Ceramic Susceptor
The ceramic susceptor design addresses temperature non-uniformity and lifespan issues by eliminating hairpin sections with larger curvature heating elements, improving temperature uniformity and durability.
Patent Information
- Application Number
- JP2024014139
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2023-12-28
- Filing Date
- 2024-02-01
- Publication Date
- 2025-07-31
- Estimated Expiration
- 2044-02-01
AI Technical Summary
Conventional ceramic susceptors in semiconductor manufacturing suffer from temperature non-uniformity and reduced lifespan due to hairpin sections in the heating element pattern, which are prone to thermal stress and cracking under repeated heat cycles.
A ceramic susceptor design without a hairpin section in the central portion, featuring a heating element pattern with larger radii of curvature and smooth transitions, ensuring uniform temperature distribution and improved durability.
Enhances temperature uniformity across the susceptor surface and significantly extends the life of the heater pattern by reducing thermal stress and preventing cracks.
Smart Images

Figure 0007716517000001 
Figure 0007716517000002 
Figure 0007716517000003
Abstract
Description
Technical Field
[0001] The present invention relates to a ceramic susceptor, and more particularly to a ceramic susceptor for improving temperature uniformity and improving the life of a heater pattern.
Background Art
[0002] Generally, a semiconductor device or a display device is manufactured by a method in which a plurality of thin film layers including a dielectric layer and a metal layer are sequentially laminated on a glass substrate, a flexible substrate, or a semiconductor wafer substrate and then patterned. These thin film layers are sequentially deposited on the substrate by a chemical vapor deposition (CVD) process or a physical vapor deposition (PVD) process. The CVD process includes a low pressure chemical vapor deposition (LPCVD) process, a plasma enhanced chemical vapor deposition (PECVD) process, a metal organic CVD (MOCVD) process, and the like. In such CVD apparatuses and PVD apparatuses, a ceramic susceptor for supporting a glass substrate, a flexible substrate, a semiconductor wafer substrate, etc. and generating predetermined heat or generating plasma by a high frequency (RF) electrode is disposed. The ceramic susceptor is widely used in a plasma deposition process or the like in accordance with accurate temperature control and heat treatment requirements for high-precision processes such as wiring miniaturization of semiconductor elements, and is also used for plasma formation and substrate heating in an etching process of a thin film layer formed on a semiconductor wafer substrate or a baking process of a photoresist.
[0003] A general ceramic susceptor includes a heating element for a heater function disposed between ceramic materials. In a ceramic susceptor structure, when the heating element receives power supply and generates heat to heat a semiconductor wafer substrate or the like, the temperature uniformity of the substrate is important for improving the yield by a stable semiconductor process.
[0004] FIG. 1 is a diagram illustrating a heating element pattern of a conventional ceramic susceptor.
[0005] Referring to FIG. 1, a conventional ceramic susceptor generally includes a heating element pattern 10 that extends while drawing an arc from terminal pairs 10a and 10b at the center on the same plane. The conventional heating element pattern 10 includes a hairpin section 20 that is a section where it suddenly bends for bending in a narrow region at the center. That is, the hairpin section 20 near the terminal pairs 10a and 10b has a sharp curve form in which the radius of curvature is smaller than the radius of curvature of the adjacent bent portion.
[0006] However, such a hairpin section 20 is a region where the pattern density per unit area is high and the heating density is high, so cracks are likely to occur due to long-term use. This is due to the thermal stress caused by the difference in the coefficient of thermal expansion of the heating element embedded in the ceramic material. The ceramic susceptor used particularly in the deposition process in the semiconductor process is exposed to a repeated heat cycle environment, so cracks continue to occur on the surface of the ceramic susceptor, its function deteriorates, and it becomes unusable. SUMMARY OF THE INVENTION PROBLEMS TO BE SOLVED BY THE INVENTION
[0007] Therefore, the present invention has been devised to solve the above-described problems, and an object of the present invention is to form a heating element pattern without a hairpin section in the central portion of a susceptor plate having a high embedding density of the heating element, thereby improving the temperature uniformity in the entire region of the upper surface of the susceptor and providing a ceramic susceptor for improving the life of the heater pattern. MEANS FOR SOLVING THE PROBLEM
[0008] First, summarizing the features of the present invention, a susceptor according to one aspect of the present invention for achieving the above object includes an insulating plate on which a heating element is disposed; and a shaft joined to the lower portion of the insulating plate. The heating element includes a first heating element pattern including a first resistance portion and a first connection portion connected between a first terminal pair. The first resistance portion may include a first central resistance portion disposed within a diameter region smaller than a joint portion between the insulating plate and the shaft in a plan view of the insulating plate projected thereon.
[0009] The first resistance portion includes a plurality of arc portions connected in the circumferential direction and a plurality of bent portions connecting the arc portions. The curve of the first central resistance portion may be formed to meet an extension line of a virtual straight line passing through a spaced space between adjacent bent portions.
[0010] The first resistance portion includes a plurality of arc portions connected in the circumferential direction and a plurality of bent portions connecting the arc portions. The curve of the first central resistance portion may be formed to meet a virtual extension line extending from the bent portion closest to the first central resistance portion.
[0011] The curve of the first central resistance portion may be formed such that a radius of curvature of a portion close to any one of the first terminal pair is larger than a radius of curvature at the bent portion of the first resistance portion.
[0012] The radius of curvature of a portion close to any one of the first terminal pair may be two times or more the maximum radius of curvature of the bent portion of the first resistance portion.
[0013] The curve of the first central resistance portion may be formed such that a radius of curvature of a portion close to any one of the first terminal pair is larger than a radius of curvature of the closest bent portion among the bent portions of the first resistance portion.
[0014] The curve of the first central resistance portion is formed such that the radius of curvature of a portion close to any one of the first terminal pairs is larger than the radius of curvature of the most adjacent bent portion among the bent portions of the first resistance portion. The curve of the second central resistance portion may be formed such that the radius of curvature of a portion close to any one of the second terminal pairs is larger than the radius of curvature of the most adjacent bent portion among the bent portions of the second resistance portion.
[0015] The first terminal pair may be disposed within a diameter region smaller than the joint portion of the insulating plate and the shaft.
[0016] The heating element includes a second heating element pattern including a second resistance portion and a second connecting portion connected between the second terminal pairs. In a plan view of projecting the insulating plate, the first resistance portion and the second resistance portion are disposed within a diameter region smaller than the joint portion of the insulating plate and the shaft, and may include a second central resistance portion of the second resistance portion.
[0017] The second resistance portion includes a plurality of arc portions connected in the circumferential direction and a plurality of bent portions connecting the arc portions. One or more of the curves of the first central resistance portion and the second central resistance portion may be formed to meet an extension line of an imaginary straight line passing through a spaced space between adjacent bent portions.
[0018] The adjacent bent portions may include the bent portions of the first resistance portion and the bent portions of the second resistance portion where the bent portions are adjacent.
[0019] The second resistance portion includes a plurality of arc portions connected in the circumferential direction and a plurality of bent portions connecting the arc portions. One or more of the curves of the first central resistance portion and the second central resistance portion may be formed to meet an extension line extended from the bent portion of the first central resistance portion that is most adjacent to the first central resistance portion or the second central resistance portion.
[0020] The second resistance part includes a plurality of arc parts connected in the circumferential direction and a plurality of bending parts connecting the arc parts, and one or more of the curves of the first central resistance part and the curve of the second central resistance part may be formed to meet a virtual extension line extending from the bending part of the second central resistance part closest to the first central resistance part or the second central resistance part.
[0021] The second resistance part includes a plurality of arc parts connected in the circumferential direction and a plurality of bending parts connecting the arc parts, and one or more of the curves of the first central resistance part and the curve of the second central resistance part may be formed to meet the respective virtual extension lines extending from the bending parts of the first central resistance part and the second central resistance part closest to the first central resistance part and the second central resistance part respectively.
[0022] The curves of the first central resistance part and the second central resistance part may be formed such that the radius of curvature of a part close to any one of the respective terminal pairs is larger than the radius of curvature at the bending parts of the first resistance part and the second resistance part respectively.
[0023] The radius of curvature of a part close to any one of the respective terminal pairs may be at least twice the maximum radius of curvature of the bending parts of the first resistance part and the second resistance part.
[0024] The second terminal pair may be arranged in a diameter region smaller than the joint part of the insulating plate and the shaft.
Advantages of the Invention
[0025] According to the ceramic susceptor of the present invention, by forming a heating element pattern without a hairpin section in the central part of the susceptor plate with a high embedding density of the heating element, the temperature uniformity can be improved over the entire area of the upper surface of the susceptor, and the life of the heater pattern can be extended very much.
Brief Description of the Drawings
[0026] The accompanying drawings, which are included as a part of the detailed description to assist in understanding the present invention, provide examples of embodiments according to the present invention and, together with the detailed description, explain the technical idea of the present invention.
[0027]
Figure 1
Figure 2
Figure 3A
Figure 3B
Figure 3C
Figure 4A
Figure 4B
Figure 5A
Figure 5B
Mode for Carrying Out the Invention
[0028] Hereinafter, the present invention will be described in detail with reference to the accompanying drawings. Here, the same reference numerals are given to the same components in each figure as much as possible. Also, detailed descriptions of functions and / or configurations that are already known are omitted. The content disclosed below focuses on explaining the parts necessary for understanding the operations according to various embodiments, and omits explanations of elements that may obscure the gist of the explanation. In addition, some components in the drawings may be illustrated exaggeratedly, omitted, or schematically. The size of each component does not entirely reflect the actual size, and therefore, the content described herein is not limited by the relative sizes and intervals of the components depicted in each figure.
[0029] When describing embodiments of the present invention, if it is determined that a specific description of the known art related to the present invention may obscure the gist of the present invention, the detailed description thereof will be omitted. The terms described below are terms defined in consideration of the functions in the present invention, and they can be changed depending on the intention or convention of the user or operator. Therefore, the definition should be made based on the content throughout this specification. The terms used in the detailed description are merely for describing the embodiments of the present invention and should never be restrictive. Unless otherwise specified, the singular form of the expression includes the meaning of the plural form. In this description, expressions such as "including" or "comprising" are for indicating a certain characteristic, number, step, operation, element, part thereof, or combination, and should not be construed as excluding the existence or possibility of one or more other characteristics, numbers, steps, operations, elements, part thereof, or combinations other than those described.
[0030] Note that terms such as first and second may be used to describe various components, but these components are not limited by these terms, and these terms are only used for the purpose of distinguishing one component from another.
[0031] FIG. 2 is a schematic cross-sectional view showing a ceramic susceptor 100 according to an embodiment of the present invention.
[0032] Referring to FIG. 2, a (ceramic) susceptor 100 according to an embodiment of the present invention includes an insulating plate 110 and a shaft 120.
[0033] A ceramic susceptor 100 according to an embodiment of the present invention is a semiconductor device for supporting various target substrates for processing such as semiconductor wafers, glass substrates, flexible substrates, etc., heating the target substrate to a predetermined temperature, or using in semiconductor processes using plasma such as plasma enhanced chemical vapor deposition or dry etching.
[0034] The insulating plate 110 may be configured such that electrodes 112 for plasma generation and / or a heating element (electrode) 114 for substrate heating are arranged (embedded) at a predetermined interval between ceramic materials. The insulating plate 110 is configured to enable semiconductor processes using substrate heating by the heating element 114 and / or plasma by the electrode 112 while stably supporting the substrate to be processed.
[0035] In the ceramic susceptor 100 of the present invention, although not shown, the electrode 112 can be used for plasma generation, and additionally, a chuck electrode with an electrostatic chuck function can be further arranged to support the substrate 11 placed on the insulating plate 110. For example, the chuck electrode may be further configured to be arranged (embedded) at a predetermined interval above or below the electrode 112 or the heating element 114.
[0036] The insulating plate 110 may be formed of a plate-like structure having a predetermined shape. For example, the insulating plate 110 may be formed of a circular plate-like structure, but is not necessarily limited thereto. Here, the ceramic material may be at least one of Al2O3, Y2O3, Al2O3 / Y2O3, ZrO2, AlC (Autoclaved lightweight concrete), TiN, AlN, TiC, MgO, CaO, CeO2, TiO2, B x C y , BN, SiO2, SiC, YAG, mullite (Mullite), AlF3, and preferably may be aluminum nitride (AlN). Each ceramic powder may selectively contain about 0.1 to 10%, preferably about 1 to 5% of yttrium oxide powder.
[0037] The shaft 120 has a hollow shape with a through hole and is joined or coupled to the lower surface of the insulating plate 110. The shaft 120 may be formed of the same ceramic material as the insulating plate 110 and joined or coupled.
[0038] The electrode 112 or the chuck electrode may be made of tungsten (W), molybdenum (Mo), silver (Ag), gold (Au), niobium (Nb), titanium (Ti), aluminum nitride (AlN), or an alloy thereof, and preferably may be made of molybdenum (Mo). The electrode 112 may be connected to an RF (Radio) power source or grounded via a connecting rod 121 housed in the hollow shaft 120, and the chuck electrode may be connected to a power source for driving the chuck electrode (DC or AC power source) via another connecting rod housed in the hollow shaft 120. The electrode 112 may have a wire type or sheet typ mesh structure. Here, the mesh structure is a net-like structure formed such that a plurality of metals arranged in a first direction and a plurality of metals arranged in a second direction are offset from each other and intersect.
[0039] The heating element 114 is made of tungsten (W), molybdenum (Mo), or an alloy or carbide thereof, and has a high melting point and high resistivity. The heating element 114 may be formed in a plate-like coil form by a heating wire (or a resistance wire or a heating electrode). Further, the heating element 114 may be formed in a multilayer structure for precise temperature control. Such a heating element 114 is connected to a power source via a connecting rod 123 housed in the hollow shaft 120 in a semiconductor manufacturing process, and can function to heat a substrate to be processed on the insulating plate 110 to a predetermined constant temperature in order to perform a smooth deposition process, an etching process, and the like.
[0040] In the ceramic susceptor 100 according to an embodiment of the present invention, a heating element 114 made of a heating wire (or a resistance wire) forms a heating element pattern without a hairpin section as shown in FIG. 1 in the central portion SR of the susceptor plate with a high embedding density, that is, in a diameter region SR smaller than the joint portion between the insulating plate 110 and the shaft 120, as shown in FIGS. 3A to 5B, thereby improving the temperature uniformity in the entire region of the susceptor upper surface and making it possible to very extend the life of the heater pattern.
[0041] That is, the heating element pattern disposed in the diameter region SR smaller than the joint portion between the insulating plate 110 and the shaft 120 is formed of a curve that bends at 90° or more (for example, 90 to 270°) without a sharp curve. Here, the sharp curve may include cases where the radius of curvature decreases and then increases, or increases and then decreases.
[0042] Hereinafter, such a configuration of the present invention will be specifically described with reference to FIGS. 3A to 4B.
[0043] FIG. 3A is an example of the pattern of the heating element 114 of the ceramic susceptor 100 of the present invention.
[0044] Referring to FIG. 3A, the heating element 114 may include a heating element pattern including a first resistance portion 91 and a first connection portion 92 connected between the first terminal pair 71a, 71b. The resistance portion 91 may include a plurality of arc portions 85 connected in the circumferential direction and a plurality of bent portions 86 connecting the arc portions.
[0045] The first connection portion 92 is a connection line portion for electrically connecting to the first terminal pair 71a, 71b at both ends of the first resistance portion 91. The first resistance portion 91 and the first connection portion 92 are made of a material with high resistance, such as tungsten (W), molybdenum (Mo), or their alloys or carbides. The resistance portion 91 is a portion where the above material is processed into a coil shape (in some cases, a sawtooth zigzag shape is also possible) to increase the resistance by increasing the electron movement distance.
[0046] In a plan view of the first resistance portion 91 when projected onto the insulating plate 110, the first central resistance portion 910 disposed within the diameter region SR smaller than the joint portion between the insulating plate 110 and the shaft 120 may be formed of a curve that bends at 90° or more (for example, 90 to 270°) without a sharp curve. The first terminal pair 71a, 71b is preferably also disposed within the diameter region SR smaller than the joint portion between the insulating plate 110 and the shaft 120, but may be disposed in other regions in some cases.
[0047] That is, the curve of the first central resistance portion 910 means a curve without a sharp curve in the pattern of the first resistance portion 91 disposed in the region SR smaller than the joint portion of the shaft 120. When a sharp curve section as described above appears, a hairpin section as shown in FIG. 1 is generated, which is disadvantageous to the temperature uniformity and the life of the heating element pattern. Therefore, the curve of the first central resistance portion 910 may be composed of a portion where the extension lines before and after the bending points B1 and B2 of the curve bend at 90° or more (for example, 90 to 270°) when there is no sharp curve, that is, when the bending points B1 and B2 of the curve are included.
[0048] FIG. 3B is a diagram for explaining the sharp curve portion of the curve of the conventional resistance portion in FIG. 1. Referring to FIG. 3B, the resistance portion at the center of the conventional plate as shown in FIG. 1 has a sharp curve form in which the radius of curvature at the bending point A1 of the curve of the hairpin section near the terminal pairs 10a and 10b is smaller than the radius of curvature of the adjacent bent portion. Such a sharp curve form may be, for example, a form in which the extension lines A1-1 and A1-2 before and after the bending point A1 bend at less than 90°. Since this is a region where the pattern density per unit area is high and the heat generation density is high, cracks are likely to occur due to long-term use.
[0049] FIG. 3C is a diagram for explaining the change in the curve of the central resistance portion 910 of the present invention. Referring to FIG. 3C, the curve of the first central resistance portion 910 of the present invention is composed of a portion that bends so that the extension lines before and after the curve at one or more bending points B1 and B2 of the curve intersect at 90° or more (for example, 90 to 270°), so that it can be designed without a sharp curve section. For example, the extension lines before and after at the bending point B1 may be a first extension line connecting the terminal (for example, 71a) or a previous bending point (not shown) and the bending point B1, and a second extension line connecting the bending points B1 and B2. Also, the extension lines before and after at the bending point B2 may be a first extension line connecting the bending points B1 and B2, and a second extension line connecting the bending point B2 and the next bending point (not shown).
[0050] Note that the curve of the first central resistance portion 910 disposed within the region SR smaller than the joint portion of the shaft 120 is preferably formed to intersect with the extension line of the virtual straight line LL passing through the spaced space between the adjacent bent portions 86 of the resistance portion 91 at least once, like the point PL in FIG. 3A. The spaced space between the adjacent bent portions 86 includes the spaced space between at least a pair of opposing bent portions 86. However, the opposing bent portions 86 do not necessarily have to be formed symmetrically as shown in the drawing, and it is sufficient that they are spaced apart. In FIG. 3A, it is assumed that the spaced space between the adjacent bent portions 86 is the spaced space between three pairs of opposing bent portions 86.
[0051] Thus, when the meeting points PL / PL1 / PL2 exist, the empty space without the resistance portion 91 pattern between the bent portions 86 is not extended into the region SR smaller than the joint portion of the shaft 120. In this case, it becomes possible to improve the temperature uniformity around the resistance portion 91 pattern at the meeting points PL / PL1 / PL2.
[0052] FIG. 4A is an example of a two-zone arrangement structure of the pattern of the heating element 114 of the ceramic susceptor 100 of the present invention.
[0053] FIG. 4B is another example of a two-zone arrangement structure of the pattern of the heating element 114 of the ceramic susceptor 100 of the present invention.
[0054] In FIGS. 4A and 4B, the arrangement positions of the central resistance portions 910-1 and 910-2 are different.
[0055] Referring to FIGS. 4A and 4B, the heating element 114 may include a first heating element pattern 411 including a first resistance portion 91-1 and a first connection portion 92-1 connected between a first terminal pair 81a, 81b, and a second heating element pattern 412 including a second resistance portion 91-2 and a second connection portion 92-2 connected between a second terminal pair 82a, 82b. Each of the resistance portions 91-1 / 91-2 may include a plurality of arc portions 85-1 / 85-2 connected in the circumferential direction and a plurality of bent portions 86-1 / 86-2 connecting the arc portions to each other.
[0056] Each of the connection portions 92-1 / 92-2 is a connection line portion for electrically connecting to the terminal pairs 81a, 81b / 82a, 82b at both ends of each of the resistance portions 91-1 / 91-2. The first resistance portion 91 and the first connection portion 92 are made of a material with high resistance, such as tungsten (W), molybdenum (Mo), or their alloys and carbides. The resistance portion 91 is a portion where the above material is processed into a coil shape (in some cases, a sawtooth zigzag shape is also possible) to increase the electron movement distance and thus enhance the resistance.
[0057] In a plan view of projecting the insulating plate 110 onto each of the first resistance portion 91-1 and the second resistance portion 91-2, the first central resistance portion 910-1 of the first resistance portion 91-1 and the second central resistance portion 910-2 of the second resistance portion 91-2 disposed within a diameter region SR smaller than the joint portion between the insulating plate 110 and the shaft 120 may each consist only of curves without sharp curves or straight portions. The first terminal pair 81a, 81b and the second terminal pair 82a, 82b are preferably disposed within a diameter region SR smaller than the joint portion between the insulating plate 110 and the shaft 120, but may be disposed in other regions in some cases.
[0058] That is, the curves of the central resistance portions 910-1, 910-2 may each consist of curves where each of the resistance portion 91-1 / 91-2 patterns disposed within the region SR smaller than the joint portion of the shaft 120 bends at 90° or more (for example, 90 to 270°) without sharp curves.
[0059] Note that, among the central resistance portions 910-1 and 910-2 arranged in the region SR smaller than the joint portion of the shaft 120, one or more (for example, 910-2) of the curves are preferably formed so as to meet one or more times with the extension line of the virtual straight line LL passing through the separated space between the adjacent bent portions 86-1 and 86-2 of the resistance portions 91-1 and 91-2, like the point PL in FIG. 4A. The separated space between the adjacent bent portions 86-1 and 86-2 of the resistance portions 91-1 and 91-2 includes at least the separated space between the bent portion 86-1 of the first resistance portion 91-1 and the bent portion 86-2 of the second resistance portion 91-2 facing each other. However, the facing bent portions 86-1 and 86-2 do not necessarily have to be formed line-symmetrically as shown in the drawing, and it is sufficient if they are separated. FIG. 4A shows that the separated space between the adjacent bent portions 86-1 and 86-2 is the separated space between three pairs of facing bent portions 86.
[0060] FIG. 5A is an enlarged view of the PP1 portion in FIG. 4A.
[0061] Referring to FIG. 5A, one or more of the curves of any one of the central resistance portions 910-1 and 910-2 arranged in the region SR smaller than the joint portion of the shaft 120 may be formed so as to meet with the virtual extension line LL1 extending from the bent portion 86-11 of the first central resistance portion 910-1 closest to the first central resistance portion 910-1 or the second central resistance portion 910-2, like the point PL1. Also, one or more of the curves of any one of the central resistance portions 910-1 and 910-2 arranged in the region SR smaller than the joint portion of the shaft 120 may be formed so as to meet with the virtual extension line LL2 extending from the bent portion 86-21 of the second central resistance portion 910-2 closest to the first central resistance portion 910-1 or the second central resistance portion 910-2, like the point PL2.
[0062] FIG. 5B is an enlarged view of the PP2 portion in FIG. 4B.
[0063] Referring to FIG. 5B, any one or more of the curves of the central resistance portions 910-1 and 910-2 disposed within the region SR smaller than the joint portion of the shaft 120 may be formed to meet the virtual extension lines LL1 and LL2 extending from the bent portions 86-11 of the first central resistance portion 910-1 and the bent portions 86-21 of the second central resistance portion 910-2 that are respectively most adjacent to the first central resistance portion 910-1 and the second central resistance portion 910-2, such as the points PL1 and PL2.
[0064] When there are such meeting points PL / PL1 / PL2 as described above, the empty space without the resistance portion 91 pattern between the bent portions 86 does not extend into the region SR smaller than the joint portion of the shaft 120. In this case, it becomes possible to improve the temperature uniformity around the resistance portion 91 at the meeting point PL / PL1 / PL2 portion according to the pattern of the resistance portion 91.
[0065] Also, in FIGS. 5A and 5B, each of the curves of the central resistance portions 910-1 and 910-2 disposed within the region SR smaller than the joint portion of the shaft 120 includes a section with a radius of curvature RC1 (e.g., R7) close to the terminal side of the central resistance portion, a section with a radius of curvature RC2 (e.g., R2.5) between the central resistance portion and the bent portion 86-1, a section with a radius of curvature RC3 (e.g., R3.5) between the other arc portion 85 and the bent portion 86-1, etc. Here, the units of the numerical values of the radii of curvature at R7, R3.5, and R2.5 are mm.
[0066] Here, for the sake of convenience, the radii of curvature for the first resistance portion 91-1 and the first central resistance portion 910-1 are exemplified, but such a relationship may also be applied to the radii of curvature for the second resistance portion 91-2 and the second central resistance portion 910-2. Note that such a relationship may be applied to both the first resistance portion 91-1 and the first central resistance portion 910-1, and the second resistance portion 91-2 and the second central resistance portion 910-2.
[0067] Similarly, such a relationship may also be applied to the first resistance portion 91 and the first central resistance portion 910 in FIG. 3A. That is, in FIG. 3A, any one or more of the curves of the central resistance portion 910 connected to the first terminal pair 71a, 71b within the region SR smaller than the joint portion of the shaft 120 include a section with a radius of curvature RC1 (e.g., R7) close to the terminal side (e.g., 71a) of the central resistance portion 910, a section with a radius of curvature RC2 (e.g., R2.5) between the central resistance portion 910 and the bent portion 86, a section with a radius of curvature RC3 (e.g., R3.5) between the other arc portion 85 and the bent portion 86, and the like.
[0068] In other words, for each of the curves of the central resistance portions 910-1, 910-2 arranged within the region SR smaller than the joint portion of the shaft 120, the radius of curvature (e.g., R7) of a portion close to any one of the terminal pairs 81a, 81b / 82a, 82b may be formed larger than the radii of curvature (e.g., R2.5, R3.5, etc.) at all other bent portions 86-1, 86-2. At this time, the radius of curvature (e.g., R7) of a portion close to any one of the terminal pairs 81a, 81b / 82a, 82b may be formed more than twice as large as the maximum radius of curvature (e.g., R3.5) at all other bent portions 86-1, 86-2.
[0069] Note that for the curve of the first central resistance portion 910-1, the radius of curvature (e.g., RC1 = R7) of a portion close to any one of the first terminal pair 81a, 81b may be formed larger than the radius of curvature (e.g., RC2 = R2.5) of the most adjacent bent portion among the bent portions of the first resistance portion 91-1. Similarly, for the curve of the second central resistance portion 910-2, the radius of curvature (e.g., RC1 = R7) of a portion close to any one of the second terminal pair 82a, 82b may be formed larger than the radius of curvature (e.g., RC2 = R2.5) of the most adjacent bent portion among the bent portions of the second resistance portion 91-2.
[0070] As described above, the ceramic susceptor 100 of the present invention forms a heating element pattern without a hairpin section in the central portion of the susceptor plate 110 having a high embedding density of the heating element 114, thereby improving the temperature uniformity in the entire region of the susceptor upper surface and greatly extending the life of the heater pattern.
[0071] As described above, the present invention has been described with specific matters such as specific components, limited embodiments, and drawings, but this is only provided to assist in a more general understanding of the present invention. The present invention is not limited to the above embodiments, and those having ordinary knowledge in the field to which the present invention pertains can make various modifications and variations without departing from the essential characteristics of the present invention. Therefore, the idea of the present invention should not be defined only by the described embodiments, and not only the scope of the following claims, but also any technical idea having a modification equivalent or equivalent to this scope of claims should be interpreted as being included in the scope of rights of the present invention.
Explanation of Reference Numerals
[0072] 110 Insulating plate 114 Heating element 71a, 71b, 81a, 81b, 82a, 82b Terminal pairs 85 Arc portion 86 Bending portion 91, 91-1, 91-2 Resistance portions 92, 92-1, 92-2 Connecting portions 910, 910-1, 910-2 Central resistance portions
Claims
1. An insulating plate on which a heating element is disposed, and a shaft joined to the lower part of the insulating plate, and includes the heating element includes a first heating element pattern including a first resistance portion and a first connection portion connected between a first terminal pair, in a plan view of projecting the insulating plate, the first resistance portion includes a pair of first central resistance portions disposed within a diameter region smaller than a joint portion between the insulating plate and the shaft, the pair of first central resistance portions are formed of a curve extending from each connection portion connected to each terminal of the first terminal pair and continuing to a portion not exceeding the first bending portion of the first resistance portion, the curve includes one or more bending points forming a sharp curve toward the terminal of the first terminal pair, and a radius of curvature of the curve at the bending point is formed larger than a radius of curvature of the first bending portion, a susceptor.
2. the first resistance portion includes a plurality of arc portions connected in the circumferential direction and a plurality of bending portions connecting the arc portions, the curve of the first central resistance portion is formed to meet an extension line of a virtual straight line passing through a spaced space between adjacent bending portions, the susceptor according to claim 1.
3. the first resistance portion includes a plurality of arc portions connected in the circumferential direction and a plurality of bending portions connecting the arc portions, the curve of the first central resistance portion is formed to meet an extension line extended from the bending portion closest to the first central resistance portion, the susceptor according to claim 1.
4. a radius of curvature of a portion of the curve of the first central resistance portion close to any one of the first terminal pair is formed larger than a radius of curvature at the bending portion of the first resistance portion, the susceptor according to claim 1.
5. a radius of curvature of a portion of the curve close to any one of the first terminal pair is not less than twice the maximum radius of curvature of the bending portion of the first resistance portion, the susceptor according to claim 4.
6. a radius of curvature of a portion of the curve of the first central resistance portion close to any one of the first terminal pair is formed larger than a radius of curvature of the closest bending portion among the bending portions of the first resistance portion, the susceptor according to claim 1.
7. the first terminal pair is disposed within a diameter region smaller than a joint portion between the insulating plate and the shaft, the susceptor according to claim 1.
8. The heating element includes a second heating element pattern including a second resistance portion and a second connection portion connected between the second terminal pairs. The susceptor according to claim 1, wherein in a plan view of projecting the insulating plate, the first resistance portion and the second resistance portion are arranged within a diameter region smaller than a joint portion between the insulating plate and the shaft, and the second resistance portion includes a second central resistance portion.
9. The second resistance portion includes a plurality of arc portions connected in the circumferential direction and a plurality of bent portions connecting the arc portions to each other. The susceptor according to claim 8, wherein one or more of the curves of the first central resistance portion and the curves of the second central resistance portion are formed to meet an extension line of a virtual straight line passing through a spaced space between adjacent bent portions.
10. The susceptor according to claim 9, wherein the adjacent bent portions include the bent portions of the first resistance portion and the bent portions of the second resistance portion where the bent portions are adjacent to each other.
11. The second resistance portion includes a plurality of arc portions connected in the circumferential direction and a plurality of bent portions connecting the arc portions to each other. The susceptor according to claim 8, wherein one or more of the curves of the first central resistance portion and the curves of the second central resistance portion are formed to meet an extension line of a virtual extension line extending from a bent portion of the first central resistance portion that is most adjacent to the first central resistance portion or the second central resistance portion.
12. The second resistance portion includes a plurality of arc portions connected in the circumferential direction and a plurality of bent portions connecting the arc portions to each other. The susceptor according to claim 8, wherein one or more of the curves of the first central resistance portion and the curves of the second central resistance portion are formed to meet an extension line of a virtual extension line extending from a bent portion of the second central resistance portion that is most adjacent to the first central resistance portion or the second central resistance portion.
13. The second resistance portion includes a plurality of arc portions connected in the circumferential direction and a plurality of bent portions connecting the arc portions to each other. The susceptor according to claim 8, wherein one or more of the curves of the first central resistance portion and the curves of the second central resistance portion are formed to meet respective extension lines of virtual extension lines extending from the bent portion of the first central resistance portion and the bent portion of the second central resistance portion that are most adjacent to the first central resistance portion and the second central resistance portion, respectively.
14. The curvature radii of the curves of the first central resistance portion and the second central resistance portion in a part close to any one of the respective terminal pairs are each formed to be larger than the curvature radii at the bent portions of the first resistance portion and the second resistance portion. The susceptor according to claim 8.
15. The curvature radius of a part close to any one of the respective terminal pairs is at least twice the maximum curvature radius of the bent portions of the first resistance portion and the second resistance portion. The susceptor according to claim 14.
16. The curve of the first central resistance portion is formed such that the curvature radius of a part close to any one of the first terminal pairs is larger than the curvature radius of the most adjacent bent portion among the bent portions of the first resistance portion. The curve of the second central resistance portion is formed such that the curvature radius of a part close to any one of the second terminal pairs is larger than the curvature radius of the most adjacent bent portion among the bent portions of the second resistance portion. The susceptor according to claim 8.
17. The second terminal pair is disposed within a diameter region smaller than the joint portion of the insulating plate and the shaft. The susceptor according to claim 8.
Citation Information
Patent Citations
Ceramic heater for manufacturing semiconductor element
JP1999185940A
Aluminum nitride-based sintered compact, corrosion- resistant member, embedded metal product and apparatus for holding semiconductor
JP2000044345A
Ceramic heater
JP2002124367A
Heater and wafer heating device
JP2006127883A
Ceramic heater
JP2022086024A