Wire harness
Patent Information
- Application Number
- JP2025023484
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2026-08-27
AI Technical Summary
【0007】 本開示のワイヤハーネスは、シールド部材の電気的な接続の信頼性を高めることが可能となるという効果を奏する。
Smart Images

Figure 2026137403000001_ABST
Abstract
Description
Technical Field
[0007] The wire harness of this disclosure has the effect of improving the reliability of the electrical connections of the shielding members. [Brief explanation of the drawing]
[0008] [Figure 1] Figure 1 is a plan view showing a wire harness according to the first embodiment. [Figure 2] Figure 2 is an end view along line 2-2 in Figure 1. [Figure 3] Figure 3 is an end view along line 3-3 in Figure 1. [Figure 4] Figure 4 is an end view along line 4-4 in Figure 1. [Figure 5] Figure 5 is an end view along line 5-5 in Figure 1. [Figure 6] Figure 6 is an end view along line 6-6 in Figure 1. [Figure 7] Figure 7 is an end view along line 7-7 in Figure 1. [Figure 8] Figure 8 is a plan view showing the process of assembling a wire harness. [Figure 9] Figure 9 is a plan view showing the process of assembling a wire harness. [Figure 10] Figure 10 is a plan view showing the process of assembling a wire harness. [Figure 11] Figure 11 is a plan view showing a wire harness according to the second embodiment. [Figure 12] Figure 12 is an end view along line 12-12 in Figure 11. [Figure 13] Figure 13 is an end view along line 13-13 in Figure 11. [Figure 14] Figure 14 is an end view along line 14-14 in Figure 11. [Figure 15] Figure 15 is an end view along line 15-15 in Figure 11. [Figure 16] Figure 16 is an end view along line 16-16 in Figure 11. [Figure 17] Figure 17 is an end view along line 17-17 in Figure 11. [Modes for carrying out the invention]
[0009] [Description of Embodiments in this Disclosure] First, the embodiments of this disclosure will be listed and described. [1] The wire harness of the present disclosure includes a first shielded wire, a second shielded wire, and a connection structure in which the first shielded wire and the second shielded wire are connected. The first and second shielded wires include a core wire, an inner insulating coating covering the core wire, an individual shield member covering the inner insulating coating, and an outer insulating coating covering the individual shield member. The connection structure includes a core wire connection portion, a connection portion insulating coating covering the core wire connection portion, an exposed portion where each of the individual shield members is exposed, a connection shield member disposed so as to cover the connection portion insulating coating, a holding member that holds the exposed portion and the connection shield member, and a conductive member disposed to face the holding member. The conductive member includes at least one of a first conductive member provided corresponding to the first shielded wire and a second conductive member provided corresponding to the second shielded wire. The holding member is provided so as to press the exposed portion in contact with the conductive member and the connection shield member in contact with the conductive member against the conductive member respectively.
[0010] According to this configuration, the holding member provided as described above can enhance both the adhesion of the exposed portion to the conductive member and the adhesion of the connection shield member to the conductive member. Since the conductive member serves as a conductive path between the exposed portion and the connection shield member, it is possible to enhance the reliability of the electrical connection between the individual shield member and the connection shield member of the shielded wire.
[0011] [2] In the above [1], the holding member may include an individual shield holding member that presses the exposed portion against the conductive member and a connection shield holding member that is disposed adjacent to the individual shield holding member and presses the connection shield member against the conductive member.
[0012] According to this configuration, the exposed portion and the connection shield member can be pressed against the conductive member by the individual shield holding member and the connection shield holding member, respectively. Thereby, the adhesion of the exposed portion to the conductive member and the adhesion of the connection shield member to the conductive member can be independently enhanced. Thereby, it becomes possible to further enhance the reliability of the electrical connection between the exposed portion and the conductive member and the reliability of the electrical connection between the connection shield member and the conductive member.
[0013] [3] In [2] above, the connection shield member is disposed so as to cover at least one of the exposed portions of the first shielded wire and the exposed portion of the second shielded wire, and the individual shield holding member may be provided so as to press the exposed portion covered by the connection shield member against the conductive member. According to this configuration, for example, it becomes possible to protect at least one of the exposed portions and the individual shield holding member by the connection shield member.
[0014] [4] In [1] or [2] above, the conductive member includes a first conductive member provided corresponding to the first shielded wire and a second conductive member provided corresponding to the second shielded wire, and the connection shield member may not cover the exposed portion of the first shielded wire and the exposed portion of the second shielded wire. According to this configuration, for example, by reducing the size of the connection shield member, it becomes possible to reduce the material of the connection shield member.
[0015] [5] In any one of [1] to [4] above, the connection shield member is a foil member, and the holding member may be provided so as to press the foil member in surface contact with the conductive member against the conductive member. According to this configuration, it becomes possible to ensure a wide contact area between the foil member, which is the connection shield member, and the conductive member. Therefore, the reliability of the electrical connection between the connection shield member and the conductive member can be enhanced.
[0016] [6] The wire harness of the present disclosure comprises a first shielded wire, a group of wires including a second shielded wire and a third shielded wire, and a connection structure connecting the first shielded wire and the group of wires, wherein the first, second and third shielded wires comprise a core wire, an inner insulating cover covering the core wire, individual shielding members covering the inner insulating cover, and an outer insulating cover covering the individual shielding members, wherein the connection structure comprises a core wire connection portion, a connection portion insulating cover covering the core wire connection portion, exposed portions where each of the individual shielding members is exposed, and an arrangement that covers the connection portion insulating cover. The wire harness connection structure comprises a connecting shield member, a holding member for holding the connecting shield member and the exposed portion, and a conductive member positioned opposite the holding member, wherein the conductive member includes at least one conductive member selected from a first conductive member provided corresponding to the first shield wire, a second conductive member provided corresponding to the second shield wire, and a third conductive member provided corresponding to the third shield wire, and the holding member may be provided so as to press the exposed portion in contact with the conductive member and the connecting shield member in contact with the conductive member against the conductive member, respectively. Thus, the wire harness connection structure may be a structure in which a first shield wire and a group of wires including a second shield wire and a third shield wire are connected.
[0017] [Details of the embodiments of this disclosure] Specific examples of the wire harnesses of this disclosure are described below with reference to the drawings. In each drawing, some parts of the configuration may be exaggerated or simplified for the sake of explanation. Also, the dimensional ratios of each part may differ in each drawing. In this specification, "orthogonal" and "parallel" include not only cases where they are strictly orthogonal or parallel, but also cases where they are approximately orthogonal or parallel within the range that achieves the effects of this embodiment. As used in this description, "cylindrical" includes not only those in which a circumferential wall is formed continuously around the entire circumference, but also those formed by combining multiple parts to form a cylinder, and those having notches in part of the circumferential direction, such as C-shapes or U-shapes. The shape of "cylindrical" includes, but is not limited to, circular, elliptical, and polygons with pointed or rounded corners. In addition, terms such as "first," "second," and "third" in this specification are used simply to distinguish objects and do not rank them. Each drawing shows the X, Y, and Z axes which are orthogonal to each other.
[0018] <First Embodiment> The following describes a first embodiment of the wire harness. (Overall configuration of wire harness 10) As shown in Figure 1, the wire harness 10 comprises a first shielded wire 11 and a group of wires 20. The group of wires 20 includes a second shielded wire 12 and a third shielded wire 13. The wire harness 10 includes a connection structure 10A to which the first shielded wire 11 and the group of wires 20 are connected. The second shielded wire 12 and the third shielded wire 13 are arranged, for example, adjacent to each other.
[0019] As shown in Figure 8, the wire harness 10 includes a core wire connection portion 30, a connection portion insulating coating 40, and an exposed portion 50. As shown in Figure 1, the wire harness 10 includes a connection shield member 60. As shown in Figures 1 to 7, the wire harness 10 includes a holding member 70 and a conductive member 80.
[0020] The first shield wire 11, the second shield wire 12, and the third shield wire 13 are arranged, for example, so as to extend in opposite directions from each other, starting from the core wire connection portion 30. The first shield wire 11, the second shield wire 12, and the third shield wire 13 extend, for example, along the X-axis of the drawing. In this case, the Y-axis and Z-axis of the drawing are perpendicular to the longitudinal directions of the first shield wire 11, the second shield wire 12, and the third shield wire 13. The second shield wire 12 and the third shield wire 13 may be arranged so as to extend in a direction intersecting the first shield wire 11. Alternatively, the second shield wire 12 and the third shield wire 13 may be arranged parallel to each other, or so as to extend in a direction intersecting each other. The second shield wire 12 and the third shield wire 13 may be arranged so as to increase in distance from the first shield wire 11.
[0021] The wire harness 10 is installed, for example, in a vehicle. The wire harness 10 electrically connects three or more in-vehicle devices. The wire harness 10 constitutes, for example, part of an electrical circuit, particularly a high-voltage circuit. Examples of vehicles include hybrid vehicles and electric vehicles.
[0022] (Configuration of the first shielded wire 11, the second shielded wire 12, and the third shielded wire 13) As shown in Figures 2 to 4, the first shielded wire 11 comprises a first core wire 11a and a first inner insulating sheath 11b covering the first core wire 11a. The first shielded wire 11 comprises a first individual shield member 11c covering the first inner insulating sheath 11b and a first outer insulating sheath 11d covering the first individual shield member 11c.
[0023] As shown in Figures 5 to 7, the second shielded wire 12 comprises a second core wire 12a and a second inner insulating sheath 12b covering the second core wire 12a. The second shielded wire 12 comprises a second individual shielding member 12c covering the second inner insulating sheath 12b and a second outer insulating sheath 12d covering the second individual shielding member 12c. The third shielded wire 13 comprises a third core wire 13a and a third inner insulating sheath 13b covering the third core wire 13a. The third shielded wire 13 comprises a third individual shielding member 13c covering the third inner insulating sheath 13b and a third outer insulating sheath 13d covering the third individual shielding member 13c. The cross-sectional shape of the first shielded wire 11, the second shielded wire 12, and the third shielded wire 13 is, for example, circular.
[0024] The first core wire 11a, the second core wire 12a, and the third core wire 13a can be, for example, a stranded wire made by twisting together multiple metal strands, or a single core wire made of a single conductor. Examples of single core wires include a columnar conductor with a solid internal structure and a cylindrical conductor with a hollow internal structure. The core wires may be a combination of multiple types of core wires, such as stranded wires and single core wires. As the material for the core wires, for example, metal materials such as copper-based or aluminum-based materials can be used.
[0025] The first inner insulating coating 11b, the second inner insulating coating 12b, and the third inner insulating coating 13b each cover the outer circumference of the first core wire 11a, the second core wire 12a, and the third core wire 13a, respectively, around the entire circumference of the axis. The first inner insulating coating 11b, the second inner insulating coating 12b, and the third inner insulating coating 13b can be made of, for example, an insulating resin material.
[0026] The first individual shielding member 11c, the second individual shielding member 12c, and the third individual shielding member 13c shield electromagnetic waves radiated from the first core wire 11a, the second core wire 12a, and the third core wire 13a, respectively. The material of the first individual shielding member 11c, the second individual shielding member 12c, and the third individual shielding member 13c includes, for example, a conductive material such as a copper alloy or an aluminum alloy. The first individual shielding member 11c, the second individual shielding member 12c, and the third individual shielding member 13c may be, for example, a braided member in which strands are woven into a tubular shape, or a foil member. The drawing schematically shows the case where the first individual shielding member 11c, the second individual shielding member 12c, and the third individual shielding member 13c are braided members.
[0027] The first outer insulating coating 11d, the second outer insulating coating 12d, and the third outer insulating coating 13d each cover the outer circumference of the first individual shielding member 11c, the second individual shielding member 12c, and the third individual shielding member 13c, respectively, around the entire circumference of the axis. The first outer insulating coating 11d, the second outer insulating coating 12d, and the third outer insulating coating 13d can be made of, for example, an insulating resin material.
[0028] (Configuration of the core wire connection part 30 and the connection part insulating coating 40 in connection structure 10A) As shown in Figure 8, the core wire connection section 30 electrically connects the first core wire 11a of the first shield wire 11, the second core wire 12a of the second shield wire 12, and the third core wire 13a of the third shield wire 13. More specifically, the end of the first shield wire 11 has a connection section in which the first core wire 11a is exposed. The end of the second shield wire 12 has a connection section in which the second core wire 12a is exposed. The end of the third shield wire 13 has a connection section in which the third core wire 13a is exposed. The core wire connection section 30 is constructed by electrically connecting the respective connection sections of the first core wire 11a, the second core wire 12a, and the third core wire 13a, for example, by welding, crimping, etc. The core wire connection section 30 has, for example, a splice connection structure.
[0029] The connection part insulating cover 40 is positioned to cover the core wire connection part 30. The connection part insulating cover 40 can be made of, for example, an insulating resin material. The connection part insulating cover 40 can be made using, for example, heat shrink tubing, insulating tape, etc.
[0030] (Configuration of the exposed portion 50 in the connection structure 10A) As shown in Figures 2 and 4, the first shielded wire 11 has a first exposed portion 51 in which the first individual shielding member 11c is exposed to the outside. The first exposed portion 51 is folded back so as to overlap the outer surface of the first outer insulating coating 11d of the first shielded wire 11.
[0031] As shown in Figures 5 and 7, the second shielded wire 12 has a second exposed portion 52 in which the second individual shielding member 12c is exposed to the outside. The third shielded wire 13 has a third exposed portion 53 in which the third individual shielding member 13c is exposed to the outside. The second exposed portion 52 is folded back so as to overlap the outer circumferential surface of the second outer insulating coating 12d of the second shielded wire 12. The third exposed portion 53 is folded back so as to overlap the outer circumferential surface of the third outer insulating coating 13d of the third shielded wire 13.
[0032] (Configuration of the connection shield member 60 in connection structure 10A) As shown in Figure 1, the connection shield member 60 is positioned to cover the connection part insulating coating 40. The connection shield member 60 shields electromagnetic waves radiated from the core wire connection part 30. The material of the connection shield member 60 may be a conductive material such as a copper alloy or an aluminum alloy. The connection shield member 60 may be a braided member in which strands made of a conductive material are woven into a tubular shape, or it may be a foil member made of a conductive material. The drawing schematically shows a braided member which is the connection shield member 60.
[0033] The connecting shield member 60 has a connecting shield main body 61a that covers the connecting portion insulating coating 40 and a first shield connecting portion 61b that is arranged to overlap with the first shield wire 11. The connecting shield member 60 has a second shield connecting portion 61c that is arranged to overlap with the second shield wire 12 and a third shield connecting portion 61d that is arranged to overlap with the third shield wire 13.
[0034] (Configuration of the retaining member 70 and conductive member 80 in the connection structure 10A) As shown in Figures 1 to 4, the holding member 70 includes a first individual shield holding member 71A that holds the first exposed portion 51 and a first connecting shield holding member 71B that holds the first shield connecting portion 61b of the connecting shield member 60. The first individual shield holding member 71A and the first connecting shield holding member 71B are arranged adjacent to each other.
[0035] As shown in Figures 1 and 5 to 7, the retaining member 70 includes a second individual shield retaining member 72A that holds the second exposed portion 52 and a third individual shield retaining member 73A that holds the third exposed portion 53. The retaining member 70 also includes a common connection shield retaining member 74B. The common connection shield retaining member 74B holds the second shield connection portion 61c and the third shield connection portion 61d.
[0036] The second individual shield holding member 72A and the common connecting shield holding member 74B are arranged adjacent to each other. The third individual shield holding member 73A and the common connecting shield holding member 74B are also arranged adjacent to each other.
[0037] Examples of the retaining member 70 include adhesive tape, cable ties, and clamps. Examples of the material of the retaining member 70 include metal materials and resin materials. The retaining member 70 may be conductive or electrically insulating. From the viewpoint of increasing the holding force of the retaining member 70, it is preferable that the material of the retaining member 70 be a metal material. For example, a metal cable tie can be used as the retaining member 70.
[0038] As shown in Figures 2 to 7, the conductive member 80 is positioned opposite the holding member 70. The conductive member 80 supports the exposed portion 50 and the connecting shield member 60. The conductive member 80 includes a first conductive member 81, a second conductive member 82, and a third conductive member 83.
[0039] As shown in Figures 2 to 4, the first conductive member 81 is positioned facing the first individual shield holding member 71A. The first conductive member 81 supports the first exposed portion 51. The first conductive member 81 is positioned between the first exposed portion 51 and the first outer insulating coating 11d.
[0040] The first conductive member 81 is positioned facing the first connection shield holding member 71B. The first conductive member 81 supports the first shield connection portion 61b. The first conductive member 81 is positioned between the first shield connection portion 61b and the first outer insulating coating 11d.
[0041] Examples of conductive materials for the first conductive member 81 include metal materials. The first conductive member 81 forms a conductive path between the first exposed portion 51 and the first shield connection portion 61b. The first conductive member 81 has a shape that surrounds the outer circumference of the first outer insulating coating 11d, for example. The first conductive member 81 is, for example, a ring member that surrounds the outer circumference of the first outer insulating coating 11d.
[0042] As shown in Figures 5 and 7, the second conductive member 82 is positioned facing the second individual shield holding member 72A. The second conductive member 82 supports the second exposed portion 52. The second conductive member 82 is positioned between the second exposed portion 52 and the second outer insulating coating 12d.
[0043] As shown in Figures 6 and 7, the second conductive member 82 is positioned facing the common connection shield holding member 74B. The second conductive member 82 supports the second shield connection portion 61c. The second conductive member 82 is positioned between the second shield connection portion 61c and the second outer insulating coating 12d.
[0044] Examples of conductive materials for the second conductive member 82 include metal materials. The second conductive member 82 forms a conductive path between the second exposed portion 52 and the second shield connection portion 61c. The second conductive member 82 has a shape that surrounds the outer circumference of the second outer insulating coating 12d, for example. The second conductive member 82 is, for example, a ring member that surrounds the outer circumference of the second outer insulating coating 12d.
[0045] As shown in Figure 5, the third conductive member 83 is positioned facing the third individual shield holding member 73A. The third conductive member 83 supports the third exposed portion 53. The third conductive member 83 is positioned between the third exposed portion 53 and the third outer insulating coating 13d.
[0046] As shown in Figure 6, the third conductive member 83 is positioned facing the common connection shield holding member 74B. The third conductive member 83 supports the third shield connection portion 61d. The third conductive member 83 is positioned between the third shield connection portion 61d and the third outer insulating coating 13d.
[0047] Examples of conductive materials for the third conductive member 83 include metal materials. The third conductive member 83 forms a conductive path between the third exposed portion 53 and the third shield connection portion 61d. The third conductive member 83 has a shape that surrounds the outer circumference of the third outer insulating coating 13d, for example. The third conductive member 83 is, for example, a ring member that surrounds the outer circumference of the third outer insulating coating 13d.
[0048] The retaining member 70 described above is provided so as to press the exposed portion 50 that contacts the conductive member 80 and the connecting shield member 60 that contacts the conductive member 80 against the conductive member 80. If the connecting shield member 60 is a foil member, the retaining member 70 is provided so as to press the foil member that is in surface contact with the conductive member 80 against the conductive member 80.
[0049] As shown in Figures 2 and 4, the first individual shield holding member 71A is provided so as to press the first exposed portion 51, which is in contact with the first conductive member 81, against the first conductive member 81. As shown in Figures 3 and 4, the first connecting shield holding member 71B is provided so as to press the first shield connecting portion 61b, which is in contact with the first conductive member 81, against the first conductive member 81.
[0050] As shown in Figures 5 and 7, the second individual shield holding member 72A is provided so as to press the second exposed portion 52, which is in contact with the second conductive member 82, against the second conductive member 82. As shown in Figure 5, the third individual shield holding member 73A is provided so as to press the third exposed portion 53, which is in contact with the third conductive member 83, against the third conductive member 83.
[0051] As shown in Figures 6 and 7, the common connection shield holding member 74B is provided so as to press the second shield connection portion 61c, which is in contact with the second conductive member 82, against the second conductive member 82. As shown in Figure 6, the common connection shield holding member 74B is provided so as to press the third shield connection portion 61d, which is in contact with the third conductive member 83, against the third conductive member 83.
[0052] As shown in Figure 4, the connecting shield member 60 is positioned to cover the first exposed portion 51. The connecting shield member 60 is positioned to cover the first individual shield holding member 71A. In other words, the first individual shield holding member 71A is provided to press the first exposed portion 51, which is covered by the connecting shield member 60, against the first conductive member 81.
[0053] As shown in Figure 7, the connecting shield member 60 is positioned to cover the second exposed portion 52. The connecting shield member 60 is positioned to cover the second individual shield holding member 72A. In other words, the second individual shield holding member 72A is provided to press the second exposed portion 52, which is covered by the connecting shield member 60, against the second conductive member 82.
[0054] As shown in Figure 6, the connecting shield member 60 is positioned to cover the third exposed portion 53. The connecting shield member 60 is positioned to cover the third individual shield holding member 73A. In other words, the third individual shield holding member 73A is provided to press the third exposed portion 53, which is covered by the connecting shield member 60, against the third conductive member 83.
[0055] (Method for manufacturing wire harness 10) Next, a method for manufacturing the wire harness 10 will be described. The following manufacturing method is just one example, and for example, the order in which each component is attached can be changed as appropriate.
[0056] In the process shown in Figure 8, the first core wire 11a, the second core wire 12a, and the third core wire 13a are electrically connected to form the core wire connection portion 30. Next, a connection portion insulating cover 40 is provided to cover the core wire connection portion 30. In this process, the first conductive member 81 is placed on the outer circumference of the first outer insulating cover 11d. In this process, the second conductive member 82 is placed on the outer circumference of the second outer insulating cover 12d, and the third conductive member 83 is placed on the outer circumference of the third outer insulating cover 13d.
[0057] In the process shown in Figure 9, the first exposed portion 51 of the first shield wire 11 is folded back so that it follows the outer circumference of the first conductive member 81. In this process, the second exposed portion 52 of the second shield wire 12 is folded back so that it follows the outer circumference of the second conductive member 82, and the third exposed portion 53 of the third shield wire 13 is folded back so that it follows the outer circumference of the third conductive member 83.
[0058] Next, the first individual shield holding member 71A is attached to the outer circumference of the first exposed portion 51. This allows the first exposed portion 51, which is in contact with the first conductive member 81, to be held in a state of being pressed against the first conductive member 81. Furthermore, the second individual shield holding member 72A is attached to the outer circumference of the second exposed portion 52. This allows the second exposed portion 52, which is in contact with the second conductive member 82, to be held in a state of being pressed against the second conductive member 82. Finally, the third individual shield holding member 73A is attached to the outer circumference of the third exposed portion 53. This allows the third exposed portion 53, which is in contact with the third conductive member 83, to be held in a state of being pressed against the third conductive member 83.
[0059] In the process shown in Figure 10, the connecting shield member 60 is positioned to cover the connecting portion insulating coating 40. In this process, the first shield connecting portion 61b of the connecting shield member 60 is positioned to overlap the first conductive member 81. The second shield connecting portion 61c of the connecting shield member 60 is positioned to overlap the second conductive member 82. The third shield connecting portion 61d of the connecting shield member 60 is positioned to overlap the third conductive member 83.
[0060] In the next step, the first connection shield holding member 71B is attached to the outer circumference of the connection shield member 60. This allows the connection shield member 60 that is in contact with the first conductive member 81 to be held in a state of being pressed against the first conductive member 81. Also in this step, a common connection shield holding member 74B is attached to the outer circumference of the connection shield member 60. This allows the connection shield member 60 that is in contact with the second conductive member 82 to be held in a state of being pressed against the second conductive member 82. Furthermore, the connection shield member 60 that is in contact with the third conductive member 83 to be held in a state of being pressed against the third conductive member 83.
[0061] Although not shown in the diagram, a protective member may be provided around the outer circumference of the connecting shield member 60 as needed. The protective member is provided so as to surround the connecting shield member 60. The protective member has properties such as waterproofing and electrical insulation. Examples of protective members include heat-shrinkable tubing and tape material.
[0062] (Operation and effects of this embodiment) The operation and effects of this embodiment will now be described. (1-1) The wire harness 10 comprises a first shielded wire 11, a group of wires 20, and a connection structure 10A to which the first shielded wire 11 and the group of wires 20 are connected. The group of wires 20 includes a second shielded wire 12 and a third shielded wire 13. The first shielded wire 11 comprises a first core wire 11a, a first inner insulating coating 11b covering the first core wire 11a, a first individual shielding member 11c covering the first inner insulating coating 11b, and a first outer insulating coating 11d covering the first individual shielding member 11c. The second shielded wire 12 and the third shielded wire 13 each have a laminated structure similar to that of the first shielded wire 11. The connection structure 10A of the wire harness 10 comprises a core wire connection portion 30, a connection portion insulating coating 40 covering the core wire connection portion 30, and exposed portions 50 of a first exposed portion 51, a second exposed portion 52, and a third exposed portion 53. The connection structure 10A includes a connection shield member 60 positioned to cover the connection portion insulating coating 40. The connection structure 10A also includes a holding member 70 that holds the exposed portion 50 and the connection shield member 60, and a conductive member 80 positioned opposite the holding member 70.
[0063] The holding member 70 is provided such that the exposed portion 50 that contacts the conductive member 80 and the connecting shield member 60 that contacts the conductive member 80 are pressed against the conductive member 80. With this configuration, the retaining member 70 provided as described above makes it possible to improve both the adhesion of the exposed portion 50 to the conductive member 80 and the adhesion of the connecting shield member 60 to the conductive member 80. Since the conductive member 80 forms a conductive path between the exposed portion 50 and the connecting shield member 60, it is possible to improve the reliability of the electrical connection between, for example, the first individual shield member 11c of the first shielded wire 11 and the connecting shield member 60.
[0064] (1-2) The retaining member 70 includes, for example, a first individual shield retaining member 71A and a first connecting shield retaining member 71B arranged adjacent to the first individual shield retaining member 71A. With this configuration, for example, the first exposed portion 51 and the connecting shield member 60 can be pressed against the first conductive member 81 by the first individual shield retaining member 71A and the first connecting shield retaining member 71B, respectively. This makes it possible to independently improve the adhesion of the first exposed portion 51 to the first conductive member 81 and the adhesion of the connecting shield member 60 to the first conductive member 81. Accordingly, it is possible to further improve the reliability of the electrical connection between the first exposed portion 51 and the first conductive member 81 and the reliability of the electrical connection between the connecting shield member 60 and the first conductive member 81.
[0065] Furthermore, the retaining member 70 includes a second individual shield retaining member 72A and a common connecting shield retaining member 74B arranged adjacent to the second individual shield retaining member 72A. This makes it possible to further improve the reliability of the electrical connection between the second exposed portion 52 and the second conductive member 82, and the reliability of the electrical connection between the connecting shield member 60 and the second conductive member 82.
[0066] Furthermore, the retaining member 70 includes a third individual shield retaining member 73A and a common connecting shield retaining member 74B arranged adjacent to the third individual shield retaining member 73A. This makes it possible to further improve the reliability of the electrical connection between the third exposed portion 53 and the third conductive member 83, and the reliability of the electrical connection between the connecting shield member 60 and the third conductive member 83.
[0067] (1-3) The connecting shield member 60 is positioned, for example, to cover the first exposed portion 51. The first individual shield holding member 71A is provided to press the first exposed portion 51, which is covered by the connecting shield member 60, against the first conductive member 81. In this case, for example, the first exposed portion 51 and the first individual shield holding member 71A can be protected by the connecting shield member 60.
[0068] (1-4) When the connecting shield member 60 is a foil member, it is preferable that the holding member 70 is provided so as to press the foil member, which is in surface contact with the conductive member 80, against the conductive member 80. This makes it possible to secure a large contact area between the foil member which is the connecting shield member 60 and the conductive member 80. This makes it possible to improve the reliability of the electrical connection between the connecting shield member 60 and the conductive member 80.
[0069] <Second Embodiment> The following describes a second embodiment of the wire harness 10. In the second embodiment, the same reference numerals are used for the same or corresponding components as in the first embodiment, and some or all of the description of those components may be omitted.
[0070] (Overall configuration of wire harness 10) As shown in Figure 11, the connecting shield member 60 in the wire harness 10 of this embodiment does not cover the exposed portion 50. The connecting shield member 60 does not cover the first individual shield retaining member 71A and the common individual shield retaining member 75A. The common individual shield retaining member 75A is configured by combining the second individual shield retaining member 72A and the third individual shield retaining member 73A of the first embodiment as a common retaining member 70.
[0071] (Configuration of connection structure 10A) As shown in Figures 12 and 14, the first exposed portion 51 is not folded back to overlap the outer surface of the first outer insulating coating 11d of the first shielded wire 11, but is positioned to extend along the outer surface of the first inner insulating coating 11b. As shown in Figures 15 and 17, the second exposed portion 52 is not folded back to overlap the outer surface of the second outer insulating coating 12d of the second shielded wire 12, but is positioned to extend along the outer surface of the second inner insulating coating 12b. As shown in Figure 15, the third exposed portion 53 is not folded back to overlap the outer surface of the third outer insulating coating 13d of the third shielded wire 13, but is positioned to extend along the outer surface of the third inner insulating coating 13b.
[0072] As shown in Figure 11, the connecting shield member 60 is positioned between the first individual shield holding member 71A and the common individual shield holding member 75A in the direction along the X-axis. The first connecting shield holding member 71B and the common connecting shield holding member 74B are positioned between the first individual shield holding member 71A and the common individual shield holding member 75A in the direction along the X-axis.
[0073] As shown in Figures 12 to 17, the holding member 70 is provided such that the exposed portion 50 that contacts the conductive member 80 and the connecting shield member 60 that contacts the conductive member 80 are pressed against the conductive member 80.
[0074] (Operation and effects of this embodiment) The operation and effects of this embodiment will now be described. (2-1) The connecting shield member 60 does not cover the first exposed portion 51 and the second exposed portion 52. In this case, for example, by reducing the dimensions of the connecting shield member 60, it is possible to reduce the amount of material used for the connecting shield member 60.
[0075] (2-2) The wire harness 10 of the second embodiment can also obtain the same effects and advantages as (1-1), (1-2), and (1-4) of the first embodiment. (Example of change) The above embodiment can be implemented with the following modifications. The above embodiment and the following modifications can be combined with each other to the extent that they do not contradict each other technically.
[0076] The wire harness 10 may include a fourth shielded wire in addition to the second shielded wire 12 and the third shielded wire 13. It is preferable to apply the same connection structure as in the above embodiment to the fourth shielded wire as well.
[0077] The wire harness 10 may have four or more shielded wires in its wire group 20. The connection structure 10A of the wire harness 10 may be a connection structure between two shielded wires, namely the first shielded wire 11 and the second shielded wire 12.
[0078] The retaining member 70, which is provided to press the exposed portion 50 that contacts the conductive member 80 and the connecting shield member 60 that contacts the conductive member 80 against the conductive member 80, can be provided corresponding to at least one exposed portion 50.
[0079] For example, the first conductive member 81 can be omitted, and the first exposed portion 51 and the connecting shield member 60 can be held together using a holding member that holds the connecting shield member 60 in contact with the first exposed portion 51.
[0080] Alternatively, for example, the second conductive member 82 can be omitted, and the second exposed portion 52 and the connecting shield member 60 can be held together using a holding member that holds the connecting shield member 60 in contact with the second exposed portion 52.
[0081] Furthermore, for example, the third conductive member 83 can be omitted, and the third exposed portion 53 and the connecting shield member 60 can be held together using a holding member that holds the connecting shield member 60 in contact with the third exposed portion 53.
[0082] In the first embodiment, the second conductive member 82 and the third conductive member 83 may be composed of a single conductive member 80 that collectively surrounds the second outer insulating coating 12d and the third outer insulating coating 13d.
[0083] In the second embodiment, the second conductive member 82 and the third conductive member 83 may be composed of a single conductive member 80 that collectively surrounds the second inner insulating coating 12b and the third inner insulating coating 13b.
[0084] The number of first individual shield retaining members 71A may be one or more. The number of first connecting shield retaining members 71B may be one or more. The number of second individual shield retaining members 72A may be one or more. The number of third individual shield retaining members 73A may be one or more. The number of common connecting shield retaining members 74B may be one or more. The number of common individual shield retaining members 75A may be one or more.
[0085] In the second embodiment, the first individual shield holding member 71A and the first connecting shield holding member 71B can also be constructed from a single holding member 70. In the second embodiment, the common individual shield holding member 75A and the common connecting shield holding member 74B can also be constructed from a single holding member 70.
[0086] The embodiments and modifications described above are illustrative in all respects, and the present invention is not limited to these examples. That is, the scope of the present invention is indicated by the claims, and all modifications within the meaning and scope equivalent to the claims are intended to be included. [Explanation of symbols]
[0087] 10 Wire Harnesses 10A Connection Structure 11. First shielded wire 11a First core wire 11b First inner insulation covering 11c First individual shield member 11d First outer insulating coating 12. Second shielded wire 12a Second core wire 12b Second inner insulation covering 12c Second individual shield member 12d Second outer insulating coating 13. Third Shielded Cable 13a Third core wire 13b Third inner insulation covering 13c Third individual shield member 13d Third outer insulating coating 20 wire group 30 Core wire connection section 40 Insulation coating of connection part 50 Exposed part 51 1st exposed part 52 2nd exposed part 53 Third exposed part 60 Connecting shield member 61a Connection Shield Body 61b First Shield Connection 61c Second shield connection 61d Third shield connection 70 Retaining member 71A First individual shield retaining member 71B First connecting shield retaining member 72A Second individual shield retaining member 73A Third individual shield retaining member 74B Common connection shield retaining member 75A Common Individual Shield Retaining Member 80 Conductive material 81 First conductive member 82 Second conductive member 83 Third conductive member
Claims
1. First shielded wire and, The second shielded wire and The device comprises a connection structure in which the first shielded wire and the second shielded wire are connected, The first and second shielded wires are, Core wire and, The inner insulating coating that covers the aforementioned core wire, A separate shielding member covering the inner insulating coating, A wire harness comprising an outer insulating covering that covers the individual shielding members, The aforementioned connection structure is Core wire connection part, The connection part insulating coating that covers the core wire connection part, Each of the individual shield members has an exposed portion, A connecting shield member is arranged to cover the insulating coating of the connecting portion, A retaining member that holds the exposed portion and the connecting shield member, The system comprises a conductive member positioned opposite the holding member, The conductive member is It includes at least one of a first conductive member provided corresponding to the first shield wire and a second conductive member provided corresponding to the second shield wire, The aforementioned retaining member is A wire harness in which the exposed portion in contact with the conductive member and the connecting shield member in contact with the conductive member are each provided to press against the conductive member.
2. The aforementioned retaining member is An individual shield holding member that presses the exposed portion against the conductive member, The wire harness according to claim 1, further comprising a connecting shield holding member arranged adjacent to the individual shield holding member and pressing the connecting shield member against the conductive member.
3. The connecting shield member is arranged to cover at least one of the exposed portions of the first shield wire and the second shield wire. The wire harness according to claim 2, wherein the individual shield holding member is provided so as to press the exposed portion covered by the connecting shield member against the conductive member.
4. The conductive member is A first conductive member provided in correspondence with the first shield wire, The present invention includes a second conductive member provided in correspondence with the second shield wire, The wire harness according to claim 1, wherein the connecting shield member does not cover the exposed portion of the first shield wire and the exposed portion of the second shield wire.
5. The aforementioned connecting shield member is a foil member, The wire harness according to claim 1, wherein the holding member is provided so as to press the foil member, which is in surface contact with the conductive member, against the conductive member.
6. First shielded wire and, A group of wires including the second shielded wire and the third shielded wire, The device comprises a connection structure in which the first shielded wire and the group of wires are connected, The first, second and third shielded wires are, Core wire and, The inner insulating coating that covers the aforementioned core wire, A separate shielding member covering the inner insulating coating, A wire harness comprising an outer insulating covering that covers the individual shielding members, The aforementioned connection structure is Core wire connection part, The connection part insulating coating that covers the core wire connection part, Each of the individual shield members has an exposed portion, A connecting shield member is arranged to cover the insulating coating of the connecting portion, The connecting shield member and the retaining member that holds the exposed portion, The system comprises a conductive member positioned opposite the holding member, The conductive member is The system includes at least one conductive member selected from a first conductive member provided corresponding to the first shield wire, a second conductive member provided corresponding to the second shield wire, and a third conductive member provided corresponding to the third shield wire. The aforementioned retaining member is A wire harness in which the exposed portion in contact with the conductive member and the connecting shield member in contact with the conductive member are each provided to press against the conductive member.
Citation Information
Patent Citations
Splice cable, especially high-voltage splice cable, and method for splicing cables, especially high-voltage cables
JP2023538729A