System and process for reducing multimedia pollution and carbon emissions from industrial kiln sludge treatment

The system addresses sludge treatment challenges by using kiln exhaust gas to dry, pyrolyze, and activate sludge, producing an adsorbent that removes pollutants efficiently, reducing emissions and costs.

JP7780160B1Active Publication Date: 2025-12-04SOUTH CHINA INST OF ENVIRONMENTAL SCI MEP
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Patent Information

Application Number
JP2025027454
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2024-10-18
Filing Date
2025-02-24
Publication Date
2025-12-04
Estimated Expiration
2045-02-24

AI Technical Summary

Technical Problem

Industrial kiln sludge treatment methods face challenges due to complex components like heavy metals and chlorine, which accumulate in products, affecting quality and increasing disposal costs, and existing treatments like landfilling, aerobic composting, and incineration are inefficient or costly.

Method used

A system and process utilizing industrial furnace kilns to treat sludge, where exhaust gas serves as a heat source and oxidizing medium, drying, pyrolyzing, and activating sludge to produce activated charcoal, which is then used to prepare an adsorbent (ASC/HAP-S) to remove pollutants, and a multi-pollutant control unit for further purification.

Benefits of technology

The system effectively reduces multi-media pollution and carbon emissions by fully utilizing kiln heat, producing a recyclable adsorbent that achieves over 90% removal of pollutants, meeting emission standards with low energy consumption and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

A system and process for reducing multi-media pollution and carbon emissions used in industrial kiln sludge treatment is provided. [Solution] Using the exhaust gas from an industrial furnace manufacturing unit as a heat source and oxidizing medium, the sludge is dried, pyrolyzed and activated in stages, and the generated pyrolysis gas / tar and gaseous products from the activation stage are used as fuel to partially replace the furnace fuel. At the same time as sludge treatment, an adsorbent is prepared and used to purify the exhaust gas and tail liquid. Through absorption and adsorption by a multi-pollutant coordinated control unit, deep control of multi-pollutants in the exhaust gas, absorption exhaust gas purification and recycling are achieved, thereby realizing solid-gas-water complex media coordinated pollution and carbon emission reduction.
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Description

[Technical Field]

[0001] The present invention relates to the technical field of environmental engineering, and more particularly to a system and process for reducing multi-media pollution and carbon emissions used in industrial kiln sludge treatment. [Background technology]

[0002] Municipal sludge is a by-product of treating wastewater from urban areas. It has a complex composition, high water and organic matter content, and contains contaminants such as heavy metals, toxic substances, and pathogenic microorganisms. If not properly treated, it will cause serious environmental pollution. As the amount of wastewater discharged from urban areas increases, the amount of sludge discharge is constantly increasing, and the problem of safe treatment and disposal of sludge is becoming more and more prominent.

[0003] Currently, most municipal sludge treatment methods involve landfilling, aerobic composting, anaerobic digestion, incineration, and integrated treatment using industrial furnaces and kilns. Due to the large landfill area, increasingly limited landfill capacity, high sludge dewatering costs, and environmental risks, landfilling processes are no longer able to meet the needs for sludge detoxification. While aerobic composting and anaerobic digestion can fully utilize the organic matter and nutrients contained in sludge, they have long operating cycles and are unable to reduce or remove toxic heavy metals and persistent organic pollutants, resulting in low resource utilization and limiting the development of this technology. Sludge-only incineration requires specialized incinerators, which require large inputs, high operating costs, and secondary disposal of residues. In recent years, the use of industrial furnaces and kilns for coordinated treatment of sludge and other solid waste has become an important sludge treatment method. Sludge can partially replace fuel, and industrial furnaces and kilns can fully incinerate the organic matter in sludge. They also have relatively complete flue gas purification systems, which significantly reduce input and operating costs compared with sludge incineration alone. However, sludge has complex components and contains harmful elements such as heavy metals and chlorine. When sludge is directly coordinated with industrial furnaces and kilns such as cement kilns and brick kilns for coordinated treatment, these elements can accumulate in the cement, brick, and other products, affecting product quality and leading to difficult and expensive disposal of flue gas pollutants. Summary of the Invention [Means for solving the problem]

[0004] In response to the technical problems of the prior art, the object of the present invention is to provide a system and process for reducing multi-media collaborative pollution and carbon emissions when used in the treatment of industrial kiln sludge. This system and process can solve the problem that sludge has complex components and contains harmful elements such as heavy metals and chlorine. When sludge is directly treated in industrial kilns such as cement kilns or brick kilns, these elements accumulate in products such as cement and bricks, affecting product quality and leading to the difficulty and cost of disposing of exhaust gas pollutants.

[0005] In order to achieve the above object, the present invention employs the following technical means: A system for reducing multi-media collaborative pollution and carbon emissions used in industrial furnace sludge treatment, comprising: It includes an industrial furnace kiln production unit, and the exhaust gas from the industrial furnace kiln production unit enters the sludge treatment unit as a heat source and oxidizing medium, and the remaining exhaust gas is transported to the dust removal unit. The sludge treatment unit is used to receive sludge, and the sludge flows from the top to the bottom of the sludge treatment unit. The heat source and oxidizing medium transported from the industrial furnace preparation unit flow from the bottom to the top of the sludge treatment unit. The exhaust gas and the sludge flow in opposite directions, so that the sludge sequentially passes through a drying stage, a pyrolysis stage and an activation stage during the flow, thereby obtaining activated sludge charcoal. The sludge treatment unit has an adsorbent preparation unit, and the adsorbent preparation unit uses the activated sludge charcoal to prepare an adsorbent. a dust removal unit, the dust removal unit being in communication with the industrial furnace kiln production unit, the dust removal unit being capable of removing the exhaust gas transported from the industrial furnace kiln production unit; a multi-pollutant coordinated control unit, the multi-pollutant coordinated control unit including a filling device, a sparging device, a demisting section, an adsorption section, an absorbent circulation unit, a dispensing unit and a tailwater treatment unit, the filling device, the sparging device, the demisting section and the adsorption section are arranged in sequence, and the flue gas transported from the dust removal unit flows in sequence through the filling device, the sparging device, the demisting section and the adsorption section; The preparation unit and the tailing liquid treatment unit are both connected to the absorption liquid circulation unit. The preparation unit is used to prepare the absorption liquid and supply it to the absorption liquid circulation unit. The absorption liquid circulation unit is used to supply the absorption liquid to the spraying device for recycling. The spraying device is used to spray the absorption liquid to remove particulate matter, sulfur dioxide, nitrogen oxides, fluoride, HCl, heavy metals, VOCs, dioxins and malodorous substances in the exhaust gas. The tail treatment unit is used to receive the saturated adsorption tail solution sprayed from the spraying device, and the adsorbent preparation unit supplies the adsorbent to the tail treatment unit to determine the F in the saturated adsorption tail solution. - , Cl - , SO4 2- , NO3 - The absorbent adsorbs heavy metal ions and organic matter, and the absorbent is transported to an absorbent circulation unit for recycling. The adsorbent preparation unit supplies adsorbent to the adsorption section, which adsorbs fluoride, HCl, heavy metals, VOCs, dioxins and malodorous substances in the exhaust gas. The adsorbent preparation unit supplies the adsorbent to the industrial furnace production unit, which removes some of the fluoride, HCl, heavy metals and dioxins on-site. an exhaust unit for exhausting the exhaust gas that has passed through the adsorption segment;

[0006] Preferably, the sludge treatment unit is provided with a sludge inlet, a first exhaust gas inlet, a pyrolysis gas outlet, and a sludge / charcoal outlet, the industrial furnace kiln production unit is provided with an exhaust pipe and an air inlet pipe, the first exhaust gas inlet is connected to the exhaust pipe, and the pyrolysis gas outlet is connected to the air inlet pipe, the sludge enters the sludge treatment unit through the sludge inlet, the sludge undergoes pyrolysis to produce CO, CH4, and tar, and the CO, CH4, and tar are transported through the pyrolysis gas outlet to the industrial furnace kiln production unit as fuel, and the exhaust gas generated in the industrial furnace kiln production unit is transported through the exhaust pipe to the sludge treatment unit and the dust removal unit, respectively.

[0007] Preferably, a carbonization chamber is provided inside the sludge treatment unit, and the carbonization chamber is connected to the sludge inlet, the first exhaust gas inlet, the pyrolysis gas outlet, and the sludge charcoal outlet, respectively; a plurality of rotary grates are provided in the center of the carbonization chamber and distributed at intervals from the bottom to the top of the sludge treatment unit; and a plurality of fixed grates are provided on the inner wall of the sludge treatment unit and distributed at intervals from the bottom to the top of the sludge treatment unit, the areas of the fixed grates and the rotary grates being both smaller than the area of ​​the cross-section inside the sludge treatment unit, and the fixed grates and the rotary grates are distributed alternately at intervals, and both the fixed grates and the rotary grates are arranged so as to be inclined.

[0008] Preferably, the adsorbent preparation unit is connected to the sludge outlet and is used to receive the activated sludge, the industrial kiln production unit is provided with a combustion section and an adsorbent injection port, the combustion section is respectively connected to an exhaust pipe and an air intake pipe, the adsorbent injection port corresponds to the combustion section, the adsorption section is provided with a first adsorbent inlet, the tail liquid treatment unit is provided with a second adsorbent inlet, and the adsorbent preparation unit is respectively connected to the adsorbent injection port, the first adsorbent inlet and the second adsorbent inlet.

[0009] Preferably, the method for producing the adsorbent includes producing hydroxyapatite, surface-treating the hydroxyapatite, and supporting the surface-treated hydroxyapatite on activated sludge coal to obtain the adsorbent; wherein the hydroxyapatite is produced by chemical precipitation, hydrothermal synthesis, solid-state reaction or mechanical chemical ball milling; Here, the surface treatment method of hydroxyapatite uses a composite material of citric acid and sodium dodecylbenzenesulfonate, and the mass ratio of citric acid to sodium dodecylbenzenesulfonate is 1-5:5-12, and the surface of hydroxyapatite is modified by the composite material; Here, the method for supporting the surface-treated hydroxyapatite on activated sludge coal involves supporting the surface-modified hydroxyapatite on activated sludge coal using an impregnation method or a mechanical / chemical ball mill to obtain a granular adsorbent, or preparing activated sludge coal into honeycomb, columnar, or plate-shaped activated sludge coal, and then supporting the surface-modified hydroxyapatite on the activated sludge coal by an immersion method to obtain an adsorbent.

[0010] Preferably, the filling device is provided with a dust removal exhaust gas inlet, the dust removal exhaust gas inlet is connected to the dust removal unit, and the filler is a ceramic filler or a stainless steel filler; The spraying device includes a spray pipe provided laterally and a nozzle provided on the spray pipe, and the spray pipe is connected to the absorption liquid circulation unit; The defog section includes a defogator and an adsorbent, the defogator is in the form of a corrugated plate, the adsorbent is provided on the surface of the defogator, and the adsorbent is activated sludge; The adsorption section uses an adsorbent, the residence time of the exhaust gas in the adsorption section is 0.5 to 10 seconds, and the adsorption reaction temperature is 30 to 60°C.

[0011] Preferably, the dust removal unit has a tower or box structure, and uses electrostatic dust collection or cyclone dust collection to remove the flue gas that has flowed through the dust removal unit. A second flue gas inlet and an flue gas outlet are symmetrically provided on the side wall of the dust removal unit, the second flue gas inlet is connected to the exhaust pipe, and the flue gas outlet is connected to the dust removal flue gas inlet.

[0012] Preferably, the adsorbent contains the following components in mass percentages: 0.3 to 8% alkali, 0.2 to 6% oxidizing agent, 0.01 to 2% activating additive, 0.01 to 1% auxiliary agent, 0.01 to 1% electrolyte, and the balance water.

[0013] Preferably, the alkali is one of calcium hydroxide, sodium hydroxide, and sodium carbonate, the oxidizing agent is one of sodium persulfate, potassium permanganate, and hydrogen peroxide solution, the activating additive is one or more of potassium palmitate, sodium dodecylbenzenesulfonate, and active ingredients, the auxiliary is one or more of sodium p-toluenesulfonate, sodium xylenesulfonate, sodium 4-propan-2-ylbenzenesulfonate, 1-hydroxy-2-naphthoate, and sodium 2-ethylhexyl sulfate, and the electrolyte is one of calcium sulfate, potassium sulfate, and sodium acetate.

[0014] A process for reducing multi-media collaborative pollution and carbon emissions used in industrial furnace sludge treatment, employing a system for reducing multi-media collaborative pollution and carbon emissions used in industrial furnace sludge treatment, comprising the following steps: The exhaust gas from the industrial furnace production unit is introduced into a sludge treatment unit as a heat source and an oxidizing medium; The sludge treatment unit dries, pyrolyzes and activates the sludge with the exhaust gas to obtain combustible gas, tar and activated sludge; Returning the combustible gas and tar to the industrial furnace as fuel and sending the activated sludge coal to an adsorbent preparation unit; The adsorbent preparation unit uses activated sludge charcoal as a carrier, and supports the surface-treated hydroxyapatite on the sludge charcoal to prepare an adsorbent; Injecting the adsorbent into the industrial furnace kiln production unit or directly mixing it into the product of the industrial furnace kiln production unit, and then transporting the adsorbent to the adsorption section of the multi-pollutant cooperative control unit and the tailings purification unit, so that the adsorbent can remove some of the fluoride, HCl, heavy metals and dioxins in-situ within the industrial furnace kiln production unit; The exhaust gas pollutants generated from industrial furnaces are transported to a multi-pollutant cooperative control unit, where dust is first removed; the filling device, spraying device, dispensing unit, absorbent circulation unit and tailing liquid treatment unit form a thermally induced phase separation adsorption section, where thermally induced phase separation adsorption is carried out through the thermally induced phase separation adsorption section, specifically, the spraying device is used to spray absorbent to remove particulate matter, sulfur dioxide, nitrogen oxides, fluoride, HCl, heavy metals, VOCs, dioxins and malodorous substances in the exhaust gas; the exhaust gas passes through a de-misting section to remove water vapor, and then enters the adsorption section, where the adsorbent in the adsorption section is used to further remove fluoride, HCl, heavy metals, VOCs, dioxins and malodorous substances; The saturated adsorption tail solution from thermally induced phase separation adsorption enters the tail solution treatment unit, where the F in the saturated adsorption tail solution is removed under the action of the adsorbent. - , Cl - , SO4 2- , NO3 - and removing heavy metal ions and organic matter from the absorbent, and the purified absorbent is returned to the absorbent circulation unit for recycling.

[0015] The technical principle of the present invention is that in the sludge treatment unit, sludge moves from top to bottom on six layers of downwardly inclined grates, and high-temperature exhaust gas transported from the industrial furnace kiln production unit flows from bottom to top in the opposite direction to the sludge. The high-temperature exhaust gas has a temperature of 700-900°C. During the sludge movement, it sequentially undergoes drying (100-250°C), pyrolysis (250-700°C), and activation (700-900°C). The high-temperature incineration exhaust gas contains oxidizing agents such as O2, H2O, and CO2, which can effectively activate the sludge generated in the pyrolysis stage. The flammable gases and tar generated in the pyrolysis stage, such as CO2 and CH4, and the flammable gases generated in the activation stage, such as H2 and CO, enter the industrial furnace kiln production unit and replace part of the fuel in the industrial furnace production unit.

[0016] Hydroxyapatite has a strong ion exchange capacity, so calcium ions on its surface are converted to Cd 2+ , Pb 2+ , Hg 2+ It is easily replaced by heavy metal ions such as OH - is F- , Cl - , SO4 2- , NO3 - It is easily replaced by anions such as PO4 3- can be substituted by trivalent anions, and phosphorus compounds can inhibit the generation of dioxins through the passivated metal catalyst. Surface treatment improves the dispersibility of hydroxyapatite, increases the number of surface-activated functional groups, and enhances its compatibility with organic phases. The specific surface area of ​​activated sludge coal increases, and it is rich in activated functional groups, making it a good carrier material. By using activated sludge coal to support surface-treated hydroxyapatite (ASC / HAP-S, which is an adsorbent), the aggregation of hydroxyapatite can be avoided, the hydroxyapatite can be distributed evenly, and more active adsorption sites can be released. ASC / HAP-S can be used in the furnace of industrial kiln production units and the adsorption section of multi-pollutant cooperative control units to simultaneously remove multiple pollutants such as heavy metals, fluorides, chlorides, VOCs, dioxins, and malodorous substances from exhaust gases. ASC / HAP-S also reduces the amount of F in the saturated adsorption tail solution. - , Cl - , SO4 2- , NO3 - It can remove major pollutants such as heavy metal ions and organic matter, and can purify and recycle the exhaust liquid.The adsorbent reduces the interfacial tension between the pollutants and the absorbent through acid-base neutralization, oxidation-reduction, chemical precipitation, diffusion-dissolution processes and the principle of "like dissolves like", inhibiting the formation of liquid crystal phases and playing a role in cleaning, while also removing pollutants such as sulfur dioxide, fluoride, HCl, nitrogen oxides, heavy metals, VOCs, dioxins and malodorous substances in the exhaust gas. [Effects of the Invention]

[0017] To summarise the above, the present invention has the following advantages: The system for reducing multi-media collaborative pollution and carbon emissions used in the treatment of industrial kiln sludge provided by the present invention fully utilizes the heat energy of the exhaust gas from the industrial kiln to dry, pyrolyze and activate the sludge in stages. The generated pyrolysis gas / tar and gaseous products from the activation stage are fed into the kiln as fuel, partially or completely replacing coal / natural gas as fuel. The production and activation of sludge charcoal are all carried out using the heat energy of the exhaust gas from the kiln and oxidizing components such as O2, CO2 and H2O, without the need for additional heat or activation media. The activated sludge charcoal can be fully used to produce the economical and highly efficient multi-functional carbon-based adsorbent ASC / HAP-S, which can simultaneously remove multiple pollutants from the exhaust gas and saturated adsorption tail solution. The removal rate of exhaust gas particulate matter, sulfur dioxide, nitrogen oxides, fluorides, HCl, heavy metals, VOCs, dioxins and malodorous substances reaches more than 90%, meeting emission standards and realizing the reduction of solid-gas-water multi-media collaborative pollution and carbon emissions. The method for treating industrial kiln sludge of the present invention achieves the recycling of heat / materials from exhaust gas, the neutralization, reduction and recycling of sludge, and the recycling of pollutants, thereby achieving interrelated environmental protection efforts, compact structure, low energy consumption, low input costs, simple technology and easy control, stable and reliable operation, high purification efficiency, and coordinated effects on pollution and carbon emission reduction. In addition to being used for treating municipal sludge using industrial kilns, the method can also be used for treating printing sludge, papermaking sludge, agricultural and forestry waste, livestock and poultry manure, and other industrial organic solid waste. [Brief explanation of the drawings]

[0018] [Figure 1] 1 is a schematic diagram of a system for reducing multi-media collaborative pollution and carbon emissions used in treating industrial kiln sludge according to the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0019] The present invention will be described in more detail below based on specific embodiments.

[0020] Example 1 As shown in Figure 1, a system for reducing multi-media pollution and carbon emissions used in industrial furnace sludge treatment, The industrial furnace kiln production unit 1 is used to produce exhaust gas and transport it to the sludge treatment unit 2 as a heat source and an oxidizing medium, and the remaining exhaust gas is transported to the dust removal unit 3; The sludge treatment unit 2 receives sludge, and the sludge flows from the top to the bottom of the sludge treatment unit 2. The heat source and oxidizing medium transported from the industrial furnace preparation unit 1 flow from the bottom to the top of the sludge treatment unit 2. The exhaust gas and sludge flow in opposite directions, and the sludge undergoes a drying stage, a pyrolysis stage, and an activation stage during the flow, thereby obtaining activated sludge charcoal. The sludge treatment unit 2 has an adsorbent preparation unit 2-9, which prepares an adsorbent using the activated sludge charcoal. The dust removal unit 3 is connected to the industrial furnace kiln production unit 1, and the dust removal unit 3 can remove the exhaust gas transported from the industrial furnace kiln production unit 1; The multi-pollutant cooperative control unit 4 includes a filling device 4-2, a spraying device 4-3, a demisting section 4-4, an adsorption section 4-5, an absorption liquid circulation unit 4-7, a preparation unit 4-6 and a tail liquid treatment unit 4-8. The filling device 4-2, the spraying device 4-3, the demisting section 4-4 and the adsorption section 4-5 are arranged in sequence. The exhaust gas transported from the dust removal unit 3 flows in sequence through the filling device 4-2, the spraying device 4-3, the demisting section 4-4 and the adsorption section 4-5. The preparation unit 4-6 and the tailing liquid treatment unit 4-8 are both connected to the absorption liquid circulation unit 4-7. The preparation unit 4-6 is used to prepare the absorption liquid and supply it to the absorption liquid circulation unit 4-7. The absorption liquid circulation unit 4-7 is used to supply the absorption liquid to the spraying device 4-3 for recycling. The spraying device 4-3 is used to spray the absorption liquid to remove particulate matter, sulfur dioxide, nitrogen oxides, fluoride, HCl, heavy metals, VOCs, dioxins and malodorous substances from the exhaust gas. The tail liquid treatment unit 4-8 is used to receive the saturated adsorption tail liquid sprayed from the spraying device 4-3, and the adsorbent preparation unit 2-9 supplies the adsorbent to the tail liquid treatment unit 4-8 to detect the F in the saturated adsorption tail liquid. - , Cl - , SO4 2- , NO3 - The absorbent adsorbs heavy metal ions and organic matter, and the absorbent is transported to the absorbent circulation unit 4-7 for recycling. The tailwater treatment unit 4-8 uses granular ASC / HAP-S adsorbent as the treatment medium and is placed in a single container. The amount of adsorbent used is 100-2000g / ton of water, the treatment temperature is 10-50°C, and the agitation speed is 60-300 rpm. The adsorbent preparation unit 2-9 supplies the adsorbent to the adsorption section 4-5, which adsorbs fluoride, HCl, heavy metals, VOCs, dioxins and malodorous substances in the exhaust gas. The adsorbent preparation unit 2-9 supplies the adsorbent to the industrial furnace production unit 1, which removes some of the fluoride, HCl, heavy metals and dioxins on-site. an exhaust unit for exhausting the exhaust gas that has passed through the adsorption segment 4-5;

[0021] The multi-pollutant cooperative control unit 4 has a tower structure, with a dust-removed exhaust gas inlet 4-1 located at the bottom of the tower side wall and an absorbent circulation unit 4-7 also located at the bottom of the tower side wall. The multi-pollutant cooperative control unit 4 is also provided with a purified exhaust gas outlet 4-11, which is located at the top of the tower and corresponds to the adsorption segment 4-5. The purified exhaust gas outlet 4-11 is connected to the exhaust gas unit. Specifically, the exhaust unit includes an exhaust duct 5 and a blower 5-1, and the purified exhaust gas outlet 4-11 is connected to the exhaust duct 5. The blower 5-1 is provided at the connection point between the exhaust duct 5 and the purified exhaust gas outlet 4-11.

[0022] By installing the above system, the heat and oxidizing medium of the exhaust gas from the industrial furnace production unit 1 can be fully utilized, and by flowing the exhaust gas and sludge in opposite directions, the sludge undergoes successive drying, thermal decomposition and activation stages during the flow process, thereby making the sludge harmless, reducing its volume and recycling it into a resource.

[0023] The sludge treatment unit 2 is equipped with a sludge inlet 2-1, a first exhaust gas inlet 2-6, a pyrolysis gas outlet 2-7, and a sludge / charcoal outlet 2-5. The industrial furnace production unit 1 is equipped with an exhaust pipe 1-2 and an air inlet pipe 1-1. The first exhaust gas inlet 2-6 is connected to the exhaust pipe 1-2, and the pyrolysis gas outlet 2-7 is connected to the air inlet pipe 1-1. Sludge enters the sludge treatment unit 2 through the sludge inlet 2-1 and undergoes pyrolysis to produce CO, CH, and tar. The CO, CH, and tar are transported as fuel through the pyrolysis gas outlet 2-7 to the industrial furnace production unit 1. The exhaust gas generated in the industrial furnace production unit 1 is transported through the exhaust pipe 1-2 to the sludge treatment unit 2 and the dust removal unit 3. Specifically, the exhaust pipe 1-2 is equipped with a flow control valve 1-5, which can adjust the flow rate of the exhaust gas.

[0024] A carbonization chamber 2-2 is provided inside the sludge treatment unit 2, and the carbonization chamber 2-2 is connected to a sludge inlet 2-1, a first exhaust gas inlet 2-6, a pyrolysis gas outlet 2-7, and a sludge charcoal outlet 2-5. A plurality of rotary grates 2-3 are provided in the center of the carbonization chamber 2, distributed at intervals from the bottom to the top of the sludge treatment unit 2. A plurality of fixed grates 2-4 are provided on the inner wall of the sludge treatment unit 2, distributed at intervals from the bottom to the top of the sludge treatment unit 2. The areas of the fixed grates 2-4 and the rotary grates 2-3 are both smaller than the area of ​​the cross-section inside the sludge treatment unit 2. The fixed grates 2-4 and the rotary grates 2-3 are alternately distributed at intervals between them, and the fixed grates 2-4 and the rotary grates 2-3 are both arranged at an angle. The moisture content of the sludge entering the sludge treatment unit 2 is 60-80%, the particle size is 1-20 mm, the temperature of the exhaust gas is 700-900°C, the retention time of the sludge in the sludge treatment unit 2 is 1-10 hours, and the specific surface area of ​​the generated activated sludge is 60-600 m 2 / g. Specifically, the sludge treatment unit 2 has a tower structure, with an exhaust gas inlet at the bottom of the tower sidewall and a pyrolysis gas outlet 2-7 at the top of the tower sidewall. A rotating shaft is installed in the center of the carbonization chamber 2-2. There are three rotating grates 2-3, which are fixed to the rotating shaft at equal intervals. The connection points between the rotating grates 2-3 and the rotating shaft are higher than the positions of the rotating grates 2-3 further away from the rotating shaft, allowing the sludge to slide down along the rotating grates 2-3. There are three fixed grates 2-4, which have an annular structure, with one side fixedly connected to the inner wall of the sludge treatment unit 2 and the other side facing downward at an angle of 5 to 30° from the horizontal. The rotating grates 2-3 and 2-4 face downward, forming an inclination angle of 5 to 30°. The rotating grates 2-3 rotate at a speed of 10 to 300 rpm.

[0025] The adsorbent preparation unit 2-9 is connected to the sludge outlet 2-5 to receive activated sludge. The industrial kiln production unit 1 is equipped with a combustion section 1-3 and an adsorbent nozzle 1-4. The combustion section 1-3 is connected to the exhaust pipe 1-2 and the air inlet pipe 1-1, respectively. The adsorbent nozzle 1-4 corresponds to the combustion section 1-3. The adsorption section 4-5 is equipped with a first adsorbent inlet 4-9. The tailwater treatment unit 4-8 is equipped with a second adsorbent inlet 4-10. The adsorbent preparation unit 2-9 is connected to the adsorbent nozzle 1-4, the first adsorbent inlet 4-9, and the second adsorbent inlet 4-10. Specifically, the adsorbent preparation unit 2-9 is connected to the sludge outlet 2-5 via a conveyor 2-8, and the sludge is transported via the conveyor 2-8.

[0026] Specifically, the adsorbent is surface-treated hydroxyapatite supported by activated sludge charcoal, and its chemical formula is ASC / HAP-S, where the mass percentage of activated carbon is 60-90%. The adsorbent is produced by producing hydroxyapatite, surface-treating the hydroxyapatite, and supporting the surface-treated hydroxyapatite on activated sludge charcoal to obtain the adsorbent. The molecular formula of hydroxyapatite is Ca 10-z (HPO4) z (PO4) 6-z (OH) 2-zwhere 0≦z≦1. The hydroxyapatite was produced by chemical precipitation, hydrothermal synthesis, solid-state reaction, or mechanical chemical ball milling. The calcium salt precursor for producing hydroxyapatite by chemical precipitation is Ca(NO3)2·4H2O, Ca(OH)2, CaHPO4·2H2O, CaO, CaCl2, or Ca(OC2H5)2, and the phosphate precursor is (NH4)2HPO4, H3PO4, NaH2PO4, or (CH3O)3PO. The surface of the hydroxyapatite is treated with a composite of citric acid and sodium dodecylbenzenesulfonate, with the mass ratio of citric acid to sodium dodecylbenzenesulfonate being 1-5:5-12. The composite is used to modify the surface of the hydroxyapatite. The surface-modified hydroxyapatite is supported on activated sludge coal by the impregnation method or mechanical-chemical ball milling to obtain granular ASC / HAP-S adsorbent, or the activated sludge coal is prepared into honeycomb, columnar, or plate-shaped activated sludge coal, and then the surface-modified hydroxyapatite is supported on the activated sludge coal by the immersion method to obtain monolithic ASC / HAP-S adsorbent.

[0027] The adsorption section 4-5 adopts monolithic or granular ASC / HAP-S adsorbent, the residence time of the flue gas in the adsorption section 4-5 is 0.5-10s, and the adsorption reaction temperature is 30-60℃.

[0028] The multi-pollutant cooperative control unit 4 is provided with a dust removal flue gas inlet 4-1, which corresponds to the filler 4-2, the dust removal flue gas inlet 4-1 is located at the bottom of the side wall of the multi-pollutant cooperative control unit 4 (tower body), the dust removal flue gas inlet 4-1 is connected to the dust removal unit 3, and the filler 4-2 is a ceramic filler 4-2 or a stainless steel filler 4-2.

[0029] The spraying device 4-3 includes a spray pipe provided laterally and a nozzle provided on the spray pipe, and the spray pipe is connected to the absorption liquid circulation unit 4-7. The defog section 4-4 includes a defogator and an adsorbent, the defogator is a corrugated plate made of polymer material or stainless steel, the adsorbent is disposed on the surface of the defogator, and the adsorbent is activated sludge; The dust removal unit 3 has a tower or box structure and includes a dust removal chamber 3-2. The second flue gas inlet 3-1 and the flue gas outlet 3-3 are both connected to the dust removal chamber 3-2. The dust removal chamber 3-2 uses electrostatic dust collection or cyclone dust collection to remove the flue gas that has flowed through the dust removal unit 3. The second flue gas inlet 3-1 and the flue gas outlet 3-3 are symmetrically arranged on the side wall of the dust removal unit 3. The second flue gas inlet 3-1 is connected to the exhaust pipe 1-2, and the flue gas outlet 3-3 is connected to the dust removal flue gas inlet 4-1.

[0030] The adsorbent contains the following components in mass percentages: 0.3 to 8% alkali, 0.2 to 6% oxidant, 0.01 to 2% activating additive, 0.01 to 1% auxiliary agent, 0.01 to 1% electrolyte, and the balance water.

[0031] The alkali is one of calcium hydroxide, sodium hydroxide, and sodium carbonate; the oxidizing agent is one of sodium persulfate, potassium permanganate, and hydrogen peroxide solution; the activating additive is one or more of potassium palmitate, sodium dodecylbenzenesulfonate, and active ingredients; the auxiliary is one or more of sodium p-toluenesulfonate, sodium xylenesulfonate, sodium 4-propan-2-ylbenzenesulfonate, 1-hydroxy-2-naphthoate, and sodium 2-ethylhexyl sulfate; and the electrolyte is one of calcium sulfate, potassium sulfate, and sodium acetate.

[0032] The absorbent circulation unit 4-7 mainly includes a circulating water pump that supplies the absorbent from the absorbent circulation unit to the spray device 4-3.

[0033] The structure of the preparation unit 4-6 is the same as that of the adsorbent preparation storage system in patent document CN111375300A, and is used for preparing the adsorbent.

[0034] Example 2 This embodiment provides a process for reducing multi-media pollution and carbon emissions in the treatment of industrial furnace sludge, and employs a system for reducing multi-media pollution and carbon emissions in the treatment of industrial furnace sludge, including the following steps: The exhaust gas from the industrial furnace production unit is introduced into a sludge treatment unit as a heat source and an oxidizing medium; The sludge treatment unit dries, pyrolyzes and activates the sludge with the exhaust gas to obtain combustible gas, tar and activated sludge; Returning the combustible gas and tar to the industrial furnace as fuel and sending the activated sludge coal to an adsorbent preparation unit; The adsorbent preparation unit uses activated sludge charcoal as a carrier, and supports the surface-treated hydroxyapatite on the sludge charcoal to prepare an adsorbent; Injecting the adsorbent into the industrial furnace kiln production unit or directly mixing it into the product of the industrial furnace kiln production unit, and then transporting the adsorbent to the adsorption section of the multi-pollutant cooperative control unit and the tailings purification unit, so that the adsorbent can remove some of the fluoride, HCl, heavy metals and dioxins in-situ within the industrial furnace kiln production unit; The exhaust gas pollutants generated from industrial furnaces are transported to a multi-pollutant cooperative control unit, where dust is first removed; the filling device, spraying device, dispensing unit, absorbent circulation unit and tailing liquid treatment unit form a thermally induced phase separation adsorption section, where thermally induced phase separation adsorption is carried out through the thermally induced phase separation adsorption section, specifically, the spraying device is used to spray absorbent to remove particulate matter, sulfur dioxide, nitrogen oxides, fluoride, HCl, heavy metals, VOCs, dioxins and malodorous substances in the exhaust gas; the exhaust gas passes through a de-misting section to remove water vapor, and then enters the adsorption section, where the adsorbent in the adsorption section is used to further remove fluoride, HCl, heavy metals, VOCs, dioxins and malodorous substances; The saturated adsorption tail solution from thermally induced phase separation adsorption enters the tail solution treatment unit, where the F in the saturated adsorption tail solution is removed under the action of the adsorbent. - , Cl - , SO4 2- , NO3 -and removing heavy metal ions and organic matter from the absorbent, and the purified absorbent is returned to the absorbent circulation unit for recycling.

[0035] The contents of this embodiment that are not mentioned in part are the same as those of the first embodiment.

[0036] (Application example 1) A brick kiln treated sludge with a moisture content of 80%. High-temperature exhaust gas at 800°C was introduced into the sludge treatment unit. After 4 hours of sludge treatment, the specific surface area of ​​the sludge was 238 m. 2 The activated sludge charcoal was used to prepare granular ASC / HAP-S adsorbents (prepared using Ca(NO3)2·4H2O and (NH4)2HPO4 as precursors via the chemical precipitation method described in "The Effect of the Micromorphology of Nanohydroxyapatite on the Performance and Stability of Superhydrophobic Layers on Wood Surfaces" (https: / / doi.org / 10.13801 / j.cnki.fhclxb.20240722.001). The hydroxyapatite was surface-modified using a 2:5 mass ratio composite of citric acid and sodium dodecylbenzenesulfonate. The surface-modified hydroxyapatite was then loaded onto the activated sludge charcoal via mechanical and chemical ball milling. The activated sludge charcoal was then pillared and the surface-modified hydroxyapatite was loaded onto the sludge charcoal via a soaking process. The initial concentration of pollutants in industrial furnace exhaust gas was 488 mg / m of particulate matter. 3 , sulfur dioxide 290 mg / m 3 , nitrogen oxides 390 mg / m 3 , fluoride 10 mg / m 3 , HCl 48 mg / m 3 , heavy metals 1.2mg / m 3 , VOCs 8.2 mg / m 3 , dioxin 0.16ngTEQ / m 3The odor concentration was 4168 (dimensionless). The furnace was adsorbed with granular ASC / HAP-S adsorbent (the adsorbent was mixed into the brick material as one of the raw materials), subjected to electrostatic dust removal, and then treated in the adsorption section with a multi-effect adsorbent consisting of 5% sodium hydroxide, 2% sodium persulfate, 0.05% sodium dodecylbenzenesulfonate, 0.05% sodium p-toluenesulfonate, 0.05% calcium sulfate, and 92.85% water, followed by adsorption with honeycomb-shaped ASC / HAP-S adsorbent. The liquid-gas ratio in the adsorption section was 80 L / m. 3 The adsorption reaction temperature was 60°C, the amount of ASC / HAP-S adsorbent used for tailwater treatment was 200g / ton of water, the treatment temperature was 40°C, the stirring speed was 60 rpm, the residence time in the adsorption section was 5s, the adsorption reaction temperature was 40°C, and the emission concentration of particulate matter in the exhaust gas after purification was 25mg / m 3 , sulfur dioxide 12 mg / m 3 , nitrogen oxides 28 mg / m 3 , fluoride 0.5 mg / m 3 , HCl 1 mg / m 3 , heavy metals 0.1mg / m 3 , VOCs 0.8 mg / m 3 , dioxin 0.01ng TEQ / m 3 , odor concentration 309 (dimensionless), each pollutant removal rate over 90%.

[0037] (Application example 2) A brick kiln treated sludge with a moisture content of 80%, and high-temperature exhaust gas at 900°C was introduced into the sludge treatment unit. After 6 hours of sludge treatment, the specific surface area was 398 m 2The activated sludge charcoal was used to prepare granular ASC / HAP-S adsorbents (hydroxyapatite was prepared using Ca(NO3)2·4H2O and (NH4)2HPO4 as precursors via the chemical precipitation method described in "The Effect of the Micromorphology of Nanohydroxyapatite on the Performance and Stability of Superhydrophobic Layers on Wood Surfaces" (https: / / doi.org / 10.13801 / j.cnki.fhclxb.20240722.001). The hydroxyapatite was surface-modified using a 3:5 mass ratio composite of citric acid and sodium dodecylbenzenesulfonate. The surface-modified hydroxyapatite was then loaded onto the activated sludge charcoal via mechanical and chemical ball milling. The activated sludge charcoal was then pillared and the surface-modified hydroxyapatite was loaded onto the sludge charcoal via a soaking process. The initial concentration of pollutants in industrial furnace exhaust gas was 379 mg / m of particulate matter. 3 , sulfur dioxide 170 mg / m 3 , nitrogen oxides 321 mg / m 3 , fluoride 8 mg / m 3 , HC 32 mg / m 3 , heavy metals 0.8mg / m 3 , VOCs 7.9 mg / m 3 , dioxin 0.12ngTEQ / m 3 The odor concentration was 5495 (dimensionless). The furnace was adsorbed with granular ASC / HAP-S adsorbent (the adsorbent was mixed into the brick material as one of the raw materials), then electrostatically removed dust. The adsorption section was then treated with a multi-effect adsorbent consisting of 6% sodium hydroxide, 3% hydrogen peroxide, 0.05% sodium dodecylbenzenesulfonate, 0.05% sodium xylenesulfonate, 0.05% sodium acetate, and 90.85% water, followed by adsorption with honeycomb-shaped ASC / HAP-S adsorbent. The liquid-gas ratio in the adsorption section was 80 L / m. 3 The adsorption reaction temperature was 60°C, the amount of ASC / HAP-S adsorbent used for tailwater treatment was 200g / ton of water, the treatment temperature was 40°C, the stirring speed was 60 rpm, the residence time in the adsorption section was 5s, the adsorption reaction temperature was 40°C, and the emission concentration of particulate matter in the exhaust gas after purification was 17mg / m 3 , sulfur dioxide 10 mg / m 3 , nitrogen oxides 30 mg / m 3 , fluoride 0 mg / m 3, HCl 0 mg / m 3 , heavy metals 0.05mg / m 3 , VOCs 0.5 mg / m 3 , dioxin 0.01ng TEQ / m 3 , odor concentration 309 (dimensionless), each pollutant removal rate over 90%.

[0038] (Application example 3) A brick kiln treated sludge with a moisture content of 80%, and high-temperature exhaust gas at 900°C was introduced into the sludge treatment unit. After 8 hours of sludge treatment, the specific surface area was 366 m 2 The activated sludge charcoal was used to prepare granular ASC / HAP-S adsorbents (hydroxyapatite was prepared using Ca(NO3)2·4H2O and (NH4)2HPO4 as precursors via the chemical precipitation method described in "The Effect of the Micromorphology of Nanohydroxyapatite on the Performance and Stability of Superhydrophobic Layers on Wood Surfaces" (https: / / doi.org / 10.13801 / j.cnki.fhclxb.20240722.001). The hydroxyapatite was surface-modified using a 3:5 mass ratio composite of citric acid and sodium dodecylbenzenesulfonate. The surface-modified hydroxyapatite was then loaded onto the activated sludge charcoal via mechanical and chemical ball milling. The activated sludge charcoal was then pillared and the surface-modified hydroxyapatite was loaded onto the sludge charcoal via a soaking process. The initial concentration of pollutants in industrial furnace exhaust gas was 358 mg / m of particulate matter. 3 , sulfur dioxide 206 mg / m 3 , nitrogen oxides 291 mg / m 3 , fluoride 8 mg / m 3 , HC 39 mg / m 3 , heavy metals 1mg / m 3 , VOCs 10.3 mg / m 3 , dioxin 0.22ngTEQ / m 3The odor concentration was 5495 (dimensionless). The furnace was adsorbed with granular ASC / HAP-S adsorbent (the adsorbent was mixed into the brick material as one of the raw materials), subjected to electrostatic dust removal, and then treated in the adsorption section with a multi-effect adsorbent consisting of "4% calcium hydroxide + 4% sodium hydroxide, 3% hydrogen peroxide, 0.05% potassium palmitate, 0.05% sodium xylene sulfonate, 0.05% sodium acetate and 88.85% water" and then with honeycomb-shaped ASC / HAP-S adsorbent. The liquid-gas ratio in the adsorption section was 50 L / m. 3 The adsorption reaction temperature was 60°C, the amount of ASC / HAP-S adsorbent used for tailwater treatment was 200g / ton of water, the treatment temperature was 40°C, the stirring speed was 100 rpm, the residence time in the adsorption section was 7s, the adsorption reaction temperature was 40°C, and the emission concentration of particulate matter in the exhaust gas after purification was 15mg / m 3 , sulfur dioxide 10 mg / m 3 , nitrogen oxides 25 mg / m 3 , fluoride 0 mg / m 3 , HCl 0 mg / m 3 , heavy metals 0.08mg / m 3 , VOCs 0.8 mg / m 3 , dioxin 0.02ng TEQ / m 3 , odor concentration 417 (dimensionless), each pollutant removal rate over 90%.

[0039] (Comparative Example 1) A brick kiln treated sludge with a moisture content of 80%, and high-temperature exhaust gas at 900°C was introduced into the sludge treatment unit. After 6 hours of sludge treatment, the specific surface area was 398 m 2 The initial concentration of pollutants in the industrial furnace exhaust gas was 392 mg / m of particulate matter. 3 , sulfur dioxide 234 mg / m 3 , nitrogen oxides 198 mg / m 3 , fluoride 8 mg / m 3 , HC28mg / m 3 , heavy metals 1.3mg / m 3 , VOCs 6.3 mg / m 3 , dioxin 0.09ngTEQ / m 3The odor concentration was 4168 (dimensionless), the granular ASC / HAP-S adsorbent was adsorbed in the furnace (the adsorbent was mixed into the brick material as one of the raw materials), the dust was removed electrostatically, and the adsorption section was adsorbed with the adsorbent "6% calcium hydroxide, 6% sodium hydroxide and 88% water", and the liquid-gas ratio in the adsorption section was 80 L / m 3 The adsorption reaction temperature was 60°C, and the concentration of particulate matter in the exhaust gas after purification was 28 mg / m 3 , sulfur dioxide 20 mg / m 3 , nitrogen oxides 172 mg / m 3 , fluoride 0 mg / m 3 , HCl 0 mg / m 3 , heavy metals 0.1mg / m 3 , VOCs 5.8 mg / m 3 , dioxin 0.08ng TEQ / m 3 , odor concentration 2344 (dimensionless), each pollutant removal rate less than 50%.

[0040] The above-mentioned examples are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above-mentioned examples. Any other changes, modifications, substitutions, combinations, and simplifications made under the spirit and principles of the present invention shall be equivalent replacement formulas within the protection scope of the present invention. [Explanation of symbols]

[0041] 1. Industrial furnace kiln manufacturing unit; 1-1. Air inlet pipe; 1-2. Exhaust pipe; 1-3. Combustion section; 1-4. Adsorbent nozzle; 1-5. Flow control valve; 2. Sludge treatment unit; 2-1. Sludge inlet; 2-2. Carbonization chamber; 2-3. Rotating grate; 2-4. Fixed grate; 2-5. Sludge charcoal outlet; 2-6. First exhaust gas inlet; 2-7. Pyrolysis gas outlet; 2-8. Conveyor; 2-9. Adsorbent preparation unit; 3. Dust removal unit; 3-1. Second Exhaust gas inlet; 3-2, dust removal chamber; 3-3, exhaust gas outlet; 4, multi-pollutant coordinated control unit; 4-1, dust removal exhaust gas inlet; 4-2, filling device; 4-3, spraying device; 4-4, mist removal section; 4-5, adsorption section; 4-6, dispensing unit; 4-7, absorption liquid circulation unit; 4-8, tail liquid treatment unit; 4-9, first adsorbent inlet; 4-10, second adsorbent inlet; 4-11, purified exhaust gas outlet; 5, exhaust duct; 5-1, blower.

Claims

1. A system for reducing multi-media collaborative pollution and carbon emissions used in industrial furnace sludge treatment, comprising: It includes an industrial furnace kiln production unit, and the exhaust gas from the industrial furnace kiln production unit enters the sludge treatment unit as a heat source and oxidizing medium, and the remaining exhaust gas is transported to the dust removal unit. The sludge treatment unit includes a sludge treatment unit for receiving sludge, the sludge flows from the top to the bottom of the sludge treatment unit, the heat source and oxidizing medium transported from the industrial furnace production unit flow from the bottom to the top of the sludge treatment unit, and the exhaust gas and sludge flow in opposite directions, so that the sludge sequentially passes through a drying stage, a pyrolysis stage and an activation stage during the flow, thereby obtaining activated sludge charcoal. The sludge treatment unit includes an adsorbent preparation unit for preparing an adsorbent using the activated sludge charcoal. a dust removal unit, the dust removal unit being in communication with the industrial furnace kiln production unit, the dust removal unit being capable of removing the exhaust gas transported from the industrial furnace kiln production unit; a multi-pollutant coordinated control unit, the multi-pollutant coordinated control unit including a filling device, a sparging device, a demisting section, an adsorption section, an absorbent circulation unit, a dispensing unit and a tailwater treatment unit, the filling device, the sparging device, the demisting section and the adsorption section are arranged in sequence, and the flue gas transported from the dust removal unit flows in sequence through the filling device, the sparging device, the demisting section and the adsorption section; The preparation unit and the tailing liquid treatment unit are both connected to an absorption liquid circulation unit, the preparation unit is used to prepare an absorption liquid and supply it to the absorption liquid circulation unit, the absorption liquid circulation unit is used to supply the absorption liquid to a spraying device for recycling, and the spraying device is used to spray the absorption liquid to remove particulate matter, sulfur dioxide, nitrogen oxides, fluoride, HCl, heavy metals, VOCs, dioxins and malodorous substances in the exhaust gas; The tail liquid treatment unit is used to receive the saturated adsorbed tail liquid sprayed from the spraying device, and the adsorbent preparation unit supplies an adsorbent to the tail liquid treatment unit to detect F in the saturated adsorbed tail liquid. - , Cl - , S.O. 4 2- , NO 3 - The absorbent adsorbs heavy metal ions and organic matter, and the absorbent is transported to an absorbent circulation unit for recycling. The adsorbent preparation unit supplies the adsorbent to the adsorption section, and adsorbs fluoride, HCl, heavy metals, VOCs, dioxins and malodorous substances in the exhaust gas through the adsorbent; The adsorbent preparation unit supplies the adsorbent to the industrial furnace production unit to remove some of the fluoride, HCl, heavy metals and dioxins on-site; and an exhaust unit for exhausting the exhaust gas that has passed through the adsorption segment.

2. The sludge treatment unit is provided with a sludge inlet, a first exhaust gas inlet, a pyrolysis gas outlet, and a sludge coal outlet. The industrial furnace production unit is provided with an exhaust pipe and an air inlet pipe. The first exhaust gas inlet is connected to the exhaust pipe, and the pyrolysis gas outlet is connected to the air inlet pipe. The sludge enters the sludge treatment unit through the sludge inlet, and the sludge undergoes pyrolysis to produce CO, CH 4 and tar is generated, and CO, CH 4 2. The system for reducing multi-media collaborative pollution and carbon emissions used in industrial furnace sludge treatment according to claim 1, characterized in that the pyrolysis gas and tar are transported from the pyrolysis gas outlet to the industrial furnace production unit as fuel, and the exhaust gas generated in the industrial furnace production unit is transported through an exhaust pipe to the sludge treatment unit and the dust removal unit, respectively.

3. The system for reducing multi-media collaborative pollution and carbon emissions used in industrial furnace sludge treatment, as claimed in claim 1, characterized in that: a carbonization chamber is provided inside the sludge treatment unit, and the carbonization chamber is respectively connected to a sludge inlet, a first exhaust gas inlet, a pyrolysis gas outlet and a sludge / charcoal outlet; a plurality of rotary grates are provided in the center of the carbonization chamber and spaced apart from each other from the bottom to the top of the sludge treatment unit; and a plurality of fixed grates are provided on the inner wall of the sludge treatment unit and spaced apart from each other from the bottom to the top of the sludge treatment unit, the areas of the fixed grates and the rotary grates are all smaller than the cross-sectional area of ​​the sludge treatment unit, the fixed grates and the rotary grates are alternately spaced apart from each other, and the fixed grates and the rotary grates are all inclined.

4. 3. The system for reducing multi-media collaborative pollution and carbon emissions used in industrial kiln sludge treatment according to claim 2, wherein the adsorbent preparation unit is connected to the sludge outlet and is used to receive the activated sludge; the industrial kiln production unit is provided with a combustion section and an adsorbent nozzle, the combustion section is respectively connected to an exhaust pipe and an air inlet pipe, the adsorbent nozzle corresponds to the combustion section, the adsorption section is provided with a first adsorbent inlet, the tail liquid treatment unit is provided with a second adsorbent inlet, and the adsorbent preparation unit is respectively connected to the adsorbent nozzle, the first adsorbent inlet and the second adsorbent inlet.

5. The method for producing the adsorbent includes producing hydroxyapatite, surface-treating the hydroxyapatite, and supporting the surface-treated hydroxyapatite on activated sludge coal to obtain the adsorbent; wherein the hydroxyapatite is produced by chemical precipitation, hydrothermal synthesis, solid-state reaction or mechanical chemical ball milling; Here, the surface treatment method of hydroxyapatite uses a composite material of citric acid and sodium dodecylbenzenesulfonate, the mass ratio of citric acid to sodium dodecylbenzenesulfonate is 1-5:5-12, and the surface of hydroxyapatite is modified by the composite material; The system for reducing multi-media collaborative pollution and carbon emissions used in industrial furnace sludge treatment according to claim 4, characterized in that the method for supporting the surface-treated hydroxyapatite on activated sludge coal is to support the surface-modified hydroxyapatite on activated sludge coal using an impregnation method or a mechanical / chemical ball mill to obtain a granular adsorbent, or to prepare the activated sludge coal into honeycomb, columnar, or plate-shaped activated sludge coal, and then support the surface-modified hydroxyapatite on the activated sludge coal by an immersion method to obtain an adsorbent.

6. The filling device is provided with a dust removal exhaust gas inlet, the dust removal exhaust gas inlet is connected to the dust removal unit, and the filler is a ceramic filler or a stainless steel filler; The spraying device includes a spray pipe provided laterally and a nozzle provided on the spray pipe, and the spray pipe is connected to the absorption liquid circulation unit; The defog section includes a defogator and an adsorbent, the defogator is in the form of a corrugated plate, the adsorbent is provided on the surface of the defogator, and the adsorbent is activated sludge; The system for reducing multi-media collaborative pollution and carbon emissions used in industrial furnace sludge treatment as claimed in claim 1, characterized in that the adsorption section uses an adsorbent, the residence time of the exhaust gas in the adsorption section is 0.5 to 10 seconds, and the adsorption reaction temperature is 30 to 60°C.

7. 7. The system for reducing multi-media collaborative pollution and carbon emissions used in treating industrial furnace sludge as claimed in claim 6, wherein the dust removal unit has a tower or box structure, and uses electrostatic precipitator or cyclone dust collector to remove the flue gas flowing through the dust removal unit, and a second flue gas inlet and an flue gas outlet are symmetrically provided on the side wall of the dust removal unit, the second flue gas inlet is connected to the exhaust pipe, and the flue gas outlet is connected to the dust removal flue gas inlet.

8. A process for reducing multi-media collaborative pollution and carbon emissions used in industrial furnace sludge treatment, comprising: The system for reducing multi-media collaborative pollution and carbon emissions used in industrial furnace sludge treatment according to any one of claims 1 to 7 is adopted, and includes the following steps: The exhaust gas from the industrial furnace production unit is introduced into a sludge treatment unit as a heat source and an oxidizing medium; The sludge treatment unit dries, pyrolyzes and activates the sludge with the exhaust gas to obtain combustible gas, tar and activated sludge; Returning the combustible gas and tar to the industrial furnace production unit as fuel and sending the activated sludge coal to the adsorbent preparation unit; The adsorbent preparation unit uses activated sludge charcoal as a carrier, and supports the surface-treated hydroxyapatite on the sludge charcoal to prepare an adsorbent; Injecting the adsorbent into the industrial furnace kiln production unit and directly mixing it into the product of the industrial furnace kiln production unit, and then transporting the adsorbent to the adsorption section of the multi-pollutant coordinated control unit and the tail liquid purification unit, so that the adsorbent removes some of the fluoride, HCl, heavy metals and dioxins in the industrial furnace kiln production unit on-site; The exhaust gas pollutants generated in the industrial furnace production unit are transported to the multi-pollutant coordination control unit, where dust is first removed; the filling device, the spraying device, the dispensing unit, the absorbent circulation unit and the tail liquid treatment unit constitute a thermally induced phase separation adsorption section, where thermally induced phase separation adsorption is carried out through the thermally induced phase separation adsorption section, specifically, the spraying device is used to spray the absorbent to remove particulate matter, sulfur dioxide, nitrogen oxides, fluoride, HCl, heavy metals, VOCs, dioxins and malodorous substances in the exhaust gas; the exhaust gas passes through the de-misting section to remove water vapor, and then enters the adsorption section, where the adsorbent in the adsorption section is used to further remove fluoride, HCl, heavy metals, VOCs, dioxins and malodorous substances; The saturated adsorption tail solution from thermally induced phase separation adsorption enters the tail solution treatment unit, where the F in the saturated adsorption tail solution is removed under the action of the adsorbent. - , Cl - , S.O. 4 2- , NO 3 - and removing heavy metal ions and organic matter from the absorbent, and then recycling the purified absorbent back into the absorbent recycling unit.

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