Jig and workpiece processing method
The jig with covering and elastic members addresses the inefficiency of multiple chuck tables by securely holding workpieces of varying dimensions and shapes, eliminating the need for table changes and reducing costs.
Patent Information
- Application Number
- JP2021147697
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-09-10
- Publication Date
- 2026-01-14
- Estimated Expiration
- 2041-09-10
AI Technical Summary
The need for multiple chuck tables with different suction surfaces to accommodate various workpiece dimensions and shapes leads to increased time and cost, and interrupts processing when workpiece types change, reducing operating efficiency.
A jig comprising covering members and elastic members that conform to the workpiece shape, covering the exposed suction surface area and ensuring secure suction-holding across different workpiece dimensions and shapes.
Enables secure suction-holding of diverse workpieces without requiring multiple chuck tables, reducing preparation time and cost, and maintaining processing efficiency.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to a jig for suction-holding a workpiece on the suction surface of a chuck table, and a method for processing a workpiece using the jig to suction-hold the workpiece on the suction surface of a chuck table and process the workpiece. [Background technology]
[0002] The device chip manufacturing process uses a disk-shaped wafer with devices formed in each of multiple areas defined by multiple intersecting streets (planned division lines). By dividing this wafer along the streets, multiple device chips, each equipped with a device, are obtained. The device chips are incorporated into various electronic devices, such as mobile phones and personal computers.
[0003] A cutting device is used to separate the wafers. The cutting device is equipped with a chuck table that holds the workpiece and a processing unit (cutting unit) that performs the cutting process on the workpiece, and the cutting unit is equipped with an annular cutting blade. The cutting blade is rotated and cuts into the workpiece, cutting and separating the workpiece.
[0004] Furthermore, in recent years, the miniaturization of electronic devices has led to a demand for thinner device chips. Therefore, a process of grinding wafers before division using a grinding device is sometimes carried out. The grinding device includes a chuck table for holding the workpiece and a processing unit (grinding unit) for grinding the workpiece. The grinding unit is equipped with a grinding wheel containing multiple grinding stones. The workpiece is ground and thinned by bringing the grinding stones into contact with the workpiece while rotating the grinding wheel.
[0005] Processing devices such as cutting devices and grinding devices are highly versatile and can process workpieces of various sizes, shapes, and materials. For example, Patent Document 1 discloses a grinding device that can grind rectangular plate-shaped workpieces. [Prior art documents] [Patent documents]
[0006] [Patent Document 1] Japanese Patent Application Laid-Open No. 2016-150421 Summary of the Invention [Problem to be solved by the invention]
[0007] The chuck table mounted on the processing device has a suction surface that attracts the workpiece. When processing the workpiece with the processing device, the workpiece is placed on the chuck table so that it covers the suction surface. In this state, suction force is applied to the suction surface, and the workpiece is sucked and held by the suction surface.
[0008] In order to reliably hold the workpiece by suction with the chuck table, it is preferable that the overlapping area between the workpiece and the suction surface be as large as possible and that the entire suction surface be covered by the workpiece. Therefore, the dimensions and shape of the suction surface of the chuck table are set according to the dimensions and shape of the workpiece to be processed.
[0009] When processing various types of workpieces with different dimensions or shapes using a single processing device, a chuck table with a suction surface suitable for suction-holding the workpieces must be manufactured in advance for each type of workpiece. Therefore, preparing the chuck table is time-consuming and costly. Furthermore, if the type of workpiece is changed while the processing device is operating, the processing must be interrupted and the chuck table replaced each time. This reduces the operating efficiency of the processing device.
[0010] The present invention has been made in consideration of such problems, and aims to provide a jig that enables various types of workpieces to be held on a chuck table, and a method for processing workpieces using the jig. [Means for solving the problem]
[0011] According to one aspect of the present invention, The first surface and the second surface are connected to each other. A jig for suction-holding a workpiece on the suction surface of a chuck table. , covered A covering member and the workpiece Applicable Contact with the side of the workpiece Applicable and an elastic member that deforms to conform to the shape of the side surface. The covers are each arranged so that the covering member comes into contact with an exposed area of the suction surface that is not covered by the workpiece, and the elastic member comes into contact with the side surface of the workpiece and the covering member of another cover, and when the workpiece is processed while being sucked by the suction surface, the entire area is covered by the covers. A fixture is provided.
[0012] Preferably, the thickness of the covering member and the thickness of the elastic member are less than the thickness of the workpiece, and the elastic member is preferably a sponge having liquid absorbency.
[0013] According to another aspect of the present invention, a jig is used to The first surface and the second surface are connected to each other. A method for processing a workpiece in which the workpiece is suction-held on a suction surface of a chuck table and processed, the jig comprising: , covered A covering member and the workpiece Applicable Contact with the side of the workpiece Applicable a placing step of placing the workpiece on the suction surface, the workpiece being provided with a plurality of covers including an elastic member that deforms to conform to the shape of the side surface; The covering member is provided on each of the plurality of covers. an exposed area of the suction surface that is not covered by the workpiece; The elastic member comes into contact with of the workpiece Applicable side and the covering member of the other cover To make contact Distributed to a holding step of placing the workpiece and the plurality of covers on the chuck table, and applying suction force to the suction surface while the workpiece and the plurality of covers are covering the suction surface, thereby suction-holding the workpiece and the plurality of covers on the chuck table; The workpiece is sucked by the suction surface and the entire area is covered with the plurality of covers. and a processing step of processing the workpiece.
[0014] Preferably, the thickness of the covering member and the thickness of the elastic member are less than the thickness of the workpiece, and in the placing step, Applicable The first surface of the workpiece is exposed. ApplicableThe workpiece is placed on the suction surface so that the second surface faces the suction surface, and in the processing step, the entire first surface side of the workpiece is ground with a grinding wheel. Preferably, the elastic member is a sponge having liquid absorption properties, and in the processing step, the workpiece is processed while supplying processing fluid to the workpiece and the elastic member. [Effects of the Invention]
[0015] A jig according to one aspect of the present invention includes multiple covers, including a covering member that covers the exposed area of the suction surface of the chuck table and an elastic member that deforms to conform to the shape of the side surface of the workpiece. By placing the jig on the suction surface when holding the workpiece on the chuck table, a strong suction force can be applied to various types of workpieces with different dimensions or shapes, allowing the workpiece to be securely held by the chuck table. This eliminates the need to manufacture different chuck tables for each type of workpiece, reducing the time and cost required to prepare chuck tables. Furthermore, the need to replace chuck tables is eliminated, preventing a decrease in the operating efficiency of the processing device. [Brief explanation of the drawings]
[0016] [Figure 1] FIG. [Figure 2] FIG. 2 is a perspective view showing a chuck table. [Figure 3] FIG. 3A is a perspective view showing the chuck table and the jig, and FIG. 3B is a cross-sectional view showing the chuck table and the jig. [Figure 4] FIG. 4(A) is a perspective view showing a workpiece and a jig held by suction on the chuck table, and FIG. 4(B) is a cross-sectional view showing the workpiece and a jig held by suction on the chuck table. [Figure 5] FIG. 2 is a partial cross-sectional side view showing the grinding device and the workpiece in a processing step. [Figure 6]FIG. 6(A) is a perspective view showing a chuck table according to a modified example, and FIG. 6(B) is a cross-sectional view showing a workpiece and a jig that are suction-held by the chuck table according to the modified example. DETAILED DESCRIPTION OF THE INVENTION
[0017] An embodiment according to one aspect of the present invention will be described below with reference to the accompanying drawings. First, a configuration example of a processing device capable of processing a workpiece using a jig according to this embodiment will be described. FIG. 1 is a perspective view showing a grinding device 2. In FIG. 1, the X-axis direction (first horizontal direction, front-to-back direction) and the Y-axis direction (second horizontal direction, left-to-right direction) are perpendicular to each other. Furthermore, the Z-axis direction (vertical direction, up-down direction, height direction) is perpendicular to the X-axis direction and the Y-axis direction.
[0018] The grinding device 2 includes a base 4 that supports or houses each of the components that make up the grinding device 2. A rectangular parallelepiped opening 4a is provided on the top surface of the base 4, with its longitudinal direction aligned with the X-axis direction. Furthermore, a rectangular parallelepiped support structure 6 is provided on the rear end of the top surface of the base 4, aligned with the Z-axis direction.
[0019] A chuck table (holding table) 8 is provided inside the opening 4a to hold a workpiece 11, which is an object to be machined by the grinding device 2. The upper surface of the chuck table 8 is a flat surface that is roughly parallel to the horizontal plane (XY plane), and forms a holding surface 8a that holds the workpiece 11. In addition, a moving mechanism (moving unit) 10 that moves the chuck table 8 along the X-axis direction is connected to the chuck table 8.
[0020] For example, the moving mechanism 10 is a ball screw type moving mechanism and includes a flat moving plate (not shown). A nut portion is provided on the rear surface (lower surface) of the moving plate, and a ball screw (not shown) arranged along the X-axis direction is screwed into this nut portion. A pulse motor (not shown) is connected to the end of the ball screw. A chuck table 8 is mounted on the front surface (upper surface) of the moving plate. When the ball screw is rotated by the pulse motor, the chuck table 8 moves along the X-axis direction together with the moving plate.
[0021] Further, a rotation drive source (not shown) such as a motor is connected to the chuck table 8 to rotate the chuck table 8 around a rotation axis that is approximately perpendicular (approximately parallel to the Z-axis direction) to the holding surface 8a of the chuck table 8. In other words, the rotation axis of the chuck table 8 is set along a direction perpendicular to the holding surface 8a.
[0022] A table cover 12 is provided around the periphery of the chuck table 8, surrounding the chuck table 8. In addition, accordion-shaped dust-proof and drip-proof covers 14 that are extendable and contractible along the X-axis direction are provided in front and behind the table cover 12. The table cover 12 and the dust-proof and drip-proof covers 14 cover the components (moving plate, ball screw, pulse motor, etc.) of the movement mechanism 10 that is provided inside the opening 4a.
[0023] A moving mechanism (moving unit) 16 is provided on the front side of the support structure 6. The moving mechanism 16 has a pair of guide rails 18 arranged along the Z-axis direction. A flat moving plate 20 is attached to the pair of guide rails 18 so as to be slidable along the guide rails 18.
[0024] A nut portion (not shown) is provided on the back surface (rear surface) side of the moving plate 20. A ball screw 22, which is disposed along the Z-axis direction between a pair of guide rails 18, is threadedly engaged with this nut portion. A pulse motor 24 that rotates the ball screw 22 is connected to the end of the ball screw 22. When the ball screw 22 is rotated by the pulse motor 24, the moving plate 20 moves (up and down) along the guide rails 18 in the Z-axis direction.
[0025] A support member 26 is fixed to the surface (front surface) of the moving plate 20. The support member 26 supports a processing unit (grinding unit) 28 that performs grinding on the workpiece 11. The processing unit 28 includes a cylindrical housing 30 supported by the support member 26. The housing 30 also houses a cylindrical spindle 32 that is arranged along the Z-axis direction.
[0026] The tip end (lower end) of the spindle 32 protrudes downward from the lower surface of the housing 30. A disk-shaped mount 34 made of metal or the like is fixed to the tip end of the spindle 32. A rotation drive source (not shown), such as a motor, that rotates the spindle 32 is connected to the base end (upper end) of the spindle 32.
[0027] An annular grinding wheel 36 for grinding the workpiece 11 is attached to the underside of the mount 34. For example, the grinding wheel 36 is fixed to the mount 34 by a fastener (not shown) such as a bolt. In this way, the grinding wheel 36 is attached to the tip of the spindle 32 via the mount 34.
[0028] The grinding wheel 36 includes an annular wheel base 38 and a plurality of grinding stones 40 fixed to the wheel base 38. The wheel base 38 is made of a metal such as stainless steel or aluminum, and is formed to have approximately the same diameter as the mount 34. A plurality of grinding stones 40, each formed into, for example, a rectangular parallelepiped shape, are arranged on the underside of the wheel base 38 at approximately equal intervals along the outer periphery of the wheel base 38.
[0029] The grinding wheel 40 includes abrasive grains made of diamond, cBN (cubic boron nitride), or the like, and a bonding material (bond material) that secures the abrasive grains. Bond materials that can be used include metal bonds, resin bonds, and vitrified bonds. However, there are no limitations on the material, dimensions, shape, etc., of the grinding wheel 40. The number of grinding wheels 40 can also be set as desired.
[0030] The grinding wheel 36 rotates around a rotation axis that is approximately perpendicular to the holding surface 8a of the chuck table 8 (approximately parallel to the Z-axis direction) by power transmitted from the rotation drive source via the spindle 32 and the mount 34. In other words, the rotation axis of the grinding wheel 36 is set along a direction perpendicular to the holding surface 8a of the chuck table 8.
[0031] The grinding device 2 also includes a control unit (control section, control device) 42 connected to each component of the grinding device 2 (such as the chuck table 8, the moving mechanism 10, the moving mechanism 16, and the processing unit 28). The control unit 42 generates control signals that control the operation of the components of the grinding device 2.
[0032] For example, the control unit 42 is configured by a computer and includes a calculation section that performs calculations to operate the grinding device 2, and a storage section that stores various information (data, programs, etc.) used to operate the grinding device 2. The calculation section includes a processor such as a CPU (Central Processing Unit). The storage section includes memories such as a ROM (Read Only Memory) and a RAM (Random Access Memory).
[0033] The grinding device 2 grinds a workpiece 11. For example, the workpiece 11 is a rectangular, plate-like member (plate-like object) made of glass (quartz glass, borosilicate glass, soda-lime glass, alkali-free glass, etc.). Specifically, the workpiece 11 includes a front surface (first surface) 11a and a back surface (second surface) 11b that are generally parallel to each other, and four side surfaces (outer peripheral surfaces) 11c connected to the front surface 11a and the back surface 11b. By processing the workpiece 11, various articles (optical components, etc.) are manufactured.
[0034] However, there are no limitations on the type, material, size, shape, structure, etc. of the workpiece 11. For example, the workpiece 11 may be a wafer (substrate) made of a semiconductor (Si, GaAs, InP, GaN, SiC, etc.), ceramics, resin, metal, etc. Furthermore, the workpiece 11 may be a package substrate such as a CSP (Chip Size Package) substrate or a QFN (Quad Flat Non-leaded package) substrate. For example, a package substrate is formed by sealing a device such as an IC (Integrated Circuit) or an LSI (Large Scale Integration) mounted on a base substrate with a resin layer (mold resin).
[0035] When the workpiece 11 is ground by the grinding device 2, the workpiece 11 is held by the chuck table 8. FIG.
[0036] The chuck table 8 includes a cylindrical frame (main body) 50 made of metal such as stainless steel (SUS), glass, ceramics, resin, or the like. A cylindrical recess (groove) 50b is provided in the center of the upper surface 50a of the frame 50. The diameter of the recess 50b is smaller than the diameter of the frame 50, and the recess 50b is provided concentrically with the frame 50.
[0037] A disk-shaped holding member 52 made of a porous material such as porous ceramics is fitted and fixed in the recess 50b. The holding member 52 includes holes (flow paths) therein that communicate from the top surface to the bottom surface of the holding member 52. The top surface of the holding member 52 forms a circular suction surface 52a that sucks the workpiece 11. The suction surface 52a is connected to a suction source 56 such as an ejector via the holes included in the holding member 52, a flow path (not shown) formed inside the frame 50, a valve 54, etc.
[0038] The depth of the recess 50b and the thickness of the holding member 52 are set to be approximately the same, and the upper surface 50a of the frame 50 and the suction surface 52a are arranged on approximately the same plane. The upper surface 50a of the frame 50 and the suction surface 52a form the holding surface 8a of the chuck table 8.
[0039] The workpiece 11 is placed on the chuck table 8 so as to overlap with the suction surface 52a. In this state, when the suction force (negative pressure) of the suction source 56 is applied to the suction surface 52a, the workpiece 11 is sucked and held by the chuck table 8.
[0040] However, depending on the size and shape of the workpiece 11, when the workpiece 11 is placed on the suction surface 52a, a portion of the suction surface 52a is exposed and not covered by the workpiece 11. For example, as shown in FIG. 2, if the diagonal of the rectangular workpiece 11 is smaller than the diameter of the suction surface 52a, a portion of the suction surface 52a is exposed outside the four sides of the workpiece 11. In this state, even if negative pressure from the suction source 56 is applied to the suction surface 52a, the negative pressure leaks from the exposed area of the suction surface 52a, and the suction force acting on the workpiece 11 becomes insufficient.
[0041] Therefore, in this embodiment, the workpiece 11 is held by the chuck table 8 using a cover that covers the exposed area of the suction surface 52a that is not covered by the workpiece 11. As a result, even if the entire suction surface 52a cannot be covered with the workpiece 11, leakage of negative pressure at the suction surface 52a is suppressed, and the workpiece 11 is reliably held by suction on the chuck table 8.
[0042] Fig. 3(A) is a perspective view showing the chuck table 8 and the jig 60, and Fig. 3(B) is a cross-sectional view showing the chuck table 8 and the jig 60. The jig 60 is a member for suction-holding the workpiece 11 on the suction surface 52a of the chuck table 8, and includes a plurality of covers 62 that cover the suction surface 52a.
[0043] The multiple covers 62 close off the suction surface 52a by covering exposed areas (exposed areas) of the suction surface 52a of the chuck table 8 that are not covered by the workpiece 11. For example, the jig 60 includes four covers 62 (covers 62A, 62B, 62C, and 62D) that surround the rectangular workpiece 11 on all sides.
[0044] Each of the multiple covers 62 includes a covering member 64 that covers the exposed area of the suction surface 52a. The covering member 64 includes a front surface (first surface) 64a and a back surface (second surface) 64b that are generally parallel to each other, and a first side surface 64c and a second side surface (outer peripheral surface) 64d that are connected to the front surface 64a and the back surface 64b. The covering member 64 is a plate-like member that can cover the exposed area of the suction surface 52a, and is formed according to the dimensions and shape of the workpiece 11 and the suction surface 52a.
[0045] For example, the covering members 64 of the covers 62A and 62B are formed in an arch shape so that the first side surface 64c follows the side surface 11c of the workpiece 11 and the second side surface 64d follows the outer peripheral edge of the frame body 50. Also, for example, the covering members 64 of the covers 62C and 62D are formed in a substantially rectangular shape with one curved side so that the first side surface 64c follows the side surface 11c of the workpiece 11 and the second side surface 64d follows the outer peripheral edge of the frame body 50. Note that the first side surface 64c of the covering members 64 provided on the covers 62A and 62B is longer than the side surface 11c of the workpiece 11. On the other hand, the length of the first side surface 64c of the covering members 64 provided on the covers 62C and 62D is approximately the same as the length of the side surface 11c of the workpiece 11.
[0046] The material of the covering member 64 is appropriately selected so that when the covering member 64 is placed on the suction surface 52a, the area of the suction surface 52a that overlaps with the covering member 64 is blocked. For example, the covering member 64 is a plate-like object made of a non-porous material (resin, metal, glass, ceramics, etc.) and blocks the pores of the holding member 52 that are exposed on the suction surface 52a. The thickness of the covering member 64 can be appropriately set within a range that allows the covering member 64 to be placed flat on the suction surface 52a. For example, the thickness of the covering member 64 is 3 mm or more and 30 mm or less.
[0047] An elastic member 66 that comes into contact with the side surface 11c of the workpiece 11 is provided on the first side surface 64c of the covering member 64. The elastic member 66 is a flexible member that elastically deforms when an external force is applied, and is fixed to the covering member 64 so as to cover the first side surface 64c. For example, the elastic member 66 is formed in a substantially triangular shape in cross section so as to become thinner toward the tip side (see FIG. 3(B)). Furthermore, the width of the elastic member 66 (the length in the direction perpendicular to the first side surface 64c of the covering member 64) is set to, for example, 3 mm or more and 15 mm or less.
[0048] There are no restrictions on the material of the elastic member 66 as long as it is deformable when it comes into contact with the side surface 11c of the workpiece 11. For example, resin, synthetic rubber, etc. can be used as the elastic member 66. Alternatively, a sponge (urethane foam, polyethylene foam, rubber sponge, etc.) having liquid absorbency may be used as the elastic member 66.
[0049] Each of the multiple covers 62 is placed on the chuck table 8 so that the covering member 64 covers the suction surface 52a and the elastic member 66 contacts the side surface 11c of the workpiece 11. Specifically, the covers 62A, 62B, 62C, and 62D are placed so as to surround the rectangular workpiece 11 on all four sides.
[0050] 4(A) is a perspective view showing the workpiece 11 and jig 60 held by suction on the chuck table 8, and FIG. 4(B) is a cross-sectional view showing the workpiece 11 and jig 60 held by suction on the chuck table 8. The covers 62A and 62B are arranged to sandwich the workpiece 11 in the Y-axis direction. The covers 62C and 62D are arranged to sandwich the workpiece 11 in the X-axis direction. As a result, the exposed area of the suction surface 52a is covered by the covering member 64, and the elastic member 66 comes into contact with the side surfaces 11c (four sides) of the workpiece 11. As a result, the exposed area of the suction surface 52a is closed by the covers 62A, 62B, 62C, and 62D.
[0051] When the elastic member 66 comes into contact with the workpiece 11, the elastic member 66 deforms to conform to (follow) the shape of the side surface 11c of the workpiece 11. This improves the adhesion between the side surface 11c of the workpiece 11 and the elastic member 66. Furthermore, the deformation of the elastic member 66 prevents the side surface 11c of the workpiece 11 from being damaged when the workpiece 11 comes into contact with the elastic member 66. Furthermore, the elastic members 66 of the covers 62A and 62B also come into contact with and deform both ends (side surfaces other than the first side surface 64c and the second side surface 64d) of the covering members 64 of the covers 62C and 62D. This also improves the adhesion between the covers 62.
[0052] Then, with the suction surface 52a covered with the workpiece 11 and the multiple covers 62, the valve 54 is opened to apply the suction force of the suction source 56 to the suction surface 52a. As a result, the workpiece 11 and the multiple covers 62 are sucked and held on the suction surface 52a. Note that if the elastic member 66 is a sponge, a small amount of the negative pressure acting on the suction surface 52a will leak through pores inside the sponge, but since most of the suction surface 52a is covered by the workpiece 11 and the covering member 64, there will be no problem in suction-holding the workpiece 11 and the covers 62.
[0053] The jig 60 is manufactured for each of the various types of workpieces 11 having different dimensions or shapes. When the type of workpiece 11 to be ground by the grinding device 2 is changed, the jig 60 is replaced with one suitable for the new workpiece 11. This makes it possible for the chuck table 8 to suction-hold various workpieces 11 having different dimensions or shapes without making any changes to the chuck table 8.
[0054] Furthermore, the time and cost required to manufacture the jig 60 are extremely small compared to the chuck table 8. For example, the jig 60 can be manufactured in a short time and at low cost by forming a plate-like object (covering member 64) made of resin using a 3D printer or the like and fixing a sponge or the like (elastic member 66) to this plate-like object with an adhesive or the like.
[0055] As long as it is possible to cover the entire exposed area of the suction surface 52a, there is no limit to the number, size, or shape of the covers 62. For example, the jig 60 may be configured by two covers 62 that sandwich the workpiece 11.
[0056] Next, a specific example of a method for processing a workpiece using the jig 60 will be described. As an example, the following describes processing for thinning the workpiece 11 by grinding the surface 11a side of the workpiece 11. When grinding the surface 11a side of the workpiece 11, the cover 62 is designed so that the thickness Tc of the cover 62 (the thickness of the covering member 64 and the elastic member 66) is smaller than the thickness Tw of the workpiece 11, as shown in FIG. 4(B).
[0057] First, as shown in FIG. 2, the workpiece 11 is placed on the suction surface 52a of the chuck table 8 (placement step). The workpiece 11 is placed on the suction surface 52a so that the front surface 11a (surface to be ground) is exposed upward and the back surface 11b faces the suction surface 52a. The workpiece 11 is preferably positioned so that the entire back surface 11b overlaps the suction surface 52a. This increases the suction force acting on the workpiece 11. However, if the workpiece 11 does not fit inside the suction surface 52a, a portion of the workpiece 11 may be supported by the upper surface 50a of the frame 50.
[0058] A protective member for protecting the workpiece 11 may be attached to the back surface 11b of the workpiece 11. In this case, the workpiece 11 is suction-held by the chuck table 8 via the protective member. For example, a rectangular tape (protective tape) formed in roughly the same shape as the back surface 11b of the workpiece 11 is used as the protective member.
[0059] Next, the workpiece 11 and the jig 60 are suction-held by the chuck table 8 (holding step). In the holding step, first, the jig 60 is placed on the chuck table 8. Specifically, as shown in FIGS. 3(A) and 3(B), a plurality of covers 62 are placed so as to surround the workpiece 11. As a result, the exposed area of the suction surface 52a of the chuck table 8 that is not covered by the workpiece 11 is covered with the covering member 64. In addition, the elastic member 66 comes into contact with the side surface 11c of the workpiece 11, and the elastic member 66 deforms to conform to the side surface 11c of the workpiece 11. As a result, the exposed area of the suction surface 52a is blocked by the jig 60 (see FIGS. 4(A) and 4(B)).
[0060] Then, with the suction surface 52a blocked by the workpiece 11 and the plurality of covers 62, the valve 54 is opened and the suction force of the suction source 56 is applied to the suction surface 52a. As a result, the workpiece 11 and the plurality of covers 62 are held by suction on the chuck table 8. Note that the workpiece 11 and the covers 62 may be placed on the chuck table 8 with the suction force of the suction source 56 applied to the suction surface 52a.
[0061] Next, the workpiece 11 held by suction on the chuck table 8 is machined (machining step). Fig. 5 is a partial side cross-sectional view showing the grinding device 2 and the workpiece 11 in the machining step. The grinding device 2 is equipped with a liquid supply unit (liquid supply nozzle) 44 near the machining unit 28, which supplies a liquid (machining liquid) 46 such as pure water.
[0062] In the processing step, first, the chuck table 8 is moved along the X-axis direction by the moving mechanism 10 (see FIG. 1) and positioned below the processing unit 28. At this time, the chuck table 8 is positioned so that the rotation axis of the workpiece 11 (the rotation axis of the chuck table 8) overlaps with the orbit (rotation path) of the grinding wheel 40.
[0063] Next, while rotating the chuck table 8 and the spindle 32, the processing unit 28 is lowered by the moving mechanism 16 (see FIG. 1). As a result, the rotating grinding wheel 36 is lowered toward the workpiece 11, and the multiple grinding wheels 40 come into contact with the surface 11a of the workpiece 11. As a result, the entire surface 11a of the workpiece 11 is ground by the grinding wheels 40, and the workpiece 11 is thinned. Then, when the thickness of the workpiece 11 reaches the target value (finishing thickness), grinding of the workpiece 11 is stopped.
[0064] While the workpiece 11 is being ground, a liquid 46 such as pure water is supplied at a predetermined flow rate from the liquid supply unit 44 to the workpiece 11 and the grinding wheel 40. This cools the workpiece 11 and the grinding wheel 40, and also washes away chips (processing chips) generated by the grinding process.
[0065] Furthermore, while the workpiece 11 is being ground, the liquid 46 is also continuously supplied to the elastic member 66. If the elastic member 66 is a sponge having liquid-absorbent properties, the sponge is maintained in a state in which the liquid 46 has permeated therein. For example, the elastic member 66 has water-absorbent properties, and pure water supplied as the liquid 46 soaks into the elastic member 66. As a result, the pores inside the sponge are blocked by the liquid 46. This improves the sealing performance of the suction surface 52a of the chuck table 8, and strengthens the suction force acting on the workpiece 11.
[0066] When the workpiece 11 is thinned to a predetermined finishing thickness, it is preferable to set the thickness Tc (see FIG. 4(B)) of the cover 62 to be less than the finishing thickness. This prevents contact between the grinding wheel 40 and the cover 62 during grinding of the workpiece 11, making it easier to grind the workpiece 11.
[0067] However, when only the area inside the outer periphery of the workpiece 11 is ground, the grinding wheel 36 does not overlap the cover 62 during grinding of the workpiece 11, so there is no limit to the thickness of the cover 62. For example, when only the center of the workpiece 11 is ground with a small-diameter grinding wheel 36 whose diameter is less than the width of the workpiece 11, the thickness of the cover 62 may be equal to or greater than the thickness of the workpiece 11. Also, when the covering member 64 and the elastic member 66 are easily ground by the grinding wheel 40 and do not interfere with grinding of the workpiece 11, there is no limit to the thickness of the cover 62.
[0068] As described above, the jig 60 according to this embodiment includes multiple covers 62, each including a covering member 64 that covers the exposed area of the suction surface 52a of the chuck table 8 and an elastic member 66 that deforms to fit the shape of the side surface 11c of the workpiece 11. By placing the jig 60 together with the workpiece 11 on the suction surface 52a, a strong suction force can be applied to various types of workpieces 11 with different dimensions or shapes, allowing the workpieces 11 to be securely held by the chuck table 8. This eliminates the need to manufacture different chuck tables 8 for each type of workpiece 11, reducing the time and cost required to prepare the chuck table 8. Furthermore, the need to replace the chuck table 8 is eliminated, preventing a decrease in the operating efficiency of the grinding device 2.
[0069] The chuck table mounted on the grinding device 2 is not limited to the above-described chuck table 8. Fig. 6(A) is a perspective view showing a chuck table (holding table) 70 according to a modified example, which has a structure different from that of the chuck table 8.
[0070] The chuck table 70 includes a cylindrical frame (main body) 72 made of a metal such as SUS (stainless steel), glass, ceramics, resin, or the like. A cylindrical recess (groove) 72b is provided in the center of the upper surface 72a of the frame 72. The diameter of the recess 72b is smaller than the diameter of the frame 72, and the recess 72b is provided concentrically with the frame 72. The recess 72b is connected to the suction source 56 via a flow path (not shown) formed inside the frame 72, a valve 54, and the like.
[0071] A plurality of pins 74 are provided in the recess 72b. For example, the pins 74 are formed in a cylindrical shape and are arranged from the bottom surface of the recess 72b toward the top surface. The depth of the recess 72b and the height of the pins 74 are set to be approximately the same, and the top surface 72a of the frame 72 and the top surfaces of the pins 74 are arranged on approximately the same plane. In other words, the top surface of the recess 72b corresponds to a circular plane that includes the top surfaces of the plurality of pins 74. The top surface of the recess 72b also forms a suction surface 76 that sucks the workpiece 11. The top surface 72a of the frame 72 and the suction surface 76 form the holding surface 70a of the chuck table 70.
[0072] 6(B) is a cross-sectional view showing the workpiece 11 and jig 60 held by suction on the chuck table 70. The workpiece 11 is placed on the chuck table 70 so as to overlap with the suction surface 76, and is supported by the upper surfaces of the multiple pins 74. In addition, multiple covers 62 are placed so as to cover the exposed areas of the suction surface 76 that are not covered by the workpiece 11 (exposed areas), and are supported by the upper surfaces of the multiple pins 74. The specific arrangement of the covers 62 in this case is as described above (see FIGS. 3(A) and 4(A), etc.).
[0073] When the recess 72b is depressurized by the suction source 56 with the workpiece 11 and the jig 60 placed on the chuck table 70, a suction force acts on the suction surface 76, and the workpiece 11 and the multiple covers 62 are sucked and held on the suction surface 76. In this way, even on the chuck table 70 which holds the workpiece 11 with multiple pins 74, the use of the jig 60 makes it possible to properly suck and hold the workpiece 11.
[0074] Furthermore, in the above embodiment, an example has been described in which the jig 60 is used in the grinding device 2, but the jig 60 can also be used in other processing devices, cleaning devices, etc. For example, the jig 60 can also be used in a cutting device that cuts a workpiece, a polishing device that polishes a workpiece, a laser processing device that performs laser processing on a workpiece, etc.
[0075] The cutting device includes a chuck table that holds the workpiece and a processing unit (cutting unit) that cuts the workpiece. The cutting unit includes a spindle, and an annular cutting blade is attached to the tip of the spindle. The workpiece is cut by cutting the rotating cutting blade into the workpiece held by the chuck table. During cutting of the workpiece, a liquid (cutting fluid) such as pure water is supplied to the workpiece and the cutting blade.
[0076] The polishing apparatus includes a chuck table for holding a workpiece and a processing unit (polishing unit) for polishing the workpiece. The polishing unit includes a spindle, the tip of which is fitted with a disc-shaped polishing pad. The workpiece is polished by bringing the rotating polishing pad into contact with the workpiece held by the chuck table. A liquid (processing fluid), such as a slurry, may be supplied to the workpiece and the polishing pad while the workpiece is being polished.
[0077] The laser processing device includes a chuck table that holds the workpiece, and a processing unit (laser irradiation unit) that irradiates the workpiece with a laser beam. The laser irradiation unit includes a laser oscillator that emits a laser with a predetermined wavelength, and a condenser that condenses the laser beam emitted from the laser oscillator. The workpiece 11 held by the chuck table is irradiated with the laser beam, thereby performing laser processing on the workpiece.
[0078] The jig 60 can also be used when suction-holding a workpiece on a chuck table mounted on the above-mentioned cutting device, polishing device, laser processing device, etc. This makes it possible to suction-hold workpieces of various sizes and shapes in various processing devices.
[0079] In addition, the structures, methods, etc. according to the above-described embodiments can be modified as appropriate without departing from the scope of the object of the present invention. [Explanation of symbols]
[0080] 11 Workpiece 11a Surface (first side) 11b Back side (2nd side) 11c Side (outer surface) 2 Grinding equipment 4 Foundation 4a aperture 6 Support structure 8 Chuck table (holding table) 8a Holding surface 10. Moving mechanism (moving unit) 12 Table Cover 14 Dustproof and water-resistant cover 16. Mobile mechanism (mobile unit) 18 Guide rail 20 Moving Plate 22 Ball screw 24 Pulse motor 26 Support member 28 Processing unit (grinding unit) 30 Housing 32 Spindle 34 Mount 36 Grinding Wheel 38 Wheel base 40 Grinding Wheel 42 Control unit (control unit, control device) 44 Liquid supply unit (liquid supply nozzle) 46 Liquid (processing fluid) 50 Frame (main body) 50a top 50b Recess (groove) 52 Retaining member 52a Suction surface 54 Valve 56 Suction source 60 Jig 62, 62A, 62B, 62C, 62D Cover 64 Covering material 64a Surface (first side) 64b Back side (2nd side) 64c 1st side 64d 2nd side (outer surface) 66 Elastic member 70 Chuck table (holding table) 70a holding surface 72 Frame (main body) 72a Top side 72b Recess (groove) 74 pins 76 Suction surface
Claims
1. A jig for suction-holding a workpiece including a first surface, a second surface, and a side surface connected to the first surface and the second surface on a suction surface of a chuck table, a plurality of covers including a covering member and an elastic member that comes into contact with the side surface of the workpiece and deforms to follow the shape of the side surface of the workpiece; each of the plurality of covers is arranged such that the covering member contacts an exposed region of the suction surface that is not covered by the workpiece, and the elastic member contacts the side surface of the workpiece and the covering member of another cover; The jig is characterized in that when the workpiece is processed while being sucked by the suction surface, the entire area is covered by the plurality of covers.
2. 2. The jig according to claim 1, wherein the thickness of the covering member and the thickness of the elastic member are less than the thickness of the workpiece.
3. 3. The jig according to claim 1, wherein the elastic member is a sponge having liquid absorbency.
4. A method for machining a workpiece, comprising: using a jig to suction-hold a workpiece, the workpiece including a first surface, a second surface, and a side surface connected to the first surface and the second surface, on a suction surface of a chuck table, and machining the workpiece; the jig includes a plurality of covers including a covering member and an elastic member that comes into contact with the side surface of the workpiece and deforms to follow the shape of the side surface of the workpiece; a placing step of placing the workpiece on the suction surface; a holding step of arranging each of the plurality of covers so that the covering member contacts an exposed region of the suction surface that is not covered by the workpiece and the elastic member contacts the side surface of the workpiece and the covering member of another cover, and applying a suction force to the suction surface with the workpiece and the plurality of covers covering the suction surface, thereby suction-holding the workpiece and the plurality of covers on the chuck table; a processing step of processing the workpiece while the workpiece is sucked by the suction surface and the entire area is covered by the plurality of covers.
5. the thickness of the covering member and the thickness of the elastic member are less than the thickness of the workpiece; In the placing step, the workpiece is placed on the suction surface so that the first surface of the workpiece is exposed and the second surface of the workpiece faces the suction surface; 5. The method for processing a workpiece according to claim 4, wherein in the processing step, the entire first surface side of the workpiece is ground with a grinding wheel.
6. the elastic member is a sponge having liquid absorption properties, 6. The method for machining a workpiece according to claim 4, wherein in the machining step, the workpiece is machined while a machining fluid is supplied to the workpiece and the elastic member.
Citation Information
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