Image Recording Device
The image recording device achieves precise cap positioning by using a carriage with guide members and elastic members to minimize load on the head, ensuring reliable cap operation and nozzle coverage.
Patent Information
- Application Number
- JP2021053122
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-03-26
- Publication Date
- 2025-01-15
- Estimated Expiration
- 2041-03-26
AI Technical Summary
Existing image recording devices face challenges in accurately positioning a cap unit with respect to a head, leading to excessive load on the head due to direct contact, which can cause undesirable stress.
The device incorporates a carriage with a holder and guide members that guide the cap unit in multiple directions, using elastic members and stoppers to ensure precise alignment and minimize load on the head during cap positioning.
The solution allows for accurate and reliable positioning of the cap unit relative to the head, preventing excessive load and ensuring proper cap operation without interference with the nozzle surface.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to an image recording apparatus having a cap that covers a nozzle surface of a head. [Background technology]
[0002] There is known an image recording device in which a head is mounted on a carriage and ink is ejected from the head when the carriage moves. To prevent the nozzle surface of the head from drying out, the image recording device has a cap that covers the nozzle surface of the head. The cap is movable in a direction toward and away from the nozzle surface. When the cap comes into contact with the carriage and moves together with the carriage, it is guided in a direction approaching the nozzle surface (see, for example, Patent Document 1). [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Patent No. 6178032 Summary of the Invention [Problem to be solved by the invention]
[0004] In order to position the cap with respect to the head with high accuracy, the cap unit may be provided with an abutment portion that abuts against the carriage. However, the cap unit is only positioned with respect to the carriage, and is not directly positioned with respect to the head. On the other hand, if the abutment portion is brought into contact with the head and the cap unit is guided in a direction approaching the head with the head and cap unit positioned, a large load is applied to the head due to the abutment with the abutment portion, which is not preferable.
[0005] The present invention has been made in view of the above-mentioned points, and an object of the present invention is to provide a means for positioning a cap unit with respect to a head. [Means for solving the problem]
[0006] (1) The present invention includes a carriage movable in a first direction, a head mounted on the carriage and ejecting liquid from nozzles opening on a nozzle surface, a holder movable in the first direction, a cap unit mounted on the holder so as to be movable in the first direction relative to the holder and having a cap covering the nozzle surface, a first guide member guiding the holder in the first direction, and a second guide member guiding the holder or the cap unit in a second direction intersecting the first direction and moving toward and away from the head. The holder has a first abutment portion that abuts against the carriage moving in one direction in the first direction. The cap unit has a second abutment portion that abuts against the head moving in one direction in the first direction. At least one of the holder or the cap unit is movable in the second direction toward the head. The second guide member guides the holder or the cap unit in a direction approaching the head in the second direction as the holder moves in one direction in the first direction.
[0007] When the carriage moving in one direction in the first direction comes into contact with the first contact portion, the holder moves in one direction in the first direction together with the carriage. As the holder moves in one direction in the first direction, it is guided by the second guide member and moves the holder or the cap unit in the second direction toward the head, causing the head moving in one direction in the first direction together with the holder to come into contact with the second contact portion. This positions the cap unit relative to the head. When the carriage further moves in one direction in the first direction, the cap of the cap unit covers the nozzle surface of the head.
[0008] (2) The holder is movable to a first position along the first direction and a second position that is further in one direction in the first direction than the first position. The image recording device further includes a first elastic member that urges the holder in the other direction in the first direction, a second elastic member that urges the cap unit in the other direction in the first direction relative to the holder, and a stopper that abuts against the cap unit in one direction in the first direction and prevents the cap unit from moving in the other direction in the first direction relative to the holder against the urging force of the second elastic member when a carriage moving in one direction in the first direction abuts against a first abutment portion to move the holder in one direction in the first direction.
[0009] When the carriage moving in one direction in the first direction comes into contact with the first contact portion by the stopper and the holder moves in one direction in the first direction, the cap unit that comes into contact with the stopper is urged in the other direction in the first direction by the second elastic member and is maintained in contact with the stopper. That is, the second contact portion of the cap unit moves in the other direction in the first direction relative to the head that moves in one direction in the first direction together with the holder to come into contact with the head. This allows the cap unit to be positioned with precision relative to the head.
[0010] (3) By the second guide member guiding the holder or the cap unit in the second direction toward the head, the cap unit moves to a first position where the second abutment portion does not abut against the head and the cap does not cover the nozzle surface of the head, a second position where the second abutment portion abuts against the head and the cap does not cover the nozzle surface of the head, and a third position where the second abutment portion abuts against the head and the cap covers the nozzle surface of the head.
[0011] The cap is guided by the second guide member so as to reliably cover the nozzle surface.
[0012] (4) The second guide member has a guide groove into which a protrusion protruding from the holder or the cap unit is inserted, the guide groove moving in one direction in the first direction toward the head in the second direction.
[0013] (5) The guide groove extends along the first direction and has a portion that guides the holder or the cap unit along the first direction while maintaining the cap unit at the second position.
[0014] Since the cap unit is maintained in the second position and the second contact portion and the head are relatively close to each other, the cap is prevented from coming into contact with the nozzle face before the second contact portion comes into contact with the head.
[0015] (6) The holder and the cap unit each have a protrusion and one and the other of a groove into which the protrusion is inserted and which extends in the first direction.
[0016] (7) The second contact portion is located at two positions spaced apart in the first direction and a third direction intersecting the second direction. At least one of the second contact portions contacts a surface of the head aligned along the first direction.
[0017] The cap unit is positioned relative to the head in two directions, a first direction and a third direction.
[0018] (8) The head has a first head and a second head positioned apart in the first direction. The cap unit has a first cap unit having a first cap that covers a nozzle surface of the first head, and a second cap unit having a second cap that covers a nozzle surface of the second head. The first cap unit is movable in the first direction relative to the holder. The second cap unit is movable in the first direction relative to the holder. The second contact portion is provided on each of the first cap unit and the second cap unit.
[0019] In a mode in which two heads are mounted on the carriage, the first cap unit and the second cap unit are each movable in a first direction relative to the holder, so that each second abutment portion abuts against each head, thereby positioning each cap unit.
[0020] (9) The first head and the second head overlap in areas that occupy in the first direction and a third direction intersecting the second direction. The first head is located in one direction of the first direction relative to the second head. The second guide member guides the holder or the second cap unit in a direction approaching the second head in the second direction when the second contact portion of the second cap unit is located between the first head and the second head in the first direction.
[0021] The second contact portion provided on the second cap unit is prevented from contacting the first head. Effect of the Invention
[0022] According to the present invention, the cap unit can be positioned relative to the head. [Brief description of the drawings]
[0023] [Figure 1] 1 is a schematic diagram showing the internal configuration of a printer 100 according to an embodiment of the present invention. [Diagram 2] FIG. 2A is a schematic diagram showing a carriage transport mechanism 27, and FIG. 2B is a block diagram showing the configuration of a printer 100. [Diagram 3] FIG. 2A is a front view that shows a schematic view of the recording heads 262L and 262R, and FIG. 2B is a bottom view that shows a schematic view of the recording heads 262L and 262R. [Figure 4] FIG. 2 is a perspective view of a recording unit 26 and a capping mechanism 28. [Diagram 5]1A is a front view of the recording unit 26 and the capping mechanism 28 when the ASSY protrusion 284A and the like are in a lower position P11, and FIG. [Figure 6] FIG. [Figure 7] FIG. 2 is a plan view of the recording unit 26 and the capping mechanism 28. [Figure 8] 13A is a front view of an ASSY guide member 283A, and FIG. 13B is a perspective view of a plate ASSY 284. FIG. [Figure 9] 13A is a front view of CP guide members 286A and 286C, and FIG. 13B is a front view of CP guide members 286B and 286D. [Figure 10] FIG. [Figure 11] 1A is a front view of the recording unit 26 and the capping mechanism 28 when the ASSY protrusion 284A and the like are in the vicinity of the intermediate position P12, and FIG. [Figure 12] 1A is a front view of the recording unit 26 and the capping mechanism 28 when the ASSY protrusion 284A and the like are in the vicinity of the intermediate position P13, and FIG. [Figure 13] 1A is a front view of the recording unit 26 and the capping mechanism 28 when the ASSY protrusion 284A and the like are in the vicinity of the upper position P14, and FIG. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0024] A printer 100 (an example of an image recording device) according to an embodiment of the present invention will be described in detail below. The embodiment is merely an example of the present invention, and can be modified as appropriate without departing from the gist of the present invention.
[0025] [Terminology definition] In the following, the direction of an arrow from its starting point to its end point is expressed as its direction, and the flow on the line connecting the starting point and end point of the arrow is expressed as its direction.
[0026] In each figure and in the following description, the up-down direction 7 is defined based on the state in which the printer 100 is installed and ready for use (the state in FIG. 1). The front-rear direction 8 is defined as the side of the printer 100 where the ejection port 13 is provided, being the front side. The left-right direction 9 is defined when the printer 100 is viewed from the front.
[0027] [Overall configuration of printer 100] In FIG. 1, printer 100 records an image on sheet S (an example of a recording medium) using an inkjet recording method. Sheet S is a long piece of paper wound into a roll, and includes label roll paper. To load sheet S into printer 100, a through hole is formed in the center of the winding of sheet S. Label roll paper has labels on which images are printed attached at intervals to a long backing paper. In addition to sheet S, the recording medium may be fanfold paper. The recording medium may also be cut paper or cloth.
[0028] [Chassis 10] In Fig. 1, the printer 100 includes a housing 10 having a generally rectangular parallelepiped shape. The housing 10 is sized so that it can be placed on a table, floor, or rack. The housing 10 has outer walls that separate an internal space 11 of the housing 10 from the outside. The outer walls include a bottom wall 12A, an upper wall 12B, a front wall 12C, a rear wall 12D, a left wall 12E, and a right wall 12F. Note that only a portion of the right wall 12F is shown in Fig. 1.
[0029] A narrow slit-shaped discharge opening 13 is located at the top of the front wall 12C. A sheet S on which an image is recorded by the printer 100 is discharged from the discharge opening 13. The discharged sheet S is taken up, for example, by a take-up device (not shown) attached to the printer 100.
[0030] [Configuration inside the housing 10] In Fig. 1, the printer 100 includes, in an internal space 11, four tanks 20A-20D, a holder 21, a tensioner 22, a pair of transport rollers 23, a pair of discharge rollers 24, a platen 25, and a recording unit 26. In Fig. 2(A), the printer 100 further includes a carriage transport mechanism 27 (hereinafter also referred to as the "CR transport mechanism") and a cap mechanism 28. In Fig. 2(B), the printer 100 further includes motors 21B and 23C, a pump 291, and a controller 29.
[0031] [Tank 20A~20D] In FIG. 1, each of the tanks 20A-20D is located near the bottom wall 12A and the front wall 12C. The tanks 20A-20D store yellow, magenta, cyan, and black inks, respectively. Each of the inks is a so-called latex ink, and contains pigment, resin particles, and additives. Each of the inks has a viscosity suitable for uniformly dispersing the pigment and resin particles. The pigment is what gives the ink its color. The resin particles are for attaching the pigment to the sheet S, and are, for example, synthetic resin that exceeds its glass transition temperature when heated by a heater (not shown). Hereinafter, yellow, magenta, cyan, and black are also referred to as Y, M, C, and K.
[0032] The tank may be at least one, and may store a liquid other than ink. An example of the liquid is a pretreatment liquid. The pretreatment liquid may contain a cationic polymer, a polyvalent metal salt (e.g., magnesium salt), etc. The pretreatment liquid has a function of preventing ink bleeding and strike-through by agglomerating or precipitating the components in the ink. The pretreatment liquid may also have a function of improving the color development and quick drying properties of the ink.
[0033] 1, holder 21 is located near bottom wall 12A and rear wall 12D, and has a rotation shaft 21A that supports seat S. Rotation shaft 21A extends in left-right direction 9 from side frames (not shown) that extend up-down and front-rear in internal space 11.
[0034] The power of a motor 21B (see FIG. 2(B)) is transmitted to the rotating shaft 21A of the holder 21. This power rotates the holder 21 in the circumferential direction of the rotating shaft 21A. This circumferential direction is counterclockwise in FIG. 1. The rotation of the holder 21 also rotates the roll body supported by the holder 21. As the conveying roller pair 23 and the discharge roller pair 24 rotate, the sheet S is pulled upward from the rear end of the roll body and guided to the tensioner 22.
[0035] A pair of side frames (not shown) are provided above the holder 21 in the internal space 11. The tensioner 22, the pair of conveying rollers 23, and the pair of discharge rollers 24 each extend laterally between the side frames and are attached to be rotatable in the circumferential direction of a rotation axis parallel to the left-right direction 9.
[0036] A rearward biasing force is applied to the tensioner 22 by a biasing member such as a spring. The tensioner 22 comes into contact with the sheet S pulled out from the roll body and guides the sheet S so as to curve forward.
[0037] The conveying roller pair 23 includes a drive roller 23A and a pinch roller 23B. The drive roller 23A is located in front of the tensioner 22. The lower end position of the drive roller 23A roughly coincides with the upper end position of the tensioner 22 in the up-down direction 7. The pinch roller 23B abuts against the drive roller 23A from below.
[0038] The discharge roller pair 24 includes a drive roller 24A and a pinch roller 24B. The drive roller 24A is located in front of the drive roller 23A. The lower end position of the drive roller 24A roughly coincides with the upper end position of the tensioner 22 in the up-down direction 7. The pinch roller 24B abuts against the drive roller 24A from below.
[0039] Each of the driving rollers 23A and 24A rotates by power generated by a motor 23C (see FIG. 2B). As a result, the driving rollers 23A and 24A nip the sheet S between the pinch rollers 23B and 24B and transport the sheet S in a transport direction 8A. In this embodiment, the transport direction 8A is the forward direction.
[0040] [Platen 25, Recording unit 26] In FIG. 1, the platen 25 and the recording unit 26 are each attached to the housing 10 at a position between the pair of transport rollers 23 and the pair of discharge rollers 24 in the front-rear direction 8 .
[0041] The platen 25 extends left and right between the side frames and has a support surface 25A for the sheet S that extends in all directions. The support surface 25A is the upper end surface of the platen 25. The vertical position of the support surface 25A roughly coincides with the upper end position of the tensioner 22. The platen 25 may be an adhesive platen that can adsorb the sheet S to the support surface 25A.
[0042] [Details of Recording Unit 26] 1 and 2A, the recording unit 26 includes a carriage 261 and two recording heads 262L and 262R (examples of heads). The carriage 261 is capable of reciprocating in the left-right direction 9 (an example of a first direction) by power applied from a CR transport mechanism 27 (see FIG. 2A) at a position slightly spaced directly above the support surface 25A in the up-down direction 7.
[0043] 4, the carriage 261 is in the shape of a tray that is open at the top and front, and has a bottom wall 261A and three side walls 261B to 261D. The bottom wall 261A is rectangular in a plan view. The side walls 261B, 261C, and 261D extend upward from both the left and right ends and the rear end of the bottom wall 261A.
[0044] In Fig. 2(A), two through holes (hereinafter also referred to as "HD through holes") 261L, 261R are formed in the bottom wall 261A for the recording heads 262L, 262R. Each HD through hole 261L, 261R penetrates the bottom wall 261A in the up-down direction 7. Each HD through hole 261L, 261R has the same shape and generally coincides with the shape of the lower surfaces 263L, 263R of the recording heads 262L, 262R. In Fig. 2(A), each HD through hole 261L, 261R is shown diagrammatically by a rectangle with a dashed line.
[0045] The HD through hole 261R is spaced a distance X11 to the right from the HD through hole 261L. The areas occupied by the HD through holes 261L, 261R overlap with each other in the front-rear direction 8. In other words, the front end of the HD through hole 261R is spaced a distance Y11 forward from the front end of the HD through hole 261L. The rear end of the HD through hole 261R is spaced a distance Y11 forward from the rear end of the HD through hole 261L. The distances X11, Y11 are determined appropriately.
[0046] 3B, the recording heads 262L and 262R have lower surfaces 263L and 263R, respectively. The lower surfaces 263L and 263R roughly correspond to the planar shapes of the HD through-holes 261L and 261R.
[0047] As shown in FIG. 3A, the recording head 262L has a discharge module 264L, four sub-tanks 265A to 265D, four exhaust flow paths 266A to 266D, four valves 267A to 267D, and four biasing members 2613A to 2613D.
[0048] In FIG. 3(A), the ejection module 264L is located at the bottom of the recording head 262L. In FIG. 3(B), the bottom surface (an example of a nozzle surface) of the ejection module 264L is a part of the bottom surface 263L and includes a first region 268L having a generally rectangular shape in a plan view. A large number of nozzles 269L are formed in the first region 268L. In FIG. 3(B), only eight nozzles are given reference symbols. The large number of nozzles 269L are arranged at intervals in the front-rear and left-right directions and open downward in the first region 268L. In this embodiment, the large number of nozzles 269L form four rows of nozzles 269A to 269D extending forward and backward. Each nozzle 269L is used to eject liquid (e.g., ink) stored in the ejection module 264L during image recording. In detail, Y, M, C, and K inks are ejected from the nozzles 269A to 269D, respectively. The nozzle 269L is also used to forcibly discharge the liquid inside into a cap unit (hereinafter, also referred to as a "CP unit") 287L (see FIG. 6) during a purging process.
[0049] In FIG. 3A, the four sub-tanks 265A-265D are arranged side by side on the upper surface of the ejection module 264L. Each of the sub-tanks 265A-265D stores liquid in an internal space partitioned by an outer wall. Each of the sub-tanks 265A-265D is connected to the tanks 20A-20D (see FIG. 1) by tube joints 2610A-2610D (see FIG. 4) or the like. The sub-tanks 265A-265D store inks of Y, M, C, and K, respectively, and supply them to the ejection module 264L. As ink is consumed by the ejection module 264L, the sub-tanks 265A-265D are supplied with ink of the same color from the tanks 20A-20D.
[0050] In FIG. 3B, the bottom surface 263L of the recording head 262L includes a second region 2611L to the right of the first region 268L. The second region 2611L has a generally rectangular shape that is long from front to back in a plan view. Four exhaust holes 2612A-2612D are arranged in the front to back direction in the second region 2611L. Each of the exhaust holes 2612A-2612D is a hole for discharging gas or liquid from the sub-tanks 265A-265D (see FIG. 3A) to the CP unit 287L (see FIG. 6) by a purging process.
[0051] In Fig. 3(A), exhaust flow paths 266A-266D are paths for mainly discharging gas in sub-tanks 265A-265D to the outside of recording head 262L. In Fig. 3(A), only one exhaust flow path 266A is shown, and the other three exhaust flow paths 266B-266D are hidden behind exhaust flow path 266A. In Fig. 3(A), valves 267B-267D are also hidden behind valve 267A.
[0052] The exhaust flow paths 266A-266D lead from near the upper ends of the sub-tanks 265A-265D to the exhaust holes 2612A-2612D, respectively. In detail, the exhaust flow paths 266A-266D extend to the right from near the upper ends of the sub-tanks 265A-265D. The exhaust flow paths 266A-266D extend vertically, passing to the right of the sub-tank 265A, to lead to the exhaust holes 2612A-2612D.
[0053] The valves 267A-267D are housed in the exhaust flow paths 266A-266D and are located above the exhaust holes 2612A-2612D. The valves 267A-267D are movable between a closed position (see FIG. 3(A)) in which the exhaust holes 2612A-2612D are blocked, and an open position (not shown) in which the exhaust holes 2612A-2612D are opened. The open position is a position above and away from the closed position. The valves 267A-267D are biased by biasing members 2613A-2613D, such as springs, in a direction in which the valves close the exhaust holes 2612A-2612D.
[0054] As shown in FIG. 3A, the recording head 262R has a discharge module 264R, four sub-tanks 265E-265H, four exhaust flow paths 266E-266H, four valves 267E-267H, exhaust holes 2612E-2612H, and biasing members 2613E-2613H. In FIG. 3B, the lower surface (an example of a nozzle surface) of the discharge module 264R is a part of the lower surface 263R and includes a first region 268R having a generally rectangular shape in a plan view. A large number of nozzles 269R (nozzles 269E-269H) are formed in the first region 268R. The recording head 262R is different from the recording head 262L only in the position in the internal space 11. Therefore, a description of the shape and function of each component of the recording head 262R will be omitted.
[0055] As shown in Figures 4 and 5A, the recording heads 262L, 262R are attached to the bottom wall 261A of the carriage 261 as follows. That is, the lower surfaces 263L, 263R pass through the HD through-holes 261R, 261L and protrude downward from the bottom wall 261A. The lower surfaces 263L, 263R are spaced the same distance from the support surface 25A of the platen 25. The recording head 262R is spaced to the right from the recording head 262L by the same distance as the distance X11 (see Figure 2A), and is spaced forward from the recording head 262L by the same distance as the distance Y11.
[0056] [CR transport mechanism 27] In FIG. 2A, the CR conveyance mechanism 27 includes two rails 271B and 271F, two pulleys 272L and 272R, an endless belt 273, and a carriage motor (hereinafter, also referred to as a “CR motor”) 274.
[0057] Each of the rails 271B, 271F extends left and right above the platen 25. The rails 271B, 271F are spaced apart from each other front and rear with the platen 25 in between. The right ends of the rails 271B, 271F are located to the right of the right end of the platen 25. That is, the carriage 261 can move to a position right of the right end of the platen 25. The carriage 261 is suspended between the rails 271B, 271F.
[0058] The pulleys 272L and 272R are located near the left and right ends of the rail 271B, respectively. In particular, the pulley 272R is located to the right of the right end of the platen 25. The pulleys 272L and 272R are provided to protrude upward from the upper surface of the rail 271B and are rotatable in the circumferential direction of a rotation axis that extends along the up-down direction 7.
[0059] The endless belt 273 is wound around the pulleys 272L and 272R. A carriage 261 is fixed to the endless belt 273 at a position between the pulleys 272L and 272R.
[0060] The CR motor 274 is a brushed DC motor or the like, which rotates under the control of the controller 29 (see FIG. 2(B)) and generates power for rotating the pulley 272R at an output shaft. This causes the endless belt 273 to run left and right between the pulleys 272L and 272R, and the carriage 261 reciprocates in the left and right direction X in the movement range 261E. It is preferable that the left end of the movement range 261E is slightly to the right of the left wall 12E of the housing 10, and the right end of the movement range 261E is slightly to the left of the right wall 12F.
[0061] [Cap mechanism 28] 4 to 7, the internal space 11 is provided with a base 281 made of sheet metal, a front wall 282A, and a rear wall 282B. As shown in FIG. 5(A), the base 281 is located to the right of the platen 25 and is located lower than the support surface 25A in the up-down direction 7. The areas occupied by the base 281 and the platen 25 in the front-rear direction 8 overlap each other. Note that most of the recording unit 26 is omitted in FIGS. 5(B) and (C).
[0062] As shown in Fig. 6, the base 281 has a generally rectangular shape with parallel sides in the front, back, left and right directions in a plan view. The front wall 282A and the rear wall 282B extend upward from the front end and rear end of the base 281, respectively. The front wall 282A and the rear wall 282B are thin in the front and rear directions. As shown in Fig. 7, the front wall 282A and the rear wall 282B extend up, down, left and right in front of and behind the recording head 262L.
[0063] 4 to 7, the cap mechanism 28 includes four ASSY guide members 283A to 283D, a plate ASSY 284 (an example of a holder), an ASSY abutment member 285 (an example of a first abutment portion), four CP guide members 286A to 286D, and two CP units 287L, 287R.
[0064] [ASSY guide parts 283A~283D] 5, the ASSY guide members 283A to 283D are molded products made of resin or the like, and have substantially the same shape as one another. The ASSY guide members 283A to 283D are an example of a first guide member and a second guide member.
[0065] 4 to 6, the ASSY guide member 283A is located to the left of the left-right center of the front wall 282A and near the left end of the front wall 282A. The ASSY guide member 283A has a rectangular shape that is thin in the front-rear direction and expands in all directions. The upper end of the ASSY guide member 283A extends straight in the left-right direction and protrudes slightly upward from the front wall 282A in a front view. The upper end position of the ASSY guide member 283A may be the same as the upper end position of the front wall 282A.
[0066] As shown in FIG. 8(A), the ASSY guide member 283A is formed with an ASSY guide groove 289A that penetrates in the front-rear direction 8 and extends in two directions, the left-right direction 9 (an example of the first direction) and the up-down direction 7 (an example of the second direction). The width of the ASSY guide groove 289A is slightly larger than the outer diameter of the ASSY protrusion 284A throughout the entire area. The ASSY guide groove 289A extends obliquely straight from the lower position P11 to the intermediate position P12. The lower position P11 is the lower end of the ASSY guide groove 289A and is a position approximately the outer diameter of the ASSY protrusion 284A to the right from the left end of the ASSY guide groove 289A. The intermediate position P12 is a position away from the lower position P11 to the right and upward. The ASSY guide groove 289A extends straight to the right from the intermediate position P12 to the intermediate position P13. The ASSY guide groove 289A extends obliquely straight from the intermediate position P13 to the upper position P14. The upper position P14 is a position away from the intermediate position P13 to the right and upward. The ASSY guide groove 289A extends straight to the right from the upper position P14 to the upper position P15. From the above, the vertical positions of P11 to P15 are in the relationship of P11 < P12 = P13 < P14 = 15.
[0067] In FIG. 6, the ASSY guide member 283B is provided on the rear wall 282B at a position where the ASSY guide member 283A is translated backward in parallel.
[0068] The ASSY guide member 283C is on the right side of the left-right center of the front wall 282A and is located near the right end of the front wall 282A. The ASSY guide member 283C is provided at a position where the ASSY guide member 283A is translated to the right in parallel. As shown in FIG. 5(A), the left-right interval between the ASSY guide members 283A and 283C is approximately the same as the left-right width of the lower surface 263R of the recording head 262R.
[0069] In FIG. 6, the ASSY guide member 283D is provided on the rear wall 282B at a position where the ASSY guide member 283C is translated backward in parallel.
[0070] The ASSY guide members 283B to 283D are formed with ASSY guide grooves 289B to 289D having the same shape as the ASSY guide groove 289A in a front view.
[0071] [Plate ASSY284] 6, 7 and 8B, the plate assembly 284 is made of sheet metal and has four assembly protrusions (examples of protrusions) 284A to 284D, an upper panel 284E, a front panel 284F, and a rear panel 284G. As shown in Fig. 6, the plate assembly 284 further has an assembly biasing member 284H (an example of a first elastic member).
[0072] 6 and 8(B), the upper panel 284E is substantially rectangular in shape with parallel sides in the front-rear and left-right directions in plan view. In Fig. 7, the front-rear dimension Y21 of the upper panel 284E is slightly smaller than the front-rear distance Y22 between the front wall 282A and the rear wall 282B. As shown in Fig. 6, the left-right dimension X21 of the upper panel 284E is smaller than the left-right dimension X22 of the front wall 282A and the rear wall 282B.
[0073] 8(B), the front panel 284F and the rear panel 284G extend downward from the front and rear ends, respectively, of the upper panel 284E. The front panel 284F and the rear panel 284G are thin plates in the front-rear direction and have a generally rectangular shape that is elongated from side to side when viewed from the front.
[0074] In FIG. 8B, the ASSY protrusions 284A-284D are cylindrical and have an outer diameter slightly smaller than the vertical dimension of the ASSY guide grooves 289A-289D (see FIG. 6). The ASSY protrusions 284A, 284C protrude forward from near the left end and near the right end of the front panel 284F. In FIG. 5A, the left-right distance X31 between the left ends of the ASSY protrusions 284A, 284C is approximately equal to the left-right distance X32 between the left ends of the ASSY guide grooves 289A, 289C. In FIG. 8B, the ASSY protrusions 284B, 284D protrude rearward from a position obtained by translating the ASSY protrusions 284A, 284C rearward on the rear panel 284G.
[0075] 6, the ASSY protrusions 284A to 284D are inserted into the ASSY guide grooves 289B to 289D, respectively. This allows the plate ASSY 284 to move up, down, left, and right between the front wall 282A and the rear wall 282B while being guided by the ASSY guide grooves 289B to 289D. That is, the movement of the plate ASSY 284 is regulated by the shapes of the ASSY guide grooves 289B to 289D.
[0076] In particular, in Figures 5(A) and (B), when the ASSY protrusions 284A-284D are in the lower position P11 (see Figure 8(A)), the CP abutment members 2815A-2815D do not protrude above the upper ends of the ASSY guide members 283A-283D. In Figure 5, the ASSY guide members 283B, 283D are hidden behind the ASSY guide members 283A, 283C. The ASSY protrusions 284B, 284D are hidden behind the ASSY protrusions 284A, 284C. These points also apply to Figures 11 to 13.
[0077] 11(A) and (B), when the ASSY protrusions 284A to 284D are in the vicinity of the intermediate position P12 (see FIG. 8(A)), the CP abutment members 2815A to 2815D protrude to a position above the upper ends of the ASSY guide members 283A to 283D and above the lower surfaces 263L, 263R of the recording heads 262L, 262R.
[0078] 12(A) and (B), when the ASSY protrusions 284A to 284D are in the vicinity of the intermediate position P13 (see FIG. 8(A)), the CP abutment members 2815A to 2815D are in the same vertical positions as when they are in the vicinity of the intermediate position P12 (see FIG. 8(A)).
[0079] 13A and 13B, when the ASSY protrusions 284A to 284D are in the upper positions P14, P15 (see FIG. 8A), the CP abutment members 2815A to 2815D protrude to a position above the upper ends of the ASSY guide members 283A to 283D and above the lower surfaces 263L, 263R of the recording heads 262L, 262R.
[0080] 8(B), two through holes (hereinafter also referred to as "CP through holes") 284L, 284R are formed in the upper panel 284E for the CP units 287L, 287R. Each of the CP through holes 284L, 284R penetrates the upper panel 284E in the up-down direction 7. Each of the CP through holes 284L, 284R has the same shape and is a substantially rectangular shape with left-right and front-to-back dimensions sufficient to contain each of the CP units 287L, 287R in a plan view.
[0081] The right end of the CP through hole 284R extends forward and backward at a position separated leftward by a left end surface 285A (described later) by a left-right distance X41. The left-right distance X41 is slightly shorter than a left-right distance X42 (see FIG. 5A) between the right end of the HD through hole 261R (i.e., the lower surface 263R of the recording head 262R) and the side wall 261C of the carriage 261. The left end of the CP through hole 284R extends parallel to the right end of the CP through hole 284R at a position separated leftward by a left-right distance X43 from the right end of the CP through hole 284R. If the left-right dimension of the CP unit 287L is X44 (see FIG. 10) and the left-right length of the CP guide groove 2810A is X45 (described later, see FIG. 9A), X43 is approximately X44+X45.
[0082] The CP through hole 284L is formed in the upper panel 284E at a position shifted leftward from the CP through hole 284R by the same distance as X11 (see FIG. 2(A)) and shifted rearward from the CP through hole 284R by the same distance as Y11 (see FIG. 2(A)).
[0083] 6, the ASSY biasing member 284H is a tension coil spring or the like. One end of the ASSY biasing member 284H is connected to the upper panel 284E. The other end of the ASSY biasing member 284H is connected to the housing 10 at a position to the left of the upper panel 284E in the left-right direction 9. When the ASSY protrusions 284A to 284D are in the lower position P11 (see FIG. 8(A)), the length of the ASSY biasing member 284H is slightly longer than the natural length. As a result, the plate ASSY 284 is biased leftward by the ASSY biasing member 284H.
[0084] [ASSY contact member 285] As shown in FIG. 8B, the ASSY abutment member 285 has a generally rectangular parallelepiped shape and is attached to the upper surface of the upper panel 284E. The ASSY abutment member 285 protrudes upward from near the right end and near the front-rear center of the upper surface of the upper panel 284E. The ASSY abutment member 285 has a left end surface 285A that extends in the front-rear and up-down directions and faces left. As shown in FIG. 5, the upper end of the left end surface 285A protrudes to a position above the front wall 282A, the rear wall 282B, and the bottom wall 261A of the carriage 261, regardless of the vertical positions of the ASSY protrusions 284A to 284D. As shown in FIG. 5 and FIG. 7, the range that the side wall 261C occupies in each of the front-rear direction 8 and the up-down direction 7 overlaps with the range that the left end surface 285A occupies in each of the front-rear direction 8 and the up-down direction 7.
[0085] [CP guide parts 286A~286D] 5, 8(B), 9, and 10, the CP guide members 286A to 286D are molded products made of resin or the like, and have substantially the same shape. The CP guide member 286B is hidden behind the CP guide member 286A in Fig. 5, and is partially shown in Fig. 8. Fig. 10 differs from Fig. 8(B) in that the plate assembly 284 and the assembly abutment member 285 are not shown.
[0086] In FIG. 9(A), the CP guide member 286A extends downward from the front edge of the CP through hole 284L in the upper panel 284E. The CP guide member 286A is thin in the front-rear direction and has a rectangular shape that is wide in the up-down and left-right directions. The CP guide member 286A is formed with two CP guide grooves 2810A, 2810B (one example of a groove into which a protrusion is inserted) that penetrate in the front-rear direction 8 and extend left-right. The width of the CP guide grooves 2810A, 2810B is slightly larger than the outer diameter of the CP protrusions 2814A, 2814B over substantially the entire area in the left-right direction 9. The left-right lengths of the CP guide grooves 2810A, 2810B are the same and are X45.
[0087] The CP guide groove 2810A extends straight from the lower position P21 to the lower position P22. The lower positions P21 and P22 are positions that are vertical distance Z1 downward from the upper surface of the upper panel 284E in the vertical direction 7. The vertical distance Z1 is equal to the distance from the upper surface of the upper panel 284E to the lower end of the CP protrusion 2814A. The lower position P21 is approximately the same as the left end of the CP through-hole 284L in the horizontal direction 9.
[0088] The CP guide groove 2810B extends straight from the top position P23 to the top position P24. The top positions P23 and P24 are located a vertical distance Z2 below the top surface of the top panel 284E in the vertical direction 7. The vertical distance Z2 is equal to the distance from the top surface of the top panel 284E to the bottom end of the CP protrusion 2814B. The top position P24 is approximately the same as the right end of the CP through-hole 284L in the horizontal direction 9.
[0089] 9(B) and 10, the CP guide member 286B extends downward from the rear edge of the CP through-hole 284L in the upper panel 284E. The CP guide member 286B is provided at a position obtained by translating the CP guide member 286A backward.
[0090] 9(A) and 10, the CP guide member 286C extends downward from the front edge of the CP through-hole 284R in the upper panel 284E. The CP guide member 286C is provided at a position obtained by moving the CP guide member 286A in parallel to the right.
[0091] 9(B) and 10, the CP guide member 286D extends downward from the rear edge of the CP through-hole 284R in the upper panel 284E. The CP guide member 286D is provided at a position obtained by moving the CP guide member 286C in parallel backward.
[0092] 9, CP guide grooves 2810C and 2810D are formed in CP guide member 286B, CP guide grooves 2810E and 2810F are formed in CP guide member 286C, and CP guide grooves 2810G and 2810H are formed in CP guide member 286D. CP guide grooves 2810C to 2810H have the same shape as CP guide groove 2810A.
[0093] [CP unit 287L, 287R] In FIG. 10, the CP units 287L, 287R have the same shape, and are mounted on the plate assembly 284 so as to be movable in the left-right direction 9 relative to the plate assembly 284.
[0094] The CP unit 287L includes a CP case 2811L, a nozzle cap 2812L, an exhaust cap 2813L, CP protrusions 2814A-2814D (examples of convex portions), two CP abutment members 2815A, 2815B (examples of second abutment portions), and a CP biasing member 2819L (an example of a second elastic member).
[0095] The CP case 2811L has a tray shape with an open top. The CP case 2811L has a front-to-back dimension of Y41 and a left-to-right dimension of X44. The CP case 2811L has a bottom wall 2811A and four side walls 2811B to 2811E.
[0096] The side walls 2811B-2811E extend upward from the left, right, front, and rear ends of the bottom wall 2811A, which is rectangular in plan view. The side walls 2811D, 2811E are located along the front and rear edges of the upper panel 284E at the front and rear ends of the CP through-hole 284L. The upper ends of the side walls 2811B-2811E do not protrude from the upper surface of the upper panel 284E as shown in FIG. 8(B), and are parallel to the upper surface of the upper panel 284E without any step.
[0097] In FIG. 10, the nozzle cap 2812L has a base 2812A and a lip 2812B.
[0098] The base 2812A forms the bottom of the nozzle cap 2812L and has a rectangular shape in a plan view. An outlet 2812C is formed in the base 2812A.
[0099] The lip 2812B is made of an elastic material such as rubber, and is a frame that protrudes upward from the outer periphery of the base 2812A. When the assembly protrusions 284A-284D (see FIG. 8(B)) reach the upper position P14 (see FIG. 8(A)) on the assembly guide members 283A-283D, the upper end of the lip 2812B comes into close contact with the lower surface of the discharge module 264L at a position that surrounds the multiple nozzles 269L from all sides. Until the assembly protrusions 284A-284D reach the upper position P14 from the lower position P11, the upper end of the lip 2812B does not come into close contact with the lower surface of the discharge module 264L.
[0100] The exhaust cap 2813L has a base 2813A, a lip 2813B, and four exhaust protrusions 2813C-2813F.
[0101] The base 2813A forms the bottom of the exhaust cap 2813L and has a rectangular shape that is elongated in the front-rear direction in a plan view. The base 2813A is formed with an outlet (not shown) for liquid discharged into the exhaust cap 2813L during the purging process.
[0102] The lip 2813B is made of an elastic material such as rubber, and is a frame that protrudes upward from the outer periphery of the base 2813A. When the assembly protrusions 284A-284D (see FIG. 8(B)) reach the upper position P14 on the assembly guide members 283A-283D, the upper end of the lip 2813B comes into close contact with the lower surface of the discharge module 264L at a position surrounding the exhaust holes 2612A-2612D from all sides. Until the assembly protrusions 284A-284D reach the upper position P14 from the lower position P11, the upper end of the lip 2813B does not come into close contact with the lower surface of the discharge module 264L.
[0103] The exhaust protrusions 2813C-2813F are arranged at intervals in the front-rear direction inside the lip 2813B. The exhaust protrusions 2813C-2813F extend upward from the base 2813A to a position above the upper end of the lip 2813B. In the process of reaching the upper position P14 of the ASSY guide members 283A-283D, the exhaust protrusions 2813C-2813F are inserted into the exhaust holes 2612A-2612D, and move the valves 267A-267D (see FIG. 3(A)) from the closed position to the open position.
[0104] 9, the CP protrusions 2814A-2814H have the same generally cylindrical shape and have an outer diameter slightly smaller than the vertical dimensions of the CP guide groove 2810A etc. The position of each of the CP protrusions 2814A-2814H is appropriately selected so that the CP unit 287L can move in parallel left and right within the CP through-hole 284L without the side walls 2811B-2811E protruding from the upper surface of the upper panel 284E.
[0105] In Fig. 10, the CP protrusions 2814A and 2814B protrude forward from near the left and right ends of the side wall 2811D. In Fig. 9(B), the CP protrusions 2814C and 2814D protrude rearward from positions on the side wall 2811E obtained by translating the CP protrusions 2814A and 2814B (see Fig. 9(A)) rearward.
[0106] In Fig. 9(A), the CP protrusions 2814A and 2814B are inserted into the CP guide grooves 2810A and 2810B of the CP guide member 286A. The protruding ends (i.e., front ends) of the CP protrusions 2814A and 2814B protrude forward from the front surface of the CP guide member 286A. In Fig. 9(B), the CP protrusions 2814C and 2814D are inserted into the CP guide grooves 2810C and 2810D of the CP guide member 286B. The protruding ends (i.e., rear ends) of the CP protrusions 2814C and 2814D protrude rearward from the rear surface of the CP guide member 286B.
[0107] In Fig. 10, the upper end of the CP case 2811L has a shape like a rectangular frame in a plan view. The CP abutment member 2815A protrudes upward from the right front corner at the upper end of the CP case 2811L. The CP abutment member 2815A has an inclined surface 2816A and a left-facing surface 2816B. The inclined surface 2816A is a substantially flat surface that faces diagonally rearward to the left. The left-facing surface 2816B is a substantially flat surface that extends vertically and longitudinally and faces leftward.
[0108] The CP abutment member 2815B protrudes upward from the right rear corner at the upper end of the CP case 2811L and is spaced rearward from the CP abutment member 2815A. The CP abutment member 2815B has a front-facing surface 2816C and a left-facing surface 2816D. The front-facing surface 2616C is a substantially flat surface that extends up, down, left, and right and faces forward, and faces opposite the inclined surface 2816A in the front-to-rear direction 8. The left-facing surface 2816D is a substantially flat surface that extends up, down, front, and rear and faces leftward, and is parallel to the left-facing surface 2816B without any step.
[0109] The front-to-back distance of the inclined surface 2816A and the forward-facing surface 2616C is equal to the front-to-back distance of the lower right corner of the recording head 262L.
[0110] 10, the CP biasing member 2819L is a tension coil spring, etc. One end of the CP biasing member 2819L is connected to the CP case 2811L. The other end of the CP biasing member 2819L is connected to the plate ASSY 284 at a position to the left of the CP case 2811L in the left-right direction 9.
[0111] 10, the CP unit 287R includes a CP case 2811R, a nozzle cap 2812R, an exhaust cap 2813R, CP protrusions 2814E to 2814H, two CP abutment members 2815C and 2815D, and a CP biasing member 2819R (another example of a second biasing member). The CP unit 287R is different from the CP unit 287L in that it is separated from the CP unit 287L by the same distance as the distance X11 (see FIG. 2A) to the right and separated from the recording head 262L by the same distance as the distance Y11 to the front. Therefore, a detailed description of the CP case 2811R, the nozzle cap 2812R, the exhaust cap 2813R, the CP protrusions 2814E to 2814I, the two CP abutment members 2815C and 2815D, and the CP biasing member 2819R will be omitted.
[0112] [Stopper 2820A~2820D] 5(B) and 9, the printer 100 further includes stoppers 2820A-2820D. In FIG. 5(B), the stoppers 2820B and 2820D are hidden. In FIG. 9, the stoppers 2820A-2820D are indicated by dashed lines. The stoppers 2820A-2820D are fixedly attached to the base 281. The stoppers 2820A-2820D are made of sheet metal, for example, and have a generally rectangular shape that is elongated in the up-down direction 7 when viewed from the left-right direction 9 in a plan view. The stoppers 2820A-2820D have a generally flat main surface that extends in the front-rear and up-down directions and faces to the right.
[0113] The ranges occupied by the main surfaces of stoppers 2820A, 2820C in each of the front-rear direction 8 and the up-down direction 7 overlap with the ranges occupied by CP protrusions 2814A, 2814B in each of the front-rear direction 8 and the up-down direction 7. The ranges occupied by the main surfaces of stoppers 2820B, 2820D in each of the front-rear direction 8 and the up-down direction 7 overlap with the ranges occupied by CP protrusions 2814E, 2814G in each of the front-rear direction 8 and the up-down direction 7.
[0114] [Controller 29] The controller 29 includes a CPU, a ROM, a RAM, an EEPROM, etc., and controls the motors 21B and 23C, the CR motor 274, the recording heads 262L and 262R, the pump 291, etc. during the image recording process, the capping process, and the purging process.
[0115] [Image recording processing] In response to receiving an input for starting image recording via an operation panel (not shown), the controller 29 controls the rotation of the motors 21B and 23C to transport the leading end of the sheet S in the transport direction 8A to a cueing position directly below the ejection modules 264L and 264R by the holder 21, the transport roller pair 23, and the ejection roller pair 24. Thereafter, the controller 29 controls the rotation of the motors 21B and 23C to transport the sheet S in the transport direction 8A by the holder 21, the transport roller pair 23, and the ejection roller pair 24, while ejecting ink from the ejection modules 264L and 264R toward the sheet S in order to record an image based on the image data on the sheet S.
[0116] [Capping process] The controller 29 starts the capping process when the conditions for executing the capping process are satisfied, for example, after the image recording process is completed.
[0117] During the capping process, the side wall 261C of the carriage 261 abuts against the ASSY abutment member 285. Before the capping process, the side wall 261C faces the left end surface 285A to the left of the left end surface 285A. At this time, the ASSY protrusions 284A to 284D are in the lower position P11 (see FIG. 8A) and abut against the left ends of the ASSY guide grooves 289A to 289D due to the biasing force of the ASSY biasing member 284H (see FIG. 6). The length of the ASSY biasing member 284H is extended at least beyond its natural length. At this time, the plate ASSY 284 is biased leftward by the ASSY biasing member 284H. The leftward force with which the ASSY biasing member 284H biases the CP unit 287L is also referred to as the "ASSY biasing force." The ASSY biasing force is the leftward component of a force obtained by multiplying the amount of displacement caused by the extension of the ASSY biasing member 284H by a spring constant.
[0118] Before the capping process, the CP protrusions 2814A, 2814C are located near the right ends of the CP guide grooves 2810A, 2810C, and are in contact with the main surfaces of the stoppers 2820A, 2820B from the right side due to the biasing force of the CP biasing member 2819L. The length of the CP biasing member 2819L is extended at least from its natural length. At this time, the CP unit 287L is biased leftward by the CP biasing member 2819L. The leftward force with which the CP biasing member 2819L biases the CP unit 287L is also referred to as the "CP biasing force." The CP biasing force is the leftward component of the force obtained by multiplying the amount of displacement due to the extension of the CP biasing member 2819L by the spring constant. The CP biasing force is smaller than the ASSY biasing force before the capping process.
[0119] Before the capping process, both recording heads 262L, 262R are located to the left of all the CP contact members 2815A to 2815D in the left-right direction 9. The upper ends of the CP contact members 2815A to 2815D are located below the lower surface 263L of the recording head 262L and the lower surface 263R of the recording head 262R.
[0120] After the capping process begins, the controller 29 controls the rotation of the CR motor 274 to transport the carriage 261 to the right toward the ASSY abutment member 285 until the nozzle cap 2812L and the exhaust cap 2813L are in close contact with the lower surface of the ejection module 264L and the nozzle cap 2812R and the exhaust cap 2813R are in close contact with the lower surface of the ejection module 264R (i.e., until the state shown in Figure 13 is reached).
[0121] During the capping process, until the side wall 261C of the carriage 261 abuts against the ASSY abutment member 285 (hereinafter also referred to as the "first time period"), the CP unit 287L does not move relative to the plate ASSY 284. In the first time period, the upper ends of the CP abutment members 2815A, 2815B are located lower than both of the lower surfaces 263L, 263R, and the CP abutment members 2815C, 2815D (see FIG. 10) are separated from the left end surface 285A by a left-right distance X46 (see FIG. 5(B)) that is shorter than the left-right distance X42 (see FIG. 5(A)). In the first time period, the lower surface 263R of the recording head 262R moves rightward in the left-right direction 9 at a position to the left of the left-facing surfaces 2816B, 2816D. At this time, as shown in Fig. 5(B), the recording head 262R passes above the CP through hole 284L without coming into contact with the CP abutment member 2815A. Then, when the side wall 261C abuts against the left end surface 285A, the recording head 262R reaches a position diagonally above and to the left of the CP through hole 284R and slightly away from the CP abutment members 2815C, 2815D in the left-right direction 9. Meanwhile, the recording head 262L is separated to the left of the recording head 262R by a distance X11 (see Fig. 2(A)) and a distance Y11 behind.
[0122] 5, the CP abutment members 2815B and 2815D are hidden behind the CP abutment members 2815A and 2815C. The CP protrusions 2814C and 2814G are hidden behind the CP protrusions 2814A and 2814E. These points also apply to FIGS.
[0123] After the side wall 261C abuts against the left end surface 285A, the ASSY abutment member 285 receives a rightward force from the carriage 261. As a result, the plate ASSY 284 starts to move rightward together with the carriage 261. As a result, the ASSY protrusions 284A-284D start to move away from the left ends of the ASSY guide grooves 289A-289D against the ASSY biasing force, and move obliquely upward to the right along the ASSY guide grooves 289A-289D from the lower position P11 toward the intermediate position P12 (see FIG. 8(A)). During the time until the ASSY protrusions 284A-284D move from the lower position P11 to the intermediate position P12 (hereinafter also referred to as the "second time period"), the CP abutment members 2815A-2815D start to protrude upward from the upper ends of the ASSY guide members 283A-283D. In the second time period, the lateral position of the recording head 262R relative to the ASSY abutment member 285 does not change, so the CP abutment members 2815C and 2815D protrude upward from the lateral positions between the ASSY abutment member 285 and the recording head 262R without contacting either of them.
[0124] In the second time period, the plate ASSY 284 and the recording heads 262L, 262R move to the right together with the carriage 261. In contrast, in the second time period, the recording heads 262L, 262R are not in contact with the CP contact members 2815A-2815D, and the CP biasing forces of the CP biasing members 2819L, 2819R are applied to the CP units 287L, 287R. Due to the CP biasing forces, the CP protrusions 2814A, 2814C, 2814E, 2814G are in contact with the main surfaces of the stoppers 2820A, 2820B, 2820C, 2820D from the right. That is, the CP units 287L, 287R move leftward relative to the plate ASSY 284. As described above, in the second time period, the recording heads 262L and 262R move to the right and approach the CP contact members 2815A to 2815D.
[0125] After the second time period, as shown in FIG. 11, the ASSY protrusions 284A to 284D move leftward toward the intermediate position P13 after passing the intermediate position P12 (see FIG. 8(A)). After passing the intermediate position P12, the lower right corner of the front surface of the recording head 262L starts to face the inclined surface 2616A of the CP abutment member 2815A, and the lower right corner of the rear surface of the recording head 262L starts to face the forward surface 2616C of the CP abutment member 2815B. Similarly, the lower right corner of the front surface of the recording head 262R starts to face the CP abutment member 2815C, and the lower right corner of the rear surface of the recording head 262R starts to face the CP abutment member 2815D. After that, the lower right corner of the rear surface of the recording head 262L abuts against the forward surface 2816C of the CP abutment member 2815B. As a result, the front-rear position of the recording head 262L relative to the CP unit 287L is precisely determined. As shown in FIG. 12, the lower front corner and lower rear corner of the right surface of the recording head 262L abut against the left-facing surface 2816B of the CP abutment member 2815A and the left-facing surface 2816D of the CP abutment member 2815B. As a result, the left-right position of the recording head 262L relative to the CP unit 287L is precisely determined. Similarly, the lower right corner of the rear surface of the recording head 262R abuts against the CP abutment member 2815D from the front, and the lower front corner and lower rear corner of the right surface of the recording head 262R abut against the CP abutment members 2815C and 2815D from the left, thereby precisely determining the front-rear position and left-right position of the recording head 262R relative to the CP unit 287R.
[0126] 12, after the recording heads 262L, 262R come into contact with the CP contact members 2815A-2815D, the recording heads 262L, 262R apply a rightward force to the CP units 287L, 287R. As a result, the CP protrusions 2814A, 2814C, 2814E, 2814G start to move away to the right from the main surfaces of the stoppers 2820A, 2820B, 2820C, 2820D against the biasing forces of the CP biasing members 2819L, 2819R, and move rightward in the CP guide grooves 2810A, 2810C, 2810E, 2810G. Similarly, the CP protrusions 2814B, 2814D, 2814F, and 2814H move to the right within the CP guide grooves 2810B, 2810D, 2810F, and 2810H.
[0127] After passing the intermediate position P13, as shown in FIG. 13, the ASSY protrusions 284A-284D move obliquely upward to the right from the intermediate position P13 toward the upper position P14 (see FIG. 8(A)) along the ASSY guide grooves 289A-289D. In the process in which the ASSY protrusions 284A-284D move to the upper position P14, the CP units 287L, 287R move obliquely upward to the right together with the plate ASSY 284. Meanwhile, the recording heads 262L, 262R do not change their vertical positions. Therefore, the CP units 287L, 287R approach the lower surfaces 263L, 263R of the recording heads 262L, 262R. Then, in response to the ASSY protrusions 284A-284D reaching the upper position P14, the lips 2812B, 2813B come into close contact with the lower surface of the discharge module 264L. Similarly, in the CP unit 287R, the nozzle cap 2812R and the exhaust cap 2813R are in close contact with the lower surface of the discharge module 264R.
[0128] Thereafter, the controller 29 stops the rotation of the CR motor 274 and drives the pump 291 for the purging process.
[0129] [Uncapping process] The controller 29 starts the uncapping process in response to the satisfaction of a condition for executing the uncapping process, such as the start of an image recording process.
[0130] At the start of the uncapping process, as shown in FIG. 13, the ASSY protrusions 284A to 284D are located at the upper position P14 (see FIG. 8A). The lips 2812B and 2813B are in close contact with the lower surface of the discharge module 264L. Similarly, in the CP unit 287R, the nozzle cap 2812R and the exhaust cap 2813R are in close contact with the lower surface of the discharge module 264R. The recording head 262L is in contact with the CP abutment members 2815A and 2815B. The recording head 262R is in contact with the CP abutment members 2815C and 2815D. The side wall 261C of the carriage 261 is in contact with the ASSY abutment member 285.
[0131] During the uncapping process, the controller 29 controls the rotation of the CR motor 274 to transport the carriage 261 to the left. The plate assembly 284 follows the movement of the carriage 261 to the left by the biasing force of the assembly biasing member 284H (see FIG. 6).
[0132] In FIG. 13, the ASSY protrusions 284A-284D move diagonally downward to the left along the ASSY guide grooves 289A-289D from the upper position P14 toward the intermediate position P13 (see FIG. 8(A)). In the process in which the ASSY protrusions 284A-284D move to the intermediate position P13, the CP units 287L, 287R move diagonally downward to the left together with the plate ASSY 284. Meanwhile, the recording heads 262L, 262R do not change their up-down positions. Therefore, in the CP unit 287L, the lips 2812B, 2813B move away from the lower surface of the discharge module 264L, and in the CP unit 287R, the nozzle cap 2812R and the exhaust cap 2813R move away from the lower surface of the discharge module 264R. In the CP units 287L, 287R, the CP abutment members 2815A-2815D move downward.
[0133] 12 and 11, while the ASSY protrusions 284A-284D pass the intermediate position P13 and move toward the intermediate position P12, the recording heads 262L, 262R move leftward away from the CP contact members 2815A-2815D. As a result, the CP protrusions 2814A, 2814C, 2814E, 2814G move leftward within the CP guide grooves 2810A, 2810C, 2810E, 2810G and come into contact with the main surfaces of the stoppers 2820A, 2820B, 2820C, 2820D due to the biasing forces of the CP biasing members 2819L, 2819R.
[0134] The ASSY protrusions 284A-284D move diagonally downward to the left along the ASSY guide grooves 289A-289D as they pass through the intermediate position P12 and move toward the lower position P11. Here, the left-right distance between the lower right corner of the recording head 262L and the lower left corner of the recording head 262R is slightly longer than the left-right distance between the intermediate position P12 and the lower position P11. Therefore, the CP abutment members 2815A and 2815B move downward below the upper ends of the ASSY guide members 283A and 283B by the time the recording head 262R reaches the right end positions of the CP abutment members 2815A and 2815B in the left-right direction 9. Therefore, the recording head 262R can move above the platen 25 without coming into contact with the CP abutment member 2815A.
[0135] 5, when the ASSY protrusions 284A to 284D reach the lower position P11, they abut against the left ends of the ASSY guide grooves 289A to 289D. As a result, the plate ASSY 284 can no longer follow the carriage 261, so that the carriage 261 moves away from the ASSY abutment member 285 to the left.
[0136] [Effects of the embodiment] According to the embodiment, when the carriage 261 abuts against the ASSY abutment member 285 while moving rightward in the left-right direction 9, the carriage 261 moves rightward together with the plate ASSY 284. As the plate ASSY 284 moves rightward, the plate ASSY 284 is guided by the ASSY guide members 283A to 283D and moves in a direction approaching the recording heads 262L, 262R (i.e., upward). As a result, the CP abutment members 2815A to 2815D move upward to positions where they can abut against the recording heads 262L, 262R in the up-down direction 7. The recording heads 262L, 262R abut against the CP abutment members 2815A to 2815D in the process of moving rightward together with the plate ASSY 284, and as a result, the recording heads 262L, 262R are positioned relative to the CP units 287L, 287R. When the recording head 262L moves further to the right together with the plate ASSY 284, the nozzle cap 2812L of the CP unit 287L covers the multiple nozzles 269L, and the nozzle cap 2812R of the CP unit 287R covers the multiple nozzles 269R.
[0137] When the carriage 261 moving rightward in the left-right direction 9 comes into contact with the ASSY abutment member 285 and the plate ASSY 284 moves rightward, the CP units 287L, 287R abutting against the stoppers 2820A to 2820D are urged leftward in the left-right direction 9 by the CP urging members 2819L, 2819R and maintained in a state of abutment against the stoppers 2820A to 2820D. That is, in the CP units 287L, 287R, the CP abutment members 2815A to 2815D move leftward relative to the recording heads 262L, 262R moving rightward together with the plate ASSY 284 and come into contact with the recording heads 262L, 262R. This allows the CP units 287L, 287R to be positioned with high precision relative to the recording heads 262L, 262R. When the carriage 261, which is in contact with the plate ASSY 284 through the ASSY contact member 285, moves to the right, the plate ASSY 284 moves to the right due to the biasing force of the ASSY biasing member 284H. Accordingly, the CP units 287L, 287R move in a direction away from the recording heads 262L, 262R (i.e., downward), and the nozzle caps 2812L, 2812R move away from the nozzles 269L, 269R.
[0138] Since the CP unit 287L can be positioned with high precision relative to the recording head 262L, the valves 267A to 267D can be reliably opened and closed by the exhaust protrusions 2813C to 2813. This point is similarly applicable to the recording head 262R.
[0139] In the embodiment, the ASSY guide members 283A-283D guide the plate ASSY 284 in a direction approaching the recording heads 262L, 262R (i.e., upward), so that the CP units 287L, 287R move to a lower position P11 (an example of a first position), intermediate positions P12, P13 (an example of a second position), and upper positions P14, P15 (an example of a third position). The lower position P11 is a position where the CP abutment members 2815A-2815D do not abut against the recording heads 262L, 262R and the nozzle caps 2812L, 2812R do not cover the nozzles 269L, 269R. The intermediate positions P12 and P13 are positions where the CP contact members 2815A to 2815D contact the recording heads 262L and 262R and the nozzle caps 2812L and 2812R do not cover the nozzles 269L and 269R. The upper positions P14 and P15 are positions where the CP contact members 2815A to 2815D contact the recording heads 262L and 262R and the nozzle caps 2812L and 2812R cover the nozzles 269L and 269R. This allows the nozzle caps 2812L and 2812R to reliably cover the nozzles 269L and 269R.
[0140] By making the CP units 287L, 287R movable to the lower position P11, the intermediate positions P12, P13, and the upper positions P14, P15, even if the printer 100 is equipped with the recording heads 262L, 262R whose areas overlap each other in the up-down direction 7 and the front-rear direction 8, the nozzle caps 2812L, 2812R can reliably cover the nozzles 269L, 269R during the capping process without the recording head 262R interfering with the CP abutment member 2815A. Also, during the uncapping process, the nozzle caps 2812L, 2812R can be separated from the nozzles 269L, 269R without the recording head 262R interfering with the CP abutment member 2815A.
[0141] In the embodiment, the ASSY guide grooves 289A-289D extend along the left-right direction 9 and have portions that guide the plate ASSY 284 from the left-right position of the intermediate position P12 to the left-right position of the intermediate position P13 along the left-right direction 9 while maintaining the CP units 287L, 287R at the same vertical positions, that is, the intermediate positions P12, P13. With the CP units 287L, 287R maintained at the vertical positions of the intermediate positions P12, P13, the CP abutment members 2815A-2815D and the recording heads 262L, 262R come relatively close to each other, so that it is possible to prevent the nozzle caps 2812L, 2812R from contacting the first regions 268L, 268R before the CP abutment members 2815A-2815D come into contact with the recording heads 262L, 262R.
[0142] In the above embodiment, the recording heads 262L, 262R can be positioned in two directions, the front-rear direction 8 (an example of a third direction) and the left-right direction 9, by the CP abutment members 2815A to 2815D.
[0143] [Variations] In the embodiment, the printer 100 includes two recording heads 262L and 262R and two CP units 287L and 287R. However, the printer 100 is not limited to this, and may include only the recording head 262L and the CP unit 287L. The printer 100 may include a protruding member protruding downward from the bottom wall 261A of the carriage 261 instead of the recording head 262R. In this case, too, during the capping process, the nozzle cap 2812L can reliably cover the nozzle 269L without the protruding member or the bottom wall 261A itself interfering with the CP abutment member 2815A. Furthermore, during the uncapping process, the nozzle cap 2812L can be separated from the nozzle 269L without the protruding member or the bottom wall 261A interfering with the CP abutment member 2815A.
[0144] In the embodiment, the ASSY guide members 283A-283D guide the movement of the plate ASSY 284 in the up-down direction 7 and the left-right direction 9. However, this is not limiting, and the ASSY guide members 283A-283D may guide the movement of the plate ASSY 284 in the left-right direction 9. In this case, the printer 100 includes another guide member, slide cam, or the like on the plate ASSY 284 or the CP units 287L, 287R, which guide the movement of the plate ASSY 284 in both the up-down direction 7 and the left-right direction 9.
[0145] In the embodiment, the ASSY protrusions 284A-284D are provided on the front panel 284F and the rear panel 284G of the plate ASSY 284, and the ASSY guide members 283A-283D are provided on the front wall 282A and the rear wall 282B. However, this is not limiting, and the ASSY protrusions 284A-284D may be provided on the front wall 282A and the rear wall 282B, and the ASSY guide members 283A-283D may be provided on the front panel 284F and the rear panel 284G of the plate ASSY 284. [Explanation of symbols]
[0146] 100 Printer 25···Platen 26 Recording unit 262L, 262R... Recording head 27 Carriage transport mechanism 271B, 271F... Rail 272L, 272R... Pulley 273... Endless belt 274···CR motor 28 Cap mechanism 283A~283D···ASSY guide parts 284 Plate assembly 284A~284D...ASSY protrusion 284H···ASSY biasing member 285...Abutment member 286A~286D···CP guide parts 2810A~2810D···CP guide groove 287L, 287R...CP unit 2812L, 2812R Nozzle cap 2814A~2814H...CP protrusion 2815A~2815D...Abutment parts
Claims
1. a carriage movable in a first direction; a head mounted on the carriage and configured to eject liquid from nozzles opening on a nozzle surface; a holder movable in the first direction; a cap unit mounted on the holder so as to be movable in the first direction relative to the holder, the cap having a cap that covers the nozzle surface; a first guide member that guides the holder in the first direction; a second guide member that guides the holder or the cap unit in a second direction that intersects with the first direction and moves toward and away from the head; a first elastic member that biases the holder in the other direction of the first direction; a second elastic member that biases the cap unit in the other direction of the first direction relative to the holder; a stopper that abuts against the cap unit in one direction in the first direction and prevents the cap unit from moving in the other direction in the first direction relative to the holder against the biasing force of the second elastic member when the carriage moving in one direction in the first direction abuts against a first abutment portion and the holder moves in one direction in the first direction, the holder has a first contact portion that contacts the carriage moving in one direction in the first direction, and is movable to a first position along the first direction and a second position that is further in one direction in the first direction than the first position; the cap unit has a second contact portion that contacts the head moving in one direction of the first direction, At least one of the holder and the cap unit is movable in the second direction toward the head, The second guide member guides the holder or the cap unit in a direction approaching the head in the second direction as the holder moves in one direction in the first direction.
2. A carriage movable in a first direction; a head mounted on the carriage and configured to eject liquid from nozzles opening on a nozzle surface; a holder movable in the first direction; a cap unit mounted on the holder so as to be movable in the first direction relative to the holder, the cap having a cap that covers the nozzle surface; a first guide member that guides the holder in the first direction; a second guide member that guides the holder or the cap unit in a second direction that intersects with the first direction and moves toward and away from the head, the holder has a first contact portion that contacts the carriage moving in one direction of the first direction, the cap unit has a second contact portion that contacts the head moving in one direction of the first direction, At least one of the holder and the cap unit is movable in the second direction toward the head, the second guide member guides the holder or the cap unit in a direction approaching the head in the second direction as the holder moves in one direction in the first direction, the second contact portion is located at two positions separated from each other in a third direction intersecting the first direction and the second direction, At least one of the second contact portions contacts a surface of the head along the first direction.
3. A carriage movable in a first direction; a head mounted on the carriage and configured to eject liquid from nozzles opening on a nozzle surface; a holder movable in the first direction; a cap unit mounted on the holder so as to be movable in the first direction relative to the holder, the cap having a cap that covers the nozzle surface; a first guide member that guides the holder in the first direction; a second guide member that guides the holder or the cap unit in a second direction that intersects with the first direction and moves toward and away from the head, the holder has a first contact portion that contacts the carriage moving in one direction of the first direction, the cap unit has a second contact portion that contacts the head moving in one direction of the first direction, At least one of the holder and the cap unit is movable in the second direction toward the head, the second guide member guides the holder or the cap unit in a direction approaching the head in the second direction as the holder moves in one direction in the first direction, the head includes a first head and a second head spaced apart in the first direction; the cap unit includes a first cap unit having a first cap that covers a nozzle surface of the first head, and a second cap unit having a second cap that covers a nozzle surface of the second head, the first cap unit is movable in the first direction relative to the holder, the second cap unit is movable in the first direction relative to the holder, the second contact portion is provided on each of the first cap unit and the second cap unit, the first head and the second head overlap each other in a range that occupies in a third direction intersecting the first direction and the second direction, the first head is located on one side of the second head in the first direction, An image recording device in which the second guide member guides the holder or the second cap unit in a direction approaching the second head in the second direction when the second abutment portion of the second cap unit is positioned between the first head and the second head in the first direction.
4. The second abutment portion is located at two locations spaced apart in the first direction and a third direction intersecting the second direction, The image recording device according to claim 3 , wherein at least one of the second contact portions contacts a surface of the head along the first direction.
5. The holder is movable to a first position along the first direction and to a second position which is in one direction of the first direction from the first position; The image recording device is a first elastic member that biases the holder in the other direction of the first direction; a second elastic member that biases the cap unit in the other direction of the first direction relative to the holder; An image recording device as described in any one of claims 2 to 4, further comprising a stopper that abuts against the cap unit in one direction of the first direction when a carriage moving in one direction in the first direction abuts against a first abutment portion and the holder moves in one direction in the first direction, and prevents the cap unit from moving in the other direction in the first direction relative to the holder against the biasing force of the second elastic member.
6. The second guide member guides the holder or the cap unit in a direction approaching the head in the second direction, An image recording device as described in any one of claims 1 to 5, wherein the cap unit moves to a first position where the second abutment portion does not abut against the head and the cap does not cover the nozzle surface of the head, a second position where the second abutment portion abuts against the head and the cap does not cover the nozzle surface of the head, and a third position where the second abutment portion abuts against the head and the cap covers the nozzle surface of the head.
7. An image recording device as described in Claim 6, wherein the second guide member has a guide groove into which a protrusion protruding from the holder or the cap unit is inserted, and which moves in a direction approaching the head in the second direction as it moves in one direction in the first direction.
8. An image recording device as described in Claim 7, wherein the guide groove extends along the first direction and has a portion that guides the holder or the cap unit along the first direction while maintaining the cap unit in the second position.
9. An image recording device as described in any one of claims 1 to 8, wherein the holder and the cap unit each have a convex portion and one and the other of a groove into which the convex portion is inserted and extending in the first direction.
Citation Information
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