Driven tool holder with multiple turbines
The tool holder with multiple nozzle arrays and a directional control valve addresses the inflexibility of existing systems by enabling adjustable rotational speed and torque, enhancing machining versatility and efficiency.
Patent Information
- Application Number
- JP2022515924
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2019-09-13
- Filing Date
- 2020-09-11
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2040-09-11
AI Technical Summary
Existing tool holders with free-jet turbines have limited flexibility and a narrow working range, requiring multiple tool holders for different materials and machining tasks, and cannot efficiently adjust rotational speed and torque without replacing the entire unit.
A tool holder with a spindle and a free-jet turbine featuring multiple nozzle arrays and a directional control valve, allowing independent control of fluid supply to each array, enabling adjustable rotational speed and torque through various nozzle configurations and rotor combinations.
The tool holder provides a wide working range and flexible adaptation to different materials and tools, allowing precise adjustment of rotational speed and torque without replacing the entire unit, optimizing machining processes.
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Abstract
Description
[Technical Field]
[0001] The present invention relates to a driven tool holder that rotates a spindle by means of a free-jet turbine, which can be driven by a liquid, a gaseous fluid (e.g., a cooling lubricant or air) or a two-phase mixture. [Background technology]
[0002] DE 102009012805 A1, EP 3043957 A1, EP 2623258 A1 and DE 102016212896 A1 describe the use of free jet turbines for driving the spindle of a tool holder.
[0003] DE 100 41 854 A1 describes a spindle head, the spindle of which is driven by compressed air. A proportional valve is installed to regulate the rotational speed of the spindle. The proportional valve releases part of the excess pressure in order to reduce the rotational speed of the spindle as required.
[0004] A proportional valve is a (static) valve that allows for several discrete switching positions, but also a constant transmission of valve opening or switching position. A flow valve influences the volumetric flow rate [cm3 / s] of a fluid. Proportional valves with an input and an output are also called flow valves. There are also proportional valves with three or more workports.
[0005] JP 2006-102835 A describes a spindle unit with two rotors connected to a common compressed air source. A similar design is described in U.S. Pat. No. 305,512 A, which describes a dental drill driven by compressed air.
[0006] U.S. Patent No. 3,305,214 describes a differential turbine that can also be driven by compressed air. The differential turbine has two turbine wheels that rotate in opposite directions on a shaft. The torque transmitted by the turbine wheels to the turbine shaft through a frictionally engaged mechanical linkage depends on the difference in rotational speed of the two turbine wheels.
[0007] The spindle of the tool drive has a tool receptacle for the tool, which, if its diameter is small, requires very high rotational speeds for economical and high-quality machining.
[0008] A free-jet turbine has a rotating rotor and one or more stationary nozzles. Fluid exits the nozzles at high velocity and contacts the rotor, causing it and the spindle to rotate.
[0009] The pressure energy of the fluid is converted into kinetic energy in the nozzle. The pressure difference of the fluid across the nozzle determines the maximum achievable velocity of the fluid jet. The product of the fluid velocity and the cross section of the fluid jet emerging from the nozzle determines the available power output of the fluid. The rotational speed and torque of the turbine depend on the rotor diameter.
[0010] Free-jet turbines (commonly Pelton turbines) used to generate electricity operate at a constant rotational speed determined by the net frequency. The velocity of the water ejected from the nozzle is also constant due to the constant pressure head, and the flow rate is determined by the water supply.
[0011] The requirements for driving tools in small-scale turbines are quite different: the different materials (e.g., steel or aluminum) and diameters of the tools used (e.g., 1 mm or 3 mm diameter milling cutters and drills) require adjustments in rotational speed and available torque to facilitate effective processing.
[0012] In the available solutions, the power output and rotational speed of the turbine can be adjusted only by the pressure difference in the nozzle, and thus the injection velocity of the fluid, since the nozzle cross section cannot be changed.
[0013] When such fluid-driven tool holders are supplied with cooling lubricant as the working fluid, the cooling lubricant pumps present in the tool machine are "diverted." These pumps have a different purpose (delivering cooling lubricant to the tool sheath), and therefore often do not allow for arbitrary adjustment of the delivery pressure and volumetric flow rate. Depending on the characteristic curve of the machine pump, pressure drops at high flow rates, further limiting the setting range.
[0014] To counter this, manufacturers of such tool holders offer a variety of tool holders with optimized rotational speed and torque ranges depending on the turbine diameter, turbine design, and nozzle arrangement. If the relatively narrow working range of a driven tool holder is not suitable for machining a particular workpiece, the user must acquire additional tool holders with turbines with working ranges appropriate for the respective task. Investment costs increase more or less depending on the number of tool holders. Furthermore, because changing the spindle rotational speed or torque always requires replacing the entire tool holder together with the tool, optimizing or changing the working range of the tool holder during machining is impossible. Summary of the Invention
[0015] (task) The present invention aims to provide a tool holder which overcomes the drawbacks of the current state of the art, in particular a tool holder which can be flexibly adapted to different materials and tools and has a wide working range.
[0016] This is achieved by a driven tool holder comprising a spindle with a tool receiving portion and a free-jet turbine with a rotor on the spindle, the free-jet turbine comprising two or more nozzle arrays and at least one directional valve, so that each nozzle array is assigned a fluid supply line which is opened and closed by the directional valve.
[0017] The nozzle array described by the present invention includes one or more nozzles. By operating the directional control valve of the present invention, pressurized working fluid can be supplied to the nozzle arrays of the tool holder individually or together. This significantly increases the working range of the free-jet turbine. For example, if both nozzle arrays are facing the rotor simultaneously, the torque of the free-jet turbine of the present invention can be doubled by operating a second nozzle array of the same design. Using different nozzle array designs, for example, by changing the number of nozzles and / or changing the nozzle output surface, the output of the free-jet turbine can be controlled over different ranges under equivalent hydraulic limit conditions.
[0018] In contrast to the current state of the art, the present invention operates using a directional control valve, which is used to control the supply of pressurized fluid to one or more nozzle arrays. For reasons of linguistic simplicity, when describing the present invention, the term "valve" is sometimes used, but this always refers to a "directional control valve." Subsequently, the volumetric flow rate of the fluid impinging on one or more rotors can be adjusted or varied. The rotational speed and torque of the tool holder spindle are regulated in an energy-efficient manner with minimal losses. The rotational speed and torque regulation described in the present invention is sufficiently precise and requires little installation space.
[0019] For example, if the hydraulic output provided by the second line is twice that provided by the first line, then by switching between the first and second lines, or by supplying from both lines simultaneously, the output can be varied in three large steps over a very wide range where the fluid pressures are equal. - Full output with simultaneous supply from both turbines - 2 / 3 of full power output with only the second turbine 1 / 3 of full power output from the first turbine alone
[0020] The torque that can be applied to the spindle or tool inlet is controlled by activating or deactivating (closing or opening) the lines. The lines or their attached nozzle arrays can be directed at the spindle rotor or at various rotors.
[0021] Varying the fluid pressure can further increase the working range. This means that one and the same tool holder can be used for a wide range of machining types. By actuating the directional control valve, the required torque can be easily controlled.
[0022] When the present invention is optimally designed, fluid from at least two lines or nozzle arrangements drives the spindle in opposite directions of rotation. Reversing the direction of rotation requires only one actuation of the directional control valve. This can be achieved with just one rotor when using the tool holder described in the present invention. This is particularly convenient, requiring little additional installation space, and the tool holder is therefore very compact. However, it is also possible to install one or more rotors for each direction of rotation and each rotation speed.
[0023] The working range of the tool holder described in the present invention can be further expanded if the free-jet turbine has two or more rotors on the spindle, each of which is assigned at least one line.Various rotor diameters allow the rotation speed and torque of the free-jet turbine to be optimally adjusted depending on the material to be processed, the process (scrubbing / smoothing) and the diameter of the material.
[0024] It is often advantageous to have two or more rotors with their own lines integrated into the tool holder. This means that several free-jet turbines are available, each optimized for one working range. One way this can be done is by optimally adjusting the turbine's main measurements (including rotor diameter and rotor scoop width) and rotor design with the number, layout, and size of the nozzles. Turbines can be operated singly or in multiples. To do this, only one directional control valve needs to be activated.
[0025] To ensure that the tool holder described in the present invention is as compact as possible within the tool receiving portion, at least one rotor can be located at the second end of the spindle. The second end is opposite the first end of the spindle, which has the tool receiving portion. According to the present invention, there is at least one rotor at both the first end and the second end of the spindle. This allows for greater flexibility in the design of the tool holder.
[0026] The tool holder spindle is rotatably disposed within the tool holder casing, and the rotor is preferably disposed at the end of the spindle that projects beyond the bearing, which facilitates mounting and sealing of the bearing against the turbine working fluid.
[0027] Overall, the case with all tool holders described in this invention is that the directional control valve or flow valve is operated manually, electrically, mechanically, hydraulically, or pneumatically. The specific switching position of the directional control valve is repeatable and can be automated. Therefore, the user can always apply the appropriate settings (tool, material to be processed, switching position of the directional control valve, and delivery power of the pump) as needed without the effort of defining and testing the settings.
[0028] Another advantage of the tool holder described in this invention is that it can be used very flexibly in various tool machines. For example, if the tool holder is used in a tool machine whose pump only provides a small delivery flow for the cooling lubricant, only one nozzle array is activated. If the tool holder is used in a tool machine with a more efficient pump, two or more nozzle arrays can be activated.
[0029] Depending on the design, the directional control valve allows a wide range of nozzle arrangements and rotor combinations to be operated.
[0030] If the tool holder and the machine on which it is used are equipped with an automatic tool changing system, the various cutting tools can be rotated and then run with the matching turbine selected.
[0031] A nozzle array can include one or more nozzles that generally have the same design.
[0032] It is possible to distribute the fluid delivered by the pump to two or more nozzle arrays (parallel operation), which in itself facilitates a wide range of adjustments to the rotational speed and torque acting on the spindle.
[0033] Another variation in rotational speed and torque acting on the spindle is realized by the present invention in that there are two or more rotors on the spindle with different diameters, and the rotational speed and torque on the spindle change depending on which rotor is supplied with fluid.
[0034] Both control methods facilitated by the present invention (activating and deactivating various nozzle arrays and supplying fluid to various rotors) can be cumulatively facilitated by tool holder and operation, thus allowing for wide ranges of adjustment of rotational speed and torque for one and the same tool holder.
[0035] In an idealized variant of the design of the directional control valve described in the present invention, it comprises a circular positioning ring and an annular or conical sealing surface in the housing that interacts with the positioning ring. The lines supplying pressurized fluid to the nozzle array are distributed around the circumference of the sealing surface through a central angle α. Depending on the rotational position of the positioning ring relative to the housing, the positioning ring closes or opens one or more lines. The more lines are open, the more fluid flows through them to the rotor as a whole. Rotating the positioning ring relative to the housing changes the number of nozzle arrays supplied with pressurized fluid, which in turn changes the torque acting on the spindle by the supplied rotor, which then supplies it to the tool receiving section for the cutting process.
[0036] For this purpose, a particularly advantageous design of the positioning ring includes a complementary opposing surface to the sealing surface of the housing. This opposing surface is then designed as a circular ring or cone with a central angle γ (see FIG. 24). The central angle γ is less than 360°. It is generally less than 200° and greater than 135°. The remaining circumferential angle β (β = 360° - γ) of the positioning ring is recessed. This means that, depending on the rotational position of the positioning ring relative to the housing, the opposing surface of the positioning ring opens or closes one or more lines extending from the sealing surface in the housing. The housing and the positioning ring adjoin a fluid chamber that does not have an opposing surface but does have a recess. This fluid chamber supplies fluid to the lines not closed by the opposing surface of the positioning ring. The fluid chamber itself is supplied with pressurized fluid via a supply hole, preferably multiple supply holes.
[0037] It is recommended that the housing have five or six supply holes extending from the centerline and at least partially splitting or penetrating the sealing surface within the housing so that the fluid chambers that "travel" with the locating ring can always be supplied with pressurized fluid regardless of the rotational position of the locating ring relative to the housing.
[0038] In the case of the tool holder described in the present invention, there are two possible means for the tool intake in the spindle. The first possibility is that the spindle is equipped with a tool receiving section in which the tool is supported. All tool receiving sections known from the current state of the art demonstrate this. This concept is also illustrated in Figures 1 to 13.
[0039] A second possibility is to integrate the tool into the spindle. This integration allows for further miniaturization and reduces the rotational inertia of the rotating parts (rotor, spindle, tool). This concept is illustrated in Figures 22b, 22c, 22d and 25-27.
[0040] Further advantages and advantageous designs of the invention are set out in the drawings, the description and the claims. All features set out in the drawings, the description and the claims can be relevant to the invention individually or in any combination with one another. [Brief explanation of the drawings]
[0041] [Figure 1] 1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 2] 1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 3] 1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 4] 1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 5] 1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 6]1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 7] 1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 8] 1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 9] 1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 10] 1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 11] 1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 12] 1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 13] 1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 14] 1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 15] 1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 16] 1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 17] 1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 18] 1A-1D are schematic diagrams of various designs of tool holders as described in the present invention. [Figure 19] The rotor described in this invention has two directions of rotation. [Figure 20] This is the cut through the tool holder described in this invention. [Figure 21] 10A and 10B are diagrams of another modified example of the tool holder described in the present invention. [Figure 22a] 10A and 10B are diagrams of another modified example of the tool holder described in the present invention. [Figure 22b] 10A and 10B are diagrams of another modified example of the tool holder described in the present invention. [Figure 22c] 10A and 10B are diagrams of another modified example of the tool holder described in the present invention. [Figure 22d]10A and 10B are diagrams of another modified example of the tool holder described in the present invention. [Figure 23] 10A and 10B are diagrams of another modified example of the tool holder described in the present invention. [Figure 24] 10A and 10B are diagrams of another modified example of the tool holder described in the present invention. [Figure 25] 10A and 10B are diagrams of another modified example of the tool holder described in the present invention. [Figure 26] 10A and 10B are diagrams of another modified example of the tool holder described in the present invention. [Figure 27] 10A and 10B are diagrams of another modified example of the tool holder described in the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0042] Description of various modifications 1 to 18 contain highly simplified schematic diagrams of various designs of tool holders described in the present invention in order to explain the principles of the invention. In all figures, the same reference numerals are used for the same components, and the description of a particular variant applies equally to the other variants. The illustrated tool holders are always shown in the figures as "straight" tool holders. However, the intake spindle 3 in the work machine can, of course, assume any spatial position (angle, displacement, etc.).
[0043] The tool holder can be used on all types of machine tools (milling centers, turning centers, multitasking centers, etc.) and can be attached to the machine tools via all tool receptacles known from the current state of the art (e.g. steep taper, HSK, Coromant Capto, cylinder shaft, etc.).
[0044] 1 shows a driven tool holder 57 comprising a housing 1 and a rotating spindle 3 within the housing 1. A tool receiving part 5 is shown diagrammatically at a first end of the spindle 3. A tool suitable for machining (e.g. a shank-type cutter or a drill) is supported in this tool receiving part 5. The tool receiving part 5 can be a collet intake or another bracing system known from the state of the art. The bearing of the spindle 3 within the housing 1 is shown by two (roller) bearings 7.
[0045] In this variant, a total of three rotors 9, 11, 13 are provided on the spindle 3. The rotors 9, 11, 13 are either rigidly and detachably connected to the spindle (for example by press-fitting, soldering or welding) or form one part together with the spindle 3. Each of these rotors 9, 11, 13 has a different diameter. The rotors 9, 11, 13 can also form one part and be attached to the spindle 3 as one unit. It is also possible for the rotors 9, 11, 13 and the spindle 3 to be formed integrally.
[0046] In this example, each rotor 9, 11, 13 is assigned one nozzle array 15, 17, 19. Each of the nozzle arrays 15, 17, 19 is supplied with fluid via lines 21, 23, 25 respectively.
[0047] The driven tool holder 57 described according to the invention and its housing 1 are fixed, for example, to the nosepiece 27 of a machine tool. The machine tool is equipped with a pump 29 capable of delivering a cooling lubricant or another fluid. The pump 29 is generally driven by an electric motor (M). The lines 21, 23, 25 are hydraulically connected to the delivery side 31 of the pump 29.
[0048] Between the delivery side 31 and the lines 21, 23, 25 are, for example, directional control valves 33, 35, 37, or a single directional control valve (not shown) with multiple workports. Each of the depicted directional control valves 33, 35, 37 can be independently actuated. For example, when directional control valves 35, 37 are closed and only directional control valve 33 is open, nozzle array 15 is supplied with fluid delivered by pump 29. Fluid ejected from nozzle array 25 drives rotor 9.
[0049] For example, when directional control valves 33 and 37 are closed and only directional control valve 35 is open, nozzle array 17 is supplied with fluid delivered by pump 29. The fluid ejected from nozzle array 17 drives rotor 11. Because at least rotors 9, 11, and 13 are of different designs, spindle 3 exhibits different operating rotational speeds depending on which of nozzle arrays 15, 17, and / or 19 is supplied with fluid by pump 29.
[0050] When various nozzle arrays are directed to the same rotor, the torque on the spindle can be adjusted through activation and deactivation of individual lines.
[0051] In the exemplary variation depicted in FIGS. 1, 2, and 3, the directional control valves 33, 35, and (if applicable) 37 are part of the tool machine rather than the tool holder. This requires multiple fluid interfaces between the tool machine and the tool holder (often one fluid interface for each of the nozzle arrays 15, 17, 19). These are indicated by black dots in the diagrams. Activating or deactivating the nozzle arrays 15, 17, 19 is very simple in this example because all control and switching elements (e.g., directional control valves 33, 35, 37) are located on the machine. However, this design requires a fluid interface for each nozzle array 15, 17, 19 at the connection point between the tool machine and the tool holder 57. In other words, the tool holder has three fluid connections.
[0052] The directional control valves 33, 35, 37 can be operated independently of one another. Operation of the directional control valves 33, 35, 37 facilitates the distribution of the fluid conveyed by the pump 29 between one or more rotors 9, 11, 13. The rotational speed and torque present in the spindle 3 can therefore be adjusted over a wide range to suit the requirements of various machining tasks.
[0053] For example, when the (directional switching) valves 35 and 37 are closed and only the directional control valve 33 is open, only the nozzle array 15 is supplied with fluid from the pump 29. The nozzle array 15 supplies fluid to the rotor 9. Of the three rotors 9, 11, and 13, the rotor 9 has the smallest diameter. Therefore, when the directional control valve 33 is open and fluid is supplied to the rotor 9, the rotational speed of the spindle 3 is the highest, assuming the same design of the nozzle arrays 15, 17, and 19.
[0054] If a higher torque is required for another machining task, for example, the (directional) valve 37 can be opened and the directional control valves 33, 35 can be closed.
[0055] The rotor 13 with the largest diameter is supplied with fluid from the nozzle array 19. In this switching position, the torque is highest but the spindle 3 operates at the lowest rotational speed.
[0056] When only the directional control valve 35 is open, fluid is supplied to the intermediate rotor 11, resulting in a medium operating rotational speed and medium torque.
[0057] The delivery power of the pump 29 can also be changed.
[0058] Any other combination of the switching positions of the directional control valves 33, 35, 37 can configure the rotational speed and torque of the spindle 3. Also, it is possible to supply fluid to two or more rotors simultaneously.
[0059] Of course, the rotational speed and torque of the spindle 3 can also be adjusted via the pressure on the conveying side 31 or the conveying power of the pump 29 .
[0060] Of course, this variation is just one example: other combinations are possible, some of which are illustrated in Figures 2 to 13.
[0061] In the exemplary variation of FIG. 2, the largest rotor 13 is located at the second end of the spindle 3. The second end of the spindle 3 is located opposite the tool receiving portion 5. This means that the roller bearing 7, i.e., the bearing of the spindle 3, is located between the rotors 11 and 13. Therefore, one of the bearings 7 is moved closer to the tool receiving portion 5, making the spindle 3 as a whole stiffer. This relieves strain on the bearing of the spindle 3. The installation space for the rotors 9 and 11 is smaller at the first end of the spindle 3, where the tool receiving portion 5 is located. In this configuration, the tool holder is narrower near the tool receiving portion 5, as shown in FIG. 2 and indicated by the dimensions "d" and "D." This facilitates machining of the workpiece, even in difficult-to-reach areas.
[0062] In the variant shown in Figure 3, there are two rotors 9, 11. The rotor 11 is located between the bearings 7. One of the bearings 7 is located at the second end of the spindle 3, making the spindle 3 more rigid overall. Dynamic distortions resulting from the fluid jets from the nozzle array 17 impinging on the rotor 11, as well as forces resulting from rotor imbalance, are transmitted to the bearings in a more stable manner, reducing vibrations. Since very high rotational speeds are often involved, rotor imbalance is a key factor for vibration-free machining and good machining results. In this variant, the tool holder has two fluid connections.
[0063] In general, the rotor can be located behind or between the bearings, and the location can be selected to achieve an optimum mounting geometry and optimum external geometry of the tool holder and / or distortion and vibration behavior of the bearing.
[0064] Furthermore, the space requirements for the rotor 9 are very low at the first end of the spindle 3 where the tool receiving part 5 is located.
[0065] In the exemplary variant of Fig. 4, the directional control valves 33, 35, 37 are combined into one (directional switching) valve 39 with multiple connections and switching positions. The directional control valve 39 in this exemplary variant is integrated into the housing 1 of the tool holder 57. The fluid conveyed by the pump 29 is guided centrally through a hydraulic interface from the tool machine to the tool holder 57. The fluid then reaches the directional control valve 39.
[0066] If the directional control valve 39 is integrated into the tool holder 57, one fluid interface between the tool machine and the tool holder 57 is sufficient. In this exemplary variant, the tool holder has one fluid connection.
[0067] The directional control valve 39 of this exemplary variation has four switching positions 1, 2, 3, 4. Each of the switching positions 1-3 is supplied with working fluid by a respective nozzle array 15, 17, 19.
[0068] In the fourth switch position, nozzle arrays 15 and 17 supply fluid simultaneously or in parallel to rotors 9 and 11. This generates more torque on spindle 3 than if only one of rotors 9, 11, 13 were supplied with fluid. In general, directional control valve 39 facilitates supplying fluid to one or more nozzle arrays 15, 17, 19 in a wide range of combinations, depending on the design and switch position.
[0069] The parallel operation of the two nozzle arrays 15 and 17 does not necessarily require two separate rotors 9 and 11. It is also possible to design the rotors to be wider so that two nozzle arrays influence one rotor. One such configuration is shown in Figures 5 and 21. The rotors 9, 11, and 13 are very wide so that two nozzle arrays influence one rotor.
[0070] Additionally, the rotor width can be constant and multiple nozzle arrays 15, 17, 19 can be arranged consecutively around the rotor, allowing each rotor to be configured to accommodate a variety of nozzle arrays and fluid conditions.
[0071] For example, nozzle array 15 can be configured to achieve a maximum fluid output velocity. Nozzle array 17 can be configured to achieve a lower fluid output velocity but a larger output cross-sectional area for nozzle array 17. Thus, nozzle array 17 can be used to accelerate spindle 3 for scrubbing operations, while nozzle array 15 can be used for smoothing. Both nozzle arrays 15, 17 can be directed toward the same rotor 9.
[0072] In the exemplary variant shown diagrammatically in Figure 5, the nozzle arrangements 15, 17, 19, the lines 21, 23, 25 and the directional control valves 39.1 or 39.2 are duplicated, respectively. For clarity, not all lines are assigned reference numbers.
[0073] This allows, for example, the smallest rotor 9 to be supplied with fluid from nozzle arrangement 15.1 and / or nozzle arrangement 15.2. Rotors 11, 13 can therefore optionally also be supplied with fluid from nozzle arrangements 17.1 and / or 17.2 or 19.1 and / or 19.2.
[0074] Thus, the number of switch combinations is more than doubled, greatly expanding the range of applications for the tool holder 57. The hydraulic connection to the tool machine or pump 29 can be via an interface as shown, or via multiple connections.
[0075] Figure 6 shows a variant in which two rotors 9, 11 are arranged on the spindle 3. The rotational direction of the rotors 9, 11, and therefore the alignment of the nozzle arrangement, is different. This is indicated by an "R" on the rotor 9 in Figure 5 and an "L" on the rotor 11 in Figure 6. The rotational direction of the rotor 9 is clockwise (right rotation) and the rotational direction of the rotor 11 is counterclockwise (left rotation).
[0076] In this variant, both rotors have the same diameter, but this is not necessary. If rotor 9 is supplied with fluid through nozzle array 15, spindle 3 will rotate clockwise. If rotor 11 is supplied with fluid through nozzle array 17, spindle 3 will rotate counterclockwise. If rotors 9 and 11 have the same hydraulic configuration, rotational speed and torque will be equal in both directions of rotation.
[0077] The reversal of rotation direction described in this invention facilitates new uses and functionalities, such as thread cutting and active braking of the spindle 3. Reversal of rotation direction is also advantageous for complex machining with two-level tools (first level cutting on the left side, second level cutting on the right side). This option can be used for reverse machining. It also allows for easy manual change of the left / right cutting tool position when setting up the machine. This reversal of rotation direction can also be achieved with one rotor. See Figure 19 and its description.
[0078] In the variant of Fig. 7, two pumps 29.1, 29.2 are shown. Both pumps 29.1, 29.2 can supply liquid working fluids with different pressures and / or volumetric flow rates. Alternatively, one pump (e.g., 29.1) can deliver a liquid fluid, while the second pump 29.2 can deliver a gaseous fluid (air). In this case, pump 29.2 is, for example, a connection to a compressor or a fluid network (compressed air network). This further increases the working range of the tool holder 57.
[0079] Each fluid has a transfer point between the tool machine or revolver 27 and the driven tool holder 57 .
[0080] In the switching position of the directional control valve 39 shown in FIG. 7, the nozzle array 15 is supplied with fluid and, in turn, the first rotor 9 is supplied with fluid delivered by the second pump 29.2.
[0081] In a second switching position (not shown) of the directional control valve 39, the nozzle array 15 is supplied with fluid from the first pump 29.1. In a third switching position, the nozzle array 17, which supplies fluid to the rotor 11, is supplied with fluid conveyed by the first pump 29.1. In a fourth switching position of the directional control valve 39, both nozzle arrays 15 and 17 are supplied with fluid from either the first pump 29.1 or the second pump 29.2, depending on the design of the directional control valve.
[0082] The rotational speed is limited by fluids such as water or cooling lubricants, but the torque is high. By switching to compressed air as the working fluid, the rotational speed of the spindle 3 can be significantly increased. This means that the scrubbing step, which requires more torque, can be performed with water as the working fluid. In the subsequent smoothing step, the spindle 3 is driven by compressed air. Due to the significantly higher rotational speed, very good surface quality can be achieved.
[0083] 8 shows an example variation of a tool holder having one rotor 9 and two nozzle arrays 15, 17 that can be operated separately. Both nozzle arrays 15, 17 supply fluid to the same rotor 9. The nozzle arrays 15, 17 can be varied, for example, with respect to the number of nozzles and / or the nozzle output surface. This can be used to adjust the hydraulic output of the fluid in contact with the rotor 9. As a result, the operating rotational speed and / or torque of the spindle 3 can also be varied.
[0084] In this exemplary variant, the directional control valve 39 has two switching positions. This example clearly shows how easy it is to switch between different nozzle arrangements.
[0085] 9 shows an exemplary variant in which two throttles 41.1, 41.2 or openings with different characteristics are integrated in the line 21 downstream of the directional control valve 39. The throttles 41.1, 41.2 respectively reduce the pressure or the volumetric flow rate of the fluid delivered by the pump 29 and impinging on the nozzle. This allows further adjustment of the working range of the tool holder 57. It is also possible to provide only one throttle 41 at the output of the directional control valve 39, while the other output is routed to the line 21 without a throttle (not shown).
[0086] In all exemplary variations, the fluid delivered by nozzle arrays 15, 17, or 19 to one of rotors 9, 11, and / or 13 must then be conducted away from toolholder housing 1. This drainage or diversion of "used" fluid is not depicted in Figures 1 to 9 for reasons of clarity.
[0087] Figure 10 is a schematic diagram of diverters 43, 45 for rotors 9, 11. In this exemplary variation, the diverters 43, 45 are separated by seals 47, meaning that the rotors 9, 11 do not affect each other. This often improves the effectiveness of the turbine by avoiding vortex reduction that would otherwise occur.
[0088] A seal 48 is shown between the tool receiving portion 5 and the rotor 9 . The (roller) bearing 7 is typically separated from the rotor 9, 11, or 13 by one or more seals 49. The seals may be contacting, non-contacting, or a combination of both.
[0089] The directional control valves 33, 35 are part of the tool machine. It is also possible to control the nozzle arrays 15, 17 via directional control valves (not shown) integrated into the tool holder 57.
[0090] FIG. 11 shows an exemplary variation with a flywheel mass 42 attached to the spindle 3. The flywheel mass 42 increases the rotational inertia of the spindle 3, improving its smooth operation. Due to the low mass of the spindle 3, problems with vibrations can actually occur. In many cases, a rotating flywheel mass 42 can be used to correct these problems.
[0091] However, due to the large rotational inertia of the flywheel mass, it is difficult for the spindle 3 to achieve the operating rotational speed with a small acceleration turbine.
[0092] As shown in Figure 11, both rotors 9, 11 can be supplied with fluid from nozzle arrangements 15, 17 simultaneously or in parallel. This means that at start-up, the flywheel mass 42 is first accelerated by rotor 9 or 11, after which only one of rotors 9 or 11 can induce acceleration to the operating rotational speed and subsequent machining. In the illustrated exemplary variant, nozzle arrangement 17 supplying fluid to rotor 11 is open in the second switching position of directional control valve 39. Of course, rotors 9, 11 can also be used individually to drive spindle 3.
[0093] In this exemplary variant, a common diverter 43 for the rotors 9, 11 is provided.
[0094] FIG. 12 includes a schematic diagram of a tool holder 57 equipped with a sensor. The illustrated sensor 51 can be used to detect a range of operating modes. For example, it may comprise a rotational speed sensor equipped with a Hall sensor. The output signal of the rotational speed sensor is transmitted to an evaluation unit 53. From here, the output signal of the rotational speed sensor, or other output size of the evaluation unit 53, can be transmitted wirelessly to a receiver 55, which then communicates with the control device of the tool machine.
[0095] Evaluation of the rotational speed of the spindle allows, for example, an automated and optimized alternation between the various nozzle arrangements 15, 17, 19. The functions of the control unit can also be integrated into the evaluation unit 53. The control unit, which is also connected to the sensor 51, facilitates the actuation and operation of the directional control valves 35-39.
[0096] 13 shows a highly simplified configuration in which the control unit is integrated into an evaluation unit 53. The sensor 51 cooperates with the evaluation unit 53, the transmitter of which transmits data to a receiver 55. This data transmission may be bidirectional.
[0097] The evaluation unit 53 has a direct connection 58 (via wireless or grid connection) with the directional control valve 39 and with the adjustable flow control valve (i.e., throttle 41), so that the directional control valves 33-39 and / or throttle 41 can be actuated depending on the rotational speed or other parameters recorded by the sensor 51. The output data from the sensor 51 can be evaluated and control signals transmitted via the connection 58 (e.g., signal lines) can be calculated either in the tool 58 or in the evaluation unit 53.
[0098] If the evaluation takes place in the evaluation unit 53, the data transmitted by the receiver 55 to the evaluation unit 53 can be included in the calculation. If the evaluation takes place exclusively on the machine tool side, the control signal is transmitted from the receiver 55 to the evaluation unit 53 and from there via connection 58 to the valve.
[0099] FIG. 14 shows a general overview of the tool machine, again using the center of rotation as an example. A workpiece 61 is supported in the machine spindle. A tool holder 57 is attached to the tool nosepiece 27. A tool 59 is placed in the tool receiving section 5 of the spindle 3 of the tool holder 57 as described in the present invention. The tool machine has a fluid intake with a pump 29 equipped with a motor (M) and one or more directional control valves 33, 35, 37, which are connected to the delivery side 31 of the pump 29. The directional control valves 33, 35, 37 are in turn connected to the tool nosepiece 27 via lines and other elements not shown (e.g., rotary joints and other valves), and via the nosepiece 27 to the driven tool holder 57.
[0100] Various types of operation of the directional control valve 39 based on this configuration will be presented below with reference to FIGS.
[0101] 15 shows diagrammatically the mechanical actuation of the directional control valve 39 via the tool holder 57. Fixed stops 63.1, 63.2 are arranged on either side of the nosepiece 27. Actuating bolts 65.1, 65.2 are arranged on either side of the directional control valve 39, which act on the actuator of the directional control valve 39.
[0102] When the actuating bolt 65.1 of the directional control valve 39 is moved against the stop 63.1, the actuator of the directional control valve 39 is actuated, causing the directional control valve 39 to adopt a different switching position. Other switching positions of the directional control valve can be actuated in a similar manner, in that the actuating bolt 65.2 on the other side of the directional control valve 39 is moved against a second stop 63.2. This mechanical actuation of the directional control valve 39 is possible without adding any additional steps for any numerically controlled tool machine. This makes it possible to alternate between different nozzle arrangements or switching positions of the directional control valve 39 during machining without significantly interrupting the machining process. This means that the optimum spindle rotation speed is available for each step of the machining process.
[0103] Figure 17 shows manual activation of the directional control valve 39 by the machine operator, thus allowing the operator to set the fluid flow and thereby to which rotor the fluid is supplied, in what manner and by what means.
[0104] FIG. 18 shows the design of a fluid-fed driven tool holder 57 on a driven tool nosepiece 27. This allows the drive 63 of the tool nosepiece to be used to actuate the directional control valve. The drive 63 comprises a motor (M) and a drive shaft. The drive 63 is used to drive what is commonly known as a driven tool. Since the spindle 3 of the tool holder described in this invention is fluid-driven, the drive shaft of the drive 63 is present for actuating the directional control valve 39. The directional control valve(s) are coupled to the drive motor of the tool nosepiece drive via gears and shafts. Actuation of the drive motor actuates, among other things, the directional control valve 39. This allows actuation of the (directional) valve 39 via the tool machine's control device. Not all details of the actuation of the directional control valve (39) by the drive 63 are shown in FIG. 18.
[0105] FIG. 19 shows a highly schematic cross-sectional view of a variant of the rotor 9. The rotor 9 has a total of six scoops or bowls 61. Each of these scoops or bowls has a concave or bowl-like shape on both sides. They are symmetrical about a radius ray. This means that the direction of rotation of the rotor 9 changes depending on whether the nozzle array 15 or 17 is supplied with fluid. When the nozzle array 15 is activated, the rotor 9 rotates clockwise. When the nozzle array 17 is activated, the rotor 9 rotates counterclockwise. The scoops or bowls 61 of the rotor 9 can be direct or integral components of the spindle 3. They can be welded to the spindle 3 or attached to the spindle 3, connected via a shaft-hub connection according to the current state of the art. In the simplified exemplary variant shown in FIG. 19, the bowls 61 are positioned on a ring 63, which in turn shrinks onto the spindle 3 or is otherwise connected to the spindle 3 so that the spindle 3 cannot rotate.
[0106] FIG. 20 is a cross-sectional view of a tool holder 57 as described in the present invention, which is somewhat schematic and shows some structural details.
[0107] Below are some general remarks on the variations: The configuration of the nozzle array can dictate the ejection velocity and / or volumetric flow rate of fluid ejected by the nozzle array. For example, nozzle array 15 can be configured such that fluid exits nozzle array 15 at a faster velocity than fluid exiting nozzle array 17 of a different configuration.
[0108] 21 to 27 show and explain another exemplary modification of the tool holder described in the present invention. In this exemplary modification, the tool is integrated into the spindle. However, it is also possible to provide a tool receiving portion 5 on the spindle 3, and to support, i.e., receive, the tool in this tool receiving portion 5.
[0109] 21 to 27, the housing 1 is provided with a shaft 65 which serves to support the tool holder in a corresponding receiving part of the machine tool. The end of the shaft 65 is provided with a (first) fluid connection 91.
[0110] Around the center of the housing 1 is a collar 67. A locating ring 69 as described in the present invention is located to the left of the collar 67 in FIG.
[0111] An additional fluid connection (92) can be arranged on the positioning ring (69). Via one of the fluid connections (91, 92), the tool holder is supplied with the pressurized fluid required to drive at least one turbine.
[0112] The second fluid connection 92 is a radial connection 92 on the positioning ring 69. The distribution space 86 (see Figures 22b, 22c, 22d) can be supplied with pressurized fluid via each of the fluid connections 91, 92. The present invention describes sealing the used and unused fluid connections of only one of the fluid connections 91 (in the positioning ring 69) (in the shaft 65 or 92) with a plug 93, thereby deactivating them.
[0113] The locating ring 69 is pressed against the sealing surface (not visible in FIG. 21) by a nut 71. The nut 71 is threaded onto the (precision) threads of the housing 1. By loosening or tightening the nut 71 onto the threads of the housing 1, the gap between the sealing surface of the housing and the opposing surface of the locating ring 69 during installation can be configured very precisely, reduced to zero or even strained to achieve a good seal. The locating ring 69 can be twisted relative to the collar 67 or the housing 1. Twisting can be assisted with an open-end wrench.
[0114] Collar 67 is marked with "1," "2," "3," "4," and "5." When marking 73 "JETS" on locating ring 69 is aligned with marking "1" on collar 67, the line supplies fluid to the nozzle array. Fluid ejected from the nozzle array drives rotor 9 disposed on spindle 3 (see, for example, FIG. 22b). When locating ring 69 of FIG. 21 is rotated counterclockwise until marking "2" on collar 67 aligns with marking 73 "JETS" on locating ring 69, the two lines open and the two nozzle arrays become operational. This is similar for the other markings "3" through "5."
[0115] A cover, cap 75, is disposed on the left end of the tool holder in Fig. 21. Cap 75 protects the inside of the housing, particularly the spindle and rotor of the turbine.
[0116] 22a, 22b, 22c and 22d show various cross-sections of the tool holder according to FIG.
[0117] Figure 22a shows a top view of the tool holder, with the "used" fluid diverter (not numbered) visible. The diverter consists of various small holes concentric with the spindle or tool. Figure 22a also illustrates the cutting level of Figure 22b with cutting process AA and the cutting levels of Figures 22c and 22d with cutting process BB.
[0118] The cutting process BB is shown in two variants that differ in the position of the plug 93. In Fig. 22c, the plug is in the shaft 65 and thus seals the (first) fluid connection 91, while a second fluid connection (side connection) located radially on the positioning ring 69 is used for fluid supply. In Fig. 22d, the plug is located in the side fluid connection 92 of the positioning ring 69 and fluid is supplied via the fluid connection 91.
[0119] In these longitudinal cross sections 22b, 22c, 22d the very wide rotor 9 is visible, along with the spindle 3 and bearings 7. The fluid paths through the housing 1 are further explained in Figures 22a-22d, 23 and 25-27.
[0120] The first fluid connection 91 passes into a blind bore 77 in the shaft 65. At the end of the blind bore 77 are a number of feed holes 79. In this exemplary variation, eight such feed holes 79 are shown.
[0121] A plurality of feed holes 79 begin at the end of the blind hole 77 immediately adjacent the longitudinal axis of the shaft 65 and extend outwardly to the front end of the tool holder. The tool holder is shown without the addition of the housing 1 in FIG. 23. In this view, the radially outer ends of the feed holes 79 are easily discernible. It can be seen from FIGS. 22a-22d and 23 that the outer ends of the feed holes 79 terminate in the distribution space.
[0122] The distribution space 86 is provided with a second collar 95, which includes a plurality of (axial) grooves 89 and a cone on its side. This "intermittent cone" is also the sealing surface 81. A plurality of radial holes pass inward from this sealing surface between the grooves 89 with a tangential component. These holes are the lines 21, 22, 23, 24, 25 that lead to the nozzle arrays 15, 16, 17, 18, 19.
[0123] The course of the lines 21, 22, 23, 24, 25 can be determined from Figures 23 and 25. Overall, in this exemplary variant, there are five lines distributed over approximately half the circumference of the housing 1 (based on a central angle α slightly exceeding 180°).
[0124] The alignment of lines 21-25 has a tangential component. Nozzle arrays 15, 16, 17, 18, and 19 are connected to each line. Fluid exits nozzle arrays 15-19 at high velocity and exerts a tangential impact on rotor 9, causing it to rotate.
[0125] The relocation of the directional control valves described in this invention is performed as follows. By twisting the locating ring 69 relative to the housing 1 or the sealing surface 81, the number of opening and closing lines 21, 22, 23, 24, 25 is set. The volumetric flow rate of the fluid passing through the lines 21, 22, 23, 24, 25 and coming into contact with the rotor 9 via the nozzle arrays 15, 16, 17, 18, 19 varies accordingly. The fluid then exerts a tangential component on the rotor, causing it to rotate.
[0126] The torque of the rotor 9 depends, among other things, on the volumetric flow rate of the fluid in contact with it. When the number of open lines 21-25 is changed by twisting the locating ring 69, the torque that the rotor 9 exerts on the spindle 3 and thus on the tool receiving part 5 also changes. This means that by activating more or fewer lines and nozzles, the tool holder can easily be adapted to the machining of different materials and tools of different diameters.
[0127] The torque and rotational speed of the spindle 3 also depend on the speed at which the fluid comes into contact with the rotor 9 .
[0128] The locating ring 69 is shown in more detail in FIG. 24. The locating ring 69 has an internal counter surface 83 that is complementary to the sealing surface 81 in the housing 1. The counter surface 83 does not extend around the entire circumference of the locating ring 69, but rather extends over approximately half the circumference. The remaining part of the circumference is provided with a recess 85. In its installed state, between the recess 85 and the toolholder housing 1 there is an annular fluid space 87, which in this exemplary variant includes a central angle β of approximately 180°.
[0129] 25, 26 and 27, it can be seen that the opposing surface 83 of the locating ring 69 interacts with the sealing surface 81 of the housing 1. Depending on which position "1" to "5" the locating ring 69 adopts, the opposing surface 83 closes off one or more of the lines 21 to 25.
[0130] The recess 85 is shown at the top of Figure 22, resulting in the aforementioned ring-shaped fluid space 87 being formed between the sealing surface 81 of the housing 1 and the positioning ring 69. The fluid space 87 extends over a circumferential angle of 180°. It serves to form a fluid connection between one or more of the supply holes 79 and one or more of the lines 21-25. In the rotated position of the positioning ring 69 shown in Figure 22b, the line 21 is hydraulically connected to the supply hole 79 via the fluid space 87.
[0131] When this hydraulic connection is present, the corresponding line 21 supplies the nozzle array 15 with fluid that enters the line 21 via the blind holes 77 , the feed holes 79 , the distribution space 86 and the fluid space 87 .
[0132] Figures 25, 26, and 27 show three (out of five) different switching positions of the directional control valve described in this invention. In Figure 25, the positioning ring 69 is positioned relative to the housing 1 so that the fluid space 87 is supplied with pressurized fluid through a plurality of supply holes 79 (not shown). Fluid enters the fluid space 87 via the line 21 and moves toward the nozzle 15, where it is accelerated. The pressure energy of the fluid is converted into kinetic energy. This kinetic energy comes into contact with the rotor 9 and causes it to rotate clockwise. In the rotational position of the positioning ring 69 shown in Figure 25, the lines 22-25 are closed off from the opposing face 83 of the positioning ring 69.
[0133] In Figure 26, the positioning ring 69 is rotated somewhat further relative to the housing 1, so that the fluid space 87 now supplies pressurized fluid to lines 21 and 22. As a result, twice the amount of fluid is supplied to the rotor 9, and therefore, under the same conditions, the torque that the rotor 9 exerts on the spindle 3 is doubled. In the switching position shown in Figure 27, pressurized fluid is supplied to all five lines 21-25 via the fluid spaces. As a result, the rotor 9 is supplied with a maximum amount of fluid that is approximately five times that in the case of Figure 25. [Explanation of symbols]
[0134] 1. Housing 3 spindles 5 Tool receiving section 7. Bearings 9, 11, 13 rotors 15, 16, 17, 18, 19 nozzle arrangement 21, 22, 23, 24, 25 lines 27 Nosepiece 29 Pump 31 Transport side 33, 35, 37, 39 Directional control valves 41 Throttle 42 Flywheel mass 43, 45 Diverter 47, 48, 49 stickers 51 Rotational speed sensor 53 Evaluation unit (optionally with transmitter) 55 Receiver 57 Tool holder 58 Signal Line 59 Tools 61 workpieces 63 Rotation drive unit 65 shaft 67 Color 69 Positioning ring 71 Nut 73 Marking 75 Covers / Caps 77 Blind Hole 79 Supply hole 81 Sealing surface 83 Opposite Surface 85 recess 86 Distribution space 87 Fluid space α, β, γ central angle 89 Groove 91 Rear fluid connection 92 Side fluid connection 93 Plug 95 Second Color
Claims
1. A driven tool holder (57) including a spindle (3) equipped with a free-jet turbine, The free jet turbine comprises a line, a nozzle arrangement, and a rotor disposed on the spindle (3), the free jet turbine comprises two or more nozzle arrays (15, 16, 17, 18, 19), each of which is assigned a line (21, 22, 23, 24, 25) for supplying a fluid, and the lines (21, 22, 23, 24, 25) are opened and closed by one or more directional control valves (33, 35, 37, 39); The two or more nozzle arrays are configured such that an operating state in which the pressurized working fluid is supplied to one of the nozzle arrays or to two or more of the nozzle arrays together can be switched by operating at least one directional control valve. Tool holder.
2. A driven tool holder (57) including a spindle (3) equipped with a free-jet turbine, The free jet turbine comprises a line (21), a nozzle array (15), and a rotor (9) disposed on the spindle (3), 1. A tool holder, comprising: a directional control valve (39) having two outputs opening into the line (21); and a throttle (41) provided in at least one of the outputs downstream of the directional control valve (39), said output opening into the line (21).
3. 2. Tool holder according to claim 1, characterized in that the lines (21, 22, 23, 24, 25) are provided at their ends with nozzle arrays (15, 16, 17, 18, 19), each having one or more nozzles.
4. 4. Tool holder according to claim 1 or 3, characterized in that the fluids ejected by at least two lines (21, 22, 23, 24, 25) or nozzle arrangements (15, 16, 17, 18, 19) drive the spindle (3) in the same or opposite rotational directions.
5. 5. Tool holder according to claim 1, 3 or 4, characterized in that the free jet turbine comprises two or more rotors (9, 11, 13), each rotor (9, 11, 13) being assigned at least one line (21, 22, 23, 24, 25) or at least one nozzle arrangement (15, 16, 17, 18, 19).
6. 6. Tool holder according to claim 5, characterized in that the rotors (9, 11, 13) have different diameters.
7. 7. Tool holder according to claim 1, 3 or 6, characterized in that the directional control valves (33, 35, 37) for opening and closing the lines (21, 23, 25) are arranged on a tool machine.
8. 7. Tool holder according to claim 1, 3 or 6, characterized in that at least one directional control valve (39, 39.1, 39.2) for opening or closing the line (21, 23, 25) is arranged in the tool holder.
9. Tool holder according to claim 8, when relying on claims 1 and any one of claims 3 to 6, characterized in that it comprises two lines (21, 23), a controllable throttle (41) being included in one of said lines (21).
10. 10. Tool holder according to claim 1 and any one of claims 3 to 9, characterized in that a tool receiving portion (5) is arranged at a first end of the spindle (3) and one of the rotors is arranged at the first end of the spindle (3) and / or at a second end of the spindle (3) opposite to the first end.
11. 3. Tool holder according to claim 2, characterized in that at the end of the line (21) there is provided a nozzle arrangement (15) with one or more nozzles.
12. 12. Tool holder according to any one of claims 1 to 11, characterized in that the spindle (3) is rotatably integrated in a bearing (7) in a housing (1) of the tool holder (57).
13. 13. Tool holder according to claim 12, characterized in that at least one rotor (11) is provided between two bearings (7).
14. A driven tool holder (57) including a spindle (3) equipped with a free-jet turbine, The free jet turbine comprises a line, a nozzle arrangement, and a rotor disposed on the spindle (3), the free-jet turbine comprises two or more nozzle arrays (15, 16, 17, 18, 19), each of which is assigned a line (21, 22, 23, 24, 25) for supplying fluid, and the lines (21, 22, 23, 24, 25) are opened and closed by a directional control valve (39) disposed in the tool holder (57) and repositioned through rotation; the nozzle array is configured such that, by operating the directional control valve (39), an operating state in which pressurized working fluid is supplied to one of the nozzle arrays or to two or more of the nozzle arrays together can be switched; the directional control valve (39) comprises an annular positioning ring (69) and an annular or conical sealing surface (81) interacting with the positioning ring (69), the lines (21, 22, 23, 24, 25) being distributed through the circumferential angle of the sealing surface (81), the positioning ring (69) opening or closing one or more of the lines (21, 22, 23, 24, 25) depending on its rotational position relative to the housing (1), Tool holder.
15. 15. Tool holder according to claim 14, characterized in that the locating ring (69) comprises a counter surface (83) complementary to the sealing surface (81), the counter surface (83) being a ring or a cone with a central angle (α) of less than 360°, and the locating ring (69) comprises a recess (85) on its circumference in front of or behind the counter surface (83).
16. Tool holder according to claim 14 or 15, characterized in that the housing (1) adjoins a space (86) to which pressurized working fluid is supplied.
17. 14 to 16, characterized in that it comprises one or more fluid connections (91, 92).
17. A tool holder according to any one of claims 1 to 16.
18. 16. Tool holder according to claim 15, characterized in that at least one fluid connection (91) is provided on the positioning ring (69) and / or at least one fluid connection (92) is provided on the housing (1).
19. A tool holder as described in any one of claims 1 to 18, characterized in that it comprises at least one seal selected from the group consisting of a seal (47) between the rotors (9, 11), a seal (48) between the rotor (9) and the tool receiving portion (5), and a seal (49) between the rotor (11) and the bearing (7), which are provided to separate the working fluid corresponding to each rotor (9, 11) and reduce leakage of the working fluid.
20. Tool holder according to any one of the preceding claims, characterized in that it comprises at least one diverter (43, 44, 45) for the fluid.
21. 21. Tool holder according to any one of claims 1 to 20, characterized in that it comprises a sensor device (51) and / or an evaluation unit (53) for determining the rotational speed of the spindle (3) and / or other operating states of the tool holder (57).
22. 22. Tool holder according to claim 21, characterized in that the sensor device (51) and / or the evaluation unit (53) are connected to an external control unit wirelessly or via a grid connection.
23. 23. Tool holder according to claim 22, characterized in that the external control unit actuates the directional control valves (33, 35, 37, 39).
24. Tool holder according to any one of claims 1 to 13, characterized in that the directional control valve (33, 35, 37, 39) can be repositioned translationally or through rotation.
25. 23. Tool holder according to claim 21 or 22, characterized in that sensor data recorded by the sensor device (51) are used to control the directional control valve (33, 35, 37, 39).
26. 26. Tool holder according to claim 25, characterized in that the sensor data are processed in the evaluation unit (53) and the directional control valve (33, 35, 37, 39) is controlled by the evaluation unit (53).
27. Tool holder according to any one of claims 1 to 26, characterized in that the spindle (3) comprises a flywheel mass (42).
28. Tool holder according to any one of claims 1 to 27, characterized in that at least one rotor (9) is designed for left-handed and right-handed rotational operation.
29. Tool holder according to any one of the preceding claims, characterized in that the spindle (3) comprises a tool receiving portion (5) or a tool is integrated in the spindle (3).
Citation Information
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