Installation methods for joinery

The use of a mullion to connect joinery frames addresses misalignment and gap issues in fitting frame installations by ensuring precise alignment and accurate installation, enhancing the aesthetic quality of the construction.

JP2026052383APending Publication Date: 2026-03-24YKK AP INC
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Conventional methods for connecting fitting frames, such as window and door frames, using a vertical post often result in misalignment and gaps due to difficulty in accurately positioning the vertical post, leading to aesthetic issues and installation errors.

Method used

A method involving the use of a mullion to connect two joinery frames, where the mullion is first attached to one frame, positioned relative to the frame, and then fixed to the building, followed by attaching the second frame to the mullion, ensuring precise alignment and installation.

Benefits of technology

Enables easy and precise positioning of mullions connecting door frames, allowing for accurate installation in a building while minimizing gaps and improving aesthetic appearance.

✦ Generated by Eureka AI based on patent content.

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  • Figure 2026052383000001_ABST
    Figure 2026052383000001_ABST
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Abstract

The mullions connecting the two door frames are easily positioned, allowing for precise installation of the two door frames and mullions in the building. [Solution] The first door frame 12 and the second door frame 22 are connected via a mullion 30. The method of installing the door includes the steps of connecting the mullion 30 to the first door frame 12, fixing the first door frame 12 to the door frame fixing part 2A of the building 2, positioning the mullion 30 with respect to the first door frame 12, fixing the mullion 30 to the building 2 with fixing material 50, and attaching the second door frame 22 to the mullion 30.
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Description

Technical Field

[0001] The present invention relates to a construction method of a fitting for connecting two fitting frames through a vertical post.

Background Art

[0002] When connecting the fitting frames of two fittings such as a window frame and a door frame and installing them in a building, a vertical post may be used. In such a fitting construction method, for example, before installing the two fitting frames, the vertical post is installed at a position between the two fitting frames, and the two fitting frames are respectively attached to the vertical post. The two fitting frames are connected by the vertical post, and the two fitting frames and the vertical post are installed in the building. Further, as a fitting provided with a vertical post, conventionally, an intermediate partition panel for connecting adjacent panels through a vertical post is known (see Patent Document 1).

[0003] In the conventional intermediate partition panel described in Patent Document 1, the panel has a fitting frame including a vertical frame, and the vertical post fits into the vertical frames of two adjacent fitting frames. The protruding strip portion of the continuous window vertical post cover is inserted between the vertical frames of the two fitting frames, and the inner plane portion of the continuous window vertical post cover adheres to the outer side surface of the vertical frame, so that the fitting frame and the panel are positioned. However, in the conventional intermediate partition panel, when the vertical post is installed on the floor separated from a reference location such as a wall portion or a column of the building, it is difficult to position the vertical post. As a result, when the installation position of the vertical post is deviated from the regular installation position, there is a concern that a misalignment may occur in the installed fitting frame in a state where the vertical post is fitted between the vertical frames of the two fitting frames. Further, due to the construction errors of each of the vertical post and the two fitting frames, there is also a concern that the two fitting frames and the vertical post are installed in a state where a gap is generated between the vertical post and the fitting frame. In such a case, there may also be a problem in the appearance of the intermediate partition panel.

Prior Art Documents

Patent Documents

[0004] [ ]

Patent Document 1

Summary of the Invention

[0005] The present invention has been made in view of the aforementioned conventional problems, and its purpose is to easily position the mullion connecting two door frames and to install the two door frames and the mullion accurately in a building. [Means for solving the problem]

[0006] The present invention A method for installing joinery in which a first joinery frame and a second joinery frame are connected via a mullion, The steps include connecting the mullion to the first joinery frame, The process of fixing the first door frame to the door frame fixing part of the building, A step of positioning the mullion with respect to the first door frame, The process of fixing the aforementioned mullion to the building with fixing material, The process of attaching the second door frame to the mullion, This is a method for constructing joinery that has [a certain characteristic]. [Effects of the Invention]

[0007] According to the present invention, the mullions connecting the two door frames can be easily positioned, and the two door frames and mullions can be installed in the building with high precision. [Brief explanation of the drawing]

[0008] [Figure 1] This is a front view showing the connecting fittings of the first embodiment. [Figure 2] This is a cross-sectional view showing the connecting fittings of the first embodiment. [Figure 3] This is a cross-sectional view showing the location of the mullion of the connecting door in the first embodiment. [Figure 4] This figure shows the fixing material for the connecting door fitting of the first embodiment. [Figure 5] This figure shows the mullion and fixing material of the connecting door component according to the first embodiment. [Figure 6]This is a front view showing the procedure for installing the connecting fitting of the first embodiment into a building. [Figure 7] This is a front view showing the procedure for installing the connecting fitting of the first embodiment into a building. [Figure 8] This is a cross-sectional view showing the connecting fittings of the second embodiment. [Figure 9] This is a cross-sectional view showing the location of the mullion of the connecting door in the second embodiment. [Figure 10] This figure shows the mullion and fixing material of the connecting door component in the second embodiment. [Figure 11] This is a cross-sectional view showing the connecting fittings of the third embodiment. [Figure 12] This is a cross-sectional view showing the location of the mullion of the connecting door in the third embodiment. [Figure 13] This is a front view showing the connecting joinery of the fourth embodiment. [Modes for carrying out the invention]

[0009] One embodiment of the method for constructing joinery according to the present invention will be described with reference to the drawings. In the construction method of the joinery of this embodiment, two joinery frames are connected using mullions, and the two joinery frames and mullions are installed in the building. Furthermore, the joinery construction method allows for the construction of connecting joinery consisting of joinery that is connected to each other via mullions. The two joinery frames are installed side by side with mullions in between, and are connected to each other by the mullions. Several embodiments of the joinery construction method will be described in order below.

[0010] (First Embodiment) Figure 1 is a front view of the connecting joinery 1 of the first embodiment, showing the connecting joinery 1 installed in building 2 as viewed from the front. Figure 2 is a cross-sectional view of the connecting joinery 1 of the first embodiment, showing the connecting joinery 1 cut along the horizontal plane.

[0011] As shown in the figure, the connecting fitting 1 includes two fittings 10 and 20 (the first fitting 10 and the second fitting 20), and a partition 30 located between the two fittings 10 and 20. Here, the first fitting 10 and the second fitting 20 are interior fittings. The first fitting 10, the second fitting 20, and the connecting fitting 1 are installed indoors in the building 2. Also, the first fitting 10 is a hinged door, and the second fitting 20 is an interior window. The first fitting 10 and the second fitting 20 are arranged side by side in the left - right direction S with the partition 30 sandwiched between them and installed in the building 2, and are connected to each other by the partition 30.

[0012] The first fitting 10 includes an openable and closable door body 11 and a first fitting frame 12 surrounding the door body 11. The first fitting frame 12 is a frame body (the first frame body) provided on the first fitting 10, and the door body 11 is a shoji (the first shoji) arranged at the opening 13 of the first fitting frame 12. The opening 13 of the first fitting frame 12 is opened and closed by the door body 11. The second fitting 20 includes a plurality of panels 21A and 21B (the first panel 21A and the second panel 21B) and a second fitting frame 22 surrounding the panels 21A and 21B. The second fitting frame 22 is a frame body (the second frame body) provided on the second fitting 20, and the panels 21A and 21B are a plurality of shojis (the second shojis) arranged at the opening 23 of the second fitting frame 22.

[0013] When the fitting frames 12 and 22 (the first fitting frame 12 and the second fitting frame 22) installed in the building 2 are viewed from the front, the up - down direction is the vertical direction R, and the left - right direction is the horizontal direction S. In FIG. 1, the vertical direction R is the vertical direction, and the horizontal direction S is the horizontal direction. The prospective direction T is the prospective direction of the fitting frames 12 and 22 installed in the building 2. Also, the prospective direction T is the front - back direction (depth direction) when the fitting frames 12 and 22 installed in the building 2 are viewed from the front, and the thickness direction of the fitting frames 12 and 22. In FIG. 2, it is the horizontal direction perpendicular to the horizontal direction S. Thus, the directions related to the first fitting frame 12, the second fitting frame 22, the partition 30, and the construction method of the fitting are specified in the state where the first fitting frame 12, the second fitting frame 2 and the partition 30 are installed in the building 2.

[0014] The door body 11 of the first joinery 10 is a rotatable door body that moves (opens and closes) by rotation and is rotatably (opens and closes) connected to the first joinery frame 12. The door body 11 opens by rotating to one side in the depth direction T from the opening 13 of the first joinery frame 12, and closes by rotating to the other side in the depth direction T toward the opening 13 of the first joinery frame 12. The first joinery frame 12 is an opening frame (door frame), and the opening 13 of the first joinery frame 12 is formed on the inside of the first joinery frame 12.

[0015] The first door frame 12 of the first door 10 has multiple (for example, three or four) frames that are combined with each other, and the multiple frames form an opening 13. Here, the first door frame 12 has three frames 14-16 (horizontal frame 14, pair of vertical frames 15, 16). The horizontal frame 14 is the upper horizontal frame (upper frame) of the first door frame 12 and extends horizontally (left-right direction S) at the top of the first door frame 12. The pair of vertical frames 15, 16 (first vertical frame 15, second vertical frame 16) are side frames located on the left and right sides of the first door frame 12 and extend vertically (up-down direction R) at the sides of the first door frame 12.

[0016] Frames 14-16 of the first joinery frame 12 are the frame components that make up the first joinery frame 12, and each is made of extruded profiles (extruded profiles) formed by extrusion molding. The ends of the horizontal frame 14 and the left and right vertical frames 15 and 16 are connected to frame frames 14-16. The horizontal frame 14 is installed between the upper ends of the left and right vertical frames 15 and 16. The longitudinal direction of frames 14-16 is the direction in which each frame 14-16 extends (extension direction). The longitudinal direction of the horizontal frame 14 is the left-right direction S, and the longitudinal direction of the vertical frames 15 and 16 is the up-down direction R.

[0017] The second joinery frame 22 of the second joinery 20 is an opening frame (window frame), and the opening 23 of the second joinery frame 22 is formed on the inside of the second joinery frame 22. The second joinery frame 22 has multiple (for example, three or four) frames that are combined with each other, and the multiple frames form the opening 23. Here, the second joinery frame 22 has four frames 24-27 (a pair of horizontal frames 24, 25, and a pair of vertical frames 26, 27), as well as vertical members 28 and horizontal members 29. The pair of horizontal frames 24, 25 (upper horizontal frame 24, lower horizontal frame 25) are the upper and lower horizontal frames (upper frame, lower frame) of the second joinery frame 22, and extend horizontally at the top and bottom of the second joinery frame 22. The pair of vertical frames 26 and 27 (first vertical frame 26, second vertical frame 27) are side frames located on the left and right sides of the second door frame 22, and extend vertically along the sides of the second door frame 22.

[0018] The frames 24-27, vertical members 28, and horizontal members 29 of the second joinery frame 22 are the frame components that make up the second joinery frame 22, and each is made of extruded profiles (extruded profiles) formed by extrusion molding. The ends of the upper and lower horizontal frames 24 and 25 and the left and right vertical frames 26 and 27 are connected to frame the frames 24-27. The upper horizontal frame 24 is installed between the upper ends of the left and right vertical frames 26 and 27, and the lower horizontal frame 25 is installed between the lower ends of the left and right vertical frames 26 and 27. The longitudinal direction of the frames 24-27, vertical members 28, and horizontal members 29 is the direction in which they extend (extension direction). The longitudinal direction of the horizontal frames 24 and 25 and horizontal member 29 is the left-right direction S, and the longitudinal direction of the vertical frames 26 and 27 and vertical member 28 is the up-down direction R.

[0019] The vertical member 28 is located between a pair of vertical frames 26 and 27 and extends vertically. The horizontal member 29 is located on both the left and right sides of the vertical member 28, between a pair of horizontal frames 24 and 25, and extends horizontally. The vertical member 28 is connected to the upper and lower horizontal frames 24 and 25 and is installed between the upper and lower horizontal frames 24 and 25. The horizontal member 29 is connected to each of the pair of vertical frames 26 and 27 and the vertical member 28 and is installed between each of the pair of vertical frames 26 and 27 and the vertical member 28. The inside of the second joinery frame 22 (opening 23) is divided into multiple sections by one vertical member 28 to the left and right, and by multiple horizontal members 29 to the top and bottom.

[0020] Panels 21A and 21B of the second joinery 20 are arranged in multiple partitioned sections (partitions) of the opening 23. The first panel 21A is a sliding panel with a glass panel and is arranged in the two uppermost partitions of the multiple partitions of the opening 23, and is connected to the second joinery frame 22 so as to be openable and closable. The second panel 21B is a fixed panel with a glass panel and is arranged in multiple partitions of the opening 23 other than the uppermost ones, and is fixed to the second joinery frame 22.

[0021] The first door frame 12 of the first door 10 is fixed to the door frame fixing part 2A of the building 2 and installed in the building 2. The door frame fixing part 2A is an installation reference part in the building 2 that serves as the reference for the installation of the connecting door 1, the first door 10, and the first door frame 12, and is, for example, a wall, column, or structural frame of the building 2. When installing the first door frame 12 in the building 2, the first door frame 12 is installed in the building 2 using the door frame fixing part 2A as a reference, and the first door frame 12 is fixed to the door frame fixing part 2A.

[0022] Here, the door frame fixing section 2A is an interior wall section of building 2 and is arranged along the vertical direction R. The first door frame 12 is installed upright on the floor section 2B of building 2 and is fixed to the door frame fixing section 2A, which is a wall section, and is also fixed to the ceiling section 2C of building 2. Furthermore, the first door frame 12 of the first door 10 and the second door frame 22 of the second door 20 are each attached to a mullion 30 and connected to each other by the mullion 30. The second door frame 22 is installed in building 2 with respect to the mullion 30 and is fixed to building 2. The second door frame 22 is installed upright on the floor section 2B of building 2 and is fixed to the wall section 2D, ceiling section 2C, and floor section 2B of building 2.

[0023] In the first door frame 12, the first vertical frame 15 is fixed to the door frame fixing part 2A of the building 2 by fasteners 40 which are screws, and the horizontal frame 14 is fixed to the ceiling part 2C of the building 2 by fasteners (not shown) which are screws. In the second door frame 22, the second vertical frame 27 is fixed to the wall part 2D of the building 2 by fasteners 41 which are screws. In addition, the upper horizontal frame 24 is fixed to the ceiling part 2C of the building 2, and the lower horizontal frame 25 is fixed to the floor part 2B of the building 2 by fasteners (not shown) which are screws.

[0024] The second vertical frame 16 of the first door frame 12 is attached to the mullion 30 by a screw-type fastener 42 (connector), and the mullion 30 is connected to the second vertical frame 16 and the first door frame 12. Also, the first vertical frame 26 of the second door frame 22 is attached to the mullion 30 by a screw-type fastener 43 (connector), and the mullion 30 is connected to the first vertical frame 26 and the second door frame 22. The first door frame 12 and the second door frame 22 are installed in the building 2 side by side in the left-right direction S, with the mullion 30 in between them.

[0025] The mullion 30 is a connecting member located between the first door frame 12 and the second door frame 22, and extends vertically. In the left-right direction S, the first door frame 12 and the first door 10 are installed between the door frame fixing part 2A of the building 2 and the mullion 30, and the second door frame 22 and the second door 20 are installed between the wall part 2D of the building 2 and the mullion 30. The mullion 30 is sandwiched between the second vertical frame 16 of the first door frame 12 and the first vertical frame 26 of the second door frame 22, and is fixed to the floor part 2B of the building 2 by fasteners (not shown), which are screws. The longitudinal direction of the mullion 30 is the direction in which the mullion 30 extends (extension direction), and is the vertical direction R.

[0026] Figure 3 is a cross-sectional view showing the location of the mullion 30 of the connecting door 1 in the first embodiment, and is an enlarged view of a part of Figure 2. Figure 3 also shows the portion of the first door 10 on the second vertical frame 16 side, the portion of the second door 20 on the first vertical frame 26 side, and the mullion 30.

[0027] As shown in the figure, the second vertical frame 16 of the first door frame 12 has a projection portion 16A facing the opening 13 of the first door frame 12, a mounting portion 16B attached to the mullion 30, and an engaging portion 16C that engages with the mullion 30. The projection portion 16A and the mounting portion 16B face each other at a distance from each other in the left-right direction S and are arranged along the depth direction T of the first door frame 12. In the left-right direction S, the projection portion 16A is positioned facing the closed door body 11, and the mounting portion 16B is in contact with the mullion 30. The engaging portion 16C is a concave groove portion extending in the longitudinal direction of the second vertical frame 16, located at one end of the second vertical frame 16 in the depth direction T of the first door frame 12, and is open to the side in the left-right direction S of the first door frame 12.

[0028] The first vertical frame 26 of the second door frame 22 has an inner circumferential portion 26A located on the inner circumferential side (opening 23 side) of the second door frame 22, an outer circumferential portion 26B located on the outer circumferential side (opposite side of the opening 23) of the second door frame 22, and a mounting portion 26C that is attached to the mullion 30. Panels 21A and 21B are attached to the inner circumferential portion 26A. In the left-right direction S, the outer circumferential portion 26B is in contact with the mullion 30, and the mounting portion 26C is positioned opposite the mullion 30 while being separated from it.

[0029] The mullion 30 has two side portions 31 and 32 (first side portion 31, second side portion 32), two projections 33 and 34 (first projection 33, second projection 34), one positioning portion 35, two guide grooves 36 and 37 (first guide groove 36, second guide groove 37), and one recess 38. The side portions 31 and 32 are located on both sides of the mullion 30 in the left-right direction S and are arranged along the depth direction T. The left and right side portions 31 and 32 face each other in the left-right direction S, spaced apart from each other, and are arranged toward the side of the mullion 30 in the left-right direction S. The first side portion 31 is located on the side of the first joinery frame 12 on the mullion 30, and the second side portion 32 is located on the side of the second joinery frame 22 on the mullion 30.

[0030] The first door frame 12 is attached to the first side portion 31 of the mullion 30 by contacting it. The second door frame 22 is attached to the second side portion 32 of the mullion 30 by contacting it. The projections 33 and 34 are connected to the first side portion 31 and protrude from the first side portion 31 toward the side of the mullion 30 in the left-right direction S. The projections 33 and 34 are also connected to one end and the other end of the first side portion 31 in the depth direction T and are spaced apart from each other in the depth direction T. The first side portion 31 and the projections 33 and 34 form a mounting groove 30A that extends in the longitudinal direction of the mullion 30 on one side (the side of the first door frame 12) of the mullion 30 in the left-right direction S.

[0031] The positioning portion 35 and the first guide groove 36 are provided on the first side portion 31, and the second guide groove 37 and the recess 38 are provided on the second side portion 32. The positioning portion 35 is a projection (positioning projection) that extends in the longitudinal direction of the mullion 30 and protrudes in the left-right direction S from the first side portion 31 toward the side of the mullion 30 (towards the first joinery frame 12). In the depth direction T of the first joinery frame 12, the positioning portion 35 is located between the first projection 33 and the first guide groove 36, spaced apart from each of the first projection 33 and the first guide groove 36. The guide grooves 36, 37 and the recess 38 are formed in a concave shape on the side portions 31 and 32 and extend in the longitudinal direction of the mullion 30.

[0032] The first guide groove 36 opens toward one side (the first joinery frame 12 side) in the left-right direction S of the mullion 30, and the second guide groove 37 opens toward the other side (the second joinery frame 22 side) in the left-right direction S of the mullion 30. The second guide groove 37 and the recess 38 are formed spaced apart from each other in the depth direction T of the second joinery frame 22. The recess 38 opens at the second side portion 32 of the mullion 30 and opens toward the other side (the second joinery frame 22 side) in the left-right direction S of the mullion 30.

[0033] The second vertical frame 16 of the first joinery frame 12 is in contact with the first side portion 31 and projections 33, 34 of the mullion 30, positioned along the first side portion 31 and projections 33, 34, and is housed in the mounting groove portion 30A of the mullion 30 and mounted in the mounting groove portion 30A. Inside the mounting groove portion 30A of the mullion 30, the engaging portion 16C of the second vertical frame 16 engages with the positioning portion 35 of the mullion 30 and is positioned by the positioning portion 35. The engaging portion 16C is a housing groove portion that houses the positioning portion 35 and is open toward the positioning portion 35.

[0034] The positioning portion 35 is a projection for positioning the second vertical frame 16, and is inserted into the engaging portion 16C and positioned inside the engaging portion 16C. As a result, the engaging portion 16C catches on the positioning portion 35 and engages with the positioning portion 35. The positioning portion 35 positions the engaging portion 16C and the second vertical frame 16 relative to the mullion 30, and restricts the movement of the engaging portion 16C and the second vertical frame 16. The positioning portion 35 positions the positions of the engaging portion 16C and the second vertical frame 16 in the depth direction T, and restricts the movement of the engaging portion 16C and the second vertical frame 16 in the depth direction T.

[0035] The mounting bracket 42 penetrates the second vertical frame 16 (here, the mounting portion 16B) of the first door frame 12, is guided into the first guide groove 36 of the first side portion 31, and is inserted into the first guide groove 36. The mounting bracket 42 is also screwed into the screw hole at the bottom of the first guide groove 36 and attached to the bottom of the first guide groove 36. The mounting bracket 42 attaches the mounting portion 16B, the second vertical frame 16, and the first door frame 12 to the first side portion 31 and the mullion 30, and connects the first side portion 31 and the mullion 30 to the mounting portion 16B, the second vertical frame 16, and the first door frame 12. The mounting portion 16B of the second vertical frame 16 contacts the first side portion 31 of the mullion 30 and is positioned along the first side portion 31.

[0036] The first vertical frame 26 of the second door frame 22 is in contact with the second side portion 32 of the mullion 30 and is positioned along the second side portion 32. The mounting fixture 43 penetrates the first vertical frame 26 of the second door frame 22 (in this case, the mounting portion 26C), is guided into the second guide groove 37 of the second side portion 32, and is inserted into the second guide groove 37. The mounting fixture 43 is also screwed into the screw hole at the bottom of the second guide groove 37 and is attached to the bottom of the second guide groove 37. The mounting fixture 43 attaches the mounting portion 26C, the first vertical frame 26, and the second door frame 22 to the second side portion 32 and the mullion 30, and connects the second side portion 32 and the mullion 30 to the mounting portion 26C, the first vertical frame 26, and the second door frame 22. The outer periphery 26B of the first vertical frame 26 is in contact with the second side portion 32 of the mullion 30 and is positioned along the second side portion 32.

[0037] The connecting joinery 1 includes a fixing member 50 housed inside a recess 38 of the mullion 30. The fixing member 50 is attached to the mullion 30 and the building 2 within the recess 38 by a screw fastener (not shown), thereby fixing the mullion 30 to the building 2. The recess 38 is provided in the area of ​​the mullion 30 that is covered by the second joinery frame 22 (here, the first vertical frame 26), and is open to the sides in the left-right direction S of the mullion 30.

[0038] The recess 38 of the mullion 30 is open toward the first vertical frame 26 of the second door frame 22 and faces the first vertical frame 26 of the second door frame 22. The fixing member 50 is positioned in the part of the mullion 30 that is covered by the first vertical frame 26 of the second door frame 22 (inside the recess 38), and is located between the mullion 30 and the first vertical frame 26 of the second door frame 22. On the side of the mullion 30 in the left-right direction S, the second door frame 22 covers the recess 38 and the fixing member 50 with the first vertical frame 26, shielding and concealing the recess 38 and the fixing member 50.

[0039] Figure 4 shows the fixing member 50 of the connecting door 1 in the first embodiment. Figure 4A shows the fixing member 50 viewed from the side in the left-right direction S of the mullion 30. Figure 4B shows the fixing member 50 viewed from the direction of arrow X1 in Figure 4A, and Figure 4C shows the fixing member 50 viewed from the direction of arrow X2 in Figure 4A. Figure 5 is a diagram showing the mullion 30 and fixing member 50 of the connecting door 1 in the first embodiment, showing the lower end portion of the mullion 30. Figure 5A shows the mullion 30 and fixing member 50 viewed from the side in the left-right direction S of the mullion 30. Figure 5B shows the mullion 30 and fixing member 50 viewed from the direction of arrow X3 in Figure 5A, and Figure 5C shows the mullion 30 and fixing member 50 viewed from the direction of arrow X4 in Figure 5A.

[0040] As shown in the figure, the fixing member 50 has a first mounting piece 51 that is attached to the mullion 30 and a second mounting piece 52 that is attached to the building 2, and is located at the lower end of the mullion 30. The first mounting piece 51 is positioned along the vertical direction R and, at the lower end of the mullion 30, contacts the inner surface of the recess 38 of the mullion 30 and is attached to the recess 38 of the mullion 30 by a screw fastener (not shown). The first mounting piece 51 has an insertion hole 53 through which the fastener is inserted.

[0041] The second mounting piece 52 protrudes from the first mounting piece 51, contacts the floor portion 2B of the building 2, and is attached to the floor portion 2B of the building 2 by a screw fastener 44. The second mounting piece 52 has a through hole 54 through which the fastener 44 is inserted. The lower end of the mullion 30 and the recess 38 are fixed to the floor portion 2B of the building 2 by the fixing material 50. The heads of the first mounting piece 51, the second mounting piece 52, and the fastener 44 are positioned inside the recess 38 and are covered and shielded by the second joinery frame 22.

[0042] Figures 6 and 7 are front views showing the procedure for installing the connecting joinery 1 of the first embodiment into building 2 (joinery installation procedure). Similar to Figure 1, they show the first joinery frame 12, the second joinery frame 22, and the mullion 30 of the connecting joinery 1 as seen from the front. Figure 6A shows the first joinery frame 12 and the mullion 30 before installation into building 2, while Figures 6B, 7A, and 7B show the first joinery frame 12, the second joinery frame 22, and the mullion 30 in the intermediate stages of installation into building 2.

[0043] As shown in the diagram, when installing the joinery, before installing the first joinery frame 12 and the second joinery frame 22 into the building 2, the first joinery frame 12 is attached to the mullion 30 using the mounting fixture 42 (see Figure 3), thereby pre-connecting the mullion 30 to the first joinery frame 12 (see Figure 6A). At that time, the mullion 30 is positioned along one of the pair of vertical frames 15 and 16 of the first joinery frame 12 (here, the second vertical frame 16), and the second vertical frame 16 is attached to the mullion 30, connecting the mullion 30 to the second vertical frame 16. In addition, the engaging portion 16C of the second vertical frame 16 is engaged with the positioning portion 35 of the mullion 30, and with the second vertical frame 16 positioned relative to the mullion 30, the mullion 30 is connected to the second vertical frame 16. As a result, the mullion 30 is held in place by the second vertical frame 16 and the first joinery frame 12.

[0044] Next, the first door frame 12 and the mullion 30 are moved toward their installation positions in the building 2 (see Figure 6B). The first door frame 12 is also moved toward the door frame fixing section 2A of the building 2, and the first vertical frame 15 of the first door frame 12 is positioned along the door frame fixing section 2A (see Figure 7A). Subsequently, the first vertical frame 15 is fixed to the door frame fixing section 2A using the fixing device 40 (see Figure 2), and the first door frame 12 is fixed to the door frame fixing section 2A via the first vertical frame 15. When fixing the first door frame 12 to the door frame fixing section 2A, first the first vertical frame 15 is temporarily fixed to the door frame fixing section 2A using the fixing device 40, and then the first door frame 12 is temporarily fixed to the door frame fixing section 2A via the first vertical frame 15. In temporary fixing, the fastener 40, which is a screw, is only temporarily tightened without being fully tightened, and the first vertical frame 15 and the first door frame 12 are temporarily fixed (temporarily fastened) to the door frame fixing part 2A by the loosened fastener 40.

[0045] The first vertical frame 15 and the first door frame 12 are temporarily fixed to the door frame fixing part 2A of the building 2 in a displaceable manner. Next, the positions of the first vertical frame 15 and the first door frame 12 are adjusted with respect to the door frame fixing part 2A to position them in the installation location on the building 2. At this time, for example, an adjustment material such as a spacer is inserted between the door frame fixing part 2A and the first vertical frame 15 to adjust the distance between the door frame fixing part 2A and the first vertical frame 15. In this way, the position of the first vertical frame 15 is adjusted with respect to the door frame fixing part 2A to position the first vertical frame 15 along the vertical direction R. Subsequently, the first vertical frame 15 is permanently fixed to the door frame fixing part 2A with the fixing device 40, and the first door frame 12 is permanently fixed to the door frame fixing part 2A via the first vertical frame 15. In this final fixing process, the fastener 40 is tightened to complete the final fixing, and the first vertical frame 15 and the first door frame 12, whose positions have been adjusted, are permanently fixed (final fixing) to the door frame fixing part 2A using the fastener 40.

[0046] Next, the mullion 30 is positioned relative to the first joinery frame 12, and placed in its installation location on the building 2. This positions the mullion 30 relative to the building 2, including the floor 2B. At this time, for example, the position of the mullion 30 in the left-right direction S and the depth direction T is adjusted and determined based on the dimensions (length) of the horizontal frame 14 of the first joinery frame 12 and the first vertical frame 15 positioned along the vertical direction R. The mullion 30 is also moved together with the second vertical frame 16 to adjust its position, including its inclination. In this way, the position of the mullion 30 is adjusted relative to the first joinery frame 12, positioning the mullion 30 in its installation location and arranging it along the vertical direction R.

[0047] Next, the positioned mullion 30 is fixed to the building 2 with a fixing member 50 (see Figure 3). The fixing member 50 is attached to the mullion 30 and the floor portion 2B of the building 2 inside the recess 38 of the mullion 30. The mullion 30 is fixed to the floor portion 2B of the building 2 by the fixing member 50 and held in place in the installation position on the building 2. Subsequently, the second door frame 22 is moved toward the installation position on the building 2 (see Figure 7B). The second door frame 22 is also moved toward the mullion 30 so that the first vertical frame 26 of the second door frame 22 is positioned along the mullion 30. In this state, the positions of the first vertical frame 26 and the second door frame 22 are adjusted with respect to the mullion 30 to position the first vertical frame 26 and the second door frame 22 in the installation position on the building 2.

[0048] Next, the second door frame 22 is attached to the mullion 30 using the mounting bracket 43, connecting the mullion 30 to the second door frame 22. At this time, the first vertical frame 26 of the second door frame 22 is positioned along the mullion 30, the first vertical frame 26 is attached to the mullion 30, and the mullion 30 is connected to the first vertical frame 26. The second door frame 22 is connected to the first door frame 12 by the mullion 30, connecting the first door frame 12 and the second door frame 22 via the mullion 30. In addition, the first door frame 12 is fixed to the ceiling 2C of the building 2, and the second door frame 22 is fixed to the floor 2B, ceiling 2C, and wall 2D of the building 2. In this way, the first door frame 12, the second door frame 22, and the mullion 30 are installed in the building 2. In building 2, the second joinery frame 22 attached to the mullion 30 covers and shields the fixing material 50 for securing the mullion 30.

[0049] In the joinery installation method described above, by using the first joinery frame 12 as a reference, the mullion 30 connecting the two joinery frames 12 and 22 can be easily positioned, and the two joinery frames 12 and 22 and the mullion 30 can be installed accurately in the building 2. Furthermore, by adjusting the position of the temporarily fixed first joinery frame 12 using the joinery frame fixing part 2A as a reference, the first joinery frame 12 is permanently fixed to the joinery frame fixing part 2A, and the first joinery frame 12 can be installed accurately in the building 2.

[0050] The mullion 30 is positioned along the second vertical frame 16 of the first joinery frame 12 and connected to the second vertical frame 16, thereby preventing gaps from forming between the mullion 30 and the second vertical frame 16, and enabling the mullion 30 and the second vertical frame 16 to be installed in the building 2 with high precision. By engaging the engaging portion 16C of the second vertical frame 16 with the positioning portion 35 of the mullion 30, the second vertical frame 16 can be easily positioned relative to the mullion 30, and the mullion 30 can be accurately connected to the second vertical frame 16. The fixing material 50 is shielded by the second joinery frame 22, preventing exposure of the fixing material 50 and improving the aesthetic appearance of the mullion 30 in the connecting joinery 1.

[0051] Furthermore, the first door frame 12 and the second door frame 22 are not limited to the examples in the first embodiment, and can be implemented as various door frames. For example, the first door frame 12 may be a door frame configured in the same way as the second door frame 22, or it may be a door frame having upper and lower horizontal frames and a pair of vertical frames. Also, the second door frame 22 may be a door frame without vertical members 28 and horizontal members 29, or it may be a door frame configured in the same way as the first door frame 12. The mullion 30 may be fixed to either the floor 2B or the ceiling 2C of the building 2 by the fixing member 50, or it may be fixed to both the floor 2B and the ceiling 2C of the building 2.

[0052] Next, the installation method for joinery according to other embodiments will be described. In the following installation methods for joinery, the same matters as in the installation method for joinery of the first embodiment will be omitted, and the differences from the installation method for joinery of the first embodiment will be mainly described. Furthermore, with respect to the following installation methods for joinery, the same names and reference numerals as those used in the installation method for joinery of the first embodiment will be used for components corresponding to the components of the installation method for joinery of the first embodiment.

[0053] (Second Embodiment) Figure 8 is a cross-sectional view showing the connecting joinery 1 of the second embodiment, and, similar to Figure 2, shows the connecting joinery 1 cut along the horizontal plane. Figure 9 is a cross-sectional view showing the location of the mullion 30 of the connecting joinery 1 of the second embodiment, and, similar to Figure 3, shows the first joinery 10, the second joinery 20, and the mullion 30. Figure 10 is a diagram showing the mullion 30 and fixing member 50 of the connecting joinery 1 of the second embodiment, and, similar to Figure 5, shows the lower end portion of the mullion 30. Figure 10A shows the mullion 30 and fixing member 50 viewed from one side in the depth direction T. Figure 10B shows the mullion 30 and fixing member 50 viewed from the direction of arrow X5 in Figure 10A, and Figure 10C shows the mullion 30 and fixing member 50 viewed from the direction of arrow X6 in Figure 10A.

[0054] As shown in the figure, in the connecting joinery 1 of the second embodiment, the mullion 30 differs from the mullion 30 of the first embodiment. The mullion 30 does not have the first projection 33 of the mullion 30 of the first embodiment and does not form the mounting groove portion 30A of the mullion 30 of the first embodiment. The second vertical frame 16 of the first joinery frame 12 is attached to the mullion 30 by contacting the first side portion 31 and the second projection 34 of the mullion 30. The recess 38 of the mullion 30 is formed in a concave shape between the first side portion 31 and the second side portion 32 and is provided on one side of the mullion 30 in the depth direction T (the visible portion of the mullion 30). The recess 38 opens at the visible portion of the mullion 30 and is open toward one side in the depth direction T. The fixing member 50 is positioned inside the recess 38 of the mullion 30 and is located between the first side portion 31 and the second side portion 32 of the mullion 30.

[0055] The connecting joinery 1 includes a cover 60 attached to the mullion 30. The cover 60 extends in the longitudinal direction of the mullion 30 and is fitted into and locked in a recess 38 of the mullion 30. The cover 60 is attached to the recess 38 and the mullion 30, closing the opening of the recess 38 and forming a storage space 61 between the recess 38 and the cover 60. The fixing member 50 is positioned inside the storage space 61, which is a void, and is housed in the storage space 61. In this state, the fixing member 50 is positioned in the area of ​​the mullion 30 that is covered by the cover 60 (inside the recess 38), and is located between the recess 38 of the mullion 30 and the cover 60.

[0056] The cover 60 covers the recess 38 and the fixing member 50 on one side of the mullion 30 in the depth direction T, shielding and concealing the recess 38 and the fixing member 50. The mounting pieces 51 and 52 of the fixing member 50 and the head of the mounting fixture 44 are positioned inside the recess 38 and are covered and shielded by the cover 60. During the installation of the joinery, after fixing the positioned mullion 30 to the building 2 with the fixing member 50, the cover 60 is attached to the recess 38 and the mullion 30, and the fixing member 50 is covered and shielded by the cover 60. Therefore, the cover 60 prevents the fixing member 50 from being exposed, improving the aesthetic appearance of the mullion 30 in the connecting joinery 1.

[0057] (Third embodiment) Figure 11 is a cross-sectional view showing the connecting joinery 1 of the third embodiment, and, similar to Figure 2, shows the connecting joinery 1 cut along the horizontal plane. Figure 12 is a cross-sectional view showing the location of the mullion 30 of the connecting joinery 1 of the third embodiment, and, similar to Figure 3, shows the first joinery 10, the second joinery 20, and the mullion 30.

[0058] As shown in the figure, in the connecting joinery 1 of the third embodiment, the mullion 30 differs from the mullion 30 of the first embodiment, and the first joinery frame 12 differs from the first joinery frame 12 of the first embodiment. The mullion 30 does not have the projections 33, 34, positioning portion 35, and first guide groove 36 of the mullion 30 of the first embodiment, and does not form the mounting groove portion 30A of the mullion 30 of the first embodiment. Furthermore, the mullion 30 is a member that also serves as one of the vertical frames (here, the second vertical frame 16) of the first joinery frame 12, and has the function of the second vertical frame 16 of the first joinery frame 12. When connected to the first joinery frame 12, the mullion 30 constitutes the second vertical frame 16 of the first joinery frame 12 and functions as the second vertical frame 16.

[0059] The first door frame 12 has at least one (here, one) horizontal frame 14 and one vertical frame (first vertical frame 15). The ends of the horizontal frame 14 and the ends of the first vertical frame 15 are connected to frame the horizontal frame 14 and the first vertical frame 15. The first side portion 31 of the mullion 30 constitutes the projection portion 16A of the second vertical frame 16 in the first door frame 12 of the first embodiment, and the mullion 30 has a projection portion 16A that is positioned opposite the closed door body 11.

[0060] The horizontal frame 14 of the first door frame 12 is attached to the mullion 30 using a screw fastener, and the mullion 30 is connected to the horizontal frame 14 of the first door frame 12. Here, the end of the horizontal frame 14 is attached to the end of the mullion 30, and the end of the mullion 30 is connected to the end of the horizontal frame 14. In this state, the first door frame 12 is temporarily fixed to the door frame fixing part 2A, and the position of the first door frame 12 is adjusted with respect to the door frame fixing part 2A, and the first door frame 12 is permanently fixed to the door frame fixing part 2A. This fixes the first door frame 12 to the door frame fixing part 2A. Next, the position of the mullion 30 is adjusted with respect to the first door frame 12, and the mullion 30 is positioned in the installation location.

[0061] Next, the positioned mullion 30 is fixed to the building 2 with the fixing material 50. Subsequently, the second door frame 22 is attached to the mullion 30 with the mounting fixture 43, connecting the mullion 30 to the second door frame 22. In this way, the first door frame 12, the second door frame 22, and the mullion 30 are installed in the building 2. The mullion 30 constitutes a part of the first door frame 12 (the second vertical frame 16) and functions as the second vertical frame 16 in the first door frame 12. In addition, the fixing material 50 is covered and shielded by the second door frame 22 attached to the mullion 30.

[0062] In the installation method for the joinery of the third embodiment, the mullion 30, which functions as the second vertical frame 16 in the first joinery frame 12, can be easily positioned, and the mullion 30 and the first joinery frame 12 can be installed in the building 2 with high precision. The recess 38 of the mullion 30 may be configured in the same way as the recess 38 of the mullion 30 in the first embodiment, or in the same way as the recess 38 of the mullion 30 in the second embodiment. When the recess 38 of the mullion 30 is configured in the same way as the recess 38 of the mullion 30 in the second embodiment, a cover 60 is attached to the mullion 30 to shield the fixing material 50 with the cover 60.

[0063] (Fourth Embodiment) Figure 13 is a front view showing the connecting door 1 of the fourth embodiment, and, similar to Figure 1, shows the connecting door 1 installed in the building 2 as viewed from the front.

[0064] As shown in the figure, in the first embodiment, the second door frame 22 is fixed to the wall 2D, ceiling 2C, and floor 2B of the building 2, respectively, whereas in the connecting door 1 of the fourth embodiment, the second door frame 22 is not fixed to the wall 2D, but is fixed to the ceiling 2C and floor 2B of the building 2, respectively. With the second door frame 22 attached to the mullion 30, the upper horizontal frame 24 of the second door frame 22 is fixed to the ceiling 2C of the building 2, and the lower horizontal frame 25 of the second door frame 22 is fixed to the floor 2B of the building 2. The second vertical frame 27 of the second door frame 22 is not fixed to the building 2, but is positioned between the ceiling 2C and floor 2B of the building 2. Note that the mullion 30 may be any of the mullions 30 of the first to third embodiments.

[0065] As described above, this embodiment discloses the installation methods for joinery as described in (1) to (7) below.

[0066] (1) A method for installing joinery in which a first joinery frame and a second joinery frame are connected via a mullion, The steps include connecting the mullion to the first joinery frame, The process of fixing the first door frame to the door frame fixing part of the building, A step of positioning the mullion with respect to the first door frame, The process of fixing the aforementioned mullion to the building with fixing material, The process of attaching the second door frame to the mullion, A method for constructing joinery that has the following characteristics. The method of constructing joinery described in (1) allows for easy positioning of the mullions connecting the two joinery frames, enabling the two joinery frames and mullions to be installed in the building with precision.

[0067] (2) In the method of installing joinery described in (1), A method for installing joinery, comprising the steps of fixing the first joinery frame to the joinery frame fixing part of a building, the steps of temporarily fixing the first joinery frame to the joinery frame fixing part, adjusting the position of the first joinery frame with respect to the joinery frame fixing part, and permanently fixing the first joinery frame to the joinery frame fixing part. The method of installing joinery described in (2) allows for the precise installation of the first joinery frame in the building.

[0068] (3) In the method of installing joinery described in (1) or (2), A method for constructing a joinery, wherein in the step of connecting the mullion to the first joinery frame, the mullion is positioned along the vertical frame of the first joinery frame and the mullion is connected to the vertical frame. The method of constructing joinery described in (3) suppresses the occurrence of gaps between the mullion and the vertical frame of the first joinery frame, and allows the mullion and the vertical frame of the first joinery frame to be installed in the building with precision.

[0069] (4) In the method of installing joinery described in (3), A method for installing a joinery, comprising engaging the engaging portion of the vertical frame with the positioning portion of the mullion to position the vertical frame relative to the mullion, and then connecting the mullion to the vertical frame. In the method of constructing joinery described in (4), the vertical frame can be easily positioned relative to the mullion by engaging the engaging part with the positioning part, and the mullion can be accurately connected to the vertical frame.

[0070] (5) In the method of installing joinery described in (1) or (2), A method for installing a door or window, comprising the step of connecting the mullion to the first door or window frame, wherein the mullion, which functions as a vertical frame in the first door or window frame, is connected to the horizontal frame of the first door or window frame. In the construction method for joinery described in (5), the mullions that function as vertical frames in the first joinery frame can be easily positioned, and the mullions and the first joinery frame can be installed in the building with precision.

[0071] (6) In the method of installing joinery described in any of (1) to (5), A method for installing a door or window, wherein the fixing material is shielded by the second door or window frame attached to the mullion. The construction method for joinery described in (6) makes it possible to prevent the exposure of the fixing material that secures the mullion to the building and improve the aesthetic appearance of the mullion.

[0072] (7) In the method of installing joinery described in any of (1) to (5), A method for constructing a joinery, wherein a cover is attached to the mullion, and the cover shields the fixing material. The construction method for joinery described in (7) makes it possible to prevent the exposure of the fixing material that secures the mullion to the building and improve the aesthetic appearance of the mullion. [Explanation of Symbols]

[0073] 1...Connecting joinery, 2...Building, 2A...Joinery frame fixing part, 2B...Floor part, 2C...Ceiling part, 2D...Wall part, 10...First joinery, 11...Door body, 12...First joinery frame, 13...Opening, 14...Horizontal frame, 15...First vertical frame, 16...Second vertical frame, 16A...Filling part, 16B ...Mounting section, 16C...Engaging section, 20...Second joinery, 21A...First panel, 21B...Second panel, 22...Second joinery frame, 23...Opening, 24...Upper horizontal frame, 25...Lower horizontal frame, 26...First vertical frame, 26A...Inner circumference, 26B...Outer circumference, 26C...Mounting section, 27...・Second vertical frame, 28...Vertical member, 29...Horizontal member, 30...Mull, 30A...Mounting groove, 31...First side, 32...Second side, 33...First projection, 34...Second projection, 35...Positioning section, 36...First guide groove, 37...Second guide groove, 38...Recess, 40...Fixing device, 41...Fixing device, 42...Mounting device, 43...Mounting device, 44...Mounting device, 50...Fixing material, 51...First mounting piece, 52...Second mounting piece, 53...Through hole, 54...Through hole, 60...Cover, 61...Accommodation space, R...Up and down direction, S...Left and right direction, T...Depth direction.

Claims

1. A method for installing joinery in which a first joinery frame and a second joinery frame are connected via a mullion, The steps include connecting the mullion to the first joinery frame, The process of fixing the first door frame to the door frame fixing part of the building, A step of positioning the mullion with respect to the first door frame, The process of fixing the aforementioned mullion to the building with fixing material, The process of attaching the second door frame to the mullion, A method for constructing joinery that has the following characteristics.

2. In the method for installing a door or window as described in claim 1, A method for installing joinery, comprising the steps of fixing the first joinery frame to the joinery frame fixing part of a building, the steps of temporarily fixing the first joinery frame to the joinery frame fixing part, adjusting the position of the first joinery frame with respect to the joinery frame fixing part, and permanently fixing the first joinery frame to the joinery frame fixing part.

3. In the method for installing joinery described in claim 1 or 2, A method for constructing a joinery, wherein in the step of connecting the mullion to the first joinery frame, the mullion is positioned along the vertical frame of the first joinery frame and the mullion is connected to the vertical frame.

4. In the method for constructing a joinery as described in claim 3, A method for installing a joinery, comprising engaging the engaging portion of the vertical frame with the positioning portion of the mullion to position the vertical frame relative to the mullion, and then connecting the mullion to the vertical frame.

5. In the method for installing joinery described in claim 1 or 2, A method for installing a door or window, comprising the step of connecting the mullion to the first door or window frame, wherein the mullion, which functions as a vertical frame in the first door or window frame, is connected to the horizontal frame of the first door or window frame.

6. In the method for installing joinery described in claim 1 or 2, A method for installing a door or window, wherein the fixing material is shielded by the second door or window frame attached to the mullion.

7. In the method for installing joinery described in claim 1 or 2, A method for constructing a joinery, wherein a cover is attached to the mullion, and the cover shields the fixing material.

Citation Information

Patent Citations

  • partition panel

    JP4220437B2