the external heating pipe 332 is connected to the auxiliary agent tank 64 of the steam atomizer 100, and the outlet 33121 of the external heating pipe 332 is connected to the inlet 33111 of the internal heating pipe 331. That is, the auxiliary agent in the auxiliary agent tank 64 first enters the external heating pipe 332 and is preheated in the preheat chamber of the external heating pipe 332 by the preheat from the first combustion chamber 2215. The auxiliary agent then enters the internal heating pipe 331 from the external heating pipe 332 and is further heated in the first heating chamber 311 before being discharged from the internal heating pipe 331. Here, the burner outer housing 32 serves as a burn prevention mechanism, preventing users from being burned by direct contact with the external heating pipe 332. Meanwhile, the external heating pipe 332 simplifies the sealing structure and reduces the possibility of auxiliary agent leakage.

[0045] As a result, the burner structure 30 of the steam atomizer 100 according to the embodiment of the present invention has an external heating tube 332 disposed inside the first gap 321, which forms a preheat chamber, thereby preheating the auxiliary agent using the preheated heat inside the first heating chamber 311, and then further heating it using the internal heating tube 331, thereby effectively improving fuel utilization efficiency, saving fuel, and improving the uniformity of heating of the auxiliary agent. Furthermore, the two-layer housing structure can further improve safety and reliability.

[0046] 2 to 4 and 12, in some embodiments of the present invention, the external heating pipe 332 is installed in close contact with the outer wall of the burner internal housing 31 along the axial direction, so that the heat inside the first heating chamber 311 of the burner internal housing 31 is conducted to the external heating pipe 332 through the outer wall of the burner internal housing 31, further heating the auxiliary agent inside the external heating pipe 332, improving the thermal efficiency of the fuel and thereby achieving the effect of fuel saving. At the same time, the complete combustion of the fuel can further reduce smoke gas emissions and reduce pollution.

[0047] In some examples, as shown in Figures 2 to 4, the external heating tube 332 forms an external coil tube, which is spirally attached to the outer wall of the burner internal housing 31 along the axial direction of the burner internal housing, and the spiral structure increases the time for the auxiliary agent to pass through the external coil tube, further improving the preheating effect.

[0048] Alternatively, in order to ensure the time for the auxiliary agent to pass through the external coil tube, enhance the preheating effect, and increase the heat conduction efficiency of the first heating chamber 311, the axial distance between any two adjacent spiral coil bodies in the external coil tube is 20 mm or less, and the tube diameter of the external coil tube is 4 mm to 6 mm.

[0049] In some other examples of the present invention, the external heating pipe 332 is a heating flat pipe, which is formed into a cylindrical hollow structure extending along the axial direction and fitted onto the outer wall of the burner internal housing 31. Preferably, the cylindrical hollow heating flat pipe is coaxial with the burner internal housing 31, so that the radially inner surface of the cross section of the heating flat pipe is in close contact with the radially outer wall of the burner internal housing 31, which further improves the efficiency of heat transfer from the burner internal housing 31 to the inside of the heating flat pipe; further, the use of a cylindrical hollow flat pipe structure can also reduce the volume occupied by the external heating pipe 332.

[0050] In some other examples of the present invention, the external heating pipe 332 may be a plurality of heating flat pipes, in order to ensure heat transfer efficiency while further reducing volume and simplifying assembly. Each heating flat pipe is formed into an arc-shaped hollow structure extending along the axial direction, and the plurality of heating flat pipes are closely attached to the outer wall of the burner internal housing 31 along the circumferential direction. For example, the cross section of each heating flat pipe may be formed into a 90-degree arc, and four heating flat pipes are sequentially attached to the outer wall of the burner internal housing 31 along the circumferential direction to cover the inside of the burner internal housing 31.

[0051] Furthermore, in some examples, the external heating tube 332 is a plurality of heating flat pipes, and the circumferential spacing of the burner inner casing 31 between any two adjacent heating flat pipes is 10 mm or less, thereby facilitating assembly while ensuring conduction efficiency.

[0052] In some examples, in order to facilitate sealing of the preheat chamber and improve the appearance effect, the cover plate 34 has an external protrusion 621 that protrudes radially from the burner internal housing 31, and the dimensional difference between the radial dimension of the combustion section housing 21 and the radial dimension of the burner internal housing 31 is equal to the radial protrusion dimension of the external protrusion 621 corresponding to the axial direction.

[0053] In some examples, to facilitate sealing of the preheat chamber and improve the appearance effect, the cover plate 34 has an external protrusion 621 that protrudes radially from the burner internal housing 31, and the radial outer surface of the burner external housing 32 is flush with the radial outer surface of the combustion section housing 21.

[0054] As shown in FIGS. 2 to 4 , in some embodiments of the present invention, the exhaust pipe structure 40 includes an exhaust pipe having a connecting portion 41 connected to the burner internal housing 31. The axial direction of the connecting portion 41 and the axial direction of the burner internal housing 31 intersect on the same projected plane. For example, the two may be perpendicular to each other when projected onto the plane on which the axis of the connecting portion 41 exists, or they may form a certain angle when projected onto the plane on which the axis of the connecting portion 41 exists, with the included angle facing away from the combustion section 22. This allows the second combustion chamber 2215 to communicate with the first combustion chamber 2215 through the connecting portion 41, and further directs the smoke and flame inside the first combustion chamber 2215 along a predetermined path. At the same time, compared to related art in which an exhaust port 431 is directly provided in the burner internal housing 31, the presence of the connecting portion 41 prevents the smoke and flame from directly backflowing into the first heating chamber 311, thereby reducing the risk of burns.

[0055] 2 to 4, in a further embodiment of the present invention, the exhaust pipe further includes a reduced diameter portion 42 and a curved portion 43. One end of the reduced diameter portion 42 is connected to the connecting portion 41, and one end of the curved portion 43 is connected to the other end of the reduced diameter portion 42. The other end of the curved portion 43 faces away from the combustion section 22 and forms an exhaust port 431. Here, the radial dimension of the one end of the reduced diameter portion 42 connected to the connecting portion 41 is larger than the radial dimension of the other end connected to the curved portion 43. This utilizes the reduced diameter portion 42 to further buffer exhaust gases such as smoke gases, thereby playing a role in reducing exhaust gas emissions and noise.

[0056] As shown in FIG. 2, in some examples, in order to further improve the buffering effect of the exhaust gas and reduce obstructions in the exhaust gas flow process, the inner diameter of one end of the reduced diameter section 42 is equal to the inner diameter of the connecting portion 41, and the inner diameter of the other end of the reduced diameter section 42 is equal to the inner diameter of one end of the curved section 43.

[0057] Preferably, the outer diameter of one end of the reduced diameter portion 42 is equal to the outer diameter of the connecting portion 41, and the outer diameter of the other end of the reduced diameter portion 42 is equal to the outer diameter of one end of the curved portion 43, thereby ensuring the overall appearance of the steam atomizer 100.

[0058] As shown in Figures 2 to 4, in some examples, the axial direction of the other end of the curved portion 43 is parallel to the axial direction of the burner internal housing 31, so that the exhaust port 431 faces away from the combustion section 22, further preventing the possibility of smoke gases, flames, etc. causing burns to the operator.

[0059] In some embodiments, to enhance the noise reduction effect of the exhaust pipe structure 40, the exhaust pipe structure 40 further includes a perforated pipe and a high-temperature sound-insulating layer wrapped around the outer periphery of the perforated pipe. The perforated pipe is disposed within the exhaust pipe and may be arranged coaxially with the exhaust pipe, for example. A radial gap is formed between the perforated pipe and the exhaust pipe, and the high-temperature sound-insulating layer is disposed within the gap.

[0060] In some examples, the high-temperature sound-insulating layer may be porous glass fiber, whereby the exhaust gas forms a vortex and enters the glass fiber through the holes in the perforated pipe, using the glass fiber to absorb pressure waves while not interfering with the exhaust gas's discharge, thereby further reducing noise under conditions where the exhaust gas can be discharged normally.

[0061] In some other examples, the exhaust pipe structure 40 includes multiple baffle plates spaced apart within the exhaust pipe along the extension direction of the exhaust pipe, whereby the airflow is reflected by the multiple baffle plates internally, and finally the shock wave energy is exhausted and exits again through the outlet 33121, thereby reducing noise.

[0062] In some examples, the external heating pipe 332 comprises a first external heating pipe and a second external heating pipe, and the second external heating pipe is connected to the first external heating pipe. The first external heating pipe is installed in close contact with the outer wall of the burner internal housing 31 along the axial direction of the burner internal housing, and the second external heating pipe is installed in close contact with the outer wall of the exhaust pipe along the axial direction of the exhaust pipe. In this way, in addition to heating the auxiliary agent using thermal conduction in the first heating chamber 311, heating is also performed using thermal conduction in the second heating chamber 44, which further improves thermal efficiency and saves fuel consumption.

[0063] In some examples, the second external heating pipe and the internal heating pipe 331 are connected via a joint, which is made of a high-temperature resistant metallic material.

[0064] In some examples, the second external heating pipe is an external coiled pipe and is spirally attached to the outer wall of the exhaust pipe along the axial direction of the exhaust pipe, or the second external heating pipe is a heating flat pipe and is attached to the outer wall of the exhaust pipe along the axial direction of the exhaust pipe, thereby utilizing the external coiled pipe structure to lengthen the time it takes for the additive to pass through the exhaust pipe, and utilizing the heating flat pipe structure to increase the contact area between the additive and the outer wall of the exhaust pipe, thereby further utilizing residual heat and improving thermal efficiency.

[0065] In some examples, the second external coil tube is spirally attached to the outer wall of the exhaust pipe along the axial direction of the exhaust pipe. For example, the second external coil tube may be spirally attached to the connecting portion 41, or the second external coil tube may be spirally attached to the connecting portion 41 and the reduced diameter portion 42.

[0066] Preferably, the first external heating pipe and the second external heating pipe are integrally formed, thereby reducing the number of connecting parts and simplifying the overall structure.

[0067] 2 and 12 , the internal heating tube 331 is an inner coiled tube assembly, which includes a straight heating tube section 3311 and a coiled tube section 3312 connected thereto. The straight heating tube section 3311 extends from the outside to the inside of the first heating chamber 311 along the axial direction of the burner internal housing 31, and the coiled tube section 3312 extends spirally from the inside to the outside of the first heating chamber 311 along the axial direction of the straight heating tube section 3311, with the straight heating tube section 3311 wrapped around the inside of the coiled tube section 3312. This structural design of the straight heating tube section 3311 and the coiled tube section 3312 can further lengthen the time it takes for the auxiliary agent to pass through the first combustion chamber 2215. Furthermore, this design allows the inlet 33111 and the outlet 33121 of the inner coiled tube assembly to be located on the same side, which is advantageous for the overall structural layout.

[0068] 2 and 12 , in some examples, the coiled pipe section 3312 has a straight coiled pipe section to facilitate connection between the injection head 50 and the coiled pipe section 3312. The straight coiled pipe section is located at one end of the coiled pipe section 3312 away from the combustion section 22 and protrudes from the inside to the outside of the first heating chamber 311. The straight heating pipe section 3311 is connected to the preheat chamber, and the straight coiled pipe section is connected to the injection head 50.

[0069] 12, in some examples, the inner coiled tube may include a heated straight tube section 3311 and a coiled tube section 3312 connected thereto. The heated straight tube section 3311 extends from the outside to the inside of the first heating chamber 311 along the axial direction of the burner inner casing 31, and the coiled tube section 3312 extends spirally from the inside to the outside of the first heating chamber 311 along the axial direction of the heated straight tube section 3311, and is arranged so that the heated straight tube section 3311 is wrapped inside the coiled tube section 3312. In this way, the structural design of the heated straight tube section 3311 and the coiled tube section 3312 can further lengthen the time it takes for the auxiliary agent to pass through the first combustion chamber 2215. Furthermore, by adopting this design, the inlet 33111 and the outlet 33121 of the inner coiled tube assembly can both be located on the same side, which is advantageous for the overall structural layout.

[0070] As shown in FIG. 12, preferably, the axial gap between any two adjacent spiral coil bodies of the coil tube section 3312 is 10 mm or more so that the auxiliary material in the internal heating tube 331 is heated over the entire angle and the uniformity of heating is improved.

[0071] As shown in FIG. 12, in order to simplify the structure, reduce the number of parts, and at the same time improve the assembly integration, the heating straight pipe section 3311 and the coil pipe section 3312 are integrally formed.

[0072] Alternatively, in some embodiments of the present invention, in order to further avoid energy loss and increase the heat utilization rate, the burner structure 30 further includes an insulating layer. At least one of the burner inner housing 31 and the burner outer housing 32 has an insulating layer. For example, the insulating layer may be located on the inner wall of the burner inner housing 31, or the insulating layer may be located on the inner wall of the burner outer housing 32.

[0073] As shown in FIGS. 5 to 8, in some embodiments of the present invention, the combustion section 22 includes a cylindrical body 221, a combustion chamber cover 222, an evaporation net (not shown), and a combustion chamber outer casing 223.

[0074] The cylindrical body 221 has a first open opening 2213 on one side and a first through hole 2211 penetrating in the axial direction on the other side. For example, as shown in Fig. 5, the cylindrical body 221 has the first open opening 2213 on the upper side and the first through hole 2211 on the lower side. The cylindrical body 221 has a plurality of second through holes 2212 in its peripheral wall, which penetrate through the wall thickness of the cylindrical body 221 and are arranged at a distance from each other in the upper part of the cylindrical body 221 along the circumferential direction of the cylindrical body 221.

[0075] A combustion chamber cover 222 is provided to cover a first opening 2213 of the cylindrical body 221 so as to define a combustion chamber 2215 together with the cylindrical body 221. The combustion chamber cover 222 has an internal spark plug mounting hole 22221. An evaporation net is provided in the combustion chamber 2215, thereby increasing the amount of fuel vaporized when it enters the combustion chamber 2215. One side of the combustion chamber external housing 223 (the upper side of the combustion chamber external housing 223 in FIG. 5) has a second opening 2223, and the other side of the combustion chamber external housing 223 (the lower side of the combustion chamber external housing 223 in FIG. 5) has a third through-hole 2231.

[0076] Furthermore, the combustion chamber outer casing 223 is fitted onto the outside of the cylindrical body 221, and there is a predetermined gap between the inner wall of the combustion chamber outer casing 223 and the outer wall of the cylindrical body 221. The projection of the first through hole 2211 onto the plane in which the third through hole 2231 exists falls within the range of the third through hole 2231.

[0077] As a result, the steam sprayer 100 according to an embodiment of the present invention defines a combustion chamber 2215 using a cylindrical body 221 and a combustion chamber cover 222, provides a second through hole 2212 in the cylindrical body 221 that communicates with the combustion chamber 2215, and fits the combustion chamber external casing 223 onto the outside of the cylindrical body 221, leaving a predetermined gap between the cylindrical body 221 and the combustion chamber external casing 223. By providing a predetermined gap between the combustion chamber external casing 223 and the cylindrical body 221 and multiple circumferentially arranged second through holes 2212 on the cylindrical body 221, the airflow introduced by the blower section 10 of the steam sprayer 100 can form a vortex airflow within the combustion chamber 2215. At the same time, by making the first through hole 2211 fall within the range of the third through hole 2231 on the plane on which the third through hole 2231 of the combustion chamber external casing 223 exists, and by utilizing the structure of the combustion chamber external casing 223 to connect the entire combustion section 22 to the combustion section casing 21 and the burner structure 30, the entire combustion section 22 can be easily attached to the combustion section casing 21 of the steam atomizer without affecting the oil-gas mixture from entering the burner structure 30 of the steam atomizer through the first through hole 2211 and the third through hole 2231, and the overall volume occupation can be reduced.

[0078] As shown in Figures 5 to 8, in some examples of the present invention, the bottom of the cylindrical body 221 has a cover plate 34 of the cylindrical body 211, and the first through hole 2211 is provided in the center of the cylindrical cover plate, so that the vortex oil-gas mixture in the combustion chamber 2215 is introduced into the burner internal casing 31 of the burner structure 30 through the first through hole 2211 and the third through hole 2231, and further heats the inner coil tube inside the first heating chamber 311 of the burner internal casing 31.

[0079] As shown in FIGS. 5 to 8 , in some examples of the present invention, the combustion chamber cover 222 includes a cover body 2221 and a cover shroud 2222. The cover shroud 2222 is connected to the outer periphery of the cover body 2221 and is disposed so as to surround the cover body 2221. For example, in FIG. 4 , the cover shroud 2222 is disposed below the outer periphery of the cover body 2221. The cover shroud 2222 is further provided with an internal spark plug mounting hole 22221. When the combustion section 22 is assembled into the combustion section housing 21 of the steam atomizer, the internal spark plug mounting hole 22221 on the cover shroud 2222 corresponds to the position of the external spark plug mounting hole on the combustion section housing 21, thereby facilitating the spark plug 90 to pass through the external spark plug mounting hole and the internal spark plug mounting hole 22221, in that order, and protrude into the combustion chamber 2215.

[0080] 5 to 8 , in some embodiments of the present invention, a first flange 2214 is provided on the upper edge of the side wall of the cylindrical body 221, and is configured to extend upward along the axial direction of the cylindrical body 221 and curve outward along the radial direction of the cylindrical body 221. Preferably, the first flange 2214 extends upward along the axial direction of the cylindrical body 221 and curve outward along the radial direction of the cylindrical body 221, and the bent portion of the first flange 2214 transitions in an arc shape. Similarly, a second flange 2224 is provided on the lower edge of the side wall of the cover shroud 2222, and is configured to extend downward along the axial direction of the cover shroud 2222 and curve outward along the radial direction of the cover shroud 2222. Preferably, the second flange 2224 extends downward along the axial direction of the cover shroud 2222 and outward along the radial direction of the cover shroud 2222, and the bent portion of the second flange 2224 transitions in an arc shape, which facilitates welding between the combustion chamber cover 222 and the cylindrical body 221 and ensures the tightness and reliability of the connection between them.

[0081] 5 to 8, in some examples, the other side of the cylindrical body 221 (the lower side of the cylindrical body 221 in FIG. 1) is connected to the other side of the combustion chamber external housing 223 (the lower side of the combustion chamber external housing 223 in FIG. 5), and the two are provided coaxially. This, on the one hand, makes it more advantageous to form a vortex airflow by utilizing the circumferential uniformity of a predetermined gap formed between the two, and on the other hand, it is also advantageous to communicate between the first through hole 2211 and the third through hole 2231, so that the vortex mixture can pass through the first through hole 2211 and the third through hole 2231 from the combustion chamber 2215 and enter the inside of the first heating chamber 311 of the burner structure 30.

[0082] 5, in some examples, the combustion chamber outer housing 223 has a housing cover plate 34, and the third through-hole 2231 is provided in the center of the housing cover plate, which facilitates connection between the combustion chamber outer housing 223 and the cylindrical body 221.

[0083] Preferably, in some examples, the first through-hole 2211 and the third through-hole 2231 are arranged coaxially and have the same size, as shown in Fig. 5, which can ensure the passage of the swirling oil-gas mixture and utilize the remaining space on the other side of the combustion chamber outer casing 223 and the remaining space on the other side of the cylinder 221 to achieve a tight connection between them.

[0084] In another embodiment of the present invention, a plurality of fourth through holes are provided in the peripheral wall of the cover shroud 2222, and the plurality of fourth through holes are spaced apart along the circumferential direction of the cover shroud 2222. This allows the airflow introduced by the blower 10 to pass through the fourth through holes, the predetermined gap, and the second through hole 2212 into the combustion chamber 2215, forming a vortex airflow, which is further advantageous for sufficient mixing of the oil and gas.

[0085] 5 to 8, in some embodiments, a third flange 2232 is provided on the upper edge of the side wall of the combustion chamber external housing 223, and the third flange 2232 is configured to extend in a curved manner upward along the axial direction of the combustion chamber external housing 223 and outward along the radial direction. Preferably, the third flange 2232 extends upward along the axial direction of the combustion chamber external housing 223 and outward along the radial direction, with a smooth transition at the bent portion. This makes the plane on which the edge of the third flange 2232 exists perpendicular to the axial direction of the combustion chamber external housing 223, further facilitating the connection between the combustion chamber external housing 223 and the combustion unit housing 21 and the burner external housing 32.

[0086] Preferably, the predetermined gap is 5 mm to 15 mm, as shown in Figure 5. If the predetermined gap is less than 5 mm, it is not favorable for the airflow introduced by blower unit 10 to pass through the predetermined gap and second through-hole 2212 into combustion chamber 2215 and form a vortex. On the other hand, if the predetermined gap is more than 15 mm, the space of combustion chamber 2215 becomes relatively small, which reduces the volume of the oil-gas mixture in combustion chamber 2215 and also is not favorable for the formation of a vortex.

[0087] 5, in some examples, the cover body 2221 has a fuel pipe 22211 that communicates with the combustion chamber 2215. Fuel in the fuel tank 63 can be introduced into the combustion chamber 2215 via this fuel pipe 22211.

[0088] 5, in some examples, the combustion chamber outer casing 223 forms a cylindrical structure as a whole, and the cross section of the third flange 2232 forms a ring structure, which can further reduce the volume occupied and the weight of the entire equipment compared to related art that uses a rectangular combustion section 22.

[0089] As shown in Figures 1 and 2, in some embodiments of the present invention, in order to facilitate assembly of the exhaust pipe structure 40, the burner internal housing 31 has an external protrusion that protrudes from the burner external housing 32 in the axial direction, and the exhaust pipe structure 40 is provided on the external protrusion, or the burner external housing 32 is provided with an avoidance portion, and the exhaust pipe structure 40 passes through and exits through the avoidance portion.

[0090] In some examples, the burner outer casing 32 is made of a heat insulating material to ensure the heat quantity in the second heating chamber 44 and reduce heat loss. Meanwhile, in other examples, the burner outer casing 32 is provided with a plurality of heat dissipation holes arranged along the circumferential direction to reduce the heat quantity loss in the second heating chamber 44 and at the same time prevent the burner outer casing 32 from overheating.

[0091] As shown in Figures 1, 2 and 3, in some embodiments of the present invention, the blower 10 is an axial fan assembly or a casing 12 fan assembly. The blower 10 is configured to generate a wind pressure of 800 Pa or more in the intake passage. Setting the wind pressure in the intake passage makes it easier to generate a vortex flow in the combustion chamber 2215, which is beneficial to the complete combustion of the oil-gas mixture and reduces exhaust gas emissions, while also reducing noise while reducing exhaust gas emissions.

[0092] In some examples, as shown in FIGS. 13 to 15 , the axial fan assembly includes an intake pipe 15, a drive unit 14, and an axial fan. The drive unit 14 may be a drive motor. A mounting seat 18 is provided at one end of the intake pipe 15. The mounting seat 18 has a generally cylindrical structure and at least a portion of it protrudes into the intake pipe 15. A ventilation gap is provided between the mounting seat 18 and the inner wall of the intake pipe 15, and a guide vane may be provided in the ventilation gap. The ventilation gap forms the air outlet 11. The drive unit 14 is attached to the mounting seat 18 and has a rotating shaft 141 extending along the axial direction of the intake pipe 15. The axial fan is rotatably provided at the other end of the intake pipe 15 and is connected to the rotating shaft 141 and driven to rotate by the drive unit 14. Here, the operating wind pressure in the intake pipe 15 is 800 Pa or more.

[0093] Furthermore, the axial fan includes a hub 161 and a plurality of vortex fan blades 162. The hub 161 is connected to the rotating shaft 141. The plurality of vortex fan blades 162 are spaced apart along the circumferential direction of the hub 161, and each vortex fan blade 162 is located between the intake pipe 15 and the hub 161.

[0094] This allows the drive unit 14 to be located at the rear end of the mounting seat 18 by using an axial fan assembly, thereby reducing the direct effect of the intake airflow to some extent. On the other hand, the axial fan also facilitates the connection between the blower unit 10 and the combustion unit housing 21, reducing the volume occupied.

[0095] As shown in FIGS. 1 to 4, in another embodiment of the present invention, a casing 12 fan assembly includes a casing 12 and a corrosion-resistant high-pressure assembly 13. The corrosion-resistant high-pressure assembly includes a drive unit 14 and an impeller (not shown). A first mounting chamber and a second mounting chamber are defined within the casing 12, spaced apart from each other. The casing 12 has an air intake port 121 and an air outlet 11 communicating with the second mounting chamber. The drive unit 14 is provided in the first mounting chamber, and the impeller is provided in the second mounting chamber. A drive shaft of the drive unit 14 extends from the first mounting chamber to the second mounting chamber and is connected to the impeller to drive the impeller, drawing air from the air intake port 121 into the second mounting chamber and introducing it into the intake passage via the air outlet 11. As a result, the separated first and second mounting chambers allow the drive unit 14 to be separated from the impeller, and corrosion and damage to parts due to the second mounting chamber, the air outlet 11 connected to it, the air flow in the intake passage, and the backflow of the oil-gas mixture can be avoided.

[0096] 13 to 15, in some embodiments, the blower 10 further includes a filter 17 to reduce damage to components due to impurities in the airflow. The filter 17 is provided in the air intake path of the blower 10 and is located upstream of the air intake passage.

[0097] As shown in FIG. 15 , in some examples, the blower unit 10 is an axial fan assembly, and the filter 17 includes a connecting plate 171, a tubular body 173, a fixing plate 172, and multiple filter plates 174. The connecting plate 171 is connected to one side of the combustion unit housing 21. A through-hole is provided in the center of the connecting plate 171, and the position of the through-hole corresponds to the position of the intake passage. The tubular body 173 is provided to pass through the through-hole. One end of the intake pipe 15 facing away from the mounting seat 18 is provided to pass through the tubular body 173. The fixing plate 172 is provided spaced apart from the connecting plate 171 in the axial direction of the tubular body 173, and is connected to the lower end surface of the tubular body 173. Multiple filter plates 174 are provided along the outer periphery of the tubular body 173 at intervals between the connecting plate 171 and the fixing plate 172. Here, the axial flow fan is spaced apart from the fixed plate 172 in the axial direction.

[0098] As shown in FIGS. 1, 5, and 9 to 11, in some embodiments of the present invention, the combustion section 22 has a fuel pipe 22211. For example, as shown in FIG. 5, the fuel pipe 22211 can be provided in the combustion chamber cover 222 of the combustion section 22. The combustion section housing 21 has an oil supply hole through which the fuel pipe 22211 passes. The oil supply hole is located on the other side of the combustion section housing 21 opposite to its open side, for example, on the left side in FIG. 2. The steam atomizer 100 further includes a box assembly 60 and an injection head 50. The box assembly 60 includes a fuel tank 63, an auxiliary agent tank 64, and a chemical agent tank 62. The fuel tank 63 is connected to the combustion section 22 via the fuel pipe 22211. The auxiliary agent tank 64 is connected to an inlet end 3321 of the external heating pipe 332. The inlet end 3321 can protrude radially along the peripheral wall of the burner outer housing 32. The drug reservoir 62 and the outlet 33121 of the internal heating tube 331 are both connected to the spray head 50, thereby forming a spray containing the drug.

[0099] Alternatively, a calcium magnesium ion filter 641 is provided between the auxiliary agent tank 64 and the external heating pipe 332. This allows the calcium magnesium ion filter 641 to filter out calcium magnesium ions in the auxiliary agent, thereby reducing calcium magnesium precipitation in the steam atomizer 100.

[0100] 1 to 3, in some embodiments, the device further includes a handle portion 80, one end of which is connected to the combustion unit housing, making it easier for the user to grip.

[0101] As shown in FIGS. 1 and 9 to 11, in some examples, the box assembly 60 further includes a box housing 61. The box housing 61 defines a box structure with one side open, and the box structure is generally rectangular. The box housing 61 may be formed by a bottom housing and a housing shroud surrounding the edge of the bottom housing. The box structure defines a first storage chamber 611 and has an escape port 613 on one side of the box structure. For example, as shown in FIGS. 9 and 10, the escape port 613 is located at the upper edge of the top sidewall of the box housing 61. When an auxiliary agent tank 64 is attached to the first storage chamber 611, the auxiliary agent pipe can pass through and exit the first storage chamber 611 through the escape port 613. The fuel tank 63 and the chemical tank 62 are attached horizontally in parallel to each other above the box structure and are each lockably connected to the box structure. At the same time, the other side wall of the box structure adjacent to the side wall where the escape port 613 is located is recessed inward to form a second storage chamber 612, which can accommodate structures such as a power supply 71, a pump body 72, a control system 73, etc.

[0102] 9 to 11, in some examples, one side wall of the fuel tank 63 and the drug tank 62 has a protrusion 621, and the other side wall has a recess 632 that fits with the protrusion 621. When the fuel tank 63 and the drug tank 62 are attached to the top of the box housing 61, the protrusion 621 fits with the recess 632, thereby further increasing the tightness of the connection, ensuring an appearance effect, and improving the overall integration.

[0103] In some examples, the vapor atomizer 100 includes a spark plug 90. The combustion section 22 has an internal spark plug mounting hole 22221. The combustion section housing 21 has an external spark plug mounting hole corresponding to the position of the internal spark plug mounting hole 22221. The spark plug 90 is disposed to pass through the external spark plug mounting hole and the internal spark plug mounting hole 22221 in sequence, and at least a portion of the spark plug 90 is located within the combustion chamber 2215 of the combustion section 22. The vapor atomizer 100 further includes a power source 71, a pump body 72, and a control system 73. The power source 71, the pump body 72, and the control system 73 are all disposed within the second containing chamber 612. The power source 71 is connected to the pump body 72, the blower 10, and the spark plug 90, respectively. The control system 73 is connected to the spark plug 90, the blower 10, and the pump body 72, respectively, and controls the spark plug 90, the blower 10, and the pump body 72. In this way, the mutually isolated first storage chamber 611 and second storage chamber 612 are used to respectively mount the drug tank 62, auxiliary agent tank 64, and fuel tank 63, as well as the power supply 71, pump body 72, and control system 73, thereby improving the overall integration level and preventing the drug tank 62, auxiliary agent tank 64, and fuel tank 63 from being unexpectedly damaged or leaking and infiltrating the power supply 71 and control system 73, causing a major risk to use.

[0104] In some embodiments, the fuel tank 63 is provided with a fuel pump 631. The control system 73 includes an electronic injection ignition module and a solenoid valve 633. The outlet end of the fuel pump 631 is connected to the fuel pipe 22211 via the solenoid valve 633. Here, the electronic injection ignition module is connected to the spark plug 90, the blower 10, and the solenoid valve 633, respectively, to control the ignition and operation stages of the vapor atomizer 100.

[0105] Furthermore, when the vapor atomizer 100 is in the ignition stage, the electronic injection ignition module controls the solenoid valve 633 to be at a first opening degree and the blower 10 to be at a first wind pressure or a first wind speed.

[0106] When the vapor atomizer 100 is in the operating stage, the electronic injection ignition module controls the solenoid valve 633 to be at the second opening degree and the blower 10 to be at the second wind pressure or the first wind speed.

[0107] Here, the first opening degree is larger than the second opening degree, and the first wind pressure is smaller than the second wind pressure; the first opening degree is larger than the second opening degree, and the first wind speed is smaller than the second wind speed.

[0108] As a result, by controlling this electronic injection ignition module, during the ignition stage, the wind pressure or wind speed of the blower 10 is relatively low, the opening of the solenoid valve 633 is large, and the amount of fuel supplied is large, which is advantageous for supplying fuel into the combustion chamber 2215, and can improve the ignition speed and ignition power compared to the related art method of injecting a fixed amount of fuel using a plunger pump.

[0109] At the same time, by adopting a relatively small opening of the solenoid valve 633 during the operating stage, reducing the amount of fuel supplied and increasing the wind pressure or wind speed, it is favorable for sufficient mixing of the fuel and the vortex air flow in the combustion chamber 2215, thereby improving combustion efficiency and reducing fuel consumption and exhaust gas emissions.

[0110] 1 and 9, in some examples, the box assembly 60 further includes a sealing cover to further protect components such as the power supply 71 and the control system 73 within the second storage chamber 612. The sealing cover is removably provided over the second storage chamber 612.

[0111] In describing the present invention, the orientations or positional relationships indicated by terms such as "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," "axial," "radial," "circumferential," etc. are based on the orientations or positional relationships shown in the drawings and are intended merely to facilitate and simplify the description of the present invention, and are not intended to indicate or imply that the indicated or implied devices or elements must have a particular orientation or be configured and operated in a particular orientation, and should not be construed as limiting the present invention.

[0112] In describing the present invention, a "first feature" or a "second feature" may comprise one or more of said features.

[0113] In describing the present invention, "plurality" means two or more.

[0114] In describing the present invention, a first feature being "above" or "below" a second feature can include direct contact between the first and second features, or can include contact between the first and second features that is not in direct contact but is made via another feature between them.

[0115] In describing this invention, a first feature being "on," "above," and "above" a second feature includes indicating that the first feature is directly above and diagonally above the second feature, or simply that the first feature has a higher horizontal height than the second feature.

[0116] The burner structure 30 of the steam atomizer 100 according to the embodiment of the present invention and other configurations and operations of the steam atomizer 100 are known to those skilled in the art and will not be described in detail here.

[0117] In the description herein, references to terms such as "one embodiment," "some embodiments," "general embodiment," "example," "specific example," or "some examples" mean that the particular feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, general references to such terms do not necessarily refer to the same embodiment or example. Exemplary references to such terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0118] While embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made thereto without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents. [Explanation of symbols]

[0119] 100 Steam atomizer 10. Blower 11 Air vent 12 Casing 121 Air intake 13 Corrosion-resistant high-pressure assembly 14 Drive unit 141 Rotation axis 15 Intake pipe 161 Hub 162 Vortex fan blade 17 filters 171 Connection board 172 Fixed plate 173 Body 174 Filter Plate 18 Mounting seat 20 Combustion section assembly 21 Combustion unit housing 22 Combustion section 221 Cylinder 2211 First through hole 2212 Second through hole 2213 1st opening 2214 First flange 2215 Combustion chamber 222 Combustion chamber cover 2221 Cover body 22211 Fuel pipe 2222 Cover shroud 22221 Spark plug internal mounting hole 2223 2nd opening 2224 Second flange 223 Combustion chamber outer housing 2231 Third Through Hole 2232 Third flange 30 Burner structure 31 Burner inner housing 311 1st heating chamber 32 Burner outer housing 321 1st gap 33 Heating tube 331 Internal heating tube 332 External heating tube 3311 Straight pipe section 3312 Coil tube section 3321 Inlet end 33111 Entrance 33121 Exit 34 Cover plate 40 Exhaust pipe structure 41 Connection part 42 Reduced diameter part 43 Curved section 431 Exhaust port 44 Second heating chamber 50 injection head 60 Box Assembly 61 Box Case 62 Chemical Tank 63 Fuel Tank 64 Auxiliary agent tank 611 Containment Chamber 1 612 Second Containment Chamber 613 Evasion Exit 621 Protrusion 631 Fuel Pump 632 Depression 641 Calcium Magnesium Ion Filter 633 Solenoid valve 71 Power supply 72 Pump body 73 Control System 80 Handle 90 Spark plug

Claims

1. a blower unit having a blower port; a combustion unit assembly including a combustion unit housing and a combustion unit, one side of the combustion unit housing having an intake passage and the other side being open, the intake passage being connected to the air outlet, and one side of the combustion unit being provided penetrating the open side of the combustion unit housing; a burner structure comprising a burner internal housing and a burner external housing arranged coaxially or parallel to the burner internal housing, wherein a first heating chamber is defined inside the burner internal housing, the other side of the combustion section is provided penetrating into the burner external housing, and one side of the burner internal housing is connected to the other side of the combustion section; an exhaust pipe structure provided on the other side of the burner internal housing away from the combustion section in the axial direction, wherein a second heating chamber is defined inside the exhaust pipe structure, the second heating chamber is in communication with the first heating chamber, the exhaust pipe structure has an exhaust port, and the opening direction of the exhaust port faces away from the combustion section; A steam atomizer comprising:

2. The burner structure comprises: an internal heating tube, the internal heating tube being provided in the first heating chamber, and an inlet of the internal heating tube and an outlet of the internal heating tube each protruding from the first heating chamber along another side of the burner internal housing away from the combustion section; a first gap is formed between the burner outer casing and the burner inner casing, and an external heating pipe forming a preheat chamber is provided within the first gap, the external heating pipe has an inlet end protruding from the burner outer casing, and the outlet of the external heating pipe is connected to the inlet of the internal heating pipe; The steam atomizer according to claim 1.

3. The external heating pipe is an external coil pipe, and the external coil pipe is spirally provided in close contact with the outer wall of the burner internal housing along the axial direction of the burner internal housing. The steam atomizer according to claim 2.

4. The external heating pipe is a heating flat pipe, and the heating flat pipe is formed into a cylindrical hollow structure extending along the axial direction of the burner internal housing, and the heating flat pipe is fitted onto the outer wall of the burner internal housing, and the radial inner surface of the heating flat pipe is in close contact with the outer wall of the burner internal housing; or, The external heating pipe is a plurality of heating flat pipes, each of which is formed into an arc-shaped hollow structure extending along the axial direction of the burner internal housing, and the plurality of heating flat pipes are arranged in close contact with the outer wall of the burner internal housing along the circumferential direction of the burner internal housing; The steam atomizer according to claim 2.

5. The combustion section is a cylindrical body, one side of which has a first open opening and the other side of which has a first through hole penetrating along its axial direction, a peripheral wall of which has a plurality of second through holes penetrating through its thickness, and the plurality of second through holes are spaced apart along the circumferential direction of the cylindrical body; a combustion chamber cover, the combustion chamber cover being disposed to cover the first opening and defining a combustion chamber together with the cylinder body, the combustion chamber cover having a cover body and a cover shroud, the cover shroud being connected to an outer periphery of the cover body and surrounding the cover body, the cover shroud having an internal mounting hole for an ignition plug; an evaporation net provided in the combustion chamber; a combustion chamber outer casing having a second open port on one side and a third through hole penetrating along the axial direction on the other side; Equipped with the combustion chamber external casing is fitted onto the outside of the cylindrical body, and a predetermined gap is formed between the inner wall of the combustion chamber external casing and the outer wall of the cylindrical body; the projection of the first through hole onto a plane on which the third through hole exists falls within the range of the third through hole; the combustion chamber communicates with the first heating chamber via the first through hole and the third through hole; and the cylindrical body and the combustion chamber cover are positioned between the combustion section casing and the combustion chamber external casing. The steam atomizer according to claim 1.

6. a third flange is provided on an upper edge of a side wall of the combustion chamber external casing, and the third flange is configured to extend upward along the axial direction of the combustion chamber external casing and curve outward along the radial direction of the combustion chamber external casing, and both sides of the third flange are connected to the combustion section casing and the burner external casing, respectively; The steam atomizer according to claim 5.

7. The combustion section housing is flush with the outer peripheral wall of the burner outer housing.

7. The steam atomizer according to claim 6.

8. the combustion unit housing is provided with a spark plug outer mounting hole at a position corresponding to the spark plug inner mounting hole, and further includes an ignition plug, the spark plug being installed to pass through the spark plug outer mounting hole and the spark plug inner mounting hole in sequence so that at least a portion of the spark plug is positioned within the combustion chamber; 7. The steam atomizer according to claim 6.

9. a fuel pipe is provided in the combustion chamber cover, and a fuel supply hole is provided on one side of the combustion unit casing opposite to the open side thereof, and the fuel pipe passes through the fuel supply hole and is connected to a fuel tank of the steam atomizer; The steam atomizer according to claim 8.

10. The exhaust pipe structure includes an exhaust pipe, the exhaust pipe having a connection portion connected to the burner internal housing, an axial direction of the connection portion and an axial direction of the burner internal housing intersect on the same projection plane, and the exhaust pipe: a reduced diameter portion, one end of which is connected to the connecting portion; a curved portion, one end of which is connected to the other end of the reduced diameter portion and the other end of which faces away from the combustion portion; Furthermore, a radial dimension of one end of the reduced diameter portion connected to the connecting portion is larger than a radial dimension of the other end of the reduced diameter portion connected to the curved portion; The steam atomizer according to claim 1.

11. The burner internal housing has an external protrusion protruding from the burner external housing in the axial direction, and the exhaust pipe structure is provided on the external protrusion, or the burner external housing is provided with an avoidance portion, and the exhaust pipe structure passes through and exits through the avoidance portion. The steam atomizer according to claim 1.

12. The burner outer casing is made of a heat insulating material, or the burner outer casing has a plurality of heat dissipation holes arranged along its circumferential direction. The steam atomizer of claim 10.

13. the blower is an axial fan assembly or a casing fan assembly, and the blower is configured to generate a wind pressure of 800 Pa or more in the intake passage; The steam atomizer according to claim 1.

14. The axial fan assembly includes: an intake pipe, the intake pipe having a mounting seat at one end thereof, a ventilation gap between the mounting seat and an inner wall of the intake pipe, the ventilation gap forming the air outlet; a drive unit attached to the mounting seat and having a rotation shaft extending along the axial direction of the intake pipe; and an axial flow fan, the axial flow fan being rotatably mounted at the other end of the intake pipe, connected to the rotary shaft, and driven by the drive unit to rotate, and an operating wind pressure in the intake pipe being 800 Pa or more; The steam atomizer of claim 13, comprising:

15. The axial flow fan is a hub connected to the rotating shaft; a plurality of vortex fan blades, the vortex fan blades being spaced apart along the circumferential direction of the hub, and each of the vortex fan blades being located between the intake pipe and the hub; The steam atomizer of claim 14, comprising:

16. The casing fan assembly includes: a casing having a first mounting chamber and a second mounting chamber spaced apart therefrom defined therein, the casing having an air inlet and an air outlet communicating with the second mounting chamber; a corrosion-resistant high-pressure assembly including a drive unit and an impeller, wherein the drive unit is provided in the first mounting chamber, the impeller is provided in the second mounting chamber, and a drive shaft of the drive unit extends from the first mounting chamber to the second mounting chamber and is connected to the impeller to drive the impeller, so that airflow is drawn from the intake port into the second mounting chamber and introduced into the intake passage through the air outlet; The steam atomizer of claim 13, comprising:

17. The air conditioner further includes a filter, the filter being provided in the air intake path of the blower and located upstream of the air intake passage. The steam atomizer of claim 13.

18. The blower is an axial flow fan assembly, and the filter is a connecting plate, the connecting plate being connected to one side of the combustion unit housing, the connecting plate having a connecting plate through-hole at a central portion thereof, the position of the connecting plate through-hole corresponding to the position of the intake passage; a tubular body, the tubular body being provided to pass through the connecting plate through-hole, and one end of the intake pipe facing away from a mounting seat of the axial flow fan assembly being provided to pass through the tubular body; a fixing plate, the fixing plate being spaced apart from the connecting plate in the axial direction of the pipe body and connected to a lower end surface of the pipe body; a plurality of filter plates, the plurality of filter plates being spaced apart between the connecting plate and the fixed plate along an outer circumferential side of the tubular body, and the axial flow fan being spaced apart from the fixed plate in the axial direction; 18. The steam atomizer of claim 17, comprising:

19. The combustion unit has a fuel pipe, and a fuel supply hole through which the fuel pipe passes is provided on one side of the combustion unit housing opposite the open side thereof, and the combustion unit further includes a box assembly and an injection head, and the box assembly a fuel tank connected to the combustion unit via the fuel pipe; an auxiliary agent tank connected to the inlet end of the external heating pipe; a chemical tank, wherein the chemical tank and the outlet of the internal heating pipe are both connected to the injection head; The steam atomizer of claim 2 , comprising:

20. The box assembly includes: a box housing, the box housing defining a box structure open on one side, the box structure defining a first storage chamber, and having an escape port on one side of the box structure communicating with the first storage chamber, the other side wall of the box structure adjacent to the side wall with the escape port recessed inward to form a second storage chamber; Furthermore, The auxiliary agent tank has an auxiliary agent pipe, the auxiliary agent tank is attached to the first storage chamber, and the auxiliary agent pipe penetrates and exits the box housing through the escape port. The fuel tank and the chemical tank are mounted on the top of the box structure in a horizontally parallel arrangement, and are respectively lockably connected to the box structure.

20. The steam atomizer of claim 19.

21. one of the side walls of the fuel tank and the drug tank has a protrusion, and the other side wall has a recess that fits with the protrusion, and when the fuel tank and the drug tank are attached to the top of the box housing, the protrusion fits with the recess.

21. The steam atomizer of claim 20.

22. The bottom of the fuel tank and the bottom of the chemical tank are provided with hooks to be connected to the box housing, and the auxiliary agent tank is provided with a calcium magnesium ion filter, and the auxiliary agent flows out after being filtered by the calcium magnesium ion filter.

21. The steam atomizer of claim 20.

23. The vapor atomizer includes an ignition plug, the combustion unit has an internal spark plug mounting hole, the combustion unit housing has an external spark plug mounting hole corresponding to the position of the internal spark plug mounting hole, the spark plug is disposed to pass through the external spark plug mounting hole and the internal spark plug mounting hole in that order so that at least a portion of the spark plug is located within the combustion chamber of the combustion unit, the vapor atomizer further includes a power source, a pump body, and a control system, the power source, the pump body, and the control system are all disposed within the second accommodating chamber, the power source is connected to the pump body, the blower, and the spark plug, respectively, and the control system is connected to the spark plug, the blower, and the pump body, respectively, and controls the spark plug, the blower, and the pump body.

21. The steam atomizer of claim 20.

24. The fuel tank is provided with a fuel pump, and the control system includes an electronic injection ignition module and an electromagnetic valve, the fuel pump's outlet is connected to the fuel pipe through the electromagnetic valve, and the electronic injection ignition module is connected to the spark plug, the blower, and the electromagnetic valve respectively to control the ignition stage and operation stage of the vapor atomizer.

24. The steam atomizer of claim 23.

25. When the vapor atomizer is in an ignition stage, the electronic injection ignition module controls the solenoid valve to a first opening degree and the blower to a first wind pressure or a first wind speed; When the vapor atomizer is in an operating stage, the electronic injection ignition module controls the solenoid valve to be at a second opening degree and the blower to be at a second wind pressure or a first wind speed; The first opening degree is larger than the second opening degree, and the first wind pressure is smaller than the second wind pressure, or the first opening degree is larger than the second opening degree, and the first wind speed is smaller than the second wind speed.

25. The steam atomizer of claim 24.

26. The box assembly further includes a sealing cover, the sealing cover being detachably provided to cover the second storage chamber.

21. The steam atomizer of claim 20.

Citation Information

Patent Citations

  • Jet type smog spraying machine

    CN101965824A

  • Steam type sprayer with large-diameter spray head

    CN216874690U

  • JP1973004857U

  • JP1977131430U

  • A method and apparatus for controlling vegetation by means of a heated gas

    US20200383312A1