Outer wall protection jig

The outer wall protection jig with a telescopic mechanism and adjustable length addresses the issue of protecting adjacent wall materials during removal or replacement, ensuring effective protection and ease of handling.

JP7704611B2Active Publication Date: 2025-07-08SEKISUI CHEMICAL CO LTD
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Patent Information

Application Number
JP2021135654
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-08-23
Publication Date
2025-07-08
Estimated Expiration
2041-08-23

AI Technical Summary

Technical Problem

There is a lack of effective means to protect adjacent outer wall materials from damage during the removal or replacement of existing outer wall materials in buildings.

Method used

An outer wall protection jig with a telescopic mechanism and L-shaped cross-section, divided into multiple pieces, featuring edge and surface protection parts, and an expansion and contraction mechanism using a long hole, fixing bolt, and wing nut for adjustable length adaptation.

Benefits of technology

Effectively protects adjacent outer wall materials from damage, facilitates handling and transportation, and allows for easy length adjustment to fit various wall dimensions.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

To protect mainly an outer wall material adjacent to an exterior wall material to be removed.SOLUTION: The present invention relates to an outer wall protection jig 12 for protecting side edge parts 15 of outer wall materials 3 to 5 of a building 1. The outer wall protection jig includes an L-shaped cross sectional jig body 23 extending linearly along the side edge parts 15 of the exterior wall materials 3, 5, and having an edge surface protection portion 21 for protecting edge surfaces of the side edge parts 15, and a surface protection portion 22 for protecting surfaces of the outer wall materials 3, 5. The jig body 23 has an elastic mechanism 25 whose length can be adjusted according to a length dimension 24 of the side edge parts 15 .SELECTED DRAWING: Figure 1
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Description

Technical Field

[0001] This invention relates to an outer wall protection jig.

Background Art

[0002] Buildings such as detached houses and apartment houses have outer walls attached to their sides. And when reforming or maintaining a building, it is widely practiced to attach a new outer wall material from above the outer wall material that constitutes the existing outer wall (see, for example, Patent Document 1). On the other hand, there is also a case where the existing outer wall material is removed and a new outer wall material is attached thereto (at least a part of the outer wall material is replaced).

Prior Art Documents

Patent Documents

[0003]

Patent Document 1

Summary of the Invention

Problems to be Solved by the Invention

[0004] When removing a part of the existing outer wall material from a building, it is necessary to protect the outer wall material (the remaining outer wall material) adjacent to the outer wall material to be removed from damage. However, there has not been any particularly effective means for protecting the adjacent outer wall material.

[0005] Therefore, the main object of the present invention is to contribute to the improvement of the above - mentioned problems.

Means for Solving the Problems

[0006] In response to the above problems, the present invention is an outer wall protection jig for protecting a side edge portion of an outer wall material of a building, the side edge portion of the outer wall material over the entire length direction extends linearly and, A jig body with an L-shaped cross section having an edge surface protection part for protecting the edge surface of the side edge part and a surface protection part for protecting the surface of the outer wall material is provided. The jig body has a telescopic mechanism whose length can be adjusted according to the length dimension of the side edge part. 、 The jig body is divided into a plurality of divided pieces, and the adjacent divided pieces are detachably connected in a state of being stacked vertically. The expansion and contraction mechanism includes a long hole provided in the surface protection portion of the divided piece that is on the upper side when stacked, a fixing bolt erected on the surface protection portion of the divided piece that is on the lower side when stacked, and a wing nut screwed from the tip side onto the fixing bolt passed through the long hole. It is characterized by this.

Effect of the Invention

[0007] According to the present invention, with the above configuration, it is possible to protect the outer wall material adjacent to the outer wall material to be removed. the entire length direction of the side edge portion etc. In addition, by dividing the jig body into a plurality of divided pieces, it becomes easy to handle, transport, and adjust the length of the jig body. The expansion and contraction mechanism includes a long hole provided in the surface protection portion of the divided piece that is on the upper side when stacked, a fixing bolt erected on the surface protection portion of the divided piece that is on the lower side when stacked, and a wing nut screwed from the tip side onto the fixing bolt passed through the long hole, so that the divided pieces can be freely connected and expanded and contracted.

Brief Description of the Drawings

[0008]

Figure 1

Figure 2

Figure 3

Figure 4

Figure 5

Figure 6

Figure 7

Figure 8

Figure 9

Mode for Carrying Out the Invention

[0009] Hereinafter, this embodiment will be described in detail with reference to the drawings. Figs. 1 to 9 are for explaining this embodiment.

Example

[0010] <Configuration> Hereinafter, the configuration of this example will be described.

[0011] Figs. 1(a) to (d) are partial perspective views of the outer wall 2 of the building 1. In this case of the figure, the outer wall 2 is composed of three outer wall materials 3 to 5. The outer wall materials 3 to 5 are, for example, of a tile-like type. Between the adjacent outer wall materials 3 to 5, they are slightly separated from each other via the joint part 6.

[0012] Reform and maintenance, for example, involve the operation of removing the middle outer wall material 4 from the outer wall 2 while leaving the outer wall materials 3 and 5 on both sides as they are among the outer wall materials 3 to 5.

[0013] The building 1 can be any type such as a detached house or an apartment house. In this example, the building 1 is a unit building. A unit building is a building 1 that can be constructed in a short period by transporting building units prefabricated in a factory to a construction site and assembling them at the construction site.

[0014] The building unit has a unit frame of a box frame structure in its skeletal part, which is formed by connecting the upper ends of four columns in a rectangular shape by four ceiling beams 26 and connecting the lower ends of the four columns in a rectangular shape by four floor beams 27. In the case of a unit building, the outer wall 2 is attached to the surface facing the outside (outdoor side) of the building unit installed at the outer peripheral part of the building 1.

[0015] The outer wall 2 is an outer wall that constitutes the outer peripheral surface of the building 1. The outer wall materials 3 to 5 are members that constitute the outer wall 2. In this embodiment, the outer wall materials 3 to 5 are arranged side by side with respect to the building 1 in a direction (vertical state) that extends long in the vertical direction 13. However, the outer wall materials 3 to 5 may be arranged vertically with respect to the building 1 in a direction (horizontal state) that extends long horizontally.

[0016] Among these, in the figure, the outer wall materials 3 and 4 are facing materials, and the outer wall material 5 is a corner material. However, the configuration of the outer wall materials 3 to 5 is not limited to this. The outer wall materials 3 to 5 are attached from the indoor side to wall fixing members such as intermediate columns installed in the outer peripheral portion of the building 1 with fixtures such as rivets.

[0017] The outer wall material 4 is removed from the side surface of the building 1 by an operation from the outside of the building 1 using the outer wall replacement jig 11 as shown in FIGS. 2(a) and 2(b). At this time, the outer wall protection jig 12 according to this embodiment is used. The outer wall protection jig 12 is a long member that protects the side edge portions 15 of the outer wall materials 3 and 5 on both sides that are close to the side edge portion 14 (of the outer wall material 4 to be removed) over substantially the entire length direction (vertical direction 13) of the side edge portion 15. In the figure, the outer wall material 5 is a facing material instead of a corner material.

[0018] The side edge portion 14 of the outer wall material 4 and the side edge portions 15 of the outer wall materials 3 and 5 are the sides (left and right sides) that are located on the left and right of the outer wall materials 3 to 5 and extend in the vertical direction 13. The side edge portions 14 and 15 are installed in parallel with a slight interval from each other to form the joint portion 6.

[0019] For the basic configuration as described above, in this embodiment, the following configuration may be provided.

[0020] (1) As shown in FIGS. 3 (to FIGS. 8), the outer wall protection jig 12 extends linearly along the side edge portions 15 of the outer wall materials 3 and 5, It is provided with a jig body 23 having an L-shaped cross section, which has an edge surface protection portion 21 for protecting the edge surface of the side edge portion 15 and a surface protection portion 22 for protecting the surfaces of the outer wall materials 3 to 5. The jig body 23 has a telescopic mechanism 25 whose length can be adjusted according to the length dimension 24 of the side edge portion 15 (or the height dimension of the outer wall materials 3 and 5, Fig. 1).

[0021] Here, the edge surface is the left and right side surfaces that form the thickness of the outer wall materials 3 and 5. Alternatively, the edge surface is the surface of the side edge portion 15 of the outer wall materials 3 and 5 that faces the thickness direction and the vertical direction 13 of the outer wall materials 3 and 5. The edge surface protection portion 21 is a portion that protects the edge surface of the outer wall materials 3 and 5, and has a uniform width that is approximately the same as or slightly narrower than the width of the edge surface (the thickness of the outer wall materials 3 and 5), and extends in the longitudinal direction of the jig body 23. The edge surface protection portion 21 is installed in a substantially abutting state against the edge surface of the outer wall materials 3 to 5.

[0022] The surface is the surface (outer surface) of the outer wall materials 3 and 5 exposed on the outside of the building 1. The surface protection portion 22 is a portion that protects the surface of the outer wall materials 3 and 5, and has a uniform width that is approximately the same as that of the edge surface protection portion 21, and extends in the longitudinal direction of the jig body 23. The surface protection portion 22 is installed in a substantially abutting state against the surface of the outer wall materials 3 and 5.

[0023] The jig body 23 is a portion that constitutes the main part of the outer wall protection jig 12, and is made of metal or resin. The jig body 23 may be fixed to the surfaces of the outer wall materials 3 and 5 on both sides with a tape 28 (Fig. 1) or the like.

[0024] The length dimension 24 of the side edge portion 15 is the distance from one end to the other end of the side edge portion 15. In this embodiment, the length dimension 24 is the distance (height dimension) from the upper end to the lower end of the outer wall materials 3 and 5. In the building 1, outer wall materials 3 to 5 of basically the same height are used for the same part of the outer wall 2.

[0025] For the outer wall materials 3 and 5, there are those with various length dimensions 24, for example, as shown in Figs. 9(a) and 9(b), and they are appropriately used separately. In the figure, 26 is the ceiling beam of the building 1, and 27 is the floor beam of the building 1. The circles in the figure are the attachment positions of the fixtures.

[0026] For example, the lower outer wall members 3 and 5 in (a) have a length dimension 24 from the lower part of the ceiling beam 26 to above the floor beam 27. The higher outer wall members 3 and 5 in (b) have a length dimension 24 from the upper part of the ceiling beam 26 to the lower part of the floor beam 27. For the outer wall members 3 and 5 having such various length dimensions 24, it is preferable that one type of outer wall protection jig 12 can be used to cope with them. For this purpose, the jig body 23 has a variable length (FIGS. 4 and 5). The length of the jig body 23 is the distance between both ends of the jig body 23 (the distance from the upper end to the lower end).

[0027] The expansion and contraction mechanism 25 is a mechanism for changing and adjusting the jig body 23 to an arbitrary length. The expansion and contraction mechanism 25 will be described later.

[0028] (2) The jig body 23 may have a gripping portion 31 (FIG. 3) at an intermediate portion in the longitudinal direction of the surface protection portion 22.

[0029] Here, the longitudinal direction is the longitudinal direction of the jig body 23 and the surface protection portion 22, and when the outer wall protection jig 12 is installed on the side edge portion 15 of the outer wall members 3 and 5, it is directed in the vertical direction 13.

[0030] The intermediate portion is the portion between both ends of the jig body 23. The intermediate portion is preferably installed at a position close to the center in the longitudinal direction of the jig body 23.

[0031] The gripping portion 31 is a handle or a holding part for gripping the jig body 23. The gripping portion 31 is integrally fixed to the surface of the surface protection portion 22 on the side opposite to the outer wall members 3 and 5 (the outside of the building 1). The gripping portion 31 has at least a parallel portion 31a that is installed substantially in parallel with a required interval (a degree that a hand or finger can enter) with respect to the surface protection portion 22, and a connecting portion 31b that connects the parallel portion 31a to the surface protection portion 22, and is thus, for example, U-shaped or L-shaped.

[0032] (3) The jig body 23 may be divided into a plurality of divided pieces 41 to 43 (FIG. 3). The adjacent divided pieces 41 to 43 may be detachably connected.

[0033] Here, the divided pieces 41 to 43 are obtained by dividing the jig body 23 into at least two pieces in the longitudinal direction, preferably three or more pieces. In this embodiment, the jig body 23 is divided into three pieces: an intermediate divided piece 41 (FIG. 6) and divided pieces 42 and 43 on both sides (or above and below) (FIGS. 7 and 8).

[0034] The intermediate divided piece 41 is the shortest. The divided pieces 42 and 43 on both sides (or above and below) are substantially the same in shape, size, and length, except that they are opposite in left-right (or up-down) orientation. The divided pieces 42 and 43 on both sides (or above and below) are arranged to abut against the intermediate divided piece 41 from below. Then, the divided pieces 41 to 43 are connected in a state where the edge surface protection parts 21 and the surface protection parts 22 are stacked vertically.

[0035] A cushion material 44 (FIG. 6) may be attached to the surface of the edge surface protection part 21 and the outer wall materials 3 and 5 of the surface protection part 22 of the intermediate divided piece 41 that abuts against them. The cushion material 44 is formed thicker than the thickness of the upper and lower divided pieces 42 and 43, and is attached to the position of the gripping part 31 so as not to interfere with the ends of the upper and lower divided pieces 42 and 43.

[0036] Similarly, a cushion material 44 (FIGS. 7 and 8) may be attached to substantially the entire area of the surfaces of the edge surface protection parts 21 and the outer wall materials 3 and 5 of the surface protection parts 22 of the upper and lower divided pieces 42 and 43 that abut against them. These cushion materials 44 soften the impact on the side edges 15 of the outer wall materials 3 and 5 when the jig body 23 is installed, protect them, and prevent damage.

[0037] And between adjacent divided pieces 41, 42 and 41, 43, an overlapping portion 45 of a required length is provided. For the divided pieces 41 to 43, the periphery of this overlapping portion 45 is a detachable connecting portion. Being detachable means that it is relatively easy to integrally couple or separately separate. The divided pieces 41 to 43 can be used separately according to the situation, or can be appropriately connected and used as shown in FIGS. 4 and 5. FIG. 4 shows a state where the divided pieces 41 to 43 are connected in three, and FIG. 5 shows a state where the divided pieces 41 and 43 are connected. Also, although not particularly shown, for example, the middle divided piece 41 can also be used alone.

[0038] (4) The expansion and contraction mechanism 25 may include a long hole 51 provided on one of the divided pieces 41 to 43, a fixing bolt 52 erected from the other of the divided pieces 41 to 43, and a wing nut 53 screwed from the tip side to the fixing bolt 52 passed through the long hole 51.

[0039] Here, the long hole 51 is provided for the divided pieces 41 to 43 that are on the upper side when stacked, for example, the middle divided piece 41 (FIG. 6). The long hole 51 is a pair of through holes respectively provided so as to extend from the vicinity of both ends to the vicinity of the gripping portion 31 of the surface protection portion 22 of the middle divided piece 41. The two long holes 51 are preferably set to a length equal to or greater than the height difference between the highest outer wall members 3 to 5 and the lowest outer wall members 3 to 5.

[0040] The fixing bolt 52 is provided for the divided pieces 41 to 43 that are on the lower side when stacked, for example, the divided pieces 42 and 43 on both sides (FIGS. 7 and 8). The fixing bolt 52 is erected substantially perpendicular to the end portion (lower end portion or upper end portion) of the surface protection portion 22 on the side of the middle divided piece 41 in the divided pieces 42 and 43 on both sides.

[0041] The wing nut 53 is a nut provided with two finger hooks so that it can be rotated by a finger. The wing nut 53 is screwed onto the fixing bolt 52 passed through the long hole 51 from the tip side of the fixing bolt 52 in a state where the intermediate split piece 41 and the upper and lower split pieces 42 and 43 are overlapped. As a result, the overlapping portion 45, which is the connecting portion between the split pieces 41 to 43, becomes the expansion and contraction mechanism 25.

[0042] Then, by sliding the fixing bolt 52 along the long hole 51 toward the end of the intermediate split piece 41, the jig body 23 becomes longer. Conversely, by sliding the fixing bolt 52 along the long hole 51 toward the center end of the intermediate split piece 41, the jig body 23 becomes shorter. The overlapping portion 45 becomes shorter when the jig body 23 is extended and longer when the jig body 23 is contracted. Note that the expansion and contraction amounts of the split pieces 42 and 43 on both sides with respect to the intermediate split piece 41 may be the same or different.

[0043] <Operation> The operation of this embodiment will be described below.

[0044] For example, when removing or replacing a part of the outer wall 2 of the building 1 during renovation or maintenance, first, as shown in Fig. 1(a), the outer wall protection jig 12 adjusts the length of the jig body 23 in advance to match the height of the outer wall materials 3 to 5. The outer wall protection jig 12 with the adjusted length places the jig body 23 in contact with the side edges 15 (and the side edge 14 of the outer wall material 4 to be removed) of the outer wall materials 3 and 5 on both sides adjacent to the outer wall material 4 to be removed. Then, the entire area of the side edges 15 of the adjacent outer wall materials 3 and 5 is physically protected from external forces, the outer wall replacement jig 11, etc. by the jig body 23. The jig body 23 is mounted using the joint portion 6 between the outer wall materials 3 to 5. Although the outer wall protection jig 12 is shown installed simultaneously on the side edges 15 of the outer wall materials 5 on both sides in the figure, the outer wall protection jig 12 may be installed sequentially on the side edge 15 on the side where the outer wall replacement jig 11 is used.

[0045] At this time, the length adjustment of the jig body 23 can be performed by the number of divided pieces 41 to 43 used and the adjustment by the expansion and contraction mechanism 25. The jig body 23 abuts and protects the edge surfaces of the side edge portions 15 of the outer wall materials 3 and 5 adjacent to each other at the edge surface protection portion 21, and at the same time, abuts and protects the surfaces of the outer wall materials 3 and 5 adjacent to each other at the surface protection portion 22.

[0046] Next, as shown in FIG. 1(b), the jig body 23 of the outer wall protection jig 12 is fixed to the surfaces of the outer wall materials 3 and 5 on both sides with the tape 28. The tapes 28 are installed in appropriate positions in a required number so as to span between the surface protection portion 22 and the surfaces of the outer wall materials 3 and 5.

[0047] Thereafter, as shown in FIG. 1(c), the outer wall replacement jig 11 is inserted from the outside of the building 1 into the joint portion 6 between the outer wall material 4 to be removed and the adjacent outer wall materials 3 and 5 (FIG. 2(a)). Then, the outer wall replacement jig 11 is reciprocally tilted up and down in a state substantially perpendicular to the joint portion 6 (moved like prying, FIG. 2(b)). Thereby, fixtures such as rivets fixing the outer wall material 4 to the building 1 and the joint portions between the fixtures and the outer wall material 4 are physically broken by the outer wall replacement jig 11.

[0048] At this time, the outer wall replacement jig 11 is moved so as not to contact the jig body 23 of the outer wall protection jig 12 as much as possible. This is repeated at the positions of the fixtures while moving in one direction, for example, from the lower side to the upper side, along the same joint portion 6, and all the fixtures are sequentially broken, so that one side edge portion 15 of the outer wall material 4 is removed from the outer wall 2 of the building 1. Thereafter, the other side edge portion 15 is also removed from the outer wall 2 of the building 1 in the same manner.

[0049] Then, as shown in FIG. 1(d), the removed outer wall material 4 is removed, and a new outer wall material is attached to the removed portion of the building 1. Note that the outer wall material 4 is supported in advance so as not to fall or drop before all the fixtures are completely removed. Thus, the renovation and maintenance of the building 1 are completed.

[0050] <Effect> According to this embodiment, the following effects can be obtained.

[0051] (Effect 1) The outer wall protection jig 12 includes a jig body 23 having an L-shaped cross-section with an edge surface protection portion 21 and a surface protection portion 22, and the jig body 23 may have a telescopic mechanism 25 whose length can be adjusted according to the length dimension 24 of the side edge portion 15 of the outer wall materials 3 and 5. For example, when removing the existing outer wall material 4 from the building 1, the jig body 23 is attached to the opposing side edge portions 15 of the outer wall materials 3 and 5 adjacent to the outer wall material 4 to be removed. Thereby, the side edge portions 15 of the adjacent outer wall materials 3 and 5 are protected by the jig body 23, and damage to the side edge portions 15 of the adjacent outer wall materials 3 and 5 can be prevented.

[0052] At this time, by making the jig body 23 have an L-shaped cross-section, the jig body 23 can protect the edge surface of the side edge portion 15 of the adjacent outer wall materials 3 and 5 with the edge surface protection portion 21 and protect the surface of the adjacent outer wall materials 3 and 5 with the surface protection portion 22. Further, by adjusting the jig body 23 to be approximately the same length as the length dimension 24 of the outer wall materials 3 and 5 using the telescopic mechanism 25, the side edge portions 15 of the adjacent outer wall materials 3 and 5 can be protected over the entire area.

[0053] (Effect 2) In the outer wall protection jig 12, the jig body 23 may have a gripping portion 31 at the intermediate portion in the longitudinal direction of the surface protection portion 22. In this way, since the jig body 23 has the gripping portion 31, the jig body 23 is easy to hold and handle. And by holding the jig body 23 at the gripping portion 31, the workability of attaching the jig body 23 to the side edge portion 15 of the adjacent outer wall materials 3 and 5 with the tape 28 can be facilitated.

[0054] (Effect 3) In the outer wall protection jig 12, the jig body 23 may be divided into a plurality of divided pieces 41 to 43, and the adjacent divided pieces 41 to 43 (specifically, the divided pieces 41, 42 and the divided pieces 41, 43) may be detachably connected. In this way, by dividing the jig body 23 into a plurality of divided pieces 41 to 43, the jig body 23 is no longer a single long member, so that the handling of the jig body 23 becomes easy, and the jig body 23 can be easily loaded and transported onto the vehicle. And by making the number of the divided pieces 41 to 43 three or more, it becomes possible to change the length of the jig body 23 according to the number of connections of the divided pieces 41 to 43.

[0055] (Effect 4) In the outer wall protection jig 12, the expansion and contraction mechanism 25 may include a long hole 51 provided in one of the split pieces 41 to 43, a fixing bolt 52 erected from the other of the split pieces 41 to 43, and a wing nut 53 screwed from the tip side onto the fixing bolt 52 passed through the long hole 51. Then, by passing the fixing bolt 52 through the long hole 51 and screwing the wing nut 53, one and the other of the split pieces 41 to 43 can be connected. In this state, by loosening the wing nut 53 and sliding the fixing bolt 52 along the long hole 51 and then tightening the wing nut 53, the jig body 23 (one and the other of the split pieces 41 to 43) can be freely expanded and contracted within the range where the long hole 51 is formed.

Explanation of Signs

[0056] 1 Building 3 Outer wall material 4 Outer wall material 5 Outer wall material 12 Outer wall protection jig 15 Side edge part 21 Edge surface protection part 22 Surface protection part 23 Jig body 24 Length dimension 25 Expansion and contraction mechanism 31 Gripping part 41 Split piece 42 Split piece 43 Split piece 51 Long hole 52 Fixing bolt 53 Wing nut

Claims

1. An outer wall protection jig for protecting the side edge portion of the outer wall material of a building, extends linearly across the entire length direction of the side edge portion of the outer wall material, comprises a jig body having an L-shaped cross section with an edge surface protection portion for protecting the edge surface of the side edge portion and a surface protection portion for protecting the surface of the outer wall material, the jig body has a telescopic mechanism capable of adjusting the length according to the length dimension of the side edge portion, the jig body is divided into a plurality of divided pieces, and adjacent divided pieces are detachably connected in a vertically stacked state, the telescopic mechanism includes a long hole provided in the surface protection portion of the divided piece that is on the upper side when stacked, a fixing bolt erected on the surface protection portion of the divided piece that is on the lower side when stacked, and a wing nut screwed onto the fixing bolt passed through the long hole from the tip side, and is characterized by the outer wall protection jig.

2. The outer wall protection jig according to claim 1, the jig body has a U-shaped or L-shaped gripping portion having a parallel portion installed in parallel with a space from the surface protection portion at an intermediate portion in the longitudinal direction on the surface opposite to the outer wall material of the surface protection portion, and a connecting portion connecting the parallel portion to the surface protection portion, and is characterized by the outer wall protection jig.

3. The outer wall protection jig according to claim 1 or claim 2, the divided piece is characterized in that a cushioning material is attached to the surface in contact with the outer wall material, and is an outer wall protection jig.

Citation Information

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