90 degree fiber optic array connector based on injection molding process
Patent Information
- Application Number
- JP2025000219U
- Authority / Receiving Office
- JP · JP
- Patent Type
- Utility models
- Current Assignee / Owner
- Priority Date
- 2024-12-09
- Filing Date
- 2025-01-22
- Publication Date
- 2025-03-19
- Estimated Expiration
- 2035-01-22
AI Technical Summary
【0009】 本考案の有益な効果は以下のとおりである。 1.光ファイバコネクタの従来の設計ではより多くの部品又は複雑な組み立てステップを必要としているが、射出成形プロセスによる一体成形で、組み立てのステップを減らしており、生産の効率は向上している。
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Abstract
Description
[Technical field]
[0001] The present invention relates to the technical field of optical fiber connectors, and more particularly to a 90 degree optical fiber array connector based on injection molding process. [Background technology]
[0002] An optical fiber array connector is an optical communication device for connecting multiple optical fibers, and is mainly used for high-speed data transmission in optical fiber communication systems. The optical fiber array connector mainly functions to combine multiple optical fibers into one connector to transmit multi-channel data simultaneously. Compared with single-fiber connectors, optical fiber array connectors have higher data transmission capacity and smaller volume, so they are widely used in fields such as high-density wiring in data centers, optical modules, and optical fiber sensing.
[0003] The experimental team has read and studied a large number of related documents and materials on the technology of optical fiber array connectors, and has conducted many related experiments with the help of related parties. After extensive research, it was found that the optical fiber connectors of the conventional technology generally have a complex structure, complicated assembly steps, poor accuracy and stability of optical fiber arrangement, and inaccuracy of positioning is often a problem, especially in high-density applications. In addition, the conventional connectors have low space utilization rate, cannot realize miniaturized module design, and have poor material durability and environmental adaptability, which makes them prone to performance degradation after long-term use.
[0004] The present invention is made to solve the general problems in the field of optical fiber connectors, such as poor durability, poor environmental adaptability, and complicated structure. Summary of the Invention [Problem to be solved by the invention]
[0005] SUMMARY OF THE PRESENT EMBODIMENT The objective of the present invention is to provide a 90 degree optical fiber array connector based on an injection molding process in response to the shortcomings currently present in the field. [Means for solving the problem]
[0006] In order to overcome the shortcomings of the prior art, the present invention adopts the following technical solutions: A 90 degree optical fiber array connector based on an injection molding process, the 90 degree optical fiber array connector includes: a vertical board for fixing optical fibers and supporting the 90 degree turning of the optical fibers; a receiving cavity provided inside the vertical board and penetrating both sides of the vertical board; and an engagement plate for blocking vertically in the receiving cavity; The engagement plate has perforations, the optical fibers pass through both sides of the vertical base plate, and each optical fiber extends from the perforations, and the engagement plate fixes the positions of the optical fibers that pass through the vertical base plate.
[0007] Furthermore, the vertical substrate includes a horizontal plate arranged horizontally, a vertical plate arranged vertically, and an arc-shaped plate for connecting the horizontal plate and the vertical plate, where the horizontal plate and the vertical plate are arranged perpendicular to each other, a through passage is provided inside the horizontal plate, the vertical plate and the arc-shaped plate, respectively, and the through passages in the horizontal plate, the vertical plate and the arc-shaped plate are connected to each other to form the accommodating cavity.
[0008] Furthermore, the plate wall on the side of the vertical plate relatively away from the arc-shaped plate is a penetration wall, and the penetration wall has a plurality of penetration holes arranged horizontally, and the optical fibers pass through these penetration holes in sequence into the vertical substrate, and each optical fiber penetrates the vertical substrate from the vertical substrate and extends from the horizontal substrate of the vertical substrate. Effect of the Invention
[0009] The beneficial effects of the present invention are as follows: 1. Traditional fiber optic connector designs require more parts or complicated assembly steps, but the integrated injection molding process reduces assembly steps and improves production efficiency.
[0010] 2. The position of the optical fibers is accurately fixed by the engagement plate, realizing array arrangement, thereby improving the precision and stability of high-density optical fiber arrangement.
[0011] 3. The vertical board is made of Kovar alloy 4J29 material. Through injection molding and surface gold plating, the corrosion resistance and environmental adaptability of the connector are significantly improved. The vertical board design based on the injection molding process can reduce the number of parts and manufacturing steps through one-piece molding, thereby reducing production costs. [Brief description of the drawings]
[0012] The present invention will be better understood with reference to the following drawings. The parts in the drawings are not necessarily drawn according to actual dimensions, and the emphasis is on explaining the principles of the embodiment. In each drawing, the same reference numerals refer to corresponding parts from different viewing angles.
[0013] [Figure 1] FIG. 2 is a schematic diagram of the entire experiment of the present invention. [Diagram 2] FIG. 2 is a schematic diagram of the structure of an engagement plate of the present invention. [Diagram 3] FIG. 2 is a schematic diagram of the structure of the penetration wall of the present invention. [Figure 4] FIG. 2 is a schematic diagram of the overall structure of the present invention. [Diagram 5] FIG. 2 is a plan view of the present invention; [Figure 6] FIG. 2 is a schematic diagram of the bottom structure of the present invention. [Explanation of symbols]
[0014] 1. Penetrating Wall 2 Penetration Hole 3 Vertical plate 4. Arc-shaped plate 5 horizontal plate 6. Optical Fiber 7 Penetration 8 Vertical Board DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0015] In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be described in more detail in conjunction with the embodiments. It should be noted that the specific embodiments described herein are merely illustrative of the present invention and do not limit the present invention. After reading the following detailed description, other systems, methods and / or features according to the present embodiment will be obvious to those skilled in the art. In addition, the terms used to describe positional relationships in the drawings are merely illustrative and do not limit the present invention. Those skilled in the art can specifically understand the meanings of the above terms according to specific situations.
[0016] Example 1 Referring to Figures 1, 2, 3, 4 and 5, this embodiment discloses a 90 degree optical fiber array connector based on an injection molding process, the 90 degree optical fiber array connector includes: a vertical board for fixing optical fibers and supporting the 90 degree turning of the optical fibers; a receiving cavity provided inside the vertical board and penetrating both sides of the vertical board; and an engagement plate for blocking vertically in the receiving cavity; The engagement plate has perforations, the optical fibers pass through both sides of the vertical base plate, and each optical fiber extends from the perforations, and the engagement plate fixes the positions of the optical fibers that pass through the vertical base plate.
[0017] The vertical substrate includes a horizontal plate arranged horizontally, a vertical plate arranged vertically, and an arc-shaped plate for connecting the horizontal plate and the vertical plate, where the horizontal plate and the vertical plate are arranged perpendicular to each other, a through passage is provided inside the horizontal plate, the vertical plate and the arc-shaped plate, respectively, and the through passages in the horizontal plate, the vertical plate and the arc-shaped plate are connected to each other to form the accommodating cavity.
[0018] The wall of the vertical plate relatively far from the arc-shaped plate is a penetration wall, and the penetration wall has a plurality of penetration holes arranged horizontally. The optical fibers pass through these penetration holes sequentially into the vertical substrate, and each optical fiber penetrates the vertical plate of the vertical substrate and extends out from the horizontal plate of the vertical substrate. The vertical substrate is obtained by injection molding the raw material Kovar alloy 4j29 and then gold plating the surface.
[0019] One end of the horizontal plate is connected to the arc-shaped plate, and the other end of the horizontal plate is disposed relatively away from the arc-shaped plate.
[0020] The material of the engagement plate is quartz glass, and the engagement plate is fixed vertically within the perforation hole of the horizontal plate by adhesive. The engagement plate is relatively close to the end of the horizontal plate that is away from the arc-shaped plate, so that each optical fiber passes through the corresponding perforation hole evenly, thereby realizing an array arrangement of the optical fibers.
[0021] The 90 degree optical fiber array connector based on the injection molding process of the present invention is rationally designed, and the combination of horizontal plate, vertical plate and arc plate realizes smooth 90 degree turning of the optical fiber and reduces stress and loss. The uniformly arranged perforations on the engagement plate ensure accurate positioning of the optical fiber and improve the stability of signal transmission. The vertical board is made of Kovar alloy 4J29 injection molding and then gold plated on the surface, which provides good electrical conductivity and corrosion resistance. The engagement plate is made of quartz glass, which has high light transmittance and thermal stability. The injection molding process not only improves production efficiency and precision and reduces costs, but also makes installation and maintenance more convenient, making it suitable for high-density optical communication systems.
[0022] Although the present invention has been described above using examples, it will be understood that various modifications and variations may be made without departing from the scope of the present invention. In other words, the methods, systems, and devices discussed above are exemplary. Various processes or components may be omitted, substituted, or added from each configuration as appropriate. For example, in alternative configurations, the method may be performed in a different order than previously described, and / or various parts may be added, omitted, and / or combined. Also, features described with respect to a particular configuration may be combined in various other configurations, for example, different aspects and elements of the configurations may be combined in a similar manner. Also, the elements may be updated as technology advances, that is, many elements are exemplary, and the scope of the present disclosure or claims is not limited thereto. Also, after reading the contents described in the present invention, a person skilled in the art may make various changes or variations to the present invention, and it is understood that these equivalent changes and variations are also within the scope limited by the claims of the present invention.
Claims
1. The optical fiber includes a vertical base plate for fixing the optical fiber and supporting the 90° bending of the optical fiber, a receiving cavity provided inside the vertical base plate and penetrating both sides of the vertical base plate, and an engagement plate for blocking the receiving cavity vertically, A 90 degree optical fiber array connector based on an injection molding process, characterized in that the engagement plate is provided with a through hole, the optical fibers penetrate both sides of the vertical substrate, and each optical fiber extends from the through hole, and the engagement plate fixes the position of the optical fibers penetrated into the vertical substrate.
2. 2. The 90 degree optical fiber array connector of claim 1, characterized in that the vertical substrate includes a horizontal plate arranged horizontally, a vertical plate arranged vertically, and an arc-shaped plate for connecting the horizontal plate and the vertical plate, wherein the horizontal plate and the vertical plate are arranged perpendicular to each other, a through passage is provided inside the horizontal plate, the vertical plate and the arc-shaped plate, respectively, and the through passages in the horizontal plate, the vertical plate and the arc-shaped plate are connected to each other to form the receiving cavity.
3. 3. The 90 degree optical fiber array connector of claim 2, wherein the plate wall of the vertical plate relatively away from the arc-shaped plate is a penetration wall, and the penetration wall has a plurality of penetration holes arranged horizontally, the optical fibers pass through these penetration holes sequentially into the vertical board, and each optical fiber penetrates the vertical board from the vertical board and extends from the horizontal board of the vertical board.