Power transmission
The power transmission device addresses oil resistance issues by partitioning the housing and controlling oil flow, enhancing efficiency and fuel economy through reduced oil resistance and improved lubrication.
Patent Information
- Application Number
- JP2024509223
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2022-03-23
- Filing Date
- 2023-03-23
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2043-03-23
AI Technical Summary
The high oil level in the housing of a hydraulically operated drive mechanism in a vehicle power transmission device creates resistance to the rotation of the rotating bodies, necessitating a reduction in oil resistance to improve efficiency.
A power transmission device with a partitioned housing, a control valve, and oil pumps that regulate hydraulic pressure, featuring a communication path between chambers to control oil flow, ensuring equal amounts of oil flow and drainage to minimize oil resistance.
Reduces oil resistance on rotating bodies, improving engine efficiency and fuel efficiency by lowering the oil level in the first chamber while maintaining adequate lubrication and cooling, thus enhancing the power transmission device's performance.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to a power transmission device. [Background technology]
[0002] Patent Document 1 discloses a drive device for a vehicle. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2015-045401 A Summary of the Invention [Problem to be solved by the invention]
[0004] In this drive device, a hydraulically operated drive mechanism is provided inside the housing. The lower part of the housing stores oil used to operate and lubricate the drive mechanism. Here, if the oil height (oil level) inside the housing is high, the oil OL creates resistance to the rotation of the rotating body that constitutes the drive mechanism (power transmission mechanism). Therefore, there is a need to reduce the oil resistance acting on the power transmission mechanism. [Means for solving the problem]
[0005] One aspect of the present invention is a housing that accommodates a power transmission mechanism; a control valve for controlling hydraulic pressure supplied to the power transmission mechanism; an oil pump for supplying oil to the control valve; a partition wall portion that divides the inside of the housing into a first chamber in which the power transmission mechanism is accommodated and a second chamber in which the control valve is vertically disposed; A power transmission device for a vehicle having a communication passage that communicates the first chamber and the second chamber, This is a power transmission device, wherein the opening area of the communicating passage is set so that the amount of oil flowing from the second chamber to the first chamber through the communicating passage is less than the amount of oil drained from the control valve to the second chamber while the vehicle is traveling.
[0006] Another aspect of the present invention is a housing that accommodates a power transmission mechanism; a control valve for controlling hydraulic pressure supplied to the power transmission mechanism; an oil pump for supplying oil to the control valve; a partition wall portion that divides the inside of the housing into a first chamber in which the power transmission mechanism is accommodated and a second chamber in which the control valve is vertically disposed; a flow path for oil supplied from the first chamber to the control valve; A power transmission device for a vehicle having a communication passage that communicates the first chamber and the second chamber, In the power transmission device, a flow passage cross-sectional area of the communication passage is larger than an opening area of the communication passage. Effect of the Invention
[0007] According to one aspect of the present invention, the oil resistance acting on the power transmission mechanism can be reduced. [Brief description of the drawings]
[0008] [Figure 1] FIG. 1 is a schematic diagram illustrating the arrangement of a power transmission device in a vehicle. [Diagram 2] FIG. 2 is a schematic diagram showing a schematic configuration of the power transmission device. [Diagram 3] FIG. 3 is a schematic diagram of the case as viewed from the second cover side. [Figure 4] FIG. 4 is a perspective view of the strainer. [Diagram 5] FIG. 5 is a diagram for explaining support of the mechanical oil pump at the partition wall. [Figure 6] FIG. 6 is a schematic diagram of the case as viewed from the front side of the vehicle. [Figure 7] FIG. 7 is a diagram illustrating an example of a hydraulic control circuit in a control valve. [Figure 8] FIG. 8 is a schematic diagram of a cross section of the case cut at the position of the communication hole, viewed from the second cover side. [Figure 9] FIG. 9 is a schematic diagram of a cross section of the case cut at the position of the communication hole, viewed from the second cover side. [Figure 10] FIG. 10 is a diagram illustrating an oil passage from the strainer to the control valve. [Figure 11] FIG. 11 is a schematic diagram showing a schematic configuration of a power transmission device according to a modified example. [Figure 12] FIG. 12 is a schematic diagram showing a schematic configuration of a power transmission device according to a modified example. [Figure 13] FIG. 13 is a schematic diagram showing a schematic configuration of a power transmission device according to a modified example. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0009] First, the definitions of terms used in this specification will be explained. The power transmission device is a device that has at least a power transmission mechanism, and the power transmission mechanism is, for example, at least one of a gear mechanism, a differential gear mechanism, and a reduction mechanism. In the following embodiment, an example is given in which the power transmission device 1 has the function of transmitting the output rotation of an engine, but the power transmission device 1 may be any device that transmits the output rotation of at least one of an engine and a motor (rotating electric machine).
[0010] "Overlapping when viewed in a predetermined direction" means that a plurality of elements are lined up in a predetermined direction, and is synonymous with "overlapping in a predetermined direction." The "predetermined direction" is, for example, the axial direction, the radial direction, the direction of gravity, the vehicle traveling direction (the vehicle forward direction, the vehicle backward direction), etc. When a drawing shows multiple elements (parts, portions, etc.) arranged in a specified direction, it may be assumed that the description in the specification contains a sentence explaining that they overlap when viewed in the specified direction.
[0011] "Not overlapping when viewed in a predetermined direction" and "offset when viewed in a predetermined direction" mean that multiple elements are not lined up in a predetermined direction, and are synonymous with "not overlapping in a predetermined direction" and "offset in a predetermined direction." Examples of the "predetermined direction" include the axial direction, radial direction, gravity direction, and vehicle travel direction (vehicle forward direction, vehicle backward direction). When a drawing shows that multiple elements (parts, portions, etc.) are not lined up in a specified direction, it may be assumed that the description in the specification contains a sentence explaining that they do not overlap when viewed in the specified direction.
[0012] "When viewed from a predetermined direction, a first element (part, section, etc.) is located between a second element (part, section, etc.) and a third element (part, section, etc.)" means that when observed from a predetermined direction, it can be observed that the first element is located between the second element and the third element. The "predetermined direction" refers to the axial direction, radial direction, gravity direction, vehicle running direction (vehicle forward direction, vehicle backward direction), etc. For example, when the second element, the first element, and the third element are arranged in that order along the axial direction, it can be said that the first element is located between the second element and the third element when viewed in the radial direction. When the drawing shows that the first element is between the second element and the third element when viewed in a specific direction, it may be deemed that the description in the specification contains a sentence explaining that the first element is between the second element and the third element when viewed in the specific direction.
[0013] When two elements (parts, portions, etc.) overlap in an axial view, the two elements are coaxial.
[0014] "Axial direction" refers to the axial direction of the rotation shaft of a component constituting the power transmission device. "Radial direction" refers to the direction perpendicular to the rotation shaft of a component constituting the power transmission device. The component is, for example, a motor, a gear mechanism, a differential gear mechanism, etc.
[0015] The "downstream side in the direction of rotation" means the downstream side in the direction of rotation when the vehicle is moving forward or when the vehicle is moving backward. It is preferable to be on the downstream side in the direction of rotation when the vehicle is moving forward, which is the more frequent case.
[0016] "Vertical placement" of a control valve means that, in the case of a control valve having a basic configuration in which a separator plate is sandwiched between valve bodies, the valve bodies of the control valve are stacked in a horizontal direction based on the installation state of the power transmission device on the vehicle. The "horizontal direction" here does not mean a horizontal direction in the strict sense, but also includes cases where the stacking direction is inclined relative to the horizontal line.
[0017] Furthermore, "vertically mounted" of the control valve means that the control valve is arranged so that the multiple pressure regulating valves within the control valve are aligned in the direction of a vertical line VL based on the installation state of the power transmission device on the vehicle. "Aligning a plurality of pressure regulating valves in the direction of the vertical line VL" means that the pressure regulating valves in the control valve are arranged at staggered positions in the direction of the vertical line VL.
[0018] In this case, the pressure regulating valves do not need to be strictly aligned in a row in the direction of the vertical line VL. For example, when a control valve is formed by stacking multiple valve bodies, the following arrangement may be used: In a vertically oriented control valve, multiple pressure regulating valves may be aligned along the vertical line VL while being shifted in position in the stacking direction of the valve bodies.
[0019] Furthermore, when viewed from the axial direction (the direction of forward and backward movement) of the valve disc provided in the pressure regulating valve, the multiple pressure regulating valves do not need to be aligned at intervals in the direction of the vertical line VL. When viewed from the axial direction (the direction of forward and backward movement) of the valve disc provided in the pressure regulating valve, multiple pressure regulating valves do not need to be adjacent to each other in the direction of the vertical line VL.
[0020] Therefore, for example, when pressure regulating valves lined up in the vertical line VL direction are arranged with their positions shifted in the stacking direction (horizontal direction) of the valve body, this also includes cases where adjacent pressure regulating valves in the vertical line VL direction are arranged in a positional relationship where they partially overlap when viewed from the stacking direction.
[0021] Furthermore, when a control valve is "vertically mounted," this means that multiple pressure regulating valves within the control valve are arranged in such a way that the movement direction of the valve body (spool valve) of the pressure regulating valve is aligned along the horizontal line. In this case, the movement direction of the valve body (spool valve) is not limited to the horizontal direction in the strict sense. The movement direction of the valve body (spool valve) in this case is the direction along the rotation axis X of the power transmission device. In this case, the direction of the rotation axis X and the sliding direction of the valve body (spool valve) are the same.
[0022] Hereinafter, an embodiment of the present invention will be described. FIG. 1 is a schematic diagram illustrating the arrangement of a power transmission device 1 in a vehicle V. FIG. 2 is a schematic diagram illustrating a general configuration of the power transmission device 1. As shown in FIG.
[0023] 1, the power transmission device 1 is disposed between left and right frames FR, FR at the front of a vehicle V. A housing HS of the power transmission device 1 is composed of a case 6, a first cover 7, a second cover 8, and a third cover 9. As shown in FIG. 2, the housing HS accommodates a torque converter T / C, a forward / reverse switching mechanism 2, a variator 3, a reduction gear mechanism 4, a differential device 5, an electric oil pump EOP, a mechanical oil pump MOP, a control valve CV, etc.
[0024] In the power transmission device 1, the output rotation of an engine ENG (drive source) is input to a forward / reverse switching mechanism 2 via a torque converter T / C. The rotation input to the forward / reverse switching mechanism 2 is input to a primary pulley 31 of the variator 3 in a forward or reverse rotation.
[0025] In the variator 3, the winding radius of the belt 30 around the primary pulley 31 and the secondary pulley 32 is changed, so that the rotation input to the primary pulley 31 is changed in speed at a desired gear ratio and output from the output shaft 33 of the secondary pulley 32.
[0026] The output rotation of the secondary pulley 32 is input to a differential device 5 (differential gear mechanism) via a reduction gear mechanism 4, and then transmitted to the drive wheels WH, WH via left and right drive shafts 55A, 55B.
[0027] The reduction mechanism 4 has an output gear 41 , an idler gear 42 , a reduction gear 43 , and a final gear 45 . The output gear 41 rotates integrally with the output shaft 33 of the secondary pulley 32 . The idler gear 42 is meshed with the output gear 41 so as to be capable of transmitting rotation. The idler gear 42 is spline-fitted to an idler shaft 44 and rotates integrally with the idler shaft 44. A reduction gear 43 having a smaller diameter than the idler gear 42 is provided on the idler shaft 44. The reduction gear 43 is meshed with a final gear 45 fixed to the outer periphery of a differential case 50 of the differential device 5 so as to be capable of transmitting rotation.
[0028] In the power transmission device 1, the forward / reverse switching mechanism 2, the torque converter T / C, and the output shaft of the engine ENG are arranged coaxially (concentrically) on the rotation axis X1 (first shaft) of the primary pulley 31. The output shaft 33 of the secondary pulley 32 and an output gear 41 are coaxially arranged on a rotation axis X2 (second shaft) of the secondary pulley 32. The idler gear 42 and the reduction gear 43 are coaxially arranged on a common rotation axis X3. The final gear 45 and the drive shafts 55A, 55B are arranged coaxially on a common rotation axis X4. In the power transmission device 1, these rotation axes X1 to X4 are set in a positional relationship in which they are parallel to one another. Hereinafter, these rotation axes X1 to X4 will be collectively referred to as the rotation axis X of the power transmission device 1 (power transmission mechanism) as necessary.
[0029] Fig. 3 is a schematic diagram showing the case 6 as viewed from the second cover 8 side. In the enlarged view of Fig. 3, the strainer 10 and the mechanical oil pump MOP are omitted, and only the periphery of the connections 625, 627 provided in the partition wall 62 is shown.
[0030] 3, the case 6 has a cylindrical peripheral wall portion 61 and a partition wall portion 62. A storage portion 68 that forms a second chamber S2 described later is provided on the outer periphery of the peripheral wall portion 61 on the vehicle front side. The partition portion 62 is provided in a range that crosses the rotation axes (rotation axes X1 to X4) of the power transmission mechanism. 2, the partition 62 divides the space inside the peripheral wall 61 into two in the direction of the rotation axis X1. One side of the partition 62 in the direction of the rotation axis X1 is a first chamber S1, and the other side is a third chamber S3.
[0031] The first chamber S1 accommodates the forward / reverse switching mechanism 2, the reduction mechanism 4, and the differential gear 5. The third chamber S3 accommodates the variator 3. In the case 6, an opening on the first chamber S1 side is sealed by a second cover 8 (torque converter cover), and an opening on the third chamber S3 side is sealed by a first cover 7 (side cover). In the case 6, oil used for the operation of the power transmission device 1 and for lubricating the components of the power transmission device 1 is stored in the lower part of the space (first chamber S1, third chamber S3) between the first cover 7 and the second cover 8.
[0032] As shown in FIG. 3, the end face of the case 6 on the second cover 8 side (the front side of the page) forms a joint 611 with the second cover 8. The joint 611 is a flange-shaped part that surrounds the opening of the partition wall part 62 on the second cover 8 side over the entire circumference. A joint 811 (see FIG. 2) on the second cover 8 side is joined to the joint 611 over the entire circumference. The case 6 and the second cover 8 are connected by bolts (not shown) with the joints 611, 811 joined to each other. As a result, the opening of the case 6 is held sealed by the second cover 8, and a closed first chamber S1 is formed.
[0033] As shown in FIG. 3, in the case 6, the partition portion 62 is located inside the joint portion 611. The partition wall 62 of the case 6 is provided in a direction substantially perpendicular to the rotation axes (rotation axes X1 to X4). The through hole 621 is formed around the rotation axis X1. A cylindrical support wall portion 631 surrounding the through hole 621 and a peripheral wall portion 641 surrounding the outer periphery of the support wall portion 631 at a distance are provided on the surface of the partition portion 62 facing the first chamber S1 (the front side of the paper). In Fig. 3, the support wall portion 631 and the peripheral wall portion 641 protrude toward the front side of the paper (the side toward the second cover 8 in Fig. 2).
[0034] An area 651 between the support wall portion 631 and the peripheral wall portion 641 is a cylindrical space that accommodates a piston (not shown) of the forward / reverse switching mechanism 2, friction plates (forward clutch, reverse brake), and the like. The input shaft 34 (see FIG. 2) of the primary pulley 31 is rotatably supported on the inner periphery of the support wall portion 631 via a bearing B.
[0035] As shown in FIG. 3, the through hole 622 is formed centered on the rotation axis X2. In the power transmission device 1 mounted on the vehicle V, the rotation axis X2 is located obliquely above and on the rear side of the vehicle when viewed from the rotation axis X1.
[0036] A cylindrical support wall portion 632 is provided on a surface of the partition portion 62 facing the first chamber S1 (the front side of the page) and surrounding the through hole 622. The output shaft 33 (see FIG. 2) of the secondary pulley 32 is rotatably supported on the inner periphery of the support wall portion 631 via a bearing B.
[0037] As shown in FIG. 3, the support hole 623 is a bottomed hole formed around the rotation axis X3. In the power transmission device 1 mounted on the vehicle V, the rotation axis X3 is located diagonally upward and rearward of the vehicle as viewed from the rotation axis X1, and diagonally downward and rearward of the vehicle as viewed from the rotation axis X2.
[0038] A cylindrical support wall portion 633 is provided on the surface of the partition portion 62 facing the first chamber S1 (the front side of the page) so as to surround the support hole 623. One end of the idler shaft 44 (see FIG. 2) of the reduction mechanism 4 is rotatably supported on the inner periphery of the support wall portion 633 via a bearing B.
[0039] As shown in FIG. 3, the through hole 624 is formed centered on the rotation axis X4. In the power transmission device 1 mounted on the vehicle V, the rotation axis X4 is located diagonally downward on the vehicle rear side as viewed from the rotation axis X1, diagonally downward on the vehicle rear side as viewed from the rotation axis X2, and diagonally downward on the vehicle front side as viewed from the rotation axis X3.
[0040] A cylindrical support wall portion 634 is provided on a surface of the partition portion 62 facing the first chamber S1 (the front side of the page) and surrounding the through hole 624. The differential case 50 (see FIG. 2) of the differential device 5 is rotatably supported on the inner periphery of the support wall portion 634 via a bearing B. 2, a final gear 45 having a ring shape when viewed from the direction of the rotation axis X4 is fixed to the outer periphery of the differential case 50. The final gear 45 rotates integrally with the differential case 50 about the rotation axis X4.
[0041] As shown in FIG. 3, in the case 6, the strainer 10 is disposed below the arc-shaped peripheral wall portion 641, in a region on the vehicle front side relative to the final gear 45. 3, the partition wall 62 is provided with a connection part 625 with the strainer 10 and a connection part 627 with the mechanical oil pump MOP. The connection parts 625, 627 are located below the peripheral wall part 641. A connection port 625a of the connection part 625 and a connection port 627a of the connection part 627 open in the same direction. The connection port 625a of the connection part 625 is connected to an oil passage 626 provided in the partition wall part 62. The connection port 627a of the connection part 627 is connected to an oil passage 628 provided in the partition wall part 62.
[0042] The oil passages 626, 628 extend linearly inside the partition 62 toward the housing portion 68 (to the right in the figure). The oil passage 626 is connected to an electric oil pump EOP (see FIG. 2) housed in the housing portion 68. The oil passage 628 is connected to a control valve CV (see FIG. 2) installed in the housing portion 68.
[0043] FIG. 4 is a perspective view of the strainer 10 as viewed obliquely from above on the upper case 101 side. FIG. 5 is a diagram illustrating the support structure of the mechanical oil pump MOP in the partition portion 62. As shown in FIG.
[0044] As shown in FIG. 4, the strainer 10 has a basic structure in which a filter (not shown) is disposed between an upper case 101 and a lower case 102. The upper case 101 of the strainer 10 is provided with a first connection portion 105 and a second connection portion 106. The first connection portion 105 is a connection portion with the mechanical oil pump MOP. The first connection portion 105 extends from the upper case 101 in a direction approaching the mechanical oil pump MOP (see FIG. 3). The tip end side of the first connecting portion 105 is inserted into a connecting port 120 on the mechanical oil pump MOP side when the strainer 10 is connected to the mechanical oil pump MOP (see FIG. 3).
[0045] 4, the second connection portion 106 is provided at the base of the first connection portion 105. The opening direction of the oil passage 106a in the second connection portion 106 is perpendicular to the opening direction of the oil passage 105a in the first connection portion 105. In this embodiment, the strainer 10, in a state where it is assembled to the mechanical oil pump MOP, is attached to the partition wall portion 62 of the case 6. The oil passage 106a has an opening facing in the mounting direction of the mechanical oil pump MOP to the partition wall portion 62 (the left-right direction in FIG. 5). In this embodiment, when the attachment of the mechanical oil pump MOP to the partition wall portion 62 is completed, the second connection portion 106 is connected to the connection portion 625 (see FIG. 3) on the partition wall portion 62 side. In this state, the strainer 10 communicates with the oil passage 626 in the partition through the oil passage 106a in the second connection portion 106. As described above, the oil passage 626 is connected to the electric oil pump EOP. Therefore, when the electric oil pump EOP is driven, the oil OL stored in the lower part of the housing HS is sucked into the electric oil pump EOP through the strainer 10 and the oil passage 626.
[0046] 5, the mechanical oil pump MOP is positioned at a predetermined position on the partition section 62 by inserting the protrusion 150 into the insertion hole 629 of the partition section 62. In this state, the discharge port 140 of the mechanical oil pump MOP is disposed at a position facing the connection section 627 on the partition section 62 side, and the discharge port 140 and the connection section 627 are in communication with each other. The connection section 627 is in communication with an oil passage 628 in the partition section 62.
[0047] Therefore, when the mechanical oil pump MOP is driven, the oil OL stored in the lower part of the housing HS is sucked into the mechanical oil pump MOP through the strainer 10. The oil OL sucked into the mechanical oil pump MOP is pressurized and then discharged from the discharge port 140 to the connection part 627. Then, the oil passes through the oil passage 628 connected to the connection part 627 and is supplied to the control valve CV.
[0048] In this manner, in this embodiment, the strainer 10 is shared by the electric oil pump EOP and the mechanical oil pump MOP.
[0049] As shown in FIG. 2, the case 6 is provided with a storage section 68 on the side surface facing the front of the vehicle. The storage portion 68 is provided with an opening facing the front side of the vehicle. The storage portion 68 is provided in a direction along the rotation axis X1. When viewed in the radial direction of the rotation axis X1, the storage portion 68 is formed to have a range in the direction of the rotation axis X1 that extends from the area of the peripheral wall portion 61 of the case 6 to the side of the first cover 7.
[0050] Approximately half of the bottom wall 682 of the housing 68 on the engine ENG side is integrated with the peripheral wall 61. Approximately half of the opposite side of the bottom wall 682 is provided on an extension of the peripheral wall 61 with a gap between it and the outer periphery of the first cover 7. In the following description, the area of the bottom wall portion 682 that is integrated with the peripheral wall portion 61 (the area shared with the peripheral wall portion 61) is referred to as a partition wall 685, as necessary. When referred to as a partition wall 685, it refers to the area of the bottom wall portion 682 shown in FIG. 6 that overlaps with the peripheral wall portion 61 of the case 6. In FIG. 2, in order to clarify the area of the partition wall 685, the area of the partition wall 685 is cross-hatched.
[0051] 6 is a schematic diagram showing the case 6 as viewed from the front of the vehicle. In FIG. 6, the position of the strainer 10 hidden behind the surface of the paper is shown by a dashed line for the sake of convenience. 6, when viewed from the front side of the vehicle, the storage section 68 has a surrounding wall 681 that surrounds the entire outer periphery of a bottom wall portion 682. The end face of the surrounding wall 681 on the front side of the page forms a joint portion 683 with the third cover 9. The joint portion 683 is a flange-shaped portion that surrounds the entire opening of the surrounding wall 681 on the third cover 9 side. 2, the joint 911 on the third cover 9 side is joined to the joint 683 over the entire circumference. The accommodation section 68 and the third cover 9 are connected with bolts (not shown) in a state where the joints 683, 911 are joined to each other. As a result, the opening of the accommodation section 68 is kept sealed by the third cover 9, and a closed second chamber S2 is formed.
[0052] The second chamber S2 accommodates a control valve CV and an electric oil pump EOP. As shown in Fig. 2, the control valve CV has a basic structure in which a separate plate 920 is sandwiched between valve bodies 921, 921. A hydraulic control circuit 950 (see Fig. 7) is formed inside the control valve CV. The hydraulic control circuit 950 is provided with a solenoid that is driven based on commands from a control device (not shown) and a pressure regulating valve (spool valve) that is operated by a signal pressure generated by the solenoid, etc.
[0053] As shown in FIG. 6, in the second chamber S2, the control valve CV is vertically oriented with the stacking direction of the valve bodies 921, 921 aligned along the vehicle front-rear direction (the front-rear direction on the paper). In the second chamber S2, the control valve CV is vertically oriented so as to satisfy the following conditions: (a) multiple pressure regulating valves SP (spool valves) in the control valve CV are aligned along a vertical line VL (up-down direction) based on the installation state of the power transmission device 1 on the vehicle V, and (b) the direction Xp of the forward and backward movement of the pressure regulating valves SP (spool valves) is oriented along the horizontal line.
[0054] This allows the control valve CV to be disposed vertically in the second chamber S2 while not hindering the back and forth movement of the pressure regulating valve SP (spool valve). This prevents the second chamber S2 from becoming large in the front-rear direction of the vehicle.
[0055] 6, when viewed from the front side of the vehicle, the control valve CV has a generally L-shape with a notch 923 provided in a generally rectangular valve body 921. In the second chamber S2, the notch 923 is located below the area overlapping with the first cover 7. When viewed from the vehicle front side, the cutout portion 923 accommodates at least a portion of the electric oil pump EOP.
[0056] The electric oil pump EOP has a basic configuration in which a control unit 931, a motor unit 932, and a pump unit 933 are arranged in series in the direction of the rotation axis Z1 of the motor. The electric oil pump EOP is provided with its rotation axis Z1 oriented perpendicular to the rotation axis X of the power transmission device 1. In this state, the pump section 933 is located at the bottom in the second chamber S2. The suction port 933a and the discharge port 933b of the pump section 933 are located on the boundary side with the motor section 932. The suction port 933a of the pump section 933 is connected to the oil passage 626 described above. The discharge port 933b of the pump section 933 is connected to the control valve CV via another oil passage in the case.
[0057] The suction port 933a is connected to the strainer 10 via the oil passage 626 in the partition portion 62 (see FIG. 3). The strainer 10 is housed in a first chamber S1 separate from the second chamber S2 of the control valve CV (see FIG. 3). As shown by the dashed line in FIG. 6, the strainer 10 is disposed below the second chamber S2 on the far side of the drawing when viewed from the front side of the vehicle. In this embodiment, the pump portion 933 of the electric oil pump EOP is located at the bottom inside the second chamber S2, so that the suction port 933a of the pump portion 933 and the strainer 10 are positioned close to each other in the vertical line VL direction. This makes it possible to minimize the length of the oil passage connecting the strainer 10 and the suction port 933a of the electric oil pump EOP.
[0058] The upper side of the control valve CV extends above the electric oil pump EOP. When viewed from the direction of the vertical line VL (the direction of the rotation axis Z1 of the electric oil pump EOP), the electric oil pump EOP is provided in a positional relationship overlapping with the control valve CV. A hydraulic control circuit 950 in the control valve CV adjusts the operating hydraulic pressure of the power transmission mechanism (torque converter T / C, etc.) from the hydraulic pressure generated by the oil pump.
[0059] The power transmission device 1 is equipped with one mechanical oil pump MOP and one electric oil pump EOP as oil pumps. These oil pumps suck and pressurize the oil OL stored in the lower part of the housing HS, and supply it to a hydraulic control circuit 950 (see FIG. 7) in the control valve CV. At least one of these oil pumps is driven while the vehicle V equipped with the power transmission device 1 is traveling. In the following description, when there is no need to distinguish between the mechanical oil pump MOP and the electric oil pump EOP, they will simply be referred to as the oil pump OP.
[0060] FIG. 7 is a diagram for explaining an example of a hydraulic control circuit 950 in the control valve CV, and shows a portion of the hydraulic control circuit 950 that is involved in regulating the hydraulic pressure supplied to the torque converter T / C.
[0061] The first pressure regulating valve 951 adjusts the amount of oil OL drained from the first pressure regulating valve 951 to adjust the line pressure PL from the oil pressure generated by the oil pump OP. The line pressure PL adjusted by the first pressure regulating valve 951 is regulated by a second pressure regulating valve 952 and then supplied to a lock-up control valve 960 . The lockup control valve 960 adjusts the lockup control pressure in accordance with a command from a control device (not shown) and supplies it to the torque converter T / C, thereby switching between engagement and release of the lockup clutch.
[0062] Furthermore, the line pressure PL adjusted by the first pressure adjusting valve 951 is adjusted by adjusting the amount of drain from the third pressure adjusting valve 953 , and then supplied to the switching valve 961 . The switching valve 961 switches between supplying the oil OL supplied from the third pressure regulating valve 953 to the input port of the torque converter T / C and supplying the oil OL returned from the output port to the oil cooler (not shown) side.
[0063] As described above, the control valve CV is provided with a plurality of drain ports 96 (see FIG. 7) for the drained oil OL. Therefore, the oil OL discharged from the control valve CV is stored in the second chamber S2 that accommodates the control valve CV. 6, in the second chamber S2, a lower edge 924 of the control valve CV is provided with a gap between it and a lower edge 686 of the surrounding wall 681. In the second chamber S2, a communication hole 94 (through hole) is provided in the lowermost part of the area of the bottom wall portion 682 that overlaps with the peripheral wall portion 61 on the case 6 side. This area is the area of the partition wall 685 in the bottom wall portion 682. When viewed from the front side of the vehicle, the communication hole 94 opens between a lower end edge 924 of the control valve CV and a lower edge 686 of the surrounding wall 681. The oil OL between the lower end edge 924 and the lower edge 686 of the surrounding wall 681 can move quickly to the communication hole 94 side (the back side of the page).
[0064] Furthermore, at the top in the region of the partition wall 685, an opening 95 is provided. The communication hole 94 and the opening 95 respectively connect the second chamber S2 and the first chamber S1. A lower edge 95a of the opening 95 is located at approximately the same height as an upper edge 925 of the control valve CV. The opening 95 may be formed so that the lower edge 95a of the opening 95 is located below the upper edge 925 of the control valve CV. In this case, the opening 95 is formed to extend below the upper edge 925 with a region overlapping with the control valve CV when viewed from the front side of the vehicle.
[0065] In this manner, the second chamber S2 communicates with the first chamber S1 at the upper and lower parts in the direction of the vertical line VL with respect to the state in which the power transmission device 1 is installed on the vehicle V as the reference.
[0066] Figures 8 and 9 are schematic cross-sectional views of case 6 taken along line AA in Figure 6, and are diagrams illustrating the height (oil level) of oil OL stored in the first chamber S1 and the second chamber S2. 8 and 9, the rotating bodies (the output gear 41, the idler gear 42, and the final gear 45) located in the first chamber S1 in the case 6 are simply depicted. The control valve CV located in the second chamber S2 in the housing portion 68 is also simply depicted. Furthermore, in the enlarged view at the bottom of Figure 8, a schematic cross section is shown to explain the positional relationship between oil passages 626, 628 located within partition portion 62 and communication hole 94 provided in the area of partition wall 685.
[0067] 8, the communication hole 94 is located below the oil passages 626, 628. The communication hole 94 is located below the oil level LV when the vehicle V equipped with the power transmission device 1 is not running. Therefore, the communication hole 94 is submerged in oil at least when the vehicle V is not running. The opening 95 opens above the control valve CV in the second chamber S2. The opening 95 is located in the air whether the vehicle V is moving or not, and allows air (gas) to move between the first chamber S1 and the second chamber S2.
[0068] Therefore, while the vehicle V equipped with the power transmission device 1 is not running, the height (oil level) of the oil OL in the first chamber S1 and the height (oil level) of the oil OL in the second chamber eventually become the same.
[0069] Here, the period when the vehicle V equipped with the power transmission device 1 is not moving (not moving) is synonymous with the period when power is not being transmitted to the drive wheels WH, WH via the power transmission device 1. It can also be said to be synonymous with the period during which the oil pump (electric oil pump EOP, mechanical oil pump MOP) is not driven.
[0070] When the vehicle V equipped with the power transmission device 1 starts traveling, the rotating bodies (the output gear 41, the idler gear 42, the final gear 45, and the differential case 50) in the first chamber S1 rotate, and the rotational driving force of the engine ENG is transmitted to the driving wheels WH, WH. At this time, at least one of the electric oil pump EOP and the mechanical oil pump MOP is driven to operate and lubricate the power transmission mechanism.
[0071] When the vehicle V starts to move, the final gear 45 and the differential case 50 rotate about the rotation axis X4, scooping up the oil OL stored in the lower part of the first chamber S1. A part of the oil OL scooped up moves along the upper part of the case 6 to the front side of the vehicle and can flow into the second chamber S2 through the opening 95.
[0072] Furthermore, by driving the oil pump (at least one of the electric oil pump EOP and the mechanical oil pump MOP), the oil OL stored in the lower part of the first chamber S1 is sucked through the strainer 10. The oil OL sucked into the oil pump is pressurized and then supplied to the control valve CV.
[0073] In this embodiment, the opening area D94 (opening diameter) of the communication hole 94 is set so as to satisfy the following condition. (a) The amount of oil flowing from the second chamber S2 into the first chamber S1 through the communication hole 94 becomes smaller than the amount of oil drained from the control valve CV to the second chamber S2.
[0074] With this setting, as shown in FIG. 9, while the vehicle V is traveling, the oil level in the first chamber S1 decreases, while the oil level OL in the second chamber S2 increases. In this state, the friction of the oil OL against the rotation of the final gear 45 decreases in the first chamber S1, which reduces the load on the engine ENG, and is expected to improve engine efficiency. Furthermore, the control valve CV and the electric oil pump EOP are submerged in the second chamber S2. This allows the control valve CV and the electric oil pump EOP to be cooled by the oil OL stored in the second chamber S2. This improves at least the thermal efficiency of the electric oil pump EOP.
[0075] Here, an opening 95 that connects the second chamber S2 to the first chamber S1 is provided at the top of the second chamber S2. Therefore, when the height of the oil OL stored in the second chamber S2 reaches the height of the opening 95, the oil OL that exceeds the height of the opening 95 is returned to the first chamber S1. This prevents the oil level in the first chamber S1 from becoming too low, which would result in a shortage of oil OL needed to lubricate and cool the rotating bodies in the first chamber S1 (the output gear 41, the idler gear 42, the final gear 45, the differential case 50, etc.).
[0076] In this embodiment, in order to ensure that the oil OL required for lubricating and cooling the rotating body in the first chamber S1 does not run short, the separation distance L1 between the communication hole 94 and the opening 95 in the direction of the vertical line VL is set based on the results of experiments, simulations, etc. Parameters taken into consideration when setting the separation distance L1 include at least the following: (a) the volume of the second chamber S2, (b) the amount of oil required for lubricating and cooling the rotating body in the first chamber S1, and (c) the height of the oil OL required for lubricating and cooling the rotating body in the first chamber S1.
[0077] In this way, while the vehicle V is traveling, the height of the oil OL in the first chamber S1 is lowered while ensuring that there is sufficient oil OL to lubricate and cool the rotating body in the first chamber S1. This reduces the friction that the rotating body in the first chamber S1 receives from the oil OL in the first chamber S1. This reduces the load on the engine ENG, and is expected to improve the fuel efficiency of the vehicle V equipped with the power transmission device 1.
[0078] 10 is a schematic diagram showing the oil passage from the strainer 10 to the control valve CV. As described above, in this embodiment, the amount of oil flowing from the second chamber S2 to the first chamber S1 through the communication hole 94 is set to be less than the amount of oil drained from the control valve CV to the second chamber S2. This is to store the oil OL in the second chamber S2 while the vehicle V is running, and to set the height of the oil OL in the first chamber S1 to a height that can reduce the friction of the rotating body in the first chamber S1.
[0079] As shown in FIG. 10, there are two paths for supplying oil OL from the strainer 10 to the control valve CV: a first path via a mechanical oil pump MOP, and a second path via an electric oil pump EOP. When the electric oil pump EOP and the mechanical oil pump MOP have the same discharge force, a difference will occur between the amount of oil OL supplied from the electric oil pump EOP to the control valve CV and the amount of oil OL supplied from the mechanical oil pump MOP to the control valve CV, depending on the flow path resistance in the first path and the flow path resistance in the second path.
[0080] Here, the greater the flow path resistance, the smaller the amount of oil supplied to the control valve CV. When the amount of oil supplied to the control valve CV decreases, the amount of oil drained from the control valve CV to the second chamber S2 decreases. That is, a proportional relationship is established between the amount of oil supplied to the control valve CV and the amount of oil drained from the control valve CV. Therefore, by setting the opening area on the communication hole 94 side based on the path (first path or second path) with the greater flow resistance, the amount of oil flowing from the second chamber S2 to the first chamber S1 through the communication hole 94 can be made less than the amount of oil drained from the control valve CV to the second chamber S2.
[0081] For example, if the flow resistance of the first path is greater than the flow resistance of the second path, the amount of oil supplied to the control valve CV can be roughly calculated from the flow resistance of the first path and the output of the mechanical oil pump MOP. By setting the opening area of the communication hole 94 to satisfy the condition that the amount of oil flowing from the second chamber S2 to the first chamber S1 through the communication hole 94 is less than the estimated amount of oil, the height of the oil OL in the first chamber S1 can be lowered while storing the oil OL in the second chamber S2 while the vehicle V is traveling.
[0082] That is, (i) the opening area of the communication hole 94 is set based on the flow path resistance of the path with the greater flow path resistance between the first path via the mechanical oil pump MOP and the second path via the electric oil pump EOP, and the output of the oil pump OP that directs oil OL through the path with the greater flow path resistance. This allows the amount of oil flowing from the second chamber S2 into the first chamber S1 through the communication hole 94 to be less than the amount of oil drained from the control valve CV to the second chamber S2.
[0083] In addition, (ii) the amount of oil (V1) supplied to the control valve CV is roughly calculated from the flow resistance of the first path and the output of the mechanical oil pump MOP, and the amount of oil (V2) supplied to the control valve CV is roughly calculated from the flow resistance of the second path and the output of the electric oil pump EOP. Then, the opening area of the communication hole 94 may be set based on the average value of the estimated oil amount (V1) and the estimated oil amount (V2).
[0084] The amount of oil supplied to the control valve CV varies depending on the flow resistance of the path through which the oil OL flows, but also on the area of the point in the path where the flow cross-sectional area is minimum. A proportional relationship is also established between the minimum flow cross-sectional area and the amount of oil supplied to the control valve CV. Therefore, (iii) the opening area of the communication hole 94 may be set based on the path having the smaller minimum flow path cross-sectional area between the first path via the mechanical oil pump MOP and the second path via the electric oil pump EOP. 10, for example, there is a point in the middle of oil passage 626 where the flow path cross-sectional area is the smallest, and the flow path cross-sectional area of this portion is indicated as D626_a. There is a point in the middle of oil passage 628 where the flow path cross-sectional area is the smallest, and the flow path cross-sectional area of this portion is indicated as D628_a.
[0085] Then, the correlation between the flow path cross-sectional area and the amount of oil supplied to the control valve CV is compiled, and the amount of oil supplied to the control valve CV is calculated from the flow path cross-sectional area (D626_a, D628_a) where the flow path cross-sectional area is the smallest on the path. Then, the opening area of the communication hole 94 may be set so as to satisfy the condition that the amount of oil flowing from the second chamber S2 into the first chamber S1 through the communication hole 94 is less than the calculated amount of oil.
[0086] In this manner, the amount of oil supplied to the control valve CV is roughly calculated from the flow resistance of the path connecting the strainer 10 and the control valve CV and the flow cross-sectional area of the path at the point where the flow cross-sectional area is minimum. Then, the opening area of the communication hole 94 may be set to satisfy the condition that the amount of oil flowing from the second chamber S2 to the first chamber S1 through the communication hole 94 is less than the roughly calculated amount of oil.
[0087] Furthermore, (iii) the amount of oil (V1) supplied to the control valve CV is roughly calculated from the flow path cross-sectional area D628_b at the connection port with the control valve CV in the first path and the output of the mechanical oil pump MOP, and the amount of oil (V2) supplied to the control valve CV is roughly calculated from the flow path resistance of the flow path cross-sectional area D626_b at the connection port with the control valve CV in the second path and the output of the electric oil pump EOP. Then, the opening area of the communication hole 94 is set based on the smaller amount of oil. This makes it possible for the amount of oil flowing from the second chamber S2 into the first chamber S1 through the communication hole 94 to be not less than the amount of oil drained from the control valve CV to the second chamber S2.
[0088] Instead of the opening area of the communication hole 94, the flow resistance when the oil OL passes through the communication hole 94 may be used as a parameter. In such a case, since the amount of oil that can pass per unit time can be calculated from the flow path resistance of the communication hole 94, the correlation between the flow path resistance and the amount of oil that can pass is compiled through experiments and simulations. Then, the amount of oil supplied to the control valve CV may be roughly estimated using the above-mentioned method or the like, and a flow path resistance that satisfies the condition that the amount of oil passing through the communication hole 94 is less than the roughly estimated amount of oil may be determined. In this case, the opening diameter and length of the communication hole 94 can be appropriately set based on the determined flow path resistance. Furthermore, when an oil passage connecting the first chamber S1 and the second chamber S2 is provided instead of the communication hole 94, the path length, opening area, minimum opening area, etc. of the oil passage can be set so that the flow path resistance of this oil passage becomes the determined flow path resistance. By taking these factors into consideration, it is possible to make the amount of oil returned from the second chamber S2 to the first chamber S1 less than the amount of oil drained from the control valve CV to the second chamber S2.
[0089] In the above-described power transmission device 1, a case where one communication hole 94 is provided in the partition wall 685 has been exemplified. The number of communication holes 94 is not limited to one. A plurality of communication holes 94 may be provided in the partition wall 685. In such a case, the opening area of the communication hole 94, which is determined based on the amount of oil drained from the control valve CV to the second chamber S2, corresponds to the sum of the opening areas of the communication holes 94. For example, if the opening area of the communication hole 94 determined by the amount of oil drained from the control valve CV to the second chamber S2 is 2 square centimeters and the total number of communication holes 94 is two, the opening area of each communication hole 94 can be set so that the sum of the opening area of one communication hole 94 and the opening area of the other communication hole 94 is 2 square centimeters.
[0090] As described above, the power transmission device 1 according to this embodiment has the following configuration. (1) A power transmission device 1 includes: A power transmission mechanism (torque converter T / C, forward / reverse switching mechanism 2, variator 3, reduction gear mechanism 4, differential gear 5) that transmits the driving force of the engine ENG (drive source) to the drive wheels WH, WH; a housing HS that accommodates a power transmission mechanism; A control valve CV that controls the hydraulic pressure supplied to the power transmission mechanism (the torque converter T / C, the forward / reverse switching mechanism 2, the variator 3, the reduction gear mechanism 4, and the differential gear 5); An oil pump OP supplies oil OL to the control valve CV, a partition wall 685 (partition portion) that divides the inside of the housing HS into a first chamber S1 that houses the power transmission mechanism (the torque converter T / C, the forward / reverse switching mechanism 2, the variator 3, the reduction gear mechanism 4, and the differential gear 5) and a second chamber S2 in which the control valve CV is disposed vertically; The first chamber S1 and the second chamber S2 are connected to each other via a communication hole 94 that functions as a communication passage between the first chamber S1 and the second chamber S2. The opening area D94 of the communication hole 94 is set so that the amount of oil flowing from the second chamber S2 to the first chamber S1 through the communication hole 94 is less than the amount of oil drained from the control valve CV to the second chamber S2 while the vehicle V equipped with the power transmission device 1 is traveling.
[0091] With this configuration, while the vehicle V equipped with the power transmission device 1 is traveling, the oil OL drained from the control valve CV accumulates in the second chamber S2 in the housing HS, causing the oil level in the second chamber S2 to rise while the oil level in the first chamber S1 in the housing HS falls. In other words, the oil level LV (height of the oil level) in the housing HS (in the first chamber S1) can be made lower than when the vehicle V is not traveling. Furthermore, by lowering the oil level LV in the first chamber S1, the stirring resistance of the oil OL in the rotors constituting the power transmission mechanism is reduced. This reduces the load acting on the engine ENG, thereby suppressing a decrease in the efficiency of the engine ENG. This is expected to improve the fuel efficiency of the vehicle V equipped with the power transmission device 1.
[0092] (2) The power transmission device 1 includes: A power transmission mechanism (torque converter T / C, forward / reverse switching mechanism 2, variator 3, reduction gear mechanism 4, differential gear 5) that transmits the driving force of the engine (drive source) to the drive wheels WH, WH; a housing HS that accommodates a power transmission mechanism; A control valve CV that controls the hydraulic pressure supplied to the power transmission mechanism (the torque converter T / C, the forward / reverse switching mechanism 2, the variator 3, the reduction gear mechanism 4, and the differential gear 5); An oil pump OP supplies oil OL to the control valve CV, a partition wall 685 (partition portion) that divides the inside of the housing HS into a first chamber S1 that houses the power transmission mechanism (the torque converter T / C, the forward / reverse switching mechanism 2, the variator 3, the reduction gear mechanism 4, and the differential gear 5) and a second chamber S2 in which the control valve CV is disposed vertically; Oil passages 626 and 628 function as a passage for oil OL supplied from the first chamber S1 to the control valve CV; The first chamber S1 and the second chamber S2 are connected to each other via a communication hole 94 that functions as a communication passage between the first chamber S1 and the second chamber S2. The flow passage cross-sectional area of the oil passages 626 , 628 is larger than the opening area of the communication hole 94 .
[0093] With this configuration, the opening area of the communication hole 94 functioning as a communication passage is smaller than the opening area (flow path cross-sectional area) of the oil passages 626, 628 functioning as a flow path for the oil OL, so the amount of oil drained to the second chamber S2 is greater than the amount of oil returning from the second chamber S2 to the first chamber S1. As a result, the oil OL is likely to accumulate in the second chamber S2. As a result, while the vehicle V is traveling, the oil level LV in the first chamber S1 can be made lower than when the vehicle V is not traveling. This reduces the resistance (stirring resistance) to the rotation of the rotating body located in the first chamber S1. This improves the transmission efficiency of the rotational driving force transmitted by the power transmission device 1. Furthermore, since the load on the engine ENG is reduced, improved fuel efficiency of the vehicle V equipped with the power transmission device 1 can be expected.
[0094] (3) Housing HS: A case 6 having a peripheral wall portion 61 surrounding the first chamber S1; and a storage section 68 having a surrounding wall 681 that surrounds the second chamber S2. The surrounding wall 681 of the storage section 68 is attached to the side surface of the peripheral wall section 61 of the case 6 on the vehicle front side. In the peripheral wall portion 61 of the case 6, a region located at the boundary between the first chamber S1 and the second chamber S2 is a partition wall 685 (partition portion).
[0095] With this configuration, by disposing the control valve CV vertically within the accommodation portion 68, the vertical length of the second chamber S2 can be made longer than the length in the vehicle front-rear direction. This allows the height of the oil OL stored in the second chamber S2 to be higher than the height of the oil OL in the first chamber S1 when the power transmission device 1 is in operation. This reduces the resistance (friction) against the rotating body (e.g., the final gear 45) rotating within the first chamber S1. Here, in order to reduce friction against the rotating body, it is possible to consider increasing the volume of the first chamber S1 in the horizontal direction. However, in that case, the housing HS would become larger in the horizontal direction (vehicle front-to-rear direction, vehicle width direction). When the control valve CV is disposed vertically in the second chamber S2 provided on the vehicle front side of the case 6, the volume of the second chamber S2 in the vertical line VL direction can be secured without increasing the size of the second chamber S2 in the horizontal direction. Therefore, by providing the second chamber S2 on the premise that the control valve CV is disposed vertically, it is possible to suitably suppress an increase in the size of the housing HS in the horizontal direction.
[0096] Furthermore, when the power transmission device 1 stops, the oil OL in the second chamber S2 quickly flows into the first chamber S1 due to its own weight, and the level of the oil OL in the first chamber S1 becomes equal to the level in the second chamber S2. If the height of the oil OL in the first chamber S1 remains low even after the power transmission device 1 has stopped, the cooling efficiency of the rotating body in the first chamber S1 will deteriorate. By returning the oil OL in the second chamber S2 to the first chamber S1 after the power transmission device 1 stops, the height of the oil OL in the first chamber S1 can be increased to be aligned with the height of the oil OL in the second chamber S2. This is expected to improve the efficiency of cooling the rotor in the first chamber S1 after the power transmission device 1 has stopped.
[0097] (4) The communication hole 94 functioning as a communication passage is a through hole provided in the partition wall 685 that separates the first chamber S1 and the second chamber S2.
[0098] With this configuration, the first chamber S1 and the second chamber S2 can be communicated with each other in the shortest distance simply by providing a through hole in the partition wall 685. The amount of oil returning from the second chamber S2 to the first chamber S1 can be easily adjusted simply by changing the opening diameter (opening area) of the communication hole 94, which is a through hole.
[0099] (i) The communication hole 94 communicates the lower part of the second chamber S2 with the first chamber S1.
[0100] With this configuration, when the lower edge S2_low (see FIG. 9) of the second chamber S2 is at the same height as the lower edge S1_low (see FIG. 9) of the first chamber S1, or when the lower edge S2_low of the second chamber S2 is at a position higher than the lower edge S1_low of the first chamber S1, the oil OL stored in the second chamber S2 can be returned to the first chamber S1 when the vehicle V is not moving. This allows the oil level in the first chamber S1 to be higher when the vehicle V is not moving than when it is moving. Therefore, when the oil pump is driven to start driving in a low-temperature environment where the temperature of the oil OL is low, for example, the possibility of the oil pump sucking air due to poor fluidity of the oil OL can be reduced. This reduces the occurrence of problems in the power transmission device 1 caused by air sucking, such as a reduction in the hydraulic pressure supplied to the control valve CV.
[0101] (5) The communication hole 94 is located in a position, in the direction of a vertical line VL based on the installation state of the power transmission device 1 on the vehicle V, below the height of the oil OL in the first chamber S1 when the vehicle V is not moving.
[0102] With this configuration, the communication hole 94 is provided at a position where it is submerged in the oil OL stored in the housing HS when the vehicle V is not traveling. As a result, the first chamber S1 and the second chamber S2 are connected through an opening 95 provided in the upper part of the housing HS, so that when the vehicle V is not running, the height (oil level) of the oil OL in the first chamber S1 and the height (oil level) of the oil OL in the second chamber S2 are aligned. In particular, the position of the communication hole 94 in the direction of the vertical line VL is set to be equal to or lower than the maximum height of the oil OL in the first chamber S1 when the vehicle V is not moving. Therefore, the height of the oil OL in the first chamber S1, which has decreased while the vehicle V is moving, can be returned to a maximum height while the vehicle V is not moving, i.e., while the vehicle V is stopped or parked. This reduces the possibility that air will be sucked into the oil pump (electric oil pump EOP, mechanical oil pump MOP) when the vehicle V equipped with the power transmission device 1 starts moving thereafter. This reduces the possibility that the accumulation of oil OL in the second chamber S2 will affect the subsequent starting of the vehicle V.
[0103] (6) The partition wall 685 has an opening 95 (communication portion) at its upper portion, which connects the first chamber S1 and the second chamber S2.
[0104] With this configuration, when the oil OL stored in the second chamber S2 reaches the height of the opening 95, the oil OL in the second chamber S2 is returned to the first chamber S1 through the opening 95. This reduces the possibility of the oil OL in the first chamber S1 becoming insufficient while the vehicle V is traveling. If the oil in the first chamber S1 becomes insufficient, the lubrication and cooling of the rotating bodies in the first chamber S1 (the output gear 41, the idler gear 42, the final gear 45, the differential case 50, etc.) may become insufficient. By providing the opening 95, the possibility of the oil OL lubricating the rotating bodies in the first chamber S1 becoming insufficient can be reduced.
[0105] (ii) The control valve CV is provided in a direction parallel to a vertical line VL based on the installation state of the power transmission device 1 on the vehicle V. The control valve CV has a laminated structure in which a separate plate 920 is sandwiched between valve bodies 921, 921. The control valve CV is provided with the valve bodies 921, 921 stacked in a direction parallel to the vehicle front-rear direction.
[0106] The thickness of the control valve CV in the stacking direction is thinner than the thickness in the direction perpendicular to the stacking direction. If the control valve CV is arranged along the vertical line VL so that the stacking direction of the control valve CV is oriented along the horizontal line HL (front-to-rear direction of the vehicle), the thickness (volume) in the horizontal line HL direction required to install the control valve CV is reduced. As a result, the second chamber S2 that houses the control valve CV has an elongated shape that is short in the direction of the horizontal line HL and long in the direction of the vertical line VL. Since the second chamber S2 has a smaller internal volume than the first chamber S1, the height of the oil OL stored in the second chamber S2 can be increased while the vehicle V is running. This allows the amount of oil submerged in the control valve CV to be increased.
[0107] If the control valve CV is located in the air, there is a possibility that air will be mixed into the hydraulic pressure supplied from the control valve CV to the power transmission mechanism due to leakage of oil OL from the control valve CV or infiltration of oil OL into the control valve CV. In such a case, problems caused by air intake, such as delays in the operation timing of the power transmission mechanism (torque converter T / C, forward / reverse switching mechanism 2, variator 3), may occur. By configuring as described above and disposing the control valve CV in the oil, it is possible to reduce the possibility of air being included in the hydraulic pressure supplied from the control valve CV to the power transmission mechanism, thereby reducing the possibility of problems occurring in the power transmission mechanism due to air intake, and improving the controllability of the power transmission device.
[0108] If the height of the oil OL stored in the second chamber S2 is sufficiently higher than the height of the oil OL in the first chamber S1 while the vehicle V is running, the oil OL stored in the second chamber S2 will quickly flow into the first chamber S1 due to its own weight when the vehicle V stops running. Therefore, the height of the oil OL in the first chamber S1 can be returned to a predetermined height in preparation for the vehicle V's subsequent running, thereby reducing the possibility of air being sucked in when the vehicle V starts running.
[0109] (7) The electric oil pump EOP has a motor unit 932 (motor) that drives a pump unit 933 (pump mechanism).
[0110] With this configuration, at least the motor portion 932 of the electric oil pump EOP can be submerged in the oil OL stored in the second chamber S2. This allows the motor portion 932 to be cooled by the oil OL stored in the second chamber S2, improving the thermal management of the electric oil pump EOP.
[0111] (8) The electric oil pump EOP includes a pump unit 933 (pump mechanism), a motor unit 932 (motor) that drives the pump unit 933 , and a control unit 931 (inverter) that controls the motor unit 932 .
[0112] With this configuration, oil OL is stored in the second chamber S2 when the power transmission device 1 is in operation. Therefore, the inverter of the electric oil pump EOP can be submerged in the oil OL stored in the second chamber S2. This allows the inverter to be cooled by the oil OL stored in the second chamber S2, improving the thermal management of the electric oil pump EOP.
[0113] (iii) The pump section 933, the motor section 932, and the control section 931 are aligned in the direction of the rotation axis Z1 of the motor. The electric oil pump EOP is provided such that the rotation axis Z1 of the motor is perpendicular to the rotation axis X of the power transmission mechanism. The electric oil pump EOP is disposed vertically in the second chamber S2 with the motor section 932 positioned below the control section 931.
[0114] With this configuration, the pump portion 933 can be disposed at the lowest part in the direction of the vertical line VL within the second chamber S2. In this case, the oil suction port 933a of the pump portion 933 can be brought closer to the strainer 10 disposed at the lower part within the housing HS when viewed from the front side of the vehicle. This allows the length of the oil passage inside the case that connects the strainer 10 and the suction port of the oil OL to be further shortened, so that a further reduction in suction resistance can be expected. Furthermore, since the motor portion 932 is more likely to be submerged in the oil OL stored in the second chamber S2, the portion of the electric oil pump EOP that is most likely to generate heat can be appropriately cooled.
[0115] FIG. 11 is a schematic diagram showing a schematic configuration of a power transmission device 1A according to a modified example. In the embodiment described above, the case in which the first chamber S1 accommodating the strainer 10 and the second chamber S2 accommodating the electric oil pump EOP and the control valve CV are completely separated by the partition wall 685 has been exemplified. As shown in FIG. 11, a power transmission device 1A may be provided that employs a case 6A in which the first chamber S1 and the second chamber S2 communicate with each other via an opening 685a provided in a partition wall 685. In this power transmission device 1A, the control valve CV is disposed so as to close the opening 685a and separate the first chamber S1 from the second chamber S2. The oil OL discharge port of the control valve CV is set so as to open into the second chamber S2. Even in the power transmission device 1A having such a configuration, while the vehicle V is traveling, the oil OL can be stored in the second chamber S2, and the height of the oil OL in the first chamber S1 can be lowered.
[0116] 12 and 13 are schematic diagrams showing the general configurations of power transmission devices 1B and 1C according to other modified examples. In the embodiment described above, the communication hole 94 provided in the partition wall 685 is exemplified as the communication passage that communicates between the first chamber S1 and the second chamber S2. The communication passage does not necessarily have to be provided in the partition wall 685. For example, as shown in Fig. 12, a communication pipe 94B may be used that connects the lower part of the second chamber S2 and the lower part of the first chamber S1. In the case of the power transmission device 1B employing such a communicating pipe 94B, the first chamber S1 and the second chamber S2 also communicate with each other via the communicating pipe 94B. By setting the opening area of the communicating pipe 94B, the resistance (flow path resistance) in the process in which the oil OL passes through the communicating pipe 94B, and the flow path cross-sectional area of the communicating pipe 94B, it is possible to store the oil OL in the second chamber S2 and lower the height of the oil OL in the first chamber S1 while the vehicle V is traveling.
[0117] Furthermore, as shown in FIG. 13, if the thickness of the case 6 is sufficient, a communication passage 94C that connects the first chamber S1 and the second chamber S2 may be adopted in the thick region of the case 6 (thick region 615). In the case of the power transmission device 1C employing such a communication passage 94C, the first chamber S1 and the second chamber S2 also communicate with each other via the communication passage 94C. By setting the opening area of the communication passage 94C, the resistance (flow path resistance) in the process in which the oil OL passes through the communication passage 94C, and the flow path cross-sectional area of the communication passage 94C, it is possible to store the oil OL in the second chamber S2 and lower the height of the oil OL in the first chamber S1 while the vehicle V is traveling.
[0118] The communication pipe 94B (see FIG. 12) and the communication passage 94C (see FIG. 13) may be applied to the power transmission device 1A (see FIG. 11) described above.
[0119] Further, although the communication hole 94 is provided in the lower part of the partition wall 685 in the above embodiment, the communication hole 94 may be provided in a position offset upward from the lower side of the surrounding wall 681 . For example, the communication hole 94 may be provided at approximately the same height as the motor portion 932 of the electric oil pump EOP in the direction of the vertical line VL. In this case, at least the motor portion 932 can be submerged in the oil OL stored in the second chamber S2. Therefore, the part of the electric oil pump EOP that generates the most heat can be appropriately cooled.
[0120] In the above embodiment, the power transmission device 1 transmits the rotation of the engine ENG to the drive wheels WH, WH, but the power transmission device 1 may transmit the rotation of at least one of the engine ENG and a motor (rotating electric machine) to the drive wheels WH, WH. For example, the power transmission device 1 may be of a one-motor, two-clutch type (a type in which a motor is disposed between the engine ENG and the power transmission device, a first clutch is disposed between the engine ENG and the motor, and a second clutch is disposed within the power transmission device 1). In the above embodiment, the power transmission device 1 has a speed change function, but the power transmission mechanism may not have a speed change function and may simply decelerate (or may increase) the speed. In the case where the power transmission device does not have a speed change function and is configured to reduce the speed of the motor and transmit the rotation to the drive wheels WH, WH, a hydraulic control circuit for supplying oil OL for cooling the motor and oil OL for lubricating the speed reduction mechanism is disposed in the second chamber S2 together with the electric oil pump EOP. In the above embodiment, the control unit of the power transmission device 1 has a control valve CV, but in the case where the power transmission device 1 does not have a speed change mechanism and the drive source is a motor (rotating electric machine) instead of the engine ENG, the control unit may have an inverter or the like for driving and controlling the motor.
[0121] Although the embodiments of the present invention have been described above, the present invention is not limited to the aspects shown in these embodiments. Appropriate modifications are possible within the scope of the technical concept of the invention. [Explanation of symbols]
[0122] 1 Power transmission device 2. Forward / reverse switching mechanism (power transmission mechanism) 3 Variator (power transmission mechanism) 4. Reduction mechanism (power transmission mechanism) 45 Final Gear 5 Differential (power transmission mechanism) 6 Cases 61 Peripheral wall section 62 Bulkhead 68 Storage unit 681 Enclosure Wall 685 Partition wall (partition section) 694 Communication hole (communication path) 626, 628 Oil passage (flow passage) 931 Inverter section (inverter) 932 Motor section (Motor) 933 Pump section (pump mechanism) 94 Communication hole (communication path: through hole) 95 Openings (connecting parts) T / C Torque converter (power transmission mechanism) WH Drive wheel HS Housing MOP Mechanical Oil Pump (Oil Pump) EOP Electric Oil Pump (Oil Pump) Office Lady Oil S1 Room 1 S2 Room 2 CV Control Valve
Claims
1. a housing that accommodates a power transmission mechanism; a control valve for controlling hydraulic pressure supplied to the power transmission mechanism; an oil pump for supplying oil to the control valve; a partition wall portion that divides the inside of the housing into a first chamber in which the power transmission mechanism is accommodated and a second chamber in which the control valve is vertically disposed; A power transmission device for a vehicle having a communication passage that communicates the first chamber and the second chamber, a power transmission device, wherein an opening area of the communication passage is set so that an amount of oil flowing from the second chamber to the first chamber through the communication passage is less than an amount of oil drained from the control valve to the second chamber while the vehicle is traveling.
2. a housing that accommodates a power transmission mechanism; a control valve for controlling hydraulic pressure supplied to the power transmission mechanism; an oil pump for supplying oil to the control valve; a partition wall portion that divides the inside of the housing into a first chamber in which the power transmission mechanism is accommodated and a second chamber in which the control valve is vertically disposed; a flow path for oil supplied from the first chamber to the control valve; A power transmission device for a vehicle having a communication passage that communicates the first chamber and the second chamber, A power transmission device, wherein a flow passage cross-sectional area of the communication passage is larger than an opening area of the communication passage.
3. In claim 1 or 2, The housing includes: a case having a peripheral wall portion surrounding the first chamber; a storage section having a surrounding wall surrounding the second chamber, The peripheral wall of the housing is attached to a vehicle front side of the peripheral wall of the case, a region of a peripheral wall portion of the case that is located at a boundary between the first chamber and the second chamber serves as the partition portion.
4. In claim 3, The power transmission device, wherein the communication passage is a through hole provided in the partition portion.
5. In claim 4, A power transmission device, wherein the through hole is provided at a position, in a vertical direction based on the installation state of the power transmission device on the vehicle, below the height of oil in the first chamber when the vehicle is not running.
6. In claim 4, A power transmission device, wherein a communication portion that communicates the first chamber and the second chamber is provided on an upper portion of the partition wall.
7. In claim 1 or 2, The oil pump has a motor that drives a pump mechanism.
8. In claim 1 or 2, The oil pump includes a pump mechanism, a motor that drives the pump mechanism, and an inverter that controls the motor.
Citation Information
Patent Citations
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