Vehicle and control method
A vehicle system detects gas generation and adjusts airflow to prevent gas entry by switching to internal air mode, effectively addressing the issue of gas ingress during recirculation due to pressure differences.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- TOYOTA JIDOSHA KK
- Filing Date
- 2025-05-08
- Publication Date
- 2026-07-03
AI Technical Summary
When the air conditioner in a vehicle switches to recirculation mode, the pressure difference can cause generated gas to enter the vehicle interior due to high fan speeds, potentially through gaps in the air intake valves.
The vehicle is equipped with a detection system that detects gas generation, adjusts airflow to a specified value or stops it, and switches to internal air mode to prevent gas entry, using an air conditioning system that can switch between internal and external air modes and includes a control device to manage these actions.
This solution effectively suppresses the entry of generated gas into the vehicle interior by managing airflow and switching modes, ensuring safety and reducing the risk of gas ingress.
Smart Images

Figure 2026111475000001_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to a vehicle and a method for controlling the vehicle.
Background Art
[0002] Japanese Unexamined Patent Application Publication No. 2024-127556 (Patent Document 1) discloses that, in a vehicle equipped with all individual batteries housed in a case, when gas is generated in the case, a shut-off process for separating the interior of the vehicle from the outside air is executed. Japanese Unexamined Patent Application Publication No. .....
Prior Art Documents
Patent Documents
[0003]
Patent Document 1
Summary of the Invention
Problems to be Solved by the Invention
[0004] However, when suddenly switching to the recirculation path during the operation of the air conditioner, the generated gas may enter the vehicle interior due to the pressure difference.
[0005] Here, as one of the factors causing the pressure difference, in the recirculation mode in which the air in the vehicle interior is circulated, when the rotational speed of the fan disposed in the air conditioner is high, a large amount of air flows into the vehicle interior, and it is considered that negative pressure is generated in front of the fan in the recirculation flow path. As a result, a gap may occur in the valve that blocks the outside air, and the generated gas may flow in through the gap of the valve that blocks the outside air.
[0006] The present disclosure has been made to solve the above problems, and an object thereof is to provide a vehicle and a control method capable of suppressing the gas generated from the power storage device from entering the vehicle interior. [Means for solving the problem]
[0007] The vehicle relating to the first aspect of this disclosure comprises a vehicle body, an energy storage device mounted on the vehicle body, a detection device for detecting the generation of gas from the energy storage device, an air conditioning system capable of adjusting the airflow in the passenger compartment and switching between an internal air mode for circulating the air in the passenger compartment and an external air mode for bringing in outside air, and a control device. When the detection device detects the generation of gas, the control device switches to internal air mode after reducing the airflow from the air conditioning system to a specified value or stopping the airflow.
[0008] The vehicle relating to the second aspect of this disclosure comprises a vehicle body, an energy storage device mounted on the vehicle body, a detection device for detecting the generation of gas from the energy storage device or for detecting the expected generation of gas, an air conditioning system capable of adjusting the airflow in the passenger compartment and switching between an internal air mode for circulating the air in the passenger compartment and an external air mode for bringing in outside air, and a control device. In internal air mode, when the detection device detects the generation of gas or for which the generation of gas is expected, the control device implements a limiting mode that limits the airflow of the air conditioning system.
[0009] The vehicle relating to the third aspect of this disclosure comprises a vehicle body, an energy storage device mounted on the vehicle body, a detection device that detects the generation of gas from the energy storage device or that the generation of gas is predicted, an air conditioning system that can adjust the airflow in the passenger compartment and switch between an internal air mode that circulates the air in the passenger compartment and an external air mode that brings in outside air into the passenger compartment, a notification device that informs the user of information regarding the vehicle, and a control device. When the detection device detects the generation of gas or that the generation of gas is predicted in the internal air mode, the control device controls the notification device and informs the user that the airflow of the air conditioning system should be reduced to a specified value or less.
[0010] The vehicle relating to the fourth aspect of this disclosure comprises a vehicle body, an energy storage device mounted on the vehicle body, an air conditioning system capable of adjusting the airflow in the passenger compartment and switching between an internal air mode that circulates the air in the passenger compartment and an external air mode that brings in outside air, and a control device. The control device reduces the airflow of the air conditioning system when gas is generated from the energy storage device or when gas generation is predicted in the internal air mode. [Effects of the Invention]
[0011] According to this disclosure, when the detection device detects the generation of gas, the control device switches to recirculation mode after reducing the airflow of the air conditioner to below a specified value or stopping the airflow. Furthermore, according to this disclosure, when the detection device detects the generation of gas or predicts the generation of gas in recirculation mode, the control device implements a limiting mode that restricts the airflow of the air conditioner. Furthermore, according to this disclosure, when the detection device detects the generation of gas or predicts the generation of gas in recirculation mode, the control device controls the notification device to notify the user that the airflow of the air conditioner will be reduced to below a specified value. Furthermore, according to this disclosure, when the control device detects the generation of gas or predicts the generation of gas in recirculation mode, the control device reduces the airflow of the air conditioner. These disclosures make it possible to suppress the entry of gas into the vehicle interior. [Brief explanation of the drawing]
[0012] [Figure 1] This figure shows the configuration of an electric vehicle according to one embodiment. [Figure 2] This is a perspective view showing the configuration of a battery case according to one embodiment. [Figure 3] This is a cross-sectional view along line III-III in Figure 2. [Figure 4] This figure shows the configuration of an air conditioning system according to one embodiment. [Figure 5] This is a diagram showing an example of the settings for an air conditioning system. [Figure 6] This flowchart shows an example of a process performed by the ECU. [Figure 7] It is a diagram showing the state of the air conditioner before the air volume is changed. [Figure 8] It is a diagram showing the state of the air conditioner after the air volume is changed. [Figure 9] It is a flowchart showing an example of the process executed by the ECU. [Figure 10] It is a flowchart showing an example of the notification process executed by the ECU. [Figure 11] It is a flowchart showing an example of the restriction mode executed by the ECU. [Figure 12] It is a flowchart showing an example of the restriction mode executed by the ECU. [Figure 13] It is a flowchart showing an example of the restriction mode executed by the ECU.
Mode for Carrying Out the Invention
[0013] Hereinafter, embodiments of the present disclosure will be described in detail with reference to the drawings. In the drawings, the same or corresponding parts are denoted by the same reference numerals, and the description thereof will not be repeated.
[0014] (Embodiment 1) FIG. 1 is a diagram schematically showing the overall configuration of an electric vehicle 100 equipped with the battery system according to the present embodiment. The electric vehicle 100 includes a battery 200 that stores electric power for running. The electric vehicle 100 is configured to be able to run using the electric power stored in the battery 200. In the present embodiment, the electric vehicle 100 is a battery electric vehicle (BEV) that does not include an engine (internal combustion engine), but may be a hybrid vehicle (HEV) including an engine, or a plug-in hybrid vehicle (PHEV). Note that the electric vehicle 100 is an example of the "vehicle" of the present disclosure.
[0015] The electric vehicle 100 includes a control device (ECU: Electronic Control Unit) 150. The ECU 150 is configured to perform charge control and discharge control of the battery 200. The ECU 150 includes a processor 151, a RAM (Random Access Memory) 152, a storage device 153, and a signal receiving unit 154. Note that the ECU 150 is an example of the "control device" of the present disclosure.
[0016] The ECU 150 may be a computer. The processor 151 may be a CPU (Central Processing Unit). The RAM 152 functions as a working memory that temporarily stores data processed by the processor 151.
[0017] The storage device 153 is configured to be able to store the stored information. In addition to the program, information used in the program (for example, maps, mathematical formulas, and various parameters) is stored in the storage device 153. By the processor 151 executing the program stored in the storage device 153, various controls in the ECU 150 are executed.
[0018] The signal receiving unit 154 receives a predetermined signal from another device of the ECU 150. For example, the signal receiving unit 154 receives information (signal) indicating that hydrogen sulfide has been generated in the battery case 90 from the hydrogen sulfide sensor 70 described later.
[0019] The monitoring module 130 includes various sensors to detect the state of the battery 200 (e.g., voltage, current, and temperature) and outputs the detection results to the ECU 150. In addition to the above sensor functions, the monitoring module 130 may also be a Battery Management System (BMS) that further has a State of Charge (SOC) estimation function, a State of Health (SOH) estimation function, a cell voltage equalization function, a diagnostic function, and a communication function. The ECU 150 can acquire the state of the battery 200 (e.g., temperature, current, voltage, SOC, and internal resistance) based on the output of the monitoring module 130. The battery 200 is charged (externally charged) by power supplied from a charging facility.
[0020] The electric vehicle 100 further comprises a drive unit 110, an HMI (Human Machine Interface) device 120, hazard lamps 140, an external display 160, an air conditioning unit 170, multiple windows 180, an exhaust unit 190, and drive wheels W.
[0021] The drive unit 110 includes a PCU (Power Control Unit) and an MG (Motor Generator) (not shown), and is configured to drive the electric vehicle 100 using the power stored in the battery 200. The PCU is composed of, for example, an inverter, a converter, and a relay (hereinafter referred to as "SMR (System Main Relay)"). The PCU is controlled by the ECU 150.
[0022] The MG is, for example, a three-phase AC motor generator. The MG is driven by the PCU and configured to rotate the drive wheels W. The PCU drives the MG using power supplied from the battery 200. The MG is also configured to perform regenerative power generation and supply the generated power to the battery 200. The SMR is configured to switch the connection / disconnection of the power path from the battery 200 to the PCU. The SMR is closed (connected) when the electric vehicle 100 is running.
[0023] The HMI device 120 includes an input device and a display device. The HMI device 120 may also include a touch panel display. The HMI device 120 is an example of a "notification device" that notifies the user of information regarding the electric vehicle 100.
[0024] The hazard lights 140 are lamps positioned on the front, rear, left, and right sides of the electric vehicle 100. The hazard lights 140 are the same type of lamps as the turn signals and function as emergency flashing indicator lights. The external display unit 160 is, for example, an LED display unit. The external display unit 160 is installed on the rear window so that the displayed content can be viewed from outside the electric vehicle 100. In addition, the hazard lights 140 or the external display unit 160 may function as an "notification device" that informs the user of information regarding the electric vehicle 100.
[0025] The air conditioning unit 170 is a device that adjusts the temperature inside the vehicle. The air conditioning unit 170 is controlled by the ECU 150. Details of the air conditioning unit 170 will be described later. The multiple windows 180 are openable windows that shield the inside of the vehicle from the outside air. The windows 180 may include, for example, the side windows of the electric vehicle 100 and a sunroof (not shown). The opening and closing of the multiple windows 180 is controlled by the ECU 150.
[0026] The exhaust unit 190 is configured to exhaust the air inside the vehicle cabin to the outside of the electric vehicle 100. For example, the exhaust unit 190 is configured to be openable and closable by the ECU 150, and exhausts the air inside the vehicle cabin when open. As shown in Figure 1, the exhaust unit 190 is located at the bottom of the vehicle cabin. Although only one exhaust unit 190 is shown in Figure 1, there may be multiple exhaust units 190. For example, the exhaust units 190 may be located at the front and rear of the vehicle cabin.
[0027] Figure 2 is a perspective view of the battery 200. The battery 200 includes a battery case 90 and a battery module 50 housed in the battery case 90. Note that the battery module 50 is an example of an "energy storage device".
[0028] The battery case 90 includes a lower case 91 and an upper case 92. In this embodiment, two battery modules 50 are housed in the space formed by the lower case 91 and the upper case 92. The upper case 92 is provided with a breathing membrane 61. The breathing membrane 61 will be described later. The battery 200 is mounted on the outside of the passenger compartment of the electric vehicle 100. The battery 200 may also be mounted on the inside of the passenger compartment of the electric vehicle 100, or it may be mounted on the floor of the electric vehicle 100.
[0029] Figure 3 shows a schematic configuration of the battery 200. Figure 3 is a cross-section along line III-III in Figure 2. The battery module 50 is a battery pack made up of multiple individual cells 10 connected together. The multiple individual cells 10 are sulfide-based all-solid-state batteries. The multiple individual cells 10 are arranged and stacked between a pair of end plates 31 and 32. In the multiple individual cells 10, the sulfur components contained in the individual cells 10 react with moisture in the air to generate hydrogen sulfide, which may be released into the battery case 90. Note that hydrogen sulfide is an example of the "gas" in this disclosure.
[0030] Multiple single cells 10 are stacked and sandwiched between a pair of end plates 31 and 32, and a predetermined restraining load is applied by restraining bands (not shown) or the like. The pair of end plates 31 and 32 are fixed to the bottom plate 30 by brackets 41 and 42, respectively. The battery module 50, consisting of the multiple single cells 10 stacked between the pair of end plates 31 and 32 and the bottom plate 30, is fixed to the bottom surface 91a of the lower case 91. The battery case 90 is a housing that contains the battery module 50.
[0031] A duct 60 is provided in the upper case 92. The duct 60 is a passage that connects the inside and outside of the battery case 90. When the internal pressure of the battery case 90 increases, it expels the air inside the battery case 90 to the outside, and when the internal pressure of the battery case 90 decreases, it takes in outside air. The duct 60 is installed in an opening formed in the ceiling surface 92a of the upper case 92.
[0032] At the ends of the duct 60, breathable membranes 61 and 62 made of air-permeable waterproof (moisture-permeable waterproof) sheets are provided. The air-permeable waterproof (moisture-permeable waterproof) sheets may be, for example, GORE-TEX (registered trademark). A desulfurizing agent 63 is placed inside the duct 60. The desulfurizing agent 63 may be, for example, a pellet-shaped desulfurizing agent mainly composed of iron oxide, which chemically adsorbs hydrogen sulfide. When the internal pressure of the battery case 90 increases, the air inside the battery case 90 is discharged to the outside through the duct 60, as indicated by the dashed arrow. At this time, the hydrogen sulfide contained in the air is chemically adsorbed by the desulfurizing agent 63, and the hydrogen sulfide is purified. In this way, the duct 60 functions as a desulfurizing unit.
[0033] A hydrogen sulfide sensor 70 is located inside the battery case 90. The hydrogen sulfide sensor 70 is a sensor that detects the concentration of hydrogen sulfide (H2S) contained in the atmosphere and outputs a signal indicating the detection result to the ECU 150 (signal receiving unit 154). The hydrogen sulfide sensor 70 may be, for example, a hot-wire semiconductor sensor or a constant-potential electrolytic sensor. In this embodiment, the hydrogen sulfide sensor 70 is provided on the bottom surface 91a of the lower case 91 and one is provided around the battery module 50. The hydrogen sulfide sensor 70 is an example of a "detection device". Note that the placement position and number of hydrogen sulfide sensors 70 are not limited to the above example.
[0034] Figure 4 shows a detailed configuration of the air conditioning unit 170. The air conditioning unit 170 includes an internal air intake section 172, an external air intake section 173, a duct 174, an exhaust section 175, an evaporator 176, a heater core 177, and a refrigeration cycle 178. In Figure 4, an example of airflow is shown by a dashed line.
[0035] The interior air intake section 172 is an air intake port for interior air circulation that draws in air from the vehicle interior and introduces it into the duct 174. The interior air intake section 172 is equipped with a solenoid valve 172a for controlling the conductivity of the interior air intake section 172. The opening and closing of the solenoid valve 172a is controlled by the ECU 150.
[0036] The outside air intake section 173 is an air intake port for outside air circulation that draws in outside air and introduces it into the duct 174. The outside air intake section 173 is equipped with a solenoid valve 173a for controlling the conduction of the outside air intake section 173. The solenoid valve 173a is opened and closed by the ECU 150. The exhaust section 175 exhausts the air that has flowed through the duct 174 into the vehicle interior.
[0037] The evaporator 176 and heater core 177 are each located within the duct 174. The evaporator 176 cools the air flowing through the duct 174. The heater core 177 heats the air flowing through the duct 174. The evaporator 176 is connected to the refrigeration cycle 178.
[0038] The ECU 150 controls whether air is introduced into the duct 174 from the internal air intake section 172 or the external air intake section 173. Specifically, the ECU 150 controls the air circulation path by controlling the open / closed state of the solenoid valves 172a and 173a, respectively.
[0039] Among the air circulation paths, one example of the "recirculating air mode" in this disclosure is a mode in which air is introduced from the recirculating air intake section 172 to the duct 174 and the air inside the vehicle cabin is circulated. Another example of the "outside air mode" in this disclosure is a mode in which air is introduced from the outside air intake section 173 to the duct 174 and outside air is brought into the vehicle cabin. The ECU 150 switches between the recirculating air mode and the outside air mode by controlling the air conditioning unit 170.
[0040] The air conditioning unit 170 can adjust the airflow inside the vehicle by changing the rotation speed of a fan (not shown in the diagram). The ECU 150 adjusts the airflow inside the vehicle by controlling the fan provided in the air conditioning unit 170.
[0041] Here, hydrogen sulfide generated in the battery case 90 is adsorbed by the desulfurizing agent 63 in the duct 60, but some of it may be discharged into the outside air through the breathing membrane 61. For this reason, it is desirable to suppress the entry of hydrogen sulfide discharged into the outside air into the vehicle interior.
[0042] Therefore, in the electric vehicle 100 of this embodiment, when hydrogen sulfide is generated from the battery 200 in the battery case 90, the ECU 150 controls the air conditioning system 170 to prevent the generated gas from entering the passenger compartment.
[0043] The settings for the air conditioning unit 170 will now be explained. Figure 5 shows an example of the settings for the air conditioning unit 170. As shown in Figure 5, the settings for the air conditioning unit 170 allow for adjustment of the airflow inside the vehicle and switching between an internal air mode that circulates the air inside the vehicle and an external air mode that brings outside air into the vehicle.
[0044] For example, the airflow can be adjusted to multiple levels: stop, low, medium, and high. Stop indicates zero airflow. Low, medium, and high each have defined ranges, and each range may be further adjustable to multiple levels. The circles and crosses in Figure 5 indicate whether or not hydrogen sulfide is likely to enter the vehicle interior within 5 minutes of detection. A circle indicates that there is no possibility of hydrogen sulfide entering the vehicle interior, while a cross indicates that there is a possibility of hydrogen sulfide entering the vehicle interior.
[0045] As shown in Figure 5, in recirculation mode, if the airflow is below the specified value (low) or stopped, hydrogen sulfide will not enter the vehicle interior. On the other hand, in recirculation mode, if the airflow exceeds the specified value (low) (medium or high), there is a possibility that hydrogen sulfide may enter the vehicle interior. In fresh air mode, if the airflow is stopped, there is no possibility that hydrogen sulfide may enter the vehicle interior. On the other hand, in fresh air mode, if the airflow is low, medium, or high, there is a possibility that hydrogen sulfide may enter the vehicle interior.
[0046] Therefore, if hydrogen sulfide generation is detected, it is desirable to set the airflow to low or stopped in recirculating mode, and to stop the airflow in recirculating mode. However, in recirculating mode, even if the airflow is stopped, the solenoid valve 173a for controlling the conduction of the recirculating air intake 173 is open, so there is a possibility that hydrogen sulfide may enter the duct 174. For this reason, if hydrogen sulfide generation is detected, it is preferable to set the system to recirculating mode rather than recirculating mode.
[0047] Next, the control method for the electric vehicle 100 will be described. Figure 6 is a flowchart showing an example of the process performed by the ECU 150. The series of processes shown in this flowchart are repeatedly executed at predetermined intervals.
[0048] In step 1 (hereinafter referred to as S), the ECU 150 detects gas generation if the detected value from the hydrogen sulfide sensor 70 is greater than a predetermined threshold. If the ECU 150 does not detect gas generation in S1 (NO in S1), it terminates the process.
[0049] If the ECU 150 detects gas generation in S1 (YES in S1), it notifies the user of the electric vehicle 100 of the gas generation (the detected hydrogen sulfide level has exceeded a threshold) (S2). For example, the ECU 150 causes the HMI device 120 of the electric vehicle 100 to display a message indicating that the detected hydrogen sulfide level is high. The ECU 150 may also notify the user by illuminating a lamp or by making an audible announcement.
[0050] Next, the ECU 150 performs a process to close at least one window (S3). For example, the ECU 150 closes all of the windows 180. Specifically, the ECU 150 outputs a signal to a drive unit (not shown) that drives the windows 180 to close the windows 180.
[0051] Next, the ECU150 determines whether the current airflow is below a specified value (low airflow) (S4). For example, the ECU150 determines the current airflow based on a signal from a fan (not shown). If the ECU150 determines that the current airflow exceeds a specified value (medium or high airflow) (NO in S4), it stops the airflow (S5). Note that the process in S5 is not limited to stopping the airflow; it may also be a control that reduces the airflow to below a specified value.
[0052] If ECU150 determines in S4 that the current airflow is below the specified value (low airflow) (YES in S4), it maintains the current airflow (S6). After processing S5 and S6, ECU150 sets the air conditioner 170 to internal air mode (S7) and terminates the process.
[0053] Note that in S6 of Figure 6, if it is determined that the current airflow is below the specified value (low airflow) (YES in S4), the current airflow is maintained. However, regardless of whether it is below the specified value or not, the airflow may be stopped as shown in S5.
[0054] As described above, in this embodiment, when the hydrogen sulfide sensor 70 detects the generation of gas, the ECU 150 performs a process (S7) to switch to recirculation mode after reducing the airflow from the air conditioner 170 to a specified value (low airflow) or stopping the airflow (S5). As a result, the electric vehicle 100 can prevent gas generated by the pressure difference when the air conditioner 170 switches its circulation path due to the airflow exceeding the specified value from entering the passenger compartment.
[0055] In the above embodiment, when the hydrogen sulfide sensor 70 detects the generation of gas, the ECU 170 determines the current airflow rate of the air conditioner 170 (S4), and if the determined airflow rate is higher than a specified value (low airflow rate), it sets the airflow rate of the air conditioner 170 to the specified value or lower (S6), and if the determined airflow rate is less than or equal to the specified value, it maintains the current airflow rate (S6). As a result, the electric vehicle 100 can prevent gas generated by the pressure difference when the air conditioner 170 switches circulation paths due to the airflow rate exceeding the specified value from entering the passenger compartment.
[0056] In the above embodiment, the electric vehicle 100 is equipped with a plurality of openable and closable windows 180 that shield the interior of the vehicle from the outside air. The ECU 150 controls the opening and closing of the plurality of windows 180. When the hydrogen sulfide sensor 70 detects the generation of gas, the ECU 150 closes the plurality of windows 180 (S3). This allows the electric vehicle 100 to suppress the entry of gas into the vehicle interior. The ECU 150 may close only a portion of the plurality of windows 180. Furthermore, the ECU 150 may close the windows 180 to the extent that a small gap remains, rather than completely closing them.
[0057] In the above embodiment, the electric vehicle 100 is equipped with an HMI device 120 that informs the user of information regarding the electric vehicle 100. When the hydrogen sulfide sensor 70 detects the generation of gas, the EC150 notifies the user of the gas generation via the HMI device 120 (S2). This allows the electric vehicle 100 to easily inform the user that gas is being generated.
[0058] This disclosure relates to a control method for controlling an electric vehicle 100 equipped with a battery module 50 in the vehicle body. The control method, when the hydrogen sulfide sensor 70 detects the generation of gas, sequentially executes the steps of setting the airflow of the air conditioner 170 to a specified value (low airflow) or less (S6), or stopping the airflow (S5), and switching to internal air mode (S7). As a result, the control method of this embodiment can suppress the entry of gas generated by the pressure difference when the circulation path of the air conditioner 170 is switched due to the airflow exceeding the specified value into the vehicle interior.
[0059] In this case, if an internal short circuit occurs in the single cell 10, the current in the single cell 10 increases and the temperature rises. The electric vehicle 100 may detect the generation of hydrogen sulfide by detecting the rise in the cell temperature of the single cell 10 using a temperature sensor or the like.
[0060] Furthermore, if hydrogen sulfide is generated in the single cell 10, there will be a location where the pressure changes. The electric vehicle 100 may detect the generation of hydrogen sulfide based on the increase in the detected value of the pressure sensor by placing a pressure sensor at the location where the pressure changes.
[0061] (Embodiment 2) Embodiment 1 described a case in which two solenoid valves are provided: a solenoid valve 172a for controlling the conduction of the internal air intake section 172 and a solenoid valve 173a for controlling the conduction of the external air intake section 173. Embodiment 2 is a configuration in which the conduction of the internal air intake section 172 and the external air intake section 173 is controlled by a single solenoid valve 179. The ECU 150 controls the system so as to block the passage of the external air intake section 173 with the solenoid valve 179 in internal air mode, and block the passage of the internal air intake section 172 with the solenoid valve 179 in external air mode.
[0062] Figure 7 shows the state of the air conditioning unit 170 before the airflow rate is changed. Figure 8 shows the state of the air conditioning unit 170 after the airflow rate is changed. As shown in Figures 7 and 8, in Embodiment 2, one solenoid valve 179 is installed at the branching point between the internal air intake section 172 and the external air intake section 173. In Embodiment 2, a fan 300, which was not shown in Embodiment 1, is shown inside the air conditioning unit 170. Also in Embodiment 2, a passenger compartment 310, which was not shown in Embodiment 1, is shown. Here, a passenger compartment 310 and an air-conditioned space 320 are formed inside the vehicle. The air-conditioned space 320 is a space defined within the air conditioning unit 170 and includes the internal air intake section 172, the external air intake section 173, the duct 174, the exhaust section 175, etc. The ECU 150 adjusts the amount of air flowing from the air-conditioned space 320 into the passenger compartment 310 by controlling the rotational speed of the fan 300.
[0063] The ECU 150 receives signals from the input unit 330. The input unit 330 has a function that allows the user to adjust the airflow of the air conditioner 170. The input unit 330 includes, for example, an HMI device 120 that includes a touch panel display. The input unit 330 may be part of the air conditioner 170, and may be, for example, an operating unit that allows the user to change the airflow of the air conditioner 170. The input unit 330 may also be a mobile terminal such as a tablet or smartphone owned by the user.
[0064] The airflow of the air conditioning unit 170 is adjusted, for example, based on an airflow map corresponding to the difference between the set temperature and the outside temperature. Such a map is stored in the storage device 153. For example, the map is configured to increase the airflow when the difference between the set temperature and the outside temperature is large, and decrease the airflow when the difference is small. When changing the airflow, the corresponding map may be used, or a value obtained by multiplying the output of the map by a predetermined number may be used. The airflow may also be changed by a mathematical formula or the like instead of a map.
[0065] In Embodiment 1, the battery 200 was shown to be a sulfide-based all-solid-state battery, but the battery 200 is not limited to a solid-state battery. The battery 200 may be a lithium-ion battery with an electrolyte, an LFP battery (lithium iron phosphate battery), etc. In Embodiment 1, hydrogen sulfide was described as an example of "gas". The "gas" may be something other than hydrogen sulfide. For example, the "gas" may be carbon dioxide, carbon monoxide, hydrogen fluoride, hydrocarbon gases, etc., and include various types that are generated by the combustion of the energy storage device. In any case, it is undesirable for gases harmful to the human body to enter the vehicle compartment 310.
[0066] Furthermore, in Embodiment 1, a hydrogen sulfide sensor 70 for detecting the concentration of hydrogen sulfide was described as an example of a "detection device." The "detection device" may also detect the generation of gases other than the hydrogen sulfide described above. Alternatively, it may detect the prediction of gas generation rather than detecting the generation of gas.
[0067] One example of detecting the predicted generation of gas is to detect the temperature rise of the battery 200 using a temperature sensor or the like. The ECU 150 can predict that gas will be generated in the future if the temperature sensor reading is higher than a specified value. Alternatively, a sealing member may be installed on the battery 200, and a pressure sensor may be installed adjacent to the sealing member. The ECU 150 can then predict that gas will be generated in the future based on the value detected by the pressure sensor. Damage to the battery 200 can increase its internal pressure, potentially increasing the pressure on the sealing member. The ECU 150 can predict that gas will be generated in the future if the pressure sensor reading is higher than a specified value.
[0068] Furthermore, the detection of predicted gas generation may be triggered when the detected value of a strain gauge, displacement sensor, etc., exceeds a specified value. The detection of predicted gas generation may also be triggered using at least one of the various sensors included in the monitoring module 130 that detect the state of the battery 200. Alternatively, the detection of predicted gas generation may be triggered when the voltage change, current change, etc., of the battery 200 exceeds a reference range, and any method of detection is acceptable.
[0069] Embodiment 2 describes the process when the system is set to recirculate air within the passenger compartment 310. As shown in Figure 7, the ECU 150 controls the fan 300 in recirculation mode so that fluid flows into the passenger compartment 310 at an airflow rate F1. As shown in Figure 7, in recirculation mode, if the rotational speed of the fan 300 is high, such as an airflow rate F1 that exceeds a specified value, a large amount of air flows into the passenger compartment 310, creating negative pressure in front of the fan 300 in the recirculation path of the air conditioning space 320. This creates a gap in the solenoid valve 179 that blocks outside air, and the generated gas may flow in through this gap in the solenoid valve 179 and enter the passenger compartment 310.
[0070] As shown in Figure 8, in the recirculation mode, when the hydrogen sulfide sensor 70 detects the generation of hydrogen sulfide or detects that the generation of hydrogen sulfide is predicted, the ECU 150 implements a limiting mode to restrict the airflow of the air conditioner 170. The limiting mode is a mode in which, for example, if the airflow of the air conditioner 170 exceeds a specified value, the air conditioner 170 is controlled so that the airflow of the air conditioner 170 becomes less than or equal to a specified value.
[0071] For example, if the airflow rate of the air conditioner 170 is at an airflow rate F1 that exceeds a specified value, the ECU 150 executes a limiting mode that sets the airflow rate of the air conditioner 170 to an airflow rate F2 that is below the specified value. By executing the limiting mode, the ECU 150 suppresses the generation of negative pressure in front of the fan 300 in the internal air circulation path of the air-conditioned space 320. This eliminates the gap between the solenoid valve 179 that blocks outside air and the passage.
[0072] This section describes an example of the process performed by ECU150 when changing the airflow from F1 to a smaller airflow F2. Figure 9 is a flowchart showing an example of the process performed by ECU150.
[0073] In S11, the ECU 150 determines whether the current mode of the air conditioning unit 170 is recirculation mode. If the ECU 150 determines in S11 that it is not recirculation mode (NO in S11), it terminates the process. If the ECU 150 determines in S11 that it is recirculation mode (YES in S11), it proceeds to the process in S12.
[0074] In S12, the ECU 150 determines whether it has detected the generation of gas or the prediction of gas generation based on the detection value of the hydrogen sulfide sensor 70. For example, the ECU 150 may detect the generation of gas based on the signal from the hydrogen sulfide sensor 70, and detect the prediction of gas generation based on the detection values of the various sensors that detect the prediction of gas generation as described above.
[0075] If ECU150 does not detect gas generation or does not detect that gas generation is expected (NO in S12), it terminates processing. If ECU150 detects gas generation or detects that gas generation is expected in S12 (YES in S12), it proceeds to processing S13. Processing S13 is a notification process to the user. Details of the notification process will be explained using Figure 10.
[0076] Next, the ECU 150 performs a process to close at least one window (S14). At this point, as the electric vehicle 100 is running with gas being generated, there is a possibility that the generated gas may enter through multiple windows 180. Specifically, if at least some of the multiple windows 180 are open, the generated gas may enter the passenger compartment 310 through the open portion due to the diffusion effect of air moving from areas of high concentration to areas of low concentration, or due to the effect of the airflow generated as the speed of the electric vehicle 100 increases. Therefore, the ECU 150 controls all of the multiple windows 180 to be in a closed state by outputting a signal to a drive unit (not shown) that drives the windows 180 to close the windows 180.
[0077] Next, the ECU 150 executes a restriction mode (S15) and terminates processing. Processing in S15 is related to a mode that restricts the air conditioning unit 170. Details of the restriction mode will be explained using Figure 11. By executing the processing shown in Figure 9, the ECU 150 suppresses the entry of gas into the vehicle compartment 310. Alternatively, processing in S13 and S14 may be omitted, and the entry of gas into the vehicle compartment 310 may be suppressed by processing in S15 alone.
[0078] The notification process will now be explained. Figure 10 is a flowchart showing an example of the notification process performed by the ECU 150. In the notification process, the ECU 150 determines whether or not gas generation has been detected (S21). If the ECU 150 detected gas generation in S12, it determines that gas generation has been detected.
[0079] If the ECU 150 detects the generation of gas (YES in S21), it notifies the user of the electric vehicle 100 of the gas generation (S22). For example, the ECU 150 causes the HMI device 120 of the electric vehicle 100 to display a message indicating the generation of gas. Alternatively, the ECU 150 may notify the user by illuminating a lamp or by making an audible sound.
[0080] If no gas generation is detected in S21 (NO in S21), the ECU 150 proceeds to processing S23. If no gas generation is detected, the ECU 150 responds to the case where gas generation is predicted in S12. If gas generation is predicted in ECU 150 (NO in S21), the ECU 150 notifies the user of the electric vehicle 100 that gas generation is predicted (S23). For example, the ECU 150 causes the HMI device 120 of the electric vehicle 100 to display a message indicating that gas generation is predicted. The ECU 150 may also notify the user by illuminating a lamp or by sound.
[0081] After processing in S22 or S23, the ECU 150 notifies that the airflow of the air conditioner 170 will be reduced to a specified value or less (S24), and then terminates processing. For example, the ECU 150 causes the HMI device 120 of the electric vehicle 100 to display a message indicating that the airflow of the air conditioner 170 will be reduced to a specified value (low airflow) or less. The ECU 150 may also notify the user by illuminating a lamp or by sound.
[0082] Next, the restriction mode will be explained. Figure 11 is a flowchart showing an example of a restriction mode executed by the ECU 150. In S31, the ECU 150 determines whether the airflow of the air conditioner 170 exceeds a specified value (medium or high airflow). If the airflow of the air conditioner 170 exceeds a specified value (medium or high airflow) (YES in S31), the ECU 150 sets the airflow of the air conditioner 170 to a specified value (low airflow) or less (S32) and returns. The process in S32 includes stopping the airflow. If the airflow of the air conditioner 170 is less than or equal to the specified value (low airflow) (NO in S31), the ECU 150 returns without changing the airflow of the air conditioner 170.
[0083] In the process of S31 and S32, when the ECU 150 detects the generation of gas or predicts the generation of gas in the recirculating air mode, if the airflow of the air conditioning unit 170 exceeds a specified value (medium or high), the ECU 150 controls the air conditioning unit 170 so that the airflow of the air conditioning unit 170 becomes less than or equal to a specified value (low airflow). In this way, the ECU 150 suppresses the generation of negative pressure in front of the fan 300 in the recirculating air passage of the air-conditioned space 320. By suppressing the generation of negative pressure, the ECU 150 can eliminate the gap in the solenoid valve 179 that blocks outside air, thereby preventing gas from entering the passenger compartment 310.
[0084] (Variation 1) In Modification 1, the content of the control mode is different. Figure 12 is a flowchart of an example of a limit mode executed by the ECU 150. As shown in Figure 12, in S41, the ECU 150 determines whether the airflow of the air conditioner 170 exceeds a specified value (medium or high airflow). If the airflow of the air conditioner 170 exceeds a specified value (medium or high airflow) (YES in S41), the ECU 150 sets the airflow of the air conditioner 170 to the current airflow or less (S42) and returns. The process in S42 includes stopping the airflow. If the airflow of the air conditioner 170 is less than or equal to a specified value (low airflow) (NO in S41), the ECU 150 returns without changing the airflow of the air conditioner 170.
[0085] When the ECU 150 detects the generation of gas or predicts the generation of gas in the recirculating air mode through processing S41 and S42, and the airflow of the air conditioner 170 exceeds a specified value (medium or high), the ECU 150 controls the air conditioner 170 so that its airflow is reduced to a lower level than the current level. In this way, the ECU 150 suppresses the generation of negative pressure in the recirculating airflow path of the air-conditioned space 320 before the fan 300. Note that since the processing in S42 reduces the airflow of the air conditioner 170 to a lower level than the current level, there is a possibility that the airflow may still exceed a specified value (low level). However, because the ECU 150 can suppress the generation of airflow through processing in S42, it can prevent gas from entering the passenger compartment 310.
[0086] Furthermore, the ECU 150 may control the air conditioning unit 170 differently depending on whether it has detected the generation of gas or whether it has detected that gas generation is expected. For example, if the ECU 150 has detected the generation of gas, it may set the airflow rate of the air conditioning unit 170 to a specified value or less, and if it has detected that gas generation is expected, it may set the airflow rate of the air conditioning unit 170 to the current airflow rate or less. In this way, when gas generation is expected, the restrictions may be less stringent than when gas generation is definitely occurring.
[0087] (Modification 2) In the second modified example, the content of the control mode is different. Figure 13 is a flowchart showing an example of a limiting mode executed by the ECU 150. As shown in Figure 13, in S51, the ECU 150 sets the airflow of the air conditioner 170 so as not to exceed a specified value. Setting the airflow of the air conditioner 170 so as not to exceed a specified value means, for example, that even if the input unit 330 is operated, the air conditioner 170 is controlled so as not to change to a value exceeding the specified value.
[0088] Next, the ECU 150 determines whether or not there is an input to the input unit 330 that indicates the airflow of the air conditioner 170 exceeds a specified value (S52). If the ECU 150 determines that there is an input to the input unit 330 that indicates the airflow of the air conditioner 170 exceeds a specified value (YES in S52), it disables the user's operation (S53) and returns. If the ECU 150 determines that there is an input to the input unit 330 that indicates the airflow of the air conditioner 170 is within the specified value (NO in S52), it enables the user's operation (S53) and returns the process.
[0089] The ECU 150 controls the air conditioner 170 in the recirculation mode so that the airflow of the air conditioner 170 does not exceed a specified value through processing S51 to S54. As a result, the ECU 150 can prevent the airflow of the air conditioner 170 from exceeding a specified value, thereby suppressing the generation of negative pressure. Specifically, in the restriction mode, if the input to the input unit 330 is such that the airflow of the air conditioner 170 exceeds a specified value, the ECU 150 disables the user's operation, thereby preventing user errors.
[0090] Furthermore, the ECU 150 enables user input as long as it is within a specified value, thus preventing discomfort to the user caused by stopping the airflow when the outside temperature is high. The ECU 150 may also disable all user inputs to the input unit 330, regardless of whether the input exceeds a specified value, in order to reliably prevent gas from entering the cabin 310. Additionally, if gas generation is predicted, user inputs to the input unit 330 within a specified value may be enabled, while if gas is present, user inputs to the input unit 330 within a specified value may be disabled. Thus, when gas generation is predicted, the restrictions may be less stringent than when gas is definitely present.
[0091] (others) As a control to further simplify the above embodiments and modifications, the ECU150 may perform a control to reduce the airflow rate of the air conditioner 170 when gas is generated from the battery module 50, which is an energy storage device, or when gas generation is predicted, in the recirculating air mode.
[0092] The embodiments disclosed herein should be considered in all respects to be illustrative and not restrictive. The scope of this disclosure is indicated by the claims rather than by the description of the embodiments above, and all modifications within the meaning and scope equivalent to the claims are intended to be included. [Explanation of Symbols]
[0093] 50 battery modules, 70 hydrogen sulfide sensors, 90 battery cases, 100 electric vehicles, 120 HMI devices, 170 air conditioning units, 180 windows, 200 batteries.
Claims
1. The vehicle body and The energy storage device mounted on the vehicle body, A detection device that detects the generation of gas from the energy storage device, or detects the prediction of gas generation, An air conditioning system that can adjust the airflow inside the vehicle cabin and switch between an internal air mode that circulates the air inside the vehicle cabin and an external air mode that brings outside air into the vehicle cabin, Equipped with a control device, A vehicle in which, in the recirculating air mode, the control device implements a limiting mode that limits the airflow of the air conditioning system when the detection device detects the generation of the gas or detects that the generation of the gas is expected.
2. The vehicle according to claim 1, wherein the control device controls the air conditioner so that the airflow of the air conditioner becomes less than or equal to the specified value when the airflow of the air conditioner exceeds a specified value in the restriction mode.
3. The vehicle according to claim 1, wherein, in the limiting mode, the control device controls the air conditioner so that the airflow of the air conditioner becomes less than the current airflow when the airflow of the air conditioner exceeds a specified value.
4. The vehicle according to claim 1, wherein the control device controls the air conditioner so that the airflow of the air conditioner does not exceed a specified value in the limiting mode.
5. The system further includes an input section that allows the user to adjust the airflow of the air conditioning unit, The vehicle according to claim 4, wherein the control device, in the restriction mode, disables the user's operation when an input is made to the input unit such that the airflow of the air conditioner exceeds the specified value.
6. The vehicle according to any one of claims 1 to 5, wherein the air conditioning system switches between the internal air mode and the external air mode with a single switching valve.
7. The vehicle body and The energy storage device mounted on the vehicle body, A detection device that detects the generation of gas from the energy storage device, or detects the prediction of gas generation, An air conditioning system that can adjust the airflow inside the vehicle cabin and switch between an internal air mode that circulates the air inside the vehicle cabin and an external air mode that brings outside air into the vehicle cabin, A notification device that informs the user of information regarding the aforementioned vehicle, Equipped with a control device, A vehicle in which, in the recirculating air mode, when the detection device detects the generation of the gas or predicts the generation of the gas, the control device controls the notification device and notifies the user that the airflow of the air conditioning system should be reduced to a specified value or less.
8. The vehicle body and The energy storage device mounted on the vehicle body, An air conditioning system that can adjust the airflow inside the vehicle cabin and switch between an internal air mode that circulates the air inside the vehicle cabin and an external air mode that brings outside air into the vehicle cabin, Equipped with a control device, A vehicle in which the control device reduces the airflow of the air conditioning system when gas is generated from the energy storage device or when the generation of gas is predicted in the internal air mode.
9. The vehicle body and The energy storage device mounted on the vehicle body, A detection device for detecting the generation of gas from the aforementioned energy storage device, An air conditioning system that can adjust the airflow inside the vehicle cabin and switch between an internal air mode that circulates the air inside the vehicle cabin and an external air mode that brings outside air into the vehicle cabin, Equipped with a control device, The control device switches to the recirculating air mode after the airflow from the air conditioning system is reduced to a specified value or stopped when the detection device detects the generation of the gas.
10. The vehicle according to claim 9, wherein the control device, when the detection device detects the generation of the gas, determines the current airflow rate of the air conditioning system, and if the determined airflow rate is higher than the specified value, it sets the airflow rate of the air conditioning system to the specified value or less, and if the determined airflow rate is less than or equal to the specified value, it maintains the current airflow rate.
11. The vehicle further comprises at least one openable window that shields the interior of the vehicle from the outside air, The control device is Control the opening and closing of the at least one window, The vehicle according to claim 9 or 10, wherein when the detection device detects the generation of the gas, the vehicle closes at least one window.
12. The vehicle is further provided with a notification device that informs the user of information regarding the vehicle. The vehicle according to claim 9 or 10, wherein the control device notifies the generation of the gas by the notification device when the detection device detects the generation of the gas.
13. A control method for controlling a vehicle equipped with an energy storage device on the vehicle body, The aforementioned vehicle is A detection device for detecting the generation of gas from the aforementioned energy storage device, The system includes an air conditioning unit that can adjust the airflow inside the vehicle and switch between an internal air mode that circulates the air inside the vehicle and an external air mode that brings outside air into the vehicle. When the detection device detects the generation of the gas, the process of reducing the airflow rate of the air conditioning system to a specified value or stopping the airflow rate is performed. A control method that sequentially executes the process of switching to the aforementioned internal air mode.