Frozen okonomiyaki
By using calcium carbonate and moist heat-treated starch or phosphoric acid crosslinked starch, the thickness and texture of frozen okonomiyaki are preserved during microwave thawing, addressing the shrinkage issue in existing products.
Patent Information
- Application Number
- JP2022170875
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-10-25
- Publication Date
- 2025-01-22
- Estimated Expiration
- 2042-10-25
AI Technical Summary
Frozen okonomiyaki shrinks in thickness and loses texture when thawed from a microwave oven due to existing methods, which fail to maintain its original thickness and structure.
Incorporating poorly water-soluble calcium salts, such as calcium carbonate, with moist heat-treated starch or phosphoric acid crosslinked starch into the okonomiyaki dough to enhance its gelling ability and structural integrity.
The combination of these additives prevents significant thickness reduction and maintains a moist, melt-in-your-mouth texture during freezing and thawing, ensuring the okonomiyaki retains its volume and quality.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to a frozen okonomiyaki. [Background technology]
[0002] Okonomiyaki is a popular food that is handmade in shops or at home. In recent years, frozen okonomiyaki has been distributed and can be easily eaten by reheating in a microwave oven or the like. A common method for industrially producing frozen okonomiyaki is to prepare the batter and ingredients separately, mix the batter with ingredients such as cabbage by stirring for each serving, fill an iron plate on a conveyor with the batter and ingredients mixture, heat the iron plate while transporting the okonomiyaki to cook it, and then freeze the cooked okonomiyaki in a freezing device (see, for example, Patent Document 1).
[0003] However, frozen okonomiyaki shrinks in thickness when frozen and when cooked and thawed in a microwave oven, so there is a problem that the thickness and texture cannot be maintained as they were immediately after production. As a method for improving the thickness and texture of okonomiyaki during production, a technology has been disclosed in which moist heat-treated wheat flour is added to the okonomiyaki mix (see Patent Document 2).
[0004] In addition, a technology has been disclosed for adding acetylated waxy starch or cross-linked waxy starch and xanthan gum as described in Patent Document 3 to produce okonomiyaki that has good shape retention and texture when cooked in a microwave oven (see Patent Document 3).
[0005] Furthermore, a technique has been disclosed for producing okonomiyaki that can maintain its thickness when cooked in a microwave oven, in which meringue made by adding propylene glycol alginate to liquid egg white is added (see Patent Document 4). [Prior art documents] [Patent documents]
[0006] [Patent Document 1] Japanese Unexamined Patent Publication No. 7-31548 [Patent Document 2] Patent No. 5069887 [Patent Document 3] Patent No. 3606677 [Patent Document 4] JP 2019-176807 A Summary of the Invention [Problem to be solved by the invention]
[0007] An object of the present invention is to provide a frozen okonomiyaki in which a reduction in thickness of the dough is suppressed when the okonomiyaki is frozen and thawed in a microwave oven. [Means for solving the problem]
[0008] The inventors have investigated the above-mentioned problem to find a method for maintaining the thickness and texture of frozen okonomiyaki even when it is reheated in a microwave oven. They have newly discovered that the reduction in thickness during freezing and thawing in a microwave oven can be suppressed by using calcium carbonate in combination with heat-moisture treated starch or phosphate cross-linked starch, and have completed the present invention.
[0009] In order to solve the above problems, the present invention is characterized in that it is a frozen okonomiyaki containing 1 to 20 parts by weight of a poorly water-soluble calcium salt and 4 to 24 parts by weight of a heat-moisture treated starch and / or a phosphate cross-linked starch, per 100 parts by weight of cereal flour. In addition, it is preferable that the main component of the poorly water-soluble calcium salt is calcium carbonate.
[0010] According to this configuration, by using moist heat-treated starch or phosphate cross-linked starch, which has a higher gelling ability than other processed starches such as acetylated starch and oxidized starch, the shape retention of the dough is improved and the reduction in thickness of the okonomiyaki when frozen or thawed in a microwave oven can be suppressed. Effect of the Invention
[0011] According to the invention, by using a combination of a poorly water-soluble calcium salt with a heat-moisture treated starch and / or a phosphate cross-linked starch, it is possible to provide frozen okonomiyaki in which the reduction in thickness of the dough during freezing and cooking in a microwave oven is suppressed. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0012] The present invention is characterized by containing a poorly water-soluble calcium salt and a heat-moisture treated starch and / or a phosphate cross-linked starch. Calcium salts are either poorly water-soluble or easily soluble, but poorly water-soluble calcium salts are suitable for the present invention, since the present invention is used to reinforce starch gel. As poorly water-soluble calcium salts that can be used in the present invention, those that are easily available commercially are preferred, such as calcined products or digested products of calcium compounds derived from minerals such as limestone, or calcined products or digested products of shells, egg shells, crustacean shells, corals, and echinoderm shells. Among these, calcium carbonate, which is a calcined product, is preferred. The content of the poorly water-soluble calcium salt is preferably 1 to 20 parts by weight, more preferably 1 to 12 parts by weight, and most preferably 2 to 10 parts by weight, per 100 parts by weight of the grain flour.
[0013] The present invention includes one or more starches selected from the group consisting of moist heat treated starch and phosphate cross-linked starch. The moist heat treated starch or phosphate cross-linked starch may be used alone or in combination of two kinds. Furthermore, other unmodified starches or modified starches may be used in combination. The starch that is the base of the moist heat treated starch or phosphate cross-linked starch that can be used in the present invention is not particularly limited, and any moist heat treated starch or phosphate cross-linked starch based on starches such as tapioca starch, potato starch, corn starch, sweet potato starch, wheat starch, rice starch, etc. can be used. Among them, moist heat treated starch or phosphate cross-linked starch based on starch derived from corn or tapioca is preferred. The content of the moist heat treated starch or phosphate cross-linked starch is preferably 4 to 24 parts by weight, more preferably 6 to 20 parts by weight, and most preferably 8 to 20 parts by weight, per 100 parts by weight of grain flour. One that is easily confused with moist heat treated starch is moist heat treated wheat flour. This is wheat flour that has been moist-heat treated, and is a different substance from moist-heat treated starch. In addition to starch, proteins, minerals, and fiber are also moist-heat treated, so the gelling ability, texture, and other properties are significantly different from moist-heat treated starch, which is made by moist-heat treating only starch.
[0014] The flour used in the present invention is not particularly limited as long as it is mainly made of wheat flour, but examples of wheat flour include weak flour, medium-strength flour, whole wheat flour, semi-strong flour, strong flour, durum wheat flour, etc. Among these, weak flour and medium-strength flour are preferred, and weak flour is more preferred. These can be used alone or in combination.
[0015] In the frozen okonomiyaki of the present invention, as secondary ingredients, sugars, seasonings (salt, pepper, soy sauce, miso, mirin, sake, etc.), vegetable proteins (soybean flour, pea protein, wheat protein, etc.), yam powder, egg powder (whole egg powder, egg yolk powder, egg white powder), miscellaneous dried fish (bonito flakes, mackerel flakes, soda flakes, fried tuna flakes, tuna flakes, etc.), powdered kelp, thickeners, spices, extracts and soups (bonito flakes extract, kelp extract, yeast extract, etc.), sweeteners, dried vegetables, vitamins, minerals, colorings, flavorings, dextrin, gelatin, dietary fiber, leavening agents, emulsifiers, etc. can be added, but are not limited to these. It is preferable to add a leavening agent to give the dough thickness.
[0016] The dough ingredients are mixed with water to prepare the dough. The mixing method is not particularly limited as long as the ingredients can be mixed uniformly. For example, a mixer such as a vertical mixer for bread and confectionery, a hand mixer, or a batter mixer can be used.
[0017] The method for producing the frozen okonomiyaki of the present invention can be a conventional method. For example, the dough and ingredients prepared as above are mixed, and an appropriate amount of the dough-ingredients mixture for one sheet is filled on an iron plate and baked. When baking, the okonomiyaki can be shaped into a circle using a spatula or ring, or prevented from expanding excessively using a pressure plate, or flipped over. As ingredients, ingredients generally used for okonomiyaki can be used without any particular restrictions, and a step of topping large ingredients such as pork belly and squid at the initial stage of baking can be included.
[0018] The frozen okonomiyaki of the present invention has a moist texture and melts in the mouth even when frozen and thawed, and can maintain a good thickness. Freezing can be performed by a conventional method, and may be quick or slow freezing, but quick freezing is preferred. Methods for thawing frozen okonomiyaki include natural thawing, chilled thawing, microwave thawing, thawing in running water or water while packaged in a bag, or baking, and the preferred methods are microwave thawing and baking. EXAMPLES
[0019] The present invention will be described in further detail below, but the present invention is not limited thereto.
[0020] (Making frozen okonomiyaki) Water was added to the dough ingredients based on the ingredient and composition amounts shown in the table below, and the mixture was stirred to make the dough. Next, cabbage cut into pieces of about 8 to 16 mm was mixed with the same amount of the dough ingredients, and one serving of the dough ingredient mixture was placed on a hot plate that had been oiled and heated to 190°C, then covered and heated for 4 minutes, turned over and cooked for 4 minutes, turned over again and heated for 30 seconds to make okonomiyaki. After cooling, the mixture was frozen at -35°C for 40 minutes using a quick freezer to obtain frozen okonomiyaki.
[0021] (Sensory evaluation) The sensory evaluation was carried out as follows. The frozen okonomiyaki was placed on a plate and heated in a microwave oven at 500W for 7 minutes. After cooking, the okonomiyaki was cooled and then eaten by 6 panelists, who then carried out a sensory evaluation of the texture. The sensory evaluation was carried out according to the following criteria. The average score was used as the score for the sample.
[0022] <Evaluation of texture and thickness> The texture and thickness immediately after production and the texture upon thawing were evaluated as follows: ◎ very good, ◯ good, △ slightly poor, and × poor. The thickness upon thawing was evaluated based on the thickness immediately after production: ◎ maintained, ◯ slightly decreased, △ decreased, and × very decreased.
[0023] <Study on the synergistic effect of calcium carbonate and starch> Frozen okonomiyaki was prepared according to Table 1 below.
[0024] [Table 1]
[0025] A sensory evaluation was carried out on each of the samples obtained, and the results are shown in Table 2.
[0026] [Table 2]
[0027] As shown in Comparative Example 1, the thickness of the normal product was reduced when thawed, resulting in a dense dough with poor texture. Furthermore, as shown in Comparative Examples 2 and 3, the addition of calcium carbonate or moist heat treated starch improved the evaluation of the thickness immediately after production and the texture and thickness when thawed. In contrast, as shown in Example 1, when calcium carbonate and moist heat treated starch were used in combination, a synergistic effect was expressed compared to when each was used alone, and the thickness was hardly reduced even when thawed, resulting in an okonomiyaki with excellent volume, moistness, and a good texture that melted in the mouth. <Calcium salt content> In order to verify calcium salts suitable for the present invention, frozen okonomiyaki was prepared according to the following Table 3. Calcium carbonate was used as the poorly water-soluble calcium salt.
[0028] [Table 3]
[0029] A sensory evaluation was carried out on each of the samples obtained, and the results are shown in Table 4.
[0030] [Table 4]
[0031] As shown in Table 4, by adding calcium carbonate together with heat-moisture treated starch, the reduction in thickness upon thawing was suppressed. Adding 1 part by weight or more per 100 parts by weight of wheat flour was effective in suppressing the reduction in thickness, and adding 2 parts by weight or more maintained a sufficient thickness. Furthermore, the thickness improved not only upon thawing but also immediately after production, resulting in a voluminous okonomiyaki. On the other hand, when too much calcium carbonate was added, the texture became dry and crumbly.
[0032] <Consideration of starch type and blending amount> In order to verify starch suitable for the present invention, frozen okonomiyaki was prepared according to Table 5 below.
[0033] [Table 5]
[0034] A sensory evaluation was carried out on each of the samples obtained, and the results are shown in Table 6.
[0035] [Table 6]
[0036] As shown in Comparative Example 2 and Examples 1, 8 to 10, when oxidized starch or acetylated starch was added, the thickness upon thawing decreased, and only when moist heat treated starch or phosphate cross-linked starch was added, the thickness upon thawing was almost maintained. As shown in Examples 11 to 16, the effect of suppressing the reduction in thickness was exhibited by adding 4 parts by weight or more per 100 parts by weight of wheat flour. The thickness was improved not only upon thawing but also immediately after production, and a voluminous okonomiyaki was obtained. On the other hand, when too much moist heat treated starch was added, the texture became dry.
[0037] As explained above, the present invention is characterized by using a poorly water-soluble calcium salt in combination with a moist heat-treated starch and / or a phosphate-crosslinked starch. The poorly water-soluble calcium salt and the moist heat-treated starch or the phosphate-crosslinked starch improve the texture and thickness of frozen okonomiyaki through different mechanisms, but when used in combination, the poorly water-soluble calcium salt reinforces the starch gel of the moist heat-treated starch or the phosphate-crosslinked starch, strengthening the structure, thereby exerting a synergistic effect. Furthermore, the combination of the poorly water-soluble calcium salt with the moist heat-treated starch and / or the phosphate-crosslinked starch exerts the extremely excellent effect of being able to reproduce frozen okonomiyaki that is excellent in volume and has a good texture without losing thickness even when thawed.
Claims
1. This frozen okonomiyaki contains cereal flour, a poorly water-soluble calcium salt, and one or more types of starch selected from the group consisting of moist heat-treated starch and phosphate cross-linked starch.
2. The frozen okonomiyaki according to claim 1, containing 1 to 20 parts by weight of the poorly water-soluble calcium salt and 4 to 24 parts by weight of one or more types of starch selected from the group consisting of the moist heat-treated starch and phosphate cross-linked starch, relative to 100 parts by weight of the grain flour.
3. 3. The frozen okonomiyaki according to claim 1 or 2, wherein the main component of the poorly water-soluble calcium salt is calcium carbonate.
Citation Information
Patent Citations
JP176807A
JP1975069887A
Okonomi-yaki powder
JP2002291448A
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JP2011223984A
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