Battery management device and method

The battery management device addresses the challenge of inaccurate battery deterioration prediction by using vehicle-specific approximation and judgment reference lines to ensure accurate battery health assessment and prolong battery life.

JP7658396B2Active Publication Date: 2025-04-08ISUZU MOTORS LTD
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Patent Information

Application Number
JP2023105133
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2023-06-27
Publication Date
2025-04-08
Estimated Expiration
2043-06-27

AI Technical Summary

Technical Problem

Existing battery management systems face challenges in accurately predicting battery deterioration, leading to potential erroneous determinations of battery health.

Method used

A battery management device and method that acquires battery usage history and deterioration levels, calculates a vehicle-specific approximation line and judgment reference line, and determines whether newly acquired degradation is within an acceptable range to prevent erroneous updates.

Benefits of technology

This approach effectively prevents erroneous determinations of battery deterioration, ensuring accurate assessment and prolonging battery life by avoiding unnecessary updates based on temporary changes.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a battery management device and a battery management method, capable of preventing an incorrect determination of the deterioration level of a battery.SOLUTION: A battery management device includes: an acquisition unit that acquires the use history of a battery and the deterioration level of a battery; a calculation unit that calculates an approximate line representing the relationship between the use history and the deterioration level based on the use history and the deterioration level having been acquired in the past; and a determination unit that determines whether the newly acquired deterioration level is within an allowable range with respect to the approximate line. For example, the allowable range is set based on variations in the deterioration level having been acquired in the past.SELECTED DRAWING: Figure 1
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Description

[Technical field]

[0001] The present disclosure relates to a battery management device and management method. [Background technology]

[0002] In electric vehicles (EVs) and hybrid vehicles, a battery is installed in the vehicle to supply power to the driving power source. The battery gradually deteriorates with repeated use. Also, the deterioration speed may increase depending on the usage conditions of the battery. Therefore, it is known to predict the deterioration degree of the battery based on the usage history of the battery.

[0003] For example, Patent Document 1 discloses predicting the degree of deterioration of a battery from a deterioration curve according to how the battery is used.

[0004] Furthermore, for example, Patent Document 2 discloses a method of correcting the expansion curve and deterioration curve based on the usage history and environmental conditions, and predicting the degree of deterioration of the battery based on the corrected expansion curve and deterioration curve. [Prior art documents] [Patent documents]

[0005] [Patent Document 1] JP 2013-084198 A [Patent Document 2] JP 2020-071035 A Summary of the Invention [Problem to be solved by the invention]

[0006] However, in the invention described in Patent Document 1, if the predicted value of the deterioration degree deviates significantly from the deterioration curve, it predicts a sudden deterioration. Since the predicted value has an error and varies with respect to the deterioration curve, there is a risk of erroneously determining the deterioration degree of the battery.

[0007] In the invention described in Patent Document 2, the data on the usage history varies with respect to the deterioration curve, so there is a risk of erroneously determining the deterioration level of the battery.

[0008] An object of the present disclosure is to provide a battery management device and a management method capable of preventing erroneous determination of the deterioration level of a battery. [Means for solving the problem]

[0009] In order to achieve the above object, the battery management device according to the present disclosure includes: A battery management device provided for each vehicle equipped with a battery for supplying power to a driving power source, The above Battery usage history and The above An acquisition unit that acquires a deterioration level of a battery; A relationship between the usage history and the deterioration degree is represented based on the usage history and the deterioration degree acquired in the past. The vehicle's own Calculate the approximate line At the same time, a vehicle-specific judgment reference line for the approximation line is calculated based on the previously acquired variation in the deterioration degree specific to the vehicle. A calculation unit; The newly acquired deterioration degree is Based on the criteria A determination unit that determines whether or not the value is within an allowable range; Equipped with picture, If the newly acquired degree of deterioration is within the acceptable range, the determination unit updates the approximation line using the newly acquired degree of deterioration, and if the newly acquired degree of deterioration is outside the acceptable range, the determination unit does not update the approximation line using the newly acquired degree of deterioration.

[0010] In addition, the battery management method according to the present disclosure includes: A method for managing a battery provided for each vehicle equipped with a battery for supplying power to a driving power source, the method comprising: Acquiring a usage history of the battery and a deterioration level of the battery; calculating an approximation line specific to the vehicle that indicates a relationship between the usage history and the deterioration level based on the usage history and the deterioration level that have been acquired in the past, and calculating a judgment reference line specific to the vehicle with respect to the approximation line based on a variation in the deterioration level that has been acquired in the past; The newly acquired deterioration degree is lineDetermine whether it is within the acceptable range based on If the newly acquired degree of deterioration is within the acceptable range, the approximation line is updated using the newly acquired degree of deterioration, and if the newly acquired degree of deterioration is outside the acceptable range, the approximation line is not updated using the newly acquired degree of deterioration. Effect of the Invention

[0011] According to the present disclosure, it is possible to prevent erroneous determination of the deterioration level of a battery. [Brief description of the drawings]

[0012] [Figure 1] FIG. 1 is a diagram illustrating an example of a battery management device according to an embodiment of the present disclosure. [Diagram 2] FIG. 2 is a diagram illustrating an example of accumulated data accumulated in the storage unit. [Diagram 3] FIG. 3 is a scatter diagram according to this embodiment. [Figure 4] FIG. 4 is a scatter diagram according to a comparative example. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0013] Hereinafter, embodiments of the present disclosure will be described with reference to the drawings. 1 is a diagram illustrating an example of a battery management device according to an embodiment of the present disclosure. The battery management device according to the present embodiment can be applied to commercial vehicles such as trucks and buses, but can also be applied to vehicles such as passenger cars.

[0014] A vehicle 10 to which the battery management device of this embodiment is applied is an electric vehicle (EV) or a hybrid vehicle. The EV 10 is equipped with a battery (not shown) for supplying power to a driving power source (motor). The battery gradually deteriorates according to the number of cycles, which is the number of times the battery is repeatedly charged and discharged. It is also known that the deterioration speed of the battery increases according to the usage conditions. In the following explanation, the power supply destination, such as a motor to which power is supplied from the battery, may be referred to as a "load".

[0015] The EV 10 is provided with a vehicle control unit 30 (Vehicle Control Unit: VCU). The VCU 30 judges the state of the EV 10 and executes control to maintain the EV 10 in an optimal state. Specifically, when the VCU 30 detects an abnormality in the EV 10, it controls the motor to stop the EV 10. The VCU 30 monitors the battery and acquires the operating time of the battery. The VCU 30 acquires the mileage of the EV 10. The VCU 30 also controls the power supplied from the battery to the load by changing the voltage between the battery and the load. The VCU 30 also controls a charger (not shown) so that the charging power when charging the battery does not exceed the chargeable power.

[0016] The battery operating time and the travel distance of the EV 10 are sent from the VCU 30 to the battery management device 20 .

[0017] The battery has a temperature sensor (not shown) and a voltage sensor (not shown). The temperature sensor detects the temperature of the battery and the temperature around the battery. The voltage sensor detects the voltage of the battery.

[0018] The EV 10 is provided with a monitoring unit 40 that monitors the usage status of the battery. The monitoring unit 40 acquires the detection results of each of the temperature sensor and the voltage sensor, and identifies the remaining capacity rate (State Of Health: SOH) based on the acquired detection results. The monitoring unit 40 also acquires the number of cycles of the battery. The number of cycles is a parameter that defines the number of charge / discharge cycles in which the battery is discharged from a charge amount equal to or greater than a first remaining amount to a charge amount equal to or less than a second remaining amount, and then charged again to a charge amount equal to or greater than the first remaining amount as 1. Note that the first remaining amount may be higher than the second remaining amount, and the first remaining amount may be fully charged. The monitoring unit 40 monitors the remaining amount of the battery, etc., and acquires the number of cycles the battery has gone through.

[0019] The monitoring unit 40 performs control for safe and effective use of the battery. Specifically, the monitoring unit 40 controls a relay (not shown) that connects / disconnects the battery and the load based on the detection results of the temperature sensor and the voltage sensor.

[0020] The detection results of the temperature sensor and the voltage sensor, the cycle number, and the SOH are sent from the monitoring unit 40 to the battery management device 20. The detection results of the temperature sensor and the voltage sensor, and the cycle number correspond to the "battery usage history" in this disclosure. The SOH corresponds to the "battery deterioration level" in this disclosure.

[0021] A battery management device 20 is provided for each vehicle 10. The battery management device 20 includes a control unit 21 and a memory unit 25. In FIG. 1, arrows indicate main data flows, and there may be data flows not shown in FIG. 1. In FIG. 1, each functional block indicates a configuration in function units, not a configuration in hardware (device) units. Therefore, the functional blocks shown in FIG. 1 may be implemented in a single device, or may be implemented separately in multiple devices. Data may be exchanged between functional blocks via any means, such as a data bus or a controller area network (CAN bus).

[0022] The management device 20 may be provided for a plurality of vehicles 10. As an example of this case, the management device 20 is provided in a server (not shown). Each of the vehicle 10 and the server has a communication unit, and the vehicle 10 and the server communicate with each other via a network.

[0023] The memory unit 25 is a storage device such as a ROM (Read Only Memory) that stores the BIOS (Basic Input System) of the computer that realizes the management device 20, a RAM (Random Access Memory) that serves as the working area of ​​the management device 20, an HDD (Hard Disk Drive) or an SSD (Solid State Drive) that stores the OS (Operating System), application programs, and various information referenced when the application programs are executed.

[0024] The control unit 21 is a processor such as a CPU (Central Processing Unit) or GPU (Graphic Processing Unit) of the management device 20, and functions as an acquisition unit 22, a calculation unit 23, and a determination unit 24 by executing programs stored in the storage unit 25.

[0025] FIG. 1 shows an example in which the management device 20 is configured as a single device. However, the management device 20 may be realized by, for example, a plurality of processors, a memory, and other computing sources. In this case, each unit constituting the control unit 21 is realized by at least one of a plurality of different processors executing a program. In addition, when the management device 20 is configured as a single device, for example, the management device 20 may be configured as all of the VCU 30 and the monitoring unit 40 shown in FIG. 1. When the management device 20 is configured as a plurality of devices, for example, the management device 20 may be configured as each of the VCU 30 and the monitoring unit 40, or may be configured as a combination of any two devices and another device.

[0026] The acquiring unit 22 acquires the usage history of the battery (the detection results of the temperature sensor and the voltage sensor, and the number of cycles) from the monitoring unit 40. The acquiring unit 22 also acquires the SOH from the monitoring unit 40.

[0027] The storage unit 25 stores the battery usage history and SOH acquired by the acquisition unit 22. FIG. 2 is a diagram showing an example of accumulated data stored in the storage unit 25. As shown in FIG. 2, the storage unit 25 accumulates data on the SOH, operating time, mileage, and accumulated power amount for each date. Here, "operating time" refers to the operating time of the battery, "mileage" refers to the mileage of the EV 10, and "accumulated power amount" refers to the accumulated power consumption of the battery. It can be said that the storage unit 25 stores data on the SOH, operating time, mileage, and accumulated power amount in association with the timing at which each data was acquired.

[0028] The calculation unit 23 calculates an approximation line representing the relationship between the usage history and the deterioration degree based on the usage history and SOH acquired in the past. Note that, here, the "usage history and deterioration degree acquired in the past" refers to the usage history and SOH acquired before the calculation time of calculating the approximation line. Also, the "approximation line" is called an approximation curve or a deterioration curve. A known method is used to calculate the approximation line. For example, the calculation unit 23 calculates the approximation line by plotting the accumulated data accumulated in the storage unit 25 on a scatter diagram with the horizontal axis being "date" and the vertical axis being SOH. Note that, in the present disclosure, the accumulated data used to calculate the approximation line is not limited to "date". For example, it may be "mileage" or "integrated power amount".

[0029] Fig. 3 is a scatter diagram in this embodiment. In Fig. 3, the horizontal axis indicates "date" and the vertical axis indicates "SOH." As shown in Fig. 3, SOH corresponding to date is plotted in the scatter diagram. In Fig. 3, the plotted SOH are indicated as S11, S12, S13, S14, S15, and S21.

[0030] The calculation unit 23 calculates a judgment reference line for the approximation line based on the variation in SOH obtained in the past. Specifically, the calculation unit 23 calculates the "variance" or "standard deviation" that represents the variation in SOH based on a scatter diagram in which the SOH is plotted. The calculation unit 23 calculates the judgment reference line based on the calculated "variance" or "standard deviation." In FIG. 3, the "approximation line La" is shown by a dotted line, the "judgment reference line Lr" is shown by a "dashed line," and the "life line Lb (use limit)" is shown by a dashed line.

[0031] The calculation unit 23 calculates an approximation line La based on S11, S12, S13, S14, and S15 (hereinafter collectively referred to as S11 to S15) that are SOH acquired before acquiring the SOH 21. The calculation unit 23 also calculates a judgment reference line Lr for the approximation line La based on the variation in the SOH. For example, the calculation unit 23 multiplies the approximation line La obtained from the past SOH data by a coefficient of 1 or less to obtain the judgment reference line Lr. Here, the coefficient is determined based on the variation in S11 to S15, for example, based on the standard deviation.

[0032] The judgment unit 24 judges whether the newly acquired SOH is greater than the SOH expected from the judgment reference line Lr. The judgment unit 24 also updates the approximation line La using the newly acquired SOH according to the judgment result. If the newly acquired SOH is greater than the SOH expected from the judgment reference line Lr, the judgment unit 24 judges that the SOH is within the allowable range for the approximation line La, and updates the approximation line La using the SOH. On the other hand, if the newly acquired SOH is equal to or less than the SOH expected from the judgment reference line Lr, the judgment unit 24 judges that the SOH is outside the allowable range for the approximation line La, and does not update the approximation line La using the SOH.

[0033] Specifically, when the SOH shown in S21 is newly acquired after S11 to S15, the SOH is equal to or less than the SOH expected from the judgment reference line Lr, so the judgment unit 24 does not update the approximation line La to the approximation line La1 specified using S11 to S15 and S21. That is, the approximation line calculated based on the plotted SOHs S11, S12, S13, S14, S15, and S21 is not changed from the approximation line La to the approximation line La1. On the other hand, when the SOH (S16, S17) shown in FIG. 3 is newly acquired, the SOH is greater than the SOH expected from the judgment reference line Lr, so the judgment unit 24 updates the approximation line La using the acquired SOH (S16, S17).

[0034] The determination unit 26 determines the estimated life of the battery based on the approximation line La. The determination unit 26 determines the estimated life Da of the battery from the intersection of the approximation line La and the life line Lb. The determination unit 26 determines the date on which the SOH reaches the life line Lb along the approximation line La as the estimated life Da. In FIG. 3, the plot indicated by S30 indicates the SOH corresponding to the estimated life. The estimated life Da determined by the determination unit 26 is stored in the memory unit 25. The estimated life Da is transmitted to a management server that manages the EV 10 via a communication unit (not shown). The estimated life Da may be notified to a user of the EV 10 by displaying it on a display device of the EV 10.

[0035] According to the battery management device 20 of the present embodiment, when updating the relationship between the battery usage history and the deterioration level from the battery usage history and the deterioration level, and specifying the estimated battery life based on the relationship, parameters outside the allowable range based on the variation in the battery usage history and deterioration level obtained in the past are not used to update the relationship. It is possible to prevent the specified estimated battery life from changing significantly due to the influence of parameters that have changed significantly temporarily.

[0036] Next, a comparative example will be described with reference to FIG. 4. In the comparative example, the judgment reference line Lr is not used to judge whether or not a newly acquired SOH is within the allowable range. FIG. 4 is a scatter diagram according to the comparative example. In FIG. 4, the horizontal axis indicates "date" and the vertical axis indicates "SOH". The same reference numerals are added to the configurations described in FIG. 3, and the explanation will be omitted.

[0037] In the comparative example, the judgment reference line Lr is not calculated. In FIG. 4, the newly acquired SOH, which varies with respect to the approximation line La, is indicated by S21. At this time, the calculation unit 23 updates the approximation line from the approximation line La to the approximation line La1 based on the plotted SOHs S11 to S15 and S21. That is, in the comparative example, even if the newly acquired SOH (S21) is significantly different from the variation of the SOHs (S11 to S15) acquired up to that point, the SOH is used to calculate the approximation line. Based on the updated approximation line La1, the determination unit 26 determines the date on which the SOH reaches the life line Lb as the estimated life. As shown in FIG. 4, the determination unit 26 determines the date Da1 on which the SOH reaches the life line Lb as the estimated life based on the estimated SOH S31. The estimated lifespan obtained in the comparative example is suddenly shortened from the estimated lifespan Da based on the approximation line La calculated in S11 to S15 to the estimated lifespan Da1 based on the approximation line La1 calculated in S11 to S15 and S21. Even if the obtained SOH deviates from the variation of the SOH obtained up to that point, the SOH is used to calculate the approximation line, so that the inaccurate SOH due to erroneous detection of the SOH or the like leads to an inaccurate evaluation.

[0038] The battery management device 20 in this embodiment includes an acquisition unit 22 that acquires the battery usage history and SOH, a calculation unit 23 that calculates an approximation line La representing the relationship between the usage history and the SOH based on the usage history and SOH acquired in the past, and a determination unit 24 that determines whether a newly acquired SOH is within an acceptable range with respect to the approximation line La.

[0039] With the above configuration, it is possible to prevent erroneous determination of the deterioration level of the battery, since the newly acquired SOH is determined to be within an allowable range with respect to the approximation line La. Also, since the approximation line calculated based on the newly acquired SOH is not changed from the approximation line La, it is possible to prevent the life of the battery estimated based on the approximation line La from being shortened.

[0040] In the above embodiment, the judgment reference line Lr is set as the allowable range, where the SOH for the usage history (date) is smaller than the approximation line La, and when the newly acquired SOH is higher than the judgment reference line Lr, it is judged to be within the allowable range, but this is not limited to the above. For example, the judgment reference line Lu may be set as the allowable range, where the SOH for the usage history (date) is larger than the approximation line La, and when the newly acquired SOH is lower than the judgment reference line Lu, it is judged to be within the allowable range. For example, such a setting is effective when the SOH error occurs as a large value. Furthermore, an upper limit and a lower limit may be set for the approximation line La, and an allowable range may be set that includes the approximation line La. For example, the above-mentioned judgment reference line Lu and judgment reference line Lr may be used as the upper limit and lower limit, respectively.

[0041] In addition, in the battery management device 20 in the above embodiment, the allowable range is set based on the variation in SOH acquired in the past. This allows the allowable range to be adjusted according to the variation in SOH, making it possible to improve the accuracy of determining the deterioration degree of the battery. Although the judgment reference line Lr for the approximation line La is set using the variation in SOH, the variation can be determined using known statistics such as the above-mentioned variance and standard deviation. In addition, the allowable range may be set in advance as a fixed value, or can be arbitrarily changed by the user. The allowable range can be set simply as an upper and lower margin set for the approximation line, regardless of the setting of the judgment reference line. In the above embodiment, the estimated lifespan is determined using an approximation line of the SOH versus date, but this is not limited to the above. The estimated lifespan may be determined using other usage histories, such as the detection results of a temperature sensor, the detection results of a voltage sensor, or an approximation line of the SOH versus the number of cycles.

[0042] In addition, in the battery management device 20 in the above embodiment, the calculation unit 23 calculates a judgment reference line Lr for the approximation line La based on the variation in the deterioration level previously obtained, and the judgment unit 24 judges whether or not the newly obtained deterioration level is within the allowable range based on the judgment reference line Lr. This makes it possible to adjust the judgment reference line Lr according to the variation in the SOH, thereby improving the accuracy of judging the deterioration level of the battery.

[0043] In addition, the above-mentioned embodiments are merely examples of the embodiment of the present disclosure, and the technical scope of the present disclosure should not be interpreted as being limited by them. In other words, the present disclosure can be embodied in various forms without departing from the gist or main features thereof. [Industrial Applicability]

[0044] The present disclosure is suitably used in vehicles equipped with a battery management device that is required to prevent erroneous determination of the deterioration level of the battery. [Explanation of symbols]

[0045] La approximation line Lb Life Line Lr Judgment reference line 10 Electric Vehicles (EV) 20 Battery management device 21 Control section 22 Acquisition Department 23 Calculation section 24 Judgment section 25 Memory section 30 VCU 40 Monitoring Department

Claims

1. A battery management device provided for each vehicle equipped with a battery for supplying power to a driving power source, an acquisition unit that acquires a usage history of the battery and a deterioration level of the battery; a calculation unit that calculates an approximation line specific to the vehicle that indicates a relationship between the usage history and the deterioration level based on the usage history and the deterioration level that have been acquired in the past, and calculates a judgment reference line specific to the vehicle with respect to the approximation line based on a variation in the deterioration level that has been acquired in the past; a determination unit that determines whether the newly acquired deterioration degree is within an allowable range based on the determination reference line; Equipped with the determination unit updates the approximation line using the newly acquired deterioration degree when the newly acquired deterioration degree is within the allowable range, and does not update the approximation line using the newly acquired deterioration degree when the newly acquired deterioration degree is outside the allowable range. Battery management device.

2. The method further includes the steps of: determining an estimated life span of the battery using the approximation line; The battery management device according to claim 1 .

3. The usage history of the battery includes at least one of the number of cycles of the battery, the usage time, the temperature of the battery, and the voltage of the battery. The battery management device according to claim 1 .

4. The deterioration level of the battery includes a remaining capacity rate of the battery. The battery management device according to claim 1 .

5. A method for managing a battery provided for each vehicle equipped with a battery for supplying power to a driving power source, the method comprising: Acquiring a usage history of the battery and a deterioration level of the battery; calculating an approximation line specific to the vehicle that indicates a relationship between the usage history and the deterioration degree based on the usage history and the deterioration degree that have been acquired in the past, and calculating a judgment reference line specific to the vehicle with respect to the approximation line based on a variation in the deterioration degree that has been acquired in the past; determining whether the newly acquired deterioration degree is within an allowable range based on the determination reference line; When the newly acquired deterioration degree is within the allowable range, the approximation line is updated using the newly acquired deterioration degree, and when the newly acquired deterioration degree is outside the allowable range, the approximation line is not updated using the newly acquired deterioration degree. How to manage the battery.

6. Using the approximation line, determine an estimated life span of the battery. The battery management method according to claim 5 .

7. The usage history of the battery includes at least one of the number of cycles of the battery, the usage time, the temperature of the battery, and the voltage of the battery. The battery management method according to claim 5 .

8. The deterioration level of the battery includes a remaining capacity rate of the battery. The battery management method according to claim 5 .

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