Electric work vehicle
The electric work vehicle optimizes motor layout and cooling by positioning a radiator in front, using a spiral coolant flow path, and separating inlet and outlet sections to minimize space and prevent refrigerant interference, enhancing efficiency and reliability.
Patent Information
- Application Number
- JP2021211644
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-12-24
- Publication Date
- 2025-09-29
- Estimated Expiration
- 2041-12-24
AI Technical Summary
Existing electric work vehicles face inefficiencies in motor layout and cooling, with existing cooling systems occupying excessive space and potentially interfering with critical components due to refrigerant leakage.
The electric work vehicle is designed with a radiator positioned in front of the motor, a spiral motor coolant flow path, and separate inlet and outlet sections arranged above and to the sides of the motor, along with optimized placement of power and signal terminals to minimize space usage and prevent refrigerant interference.
This configuration reduces the overall area occupied by the motor and its cooling components, enhances cooling efficiency, and prevents refrigerant from affecting critical terminals, thereby improving motor arrangement and reliability.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to an electric work vehicle in which a traveling device is driven by a motor. [Background technology]
[0002] An electric work vehicle uses a motor to drive its travel device. Because the motor generates a large amount of heat while in operation, it is cooled by a refrigerant.
[0003] For example, as shown in Patent Document 1, a cooling path (cooling water passage) is provided on the surface of a motor (motor unit), and the motor is cooled by heat exchange with a refrigerant (cooling water) flowing through the cooling path. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Japanese Patent Publication No. 2021-129334 Summary of the Invention [Problem to be solved by the invention]
[0005] However, there is a demand for more efficient arrangement of the motor or more efficient cooling of the motor.
[0006] An object of the present invention is to improve the layout efficiency and cooling efficiency of a motor. [Means for solving the problem]
[0007] In order to achieve the above object, an electric work vehicle according to one embodiment of the present invention comprises a body, a traveling device provided on the body, a motor that drives the traveling device, a radiator that is arranged in front of the motor so as to overlap with the motor in a front view and that cools a refrigerant, and a cooling path through which the refrigerant cooled by the radiator circulates around at least the motor and back to the radiator, the motor having a motor refrigerant flow path through which the refrigerant circulates around the surface area of the motor, an inlet section connected to the motor refrigerant flow path and serving as an inlet through which the refrigerant circulating through the cooling path flows into the motor refrigerant flow path, and a discharge section connected to the motor refrigerant flow path and serving as an outlet through which the refrigerant that has circulated through the motor refrigerant flow path is discharged into the cooling path, the inlet section and the discharge section extending in the fore-and-aft direction and being arranged above a horizontal center line that passes through the center of the motor in the up-down direction in a front view, and being arranged so as to be separated on both sides of a vertical center line that passes through the center of the motor in the width direction.
[0008] With this configuration, the inlet and outlet sections can be arranged separately on the left and right sides in the corners of the motor arrangement area, which narrows in the vertical (height) and horizontal (width) directions when viewed from the front, of a motor having a main structure (main body) with a cross section that is circular about the rotation axis. This reduces the area occupied by the entire motor, including the inlet and outlet sections, in the height and width directions of the machine body, and improves motor arrangement efficiency. In order to achieve the above object, an electric work vehicle according to one embodiment of the present invention comprises a vehicle body, a traveling device provided on the vehicle body, a motor that drives the traveling device, a radiator that cools a refrigerant, and a cooling path through which the refrigerant cooled by the radiator circulates around at least the motor and back to the radiator, the motor has a motor refrigerant flow path through which the refrigerant circulates around a surface area of the motor, an inlet section connected to the motor refrigerant flow path and serving as an inlet through which the refrigerant circulating through the cooling path flows into the motor refrigerant flow path, and a discharge section connected to the motor refrigerant flow path and serving as an outlet through which the refrigerant that has circulated through the motor refrigerant flow path is discharged into the cooling path, the inlet section and the discharge section are arranged above a horizontal center line passing through the center of the motor in a vertical direction when viewed from the front, and are arranged on both sides of a vertical center line passing through the center of the motor in a width direction, the motor has a three-phase power supply terminal and a signal terminal for a signal, The three-phase power terminals are arranged below the horizontal center line when viewed from the front. The signal terminal is disposed near the horizontal center line in a front view, and the three-phase power supply terminal and the signal terminal are provided eccentrically in the width direction. With this configuration, the inlet and outlet sections can be arranged separately on the left and right sides in the corners of the motor arrangement area, which narrows in the vertical (height) and horizontal (width) directions when viewed from the front, of a motor having a main structure (main body) with a cross section that is circular about the rotation axis. This reduces the area occupied by the entire motor, including the inlet and outlet sections, in the height and width directions of the machine body, and improves motor arrangement efficiency. This configuration effectively increases the distance between the inlet and outlet and the three-phase power supply terminals and signal terminals, thereby preventing the refrigerant from affecting the three-phase power supply terminals and signal terminals even if the refrigerant leaks from the inlet and outlet. Furthermore, the distance between the three-phase power supply terminals and the signal terminals can be increased efficiently, which reduces the mutual influence of signal noise and improves the reliability of the currents (signals) flowing through the three-phase power supply terminals and the signal terminals.
[0009] Furthermore, when viewed from the front, the interior angle formed by the line segment connecting the rotational axis of the motor and the inlet portion and the horizontal center line, and the interior angle formed by the line segment connecting the rotational axis and the outlet portion and the horizontal center line may each be greater than or equal to 30° and less than or equal to 55°.
[0010] This configuration minimizes the impact that the inlet and outlet sections have on the overall width or height of the motor, reducing the overall area occupied by the motor including the inlet and outlet sections on the aircraft body and improving the motor's placement efficiency.
[0011] Furthermore, the inlet and outlet sections may be arranged in an area between a line tangent to the upper end of the motor and the horizontal center line, and may also be arranged in an area between a first vertical line tangent to one side end of the motor in the width direction and a second vertical line tangent to the other side end of the motor in the width direction.
[0012] With this configuration, the inlet and outlet sections do not protrude from the main structure of the motor in the width and height directions, reducing the area occupied by the entire motor including the inlet and outlet sections on the body and improving the motor's placement efficiency.
[0013] The motor refrigerant flow path may be a path that is spirally arranged along the circumferential side surface of the motor, and through which the refrigerant that flows in from the inlet port flows toward the side in the width direction where the outlet port is located, and then flows around the circumferential side surface and then toward the outlet port.
[0014] With this configuration, the length of the motor coolant flow path is the sum of the length of the circumferential side of the motor and the distance between the inlet and outlet along the circumferential side, which allows for an efficient lengthening of the motor coolant flow path and improved motor cooling efficiency.
[0015]
[0016]
[0017]
[0018] The aircraft may further include a body frame having a bottom plate, a vertical plate, and a pair of side plates, and the motor may be cantilevered on the vertical plate and positioned above the bottom plate and between the pair of side plates.
[0019] This configuration allows the motor to be arranged efficiently.
[0020] The hydraulic pump may further include a hydraulic pump for supplying hydraulic oil, the hydraulic pump being disposed laterally outside the motor and held by the vertical plate.
[0021] With this configuration, the motor and hydraulic pump can be efficiently arranged. [Brief explanation of the drawings]
[0022] [Figure 1] FIG. 2 is a left side view of the tractor. [Figure 2] FIG. [Figure 3] FIG. 2 is a left side view illustrating the arrangement of an inverter and the like. [Figure 4] FIG. 2 is a diagram illustrating a flow of power transmission. [Figure 5] FIG. 2 is a plan view illustrating a schematic configuration of a cooling path. [Figure 6] FIG. 2 is a front view illustrating an example of a main part of a motor arrangement configuration. [Figure 7] FIG. 2 is a perspective view illustrating a schematic configuration of a motor coolant flow path. [Figure 8] FIG. 2 is a plan view illustrating a main configuration of an inverter. [Figure 9] 9 is a cross-sectional left side view showing a main part of the cross section taken along line IX-IX in FIG. 8. [Figure 10] FIG. 2 is a bottom view illustrating the configuration of an IGBT. [Figure 11] 10 is a cross-sectional left side view showing a main part of the cross section taken along the line XI-XI in FIG. 8. DETAILED DESCRIPTION OF THE INVENTION
[0023] An embodiment of the present invention will be described with reference to the drawings. In the following description, unless otherwise specified, the direction of arrow F in the drawings will be referred to as "front," the direction of arrow B as "rear," the direction of arrow U as "up," the direction of arrow D as "down," the direction of arrow L as "left," and the direction of arrow R as "right."
[0024] [Overall configuration of the tractor] The following describes an electric tractor (hereinafter simply referred to as a tractor) as an example of an electric work vehicle. As shown in Figures 1 and 2, the tractor has left and right front wheels 10, left and right rear wheels 11, and a cover member 12.
[0025] The tractor also includes a machine frame 2 and a driving section 3. The machine frame 2 is supported by left and right front wheels 10 and left and right rear wheels 11.
[0026] The cover member 12 is disposed at the front of the vehicle body, and the driving section 3 is provided behind the cover member 12. In other words, the cover member 12 is disposed in front of the driving section 3.
[0027] The driver's section 3 has a protective frame 30, a driver's seat 31, and a steering wheel 32. An operator can sit in the driver's seat 31. This allows the operator to get into the driver's section 3. The left and right front wheels 10 are steered by operating the steering wheel 32. The operator can perform various driving operations in the driver's section 3.
[0028] The tractor is equipped with a traction battery 4. The cover member 12 is configured to be swingable about an opening / closing axis Q that extends along the left-right direction of the vehicle body. This allows the cover member 12 to be opened and closed. When the cover member 12 is in a closed state, the traction battery 4 is covered by the cover member 12.
[0029] As shown in Figures 2 and 3, the tractor includes an inverter 14 and a motor M. The traction battery 4 supplies power to the inverter 14. The inverter 14 converts DC power from the traction battery 4 into AC power (three-phase AC) and supplies it to the motor M. The motor M is then driven by the AC power supplied from the inverter 14.
[0030] 3 and 4, the tractor includes a hydrostatic continuously variable transmission 15 and a transmission 16. As shown in Fig. 4, the hydrostatic continuously variable transmission 15 has a hydraulic pump 15a and a hydraulic motor 15b.
[0031] The hydraulic pump 15a is driven by rotational power supplied from the motor M. When the hydraulic pump 15a is driven, the rotational power is output from the hydraulic motor 15b. Note that the hydrostatic continuously variable transmission 15 changes the speed of the rotational power between the hydraulic pump 15a and the hydraulic motor 15b. The hydrostatic continuously variable transmission 15 is configured to be able to change the gear ratio steplessly.
[0032] The rotational power output from the hydraulic motor 15b is transmitted to the transmission 16. The rotational power transmitted to the transmission 16 is changed in speed by a gear-type speed change mechanism of the transmission 16 and distributed to the left and right front wheels 10 and the left and right rear wheels 11. In this way, the left and right front wheels 10 and the left and right rear wheels 11 are driven.
[0033] 3 and 4, the tractor is equipped with a mid PTO shaft 17 and a rear PTO shaft 18. The rotational power output from the motor M is distributed to the hydraulic pump 15a, the mid PTO shaft 17, and the rear PTO shaft 18. This causes the mid PTO shaft 17 and the rear PTO shaft 18 to rotate.
[0034] If a working device is connected to the mid PTO shaft 17 or the rear PTO shaft 18, the working device will be driven by the rotational power of the mid PTO shaft 17 or the rear PTO shaft 18. For example, as shown in FIG. 3 , in this embodiment, a brush cutting device 19 is connected to the mid PTO shaft 17. The brush cutting device 19 is driven by the rotational power of the mid PTO shaft 17.
[0035] [Cooling mechanism] As described above, the inverter 14 converts the current supplied from the driving battery 4 into a three-phase AC (three-phase current) of a predetermined frequency and supplies it to the motor M. The motor M is driven in accordance with the frequency of the supplied three-phase AC.
[0036] The inverter 14 and the motor M generate heat during operation. Therefore, the inverter 14 and the motor M are cooled during operation to prevent breakdowns due to heat. The cooling mechanism of the tractor will be described below with reference to Figures 3 and 5.
[0037] In addition to the inverter 14 and the motor M, the tractor also includes a DC / DC converter 21 as a device that generates heat during operation. The DC / DC converter 21 supplies power to various accessories provided in the tractor. The DC / DC converter 21 reduces (converts) the power supplied from the driving battery 4 to a voltage suitable for each accessory and supplies the power to each accessory.
[0038] The cooling mechanism for cooling the inverter 14, the motor M, and the DC / DC converter 21, which are the objects to be cooled, includes a radiator 23, an electric pump 24, and a cooling path .
[0039] The radiator 23 cools the refrigerant that cools the inverter 14, the motor M, and the DC / DC converter 21. The radiator 23 cools the refrigerant using air circulating from the front of the aircraft. The refrigerant exchanges heat with an object to be cooled, thereby cooling the object that has generated heat.
[0040] The cooling path 26 is a path through which the refrigerant flows, traveling from the radiator 23 around the object to be cooled and returning to the radiator 23. The cooling path 26 is a hollow pipe-shaped member with an arbitrary cross-sectional shape, and the refrigerant flows through the hollow portion.
[0041] The electric pump 24 draws cooled refrigerant from the radiator 23 and circulates it through the cooling path 26. The refrigerant may be cooling water, antifreeze, cooling gas, or the like, as long as it can flow through the cooling path 26 and can properly exchange heat with the object to be cooled.
[0042] Specifically, radiator 23 is provided at the front of the aircraft, in the center of the aircraft in the left-right direction, slightly off-center to the left side. DC / DC converter 21 is provided to the right of radiator 23 and aligned with radiator 23 in the left-right direction. Because radiator 23 and DC / DC converter 21 are provided at the front of the aircraft, air can easily circulate from the front of the aircraft.
[0043] The electric pump 24 is provided behind and below the radiator 23, near the center of the vehicle body in the left-right direction.
[0044] The inverter 14 is provided near the center of the vehicle in the left-right direction behind the radiator 23. The inverter 14 is also provided below the driving battery 4 and is arranged so as to overlap the driving battery 4 in a plan view. For example, the inverter 14 is provided inside the area in which the driving battery 4 is arranged in a plan view.
[0045] The motor M is provided near the center of the vehicle in the left-right direction behind the inverter 14. The motor M is also provided below the driving battery 4 and is arranged so as to overlap the driving battery 4 in a plan view. For example, the motor M is provided inside the area where the driving battery 4 is arranged in a plan view.
[0046] The electric pump 24 sucks the refrigerant cooled by the radiator 23 out of the radiator 23 through the cooling path 26A of the cooling path 26. The electric pump 24 circulates the sucked refrigerant through the cooling path 26, circulating it through the inverter 14, the motor M, and the DC / DC converter 21 in that order, and then circulating it to the radiator 23.
[0047] The refrigerant flowing out of the electric pump 24 passes through cooling path 26B of the cooling path 26 and flows to the inverter 14. For example, cooling path 26B is provided upward, passing to the right of the electric pump 24, and is connected to a portion of the front part of the inverter 14 that is closer to the right.
[0048] The refrigerant that has circulated through the inverter 14 flows out from the left rear portion of the inverter 14 into cooling path 26C of cooling path 26. The refrigerant that has flowed out from the inverter 14 passes through cooling path 26C and is circulated to the motor M. For example, cooling path 26C is connected to inlet 28 that is provided in the upper left portion of the motor M.
[0049] The refrigerant that has circulated through the motor M flows out from a discharge port 29 provided on the upper right side of the motor M into cooling path 26D of cooling path 26. The refrigerant that has flowed out from the motor M passes through cooling path 26D and is circulated to the DC / DC converter 21. For example, cooling path 26D passes below and to the right of the inverter 14 and is connected to the DC / DC converter 21.
[0050] The refrigerant that has circulated through DC / DC converter 21 flows into cooling path 26D of cooling path 26 provided between DC / DC converter 21 and radiator 23. As a result, the refrigerant passes through cooling path 26 by electric pump 24 and flows from radiator 23 through inverter 14, motor M, and DC / DC converter 21 in that order, and is circulated to radiator 23.
[0051] With the above-described configuration, the cooling path 26 is efficiently configured according to the positions of the radiator 23, the electric pump 24, the inverter 14, the motor M, and the DC / DC converter 21.
[0052] Here, since the inverter 14 generates a three-phase AC that controls the motor M, it generally has lower heat resistance than the motor M and is more likely to become hot than the DC / DC converter 21. Therefore, the inverter 14 needs to be sufficiently cooled to prevent breakdowns due to the effects of heat, and it is preferable that the inverter 14 be cooled preferentially compared to the motor M and the DC / DC converter 21.
[0053] Furthermore, although the motor M generally has higher heat resistance than the inverter 14, the amount of heat generated by the motor M is greater than that of the inverter 14.
[0054] DC / DC converter 21 generates less heat and therefore requires less cooling than inverter 14 and motor M. In addition, DC / DC converter 21 is placed in a position where air can easily circulate, so it can be expected that it will be cooled by the air.
[0055] As described above, the refrigerant passes through the cooling path 26, flows from the radiator 23, the inverter 14, the motor M, and the DC / DC converter 21 in this order, and then circulates to the radiator 23.
[0056] In this way, the refrigerant flows through inverter 14 before motor M, which generates a large amount of heat. Here, the refrigerant cools the object to be cooled by exchanging heat with it. Therefore, the temperature of the refrigerant that has flowed through motor M, which generates a large amount of heat, rises compared to after flowing through inverter 14, and the cooling capacity of the refrigerant after flowing through motor M is significantly reduced. After being cooled by radiator 23, the refrigerant flows through inverter 14, which has a high cooling priority, before motor M, so that the refrigerant flows to inverter 14 with a sufficiently high cooling capacity, enabling inverter 14 to be cooled effectively.
[0057] Since the amount of heat generated by the inverter 14 is smaller than that of the motor M, the refrigerant maintains a sufficient cooling capacity even after flowing through the inverter 14, and is therefore able to cool the motor M sufficiently.
[0058] Furthermore, the DC / DC converter 21 generates less heat than the inverter 14 and the motor M, and the cooling capacity required of the refrigerant is also small, so the refrigerant that has passed through the motor M can still cool the DC / DC converter 21 sufficiently.
[0059] As described above, the cooling mechanism according to this embodiment can efficiently cool the inverter 14, the motor M, and the DC / DC converter 21 by the refrigerant flowing through the cooling path .
[0060] [Motor] Next, the cooling configuration and arrangement of the motor M will be described with reference to FIGS. 3 and 5, and with reference to FIGS. 6 and 7. FIG.
[0061] As shown in Fig. 6, the machine body frame 2 includes a plate-shaped bottom plate 2A, a pair of left and right side plates 2B, and a vertical plate 2C. The pair of side plates 2B are plate-shaped members and are erected at both ends of the bottom plate 2A in the left-right direction (width direction) of the machine body. The vertical plate 2C is also a plate-shaped member and is disposed so as to be perpendicular to the bottom plate 2A and the pair of side plates 2B.
[0062] The motor M is disposed above the bottom plate 2A and is cantilevered on the front surface of the vertical plate 2C. The motor M comprises a main body 34 and a plate-shaped mounting plate 35 provided at the rear of the main body 34. The mounting plate 35 of the motor M is supported on the front surface of the vertical plate 2C. The main body 34 of the motor M is disposed between the pair of side plates 2B. A hydraulic pump 6 is supported on the front surface of the vertical plate 2C, side by side with the motor M, with one of the side plates 2B in between. The hydraulic pump 6 is driven by the motor M and supplies hydraulic oil to the hydraulic equipment.
[0063] The motor M is provided with a three-phase power supply terminal 37, to which a three-phase alternating current (three-phase current) is input, on the front surface of the motor M. The motor M also is provided with a signal terminal 38, to which various signals are input and output, on the front surface of the motor M.
[0064] The motor M has a stator (not shown) and a rotor (not shown) provided inside the main body 34. The stator is provided along the inside of the peripheral side surface 39 of the main body 34 so as to surround the rotor. When three-phase alternating current is input to the stator of the motor M, the rotor rotates about the rotation axis P. As the rotor rotates, driving force is transmitted to the hydrostatic continuously variable transmission 15.
[0065] As shown in Fig. 7, the motor M has a spiral motor coolant flow path 40 that runs along the peripheral side surface 39 of the main body portion 34. The peripheral side surface 39 has a double structure, and the motor coolant flow path 40 is formed between an inner peripheral side surface 39A on the inside and an outer peripheral side surface 39B on the outside (partially omitted in Fig. 7 to illustrate the internal structure).
[0066] A recess is formed in the peripheral side surface 39 of the motor M, and the inner peripheral side surface 39A corresponds to the bottom surface of the recess. The area surrounded by the front end surface 41 of the recess, the rear end surface 42 of the recess, the inner peripheral side surface 39A, and the outer peripheral side surface 39B forms the motor refrigerant flow path 40.
[0067] A partition wall 44 is provided inside the motor refrigerant channel 40. The partition wall 44 extends from a position contacting the front end face 41 to a position contacting the rear end face 42, at an angle relative to the circumferential direction of the circumferential side face 39. The length of the partition wall 44 in the circumferential direction of the circumferential side face 39 is approximately one-quarter of the circumferential length (circumferential length) of the circumferential side face 39. The partition wall 44 is provided along the inner circumferential side face 39A and the outer circumferential side face 39B and contacts the inner circumferential side face 39A and the outer circumferential side face 39B. As a result, the motor refrigerant channel 40 has a spiral shape extending from a starting end 44a of the partition wall 44 that contacts the front end face 41 to a terminal end 44b that contacts the rear end face 42. The length of the motor refrigerant channel 40 is approximately the sum of the circumferential length of the circumferential side face 39 and the length of the partition wall 44.
[0068] With this configuration, the length of the motor coolant flow path 40 can be efficiently increased on the peripheral side surface 39 of the motor M, and the motor M can be efficiently cooled.
[0069] The motor refrigerant flow path 40 includes an inlet section 28 that serves as an entrance through which the refrigerant flowing through the cooling path 26 enters the motor refrigerant flow path 40, and an outlet section 29 that serves as an exit through which the refrigerant that has flowed through the motor refrigerant flow path 40 is discharged into the cooling path 26.
[0070] Inlet portion 28 extends from motor coolant flow path 40 through outer circumferential side surface 39B and is located in an area adjacent to the outlet portion 29 side of starting end 44a of partition wall 44. Outlet portion 29 extends from motor coolant flow path 40 through outer circumferential side surface 39B and is located in an area adjacent to the inlet portion 28 side of terminal end 44b of partition wall 44. As a result, the coolant flows in from inlet portion 28, flows spirally through motor coolant flow path 40 along circumferential side surface 39, and is discharged from outlet portion 29 into cooling path 26.
[0071] As shown in FIG. 6 , in a front view, the inlet section 28 and the outlet section 29 are located above a horizontal center line LCL. The horizontal center line LCL is an imaginary line that passes through the rotation axis P, which is the center point of the motor M (main body portion 34), and extends in the left-right direction (width direction) of the machine body. Furthermore, the inlet section 28 and the outlet section 29 are preferably located above the upper end of the side plate 2B. Furthermore, the inlet section 28 and the outlet section 29 are located on the left and right sides (width direction) of the vertical center line VCL. The vertical center line VCL is an imaginary line that passes through the rotation axis P, which is the center point of the motor M (main body portion 34), and extends in the up-down direction (height direction) of the machine body. For example, in a front view, the inlet section 28 is located in a left region of the motor M, and the outlet section 29 is located in a right region of the motor M.
[0072] In particular, it is preferable that the interior angle θ1 formed by the line segment connecting the center of the inlet of the inflow section 28 to the rotation axis P and the horizontal center line LCL is 30° or more and 55° or less. Also, it is preferable that the interior angle θ2 formed by the line segment connecting the center of the outlet of the discharge section 29 to the rotation axis P and the horizontal center line LCL is 30° or more and 55° or less.
[0073] By arranging the inlet section 28 and the outlet section 29 in this manner, the inlet section 28 and the outlet section 29 can efficiently connect the motor refrigerant flow path 40 and the cooling path 26, and the inlet section 28 and the outlet section 29 in the motor M are efficiently arranged.
[0074] Furthermore, in a front view, the inlet section 28 is preferably provided in an area surrounded by a horizontal center line LCL, a vertical center line VCL, and a vertical left edge line VLL (first vertical line). The vertical left edge line VLL is an imaginary line that passes through the left end of the motor M and extends in the up-down direction (height direction) of the machine body. Similarly, in a front view, the outlet section 29 is preferably provided in an area surrounded by the horizontal center line LCL, the vertical center line VCL, and a vertical right edge line VRL (second vertical line). The vertical right edge line VRL is an imaginary line that passes through the right end of the motor M and extends in the up-down direction (height direction) of the machine body.
[0075] As a result, in a front view, the inlet portion 28 and the outlet portion 29 are disposed inside the top, bottom, left, and right ends of the motor M (main body portion 34 and mounting plate 35). Therefore, the motor M including the inlet portion 28 and the outlet portion 29 is disposed efficiently inside the machine body.
[0076] In addition, the three-phase power supply terminals 37 are provided below the horizontal center line LCL in a front view. Similarly, the signal terminals 38 are provided near the horizontal center line LCL in the up-down direction.
[0077] As a result, the three-phase power supply terminals 37 and signal terminals 38 are disposed above and below the motor M, away from the inlet portion 28 and the outlet portion 29. Therefore, even if the refrigerant leaks from the inlet portion 28 or the outlet portion 29, the refrigerant is prevented from adhering to the three-phase power supply terminals 37 and the signal terminals 38. As a result, problems with the three-phase power supply terminals 37 and the signal terminals 38 caused by the refrigerant are prevented.
[0078] Furthermore, it is preferable that the three-phase power supply terminal 37 is disposed in the center in the left-right direction (width direction) of the machine body, and the signal terminal 38 is disposed to the left or right of the vertical center line VCL, that is, eccentric in the left-right direction (width direction) of the machine body with respect to the three-phase power supply terminal 37. For example, the signal terminal 38 is provided near the right end of the main body 34 of the motor M.
[0079] A high-frequency, high-voltage three-phase AC current is input to the three-phase power supply terminal 37, and a stable frequency and voltage must be input to control the rotation speed of the motor M. In addition, various control signals and detection signals are input and output to and from the signal terminal 38.
[0080] Therefore, by arranging the three-phase power supply terminals 37 and the signal terminals 38 at positions spaced apart in the vertical direction (height direction) and horizontal direction (width direction) of the body of the machine, the three-phase power supply terminals 37 and the signal terminals 38 are prevented from being affected by noise from each other, allowing the motor M to operate with precision.
[0081] The case portion of the motor M, including the motor coolant flow path 40, is manufactured by casting. The motor coolant flow path 40 is molded using a core made of sand. Therefore, the motor coolant flow path 40 of the main body portion 34 is provided with an outlet 46 for discharging the sand from the core. A plurality of outlets 46 are provided along the motor coolant flow path 40. A lid is eventually formed over the outlet 46.
[0082] [Inverter] Next, a configuration including a cooling configuration for the inverter 14 will be described using FIGS. 8 to 11 while also referring to FIGS. 3 and 5. FIG.
[0083] The inverter 14 converts the DC current supplied from the driving battery 4 into a three-phase AC current (three-phase current / three-phase power supply) of a predetermined frequency and supplies it to the motor M.
[0084] As shown in FIG. 8, the inverter 14 includes an inverter case 50 and components provided inside the inverter case 50, such as a capacitor 51, an IGBT 52 which is an example of a power transistor, and a resistor 53.
[0085] Capacitor 51 smoothes the DC current supplied from driving battery 4. IGBT 52 converts the DC current smoothed by capacitor 51 into three-phase AC of a predetermined frequency and supplies it to motor M. Resistor 53 is a power consumption resistor provided to discharge the current charged in capacitor 51 after inverter 14 is stopped.
[0086] The inverter case 50 is composed of outer plates including a mounting plate 50A, and an enclosed space surrounded by the outer plates is formed inside the inverter case 50. The capacitor 51, the IGBT 52, and the resistor 53 are supported by the mounting plate 50A within the enclosed space.
[0087] The capacitor 51, the IGBT 52, and the resistor 53 generate heat during operation and may fail due to the heat. Therefore, the inverter 14 includes an inverter coolant flow path 55 that cools the components to be cooled, such as the capacitor 51, the IGBT 52, and the resistor 53.
[0088] Inverter refrigerant flow path 55 is provided inside mounting plate 50A, and is a flow path through which the refrigerant introduced from cooling path 26 flows. Inverter case 50 has inlet section 56 and outlet section 57, and the refrigerant flowing through cooling path 26 (cooling path 26B) flows from inlet section 56 into inverter refrigerant flow path 55, and the refrigerant that has flowed through inverter refrigerant flow path 55 flows from outlet section 57 to cooling path 26 (cooling path 26C).
[0089] Inverter coolant flow path 55 is formed within mounting plate 50A along the components to be cooled so as to cool the components of inverter 14. In the example of Fig. 8, capacitor 51, IGBT 52, and resistor 53 are held on the upper surface of mounting plate 50A, and therefore inverter coolant flow path 55 is formed below capacitor 51, IGBT 52, and resistor 53 within mounting plate 50A.
[0090] For example, inverter refrigerant flow path 55 is a path that runs from inlet 56 through a region along capacitor 51 , a region along IGBT 52 , and a region along resistor 53 .
[0091] Generally, the capacitor 51 generates less heat than the IGBT 52, but has lower heat resistance than the IGBT 52 and the resistor 53. Therefore, the capacitor 51 is the component in the inverter 14 that needs to be cooled with the highest priority.
[0092] Similarly, the IGBT 52 generates a high-voltage AC current (three-phase AC) and therefore generates more heat than the capacitor 51 and the resistor 53, but has a higher heat resistance temperature than the capacitor 51, so the capacitor 51 is more likely to fail first. Also, the resistor 53 is less likely to fail than the capacitor 51 and the IGBT 52, so there is less need to cool it.
[0093] As described above, the refrigerant cools the capacitor 51, the IGBT 52, and the resistor 53 in that order, so that the capacitor 51 is cooled first and efficiently. If the capacitor 51 is cooled after the IGBT 52, the refrigerant will be significantly heated after cooling the IGBT 52, making it difficult to sufficiently cool the capacitor 51. Conversely, even if the refrigerant is heated after cooling the capacitor 51, the IGBT 52 generates a large amount of heat and reaches a higher temperature than the refrigerant. Furthermore, the IGBT 52 has greater heat resistance than the capacitor 51, so the IGBT 52 can be sufficiently cooled. Furthermore, the resistor 53 requires less cooling than the capacitor 51 and the IGBT 52.
[0094] As described above, by forming the inverter refrigerant flow path 55 so that cooling is performed in the order of capacitor 51, IGBT 52, and resistor 53, capacitor 51, IGBT 52, and resistor 53 can be efficiently cooled according to their characteristics.
[0095] For example, the inverter refrigerant flow path 55 extends from the inflow portion 56 along the condenser 51 toward the rear of the machine body, makes a U-turn near the rear end portion of the condenser 51, and then extends forward along the condenser 51. Further, the inverter refrigerant flow path 55 makes a U-turn again in front of the IGBT 52 and extends toward the rear of the machine body along the IGBT 52 while widening the width of the flow path (the width in the left-right direction of the machine body). Then, the inverter refrigerant flow path 55 extends toward the rear of the machine body so as to reach the discharge portion 57 via the resistor 53 while narrowing the width of the flow path.
[0096] With such a configuration, the refrigerant flowing through the inverter refrigerant flow path 55 can efficiently cool the condenser 51, the IGBT 52, and the resistor 53.
[0097] <Cooling Structure of IGBT> As shown in FIG. 9, the IGBT 52 includes a heat sink. The heat sink may be fins or the like, or may be pin fins 52A provided in a matrix on one surface of the IGBT 52.
[0098] A through hole 50B is provided in the arrangement region of the IGBT 52 on the mounting plate 50A. The through hole 50B penetrates from the sealed space of the inverter case 50 to the inverter refrigerant flow path 55. The IGBT 52 is supported by the mounting plate 50A such that the pin fins 52A are disposed in the through hole 50B. Then, the pin fins 52A penetrate through the through hole 50B and reach the inverter refrigerant flow path 55.
[0099] Thereby, since the pin fins 52A are in direct contact with the refrigerant flowing through the inverter refrigerant flow path 55, the IGBT 52 can be efficiently cooled via the pin fins 52A.
[0100] Furthermore, it is preferable that the inner diameter of the inverter refrigerant flow path 55 is narrowed at the position where the pin fins 52A of the inverter refrigerant flow path 55 protrude. For example, at the position where the pin fins 52A of the inverter refrigerant flow path 55 protrude, the mounting plate 50A at the position facing the pin fins 52A includes a protruding portion 50C that protrudes toward the inside of the inverter refrigerant flow path 55.
[0101] The inner diameter of inverter refrigerant flow path 55 is narrowed at the positions where pin fins 52A of inverter refrigerant flow path 55 protrude, thereby increasing the flow rate of the refrigerant flowing through this portion and enabling the refrigerant to efficiently cool IGBT 52 via pin fins 52A. In addition, the refrigerant comes into contact with pin fins 52A with precision, enabling the refrigerant to accurately cool IGBT 52 via pin fins 52A.
[0102] 9 and 10, the inverter 14 preferably includes an O-ring 52B that seals the gap between the IGBT 52 and the mounting plate 50A in the through-hole 50B. For example, the O-ring 52B is provided so as to be in close contact with the outer periphery of the IGBT 52 and the inner periphery of the through-hole 50B.
[0103] This prevents the refrigerant flowing through inverter refrigerant flow path 55 from flowing through through-hole 50B into the sealed space of inverter 14. As a result, malfunctions of various components of inverter 14 caused by the refrigerant are prevented.
[0104] <Capacitor cooling structure> 11, capacitor 51 is supported on the surface of mounting plate 50A within the sealed space. At least the area of the bottom surface of capacitor 51 near the inverter refrigerant flow path 55 is formed smooth and flush. At least the area of mounting plate 50A near the area where capacitor 51 is mounted is formed smooth and flush. Therefore, at least the area of capacitor 51 near the area along inverter refrigerant flow path 55 is in surface contact with mounting plate 50A and is in tight contact with it.
[0105] By bringing the capacitor 51 and the mounting plate 50A into close contact with each other, the refrigerant flowing through the inverter refrigerant flow path 55 can efficiently exchange heat with the condenser 51 through the mounting plate 50A, thereby efficiently cooling the condenser 51.
[0106] Further, refrigerant reservoir 55A is provided near inlet 56 of inverter refrigerant flow path 55. For example, refrigerant reservoir 55A is provided in inverter refrigerant flow path 55, extending from inlet 56 to an end region on the inlet 56 side of a region along condenser 51.
[0107] Refrigerant reservoir 55A is configured to be able to store refrigerant, with a refrigerant flow diameter, which is the vertical cross-sectional area of the refrigerant flow path, larger than the flow diameters of the other inverter refrigerant flow paths 55. This allows refrigerant to be stored in inverter refrigerant flow path 55 and a sufficient amount of refrigerant to be supplied to inverter refrigerant flow path 55, thereby efficiently cooling the components to be cooled that are mounted on inverter 14.
[0108] <Other structures> 8, the inverter 14 includes a water temperature sensor 59 (temperature sensor) that measures the temperature of the refrigerant flowing through the inverter refrigerant flow path 55, for example, the temperature of the cooling water serving as the refrigerant. The water temperature sensor 59 is provided, for example, in the inverter refrigerant flow path 55, between the cooling region of the capacitor 51 and the cooling region of the IGBT 52. More specifically, the water temperature sensor 59 is provided in a U-turn portion of the inverter refrigerant flow path 55 in the cooling region of the capacitor 51, or the like.
[0109] The capacitor 51 is highly in need of cooling, and if the temperature of the refrigerant that has cooled the capacitor 51 or is cooling the capacitor 51 reaches or exceeds a predetermined temperature, it can be determined that the capacitor 51 is not sufficiently cooled. Also, if the temperature of the refrigerant that cools the IGBT 52 reaches or exceeds another predetermined temperature, it can be determined that the IGBT 52 cannot be sufficiently cooled. Also, the operating status of the inverter 14 can be confirmed based on the measured water temperature (temperature of the refrigerant).
[0110] Therefore, the temperature of the cooling water (refrigerant) is measured by the water temperature sensor 59, and the flow rate of the refrigerant flowing through the inverter refrigerant flow path 55 and the operation of the inverter 14 can be controlled according to the water temperature. For example, if the water temperature (refrigerant temperature) measured by the water temperature sensor 59 is equal to or higher than a predetermined temperature, the electric pump 24 can be controlled to increase the refrigerant flow rate or the inverter 14 can be stopped. Also, if the water temperature (refrigerant temperature) measured by the water temperature sensor 59 is approximately room temperature, it can be determined that the inverter 14 is not operating, and control can be performed to stop the flow of refrigerant at least through the inverter 14 (inverter refrigerant flow path 55). This allows the inverter 14 to be cooled efficiently and accurately.
[0111] The inverter 14 also includes a current sensor 58 that measures the current value of the three-phase AC generated by the IGBT 52. The current sensor 58 is supported on the three-phase AC wiring 52C in front of the IGBT 52. The IGBT 52 generates a predetermined three-phase AC while referring to the current value measured by the current sensor 58.
[0112] The current sensor 58 may be disposed so as to have an area overlapping with the inverter refrigerant flow path 55 in a plan view, or may be disposed apart from the inverter refrigerant flow path 55. The current sensor 58 generates less heat than the IGBT 52 and has lower heat resistance than the capacitor 51. Therefore, the current sensor 58 does not necessarily need to be disposed along the inverter refrigerant flow path 55, and is sufficiently cooled by exchanging heat with the refrigerant through the inverter case 50.
[0113] [Another embodiment] (1) The thermal resistance of the inverter 14 is not always low. Similarly, the amount of heat generated by the motor M is not always high. Therefore, in the above embodiment, the cooling path 26 is not limited to a configuration in which the refrigerant flows through the inverter 14, motor M, and DC / DC converter 21 in this order, but the refrigerant may flow through the inverter 14, motor M, and DC / DC converter 21 in any order depending on the amount of heat generated and the thermal resistance of the inverter 14, motor M, and DC / DC converter 21.
[0114] This allows for an efficient cooling mechanism to be configured in accordance with the characteristics of the object to be cooled.
[0115] (2) In each of the above embodiments, the cooling mechanism (cooling path 26) may be configured to cool at least one of the inverter 14, the motor M, and the DC / DC converter 21. For example, the cooling path 26 may be configured not to pass through the DC / DC converter 21. In this case, the cooling path 26 serves as a path that returns the refrigerant that flows out of the motor M directly to the radiator 23 without circulating it through the DC / DC converter 21.
[0116] Conversely, the cooling mechanism (cooling path 26) may be configured to cool at least one of the inverter 14, the motor M, and the DC / DC converter 21, as well as other cooling targets.
[0117] As described above, the cooling mechanism (cooling path 26) can be configured with a high degree of freedom, and the cooling mechanism can cool various cooling targets. For example, a battery or a charger can be placed along the cooling path 26, and the battery or charger can be cooled by the cooling mechanism.
[0118] (3) In each of the above embodiments, the arrangement of the radiator 23, cooling path 26, electric pump 24, inverter 14, motor M, and DC / DC converter 21 is not limited to the above configuration and may be arbitrary. By optimizing the arrangement of these components according to the characteristics and operating conditions of the object to be cooled, the object to be cooled can be cooled efficiently.
[0119] (4) In each of the above embodiments, the motor refrigerant flow path 40 may be a spiral flow path that winds any number of times around the circumferential surface 39. The length of the motor refrigerant flow path 40, which is proportional to the number of windings of the spiral, is determined by the number of times the partition wall 44 winds around the circumferential surface 39 along the circumferential surface 39.
[0120] This makes it possible to easily configure the motor coolant flow path 40 with an appropriate length depending on the characteristics of the motor M, and to efficiently cool the motor M.
[0121] (5) In each of the above embodiments, the three-phase power supply terminals 37 and the signal terminals 38 may be disposed at any position. This allows the structure of the motor M to be optimized with a high degree of freedom.
[0122] (6) In each of the above embodiments, the inverter 14 may be equipped with other components to be cooled in addition to the capacitor 51, the IGBT 52, the resistor 53, and the current sensor 58. Conversely, the inverter 14 may not be equipped with any of the capacitor 51, the IGBT 52, the resistor 53, and the current sensor 58.
[0123] This allows the components that require cooling to be efficiently cooled within the required range according to the required configuration of inverter 14.
[0124] (7) In each of the above embodiments, the electric work vehicle may employ any traveling device, such as crawlers, instead of the front wheels 10 and rear wheels 11.
[0125] (8) In each of the above embodiments, the present invention is not limited to electric tractors, but can also be applied to electric agricultural vehicles such as electric combine harvesters and electric rice transplanters, and electric work vehicles that perform various types of work. [Industrial Applicability]
[0126] The present invention can be applied to electric work vehicles that perform various types of work, such as agricultural work. [Explanation of symbols]
[0127] 2 Aircraft frame 2A bottom plate 2B side plate 2C Vertical Plate 6 Hydraulic pump 10 Front wheels (running gear) 11 Rear wheels (running gear) 23 Radiator 26 Cooling Path 28 Inlet 29 Discharge section 37 Three-phase power terminal 38 signal terminal 40 Motor coolant flow path LCL horizontal centerline LTL horizontal top line Medium motor P Rotation axis VCL Vertical Centerline VLL Vertical Left Line (First Vertical Line) VRL Vertical Right Line (Second Vertical Line) θ1 interior angle θ2 interior angle
Claims
1. The aircraft and a running device provided on the aircraft body; a motor that drives the traveling device; a radiator that cools the refrigerant; a cooling path through which the coolant cooled by the radiator circulates around at least the motor and back to the radiator; The motor a motor coolant flow path through which the coolant flows around a surface area of the motor; an inlet portion connected to the motor refrigerant flow path and serving as an inlet through which the refrigerant flowing through the cooling path flows into the motor refrigerant flow path; a discharge portion connected to the motor refrigerant flow path and serving as an outlet through which the refrigerant that has flowed through the motor refrigerant flow path is discharged into the cooling path, the inlet portion and the outlet portion are disposed above a horizontal center line passing through a center of the motor in a vertical direction when viewed from the front, and are disposed on opposite sides of a vertical center line passing through a center of the motor in a width direction, the motor further includes a three-phase power supply terminal to which a three-phase current is input, and a signal terminal for a signal; the three-phase power terminals are disposed below the horizontal center line in a front view, the signal terminal is disposed near the horizontal center line in a front view, The three-phase power supply terminal and the signal terminal are provided eccentrically in the width direction of the electric work vehicle.
2. 2. The electric work vehicle according to claim 1, wherein, in a front view, the interior angle formed by the horizontal center line and a line segment connecting the rotational axis of the motor and the inlet, and the interior angle formed by the horizontal center line and a line segment connecting the rotational axis and the outlet, are each between 30° and 55°.
3. 3. The electric work vehicle according to claim 1, wherein the inlet and outlet sections are arranged in an area between a line tangent to an upper end of the motor and the horizontal center line, and are also arranged in an area between a first vertical line tangent to one side end of the motor in the width direction and a second vertical line tangent to the other side end of the motor in the width direction.
4. 4. The electric work vehicle according to claim 1, wherein the motor coolant flow path is spirally arranged along the circumferential surface of the motor, and the coolant flowing in from the inlet port flows toward the side in the width direction where the outlet port is located, and then flows around the circumferential surface toward the outlet port.
5. The aircraft further includes a body frame having a bottom plate, a vertical plate, and a pair of side plates; 5. The electric work vehicle according to claim 1, wherein the motor is cantilevered on the vertical plate and disposed above the bottom plate and between the pair of side plates.
6. Further comprising a hydraulic pump for supplying hydraulic oil; 6. The electric work vehicle according to claim 5, wherein the hydraulic pump is disposed laterally outside the motor and is held by the vertical plate.
Citation Information
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