Structural connecting members made of oriented fibers for connecting at least two construction elements.

A composite connecting member using oriented wood fibers and a binder addresses the need for sustainable, high-strength connections in construction, reducing material and energy use, and lowering CO2 emissions.

JP3255636UActive Publication Date: 2026-04-27WOODFLOW TECH SL
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Utility models
Current Assignee / Owner
WOODFLOW TECH SL
Filing Date
2023-05-14
Publication Date
2026-04-27

AI Technical Summary

Technical Problem

Current construction connecting members, particularly in wood-based structures, lack the mechanical strength and sustainability required for large structures while minimizing environmental impact, and existing alternatives like metal and synthetic fibers are either unsustainable or fail to meet structural performance.

Method used

A composite connecting member made from oriented wood fibers and a binder, manufactured through high-pressure pressing and machining, offering customizable designs and superior mechanical strength.

Benefits of technology

The solution provides lightweight, durable, and sustainable connections for construction elements, reducing material and energy use, and lowering CO2 emissions.

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Abstract

This invention provides a novel type of structural member for connecting lightweight and efficient construction elements, manufactured from a composite material containing fibers and a binder for use in the construction and assembly of structures. This invention includes improved design and manufacturing methods, as well as innovative composite materials, to provide components made from a composite material containing wood fibers or wood strands and a binder. The connecting members may be of various specific designs and are obtained by pressing multiple layers of oriented fibers and a binder under high pressure. This invention provides a solution that reduces the weight of the connecting members and the structures using them, while also improving the energy efficiency of buildings and structures using these connecting members.
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Description

Technical Field

[0001] The present invention relates to the fields of construction, architecture, and industrial design, and particularly to lightweight and efficient structural connecting members made of composite materials containing fibers and binders for use in the construction and assembly of structures such as buildings, bridges, warehouses, and equipment.

[0002] In the field of construction and manufacturing of structural parts or members having the ability to withstand loads and / or mechanical stresses, reducing the amount of material used and the weight of the members is a priority in the industry for both economic and sustainability reasons in order to save energy, reduce carbon emissions, and use raw materials more efficiently.

[0003] In some industries (especially the construction and transportation industries), new technologies and lightweight composite materials are being utilized to achieve the required structural performance while meeting environmental sustainability goals. In such situations, composite materials and wood are becoming increasingly mainstream as they are each suitable for digital manufacturing, have high mechanical strength, are sustainable, and have less impact on the environment.

Background Art

[0004] In many industries, there is an increasing need to introduce new technologies and more sustainable materials in the process. In some industries, this is extremely important in terms of CO2 emissions and the overall impact on the environment. The construction and transportation industries are the two major industries that emit the most greenhouse gases in the world.

[0005] In the transportation industry, the demand for lighter structural materials has increased significantly in order to reduce fuel consumption and greenhouse gas emissions.

[0006] The construction industry, on the other hand, is one of the industries with the highest consumption of materials and energy, as well as one of the highest emitters of carbon dioxide (CO2). In recent years, there has been a significant increase in demand for more sustainable and environmentally friendly building materials in order to reduce CO2 emissions and lessen the environmental burden on the industry as a whole. In this context, wood is becoming increasingly mainstream due to its high sustainability and low environmental impact, although conventional materials (such as concrete and steel) remain the most widely used despite their high environmental impact. Replacing these CO2-emitting materials (concrete and steel) with wood is one of the most effective ways to reduce CO2 emissions. Currently, leading this trend is cross-laminated timber (CLT), which is mainly used in the construction of walls, ceilings, and floors, followed by plywood and oriented strand board (OSB). Wood as a structural construction material has several limitations, one of which is the lack of strong, durable, and mechanically sound wooden structural connectors for various types of buildings and other structures. This is usually solved by using metal components, but this increases the carbon dioxide emissions of wooden structures, increases the size of wooden members, and reduces the potential positive impact of wooden construction.

[0007] In the architecture and construction industries, connecting components play a crucial role in the design, stability, safety, and efficiency of structures. In this regard, developing high-performance structural connecting components made from wood fiber-based composite materials presents an excellent opportunity to improve efficiency and sustainability in construction.

[0008] Description of related technologies Against this backdrop, there is a clear need for novel solutions that provide structural connecting materials that are environmentally sustainable, lightweight, and resistant to heavy loads and mechanical stresses.

[0009] Japanese Patent No. 5633041 (Patent Document 1) of the Hokkaido Research Organization presents a joint structure that enables a rigid hardwood joint. This joint structure includes a set of main wooden boards that form part of a hardwood laminated structure (layer A), and a set of secondary wooden boards that form part of a hardwood laminated structure (layer B) is inserted into or crossed between the boards of the hardwood laminated structure (layer A) at any position and angle, and the boards are pressed together to create an overlapping portion. As a result, the non-overlapping portions of the hardwood laminated structure (layers A and B) are incorporated into a compact hardwood laminated joint structure whose thickness is approximately equal to the thickness of the overlapping portion. These joints only serve to connect elements on the same plane, and their mechanical performance depends on the properties of the wood, with most of the fibers not oriented in the optimal direction, making them insufficient for large structures that require high mechanical strength.

[0010] European Patent Publication No. 3862499 (Patent Document 2) of Suzhou University of Science and Technology discloses a steel-wood composite joint including a square tube column, a steel-wood composite beam, and a beam-column connecting assembly that connects the square tube column and the steel-wood composite beam. Each square tube column includes a connecting corner column and a connecting side plate. While these joints have high load-bearing capacity, they require a large amount of steel, and the manufacturing process has a significant environmental impact.

[0011] Ulrich Wallner's U.S. Patent No. 8,387,330 (Patent Document 3) describes a system for manufacturing structures such as trusses from modular bar elements and connecting elements that interconnect at least two bar elements, where the bar elements and connecting elements are interconnected to form a truss. In this system, each connecting element is manufactured from a rigid and renewable raw material produced by photosynthesis in plants such as wood or bamboo. This system uses connecting elements with low load-bearing capacity.

[0012] In some industries, carbon fiber or glass fiber reinforced plastics are widely used as materials for manufacturing lightweight objects. While these materials are lightweight and strong, they are far from sustainable. This is because their production volume is very high in terms of CO2 emissions, their structural performance does not always meet the standards required by the construction industry, and their limited productivity and high cost make them difficult to use on the scale required by the construction industry.

[0013] Sustainable composite materials based on other plant fibers such as jute, flax, and hemp are also known. While these sustainable technologies are suitable solutions for lightweight structures, they do not meet the mechanical performance requirements of the construction and transportation industries due to their low structural performance and / or high weight, and they have productivity and cost limitations, similar to synthetic fibers such as carbon fiber and glass fiber.

[0014] In summary, the most sustainable alternatives to currently available construction connecting members fail to meet high mechanical and / or structural performance, cost, and volume requirements, while options that do meet these requirements are not sustainable. Therefore, there is a need for novel structural members for connecting building elements that achieve the high structural performance required by the construction and other industries while simultaneously being made from sustainable materials.

[0015] Against this backdrop, the present invention, a new type of oriented fiber structure connecting member for linking at least two construction elements, offers a solution that meets the demand for lightweight materials that are more sustainable than currently used materials such as aluminum, metals, and reinforced plastics, while also providing superior mechanical strength compared to other wood-based or natural fiber-based elements. [Prior art documents] [Patent Documents]

[0016] [Patent Document 1] Japanese Patent No. 5633041 [Patent Document 2] European Patent Publication No. 3862499 [Patent Document 3] U.S. Patent No. 8387330 [Overview of the project] [Problems that the invention aims to solve]

[0017] The objective of this invention is to contribute to solving the problem of high CO2 emissions in various industries, particularly the construction industry, by providing a new type of structural member for connecting construction elements. This invention includes an improved design and manufacturing method, as well as an innovative composite material, to provide a composite component comprising wood fibers or wood strands and a binder, resulting in a durable and lightweight component made from renewable materials. This is useful in reducing the weight of the connecting members and the structures that use them, as well as improving the energy efficiency of buildings and structures that use these connecting members. [Means for solving the problem]

[0018] The connecting member of this invention may feature a wide variety of specific designs depending on the requirements of each case. First, a design drawing is obtained based on the specific requirements of the case, and then the member is manufactured according to the design drawing by pressing multiple layers consisting of at least one type of binder and multiple oriented fibers (preferably wood) under high pressure. The pressing process may require a mold in the desired shape of the connecting member, or it may be performed by pressing a blank block of composite material made of oriented fibers and binder, and then machining is performed until the member is formed according to the required design.

[0019] Thus, a new type of structural connection member is introduced, whose shape, size, and mechanical strength characteristics can vary according to the specific requirements of each case. Such a novel structural connection member can connect all types of construction elements used in the construction of any structure that requires the assembly and / or joining of columns, beams, trusses, walls, rails, profiles, slats, and buildings, houses, bridges, warehouses, huts, containers, vehicles, tents, equipment, street equipment, sports facilities, fences, and all kinds of construction elements.

[0020] Therefore, in the context of this specification, it is important to understand the terms "construction" and "constructional" in the broadest sense, such as assembly and installation, from the perspective of the requirements of all industries, and also in the specific sense within the construction, engineering, and architectural industries.

[0021] The following provides a detailed description of the present invention together with the drawings, which are also part of this specification.

[0022] It should be noted that the drawings only serve as an aid for better understanding of the present invention, and neither represent the members and their components in their final form nor in actual scale or proportional scale. These drawings are presented in a form that explains the important elements of the main embodiments of the present invention disclosed in this specification and may not include elements generally known in the prior art. Therefore, the present invention is not limited to only what appears in the drawings. The following drawings are presented in this specification.

Brief Description of the Drawings

[0023] [Figure 1] It is a perspective view of the first embodiment of a structural connection member for connecting at least two construction elements according to the present invention, showing an enlarged view of the fibers visible on the surface. [Figure 2] It is a perspective view of the second embodiment of a structural connection member for connecting at least two construction elements according to the present invention. [Figure 3]Perspective view of a third embodiment of a structural connecting member for connecting at least two construction elements according to the present invention. [Figure 4A] Perspective view of two fragments or sub-components of a fourth embodiment of a structural connecting member for connecting at least two construction elements according to the present invention. [Figure 4B] Perspective view of a fourth embodiment of a structural connecting member for connecting at least two construction elements according to the present invention shown in FIG. 4A, which is a view of two fragments or sub-components joined together. [Figure 5A] Cross-sectional perspective view of an arm of a structural connecting member for connecting at least two construction elements according to the present invention, showing a dotted line representing the central axis of this arm and a first arrangement pattern of the oriented fibers. [Figure 5B] Cross-sectional perspective view of an arm of another embodiment of a structural connecting member for connecting at least two construction elements according to the present invention, showing a dotted line representing the central axis of this arm and a second arrangement pattern of the oriented fibers. [Figure 5C] Cross-sectional perspective view of an arm of yet another embodiment of a structural connecting member for connecting at least two construction elements according to the present invention, showing a dotted line representing the central axis of this arm and a third arrangement pattern of the oriented fibers. [Figure 6] Perspective view of a general version of a structural connecting member for connecting at least two construction elements according to the present invention, in which a dotted line representing the central axis of the arm of the member is visible. [Figure 7A] Perspective view of a fifth embodiment of a structural connecting member for connecting at least two construction elements according to the present invention. [Figure 7B] Perspective view of a sixth embodiment of a structural connecting member for connecting at least two construction elements according to the present invention. [Figure 8A] Perspective view of two fragments or sub-components of a seventh embodiment of a structural connecting member for connecting at least two construction elements according to the present invention. [Figure 8B] Perspective view of a seventh embodiment of a structural connecting member for connecting at least two construction elements according to the present invention shown in FIG. 8A, which is a view of two fragments or sub-components joined together. [Figure 9] This is a perspective view of an eighth embodiment of a structural connecting member for connecting at least two construction elements according to the present invention, showing the vicinity of one end of each construction element to which each arm of this member is connected. [Figure 10] This is a perspective view of a ninth embodiment of a structural connecting member for connecting at least two construction elements according to the present invention, showing the vicinity of one end of each construction element to which each arm of this member is connected. [Figure 11] This is a perspective view of a tenth embodiment of a structural connecting member for connecting at least two construction elements according to the present invention, showing a magnified view of the fibers visible on the surface of the member and a view of the vicinity of one end of each construction element to which each arm of the member is connected. [Figure 12] This is a perspective view of a blank block before machining, which is included in the first method for manufacturing a structural connecting member that connects at least two construction elements according to the present invention. The diagram shows a magnified view of the fibers visible on the side of the blank block and a shape drawn with dotted lines representing the shape of the member (obtained by machining) contained within the blank block. [Figure 13A] This is a perspective view of an assembly of six blank plates included in a modification of the first method for manufacturing a structural connecting member that connects at least two construction elements according to the present invention, before they are laminated and bonded together to obtain a composite blank plate (or block) that is thicker than the individual blank plates. [Figure 13B] This is a perspective view of a composite blank plate (or block) obtained by joining and bonding six blank plates shown in Figure 13A, which is included in the above-mentioned modified example of the first method for manufacturing a structural connecting member that connects at least two construction elements according to the present invention. The figure shows the shape of a member obtained by machining this composite blank plate or block, as defined by dotted lines. [Figure 14] This is a perspective view of a two-part mold included in a modification of a second method for manufacturing a structural connecting member that connects at least two construction elements according to the present invention, and a member obtained using this mold. [Figure 15]This is a perspective view of a mold included in another modification of the second method for manufacturing a structural connecting member for connecting at least two construction elements according to the present invention, and a member obtained using this mold. [Figure 16] This is a flowchart of a first method for manufacturing a structural connecting member that connects at least two construction elements according to the present invention. [Figure 17] This is a flowchart of a modified example of the first method for manufacturing a structural connecting member that connects at least two construction elements according to the present invention. [Figure 18] This is a flowchart of a second method for manufacturing a structural connecting member that connects at least two construction elements according to the present invention. [Figure 19] This is a flowchart of a modified example of a second method for manufacturing a structural connecting member that connects at least two construction elements according to the present invention. [Modes for carrying out the invention]

[0024] To better understand this invention, it is useful to provide the following definitions, but these definitions should be understood as merely aids to explaining specific elements of the art.

[0025] As used in this invention, the term "arm" refers to one of the extensions of a structural connecting component used to connect one or more individual construction elements.

[0026] As used in this invention, the term "to machine" or "machining" refers to the action of modifying a block or material piece by cutting, planing, carving, polishing, and any process that removes material from the block or material piece in general, to obtain a smaller molded piece or molded part than the original block or material piece, which was "contained within" the block or material piece.

[0027] As used in this invention, the term "blank block" refers to a piece of material, a slab of material, or a block (of material, whether or not it is a composite material), from which a component or part is obtained by removing material through a "machining" process (as defined in the previous paragraph). On the other hand, "blank plate" refers to the same as a blank block, but thinner or flatter, and "composite blank plate" refers to a thicker blank plate or blank block formed by joining two or more blank plates.

[0028] As used in this invention, the term "axis" refers to the most central, virtual line(s) running along the longitudinal axis within the shape of the connecting component of this invention, particularly its "arm" (as defined at the beginning of this section). Figures 5A, 5B, 5C, and 6 illustrate this concept.

[0029] As used in this invention, the term "layer layout" refers to the operation of dividing a three-dimensional digital model or object design into a series of parallel layers, which is generally performed by a computer program in a situation where the three-dimensional object is later manufactured layer by layer.

[0030] As used in this invention, the term "fraction" or "fractions" refers to a sub-component that makes up one of the parts or components described in this invention, and is generally used in a manufacturing method in which these sub-components or fragments are manufactured individually and then assembled and glued together to obtain a finished part or component.

[0031] All embodiments of the structural connecting member for connecting at least two construction elements according to the present invention include a material comprising at least one binder, such as phenolic resin, acrylic resin, isocyanate resin, or PU (polyurethane) material, and fibers, which may be carbon fibers, glass fibers, textile fibers, metal fibers, plant fibers, plastic fibers, and preferably wood fibers.

[0032] Figure 1 is a perspective view of a first embodiment of a structural connecting member for connecting at least two construction elements (1) according to the present invention, which has three arms (12) and oriented wood fibers (13) visible on the surface of the arms. Figure 2 is a perspective view of a second embodiment of a structural connecting member for connecting at least two construction elements (1) according to the present invention, which also has three arms (12) and rectangular wood flakes (14) oriented along a regular grid pattern in a continuous layer between the central axis of the member and the outer surface of the member. Figure 3 is a perspective view of a third embodiment of a structural connecting member for connecting at least two construction elements (1) according to the present invention, which has three arms (12), and its design was created using a digital structural optimization tool. Figures 4A and 4B are perspective views of two fragments or sub-components (2) and (3) of a fourth embodiment of a structural connecting member for connecting at least two construction elements (1) according to the present invention, which has three arms (12) and is manufactured by joining fragments (2) and (3), with a joint line (15) visible on the finished part in the area where the joined sub-components are bonded. The structural connecting member for connecting at least two construction elements according to the present invention can be manufactured from two or more fragments or sub-components.

[0033] There are numerous designs that can be adopted in the embodiments conceivable in this invention, and the design will vary depending on the requirements of the component being manufactured in each use case. There are also various methods for structuring multiple layers of oriented fibers or flakes, and these will also vary depending on the requirements of each use case. The chosen manufacturing method and type of design, and consequently the orientation of the fibers or flakes, may be intentionally oriented in a general, non-special way, or the precise specific position and orientation of each fiber or flake may be predetermined to maximize the mechanical performance of the component, the amount of material used, or other specifically required parameters. For example, Figures 5A, 5B, and 5C are cross-sectional perspective views of three arms (12) of different embodiments of a structural connecting member connecting at least two construction elements (1) according to this invention. Figure 5A shows parallel layers (16) of fibers oriented within each arm (12), Figure 5B shows concentric layers (17) of fibers oriented around the virtual axis (19) of each arm (12), and Figure 5C shows semi-concentric layers (18) of fibers oriented around the virtual axis (19) of each arm (12). These layers tend to be concentric in the inner region of the arm (12) and horizontal toward the sides as a result of the molding press process. Zigzag lines (100) represent breaks or interruptions in the figure.

[0034] Figure 6 is a perspective view of a general version of a structural connecting member for connecting at least two construction elements (1) according to the present invention, which has three arms (12) and a dotted line (19) representing the central axis of the arms of the part is visible. Figure 7A is a perspective view of a fifth embodiment of a structural connecting member for connecting at least two construction elements (1) according to the present invention, which has four arms (12) and is a solid structure. On the other hand, Figure 7B is a perspective view of a sixth embodiment of a structural connecting member for connecting at least two construction elements (1) according to the present invention, which also has four arms (12) but is a hollow structure, and this hollow structure can be understood by looking at the inner surface (20) represented by a dotted line. Figures 8A and 8B are perspective views of two shell-like fragments or sub-components (4) and (5) of a seventh embodiment of a structural connecting member for connecting at least two construction elements (1) according to the present invention, the structural connecting member having three arms (12), and being manufactured by joining these fragments (4) and (5), the resulting finished structural connecting member for connecting at least two construction elements (1) is hollow in structure, and a joint line (15) is visible in the bonding area of ​​the joined sub-components (4) and (5).

[0035] Figure 9 is a perspective view of an eighth embodiment of a structural connecting member for connecting at least two construction elements (1) according to the present invention. This structural connecting member has a rectangular cross-section and has two arms (12) near the ends of each construction element (22), with each arm (12) of this component (1) connected to each construction element. Figure 9 also shows a snap-fit ​​connecting means (21). Figure 10 is a perspective view of a ninth embodiment of a structural connecting member for connecting at least two construction elements (1) according to the present invention. This structural connecting member also has a rectangular cross-section and has three arms (12) near the ends of each construction element (22), with each arm (12) of this component (1) connected to each construction element. This figure also shows a snap-fit ​​connecting means (21) and a support surface (23) that supports the construction elements. Figure 11 is a perspective view of a tenth embodiment of a structural connecting member for connecting at least two construction elements (1) according to the present invention, which has three arms (12) and interlocking connecting means (21). The figure also shows a close-up of intentionally oriented rectangular wood slabs (14) visible on the surface of the member, which are arranged concentrically around the axis of the component near one end of each construction element (22), and each arm (12) of this member (1) is connected to each construction element. Zigzag lines (100) indicate breaks or interruptions in the figure.

[0036] Figure 12 is a perspective view of a blank block (25) before machining, which is included in the first method for manufacturing a structural connecting member for connecting at least two construction elements (1) according to the present invention. It shows a magnified detail of the parallel layer of oriented fibers (16) visible on the side of the blank block (25), a dotted line drawing (26) representing the shape of the structural connecting member for connecting at least two construction elements (1) obtained by machining the blank block (25), and a rectangular woody flake (14) intentionally oriented on the upper surface of the blank block (25). Figure 13A is a perspective view of an assembly of six blank plates (25) that are thinner than the blank block in Figure 12. This assembly is included in a modification of the first method for manufacturing a structural connecting member for connecting at least two construction elements according to the present invention, and is before being laminated and joined together to obtain a composite blank plate (or block) (27) which can be seen in Figure 13B. Figures 13A and 13B also show rectangular wood strips (14) intentionally oriented on the upper surfaces of a blank block (25) and a composite blank plate (27). Figure 13B is a perspective view of a composite blank plate or block (27) obtained by joining and bonding a plurality of blank plates (25), which is included in the aforementioned modified example of the first method for manufacturing a structural connecting member for connecting at least two construction elements (1) according to the present invention. A shape (28) defined by a dotted line is also visible on the composite blank plate or block (27), representing the shape of a structural connecting member for connecting at least two construction elements (1) obtained by machining this composite blank plate or block (27).

[0037] Figure 14 is a perspective view of a two-part mold (29) included in a modification of the second method for manufacturing a structural connecting member that connects at least two construction elements (1) according to the present invention, and a member (1) obtained using this two-part mold (29). The figure also shows details of the oriented wood fibers (13) visible on the surface of the formed member (1), details of the semi-concentric layers (18) of internal fibers of the member (1) (which tend to be horizontal toward the two sides created by the pressing step (29) of the two-part mold), and the mold cavity (30). Figure 15 is a perspective view of a one-part mold (31) included in another modification of the second method for manufacturing a structural connecting member that connects at least two construction elements (1) according to the present invention, a flat pressing element (32) that acts complementaryly with the one-part mold (31) in the pressing step, and a member (1) obtained by pressing the oriented fibers and binder between the one-part mold (31) and the flat pressing element (32). This diagram also shows the mold cavity (30) of the one-piece mold (31).

[0038] Figure 16 is a flowchart of the steps of a first method for manufacturing a structural connecting member that connects at least two construction elements according to the present invention, and this method is as follows: - The process of creating design drawings for the components, - A step of transmitting instructions to at least one fiber loading machine and at least one binder loading machine according to design parameters, - A step of placing multiple fiber layers containing a binder onto a base, - A process of pressing fibers containing a binder, - The process of removing the finished blank block from the press, - The process of machining this blank block until the component is obtained as designed. Includes.

[0039] Figure 17 is a flowchart of a modified version of the method described in Figure 16 for manufacturing a structural connecting member that connects at least two construction elements according to the present invention, and this method is - The process of creating design drawings for the components and creating a layer layout for the design drawings, - A step of transmitting instructions to at least one fiber loading machine and at least one binder loading machine according to design parameters, - A step of placing multiple fiber layers containing a binder onto a base, - A process of pressing fibers containing a binder, - The process of removing the finished blank plate from the press, - The process of repeating this series of steps at least once until the number of blank plates specified by the layer layout is obtained, - A process of laminating blank plates according to the layer layout and sandwiching adhesive between the layers, - A process of joining blank plates together to obtain a composite blank plate (or block) with a large thickness, - The process of machining this composite blank plate or block until the component as designed is obtained. Includes.

[0040] Figure 18 is a flowchart of the steps of a second method for manufacturing a structural connecting member that connects at least two construction elements according to the present invention, and this method is as follows: - The process of creating design drawings for the components, - A process to obtain a mold according to design parameters, - A step of transmitting instructions to at least one fiber loading machine and at least one binder loading machine according to design parameters, - A step of placing multiple fiber layers containing a binder into a mold, - A process of pressing fibers containing a binder in a mold, - The process of removing the finished component from the mold. Includes.

[0041] Figure 19 is a flowchart of a modified step of a second method for manufacturing a structural connecting member that connects at least two construction elements according to the present invention, and this method is - A step of creating a design drawing for the component and dividing the design drawing for the component into at least two fragments, - A process to obtain a mold for each piece according to the design parameters, - A step of transmitting instructions to at least one fiber loading machine and at least one binder loading machine according to design parameters, - A step of placing multiple fiber layers containing a binder into a mold, - A process of pressing fibers containing a binder in a mold, - The process of removing the finished parts from the mold. - The process of repeating a series of steps for each remaining piece of the component, - A process of joining the obtained component fragments together to manufacture a finished component according to the design. Includes.

Claims

1. A structural connecting member for connecting at least two construction elements, characterized by comprising at least one layer of a material consisting of at least one type of binder and a plurality of oriented fibers.

2. A structural connecting member for connecting at least two construction elements, as described in claim 1, characterized in that the orientation of each fiber of the structural connecting member is a specific, intentional orientation determined by a design drawing prepared in advance for the purpose of optimizing the structural connecting member.

3. The structural connecting member for connecting at least two construction elements according to claim 2, characterized in that the pre-created design drawings are produced from a design process using a digital structural optimization tool.

4. The structural connecting member for connecting at least two construction elements according to claim 1, characterized in that the fiber is at least one type of fiber selected from the group consisting of wood fiber, carbon fiber, glass fiber, textile fiber, metal fiber, plant fiber, and plastic fiber.

5. A structural connecting member for connecting at least two construction elements according to claim 1, characterized in that the aforementioned fibers are wood fibers.

6. The structural connecting member for connecting at least two construction elements according to claim 5, characterized in that the wood fiber is at least one type of fiber selected from the group including flakes, shavings, plywood, chips, rods, shredded wood, sawdust, and wood powder.

7. A structural connecting member for connecting at least two construction elements according to claim 5, characterized in that the wood fibers differ in shape and size.

8. A structural connecting member for connecting at least two construction elements according to claim 1, characterized in that it includes a member formed by integrally joining two or more smaller members.

9. The structural connecting member for connecting at least two construction elements according to claim 1, characterized in that the oriented fibers are arranged on the same plane in multiple layers.

10. The structural connecting member for connecting at least two construction elements according to claim 1, characterized in that the oriented fibers are arranged in different planes.

11. The structural connecting member for connecting at least two construction elements according to claim 1, characterized in that the oriented fibers are arranged as a continuous layer between one or more central axes of the structural connecting member and the outer surface of the structural connecting member.

12. A structural connecting member for connecting at least two construction elements as described in claim 1, characterized by having a solid structure.

13. A structural connecting member for connecting at least two construction elements according to claim 1, characterized by having a hollow structure.

14. A structural connecting member for connecting at least two construction elements according to claim 1, characterized in that it has at least one cavity inside.

15. A structural connecting member for connecting at least two construction elements according to claim 14, characterized in that at least one of the cavities is filled with a material lighter than the composite material contained in the structural connecting member.

16. A structural connecting member for connecting at least two construction elements according to claim 1, characterized by including two or more arms for connecting to construction elements.

17. A structural connecting member for connecting at least two construction elements according to claim 16, characterized in that at least one of the two or more arms for connecting to a construction element has at least one connecting means selected from the group including interlocking, interlocking, notched, and channel types.

18. A structural connecting member for connecting at least two construction elements according to claim 16, characterized in that the cross-sectional shape of each of the two or more arms for connecting to the construction element is selected from the group including irregular cross-section, triangular cross-section, quadrilateral cross-section, pentagonal cross-section, hexagonal cross-section, heptagonal cross-section, octagonal cross-section, polygonal cross-section, circular cross-section, and elliptical cross-section.

19. A structural connecting member for connecting at least two construction elements according to claim 1, characterized in that it includes at least one support surface for the construction element.

20. A method for manufacturing a structural connecting member that connects at least two construction elements, (a) A step of creating a design drawing for a structural connecting member that connects the at least two construction elements, (b) A step of transmitting instructions to at least one fiber placement machine and at least one binder placement machine according to the parameters calculated in step (a), (c) A step of placing multiple fiber layers containing a binder onto a base, (d) A step of pressing the fibers containing the binder, (e) The process of removing the finished blank block from the press, (f) A step of machining the completed blank block until a structural connecting member that connects at least two construction elements is obtained according to the parameters calculated in step (a), A method for manufacturing a structural connecting member that connects at least two construction elements, characterized by including the following:

21. Step (a) further includes creating a layer layout of the design drawing created, and between steps (e) and (f), (i) A step of repeating the series of steps (b), (c), (d), and (e) at least once until a number of blank plates calculated by the layer layout of step (a) is obtained, (ii) The steps of aligning the two blank plates obtained according to the layer layout and laminating them with adhesive sandwiched between the layers, (iii) A step of joining at least two blank plates together to obtain a composite blank plate or block that is thicker than the blank plate obtained each time step (e) is repeated. A method for manufacturing a structural connecting member for connecting at least two construction elements according to claim 20, characterized in that the following is added.

22. A method for manufacturing a structural connecting member for connecting at least two construction elements according to claim 20 or 21, characterized in that step (a) includes a design process using a digital structural optimization tool.

23. A method for manufacturing a structural connecting member that connects at least two construction elements, (a) A step of creating a design drawing for a structural connecting member that connects the at least two construction elements, (b) A step to obtain a mold according to the parameters calculated in step (a), (c) A step of transmitting instructions to at least one fiber loading machine and at least one binder loading machine according to the parameters calculated in step (a), (d) A step of placing a plurality of fiber layers containing a binder onto the mold, (e) A step of pressing the fibers containing the binder in the mold, (f) The step of removing the finished component from the mold. A method for manufacturing a structural connecting member that connects at least two construction elements, characterized by including the following:

24. A method for manufacturing a structural connecting member for connecting at least two construction elements according to claim 23, wherein the mold comprises at least two parts.

25. - Step (a) further includes dividing the design drawing of the member into at least two pieces of the member, - Steps (b), (c), (d), (e), and (f) are performed once for each fragment of the member obtained by dividing the design drawing of the member into fragments in step (a), - The process further includes a new step after step (f), which involves joining at least two pieces of the member obtained in the previous step to obtain a structural connecting member that connects the at least two construction elements according to the parameters calculated in step (a). A method for manufacturing a structural connecting member for connecting at least two construction elements according to claim 23 or 24, characterized by the above.

26. A method for manufacturing a structural connecting member for connecting at least two construction elements according to any one of claims 23, 24, or 25, characterized in that step (a) includes a design process using a digital structural optimization tool.

27. A method for manufacturing a structural connecting member for connecting at least two construction elements according to any one of claims 23, 24, 25, or 26, characterized in that the member obtained from the mold is subsequently machined to form a final shape.

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