Rubber composition for tire, and tire
A rubber composition with modified conjugated diene rubber and a specific resin blend addresses the challenges of wet grip, rolling resistance, and chipping resistance in tires by enhancing compatibility and dispersibility, resulting in improved tire performance.
Patent Information
- Application Number
- JP2024109755
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2026-01-21
AI Technical Summary
Existing rubber compositions for tires face challenges in achieving high levels of wet grip performance, rolling resistance, chipping resistance, and processability, particularly when made into tires, with insufficient performance and processability being a concern.
A rubber composition comprising a modified conjugated diene rubber with a specific modifying group and a resin blended in a predetermined ratio, where the modified conjugated diene rubber meets certain molecular weight and intrinsic viscosity criteria, and the resin has a specific aromatic proton ratio and pyrolysis gas chromatography parameter S, enhancing compatibility and dispersibility with silica.
The composition achieves excellent processability, wet grip performance, and rolling resistance characteristics, along with improved chipping resistance when used in tire manufacturing.
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Figure 2026009701000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to a rubber composition for a tire and a tire. [Background technology]
[0002] BACKGROUND ART Conventionally, rubber compositions for tires that contain petroleum resins in order to control properties such as viscoelasticity have been known (for example, Patent Document 1). [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2024-002387 Summary of the Invention [Problem to be solved by the invention]
[0004] Recently, from the viewpoints of safety, environmental issues, and the like, there has been a demand for high levels of both wet grip performance and rolling resistance, as well as excellent chipping resistance. Furthermore, rubber compositions for tires are also required to have excellent processability. Under these circumstances, the present inventors have studied the rubber composition for tires described in Patent Document 1, and have found that the processability and performance when made into a tire may not always be sufficient.
[0005] In view of the above circumstances, the present invention aims to provide a rubber composition for tires that has excellent processability and exhibits excellent wet grip performance, rolling resistance characteristics, and chipping resistance when made into a tire, and a tire manufactured using the rubber composition for tires. [Means for solving the problem]
[0006] As a result of intensive research into the above-mentioned problems, the present inventors have found that the above-mentioned problems can be solved by using a specific modified conjugated diene rubber as the rubber component and blending a specific resin in a predetermined ratio, thereby arriving at the present invention. That is, the present inventors have found that the above problems can be solved by the following configuration.
[0007] (1) A rubber composition comprising a rubber component containing a modified conjugated diene rubber, a resin, and silica, The modified conjugated diene rubber satisfies the following formula (1) and has a modifying group containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto, the content of the modified conjugated diene rubber in the rubber component is 30% by mass or more, The resin has a ratio of aromatic hydrocarbon-derived protons determined by an NMR method of 20% or more, and the following parameter S is 300 or more: A rubber composition for tires, wherein the content of the resin relative to the content of the modified conjugated diene rubber is 10 to 200% by mass. Formula (1): IVw 10% ≦3.1×10 -6 ×Mw 10% -2.77 Mw in formula (1) 10% and IVw 10% The details are as follows: The modified conjugated diene rubber is subjected to gel permeation chromatography measurement using a differential refractive index detector and a viscosity detector. The weight average molecular weight (Mw) is determined using the high molecular weight portion of the chromatogram peak obtained by the differential refractive index detector, which accounts for 10% of the total peak area. 10% In addition, the weight-average intrinsic viscosity determined using the high molecular weight portion of the peak in the chromatogram obtained by the viscosity detector, which is 10% of the area of the entire peak, is defined as IVw. 10% However, the unit of weight average intrinsic viscosity is dL / g.
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[0008] As will be described below, according to the present invention, it is possible to provide a rubber composition for a tire that has excellent processability and exhibits excellent wet grip performance, rolling resistance characteristics, and chipping resistance when made into a tire, and a tire manufactured using the rubber composition for a tire. [Brief explanation of the drawings]
[0009] [Figure 1] 1 is a total ion chromatogram obtained by pyrolysis GC-MS of resin 4. [Figure 2] 1 is a partial cross-sectional schematic view showing an example of an embodiment of a tire of the present invention. [Figure 3] This is an example of a GPC chromatogram. DETAILED DESCRIPTION OF THE INVENTION
[0010] The rubber composition for tires and the like of the present invention will be described below. In this specification, a numerical range expressed using "to" means a range that includes the numerical values before and after "to" as the lower and upper limits. Each component may be used alone or in combination of two or more. When two or more components are used in combination, the content of the components refers to the total content unless otherwise specified. Furthermore, with regard to a rubber composition for tires, the wet grip performance, rolling resistance characteristics, and chipping resistance when made into a tire are also simply referred to as "wet grip performance," "rolling resistance characteristics," and "chipping resistance," respectively. The processability of a rubber composition for tires is also simply referred to as "processability." In this specification, "excellent effects of the present invention" may mean that at least one of wet grip performance, rolling resistance, chipping resistance, and processability is excellent. Furthermore, in this specification, a power of 10 may be represented by E. For example, E+5 represents 10 to the fifth power.
[0011] [I] Rubber composition for tires The rubber composition for tires of the present invention (hereinafter also referred to as "the composition of the present invention") is The rubber composition contains a rubber component containing a modified conjugated diene rubber, a resin, and silica, The modified conjugated diene rubber satisfies the following formula (1) and has a modifying group containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto, the content of the modified conjugated diene rubber in the rubber component is 30% by mass or more, The resin has a ratio of aromatic hydrocarbon-derived protons determined by an NMR method of 20% or more, and the following parameter S is 300 or more: In the rubber composition for tires, the content of the resin relative to the content of the modified conjugated diene rubber is 10 to 200 mass %. Formula (1): IVw 10% ≦3.1×10 -6 ×Mw 10% -2.77 Mw in formula (1) 10% and IVw 10% The details are as follows: The modified conjugated diene rubber is subjected to gel permeation chromatography measurement using a differential refractive index detector and a viscosity detector. The weight average molecular weight (Mw) is determined using the high molecular weight portion of the chromatogram peak obtained by the differential refractive index detector, which accounts for 10% of the total peak area. 10% In addition, the weight-average intrinsic viscosity determined using the high molecular weight portion of the peak in the chromatogram obtained by the viscosity detector, which is 10% of the area of the entire peak, is defined as IVw. 10% However, the unit of weight average intrinsic viscosity is dL / g.
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[0012] It is believed that the composition of the present invention can solve the above-mentioned problems because of its structure. The reason for this is not clear, but is presumed to be as follows. The composition of the present invention contains, as a rubber component, a modified conjugated diene rubber, i.e., a conjugated diene rubber that satisfies the following formula (1) and has a modifying group (hereinafter also referred to as a "specific modifying group") containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto (hereinafter, the modified conjugated diene rubber is also referred to as a "specific conjugated diene rubber"). Formula (1) defines the relationship between the weight-average intrinsic viscosity on the high molecular weight side and the weight-average molecular weight on the high molecular weight side. Studies by the present inventors have shown that rubbers that satisfy formula (1) have excellent processability. Furthermore, it is believed that the specific modifying group possessed by the specific conjugated diene rubber interacts with silica. Therefore, the dispersibility of silica in the composition of the present invention is extremely high, which is believed to lead to excellent effects (wet grip performance, rolling resistance, and chipping resistance). The composition of the present invention also contains a predetermined amount of a resin (hereinafter also referred to as "specific resin") having a ratio of aromatic hydrocarbon-derived protons of 20% or more, as determined by NMR (nuclear magnetic resonance) method, relative to the specific conjugated diene rubber, and a parameter S, which will be described later, of 300 or more. The specific resin has a structure similar to SBR because the ratio of protons derived from aromatic hydrocarbons (hereinafter also referred to as "aromatic proton ratio") is 20% or more. The specific resin has a parameter S (hereinafter also referred to as the "S value") described below of 300 or more. Here, the S value is a parameter related to the retention coefficient (for peaks with a retention coefficient of 6 or less) and area ratio in a total ion chromatogram (hereinafter also referred to as the "TIC") obtained by pyrolysis gas chromatography mass spectrometry (hereinafter also referred to as "pyrolysis GC-MS") using a packing material (structure shown below) similar in structure to SBR, and represents the retention of the monomers that make up the resin to the packing material. Since the specific resin has an S value equal to or greater than a specific value, it is considered to have extremely high compatibility with SBR.
[0013] [ka]
[0014] As a result, in the composition of the present invention, the rubber component containing the specific conjugated diene rubber and the specific resin are compatible to an extremely high level, which is thought to further improve the excellent processability, wet grip performance, rolling resistance characteristics and chipping resistance that the specific conjugated diene rubber has.
[0015] Each component contained in the composition of the present invention will be described below.
[0016] [1] Rubber component The composition of the present invention contains a rubber component containing a specific conjugated diene rubber. The composition of the present invention may contain a rubber component other than the specific conjugated diene rubber.
[0017] [Specific conjugated diene rubber] The specific conjugated diene rubber is a conjugated diene rubber that satisfies the formula (1) described below and has a modifying group (specific modifying group) that contains a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto.
[0018] [Skeleton] The skeleton of the specific conjugated diene rubber is a polymer having repeating units derived from a conjugated diene.
[0019] <Conjugated diene> Specific examples of the conjugated diene include butadiene (particularly 1,3-butadiene), isoprene, chloroprene, etc. The conjugated diene is preferably butadiene (particularly 1,3-butadiene) or isoprene, and more preferably butadiene (particularly 1,3-butadiene), because the effects of the present invention are more excellent.
[0020] <Other Monomers> The skeleton of the specific conjugated diene rubber (conjugated diene rubber) may have repeating units other than repeating units derived from conjugated dienes. Examples of monomers (other monomers) that form such repeating units include vinyl monomers and alkenes (e.g., ethylene, propylene, butene). Examples of vinyl monomers include aromatic vinyls (e.g., styrene), acrylonitrile, and the specific branching agents described below.
[0021] <Example> Specific examples of the skeleton of the specific conjugated diene rubber include natural rubber (NR), butadiene rubber (BR), aromatic vinyl-conjugated diene copolymer rubber, isoprene rubber (IR), acrylonitrile-butadiene copolymer rubber (NBR), butyl rubber (IIR), halogenated butyl rubber (Br-IIR, Cl-IIR), chloroprene rubber (CR), etc. Examples of the aromatic vinyl-conjugated diene copolymer rubber include styrene-butadiene rubber (SBR), styrene-isoprene copolymer rubber, etc. The skeleton of the specific conjugated diene rubber is preferably SBR, since this provides better effects of the present invention.
[0022] [Specific modifying group] As described above, the specific conjugated diene rubber has a modifying group (specific modifying group) containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent to the silicon atom. The specific modifying group may be present at any of the terminal, main chain, or side chain of the conjugated diene rubber. The specific modifying group preferably contains a silicon atom and an oxygen atom adjacent thereto as an alkoxysilyl group, because this provides a more excellent effect of the present invention. n (R2) 3-n (wherein R1 is an alkyl group, R2 is a hydrogen atom or an alkyl group, and n is an integer of 1 to 3). The specific modifying group preferably contains a nitrogen atom as an amino group (primary to tertiary amino group) because this provides better effects of the present invention. The specific modifying group is preferably a group derived from a specific modifying agent described below, because this provides better effects of the present invention.
[0023] [Formula (1)] The specific conjugated diene rubber satisfies the following formula (1). Formula (1) defines the relationship between the weight-average intrinsic viscosity on the high molecular weight side and the weight-average molecular weight on the high molecular weight side, and polymers with small molecular size relative to their molecular weight, such as those with branches, tend to satisfy formula (1). The reason for limiting the formula to the high molecular weight side is that it has a large impact on the physical properties of the entire polymer.
[0024] IVw 10% ≦3.1×10 -6 ×Mw 10% -2.77 (1)
[0025] Mw in formula (1) 10% and IVw 10% is calculated as follows: The modified conjugated diene rubber is subjected to gel permeation chromatography measurement using a differential refractive index detector (RI detector) and a viscosity detector. The weight average molecular weight (Mw) is calculated using the high molecular weight portion of the chromatogram peak obtained by the differential refractive index detector, which accounts for 10% of the total peak area. 10% In addition, the weight-average intrinsic viscosity determined using the high molecular weight portion of the peak in the chromatogram obtained by the viscosity detector, which is 10% of the area of the entire peak, is defined as IVw. 10% However, the unit of weight average intrinsic viscosity is dL / g.
[0026] Hereinafter, Mw in formula (1) 10% and IVw 10% This will be explained in more detail.
[0027] As described above, the modified conjugated diene rubber is subjected to gel permeation chromatography (GPC) measurement using a differential refractive index detector and a viscosity detector as detectors. The specific method of GPC measurement is as follows.
[0028] The eluent used was toluene containing 5 mmol / L triethylamine. Three columns packed with polystyrene gel (manufactured by Tosoh Corporation under the trade names "TSKgel G4000HXL," "TSKgel G5000HXL," and "TSKgel G6000HXL") were connected together. The sample to be measured was dissolved in toluene to a concentration of 1 mg / mL to prepare the measurement solution. 100 μL of the measurement solution was injected into the GPC measurement device and measured at an oven temperature of 40°C and a toluene flow rate of 1 mL / min.
[0029] The weight average molecular weight is determined by using the high molecular weight side (the side with a shorter elution time) which accounts for 10% of the total area of the peaks (peaks derived from modified conjugated diene rubber) in the chromatogram (horizontal axis: elution time, vertical axis: signal intensity) obtained by the differential refractive index detector. The weight average molecular weight obtained is Mw 10% Let's say.
[0030] In addition, among the peaks (peaks derived from modified conjugated diene rubber) in the chromatogram (horizontal axis: elution time, vertical axis: signal intensity) obtained by the viscosity detector, the weight-average intrinsic viscosity is determined using the portion of the high molecular weight side (shorter elution time) that accounts for 10% of the total peak area. The weight-average intrinsic viscosity thus obtained is referred to as IVw 10% Let's say. The weight average intrinsic viscosity is defined as (Σ(ηi×Mi×Ni)) / (Σ(Mi×Ni)), where Ni is the number of molecules and ηi is the intrinsic viscosity at molecular weight Mi.
[0031] An example of a GPC chromatogram (horizontal axis: elution time, vertical axis: signal intensity) is shown in Figure 3. The Mw peak was calculated using P1, which is the high molecular weight portion (shorter elution time) that accounts for 10% of the area of the entire peak, P0. 10% and IVw 10% Ask for.
[0032] Examples of a method for making the modified conjugated diene rubber satisfy formula (1) include a method of changing the type and amount of the specific modifier and the type and amount of the specific branching agent in the production method of the present invention described below.
[0033] [Mw 10% 〕 Mw 10% is preferably 100,000 to 10,000,000, and more preferably 1,000,000 to 5,000,000, because the effects of the present invention are more excellent.
[0034] [IVw 10% 〕 IVw 10% is preferably 2 to 8, and more preferably 4 to 6, because the effects of the present invention are more excellent.
[0035] [St] When the modified conjugated diene rubber (specific conjugated diene rubber) has a repeating unit derived from styrene (for example, when the skeleton of the modified conjugated diene rubber is SBR), in this specification, St represents the proportion (mass%) of the repeating unit derived from styrene to the entire modified conjugated diene rubber. Hereinafter, this is also referred to as the "styrene amount." When the modified conjugated diene rubber (specific conjugated diene rubber) has a repeating unit derived from styrene, St is preferably 5 to 45 mass%, more preferably 5 to 35 mass%, and even more preferably 10 to 30 mass%, for reasons of better effects of the present invention.
[0036] [Vn] In this specification, Vn represents the proportion (mass%) of repeating units of 1,2-vinyl structure derived from a conjugated diene (for example, butadiene) to the entire modified conjugated diene rubber. Hereinafter, this will also be referred to as the "vinyl amount." Vn is preferably 5 to 65% by mass, and more preferably 10 to 45% by mass, because this provides better effects of the present invention.
[0037] [Molecular weight] The weight average molecular weight (Mw) of the specific conjugated diene rubber is preferably 100,000 to 2,000,000, and more preferably 200,000 to 1,300,000, for reasons of better effects of the present invention. The weight average molecular weight (Mw) of the specific conjugated diene rubber is measured in the same manner as described above except that the entire peak is used. 10% is the same as
[0038] [Glass transition temperature] The glass transition temperature (Tg) of the specific conjugated diene rubber is not particularly limited, but is preferably from -100°C to -20°C, more preferably from -80°C to -40°C, for reasons of better effects of the present invention. The glass transition temperature can be adjusted by, for example, the amount of styrene or vinyl. In this specification, the glass transition temperature (Tg) is measured using a differential scanning calorimeter (DSC) at a temperature rise rate of 10° C. / min and calculated by the midpoint method.
[0039] [Preferred embodiment 1] The specific conjugated diene rubber preferably has a star structure with three or more branches, more preferably a star structure with three or more branches in which the specific modifying group is a branch point, and even more preferably a conjugated diene rubber represented by the following formula (A), because this makes it easier for the specific conjugated diene rubber to incorporate the specific resin, further improving the compatibility between the specific conjugated diene rubber and the specific resin, and thus providing better effects of the present invention.
[0040] [ka]
[0041] In formula (A), X represents an n-valent group (specific modifying group) containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto, P represents a conjugated diene polymer chain, and n represents an integer of 3 or more.
[0042] As described above, X represents an n-valent group (specific modifying group) containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto. X preferably contains a silicon atom and an oxygen atom adjacent thereto as an alkoxysilyl group, because this provides a better effect of the present invention. X preferably contains a nitrogen atom as an amino group, because this provides a better effect of the present invention.
[0043] As described above, P represents a conjugated diene polymer chain. Multiple Ps may be the same or different. The definition, specific examples and preferred embodiments of the conjugated diene polymer chain are the same as those of the skeleton of the specific conjugated diene rubber described above.
[0044] As described above, n represents an integer of 3 or greater. There is no particular upper limit to n, but it is preferably 30 or less in order to obtain better effects of the present invention.
[0045] [Preferred embodiment 2] When the specific conjugated diene rubber has a star structure with three or more branches, at least one branched chain (conjugated diene polymer chain) of the star structure preferably has a portion derived from a specific branching agent described below, and the portion preferably has a further main chain branched structure, because this makes it easier for the specific conjugated diene rubber to incorporate a specific resin, further improving the compatibility between the specific conjugated diene rubber and the specific resin, and thereby improving the effects of the present invention. The main chain branched structure refers to a structure in which a branched chain (conjugated diene polymer chain) forms a branch point at a portion derived from a vinyl monomer containing an alkoxysilyl group or a halosilyl group, and a polymer chain (e.g., another conjugated diene polymer chain) extends from the branch point.
[0046] [Content] In the composition of the present invention, the content of the specific conjugated diene rubber is 30% by mass or more in the rubber component. The content of the specific conjugated diene rubber is preferably 35% by mass or more in the rubber component, because this provides better effects of the present invention. The upper limit of the content of the specific conjugated diene rubber is not particularly limited, and can be set to 100% by mass or less of the rubber component, or can also be set to 80% by mass or less. The rubber component may be composed only of the specific conjugated diene rubber. A plurality of specific conjugated diene rubbers may be used in combination.
[0047] [Method of manufacturing specific conjugated diene rubber] The method for producing the specific conjugated diene rubber is not particularly limited, but a method including the following steps (1) and (2) (hereinafter also referred to as the "production method of the present invention") is preferred because it provides better effects of the present invention. (1) A polymerization step in which a conjugated diene-containing monomer is polymerized by anionic polymerization to obtain a conjugated diene-based polymer. (2) A modification step in which the conjugated diene polymer obtained in the polymerization step is reacted with a compound containing a nitrogen atom and an alkoxysilyl group (hereinafter also referred to as a "specific modifier") to obtain a conjugated diene rubber having a specific modifying group.
[0048] [Polymerization process] The polymerization step is a step of obtaining a conjugated diene-based polymer by polymerizing a monomer containing a conjugated diene through anionic polymerization.
[0049] <Anionic polymerization> The anionic polymerization is not particularly limited, but anionic polymerization using an organolithium compound as an initiator is preferred because it provides better effects of the present invention.
[0050] The organolithium compound is not particularly limited, and specific examples thereof include monoorganolithium compounds such as n-butyllithium (n-BuLi), sec-butyllithium, tert-butyllithium, n-propyllithium, isopropyllithium, and benzyllithium; and polyfunctional organolithium compounds such as 1,4-dilithiobutane, 1,5-dilithiopentane, 1,6-dilithiohexane, 1,10-dilithiodecane, 1,1-dilithiodiphenylene, dilithiopolybutadiene, dilithiopolyisoprene, 1,4-dilithiobenzene, 1,2-dilithio-1,2-diphenylethane, 1,4-dilithio-2-ethylcyclohexane, 1,3,5-tirithiobenzene, and 1,3,5-tirithio-2,4,6-triethylbenzene. Among these, the monoorganolithium compounds n-butyllithium, sec-butyllithium, and tert-butyllithium are preferred, and n-butyllithium is more preferred, due to the superior effects of the present invention.
[0051] The amount of the organolithium compound used is not particularly limited, but is preferably 0.001 to 10 mol % relative to the monomer, because this provides a better effect of the present invention.
[0052] <Monomer> Specific examples and preferred embodiments of the conjugated diene-containing monomer used in the polymerization step are the same as those of the conjugated diene and other monomers in the skeleton of the specific conjugated diene-based rubber described above.
[0053] (Specific branching agent) The monomer preferably contains a vinyl monomer containing an alkoxysilyl group or a halosilyl group (hereinafter also referred to as a "specific branching agent"), because this provides a better effect of the present invention. The specific branching agent is preferably an aromatic vinyl (particularly styrene) containing an alkoxysilyl group or a halosilyl group, more preferably an aromatic vinyl containing an alkoxysilyl group, and even more preferably an aromatic vinyl containing a trialkoxysilyl group, for reasons that the effects of the present invention are more excellent.
[0054] (1) Specific examples Specific examples of aromatic vinyls containing an alkoxysilyl group include 1-(trimethoxysilyl)-4-vinylbenzene and 1,1-bis(4-trimethoxysilylphenyl)ethylene. Examples of aromatic vinyls containing a halosilyl group include trichloro(4-vinylphenyl)silane and 1,1-bis(4-trichlorosilylphenyl)ethylene.
[0055] (2) Usage amount The amount of the specific branching agent used is preferably 0.001 to 0.1% by mass, and more preferably 0.005 to 0.05% by mass, based on the conjugated diene, because this provides a better effect of the present invention.
[0056] <Polar compounds> In the polymerization step, a polar compound may be added. This allows the monomers to be copolymerized randomly. Polar compounds also tend to be useful as vinylating agents for controlling the microstructure of conjugated dienes. They also tend to be effective in accelerating the polymerization reaction.
[0057] Examples of polar compounds that can be used include ethers such as tetrahydrofuran, diethyl ether, dioxane, dimethoxybenzene, and 2,2-bis(2-oxolanyl)propane; tertiary amine compounds such as tetramethylethylenediamine, dipiperidinoethane, trimethylamine, triethylamine, pyridine, and quinuclidine; alkali metal alkoxide compounds such as potassium tert-amylate and sodium tert-butylate; and phosphine compounds such as triphenylphosphine. These polar compounds may be used alone or in combination of two or more.
[0058] (Amount used) The amount of polar compound used is preferably 0.01 moles or more and 100 moles or less per mole of the initiator, because this provides a better effect of the present invention.
[0059] [Modification step] The modification step is a step of obtaining a conjugated diene rubber having a specific modifying group by reacting the conjugated diene polymer obtained in the polymerization step with a modifier (specific modifier) containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto.
[0060] In the modification step, it is considered that the active terminal of the conjugated diene polymer obtained in the polymerization step is bonded to the silicon atom of the specific modifying agent. For example, when the specific modifying agent contains an alkoxysilyl group, it is considered that the active terminal is bonded to the silicon atom of the alkoxysilyl group, and the alkoxy group is released. Furthermore, when the conjugated diene polymer obtained in the polymerization step has a portion derived from the specific branching agent, in addition to the above-mentioned active terminal, the alkoxysilyl group or halosilyl group in the above portion is also thought to react with the specific modifying agent (for example, an alkoxysilyl group). Furthermore, the alkoxysilyl group or halosilyl group in the above portion is also thought to react with the active terminal of another conjugated diene polymer. As a result, the conjugated diene polymer having a portion derived from the specific branching agent will have a main chain branched structure (another conjugated diene polymer chain) in the above portion.
[0061] <Specific denaturant> The specific modifier is a compound containing a nitrogen atom, a silicon atom and an oxygen atom adjacent thereto. For the reason that the effects of the present invention are more excellent, the specific modifier preferably contains a silicon atom and an oxygen atom adjacent thereto as an alkoxysilyl group (particularly, a trialkoxysilyl group) or a group containing a silazane structure (particularly, a cyclic silazane structure) in which an alkoxy group is bonded to the silicon atom of the silazane structure. Here, the silazane structure refers to a structure in which a silicon atom and a nitrogen atom are directly bonded (a structure having an Si-N bond). The specific modifying agent preferably contains a nitrogen atom as a group containing an amino group (primary to tertiary amino group) or a silazane structure (particularly a cyclic silazane structure) because this provides a better effect of the present invention. The specific modifying agent preferably has two or more (preferably three or more) sites capable of reacting with an active terminal such as an alkoxysilyl group. When the specific modifying agent has a plurality of such sites, the specific modifying agent functions as a coupling agent that connects conjugated diene polymers together.
[0062] (Example) Specific examples of the specific modifying agent include tertiary amines having an alkoxysilyl group, such as tris(3-trimethoxysilylpropyl)amine and tetrakis(3-trimethoxysilylpropyl)-1,3-propanediamine; cyclic silazanes having an alkoxysilyl group, such as 2,2-dimethoxy-1-(3-trimethoxysilylpropyl)-1-aza-2-silacyclopentane; tertiary amines having a group containing an alkoxysilyl group-containing cyclic silazane structure, such as tris[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]amine and tetrakis[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]-1,3-propanediamine; bis(3-trimethoxysilylpropyl)-[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]amine; bis[3 and tertiary amines having an alkoxysilyl group and a group containing a cyclic silazane structure, such as -(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]-(3-trimethoxysilylpropyl)amine, tris(3-trimethoxysilylpropyl)-[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]-1,3-propanediamine, bis(3-trimethoxysilylpropyl)-[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]-[3-(1-methoxy-2-trimethylsilyl-1-sila-2-azacyclopentane)propyl]-1,3-propanediamine, and bis(2-trimethoxysilylpropyl)-[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]-methyl-1,3-propanediamine.
[0063] (Amount used) The amount of the specific modifier used is preferably 0.01 to 1% by mass, more preferably 0.02 to 0.2% by mass, based on the conjugated diene, because this provides a better effect of the present invention.
[0064] [Other steps] The manufacturing method of the present invention may include steps (other steps) other than the steps described above. Other steps include a polymerization terminating step in which a polymerization terminator (for example, methanol) is added, and a solvent removal step in which the solvent is removed by steam stripping.
[0065] [Other rubber components] The rubber component may contain rubber components (other rubber components) other than the specific conjugated diene rubber. Examples of such other rubber components include conjugated diene rubbers that do not satisfy the above formula (1) but have a specific modifying group, conjugated diene rubbers that satisfy the above formula (1) but do not have a specific modifying group, conjugated diene rubbers that do not satisfy the above formula (1) and do not have a specific modifying group, and non-conjugated diene rubbers. The other rubber components do not include the specific conjugated diene rubber. When the other rubber component is a conjugated diene rubber, the conjugated diene rubber (or the skeleton of the other rubber component described below) as the other rubber component may be modified with a modifying group other than the specific modifying group. The modifying group other than the specific modifying group is not particularly limited. Examples thereof include an alkoxy group, an alkoxysilyl group, a hydroxy group, and a carboxy group. When the other rubber component is a non-conjugated diene rubber, the non-conjugated diene rubber may be unmodified or modified. When the non-conjugated diene rubber is modified, the modifying group is not particularly limited. Examples thereof include an alkoxy group, an alkoxysilyl group, a hydroxy group, and a carboxy group. Examples of the skeletons of other rubber components (conjugated diene rubbers) include natural rubber (NR), butadiene rubber (BR), aromatic vinyl-conjugated diene copolymer rubber, isoprene rubber (IR), acrylonitrile-butadiene copolymer rubber (NBR), butyl rubber (IIR), halogenated butyl rubber (Br-IIR, Cl-IIR), chloroprene rubber (CR), etc. Examples of the aromatic vinyl-conjugated diene copolymer rubbers used as the skeletons of other rubber components include styrene-butadiene rubber (SBR), styrene-isoprene copolymer rubber, etc. When the rubber component further contains another rubber component, the skeleton of the other rubber component (conjugated diene rubber) is preferably NR, BR, or SBR, more preferably contains NR or BR and SBR, and even more preferably contains BR and SBR, for the reason that the effects of the present invention are more excellent. The other rubber component may have a specific modifying group and / or a modifying group other than the specific modifying group (the same applies hereinafter; the other rubber component does not include the specific conjugated diene rubber).
[0066] [Average Tg] The glass transition temperature of the entire rubber component (hereinafter also referred to as "average Tg") is preferably higher than -90°C and lower than -40°C, more preferably higher than -80°C and lower than -45°C, and even more preferably higher than -75°C and lower than -45°C, for reasons of better effects of the present invention. The average Tg of the rubber components is the sum (weighted average value of glass transition temperatures) of the glass transition temperatures (Tg) of the individual rubber components multiplied by the mass fraction of each rubber component.
[0067] [Molecular weight] The preferred embodiment of the weight average molecular weight (Mw) of the rubber component is the same as that of the specific conjugated diene rubber described above.
[0068] [2] Specific resin The composition of the present invention contains a resin (specific resin) having a ratio of aromatic hydrocarbon-derived protons (aromatic proton ratio) of 20% or more as determined by NMR and a parameter S (S value) described below of 300 or more.
[0069] [Aromatic proton ratio] The aromatic proton ratio of the specific resin is 20% or more. The aromatic proton ratio is preferably 22% or more, more preferably 24% or more, even more preferably 26% or more, and particularly preferably 28% or more, because the effects of the present invention are more excellent. There is no particular upper limit to the ratio, but because the effects of the present invention are more excellent, it is preferably 80% or less, and more preferably 50% or less.
[0070] The aromatic proton ratio is determined as follows. Resin is dissolved in a solvent 1 The H-NMR spectrum is measured. In the spectrum, the ratio of the area of the peaks of protons derived from aromatic hydrocarbons (aromatic rings) to the total area of the peaks of protons derived from the resin is calculated, and this is taken as the aromatic proton ratio. For example, when the resin is a styrene polymer (polystyrene), the aromatic proton ratio is the ratio of the peak area of protons derived from benzene rings to the sum of the peak areas of protons derived from polystyrene.
[0071] [S value] The specific resin has a parameter S (S value) of 300 or more.
[0072]
number
[0073] where k n represents the retention coefficient of the nth peak from the smallest retention time in the total ion chromatogram obtained by pyrolysis gas chromatography mass spectrometry of a specific resin, and α represents the retention coefficient of the nth peak from the smallest retention time in the total ion chromatogram obtained by pyrolysis gas chromatography mass spectrometry of a specific resin, and k n represents the n above of the peak with the maximum retention factor of ≦6.0, and A n is k n It represents the ratio (%) of the area of the nth peak to the total area of peaks that satisfy the condition ≦6.0.
[0074] The S value is preferably 330 or more, and more preferably 350 or more, because the effects of the present invention are more excellent. There is no particular upper limit to the S value, but the S value is preferably 500 or less, and more preferably 400 or less, because the effects of the present invention are more excellent.
[0075] The pyrolysis gas chromatography mass spectrometry (pyrolysis GC-MS) is carried out under the following conditions.
[0076] (conditions) - Instrument name: Shimadzu GCMS-QP2020 Pyrolysis equipment name: Frontier Labs Double Shot Pyrolyzer PY-2020iD ·Thermal decomposition temperature: 550℃ ·Inlet temperature: 320℃ Column used: 5% diphenyldimethl polysiloxane (GL Sciences UA-5) Column size: Length 30m, inner diameter 0.25mm, film thickness 0.25μm Method (column temperature conditions): 70°C (3 min) → Heat at 10°C / min (25 min) → Final temperature 320°C Carrier gas: Ultra-high purity helium gas (total flow rate: 104 mL / min, column flow rate: 1 mL / min) ·Injection volume: 1μL
[0077] A specific example of how to calculate the S value is shown below. 1 is a total ion chromatogram (TIC) obtained by pyrolysis GC-MS of Resin 4, which will be described later. The pyrolysis GC-MS conditions are as described above. As shown in Figure 1, the TIC of Resin 4 has two peaks. The retention factor k1 of the peak with the shortest retention time (the left peak) is 1.7, and the retention factor k2 of the peak with the second shortest retention time (the right peak) is 2.8. Since the retention factors of both peaks are 6.0 or less, k nThe peak with the largest retention factor that satisfies ≦6.0 is the right peak. Because the right peak is the second peak from the shortest retention time, α in the parameter S is 2. Furthermore, the ratio A1 of the area of the left peak to the sum of the areas of the two peaks is 40(%), and the ratio A2 of the area of the right peak to the sum of the areas of the two peaks is 60(%). Therefore, the S value of Resin 4 is calculated as 1.7×40+2.8×60=236.
[0078] One example of a method for achieving an S value of 300 or greater is to polymerize a resin using a monomer containing an aromatic hydrocarbon having a polymerizable group, and increase the proportion of components in the aromatic hydrocarbons that have a high retention coefficient (the aforementioned retention coefficient) (preferably components with a retention coefficient of 2 or greater, more preferably components with a retention coefficient of 3 or greater). To enhance the effects of the present invention, the proportion is preferably 50% by mass or greater, more preferably 70% by mass or greater, and even more preferably 90% by mass or greater. The upper limit of the proportion is not particularly limited, and is 100% by mass. Since aliphatic hydrocarbons are likely to decompose at the decomposition temperature (550°C) of the pyrolysis GC-MS described above, the presence of aliphatic hydrocarbons in the monomers that make up the resin is thought to have little effect on the S value.
[0079] [Preferred embodiment] The monomer constituting the specific resin preferably contains an aromatic hydrocarbon having a polymerizable group (for example, a vinyl group, an isopropenyl group, etc.) because this provides a better effect of the present invention. Specific examples of the aromatic hydrocarbon include styrene, α-methylstyrene, vinyltoluene, isopropenyltoluene, indene, and methylindene. Among these, vinyltoluene, isopropenyltoluene, indene, and methylindene are preferred, and isopropenyltoluene, indene, and methylindene are more preferred, because they provide better effects of the present invention.
[0080] For reasons of better effects of the present invention, the retention coefficient of the aromatic hydrocarbons (the retention coefficient described above) is preferably 1 or more, more preferably 2 or more, and even more preferably 3 or more. There is no particular upper limit to the retention coefficient, but for reasons of better effects of the present invention, it is preferably 6 or less, and more preferably 5 or less.
[0081] The monomers constituting the specific resin preferably contain aliphatic hydrocarbons (preferably aliphatic hydrocarbons containing unsaturated double bonds) in addition to the above-mentioned aromatic hydrocarbons. The aliphatic hydrocarbon may be linear, branched, or cyclic. Specific examples of the aliphatic hydrocarbons include aliphatic hydrocarbons that constitute C5 fractions, such as isoprene and cyclopentadiene.
[0082] When the monomer constituting the specific resin contains aliphatic hydrocarbons (e.g., C5 fractions) in addition to the aromatic hydrocarbons described above, the content of the aromatic hydrocarbons in the monomer is preferably 30 to 99 mass%, more preferably 50 to 97 mass%, and even more preferably 70 to 95 mass%, for reasons of better effects of the present invention. When the monomer constituting the specific resin contains aliphatic hydrocarbons (e.g., C5 fraction) in addition to the aromatic hydrocarbons described above, the content of the aliphatic hydrocarbons in the monomer is preferably 1 to 70 mass%, more preferably 3 to 50 mass%, and even more preferably 5 to 30 mass%, for reasons of better effects of the present invention.
[0083] [Molecular weight] The weight average molecular weight (Mw) of the specific resin is preferably 100 or more and less than 100,000, more preferably 200 to 10,000, and even more preferably 500 to 3,000, for reasons of better effects of the present invention.
[0084] [Content] In the composition of the present invention, the content of the specific resin relative to the content of the above-mentioned specific conjugated diene rubber (hereinafter also referred to as "specific resin / specific conjugated diene rubber") is 10 to 200% by mass. The specific resin / specific conjugated diene rubber content is preferably 20 to 200% by mass, and more preferably 50 to 150% by mass, because this provides better effects of the present invention.
[0085] In the composition of the present invention, the content of the specific resin is preferably 1 to 200 parts by mass, more preferably 2 to 150 parts by mass, and even more preferably 3 to 100 parts by mass, per 100 parts by mass of the rubber component, because this provides better effects of the present invention.
[0086] [3] Silica The composition of the present invention contains silica. The silica is not particularly limited, and any conventionally known silica can be used. Examples of silica include wet silica, dry silica, fumed silica, and diatomaceous earth. Biomass-derived silica such as rice husks may also be used. The silica may be used alone or in combination of two or more types.
[0087] [CTAB] The cetyltrimethylammonium bromide (CTAB) adsorption specific surface area of silica (hereinafter, "CTAB adsorption specific surface area" may be simply referred to as "CTAB") is not particularly limited, but for the reason that the effect of the present invention is superior, it is preferred that the specific surface area be 70 to 300 m 2 / g, and 110 to 250m 2 / g is more preferred. Here, the CTAB adsorption specific surface area is a value measured in accordance with JIS K6430:2008, Appendix G.
[0088] [Content] The content of silica is preferably 40 to 180 parts by mass, more preferably 50 to 160 parts by mass, and even more preferably 60 to 140 parts by mass, per 100 parts by mass of the rubber component, because this provides better effects of the present invention.
[0089] [4] Optional component The composition of the present invention may contain components (optional components) other than the above-mentioned components, if necessary. Examples of such components include various additives commonly used in rubber compositions, such as resins other than the specific resin, fillers other than silica (preferably carbon black or aluminum hydroxide), silane coupling agents, oils, thermally expandable microcapsules, zinc oxide (zinc white), stearic acid, antioxidants, waxes, processing aids, liquid polymers, thermosetting resins, vulcanizing agents (e.g., sulfur), vulcanization accelerators (accelerators), and vulcanization activators.
[0090] [Carbon black] The composition of the present invention preferably contains carbon black because the effects of the present invention are more excellent. The carbon black may be used alone or in combination of two or more types. The carbon black is not particularly limited, and various grades such as SAF-HS, SAF, ISAF-HS, ISAF, ISAF-LS, IISAF-HS, HAF-HS, HAF, HAF-LS, FEF, GPF, and SRF can be used.
[0091] [N2SA] The nitrogen adsorption specific surface area (N2SA) of the carbon black is not particularly limited, but is preferably 50 to 200 m for the reason that the effect of the present invention is more excellent. 2 / g, and 70 to 150m 2 / g is more preferred. Here, the nitrogen adsorption specific surface area (N2SA) is the amount of nitrogen adsorbed onto the surface of carbon black measured according to JIS K6217-2:2001 "Part 2: Determination of specific surface area - Nitrogen adsorption method - Single point method."
[0092] [Content] In the composition of the present invention, the content of carbon black is not particularly limited, but in order to achieve better effects of the present invention, it is preferably 1 to 130 parts by mass, and more preferably 2 to 100 parts by mass, per 100 parts by mass of the rubber component described above.
[0093] [Silane coupling agents] The composition of the present invention preferably contains a silane coupling agent, since this will provide better effects of the present invention.
[0094] The silane coupling agent is not particularly limited as long as it is a silane compound having a hydrolyzable group and an organic functional group. The hydrolyzable group is not particularly limited, and examples thereof include an alkoxy group, a phenoxy group, a carboxyl group, and an alkenyloxy group. Of these, an alkoxy group is preferred because the effects of the present invention are more excellent. When the hydrolyzable group is an alkoxy group, the number of carbon atoms in the alkoxy group is preferably 1 to 16, and more preferably 1 to 4, because the effects of the present invention are more excellent. Examples of alkoxy groups having 1 to 4 carbon atoms include a methoxy group, an ethoxy group, and a propoxy group.
[0095] The organic functional group is not particularly limited, but is preferably a group capable of forming a chemical bond with an organic compound, and examples thereof include an epoxy group, a vinyl group, an acryloyl group, a methacryloyl group, an amino group, a sulfide group, a mercapto group, and a blocked mercapto group (protected mercapto group) (for example, an octanoylthio group). Of these, a sulfide group (particularly a disulfide group or a tetrasulfide group), a mercapto group, and a blocked mercapto group are preferred because they provide better effects of the present invention. The silane coupling agents may be used alone or in combination of two or more.
[0096] The above silane coupling agent is preferably a sulfur-containing silane coupling agent because the effects of the present invention are more excellent.
[0097] Specific examples of the above silane coupling agent include bis(3-triethoxysilylpropyl)tetrasulfide, bis(3-trimethoxysilylpropyl)tetrasulfide, bis(3-triethoxysilylpropyl)disulfide, mercaptopropyltrimethoxysilane, mercaptopropyltriethoxysilane, 3-trimethoxysilylpropyl-N,N-dimethylthiocarbamoyl-tetrasulfide, trimethoxysilylpropyl-mercaptobenzothiazole tetrasulfide, triethoxysilylpropyl-methacrylate-monosulfide, dimethoxymethylsilylpropyl-N,N-dimethylthiocarbamoyl-tetrasulfide, 3-octanoylthio-1-propyltriethoxysilane, polysiloxane represented by the average composition formula of the following formula (2) (hereinafter, also referred to as "specific polysiloxane"), etc. Among these, one kind may be used alone, or two or more kinds may be used in combination.
[0098] (A) a (B) b (C) c (D) d (R 1 ) e SiO (4-2a-b-c-d-e) / 2 (2) In formula (2), A represents a divalent organic group containing a sulfide group. B represents a monovalent hydrocarbon group having 5 to 20 carbon atoms. C represents a hydrolyzable group. D represents an organic group containing a mercapto group. R 1 represents a monovalent hydrocarbon group having 1 to 4 carbon atoms. a to e satisfy the relational expressions of 0 < a < 1, 0 < b < 1, 0 < c < 3, 0 ≤ d < 1, 0 ≤ e < 2, and 0 < 2a + b + c + d + e < 4.)
[0099] [Content] In the composition of the present invention, the content of the silane coupling agent is not particularly limited, but from the reason that the effects of the present invention are more excellent, it is preferably 2 to 20 parts by mass with respect to 100 parts by mass of the above-mentioned rubber component.
[0100] In addition, in the composition of the present invention, the content of the silane coupling agent relative to the content of silica described above is preferably 1 to 20 mass %, and more preferably 5 to 15 mass %, because this provides better effects of the present invention.
[0101] [5] Method for preparing rubber composition for tires The method for producing the composition of the present invention is not particularly limited, and specific examples thereof include a method of kneading the above-mentioned components using a known method or apparatus (e.g., a Banbury mixer, a kneader, a roll, etc.) When the composition of the present invention contains sulfur or a vulcanization accelerator, it is preferable to first mix the components other than the sulfur and the vulcanization accelerator at a high temperature (preferably 100 to 160°C), cool the mixture, and then mix the sulfur or the vulcanization accelerator. The composition of the present invention can be vulcanized or crosslinked under conventionally known vulcanization or crosslinking conditions.
[0102] [II] Tires The tire of the present invention is a tire manufactured using the composition of the present invention described above. The tire of the present invention is preferably a pneumatic tire, and can be filled with air, an inert gas such as nitrogen, or other gases.
[0103] 2 is a partial cross-sectional schematic view of a tire showing one example of an embodiment of the tire of the present invention, although the tire of the present invention is not limited to the embodiment shown in FIG.
[0104] In FIG. 2, reference numeral 1 denotes a bead portion, reference numeral 2 denotes a sidewall portion, and reference numeral 3 denotes a tire tread portion. Between the pair of left and right bead portions 1, a carcass layer 4 with fiber cords embedded therein is mounted, and the ends of this carcass layer 4 are folded back and wrapped around the bead core 5 and bead filler 6 from the inside to the outside of the tire. In the tire tread portion 3, a belt layer 7 is disposed on the outer side of the carcass layer 4 around the entire circumference of the tire. In addition, a rim cushion 8 is disposed in the bead portion 1 at the portion that comes into contact with the rim. At least one of the reference numerals 2 to 3, 5 to 6, and 8 (preferably reference numeral 3) is formed from the composition of the present invention described above.
[0105] The tire of the present invention can be manufactured, for example, by a conventionally known method. The gas to be filled into the tire can be normal air or air with an adjusted oxygen partial pressure, or an inert gas such as nitrogen, argon, or helium. [Example]
[0106] The present invention will be described in more detail below with reference to examples, but the present invention is not limited to these examples.
[0107] [Synthesis of conjugated diene rubber] Each conjugated diene rubber was synthesized as follows.
[0108] [Conjugated diene rubber 1]
[0109] <Polymerization process> An autoclave equipped with a stirrer was charged under a nitrogen atmosphere with cyclohexane at 1000 g / h (hour), tetramethylethylenediamine at 0.023 g / h, 1,3-butadiene at 176.4 g / h, 1-butene at 0.406 g / h, and styrene at 23.6 g / h, and then n-butyllithium was continuously added at 1.43 mmol / h to initiate polymerization at 70 °C. When the polymerization was sufficiently stable, 1-(trimethoxysilyl)-4-vinylbenzene (branching agent) was added at 0.02 g / h and the mixture was stirred to allow the reaction to proceed. The branching agent corresponds to the specific branching agent described above.
[0110] <Denaturation process> To the solution flowing out from the reactor outlet, bis(3-trimethoxysilylpropyl)-[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]amine (modifier) was added at 0.08 g / h, and the mixture was stirred to react.
[0111] Thereafter, methanol was added as a polymerization terminator to obtain a solution containing a conjugated diene rubber.
[0112] To the resulting solution, 1.14 parts by mass of Irganox 1520L (manufactured by BASF) was added as an antioxidant per 100 parts by mass of the conjugated diene rubber, and the solvent was then removed by steam stripping. The resulting mixture was vacuum dried at 60°C for 24 hours to obtain a solid conjugated diene rubber. The resulting conjugated diene rubber is also referred to as conjugated diene rubber 1.
[0113] The conjugated diene rubber 1 is a reaction product of a conjugated diene polymer, which is a copolymer of butadiene, styrene, and a branching agent, with a modifier, and is a modified conjugated diene rubber having a modifying group (specific modifying group) derived from the modifier and containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto. The conjugated diene rubber 1 has a star structure with three or more branches, with the modifying group as the branching point, and the branched chain bonded to the modifying group has a portion derived from a branching agent, and the portion derived from the branching agent has a further main chain branched structure (conjugated diene polymer chain).
[0114] [Conjugated diene rubber 2] A solid conjugated diene rubber was obtained in the same manner as for conjugated diene rubber 1, except that the amount of each component was changed as shown in Table 1. The obtained conjugated diene rubber is also referred to as conjugated diene rubber 2.
[0115] The conjugated diene rubber 2 is a reaction product of a conjugated diene polymer, which is a copolymer of butadiene, styrene, and a branching agent, with a modifier, and is a modified conjugated diene rubber having a modifying group (specific modifying group) derived from the modifier and containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto. The conjugated diene rubber 2 has a star structure with three or more branches, with the modifying group as the branching point, and the branched chain bonded to the modifying group has a portion derived from a branching agent, and the portion derived from the branching agent has a further main chain branched structure (conjugated diene polymer chain).
[0116] [Table 1]
[0117] [Weight average molecular weight, weight average intrinsic viscosity, styrene content, vinyl content, glass transition temperature] Conjugated diene rubbers 1 and 2 synthesized as described above and conjugated diene rubbers 3 to 5 described later were evaluated for Mw, Mw 10% , IVw, IVw 10% , St, Vn, and glass transition temperature (Tg) are shown in Table 2. In Table 2, the "right side" of Equation (1) refers to the right side of Equation (1), "3.1 x 10 -6 ×Mw 10% represents the value "-2.77". In addition, in Table 2, "Suitable / Inapplicable" for formula (1) indicates whether formula (1) is satisfied or not. Specifically, "A" indicates that formula (1) is satisfied, and "B" indicates that formula (1) is not satisfied.
[0118] [Table 2]
[0119] As shown in Table 2, all of the conjugated diene rubbers 1 and 2 satisfy the formula (1). As described above, all of the conjugated diene rubbers 1 and 2 are modified conjugated diene rubbers having a specific modifying group. Therefore, all of the conjugated diene rubbers 1 and 2 fall under the category of the specific conjugated diene rubber described above. Furthermore, as shown in Table 2, conjugated diene rubbers 3 to 5 do not satisfy formula (1), and therefore do not fall under the category of the above-mentioned specific conjugated diene rubber.
[0120] [Production of rubber composition for tires] The components shown in Tables 3 and 4 below were blended in the proportions (parts by mass) shown in the tables. Specifically, first, the components except for sulfur and vulcanization accelerators 1 and 2 were kneaded in a 1.7-liter internal mixer for 5 minutes, and then released when the temperature reached 150°C to obtain a master batch. Next, sulfur and vulcanization accelerators 1 and 2 were kneaded into the obtained master batch using an open roll to obtain a rubber composition for tires. In Tables 3 and 4 below, the parts by mass in the columns for conjugated diene rubbers 1 to 5 represent the net parts by mass (parts by mass excluding oil-extended oil) of the rubber in conjugated diene rubbers 1 to 5. Conjugated diene rubbers 1 to 2 and 4 to 5 are not oil-extended. Conjugated diene rubber 3 is an oil-extended product. In the examples and comparative examples, Extract No. 4 S manufactured by Shell Lubricants Japan, which will be described later, was used as an oil other than the oil extender. In addition, the parts by mass in the oil column for Standard Example 1 and Comparative Example 4 in Table 3 below includes the amount of Extract No. 4 S used as well as the parts by mass of the oil-extending oil contained in Conjugated Diene Rubber 3.
[0121] [Rolling resistance characteristics and wet grip performance] The obtained rubber composition for tires was vulcanized at 170°C for 15 minutes using a mold of a predetermined shape (inner dimensions: length 150 mm, width 150 mm, thickness 2 mm) to prepare a vulcanized rubber sheet. The tan δ of the obtained vulcanized rubber sheet was measured at temperatures of 0°C and 60°C under conditions of an elongation deformation strain rate of 10%±2% and a vibration frequency of 20 Hz using a viscoelasticity spectrometer (manufactured by Toyo Seiki Seisakusho, Ltd.) in accordance with JIS K6394:2007. The rolling resistance characteristics were evaluated from the tan δ at 60°C, and the wet grip performance was evaluated from the tan δ at 0°C. The rolling resistance properties are shown in Tables 3 and 4 as an index (tan δ(60°C)) with the reciprocal of the value of Reference Example 1 being set to 100. A larger index means better rolling resistance properties (smaller rolling resistance). In practice, an index of 105 or more is preferable. The wet grip performance is shown in Tables 3 and 4 as an index (tan δ(0°C)) with the value of Standard Example 1 being 100. A larger index means better wet grip performance. In practice, an index of 105 or more is preferred.
[0122] [Workability] The Mooney viscosity of each of the obtained rubber compositions for tires was measured in accordance with JIS K6300-1:2013 using an L-shaped rotor under conditions of a preheating time of 1 minute, a rotor rotation time of 4 minutes, and a test temperature of 100°C. The processability is shown in Tables 3 and 4 as an index (Mooney viscosity) with the reciprocal of the value in Reference Example 1 being set to 100. A higher index indicates better processability (particularly blending processability) (lower Mooney viscosity). In practice, an index of 105 or higher is preferred.
[0123] [Chipping resistance] The obtained rubber composition for tires was vulcanized at 170°C for 15 minutes using a mold of a predetermined shape (inner dimensions: length 150 mm, width 150 mm, thickness 2 mm) to produce a vulcanized rubber sheet. From the vulcanized rubber sheet, a dumbbell JIS No. 3 test piece was prepared in accordance with JIS K6251. Using the obtained test piece, a tensile test was performed at room temperature (20°C) at a tensile speed of 500 mm / min to measure the elongation at break. The chipping resistance is shown in Tables 3 and 4 as an index (elongation at break) with the value of Reference Example 1 being 100. A higher index means better chipping resistance. In practice, an index of 105 or more is preferred.
[0124] [Table 3]
[0125] [Table 4]
[0126] In Tables 3 and 4, the columns "aromatic proton ratio" and "S value" respectively show the aromatic proton ratio and S value of the resins (resins 1 to 7) used in each example. In addition, in Tables 3 and 4, the column "specific resin / specific conjugated diene rubber" indicates the content (mass%) of resins (resins 1 to 3) relative to the content of conjugated diene rubbers 1 and 2. When conjugated diene rubbers 3 to 5 or resins 4 to 7 were used, "-" was entered in the column "specific resin / specific conjugated diene rubber."
[0127] 〔resin〕 The resins in Tables 3 and 4 are as follows. Resins 1 to 3 have an aromatic proton ratio of 20% or more and an S value of 300 or more, and therefore all fall under the above-mentioned specific resins. On the other hand, resins 4 to 5 and 7 have an S value of less than 300, and therefore do not fall under the above-mentioned specific resins. Resin 6 has an aromatic proton ratio of less than 20%, and therefore does not fall under the above-mentioned specific resins. Furthermore, the Mw of resins 1 to 7 is all less than 100,000. Resin 1: A resin obtained by thermal polymerization of C5 fraction, indene, and methylindene in a mass ratio of 10 / 63 / 27 (aromatic proton ratio: 41%, S value: 390, Mw: 1037) Resin 2: Resin obtained by thermal polymerization of C5 fraction, styrene, α-methylstyrene, vinyltoluene, indene, isopropenyltoluene, and methylindene in a mass ratio of 100 / 3 / 4 / 24 / 28 / 9 / 32 (aromatic proton ratio: 25%, S value: 336, Mw: 1936) Resin 3: A resin obtained by thermal polymerization of styrene, α-methylstyrene, vinyltoluene, indene, and isopropenyltoluene in a mass ratio of 3 / 14 / 68 / 13 / 2 (aromatic proton ratio: 37%, S value: 308, Mw: 1522) Resin 4 (comparison): Resin obtained by thermal polymerization of α-methylstyrene and styrene in a 6 / 5 (mass ratio) ratio (aromatic proton ratio: 54%, S value: 236) Resin 5 (comparison): Resin obtained by thermal polymerization of styrene and indene in a 2 / 3 (mass ratio) ratio (aromatic proton ratio: 53%, S value: 283) Resin 6 (comparison): Resin obtained by thermal polymerization of C5 fraction and indene in a 4 / 1 (mass ratio) ratio (aromatic proton ratio: 12%, S value: 355) Resin 7 (for comparison): Tosoh Petrotack 90 (C5 / C9 resin) (aromatic proton ratio: 29%, S value: 272, Mw: 2000)
[0128] [Components other than resin] In Tables 3 and 4, the components other than the resin are as follows. Conjugated diene rubbers 1-2: Conjugated diene rubbers 1-2 (non-oil extended) synthesized as described above Conjugated diene rubber 3 (comparison): Zeon Corporation's NS560 (terminal-modified SBR) (not corresponding to the specific conjugated diene rubber described above because it does not satisfy formula (1)) oil-extended product. Contains 25 phr of oil-extended oil per 100 parts by mass of net terminal-modified SBR. Conjugated diene rubber 4 (comparison): SLR4602 (terminally modified SBR) manufactured by Synthos (does not satisfy formula (1) and therefore does not fall under the category of the specific conjugated diene rubbers described above) (non-oil extended) Conjugated diene rubber 5 (comparison): HPR840 (terminal-modified SBR) manufactured by ENEOS Materials Corporation (does not satisfy formula (1) and therefore does not fall under the category of the specific conjugated diene rubbers described above) (non-oil-extended) BR: Butadiene rubber. Nipol BR1220 manufactured by Nippon Zeon Co., Ltd. CB: Carbon black. Cabot Japan's Show Black N339. ·Silica: Solvay ZEOSIL 1165MP (CTAB adsorption specific surface area: 160m 2 / g) Silane coupling agent 1: Evonik Si69 Silane coupling agent 2: Polysiloxane 1 described in paragraph
[0056] of WO 2014 / 002750 (polysiloxane represented by the following average composition formula, average molecular weight: 860) (corresponding to the specific polysiloxane described above) (-C3H6-S4-C3H6-) 0.083 (-C8H 17 ) 0.667 (-OC2H5) 1.50 (-C3H6SH) 0.167 SiO 0.75 Oil: Shell Lubricants Japan Extract No. 4 S Anti-aging agent: Flexis 6PPD Sulfur: Tsurumi Chemical Industry Co., Ltd. Kinka-in oil-filled fine powder sulfur Vulcanization accelerator 1: Noccela CZ-G manufactured by Ouchi Shinko Chemical Co., Ltd. Vulcanization accelerator 2: Sumitomo Chemical's Sokushinol DG
[0129] [Summary of Tables 3-4] As can be seen from Tables 3 and 4, Examples 1 to 6, which contained the specific resin in a predetermined ratio relative to the content of the specific conjugated diene rubber, exhibited excellent processability, wet grip performance, rolling resistance characteristics and chipping resistance. Comparing Examples 1 to 3 (comparison of embodiments differing only in the type of specific resin), Examples 1 and 2, in which the specific resin had an S value of 330 or more, exhibited better rolling resistance characteristics, wet grip performance, and chipping resistance. In particular, Example 1, in which the specific resin had an S value of 350 or more, exhibited even better rolling resistance characteristics, wet grip performance, and chipping resistance. Furthermore, a comparison between Example 1 and Example 4 shows that Example 1, in which the content of the specific conjugated diene rubber was 35% by mass or more, exhibited better rolling resistance characteristics, wet grip performance, processability, and chipping resistance. Furthermore, Examples 1, 5 and 6 were superior to Examples 2-4 in rolling resistance characteristics, wet grip performance, processability and chipping resistance.
[0130] On the other hand, the standard example, which did not contain the specific conjugated diene rubber or the specific resin, Comparative Example 3, which did not contain the specific conjugated diene rubber, and Comparative Example 4, in which the content of the specific conjugated diene rubber did not meet the specified amount, all had insufficient rolling resistance characteristics, wet grip performance, processability, and chipping resistance. Comparative Examples 1, 2, 6, 7, and 8, which contained a resin other than the specific resin instead of the specific resin, had insufficient rolling resistance characteristics, wet grip performance, and chipping resistance. Comparative Example 8 also had insufficient processability. Comparative Example 5, in which the content of the specific resin relative to the content of the modified conjugated diene rubber did not meet the specified range, had insufficient wet grip performance and chipping resistance. [Explanation of symbols]
[0131] 1 Bead section 2 Sidewall 3 Tire tread 4 carcass layers 5 bead core 6 Bead filler 7 Belt Layer 8 Rim Cushion
Claims
1. The rubber composition contains a rubber component containing a modified conjugated diene rubber, a resin, and silica, The modified conjugated diene rubber satisfies the following formula (1) and has a modifying group containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto, the content of the modified conjugated diene rubber in the rubber component is 30% by mass or more, The resin has a ratio of aromatic hydrocarbon-derived protons determined by an NMR method of 20% or more, and the following parameter S is 300 or more, The rubber composition for tires has a content of the resin relative to a content of the modified conjugated diene rubber of 10 to 200 mass %. Formula (1): [Vw 10% ≦3.1×10 -6 ×Mw 10% -2.77 Mw in formula (1) 10% and IVw 10% The details are as follows: The modified conjugated diene rubber is subjected to gel permeation chromatography measurement using a differential refractive index detector and a viscosity detector as detectors. The weight average molecular weight (Mw) was determined using the high molecular weight portion of the peak in the chromatogram obtained by the differential refractive index detector, which accounts for 10% of the total peak area. 10% The weight-average intrinsic viscosity determined using the high molecular weight portion of the peak in the chromatogram obtained by the viscosity detector, which is 10% of the area of the entire peak, is defined as IVw. 10% However, the unit of the weight average intrinsic viscosity is dL / g. [Equation 1] Here, k n represents the retention coefficient of the n-th peak from the shortest retention time in the total ion chromatogram obtained by pyrolysis gas chromatography mass spectrometry of the resin, and α represents the retention coefficient of the n-th peak from the shortest retention time in the total ion chromatogram obtained by pyrolysis gas chromatography mass spectrometry of the resin, and k n represents the n of the peak having the maximum retention factor of ≦6.0, and A n is k n It represents the ratio (%) of the area of the nth peak to the total area of peaks that satisfy the condition ≦6.
0.
2. The rubber composition for a tire according to claim 1, wherein the parameter S is 330 or more.
3. A tire manufactured using the rubber composition for tires according to claim 1 or 2.
Citation Information
Patent Citations
tire
JP2024002387A