centrifugal pump
The centrifugal pump's frame design with spaced legs and a connected drain space addresses leakage and cleaning challenges by allowing direct waste liquid discharge onto the installation surface, improving cleanability and maintainability.
Patent Information
- Application Number
- JP2021143802
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-09-03
- Publication Date
- 2025-10-22
- Estimated Expiration
- 2041-09-03
AI Technical Summary
Existing centrifugal pumps face issues with frequent maintenance due to increasing waste liquid leakage from the shaft seal, which soils the pump's legs and installation surface, and manual cleaning of multiple pumps is difficult, especially when clogging occurs at the drain hole.
A centrifugal pump design with a frame that has multiple legs spaced apart to create a drain space connected to the installation surface, eliminating the need for an oil pan and allowing waste liquid to fall directly onto the installation surface, preventing scattering, and enabling easy cleaning with a high-pressure washer.
The design improves cleanability by eliminating the need for manual cleaning of individual oil pans and legs, facilitating efficient cleaning of the installation surface and maintaining the pump environment, while enhancing maintainability and ease of attaching and detaching the casing.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to a centrifugal pump, and more particularly to a drain structure of a pump frame. [Background technology]
[0002] As shown in FIG. 5, the centrifugal pump includes a frame 150 that rotatably supports a drive shaft 120, a casing 110 fixed to the front surface of the frame 150, and an impeller 130 housed within the casing 110 and coaxially mounted on the tip of the drive shaft 120. In this type of centrifugal pump, a shaft seal 160 that seals the periphery of the drive shaft 120 is provided in the center of the rear part of the casing 110. In the example shown in the figure, the legs 151 of the frame 150 are integrally formed in the front and rear axial directions.
[0003] Conventionally, as shown in the figure, an oil pan 200 is defined by the frame 150 itself below the shaft seal 160, and waste liquid that leaks from the shaft seal 160 over time or for other reasons is stored in the oil pan 200 through a drain space DS. A drain hole 200d for cleaning is provided on the side of the oil pan 200. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] JP 2004-245134 A (paragraph 0006) Summary of the Invention [Problem to be solved by the invention]
[0005] However, although the oil pan 200 functions adequately in the short term, over the long term the amount of waste liquid leaking from the shaft seal 160 will gradually increase, requiring more frequent maintenance. Therefore, depending on the maintenance conditions, the waste liquid W overflowing from the oil pan 200 will not only soil the outside of the legs 151R, 151L, but will also spread onto the upper surfaces of the legs 151R, 151L and the installation surface GL of the frame 150. The shaded symbol W in Figure 1(b) represents an image of the waste liquid W overflowing from the oil pan 200.
[0006] Particularly at work sites where multiple centrifugal pumps of this type are installed, it is difficult from a hygienic standpoint for workers to manually clean each oil pan 200. Furthermore, the drain hole 200d used for cleaning can sometimes become clogged with slurry, making cleaning the oil pan 200 even more difficult. For this reason, in many cases, the pump installation environment is often prepared by cleaning the exterior and top surfaces of the legs 151R and 151L, as well as the installation surface GL of the frame 150.
[0007] The present invention has been made in view of the above-mentioned problems, and it is an object of the present invention to provide a centrifugal pump equipped with a frame having a drain structure that is easy to clean. [Means for solving the problem]
[0008] In order to solve the above-mentioned problems, one aspect of the present invention provides a centrifugal pump comprising: a frame that rotatably supports a drive shaft; a casing fixed to the front surface of the frame; an impeller housed within the casing and mounted coaxially on the tip of the drive shaft; and a shaft seal mounted in the rear center of the casing and sealing the periphery of the drive shaft, wherein the impeller rotates within the casing when driven by the drive shaft, thereby sending fluid from an inlet to a discharge port formed in the casing, and wherein the frame, in an installed position, has a plurality of legs provided below the frame and spaced apart in the axial direction, front to back or left to right, and the separated spaces between the plurality of legs communicate in the direction of gravity with a drain space where the shaft seal directly faces the installation surface of the frame.
[0009] In a centrifugal pump according to one aspect of the present invention, the drain space is provided in the space between the multiple legs so as to be connected in the direction of gravity, thereby eliminating the need for an oil pan on the frame and providing a drain structure in which waste liquid leaking from the shaft seal falls directly from the drain space onto the installation surface of the frame. As a result, although the pump installation environment itself still needs to be prepared by cleaning the frame installation surface, as before, even at sites where multiple centrifugal pumps are installed, there is no need for workers to manually clean each individual oil pan, and since the waste liquid falls directly from the drain space onto the frame installation surface, there is also no need to clean the outside or top of the legs.
[0010] Furthermore, in a centrifugal pump according to one aspect of the present invention, multiple legs are provided surrounding the drain space, which prevents waste liquid from scattering from the drain space to the surrounding area and allows the nozzle of a high-pressure washer, for example, to be easily inserted into the waste liquid in the drain space that has accumulated on the installation surface of the frame, which is advantageous in that it allows for easy cleaning from the spaces between the multiple legs.
[0011] In a drain structure for a pump frame according to one aspect of the present invention, the plurality of legs preferably include four legs independently provided at the lower part of the frame in the axial direction, front and rear, and left and right directions, when the frame is in an installed position, and the separated spaces between the front and rear legs, the left and right front legs, and the left and right rear legs communicate with a drain space where the shaft seal directly faces the installation surface of the frame in the direction of gravity. Furthermore, it is preferable that drain guide surfaces be formed above the left and right front legs, with the drain space being sloped downward.
[0012] Furthermore, in the drain structure of a pump frame according to one embodiment of the present invention, it is preferable that each of the four legs has a footer surface to which a fixing bolt for fixing to the installation surface of the frame is attached, and that an obstruction surface is erected between the footer surface and the drain space to separate the footer surface from the drain space.
[0013] With this configuration, an obstruction surface that is separated from the drain space is formed on the footer surface of each leg on the drain space side, which is advantageous in preventing or suppressing contamination of the bolt portion on the footer surface of each leg by waste liquid leaking from the shaft seal portion.
[0014] Furthermore, a clearance adjustment section for adjusting the opposing gap between the inner surface of the casing and the impeller is provided between the left and right rear legs, and it is preferable that the clearance adjustment section is provided between the left and right rear legs and the clearance adjustment section so that the rear vertical surface that separates the clearance adjustment section from the drain space hangs down from the top.
[0015] With this configuration, the rear vertical surface that separates the clearance adjustment section from the drain space is arranged to hang downward from the top, which is advantageous in preventing or suppressing contamination of the clearance adjustment section and its surrounding area by waste liquid. [Effects of the Invention]
[0016] As described above, according to the present invention, it is possible to provide a centrifugal pump including a frame having a drain structure with improved cleanability. [Brief explanation of the drawings]
[0017] [Figure 1] 1 is an explanatory diagram of a centrifugal pump, which is one embodiment of a pump equipped with a pump frame according to one aspect of the present invention, in which FIG. 1(a) shows a cross section along the axis, and FIG. 1(b) shows a ZZ cross section of FIG. [Figure 2] 2 is an explanatory diagram of the main part of the pump shown in FIG. 1, and is a view of the end portion as seen from the arrow A in FIG. [Figure 3] 1A to 1G are diagrams illustrating a pump frame according to one embodiment of the present invention, in which FIG. 1A is a front view, FIG. 1B is a right side view, FIG. 1C is a rear view, FIG. 1D is a plan view, and FIG. 1E is a bottom view. [Figure 4] 3A and 3B are diagrams illustrating a pump frame according to one embodiment of the present invention, in which FIG. 3A is a cross-sectional view taken along line XX in FIG. 3B, and FIG. 3B is a cross-sectional view taken along line YY in FIG. 3B. [Figure 5] 1A and 1B are explanatory diagrams of an example of a pump equipped with a conventional pump frame, in which FIG. 1A shows a cross section of a main part along the axis, and FIG. 1B shows a ZZ cross section of FIG. 1A. DETAILED DESCRIPTION OF THE INVENTION
[0018] Hereinafter, an embodiment of the present invention will be described with reference to the drawings. Note that the drawings are schematic. Therefore, it should be noted that the relationship between thickness and planar dimensions, ratios, etc. differ from the actual ones, and the drawings also include portions where the relationship and ratio of dimensions differ from each other. Furthermore, the embodiments described below are intended to exemplify devices and methods for embodying the technical ideas of the present invention, and the technical ideas of the present invention do not limit the materials, shapes, structures, arrangements, etc. of the components to the embodiments described below.
[0019] 1, the centrifugal pump of this embodiment includes a frame 50 that rotatably supports a shaft (drive shaft) 20. A casing 10 is fixed to a casing mounting surface 54 on the front surface of the frame 50. A bearing housing portion 40 is provided on the upper portion of the frame 50. The upper front end of the bearing housing portion 40 and the back surface of the casing mounting surface 54 are connected by a connecting rib 55 having a generally T-shaped cross section. An impeller 30 is rotatably housed within the casing 10 and is provided coaxially at the tip of the shaft 20.
[0020] The base end side of the shaft 20 passes through the rear of the casing 10 and extends into a bearing housing portion 40. A journal portion 42 having two bearings 42a, 42b spaced apart in the axial direction is provided within the bearing housing portion 40, and the base end side of the shaft 20 is supported horizontally and rotatably by this journal portion 42.
[0021] An output shaft of a motor (not shown) is connected to the rear end of shaft 20 so as to transmit driving force. Casing 10 has an intake port 10in that protrudes forward along the axial direction at its front surface, and an exhaust port 10out at its upper center. A shaft seal 60 that seals the periphery of shaft 20 is provided at the rear center of casing 10.
[0022] The casing 10 of this embodiment is a split type that is split into two along a plane perpendicular to the shaft 20, and is configured to include a front casing 11 on the axial front side and a back casing 12 on the axial rear side. The back surface of the back casing 12 is fixed to the casing mounting surface 54 of the frame 50 with fixing bolts 82. The front casing 11 is fixed to the front surface of the back casing 12 with bolts 72 of fastening portions 70. In this embodiment, the fastening portions 70 are provided at four locations spaced apart in the circumferential direction.
[0023] The centrifugal pump of this embodiment is capable of pumping fluid from an intake port 10in formed in the casing 10 toward an outlet port 10out by rotating the impeller 30 inside the casing 10 as a result of the shaft 20 being driven.
[0024] The configuration of the frame 50 of this embodiment, particularly the drain structure, will be described in detail below. 3 and 4, the frame 50 of this embodiment has four legs 51R, 51L, 52R, and 52L independently provided on the front, rear, left, and right sides in the axial direction at the bottom of the frame 50 in the installed position. As shown in FIGS. 1 and 4, the centrifugal pump of this embodiment has a clearance adjustment part 90 between the left and right rear legs 52R and 52L for adjusting the opposing gap between the inner surface of the casing 10 and the impeller 30, and the axial position of the shaft 20 can be adjusted along a clearance adjustment bolt 92.
[0025] Here, as shown in Figures 3 and 4, the frame 50 of this embodiment has separation spaces S between the front legs 51R, 51L and the rear legs 52R, 52L, between the left and right front legs 51R, 51L, and between the left and right rear legs 52R, 52L. The drain structure of the frame 50 of this embodiment is such that the drain space DS, in which the shaft seal portion 60 (particularly the rear end portion) directly faces the installation surface GL of the frame 50, is connected to the separated space S of the four legs 51R, 51L, 52R, and 52L in the direction of gravity (particularly at the position of the ZZ cross section).
[0026] In the drain structure of the frame 50 of this embodiment, drain guide surfaces 51Rd, 51Ld that slope downward toward the drain space DS are formed above the left and right front legs 51R, 51L. In addition, footer surfaces 51Rf, 51Lf, 52Rf, 52Lf to which the fixing bolts B of the four legs 51R, 51L, 52R, 52L are attached are located higher than the installation surface GL of the frame 50.
[0027] Furthermore, obstruction surfaces 51Rj, 51Lj, 52Rj, 52Lj that are separated from the drain space DS are provided between the footer surfaces 51Rf, 51Lf, 52Rf, 52Lf and the drain space DS. In this embodiment, rear vertical surfaces 53 that are separated from the drain space DS are provided so as to hang downward from the top between the left and right rear legs 52R, 52L and the clearance adjustment part 90.
[0028] Next, the operation and effects of the centrifugal pump of this embodiment will be described. In the centrifugal pump of this embodiment, the impeller 30 is rotated to increase the pressure of the fluid being pumped, and the fluid is transferred from the suction port 10in of the casing 10 to the discharge port 10out. In a conventional centrifugal pump, as shown in FIG. 5, an oil pan 200 is defined by the frame 150 itself below the shaft seal 160, and waste liquid that leaks from the shaft seal 160 over time or for other reasons is stored in the oil pan 200.
[0029] However, although oil pan 200 functions adequately in the short term, over the long term the amount of waste liquid leaking from shaft seal 160 will gradually increase, requiring more frequent maintenance. Therefore, as shown in Figure 5(b), depending on the state of maintenance, waste liquid W overflowing from oil pan 200 will not only soil the outside of leg 151, but will also spread onto the upper surface of the leg and the installation surface GL of frame 150.
[0030] Furthermore, it is hygienic for an operator to manually clean each oil pan 200, and the drain hole 200d for cleaning may become clogged with slurry, making cleaning the oil pan even more difficult. For this reason, in many cases, the pump installation environment is improved by cleaning the outside and top surfaces of the legs, as well as the installation surface of the frame.
[0031] In contrast, according to the centrifugal pump of this embodiment, in the installed position, the drain space DS is provided in communication with the separated spaces S of the four legs 51R, 51L, 52R, and 52L in the direction of gravity, thereby eliminating the oil pan of the frame 50 and providing a drain structure in which waste liquid leaking from the shaft seal portion 60 falls directly from the drain space DS onto the installation surface GL of the frame 50.
[0032] As a result, with the centrifugal pump of this embodiment, although it is still necessary to prepare the pump installation environment by cleaning the installation surface GL of the frame 50, as in the past, the cleaning work itself of an operator manually cleaning each individual oil pan is no longer necessary.
[0033] Furthermore, according to the centrifugal pump of this embodiment, the waste liquid leaking from the shaft seal portion 60 falls directly from the drain space DS onto the installation surface GL, eliminating the need to clean the outside of each leg 51R, 51L, 52R, 52L or the footer surfaces 51Rf, 51Lf, 52Rf, 52Lf, which are the upper surfaces of each leg 51R, 51L, 52R, 52L.
[0034] Furthermore, according to the centrifugal pump of this embodiment, the frame 50 has four legs 51R, 51L, 52R, and 52L that are independently arranged on the front, back, left, and right sides of the drain space DS to surround the drain space DS, thereby preventing waste liquid from scattering from the drain space DS to the surrounding area.
[0035] Furthermore, the nozzle of a high-pressure washer, for example, can be easily inserted into the waste liquid in the drain space DS that has accumulated on the installation surface GL of the frame 50. This is therefore suitable for easily cleaning the separation spaces S between the four legs 51R, 51L, 52R, and 52L. Furthermore, if a waste liquid path is provided that can guide the waste liquid to the installation surface GL of the frame 50, the maintenance and cleaning of the installation environment of the pump can be carried out more efficiently.
[0036] Furthermore, between the left and right rear legs 52R, 52L and the clearance adjustment section 90, a rear vertical surface 53 that is separated from the drain space DS is provided so as to hang down from the top, which is suitable for preventing or suppressing contamination of the clearance adjustment section 90 and its surrounding area by waste liquid.
[0037] Furthermore, the space around the shaft seal portion 60 is not only a maintenance space for the shaft seal portion 60 itself, but also a work space when attaching and detaching the casing 10. According to the frame 50 of this embodiment, the adoption of the above-mentioned drain structure greatly improves the ease of maintenance of the shaft seal portion 60 itself and the ease of attaching and detaching the casing 10.
[0038] In other words, as is clear from a comparison of Figures 1(b) and 5(b), the design concept of the conventional drain structure is to position the oil pan 200 as close as possible to the shaft seal portion 160 while allowing for ease of maintenance and attachment / detachment. As a result, a dimensional conflict arises in the maintenance opening L1 shown in Figure 5(b), which not only narrows the opening L1 but also shortens the distance to the fixing bolts (82) near the oil pan 200, significantly affecting the ease of attachment / detachment of the casing 10.
[0039] In contrast, in the drain structure of the frame 50 of this embodiment, as shown in Figure 1(b), the oil pan itself is eliminated, and the drain space DS is connected in the direction of gravity to the separated spaces S of the four legs 51R, 51L, 52R, and 52L, so that a sufficiently wide open area L2 for maintenance can be secured, greatly improving the maintainability of the shaft seal section 60 itself and the ease of attaching and detaching the casing 10.
[0040] In addition to this, the connecting rib 55 has an approximately T-shaped cross section, and drain guide surfaces 51Rd, 51Ld are formed above the left and right front legs 51R, 51L, which slope downward toward the drain space DS. These also contribute to ensuring space for inserting and removing the tool T and working space for rotation, etc., and improve maintainability, such as ease of attaching and removing the casing 10.
[0041] As described above, the frame 50 of this embodiment can provide a centrifugal pump equipped with a frame having a drain structure that improves cleanability. The pump frame according to the present invention is not limited to the above embodiment, and various modifications are possible without departing from the spirit of the present invention.
[0042] For example, in the above embodiment, four legs 51R, 51L, 52R, 52L are independently provided on the lower part of the frame 50 in the axial direction, front and rear, and left and right, and separation spaces S are provided between the front legs 51R, 51L and the rear legs 52R, 52L, between the left and right front legs 51R, 51L, and between the left and right rear legs 52R, 52L, but this is not limited to this.
[0043] In other words, in the present invention, if a plurality of legs are provided at the bottom of the frame, spaced apart in the axial front-to-back or left-to-right directions, and the space between these legs is connected in the direction of gravity to the drain space in which the shaft seal portion directly faces the installation surface of the frame, the desired effects can be achieved. Therefore, for example, as in the conventional example shown in Figure 5, it is applicable to a specification in which the legs of the frame are of an integrated structure in the front and rear axial directions (in this case, the separated legs are bipedal), and it is also applicable to a specification in which the front or rear axial directions are of an integrated structure in the left and right directions (in this case, the separated legs are tripodal). [Explanation of symbols]
[0044] 10 Casing 10in intake 10out outlet 11 Front casing 12 Back casing 20 Shaft (drive shaft) 30 impeller 40 Bearing housing part 42 axis branch 50 frames 51R, 51L front legs 51Rd, 51Ld drain guideway 51Rf, 51Lf footer surface 51Rj, 51Lj obstruction surface 52R, 52L rear legs 52Rf, 52Lf footer surface 52Rj, 52Lj obstruction surface 53 Rear vertical surface 54 Casing mounting surface 55 Connecting rib 60 Shaft seal 70 Fastening part 72 Fastening bolts 82 Fixing bolt 90 Clearance adjustment part 92 Clearance adjustment bolt B Fixing bolt S isolated space DS Drain Space GL frame installation surface
Claims
1. A centrifugal pump comprising: a frame that rotatably supports a drive shaft; a casing fixed to the front surface of the frame; an impeller housed within the casing and provided coaxially at the tip of the drive shaft; and a shaft seal provided in the center of the rear of the casing for sealing the periphery of the drive shaft, wherein the impeller rotates within the casing when driven by the drive shaft, thereby sending fluid from an inlet to a discharge port formed in the casing, The frame has a plurality of legs provided at a lower portion of the frame in an installed position, the legs being spaced apart from each other in the front-rear or left-right directions in the axial direction, a separation space between the plurality of legs and a drain space in which the shaft seal portion directly faces the installation surface of the frame are communicated in the direction of gravity; A centrifugal pump characterized in that it has a drain structure in which waste liquid leaking from the shaft seal portion falls directly from the drain space onto the installation surface of the frame.
2. The plurality of legs are provided independently of one another at the front and rear and left and right sides in the axial direction at a lower part of the frame when the frame is in an installed position, 2. The centrifugal pump according to claim 1, wherein the separated spaces between the front legs and rear legs, between the left and right front legs, and between the left and right rear legs are connected in the direction of gravity to a drain space in which the shaft seal portion directly faces the installation surface of the frame.
3. 3. The centrifugal pump according to claim 2, wherein drain guide surfaces are formed above the left and right front legs, the drain guide surfaces being downwardly sloping toward the drain space.
4. The four legs each have a footer surface to which a fixing bolt is attached for fixing to an installation surface of the frame, 4. The centrifugal pump according to claim 2, wherein a baffle surface is provided between the footer surface and the drain space to separate the footer surface from the drain space.
5. a clearance adjustment portion for adjusting a facing gap between the inner surface of the casing and the impeller is provided between the left and right rear legs, The centrifugal pump according to any one of claims 2 to 4, wherein a rear vertical surface that separates the clearance adjustment portion from the drain space is provided between the left and right rear legs and the clearance adjustment portion so as to hang downward from an upper portion.
Citation Information
Patent Citations
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Shaft seal structure of pump
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