Boron-doped carbon material, conductive composition, conductive film, and power storage device

Abstract

To provide a carbon material excellent in conductivity.SOLUTION: The problem is solved by a carbon material which has a carbon hexagonal network surface as a basic skeleton and in which a boron element is doped to replace a carbon element, in which the content of the boron element in the carbon material is 0.005 to 15 mol% and X / Y<0.8 is satisfied where the content of the boron element doped to replace the carbon element on a surface of the carbon material is X (mol%) and the content of the boron element in the carbon material is Y (mol%).SELECTED DRAWING: Figure 1

Description

[Technical Field]

[0001] The present invention relates to a boron-doped carbon material, a conductive composition, a conductive film, and an electricity storage device. [Background technology]

[0002] Recent advances in electronics have been remarkable, and the conductive materials used in various electronic devices are also being required to be smaller, lighter, and less expensive, while also offering longer lifespans in a variety of operating environments. For example, when manufacturing the wiring for electronic device substrates or the wiring that connects them, conductive compositions with good electrical conductivity are required. However, conductive compositions that use metal fillers such as silver or copper are commonly used, and significant cost issues remain unresolved. Meanwhile, various investigations have been conducted into conductive compositions that use metal-free conductive carbon, but due to their insufficient electrical conductivity, their use has been limited to semiconductive applications such as antistatic applications.

[0003] In addition, various conductive carbon materials with low volume resistivity, such as graphite and carbon nanotubes, have been investigated to date, but only a material with a volume resistivity of 10 -4 Compared to metal fillers, which exhibit extremely high conductivity of less than Ω·cm, the volume resistivity is significantly higher, making improving the conductivity a major challenge.

[0004] Therefore, Patent Documents 1 and 2 report research into doping carbon nanotubes with boron by subjecting carbon nanotubes and boron compounds to high-temperature heat treatment in order to improve electrical properties. By adding 3 mass % or more of a boron compound to multi-walled carbon nanotubes and subjecting them to high-temperature heat treatment at a maximum of 3000°C, it is possible to achieve a volume resistivity of 10 -2Although electrical conductivity at the Ω·cm level has been achieved, further improvement is needed. Furthermore, there has been insufficient analysis of how boron is doped into carbon nanotubes, and the relationship between the boron doping state and electrical conductivity has not been clarified. Meanwhile, for carbon nanotubes with diameters of 10 nm or less, when doped with boron by high-temperature heat treatment above 1600°C, it is difficult for the carbon nanotubes to maintain their shape, and there are reports that single-walled and double-walled carbon nanotubes decompose. This further complicates the relationship between the boron doping state and electrical conductivity of boron-doped carbon materials.

[0005] Furthermore, Patent Document 3 reports a study on doping graphene nanoplatelets with a very small thickness of 100 nm or less with boron by adding a boron source of about 3 mass %. -3 Although excellent conductivity of less than Ω·cm was achieved, there is still a need to improve the conductivity compared to metal fillers. Furthermore, although the boron content in the boron-doped carbon material was disclosed, the method by which the boron was doped into the carbon material was not clarified.

[0006] Therefore, by analyzing the doping state of boron in boron-doped carbon materials and clarifying the relationship between the doping state and electrical conductivity, it is likely that it will be possible to further improve the electrical conductivity of boron-doped carbon materials. [Prior art documents] [Patent documents]

[0007] [Patent Document 1] Japanese Patent Application Laid-Open No. 2000-281323 [Patent Document 2] Japanese Patent Application Laid-Open No. 2009-256118 [Patent Document 3] International Publication No. 2014 / 185496 Summary of the Invention

Problems to be Solved by the Invention

[0008] An object of the present invention is to provide a carbon material having excellent conductivity.

Means for Solving the Problems

[0009] The present invention relates to a carbon material having a carbon hexagonal network plane as a basic skeleton and doped such that boron elements replace carbon elements, wherein the content of boron elements in the carbon material is 0.005 to 15 mol%, and when the content of boron elements doped to replace carbon elements on the surface of the carbon material is X (mol%) and the content of boron elements in the carbon material is Y (mol%), X / Y < 0.8.

[0010] The present invention also relates to the carbon material as described above, wherein the carbon material contains at least one selected from the group consisting of graphite, graphene nanoplatelets, graphene, and carbon nanotubes.

[0011] The present invention also relates to the carbon material as described above, wherein 0.01 < X / Y < 0.4.

[0012] The present invention also relates to a conductive composition containing the above-described carbon material and at least one of a binder resin or a solvent.

[0013] The present invention also relates to a conductive composition in which the carbon material contains two or more different carbon materials.

[0014] The present invention also relates to a conductive composition further containing a conductive aid.

[0015] The present invention also relates to a conductive composition further containing an active material and used as a composite ink for forming a positive electrode or a negative electrode for an energy storage device.

[0016] The present invention also relates to a conductive film formed from the above-described conductive composition.

[0017] The present invention also relates to an electricity storage device including an electrode having a composite layer formed from the above-mentioned conductive composition. [Effects of the Invention]

[0018] According to the present invention, a carbon material having a basic skeleton of a carbon hexagonal mesh face containing boron element and doped with boron element so as to substitute for the carbon element on the surface, can be provided which has a specific boron content and exhibits excellent electrical conductivity. [Brief explanation of the drawings]

[0019] [Figure 1] FIG. 1 shows an example of peaks in the B1s spectrum in XPS and peak separation. [Figure 2] FIG. 2 is a diagram showing the G band and D band peaks of a carbon material in a laser Raman spectrum. DETAILED DESCRIPTION OF THE INVENTION

[0020] The present invention will be described in detail below. In this specification, a "carbon material having a hexagonal carbon network as a basic skeleton and doped with boron elements so as to substitute for carbon elements" may be simply referred to as a "boron-doped carbon material."

[0021] <Boron-doped carbon materials> The boron-doped carbon material of the present invention will now be described. A boron-doped carbon material is a material that has a basic skeleton of a hexagonal carbon network, in which carbon atoms are covalently bonded to form a hexagonal network, forming a network plane. The structural units have physical and chemical interactions (bonds) between them, and contains boron. The boron is doped to substitute for at least carbon. The term "boron doped to substitute for carbon" refers to boron substituted for carbon in the hexagonal carbon network, boron substituted for carbon at the edges of the hexagonal carbon network on the surface of the carbon material, boron bonded to carbon in defects or missing portions that exist as vacancies in the hexagonal carbon network on the surface of the carbon material, and boron bonded to carbon so as to bridge between the planes of the hexagonal carbon network near the surface of the carbon material. These boron elements can be measured by X-ray photoelectron spectroscopy (XPS), which will be described later.

[0022] The boron content in the boron-doped carbon material of the present invention (boron content in the entire carbon material) is 0.005 to 15 mol%, preferably 0.01 to 10 mol%, more preferably 0.08 to 5 mol%, and even more preferably 0.1 to 2 mol%. If the boron content is less than 0.005 mol%, the boron doping effect is not obtained and conductivity is not improved. If the boron content is 15 mol% or more, the excess boron inhibits electron movement, resulting in a decrease in conductivity. Therefore, a content in the range of 0.005 to 15 mol% can exhibit good conductivity. Furthermore, the inclusion of boron in the carbon material increases the wettability of the carbon material with respect to solvents and binder resins, improving the dispersibility of the dispersion. Furthermore, a high boron content tends to increase the hardness of the carbon material, improving durability against external forces such as impacts, thereby improving dispersion stability and film strength. On the other hand, a high boron content tends to make dispersion more difficult, so from the viewpoint of the strength and dispersibility of the carbon material, the boron content is preferably 2 mol% or less, more preferably 1.1 mol% or less. The boron content in a boron-doped carbon material can be determined by methods such as ICP emission spectroscopy and ICP mass spectrometry. One example is a measurement method conforming to JIS-R7223. The boron content in a boron-doped carbon material refers to the total amount of boron contained on the surface or inside of the carbon material, boron doped to replace carbon elements in the carbon material, and boron compounds.

[0023] Next, the boron doped to substitute for carbon atoms on the surface of the boron-doped carbon material of the present invention will be described. The content of boron doped to substitute for carbon atoms on the surface of the boron-doped carbon material can be determined by a method such as X-ray photoelectron spectroscopy (XPS).

[0024] The B1s spectrum of boron obtained by XPS measurement appears in the binding energy range of the B1s electrons of boron element (around 185 to 197 eV) and is known to consist of four major components. Figure 1 shows the peaks of the B1s spectrum in XPS and an example of peak separation. As shown in Figure 1, the binding energy values ​​(peak tops) of each component are: boron clusters at 186 to 187 eV; boron carbide (BC) at 187 to 188 eV; boron doped to substitute for carbon elements in a hexagonal mesh-like basic skeleton (BC3) at 188 to 189.3 eV; various boron oxides (BC2O) at 189.5 to 190.5 eV; BCO2 at 191.5 to 192 eV; and B2O3 at 192.5 to 193 eV. When these peaks overlap, the proportions can be determined by fitting each component to a Gaussian function, optimizing the peak intensity, peak position, and full width at half maximum as parameters. Therefore, the B1s peak can be separated and the state of boron on the surface of boron-doped carbon materials can be analyzed. Therefore, the bond energy value of boron doped to substitute for carbon elements on the surface of the boron-doped carbon material of the present invention appears in the range of 188 to 189.3 eV.

[0025] Also, when the ratio of the content of boron element doped to replace the carbon element on the surface of the boron-doped carbon material is X, and the content of boron element in the whole boron-doped carbon material is Y, it is preferably X / Y < 0.8, more preferably X / Y < 0.6, even more preferably 0.01 < X / Y < 0.4, and still more preferably 0.02 < X / Y < 0.2. When X / Y is in the range of 0.8 or more, the conductivity may be reduced due to the introduction of excessive holes, or locally large energy is required to bond and / or substitute boron on the surface of the carbon material, which may partially break the basic skeleton such as the hexagonal network plane of the carbon material. Therefore, good conductivity can be exhibited when X / Y is in the range of < 0.8.

[0026] The data obtained by the above XPS measurement relates to the surface of the carbon material, and the normal depth resolution is about several nm, up to 10 nm at most. On the other hand, the data obtained by ICP measurement relates to the whole carbon material, and the amount of boron calculated by XPS measurement and the amount of boron calculated by ICP measurement are different. That is, the carbon material of the present invention is a carbon material having a carbon hexagonal network plane as a basic skeleton and doped with boron element so as to replace the carbon element, the content of boron in the whole carbon material is within a predetermined range, and the content of boron element doped to replace the carbon element on the surface of the carbon material is less than a predetermined value with respect to the content of boron in the whole carbon material, thereby exhibiting excellent conductivity. In addition, the conductive composition using the carbon material of the present invention not only has excellent dispersibility, but also improves the durability against external forces such as impact during dispersion, so that the damage to the carbon material can be reduced and very excellent conductivity can be exhibited.

[0027] Also, the boron-doped carbon material of the present invention is a carbon material having a carbon hexagonal network plane as a basic skeleton, and can be confirmed by Raman spectrum measurement and X-ray diffraction measurement.

[0028] FIG. 2 shows the G-band and D-band peaks of a carbon material in a laser Raman spectrum. In the Raman spectrum measurement, for example, the G-band (1560-1620 cm) is measured with an excitation laser wavelength of 532 nm. -1 ), it can be confirmed that the carbon material has a basic skeleton of a hexagonal carbon network. In addition, the D band (1330-1370 cm -1 When the intensity ratio (G / D ratio) to the surface roughness (Sr) is high, the boron-doped carbon material has a high crystallinity and high electrical conductivity. The G / D ratio is preferably 1 or more, more preferably 1.7 or more, and even more preferably 2.0 or more. In addition, when the Raman shift of the G band in the laser Raman spectrum of an excitation laser wavelength of 532 nm is P and the Raman shift of the D band is Q, the difference in Raman shift [PQ] is 226 cm -1 The difference in Raman shift [PQ] is preferably 218 to 226 cm or less, because the boron doping is expected to increase the carriers, which leads to improved conductivity. -1 and more preferably 222 to 226 cm -1 is.

[0029] In X-ray diffraction (XRD) measurements of boron-doped carbon materials obtained using CuKα radiation as an X-ray source, the (002) diffraction peak, which appears at a diffraction angle (2θ) of approximately 24.0 to 27.0°, confirms that the material is a carbon material with a hexagonal carbon network as its basic skeleton. Furthermore, the average interplanar distance d002 calculated from the obtained peak is preferably 0.338 nm or less, more preferably 0.336 nm or less. While the smaller the average interplanar distance d002 of typical carbon materials, the better their electrical conductivity. However, the boron-doped carbon material of the present invention exhibits excellent electrical conductivity when the average interplanar distance d002 is 0.335 to 0.336 nm.

[0030] Furthermore, the structure (shape) of the boron-doped carbon material of the present invention is not particularly limited as long as it is a carbon material that satisfies the above-mentioned conditions. For example, the boron-doped carbon material may be classified into carbon black (acetylene black, ketjen black, furnace black, medium thermal carbon black, graphitized carbon black), graphite, graphene nanoplatelets, graphene, carbon fiber, carbon nanotubes, carbon nanofibers, carbon nanohorns, carbon nanobrushes, activated carbon, porous carbon, nanoporous carbon, etc., and preferably graphitized carbon black, graphite, graphene nanoplatelets, graphene, carbon fiber, carbon nanotubes, carbon nanofibers, and more preferably graphite, graphene nanoplatelets, graphene, and carbon nanotubes.

[0031] The average particle size of the boron-doped carbon material of the present invention is not particularly limited, but is 0.15 to 500 μm, preferably 0.5 to 100 μm, and more preferably 1 to 50 μm. The average particle size in the present invention refers to the particle size (D50) at 50% when the volume fraction of particles is accumulated from the smallest particle size in the volume particle size distribution, and is measured using a general particle size distribution analyzer, such as a dynamic light scattering particle size distribution analyzer (Microtrac UPA manufactured by Nikkiso Co., Ltd.).

[0032] The average thickness of the boron-doped carbon material of the present invention is not particularly limited. When the carbon source is graphite, the average thickness is preferably 1 nm to 500 μm, more preferably 150 nm to 50 μm, even more preferably 500 nm to 10 μm, and particularly preferably 500 nm to 5 μm. The average thickness in the present invention may be calculated from the average value of thicknesses randomly sampled using an optical microscope, an electron microscope, etc., or may be calculated using image analysis, etc. In order to reduce variation among particles, it is preferable to calculate the average value from 100 or more particles.

[0033] When the carbon source is carbon nanotubes, the average outer diameter thereof is preferably 2 nm to 500 nm, more preferably 3 nm to 250 nm, even more preferably 5 nm to 50 nm, and particularly preferably 5 nm to 25 nm. The number of walls of the carbon nanotube is preferably 3 or more and 30 or less, and more preferably 5 or more and 20 or less. The average outer diameter and number of walls of the carbon nanotubes referred to in the present invention may be calculated from the average outer diameters randomly sampled using an electron microscope, etc., or may be calculated using image analysis, etc. To reduce variations among individual nanotubes, it is preferable to calculate the average values ​​from 100 or more particles.

[0034] <Method for producing boron-doped carbon material> The boron-doped carbon material of the present invention can be synthesized by, but is not limited to, heat-treating a carbon source and a boron source. Specifically, the material can be synthesized by a method of mixing an inorganic carbon carbon source with a boron source such as a boron compound (e.g., boron carbide) and heat-treating the mixture; a method of mixing a petroleum-based compound carbon source (e.g., pitch, tar, coke) with a boron source such as a boron compound and heat-treating the mixture; a method of mixing a synthetic resin carbon source with a boron source such as a boron compound and heat-treating the mixture; a method of heat-treating a carbon source such as an aromatic hydrocarbon gas and a boron source such as boron gas on a metal catalyst supported on a substrate to perform chemical vapor deposition (CVD); a method of heat-treating a carbon source such as a hydrocarbon gas and a boron source such as boron gas on a metal catalyst suspended by spraying or the like to perform catalytic chemical vapor deposition (CCVD); or a method of ion-implanting boron into the carbon source.

[0035] A preferred method for producing the boron-doped carbon material of the present invention is to dope a pre-carbonized carbon source with boron. The term "carbonization" used here refers to a phenomenon similar to "crystallization" or "graphitization." For example, methods of obtaining boron-doped carbon by doping boron while carbonizing an uncarbonized carbon source and a boron source, or methods using a carbon source that has been pre-calcined, may result in insufficient crystallization or graphitization. Therefore, rather than a method of doping boron while carbonizing, a method of performing a boron doping reaction after carbonization, such as doping boron into a pre-carbonized carbon source, is preferable because it produces a carbon material with a favorable distribution of boron on the surface and inside of the carbon particles. In other words, to obtain the boron-doped carbon material of the present invention that can simultaneously achieve excellent conductivity, dispersibility, and durability, the selection of the carbon source and the mixing state of the carbon source and boron source during the boron doping reaction are also important.

[0036] Next, the carbon source used in the production of the boron-doped carbon material will be described. The carbon source is not particularly limited, but examples thereof include inorganic carbon sources and organic carbon sources, and inorganic carbon sources are preferred. Specific inorganic carbon sources include those classified as carbon black (acetylene black, ketjen black, furnace black, medium thermal carbon black, graphitized carbon black), graphite, graphene nanoplatelets, graphene, carbon fibers, carbon nanotubes, carbon nanofibers, carbon nanohorns, carbon nanobrushes, activated carbon, porous carbon, nanoporous carbon, etc., and are preferably graphitized carbon black, graphite, graphene nanoplatelets, graphene, carbon fibers, carbon nanotubes, and carbon nanofibers, and more preferably graphite, graphene nanoplatelets, graphene, and carbon nanotubes. Among the above carbon sources, the size and lamination structure of the carbon hexagonal mesh plane vary depending on the type and manufacturer, and various physical properties such as crystallinity, particle size, shape, BET specific surface area, pore volume, pore size, bulk density, DBP oil absorption, surface acidity, surface hydrophilicity, and conductivity, as well as cost, vary. Therefore, an optimal material can be selected depending on the application and required performance.

[0037] Commercially available graphite that can be used is not particularly limited, but includes CMX, UP-5, UP-10, UP-20, UP-35N, CSSP, CSPE, CSP, CP, CB-150, CB-100, ACP, ACP-1000, ACB-50, ACB-100, ACB-150, SP-10, SP-20, J-SP, SP-270, HOP, GR-60, LEP, F#1, and F#2 manufactured by Nippon Graphite Industries Co., Ltd. , F#3, CGC-20, CGC-50, CGB-20, CGB-50, PAG-60, PAG-80, PAG-120, PAG-5, HAG-10W, HAG150, etc. manufactured by Ito Graphite Industries, Ltd., EC1500, EC1000, EC500, EC300, EC100, EC50, etc. manufactured by Chuetsu Graphite, Ltd., CX-3000, FBF, BF, CBR, SSC-3000, SSC-600, SSC-3, SSC, CX- 600, CPF-8, CPF-3, CPB-6S, CPB, 96E, 96L, 96L-3, 90L-3, CPC, S-87, K-3, CF-80, CF-48, CF-32, CP-150, CP-10 0, CP, HF-80, HF-48, HF-32, SC-120, SC-80, SC-60, SC-32, RA-3000, RA-15, RA-44, GX-600, G-6S, G-3, G-150, G -100, G-48, G-30, G-50, etc., manufactured by SEC Carbon Co., Ltd.; SGP-100, SGP-50, SGP-25, SGP-15, SGP-5, SGP-1, SGO-100, SGO-50, SGO-25, SGO-15, SGO-5, SGO-1, SGX-100, SGX-50, SGX-25, SGX-15, SGX-5, SGX-1, etc., manufactured by Nishimura Graphite Co., Ltd.; and 10099M and PB-99, etc., manufactured by Nishimura Graphite Co., Ltd. In addition, commercially available carbon black that can be used is not particularly limited, but examples include Ketjen Black EC-300J, EC-600JD, Lionite EC-200L, etc., manufactured by Lion Specialty Chemicals; Furnace Black #2350, #2600, #3050B, #3030B, #3230B, and #3400B, etc., manufactured by Mitsubishi Chemical Corporation; and Acetylene Black HS-100 and FX-35, manufactured by Denka Company Limited. Commercially available carbon nanotubes that can be used include single-walled carbon nanotubes, double-walled carbon nanotubes, and multi-walled carbon nanotubes, and include, but are not limited to, VGCF-H, VGCF-X, etc. manufactured by Showa Denko K.K., carbon nanotubes manufactured by Meijo Nano Carbon Co., Ltd., NTP3003, NTP3021, NTP3121, NTP8012, NTP8022, NTP9012, NTP9112, etc. manufactured by NTP Corporation, and TUBALL, etc. manufactured by OCSiAl Corporation. In addition, commercially available graphene-based carbons that can be used are not particularly limited, but examples include graphene nanoplatelets xGnP-C-300, xGnP-C-500, xGnP-C-750, xGnP-M-5, xGnP-M-15, xGnP-M-25, xGnP-H-5, xGnP-H-15, and xGnP-H-25 manufactured by XG Sciences. Among these carbon sources, graphite, graphene nanoplatelets, graphene, and carbon nanotubes are preferably used from the viewpoint of electrical conductivity and cost, and graphite is more preferably used.

[0038] Specific organic carbon sources are not particularly limited as long as they are organic carbon raw materials that are carbonized to carbon particles after heat treatment, but specific examples include phenolic resins, polyimide resins, polyamide resins, polyamideimide resins, polyacrylonitrile resins, polyaniline resins, phenol-formaldehyde resins, polyimidazole resins, polypyrrole resins, polybenzimidazole resins, melamine resins, pitch, coke, lignite, polycarbodiimide, biomass, proteins, humic acid, and derivatives thereof. Among these, pitch and coke, which are also used as raw materials for graphite, are preferably used.

[0039] Next, the boron source used in producing the boron-doped carbon material will be described. The boron source is not particularly limited, but examples thereof include boron carbide, boron oxide, boron nitride, metal borides, boron oxoacids, boranes, and boron-containing organic compounds. Specifically, in boron carbide, B4C(B12 C3), B 12 C2(B6C) etc. Boron oxides include BC2O, BCO2, B2O2, B2O3, B4O3, B4O5, etc. For boron nitride, BN, etc. Metal borides include AlB2, CoB, FeB, MgB2, NiB, TiB2, etc. Boron oxo acids include orthoboric acid, metaboric acid, tetraboric acid, etc. Boranes include monoborane, diborane, decaborane, etc. Examples of boron-containing organic compounds include boric acid esters such as trimethyl borate and triethyl borate, substituted boranes such as triethylborane and triphenylborane, and boronic acids such as phenylboronic acid and phenylboronic acid esters.

[0040] The raw material composition ratio of the carbon source and the boron source for producing a boron-doped carbon material is not particularly limited as long as the boron content can be achieved as described above. However, the ratio of the boron source to 100 parts by mass of the carbon source is preferably 0.01 to 300 parts by mass, and more preferably 0.1 to 100 parts by mass.

[0041] The method for mixing the carbon source and the boron source is not particularly limited, but is preferably dry mixing or wet mixing. As the mixing device, the following dry mixing device or wet mixing device can be used.

[0042] Examples of dry mixing devices include roll mills such as two-roll and three-roll devices, high-speed mixers such as Henschel mixers and super mixers, fluid energy mills such as micronizers and jet mills, attritors, particle composite devices manufactured by Hosokawa Micron Corporation such as "Nanocure," "Nobilta," and "Mechanofusion," and powder surface modification devices manufactured by Nara Machinery Manufacturing Co., Ltd. such as "Hybridization System," "Mechano Micros," and "Miraro." When using a dry mixer, other raw materials may be added directly to the base raw material powder in powder form. However, to prepare a more uniform mixture, the other raw materials may be dissolved or dispersed in a small amount of solvent in advance, and then added while breaking up the agglomerated particles of the base raw material powder. In addition, the mixture may be heated to further increase the processing efficiency.

[0043] Examples of wet mixing devices include mixers such as Disper, Homomixer, or Planetary Mixer; homogenizers such as M-Technique's "Clearmix" or PRIMIX's "Filmix"; sand mills such as Red Devil's paint conditioner, ball mill, and Shinmaru Enterprises' "Dynomill"; media-type dispersers such as Attritor or Coball Mill; wet jet mills such as Genus' "Genus PY," Sugino Machine's "Starburst," and Nanomizer's "Nanomizer"; medialess dispersers such as M-Technique's "Clear SS-5" or Nara Machinery's "Micros"; and other roll mills, kneaders, ultrasonic dispersers, etc., but are not limited to these. It may be preferable to use wet mixing devices that have been treated to prevent metal contamination from the device. For example, when using a media-type disperser, it is preferable to use a disperser whose agitator and vessel are made of ceramic or resin, or a disperser whose metal agitator and vessel surfaces are treated with tungsten carbide thermal spraying or resin coating. Ceramic beads such as glass beads, zirconia beads, or alumina beads are preferably used as media. Furthermore, when using a roll mill, it is preferable to use a ceramic roll. Only one type of dispersing device may be used, or multiple types of devices may be used in combination.

[0044] Furthermore, if the raw materials are not uniformly dissolved or dispersed, multiple solvents may be used in combination as necessary to improve the wettability and dispersibility of each raw material in the solvent, or a dispersant may be added to disperse and mix the raw materials. In particular, since it is difficult to uniformly mix a boron source with a carbonized (graphitized) carbon source, the mixing (contact) state of the carbon source and the boron source when the boron doping reaction occurs is important, and it is preferable to treat the carbon source and the boron source uniformly.

[0045] The conditions for heat-treating the mixture of the carbon source and boron source vary depending on the types and amounts of the carbon source and boron source used as raw materials, and are not particularly limited, but the heating temperature is 1000 to 3200° C., preferably 1500 to 3000° C., and more preferably 1800 to 2500° C. The heating time is not particularly limited, but is 10 minutes to 72 hours, and preferably 30 minutes to 10 hours. The atmosphere in the heat treatment step is preferably an inert gas atmosphere such as nitrogen or argon, or a vacuum atmosphere, in order to prevent side reactions such as oxidation of the raw materials. The heat treatment step may be not only a treatment step carried out in one stage under a fixed atmosphere, temperature and time, but also a treatment step carried out in multiple stages under different atmospheres and temperatures.

[0046] <Conductive composition> The conductive composition of the present invention contains the above-mentioned carbon material and at least one of a binder resin and a solvent. The conductive composition may contain two or more different carbon materials in combination, and may contain a conductive assistant as needed.

[0047] <Binder resin> The binder resin is not particularly limited, and may include, for example, at least one selected from the group consisting of polyurethane resins, polyamide resins, acrylonitrile resins, acrylic resins, butadiene resins, polyvinyl resins, polyvinyl butyral resins, polyolefin resins, polyester resins, polystyrene resins, EVA resins, polyvinylidene fluoride resins, polytetrafluoroethylene resins, silicone resins, polyether resins, and cellulose resins such as carboxymethyl cellulose. The binder resins may be used alone or in combination of two or more.

[0048] From the viewpoints of volume resistivity, adhesion to the substrate, and durability, the binder resin preferably contains at least one resin selected from the group consisting of polyurethane, polyamide, and polyester resins, and more preferably contains a polyurethane resin. The binder resin is preferably one that softens or flows appropriately when the conductive composition is printed or coated on the substrate and then pressed or hot-pressed (hereinafter referred to as "hot" pressing). By using such a resin, the conductive composition flows in the thickness direction while maintaining the planar pattern shape of the coating film, reducing voids in the film and increasing the number of contact points between carbon materials, resulting in a conductive film with low volume resistivity.

[0049] [Polyurethane resin] The method for synthesizing the polyurethane resin is not particularly limited, and examples thereof include a method of reacting a polyol compound (a) with a diisocyanate (b), a method of reacting a polyol compound (a), a diisocyanate (b), and a diol compound (c) having a carboxyl group to obtain a urethane prepolymer (d) having an isocyanate group, a method of further reacting the urethane prepolymer (d) with a polyamino compound (e), and a method of reacting a reaction terminator with any of the above three methods, if necessary.

[0050] As the polyol compound (a), various polyether polyols, polyester polyols, polycarbonate polyols, polybutadiene glycols, or mixtures thereof, which are known as polyol components constituting polyurethane resins, can be used.

[0051] Examples of polyether polyols include polymers or copolymers of ethylene oxide, propylene oxide, tetrahydrofuran, and the like. Examples of polyester polyols include saturated and unsaturated low-molecular-weight diols such as ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, pentanediol, 3-methyl-1,5-pentanediol, hexanediol, octanediol, 1,4-butylene diol, diethylene glycol, triethylene glycol, dipropylene glycol, and dimer diol, as well as n-butyl glycidyl ether, 2-ethyl glycidyl ether, and the like. Examples of the polyester polyols include polyester polyols obtained by dehydration condensation of alkyl glycidyl ethers of hexyl glycidyl ethers, monocarboxylic acid glycidyl esters such as versatic acid glycidyl ester, and dicarboxylic acids such as adipic acid, phthalic acid, isophthalic acid, terephthalic acid, maleic acid, fumaric acid, succinic acid, oxalic acid, malonic acid, glutaric acid, pimelic acid, suberic acid, azelaic acid, and sebacic acid, or anhydrides thereof, and polyester polyols obtained by ring-opening polymerization of cyclic ester compounds. Polycarbonate polyols include (1) the reaction product of a diol or bisphenol with a carbonate ester, and (2) the reaction product of a diol or bisphenol with phosgene in the presence of an alkali. Examples of carbonate esters include dimethyl carbonate, diethyl carbonate, diphenyl carbonate, ethylene carbonate, and propylene carbonate. Examples of diols include ethylene glycol, propylene glycol, dipropylene glycol, diethylene glycol, triethylene glycol, butylene glycol, 3-methyl-1,5-pentanediol, 2-methyl-1,8-octanediol, 3,3'-dimethylolheptane, polyoxyethylene glycol, polyoxypropylene glycol, propanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, and 1,9-nonanediol. Examples of bisphenols include bisphenol A, bisphenol F, and bisphenols obtained by adding alkylene oxides such as ethylene oxide and propylene oxide to bisphenols.

[0052] The number average molecular weight (Mn) of the polyol compound is determined appropriately taking into consideration the solubility of the polyurethane resin when producing the conductive composition, the durability of the conductive film formed, and the adhesive strength to the substrate, but is usually preferably in the range of 580 to 8,000, and more preferably in the range of 1,000 to 5,000. The polyol compounds may be used alone or in combination of two or more. Furthermore, a part of the polyol compounds may be replaced with low molecular weight diols, such as various low molecular weight diols used in the production of the polyol compounds, within the range that does not impair the performance of the polyurethane resin.

[0053] The diisocyanate compound (b) may be an aromatic diisocyanate, an aliphatic diisocyanate, an alicyclic diisocyanate, or a mixture thereof. Alicyclic diisocyanates are preferred, and isophorone diisocyanate is more preferred. Examples of aromatic diisocyanates include 1,5-naphthylene diisocyanate, 4,4'-diphenylmethane diisocyanate, 4,4'-diphenyldimethylmethane diisocyanate, 4,4'-benzyl isocyanate, dialkyldiphenylmethane diisocyanate, tetraalkyldiphenylmethane diisocyanate, 1,3-phenylene diisocyanate, 1,4-phenylene diisocyanate, tolylene diisocyanate, and xylylene diisocyanate.

[0054] Examples of the aliphatic diisocyanate include butane-1,4-diisocyanate, hexamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, and lysine diisocyanate. Examples of alicyclic diisocyanates include cyclohexane-1,4-diisocyanate, isophorone diisocyanate, norbornane diisocyanate methyl, bis(4-isocyanatocyclohexyl)methane, 1,3-bis(isocyanatomethyl)cyclohexane, and methylcyclohexane diisocyanate.

[0055] Examples of the diol compound (c) having a carboxyl group include dimethylolalkanoic acids such as dimethylolacetic acid, dimethylolpropionic acid, dimethylolbutanoic acid, and dimethylolpentanoic acid, dihydroxysuccinic acid, and dihydroxybenzoic acid. Dimethylolpropionic acid and dimethylolbutanoic acid are particularly preferred from the standpoints of reactivity and solubility. The conditions for reacting a polyol compound (a), a diisocyanate (b), and a diol compound (c) having a carboxyl group to obtain a urethane prepolymer (d) having an isocyanate group are not particularly limited except that an excess of isocyanate groups is used. However, the equivalent ratio of isocyanate groups to hydroxyl groups is preferably within the range of 1.05 / 1 to 3 / 1, and more preferably 1.2 / 1 to 2 / 1. The reaction is usually carried out between room temperature and 150°C, and preferably between 60 and 120°C in terms of production time and control of side reactions.

[0056] The polyamino compound (e) functions as a chain extender, and examples thereof include ethylenediamine, propylenediamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine, isophoronediamine, dicyclohexylmethane-4,4'-diamine, and norbornanediamine, as well as amines having a hydroxyl group such as 2-(2-aminoethylamino)ethanol, 2-hydroxyethylethylenediamine, 2-hydroxyethylpropylenediamine, di-2-hydroxyethylethylenediamine, and di-2-hydroxypropylethylenediamine. Of these, isophoronediamine is preferably used.

[0057] When synthesizing a polyurethane resin by reacting a urethane prepolymer (d) having an isocyanate group with a polyamino compound (e), a reaction terminator can be used in combination to adjust the molecular weight of the resulting polyurethane resin. Examples of reaction terminators that can be used include dialkylamines such as di-n-butylamine, dialkanolamines such as diethanolamine, and alcohols such as ethanol and isopropyl alcohol.

[0058] The conditions for reacting the urethane prepolymer (d) having an isocyanate group with the polyamino compound (e) and, if necessary, the reaction terminator are not particularly limited, but when the free isocyanate groups at both ends of the urethane prepolymer are taken as 1 equivalent, the total equivalent of the amino groups in the polyamino compound (e) and the reaction terminator is preferably within a range of 0.5 to 1.3, more preferably 0.8 to 0.995. The weight average molecular weight of the polyurethane resin is preferably in the range of 5,000 to 200,000 from the viewpoint of coatability and handling.

[0059] [Polyamide resin] Polyamide resin is a general term for polymers having amide bonds obtained by various reactions such as polycondensation of dibasic acids and diamines, polycondensation of aminocarboxylic acids, or ring-opening polymerization of lactams. It includes various modified polyamides and those produced from partially hydrogenated reaction products, and can also be used as polymers partially copolymerized with other monomers or mixtures of other substances such as various additives. The polyamide resin is not particularly limited, but a dimer acid-modified polyamide resin obtained by condensation polymerization of a dibasic acid containing dimer acid as the main component and a polyamine is preferred. Dimer acids obtained by polymerizing natural monobasic unsaturated fatty acids contained in tall oil fatty acids, soybean oil fatty acids, etc., are widely used industrially as dimer acids for producing dimer acid-modified polyamide resins. However, in principle, various dicarboxylic acids, such as saturated aliphatic, unsaturated aliphatic, alicyclic, or aromatic, may also be used. Commercially available dimer acids include Haridimer 200 and 300 (manufactured by Harima Chemicals), VersaDim 228 and 216, and Empol 1018, 1019, 1061, and 1062 (manufactured by Cognis). Furthermore, hydrogenated dimer acids can also be used. Commercially available hydrogenated dimer acids include Pripol 1009 (manufactured by Croda Japan Co., Ltd.) and Empol 1008 (manufactured by Cognis). In addition to the dimer acids, various dicarboxylic acids can be used as dibasic acids to obtain polyamide resins with appropriate flexibility. Specific examples of dicarboxylic acids that can be used include oxalic acid, malonic acid, succinic acid (anhydride), maleic acid (anhydride), glutaric acid, adipic acid, vimelic acid, suberic acid, azelaic acid, sebacic acid, terephthalic acid, isophthalic acid, phthalic acid, naphthalenedicarboxylic acid, 1,3- or 1,4-cyclohexanedicarboxylic acid, 1,18-octadecanedicarboxylic acid, and 1,16-hexadecanedicarboxylic acid.

[0060] Furthermore, dibasic acids having phenolic hydroxyl groups can also be used. By using dibasic acids having phenolic hydroxyl groups, phenolic hydroxyl groups can be introduced into the side chains of the polyamide resin, making them available for reaction with the curing agent. Examples of dibasic acids having a phenolic hydroxyl group include hydroxyisophthalic acids such as 2-hydroxyisophthalic acid, 4-hydroxyisophthalic acid, and 5-hydroxyisophthalic acid; dihydroxyisophthalic acids such as 2,5-dihydroxyisophthalic acid, 2,4-dihydroxyisophthalic acid, and 4,6-dihydroxyisophthalic acid; dihydroxyterephthalic acids such as 2-hydroxyterephthalic acid, 2,3-dihydroxyterephthalic acid, and 2,6-dihydroxyterephthalic acid; hydroxyphthalic acids such as 4-hydroxyphthalic acid and 3-hydroxyphthalic acid; and dihydroxyphthalic acids such as 3,4-dihydroxyphthalic acid, 3,5-dihydroxyphthalic acid, 4,5-dihydroxyphthalic acid, and 3,6-dihydroxyphthalic acid. Further examples include acid anhydrides of these compounds and ester derivatives such as polybasic acid methyl esters. Among these, 5-hydroxyisophthalic acid is preferred from the viewpoints of copolymerizability and availability.

[0061] Furthermore, to obtain a polyamide resin with suitable fluidity when heated, various monocarboxylic acids are used as needed, such as propionic acid, acetic acid, caprylic acid (octanoic acid), stearic acid, and oleic acid. The polyamines used as reactants in producing the dimer acid-modified polyamide resin include, for example, various aliphatic, alicyclic, and aromatic diamines, triamines, and polyamines. Specific examples of the diamine include ethylenediamine, propanediamine, butanediamine, triethylenediamine, tetraethylenediamine, hexamethylenediamine, p- or m-xylenediamine, 4,4'-methylenebis(cyclohexylamine), 2,2-bis-(4-cyclohexylamine), polyglycoldiamine, isophoronediamine, 1,2-, 1,3-, or 1,4-cyclohexanediamine, 1,4-bis-(2'-aminoethyl)benzene, N-ethylaminopiperazine, and piperazine. Examples of triamines include diethylenetriamine, and examples of polyamines include triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, etc. Furthermore, dimer diamines obtained by converting a dimerized aliphatic nitrile group and reducing it with hydrogen can also be used.

[0062] Furthermore, examples of polyamine compounds include compounds in which the carboxyl groups of polybasic acid compounds having a cyclic or acyclic hydrocarbon group having 20 to 48 carbon atoms are converted to amino groups. Examples of commercially available products include "Priamine 1071," "Priamine 1073," "Priamine 1074," and "Priamine 1075" manufactured by Croda Japan Co., Ltd., and "Versamin 551" manufactured by Cognis Japan Co., Ltd. The diamine may be used in combination with an alkanolamine. Examples of alkanolamines include ethanolamine, propanolamine, diethanolamine, butanolamine, 2-amino-2-methyl-1-propanol, and 2-(2-aminoethoxy)ethanol. Polyether diamines containing oxygen atoms in the skeleton can also be used. These polyethers have the general formula H2N-R 1 -(RO) n -R 2 -NH2 (wherein n is 2 to 100, and R 1 , R 2is an alkyl group or an alicyclic hydrocarbon group having 1 to 14 carbon atoms, and R is an alkyl group or an alicyclic hydrocarbon group having 1 to 10 carbon atoms. The alkyl group may be linear or branched. ) Examples of this ether diamine include polyoxypropylene diamine, and commercially available products include Jeffamine (manufactured by Sun Techno Chemical Co., Ltd.). Another example is bis-(3-aminopropyl)-polytetrahydrofuran. The polyamines and dimer acids or various dicarboxylic acids are thermally condensed by a conventional method, and various polyamide resins, including dimer acid-modified polyamide resins, are produced by an amidation process accompanied by dehydration. Generally, the reaction temperature is about 100 to 300°C, and the reaction time is about 1 to 8 hours.

[0063] [Polyester resin] The polyester resin is a polymer composed of polycarboxylic acid and polyhydric alcohol as monomers. Known polyester resins can be used, and specifically, from the viewpoint of ensuring the cohesive strength of the resin, it is preferable that the weight average molecular weight is 1,000 to 100,000. Furthermore, from the viewpoint of adhesion, it is preferable that the glass transition temperature is -10°C to 200°C. Examples of polycarboxylic acid components include aromatic dicarboxylic acids, aliphatic dicarboxylic acids, unsaturated dicarboxylic acids, trivalent or higher carboxylic acids, and the like, and one or more of these can be selected and used. On the other hand, examples of polyhydric alcohol components include aliphatic glycols, ether glycols, trivalent or higher polyalcohols, and the like, and one or more of these can be selected and used. Commercially available polyester resins include Vylon (manufactured by Toyobo Co., Ltd., "Vylon" is a registered trademark), Polyester (manufactured by Nippon Synthetic Chemical Industry Co., Ltd., "Polyester" is a registered trademark), and Teslac (manufactured by Hitachi Chemical Polymer Co., Ltd., "Teslac" is a registered trademark).

[0064] From the viewpoints of fluidity during heating, volume resistivity, adhesion to the substrate, and durability, it is also preferable for the binder resin to contain a vinyl polymer having at least one structure selected from the group consisting of polyether, polyester, polycarbonate, and polybutadiene, which has a functional group reactive with an isocyanate group, in the side chain. The method for introducing the side chain is not particularly limited, and it can be obtained by various synthesis methods.

[0065] Examples of functional groups that can react with an isocyanate group include a hydroxyl group, an amino group, a carboxyl group, an epoxy group, an N-methylol group, and an N-alkoxymethyl group, with a hydroxyl group being preferred in terms of reactivity. The functional group reactive with an isocyanate group can be introduced into the side chain or main chain of the vinyl polymer, and the introduction method is not particularly limited and can be introduced by various synthesis methods. When used in applications requiring high toughness and durability, it is desirable to introduce the functional group reactive with an isocyanate directly into the main chain of the vinyl polymer, which can improve the crosslink density of the resin.

[0066] The weight-average molecular weight of the vinyl polymer, in terms of polystyrene, is preferably 5,000 to 500,000, and more preferably 10,000 to 100,000. When the weight-average molecular weight is 500,000 or less, the solubility in solvents is improved, and when it is 5,000 or more, sufficient coating strength is obtained after (hot) pressing.

[0067] The binder resin may be a curable resin that undergoes a curing (crosslinking) reaction after being applied to a substrate. The crosslinking agent used in the curable resin is not particularly limited, but examples thereof include polyisocyanate compounds having two or more isocyanate groups. Although the polyisocyanate compound is not particularly limited, when used outdoors, it is preferable to use only alicyclic or aliphatic compounds in order to prevent deterioration of the coating film over time. Examples of the alicyclic polyisocyanate compound include isophorone diisocyanate, hydrogenated tolylene diisocyanate, and hydrogenated 4,4'-diphenylmethane diisocyanate. Examples of the aliphatic polyisocyanate compound include trimethylhexamethylene diisocyanate, 4,4'-diphenylmethane diisocyanate, hexamethylene diisocyanate, and lysine diisocyanate. Examples of aromatic polyisocyanate compounds include diphenylmethane diisocyanate, toluylene diisocyanate, naphthylene-1,5-diisocyanate, o-xylene diisocyanate, m-xylene diisocyanate, p-xylene diisocyanate, triphenylmethane triisocyanate, and polymethylene polyphenyl isocyanate. As the polyisocyanate compound, adducts of the above compounds with glycols or diamines, both ends of which are isocyanate-terminated, biuret-modified compounds, and isocyanurate-modified compounds may also be used. In particular, when the polyisocyanate compound contains an isocyanurate-modified compound, particularly an isocyanurate ring-containing triisocyanate, sufficient coating film strength can be obtained after heat pressing, which is preferable. Specific examples of the isocyanurate ring-containing triisocyanate include isocyanurate-modified isophorone diisocyanate (e.g., Desmodur Z4470 manufactured by Sumitomo Bayer Urethane Co., Ltd.), isocyanurate-modified hexamethylene diisocyanate (e.g., Sumidur N3300 manufactured by Sumitomo Bayer Urethane Co., Ltd.), and isocyanurate-modified toluylene diisocyanate (e.g., Sumidur FL-2, FL-3, FL-4, HLBA manufactured by Sumitomo Bayer Urethane Co., Ltd.). Depending on the required performance, the polyisocyanate compound can be used alone or in a mixture of two or more types in such a ratio that the total number of isocyanate groups is preferably 0.1 to 5.0 times, more preferably 0.5 to 3.0 times, and particularly preferably 0.8 to 2.0 times, relative to the total number of functional groups of the binder resin.

[0068] The binder resin may be in the form of either a soluble resin that dissolves in a solvent, or a dispersed resin fine particle (emulsion) that does not dissolve in a solvent and exists in the state of fine particles.

[0069] The particle structure of the dispersed resin microparticles can also be a multilayer structure, i.e., a core-shell particle. For example, by localizing a resin obtained by polymerizing primarily monomers having functional groups in the core or shell, or by providing differences in Tg and composition between the core and shell, it is possible to improve the curability, drying properties, film-forming properties, and mechanical strength of the binder. From the viewpoints of binding properties and particle stability, the average particle diameter of the resin microparticles is preferably 10 to 1,000 nm, and more preferably 10 to 300 nm. Furthermore, since the inclusion of a large number of coarse particles exceeding 1 μm impairs particle stability, it is preferable that the content of coarse particles exceeding 1 μm be at most 5% or less. The above-mentioned average particle size refers to the volume-average particle size, which can be measured by dynamic light scattering. Measurement of the average particle size by dynamic light scattering can be performed as follows. Depending on the solid content of the resin microparticles, the resin is diluted 200 to 1000 times with the same dispersion liquid as the dispersion medium. Approximately 5 ml of the diluted dispersion is poured into the cell of a measuring device (Nanotrac, manufactured by Nikkiso Co., Ltd.), and the refractive index conditions of the dispersion medium and resin appropriate for the sample are input, after which measurement is performed. The average particle size can be measured from the peak of the volume particle size distribution data (histogram) obtained at this time. The dispersed resin particles preferably contain crosslinked resin particles. Crosslinked resin particles refer to resin particles having an internal crosslinked structure (three-dimensional crosslinked structure), and it is important that the particles are crosslinked internally. Furthermore, the crosslinked resin particles contain specific functional groups, which can contribute to adhesion to the substrate. Furthermore, by adjusting the crosslinked structure and the amount of functional groups, a coating film with excellent durability can be obtained.

[0070] From the viewpoint of environmental load, etc., a water-soluble resin and aqueous resin fine particles that can be used in an aqueous solvent, preferably water, are preferred. Furthermore, from the viewpoint of the slurry stability and coatability of the conductive composition, it is even more preferred to use a water-soluble resin and aqueous resin fine particles in combination.

[0071] [Water-soluble resin] A water-soluble resin is a resin that can be completely dissolved in water without separation or precipitation after 1 g of resin is added to 99 g of water at 25°C, stirred, and left to stand at 25°C for 24 hours. Water-soluble resins have the effect of increasing the dispersibility of carbon materials, so a stable composition can be obtained with a small amount of resin. Water-soluble resins are broadly classified into anionic resins, cationic resins, amphoteric resins that have both anionic and cationic properties, and other nonionic resins, and the resins may be composed of multiple monomers. Furthermore, the water-soluble resins may be used alone or in combination of two or more types. Examples of anionic resins include resins containing a skeleton containing a carboxyl group, a sulfo group, a phosphate group, or a partially or completely neutralized skeleton of any of these groups. Examples include homopolymers of polymerizable monomers such as (meth)acrylic acid, itaconic acid, fumaric acid, maleic acid, 2-sulfoethyl methacrylate, and 2-methacryloyloxyethyl acid phosphate, copolymers thereof with other polymerizable monomers, carboxymethyl cellulose, and alkali-neutralized products thereof. Examples of cationic resins include resins containing cyclic amino groups, skeletons in which some or all of the amino groups are neutralized, and quaternary ammonium salts. Examples include homopolymers of polymerizable monomers such as N,N-dimethylaminoethyl (meth)acrylate, N,N-diethyl (meth)acrylate, and vinylpyridine, copolymers with other polymerizable monomers, and acid-neutralized products thereof. Examples of amphoteric resins include resins containing both the anionic skeleton and the cationic skeleton, such as copolymers of styrene, maleic acid, and N,N-dimethylaminoethyl (meth)acrylate. Nonionic resins are resins other than the anionic, cationic, and amphoteric resins. Examples of nonionic resins include polyvinylpyrrolidone, polyvinyl alcohol, polyvinyl butyral, polyacrylamide, poly-N-vinylacetamide, and polyalkylene glycol. The molecular weight of the water-soluble resin is not particularly limited, but the mass average molecular weight is preferably 5,000 to 2,500,000.The mass average molecular weight (Mw) refers to the molecular weight in terms of polyethylene oxide measured by gel permeation chromatography (GPC).

[0072] [Aqueous resin fine particles] Aqueous resin microparticles (aqueous emulsions) are dispersed resin microparticles in which the resin does not dissolve in water but exists in the form of fine particles. Examples include (meth)acrylic emulsions, nitrile emulsions, urethane emulsions, polyolefin emulsions, fluorine-based emulsions (such as polyvinylidene fluoride (PVDF) and polytetrafluoroethylene (PTFE)), and diene-based emulsions (such as styrene-butadiene rubber (SBR)). Note that (meth)acrylic refers to either methacrylic or acrylic. When a conductive composition containing aqueous resin microparticles is formed into a coating film, it can provide a coating film with high strength due to excellent adhesion between particles and to a substrate. Furthermore, because of the excellent adhesion, only a small amount of aqueous resin microparticles is required, resulting in improved conductivity of the conductive composition. To achieve the above-mentioned effects, (meth)acrylic emulsions and urethane emulsions, which have excellent inter-particle adhesion and flexibility (film flexibility), are preferred as the aqueous resin microparticles.

[0073] The (meth)acrylic emulsion is an emulsion polymer containing 10 parts by mass or more, preferably 20 parts by mass or more, and more preferably 30 parts by mass or more, of a monomer having a (meth)acryloyl group. The monomer having an acryloyl group has excellent reactivity, so that resin microparticles can be produced relatively easily. Therefore, the (meth)acrylic emulsion is particularly preferred as the aqueous resin microparticles.

[0074] <Solvent> In the conductive composition of the present invention, a solvent can be appropriately used when dispersing the carbon material or when uniformly mixing the carbon material and the binder resin. Such a solvent is not particularly limited as long as it can dissolve the resin or can stably disperse the resin particle emulsion, and examples of such a solvent include water and organic solvents.

[0075] The organic solvent may be an appropriate one selected from among alcohols such as methanol, ethanol, propanol, butanol, ethylene glycol methyl ether, and diethylene glycol methyl ether; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; ethers such as tetrahydrofuran, dioxane, ethylene glycol dimethyl ether and diethylene glycol dimethyl ether; hydrocarbons such as hexane, heptane, and octane; aromatics such as benzene, toluene, xylene, and cumene; and esters such as ethyl acetate and butyl acetate, depending on the composition of the conductive composition. The solvent may be a combination of water and an organic solvent, or a combination of two or more organic solvents.

[0076] When a water-soluble resin or aqueous resin microparticles are used, it is preferable to use water as a solvent from the viewpoint of solubility and dispersibility, and a liquid medium compatible with water may be added as necessary. As the liquid medium compatible with water, an alcohol-based solvent having 4 or less carbon atoms is preferred. Furthermore, various additives such as ultraviolet absorbers, ultraviolet stabilizers, radical scavengers, fillers, thixotropy-imparting agents, antioxidants, antioxidants, antistatic agents, flame retardants, thermal conductivity improvers, plasticizers, anti-sagging agents, antifouling agents, preservatives, disinfectants, antifoaming agents, leveling agents, antiblocking agents, curing agents, thickeners, dispersants, and silane coupling agents may be added to the resin composition of the present invention, as needed, within the scope of not impairing the effects of the present invention.

[0077] <Two or more different carbon materials> As described above, the conductive composition of the present invention can contain two or more different carbon materials selected from the carbon materials of the present invention. The combination of two or more different carbon materials is not particularly limited, but is preferably a combination of two or more carbon materials having different specific surface areas; a combination of two or more carbon materials having different types of carbon, such as graphite and carbon black, graphite and carbon nanotubes, or graphite and graphene (graphene nanoplatelets); or a combination thereof. When two or more carbon materials having different specific surface areas are used in combination, the specific surface area of ​​the carbon material having the largest specific surface area is preferably 5 to 1500 m 2 / g, more preferably 20 to 1300m 2 / g, more preferably 110 to 900m 2 / g.

[0078] The conductive film formed from the conductive composition containing two or more different carbon materials of the present invention is a uniform, highly dense conductive film with high packing between the carbon materials, which is presumably responsible for improving the conductive network between the carbon materials in the film and the durability of the conductive film. Furthermore, the combined use of two or more carbon materials improves wettability, changes the interaction with the binder resin, and makes it difficult for the binder resin to coat the surface of the carbon material, thereby reducing the presence of the binder resin at the contact points between the carbon materials and reducing the contact resistance of the carbon materials. Furthermore, the combined use of two or more carbon materials tends to reduce viscosity due to improved dispersibility, making the dispersion easier to handle and also improving coatability. It is presumed that these effects enable the formation of a conductive film with extremely excellent conductivity by using two or more different carbon materials.

[0079] <Conductive additive> The conductive composition of the present invention may further contain a conductive additive other than the carbon material of the present invention, if necessary. The conductive additive may be any additive that does not fall under the specific boron-doped carbon material of the present invention. Examples of the conductive additive include carbon additives such as carbon black, activated carbon, graphite, conductive carbon fibers (carbon nanotubes, carbon nanofibers, etc.), carbon nanohorns, graphene, graphene nanoplatelets, and nanoporous carbon, and metal additives such as metal nanoparticles (silver, copper, etc.). The conductive additive may contain boron or may be doped with boron. From the viewpoint of specific surface area and particle size, carbon black is preferred as the conductive additive. Note that, as the carbon additive, carbon black, activated carbon, graphite, conductive carbon fiber (carbon nanotube, carbon nanofiber, etc.), carbon nanohorn, graphene, graphene nanoplatelet, and nanoporous carbon described above can be used.

[0080] The conductive additive preferably has a larger specific surface area than the carbon material of the present invention, which is the main conductive material. The preferred specific surface area of ​​the conductive additive is 5 to 1500 m 2 / g, more preferably 20 to 1300m 2 / g, more preferably 110 to 900m 2 / g. The specific surface area of ​​the conductive additive is 1500m 2 When the specific surface area is 5m / g or less, the dispersibility of the conductive composition is good and the specific surface area is 5m 2 When the content is 1 / g or more, gaps between the conductive base materials in the conductive film can be efficiently filled, and a conductive film having excellent conductivity and durability can be obtained. The specific surface area in the present invention refers to the specific surface area (BET) determined from the amount of nitrogen adsorption.

[0081] The proportion of the boron-doped carbon material of the present invention in the total solid content of the conductive composition is preferably 50 to 99 mass %, more preferably 50 to 80 mass %. When the boron-doped carbon material is 50 mass % or more, contact between carbon materials in the conductive film increases, resulting in good conductivity. On the other hand, when the boron-doped carbon material is 99 mass % or less, durability such as adhesion of the conductive film is not reduced, which is preferable. When two or more different types of the above-mentioned boron-doped carbon materials are used in combination, the proportion of the above-mentioned boron-doped carbon material having the largest specific surface area in the total solid content of the conductive composition is preferably 1 to 40 mass %, more preferably 5 to 30 mass %, and even more preferably 10 to 20 mass %.

[0082] When the conductive composition further contains a conductive auxiliary, the proportion of the boron-doped carbon material of the present invention in the total solid content of the conductive composition is preferably 40 to 90 mass%, more preferably 45 to 80 mass%, and even more preferably 50 to 60 mass%. On the other hand, the proportion of the conductive assistant in the total solid content of the conductive composition is preferably 1 to 40 mass %, more preferably 5 to 30 mass %, and even more preferably 10 to 20 mass %.

[0083] The viscosity of the conductive composition can be adjusted appropriately depending on the coating method of the conductive composition, but is generally preferably 10 mPa·s or more and 30,000 mPa·s or less. The viscosity can be measured, for example, using a Brookfield viscometer. The viscosity of a dispersion containing a boron-containing carbon additive as a conductive additive tends to be lower than when a dispersion is prepared using a carbon additive that does not contain boron, because the surface condition of the carbon additive has changed as described above, and this has the effect of making the dispersion easier to handle.

[0084] (Dispersing machine / mixing machine) As the apparatus used to obtain the conductive composition, a disperser or mixer that is generally used for dispersing pigments or the like can be used.

[0085] For example, mixers such as a Disper, Homomixer, or Planetary Mixer; homogenizers such as M-Technique's "Clearmix" or PRIMIX's "Filmix"; media-type dispersers such as a paint conditioner (Red Devil), ball mill, sand mill (Shinmaru Enterprises' "Dynomill," etc.), attritor, pearl mill (Eirich's "DCP Mill," etc.), or Coball mill; media-less dispersers such as wet jet mills (Genus PY, Sugino Machine's "Starburst," Nanomizer, Nanomizer, etc.), M-Technique's "Clear SS-5," or Nara Machine's "MICROS"; or other roll mills, kneaders, ultrasonic dispersers, etc., can be mentioned, but are not limited to these.

[0086] For example, when using a media-type disperser, it is preferable to use a disperser whose agitator and vessel are made of ceramic or resin, or a disperser whose metallic agitator and vessel surfaces are treated with tungsten carbide thermal spraying or resin coating. Furthermore, it is preferable to use ceramic beads such as glass beads, zirconia beads, or alumina beads as media. Only one type of dispersing device may be used, or multiple types of devices may be used in combination.

[0087] <Conductive film> The conductive film of the present invention is a film formed from a conductive composition, and can be formed by applying the conductive composition to a substrate and drying it as necessary.

[0088] (base material) The shape of the substrate used for forming the conductive film is not particularly limited and can be appropriately selected depending on the application. The substrate is preferably in the form of a sheet, more preferably an insulating resin film.

[0089] The material of the substrate is not particularly limited, and examples thereof include PET (polyethylene terephthalate), PEN (polyethylene naphthalate), polyimide, polyvinyl chloride, polyamide, nylon, OPP (oriented polypropylene), and CPP (unoriented polypropylene).

[0090] As for the shape, a flat film is generally used, but substrates with a roughened surface, those treated with a primer, those with holes, and those in a mesh shape can also be used.

[0091] The method for applying the conductive composition to the substrate is not particularly limited, and any known method can be used. Examples of such application methods include die coating, dip coating, roll coating, doctor coating, knife coating, spray coating, gravure coating, screen printing, and electrostatic coating. Examples of drying methods include, but are not limited to, standing drying, air drying, hot air drying, infrared heating, and far-infrared heating.

[0092] After coating, the conductive film may be rolled using a lithographic press or a calendar roll, and the rolling may be performed while heating the conductive film to soften it and make it easier to press. The thickness of the conductive film is generally 0.1 μm or more and 1 mm or less, and preferably 1 μm or more and 200 μm or less.

[0093] (Volume resistivity of conductive film) The volume resistivity of the conductive film of the present invention is preferably 5×10 -3 Ω cm, preferably less than 2×10 -3 Ω cm, and more preferably less than 1×10 -3 The volume resistivity is less than 5×10 Ω·cm. -3 With a resistivity of less than Ω·cm, the composition has extremely high conductivity and can be used for battery electrodes, current collectors, batteries, wiring for electronic devices, etc.

[0094] <Electricity storage device> The conductive composition of the present invention can be used to form a positive electrode or a negative electrode for an electricity storage device by blending an active material or the like as needed. An electricity storage device can be obtained using at least one of a positive electrode or a negative electrode formed from the composition for forming the positive electrode or the negative electrode. Examples of such power storage devices include secondary batteries and capacitors. Examples of secondary batteries include lithium ion secondary batteries, sodium ion secondary batteries, magnesium secondary batteries, alkaline secondary batteries, lead acid batteries, sodium sulfur secondary batteries, and lithium-air secondary batteries. Examples of capacitors include electric double layer capacitors and lithium ion capacitors. The structures of the secondary battery and capacitor are not particularly limited, but are usually composed of a positive electrode, a negative electrode, and a separator that is provided as needed, and can be selected from various shapes such as a paper type, a cylindrical type, a button type, a laminated type, etc. depending on the purpose of use.

[0095] [Composite ink] Next, an ink composition containing an active material as an essential component will be described, which is one preferred embodiment of a composition for forming a positive electrode or a negative electrode for the electricity storage device. The ink mixture may be a positive electrode ink mixture or a negative electrode ink mixture, and contains an active material for a positive electrode or a negative electrode in a conductive composition, and may further contain a binder resin, a solvent, and other additives as necessary.

[0096] (active material) The positive electrode active material for a lithium ion secondary battery is not particularly limited, but metal compounds such as metal oxides and metal sulfides that can be doped or intercalated with lithium ions, and conductive polymers can be used. Examples include oxides of transition metals such as Fe, Co, Ni, and Mn, composite oxides with lithium, and inorganic compounds such as transition metal sulfides. Specific examples include MnO, VO, and VO. 13Examples of active materials include transition metal oxide powders such as TiO2, layered lithium nickel oxide, lithium cobalt oxide, lithium manganese oxide, and ternary active materials that are composite oxides of lithium with the three components of nickel, cobalt, and manganese, composite oxide powders of lithium and transition metals such as spinel-structured lithium manganese oxide, lithium iron phosphate-based materials that are phosphate compounds with an olivine structure, and transition metal sulfide powders such as TiS2 and FeS. It is also possible to use conductive polymers such as polyaniline, polyacetylene, polypyrrole, polythiophene, etc. The above inorganic compounds and organic compounds may be mixed and used.

[0097] The negative electrode active material for a lithium ion secondary battery is not particularly limited as long as it can dope or intercalate lithium ions. For example, metallic Li, its alloys such as tin alloys, silicon alloys, and lead alloys, Li X Fe2O3, Li X Fe3O4, Li X Examples of the negative electrode active material include metal oxides such as WO2, lithium titanate, lithium vanadate, and lithium silicate, conductive polymers such as polyacetylene and poly-p-phenylene, amorphous carbonaceous materials such as soft carbon and hard carbon, artificial graphite such as highly graphitized carbon materials, carbonaceous powders such as natural graphite, carbon black, mesophase carbon black, resin-baked carbon materials, vapor-grown carbon fiber, and carbon fibers. These negative electrode active materials can be used alone or in combination.

[0098] Furthermore, as the positive electrode active material and the negative electrode active material for the alkaline secondary battery, conventionally known materials can be appropriately selected.

[0099] Electrode active materials for electric double layer capacitors are not particularly limited, but include activated carbon, polyacene, carbon whiskers, graphite, etc., and powders or fibers thereof can be used. A preferred electrode active material for electric double layer capacitors is activated carbon, and specific examples include activated carbons obtained by activating phenol-based, coconut shell-based, rayon-based, acrylic-based, coal / petroleum-based pitch coke, mesocarbon microbeads (MCMB), etc.

[0100] The positive electrode active material for a lithium ion capacitor is not particularly limited as long as it is a material that can reversibly dope and dedop lithium ions and anions, and examples thereof include activated carbon powder.

[0101] The negative electrode active material for a lithium ion capacitor is not particularly limited as long as it is a material that can be reversibly doped and dedoped with lithium ions, and examples thereof include graphite-based materials such as artificial graphite and natural graphite.

[0102] (binder resin) The binder resin that may be contained in the ink composition is described in the above section "Binder Resin." Examples of the binder resin include acrylic resin, polyurethane resin, polyester resin, phenolic resin, epoxy resin, phenoxy resin, urea resin, melamine resin, alkyd resin, formaldehyde resin, silicone resin, fluororesin, cellulose resin such as carboxymethyl cellulose, synthetic rubber such as styrene-butadiene rubber and fluororubber, conductive resin such as polyaniline and polyacetylene, and polymeric compounds containing fluorine atoms such as polyvinylidene fluoride, polyvinyl fluoride, and tetrafluoroethylene. Modified products, mixtures, or copolymers of these resins are also acceptable. These binders may be used singly or in combination.

[0103] Furthermore, the ink mixture may contain dispersants, film-forming aids, antifoaming agents, leveling agents, preservatives, pH adjusters, viscosity adjusters, and the like, as needed.

[0104] The viscosity of the ink mixture can be adjusted appropriately depending on the coating method, but it is generally preferred that the solid content be in the range of 30 to 90 mass % and that the viscosity be 100 mPa·s or more and 30,000 mPa·s or less. The content of the active material is preferably as high as possible within the range of viscosity that allows coating, and the ratio of the active material to the solid content of the ink composition is preferably 80 to 99% by mass. The ratio of the carbon material of the present invention to the solid content of the ink composition is preferably 0.01 to 15% by mass.

[0105] (Dispersing machine / mixing machine) As the apparatus used to obtain the ink mixture, a disperser or mixer that is normally used for dispersing pigments or the like can be used.

[0106] [electrode] At least one of the positive and negative electrodes used in the electricity storage device can be obtained by applying the ink mixture onto a current collector and drying it to form a mixture layer.

[0107] (current collector) The material and shape of the current collector used in the electrode are not particularly limited, and can be appropriately selected from those suitable for various types of electricity storage devices. For example, the current collector material can be metals or alloys such as aluminum, copper, nickel, titanium, or stainless steel. In the case of a lithium-ion battery, aluminum is preferred as the positive electrode material, and copper is preferred as the negative electrode material.

[0108] [Electrolyte] The electrolyte may be selected from known electrolytes as appropriate. For example, an electrolyte used in a lithium ion secondary battery may be one in which a lithium-containing electrolyte is dissolved in a non-aqueous solvent. The electrolyte is not particularly limited, and examples thereof include LiBF4, LiClO4, LiPF6, LiAsF6, LiSbF6, LiCF3SO3, Li(CF3SO2)2N, LiC4F9SO3, Li(CF3SO2)3C, LiI, LiBr, LiCl, LiAlCl, LiHF2, LiSCN, and LiBPh4.

[0109] The non-aqueous solvent is not particularly limited, and examples thereof include carbonates such as ethylene carbonate, propylene carbonate, butylene carbonate, dimethyl carbonate, ethyl methyl carbonate, and diethyl carbonate; lactones such as γ-butyrolactone, γ-valerolactone, and γ-octanoic lactone; glymes such as tetrahydrofuran, 2-methyltetrahydrofuran, 1,3-dioxolane, 4-methyl-1,3-dioxolane, 1,2-methoxyethane, 1,2-ethoxyethane, and 1,2-dibutoxyethane; esters such as methyl formate, methyl acetate, and methyl propionate; sulfoxides such as dimethyl sulfoxide and sulfolane; and nitriles such as acetonitrile. These solvents may be used alone or in combination of two or more.

[0110] Furthermore, the electrolytic solution can be held in a polymer matrix to form a gel, thereby forming a polymer electrolyte. Examples of the polymer matrix include, but are not limited to, acrylate resins having polyalkylene oxide segments, polyphosphazene resins having polyalkylene oxide segments, and polysiloxanes having polyalkylene oxide segments.

[0111] Alternatively, a solid electrolyte may be used instead of the electrolytic solution as long as it is capable of conducting ions. Such a solid electrolyte is not particularly limited, and examples thereof include oxide-based solid electrolytes and sulfide-based solid electrolytes.

[0112] [Separator] Examples of separators include polyethylene nonwoven fabric, polypropylene nonwoven fabric, polyamide nonwoven fabric, and those which have been subjected to a hydrophilic treatment, but are not particularly limited to these. [Example]

[0113] The present invention will be described in more detail below with reference to examples. Unless otherwise specified, parts and % represent parts by mass and mol %.

[0114] <Manufacturing of carbon materials> [Example A1] Precursor (1) was prepared by dry-mixing 84 parts of granular natural graphite CGB-20 (manufactured by Nippon Graphite Industries Co., Ltd.) as a carbon source and 16 parts of boric acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) as a boron source using a ball mill. Next, the precursor (1) was filled into a graphite crucible and heat-treated in a firing furnace under an argon atmosphere at 2100°C for 1 hour to obtain a carbon material (1).

[0115] [Example A2] 15 parts of boric acid (a boron source) was dissolved in 30 parts of water and 270 parts of ethanol (a solvent), and then 85 parts of granular natural graphite CGB-50 (manufactured by Nippon Graphite Industries Co., Ltd.) (a carbon source) was added and wet-mixed using a planetary mixer. The solvent was then evaporated at 80°C to produce precursor (2). Next, the precursor (2) was filled into a graphite crucible and heat-treated in a firing furnace under an argon atmosphere at 2100°C for 1 hour to obtain a carbon material (2).

[0116] [Examples A3 to A7, Comparative Examples A1 to A3] Using the raw materials and conditions shown in Table 1, carbon materials (3) to (10) were produced in the same manner as in Example A1 when the raw materials were dry mixed, or in the same manner as in Example A2 when the raw materials were wet mixed.

[0117] [Comparative example A4] 100 parts of multilayer graphene (graphene nanoplatelet) xGnP-C-750 (manufactured by XG Sciences) as a carbon source was doped by ionizing boron using an ion implantation device to obtain a carbon material (11).

[0118] <Evaluation of carbon materials> The above carbon materials were evaluated as follows, and the results are shown in Table 2.

[0119] (Boron element content on the surface of carbon material) The content (%) of boron element on the surface of the carbon material was measured using XPS (K-Alpha, manufactured by Thermo Fisher Scientific). The spectrum of boron 1s electrons appears in the binding energy range of 185-194 eV, and the boron content on the surface can be quantified by calculating the peak area. More specifically, boron clusters appear in the range of 186-187 eV, boron carbide in the range of 187-188 eV, boron doped to substitute for carbon atoms in a hexagonal mesh structure (BC3) in the range of 188-189.3 eV, various boron oxides such as BC2O in the range of 189.5-190.5 eV, BCO2 in the range of 191.5-192 eV, and B2O3 in the range of 192.5-193 eV (see Figure 1). Therefore, the boron 1s peak can be separated and the boron doping state on the surface of the carbon material can be analyzed.

[0120] (Boron element content in carbon material) The content (%) of boron element in the carbon material was measured using ICP emission spectroscopy (SPECTROARCOS FHS12 manufactured by SPECTRO Inc.) The obtained value indicates the amount (%) of boron element contained in the entire carbon material.

[0121] (Volume resistivity of carbon materials) The volume resistivity of the carbon material was measured using a powder resistivity measurement system (MCP-PD51 manufactured by Mitsubishi Chemical Analytech Co., Ltd.) The volume resistivity was measured when a load of 20 kN was applied after the carbon material was placed in the measurement cell.

[0122] (The basic structure of the hexagonal carbon network of carbon materials) Using an X-ray diffractometer (Rigaku Corporation, Smartlab) and CuKα radiation as an X-ray source, the (002) plane peak due to the graphite skeleton was confirmed at 2θ = 24.0 to 27.0°, confirming that carbon materials (1) to (11) and (12) to (45) have a basic skeleton of a carbon hexagonal mesh plane.

[0123] [Table 1]

[0124] [Table 2]

[0125] [Example A8] A carbon nanotube (CNT) synthesis catalyst (1) was prepared using the method described in paragraphs

[0147] and

[0148] of JP 2019-108256 A. A quartz glass heat-resistant dish, onto which 1 g of the CNT synthesis catalyst had been sprayed, was placed in the center of a 10 L horizontal reactor tube that could be pressurized and heated by an external heater. The reactor tube was evacuated while nitrogen gas was injected, and the air inside the reactor tube was replaced with nitrogen gas. The horizontal reactor tube was heated until the ambient temperature reached 700 °C. After reaching 700 °C, ethylene gas was introduced into the reactor tube at a flow rate of 2 L per minute, and the reaction was carried out for 15 minutes. After the reaction was completed, the gas inside the reactor tube was replaced with nitrogen gas, and the reactor tube was cooled to below 100 °C and removed, yielding CNTs (1). Next, 96 parts of CNT (1) as a carbon source, 4 parts of boric acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) as a boron source, and 9,500 parts of NMP (N-methylpyrrolidone) and 400 parts of ethanol as solvents were uniformly dispersed using an ultrasonic homogenizer (Advanced Digital Sonifer (registered trademark), Model 450DA, manufactured by Branson), and then dried to produce precursor (12). In Tables 3 and 7, the same mixing method as for precursor (12) is referred to as treatment (1). Next, the precursor (12) was filled into a graphite crucible and heat-treated in a firing furnace under an argon atmosphere at 1750° C. for 1 hour to obtain a carbon material (12).

[0126] [Examples A9 and A10] Carbon materials (13) and (14) were prepared in the same manner as in Example A8, except that the raw materials and conditions shown in Table 3 were used.

[0127] [Example A11] 95 parts of carbon source CNT (2) (multi-walled carbon nanotube 100P, manufactured by Kumho Petrochemical Co., Ltd.), 5 parts of boron source boric acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.), 9500 parts of solvent NMP, 400 parts of ethanol, and 0.9 parts of dispersant PVP (1) (polyvinylpyrrolidone, K-15, manufactured by Sigma-Aldrich Co.) were uniformly dispersed using an ultrasonic homogenizer and then dried to produce precursor (15). Note that in Tables 3 and 7, the same mixing method as precursor (15) is referred to as treatment (2). Next, the precursor (15) was filled into a graphite crucible and heat-treated in a firing furnace under an argon atmosphere at 1700° C. for 1 hour to obtain a carbon material (15).

[0128] [Example A12] 96.2 parts of carbon source CNT (3) (multi-walled carbon nanotubes JENOTUBE 8S, manufactured by JEIO Corporation), 3.8 parts of boron source boric acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.), 9500 parts of solvent NMP, 400 parts of ethanol, and 0.8 parts of dispersant PVP (1) were uniformly dispersed using an ultrasonic homogenizer, and the solvent was dried. Then, the mixture was composited using a particle compositer Mechanofusion (manufactured by Hosokawa Micron Corporation) to produce precursor (16). In Tables 3 and 7, the same mixing method as precursor (16) is referred to as process (3). Next, the precursor (16) was filled into a graphite crucible and heat-treated in a firing furnace under an argon atmosphere at 1700° C. for 1 hour to obtain a carbon material (16).

[0129] [Example A13] A carbon material (17) was produced in the same manner as in Example A12, except that the raw materials and conditions shown in Table 3 were used.

[0130] [Comparative Example A5] 99.5 parts of CNT (4) (Carbon Nanotube TUBALL, manufactured by OCSiAl Corporation) as a carbon source and 0.5 parts of boron carbide (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) as a boron source were mixed in an agate mortar, then filled into a graphite crucible and heat-treated in a firing furnace under an argon atmosphere at 2800 °C for 20 minutes to obtain carbon material (18).

[0131] [Comparative example A6] A carbon material (19) was produced in the same manner as in Comparative Example A5, except that the raw materials and conditions shown in Table 3 were used.

[0132] [Comparative example A7] A quartz glass heat-resistant dish with 1 g of CNT synthesis catalyst (1) dispersed therein was placed in the center of a horizontal reaction tube with an internal volume of 10 L, which could be pressurized and heated with an external heater. The reaction tube was evacuated while nitrogen gas was injected, and the air inside the reaction tube was replaced with nitrogen gas. The horizontal reaction tube was heated until the ambient temperature reached 700°C. After reaching 700°C, a mixed gas of ethylene gas and trimethyl borate gas was introduced into the reaction tube at a flow rate of 2 L per minute, and the reaction was carried out for 15 minutes. After the reaction was completed, the gas inside the reaction tube was replaced with nitrogen gas, and the reaction tube was cooled to below 100°C, yielding carbon material (20).

[0133] [Comparative example A8] Carbon black (CB(1)) (Ketjenblack EC-600JD, Lion Specialty Chemicals) was doped with boron using an ion implanter to obtain carbon material (21).

[0134] The above-mentioned carbon materials were subjected to the <Evaluation of Carbon Materials>. The evaluation results are shown in Table 4.

[0135] [Table 3]

[0136] [Table 4]

[0137] [Example A14] 99 parts of UP-20 (natural graphite, manufactured by Nippon Graphite Industries Co., Ltd.) as a carbon source, 1 part of boron source boric acid (manufactured by Fujifilm Wako Pure Chemical Industries Co., Ltd.), and 1,800 parts of toluene and 200 parts of ethanol as solvents were mixed in a mixer and then dispersed in a sand mill. The dispersion was sampled and continued to be dispersed until the average thickness of the precursor carbon reached 90 nm, after which the solvent was dried to produce precursor (22). In Table 5, the same mixing method as precursor (22) is referred to as process (4). Next, the precursor (22) was filled into a graphite crucible and heat-treated in a firing furnace under an argon atmosphere at 2100° C. for 1 hour to obtain a carbon material (22).

[0138] [Examples A15 and A16] Carbon materials (23) and (24) were prepared in the same manner as in Example A14, except that the precursor carbon was dispersed so that the average thicknesses were 355 nm and 825 nm, respectively.

[0139] [Example A17] 98.8 parts of F#1 (natural graphite, manufactured by Nippon Graphite Industries Co., Ltd.) as a carbon source, 1.2 parts of boron carbide (manufactured by Fujifilm Wako Pure Chemical Industries Co., Ltd.) as a boron source, 1000 parts of toluene as a solvent, and 0.1 parts of PVP (1) as a dispersant were mixed in a mixer and further dispersed in a sand mill. The dispersion was sampled and continued to be dispersed until the average thickness of the precursor carbon reached 3.5 μm, after which the solvent was dried to produce precursor (25). In Table 5, the same mixing method as precursor (25) is referred to as treatment (5). Next, the precursor (25) was filled into a graphite crucible and heat-treated in a firing furnace under an argon atmosphere at 2000° C. for 1 hour to obtain a carbon material (25).

[0140] [Example A18] A carbon material (26) was produced in the same manner as in Example A17, except that the precursor carbon was dispersed so that the average thickness was 11.6 μm.

[0141] [Comparative example A9] 92 parts of petroleum coke as a carbon source and 8 parts of boron oxide (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) as a boron source were mixed in an agate mortar, and then the mixture was poured into a graphite crucible and heat-treated in a firing furnace under an argon atmosphere at 2800°C for 1 hour to obtain carbon material (27).

[0142] The above-mentioned carbon materials were evaluated in the above-mentioned <Evaluation of carbon materials> and the following evaluations. The results are shown in Table 6.

[0143] (G / D ratio) The G / D ratio was evaluated using a laser Raman spectrophotometer (JASCO Corporation, NRS-3100). Measurements were performed under conditions of an excitation laser wavelength of 532 nm, and the G / D ratio was calculated from the peak intensity ratio (IG / ID) of the D band (1330-1370 cm-1) and the G band (1560-1620 cm-1) in the Raman spectrum of each sample (see Figure 2).

[0144] (Raman shift difference [PQ]) The Raman shift difference (PQ) was evaluated using a laser Raman spectrophotometer (JASCO Corporation, NRS-3100). Measurements were performed under conditions of an excitation laser wavelength of 532 nm, and the D band (1330-1370 cm) of the obtained Raman spectrum of each sample was measured. -1 ) peak top Raman shift and G band (1560-1620 cm -1 (PQ) was calculated from the difference in the Raman shifts of the peak tops of (

[0145] [Table 5]

[0146] [Table 6]

[0147] [Example A19] 1.1 parts of boron carbide (Fujifilm Wako Pure Chemical Industries, Ltd.) as a boron source and 1,000 parts of toluene as a solvent were mixed in a mixer and then dispersed in a sand mill. 98.9 parts of F#1 (natural graphite, Nippon Graphite Industries Co., Ltd.) as a carbon source were then added and mixed in a mixer. After the solvent was dried, the mixture was composited using a Mechanofusion particle compositer (Hosokawa Micron Corporation) to produce precursor (28). In Table 7, the same mixing method as precursor (28) is referred to as process (6). Next, the precursor (28) was filled into a graphite crucible and heat-treated in a firing furnace under an argon atmosphere at 2000° C. for 1 hour to obtain a carbon material (28).

[0148] [Examples A20 and A34] Carbon materials (29) and (43) were prepared in the same manner as in Example A19, except that the raw materials and conditions shown in Table 7 were used.

[0149] [Examples A21, A22, A25 to A30, A33, A35, and A36] Carbon materials (30), (31), (34) to (39), (42), (44), and (45) were produced in the same manner as in Example A8, except that the raw materials and conditions shown in Table 7 were used.

[0150] [Example A23] 97.5 parts of F#1 (natural graphite, manufactured by Nippon Graphite Industries Co., Ltd.) as a carbon source, 0.5 parts of boron carbide (manufactured by Fujifilm Wako Pure Chemical Industries Co., Ltd.) as a boron source, 2 parts of boric acid (manufactured by Fujifilm Wako Pure Chemical Industries Co., Ltd.), 900 parts of toluene and 100 parts of ethanol as a solvent, and 0.1 parts of PVB (S-LEC BL-10, manufactured by Sekisui Chemical Co., Ltd.) as a dispersant were dispersed in a high-shear mixer (L5M-A, manufactured by Silverson). After drying the solvent, the mixture was composited using a Mechanofusion particle compositer (manufactured by Hosokawa Micron Corporation) to produce precursor (32). In Table 7, the same mixing method as precursor (32) is referred to as process (7). Next, the precursor (32) was filled into a graphite crucible and heat-treated in a firing furnace under an argon atmosphere at 2000° C. for 1 hour to obtain a carbon material (32).

[0151] [Example A24] A carbon material (33) was produced in the same manner as in Example A23, except that the raw materials and conditions shown in Table 7 were used.

[0152] [Example A31] 0.2 parts of boron carbide (Fujifilm Wako Pure Chemical Industries, Ltd.) as a boron source and 1,000 parts of toluene as a solvent were mixed in a mixer and further dispersed in a sand mill, after which 99.8 parts of FB-150 (natural graphite, Nippon Graphite Industries Co., Ltd.) as a carbon source was added and dispersed using an ultrasonic homogenizer, and the solvent was then dried to produce precursor (40). In Table 7, the same mixing method as precursor (40) is referred to as process (8). Next, the precursor (40) was filled into a graphite crucible and heat-treated in a firing furnace under an argon atmosphere at 2400° C. for 1 hour to obtain a carbon material (40).

[0153] [Example A32] A carbon material (41) was produced in the same manner as in Example A31, except that the raw materials and conditions shown in Table 7 were used.

[0154] The above carbon materials were evaluated according to the above-mentioned <Evaluation of Carbon Materials>, (G / D ratio) and (Raman shift difference [PQ]). The results are shown in Table 8.

[0155] [Table 7]

[0156] [Table 8]

[0157] According to the results of Example A above, carbon materials containing boron within the range of the present invention exhibited excellent electrical conductivity.

[0158] <Production of binder resin> [Production Example 1] Polyurethane resin solution A reaction vessel equipped with a stirrer, thermometer, reflux condenser, dropping device, and nitrogen inlet tube was charged with 455.5 parts of a polyester polyol obtained from terephthalic acid, adipic acid, and 3-methyl-1,5-pentanediol ("Kuraray Polyol P-2011" manufactured by Kuraray Co., Ltd., Mn=2,011), 16.5 parts of dimethylolbutanoic acid, 105.2 parts of isophorone diisocyanate, and 140 parts of toluene, and the mixture was reacted at 90°C for 3 hours under a nitrogen atmosphere. 360 parts of toluene was then added to the mixture to obtain a urethane prepolymer solution having isocyanate groups. Next, 969.5 parts of the resulting urethane prepolymer solution having isocyanate groups was added to a mixture of 19.9 parts of isophoronediamine, 0.63 parts of di-n-butylamine, 294.5 parts of 2-propanol, and 335.5 parts of toluene (the total equivalent of amino groups relative to the free isocyanate groups at both ends of the urethane prepolymer was 0.98), and the mixture was reacted at 50°C for 3 hours, followed by a further reaction at 70°C for 2 hours. The mixture was then diluted with 126 parts of toluene and 54 parts of 2-propanol to obtain a polyurethane resin solution with a weight-average molecular weight of 61,000 and an acid value of 10 mgKOH / g. The obtained polyurethane resin solution was diluted with toluene / methyl ethyl ketone / 2-propanol (mass ratio: 1 / 1 / 1) to obtain a polyurethane resin solution with a solid content of 20 mass %.

[0159] [Production Example 2] Polyamide resin solution A four-neck flask equipped with a stirrer, reflux condenser, nitrogen inlet, inlet, and thermometer was charged with 156.2 parts of Pripol 1009 (hydrogenated dimer acid, manufactured by Croda Japan Co., Ltd.) as a polybasic acid compound, 5.5 parts of 5-hydroxyisophthalic acid, 146.4 parts of Priamine 1074 (manufactured by Croda Japan Co., Ltd.) as a polyamine compound, and 100 parts of ion-exchanged water, and stirred until the exothermic temperature stabilized. Once the temperature stabilized, the temperature was raised to 110°C. After confirming the outflow of water, the temperature was raised to 120°C after 30 minutes, and the dehydration reaction was continued while increasing the temperature by 10°C every 30 minutes. After the temperature reached 230°C, the reaction was continued at that temperature for 3 hours, then held under a vacuum of approximately 2 kPa for 1 hour, and the temperature was then lowered. Finally, an antioxidant was added to obtain a polyamide resin with a weight average molecular weight of 24,000, an acid value of 13.2 mgKOH / g, a hydroxyl value of 5.5 mgKOH / g, and a glass transition temperature of -32°C. The obtained polyamide resin was diluted with toluene / 2-propanol (mass ratio: 2 / 1) to obtain a polyamide resin solution with a solid content of 20 mass %.

[0160] [Production Example 3] Polyester resin solution Vylon 200 (a polyester resin manufactured by Toyobo Co., Ltd.) was diluted with toluene / methyl ethyl ketone (mass ratio: 1 / 1) to obtain a polyester resin solution with a solid content of 20 mass %.

[0161] The resins were evaluated as follows: (Weight average molecular weight (Mw)) The weight-average molecular weight was measured using a gel permeation chromatography (GPC) "HPC-8020" manufactured by Tosoh Corporation. GPC is a liquid chromatography that separates and quantifies substances dissolved in a solvent (THF; tetrahydrofuran) based on differences in their molecular size. The measurement in this invention was carried out using two "LF-604" columns (Showa Denko K.K.: GPC column for rapid analysis: 6 mm ID x 150 mm size) connected in series, at a flow rate of 0.6 ml / min and a column temperature of 40°C, and the weight-average molecular weight was determined in polystyrene equivalent terms.

[0162] (Acid value (AV)) Approximately 1 g of sample was precisely weighed into a stoppered Erlenmeyer flask and dissolved in 100 ml of a toluene / ethanol (volume ratio: toluene / ethanol = 2 / 1) mixture. Phenolphthalein test solution was added as an indicator and the mixture was allowed to stand for 30 seconds. The solution was then titrated with 0.1 N alcoholic potassium hydroxide solution until it turned a pale pink color, and the acid value was calculated using the following formula. Acid value (mgKOH / g)=(5.611×a×F) / S however, S: Amount of sample collected (g) a: Consumption of 0.1N alcoholic potassium hydroxide solution (ml) F: Potency of 0.1N alcoholic potassium hydroxide solution

[0163] (Hydroxyl value (OHV)) The hydroxyl value is the amount of hydroxyl groups contained in 1 g of a hydroxyl-containing resin, expressed as the amount (mg) of potassium hydroxide required to neutralize the acetic acid bonded to the hydroxyl groups when the hydroxyl groups are acetylated. The hydroxyl value was measured in accordance with JIS K0070, and in the present invention, it was calculated taking into account the acid value as shown in the following formula. Approximately 1 g of sample was precisely weighed into a stoppered Erlenmeyer flask and dissolved in 100 ml of a toluene / ethanol (volume ratio: toluene / ethanol = 2 / 1). Exactly 5 ml of an acetylating agent (25 g of acetic anhydride dissolved in pyridine to a volume of 100 ml) was then added and stirred for approximately 1 hour. Phenolphthalein test solution was added as an indicator and the mixture was stirred for 30 seconds. The solution was then titrated with 0.1 N alcoholic potassium hydroxide solution until it turned a pale pink color, and the hydroxyl value was calculated using the following formula: Hydroxyl value (mgKOH / g) = [{(ba) × F × 28.05} / S] + D however, S: Amount of sample collected (g) a: Consumption of 0.1N alcoholic potassium hydroxide solution (ml) b: Amount of 0.1N alcoholic potassium hydroxide solution consumed in the blank experiment (ml) F: Potency of 0.1N alcoholic potassium hydroxide solution D: Acid value (mgKOH / g)

[0164] (glass transition temperature (Tg)) The glass transition temperature of the resin was measured by using the resin from which the solvent had been dried and removed, and raising the temperature from -80 to 150°C at a rate of 2°C / min using a Mettler-Toledo DSC-1.

[0165] <Production of conductive compositions and conductive films> [Example B1] 88 parts of carbon material (2), 60 parts of polyurethane resin solution as a binder resin (12 parts of resin solid content), and 152 parts of toluene / methyl ethyl ketone / 2-propanol (mass ratio: 1 / 1 / 1) as a solvent were mixed in a mixer, and further dispersed in a sand mill to obtain a conductive composition (1). Next, this conductive composition (1) was applied to a 100 μm thick PET film substrate using a doctor blade, and then dried in an oven, followed by roll pressing under a linear pressure of 300 kg / cm to obtain a conductive film (1).

[0166] [Examples B2 to B5, Comparative Examples B1 and B2] Conductive compositions (2) to (7) and conductive films (2) to (7) were obtained in the same manner as in Example B1, except that the blending compositions were changed to those shown in Table 9-1.

[0167] [Example B6] Five parts of the carbon material (12), one part of PVP (2) (polyvinylpyrrolidone, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., K-30) as a binder resin, and 94 parts of NMP as a solvent were mixed in a mixer, and the mixture was further dispersed in a sand mill to obtain a conductive composition (8). Next, this conductive composition (8) was applied onto a PET film substrate having a thickness of 100 μm using a doctor blade, and then dried in an oven to obtain a conductive film (8).

[0168] [Examples B7 to B10, Comparative Examples B3 to B5] Conductive compositions (9) to (12), (17) to (19) and conductive films (9) to (12), (17) to (19) were obtained in the same manner as in Example B6 using the blending ratios shown in Table 9-2.

[0169] [Example B11] 3 parts of the carbon material (13), 0.6 parts of polyvinyl alcohol (PVA) (Kuraray Co., Ltd., Kuraray Poval SD1000) as a binder resin, and 96.4 parts of ion-exchanged water as a solvent were placed in a mixer and mixed, and further placed in a sand mill for dispersion to obtain a conductive composition (13). Next, this conductive composition (13) was applied onto a PET film substrate having a thickness of 100 μm using a doctor blade, and then dried in an oven to obtain a conductive film (13).

[0170] [Examples B12 to B14, Comparative Examples B6 to B8] Conductive compositions (14) to (16), (20) to (22) and conductive films (14) to (16), (20) to (22) were obtained using the compounding ratios shown in Table 9-2 and the same method as in Example B11.

[0171] [Example B15] 57 parts of carbon material (29), 13 parts of CB (1) as a conductive additive, 150 parts of a polyurethane resin solution as a binder resin (resin solid content: 30 parts), and toluene / methyl ethyl ketone / 2-propanol (mass ratio: 1 / 1 / 1) as a solvent were mixed in a mixer so that the solid content in the composition was 30 mass%, and further mixed in a sand mill to disperse the mixture, thereby obtaining a conductive composition (23). Next, this conductive composition (23) was applied onto a PET film substrate having a thickness of 100 μm using a doctor blade, and then dried in an oven to obtain a conductive film (23).

[0172] [Examples B16 to B37, B39, Comparative Examples B9 to B13] Conductive compositions (24) to (45), (47) to (52) and conductive films (24) to (45), (47) to (52) were obtained in the same manner as in Example B15 using the blending ratios shown in Tables 9-3 and 9-4.

[0173] [Example B38] 56 parts of the carbon material (41), 18 parts of CB (3) (acetylene black HS-100, manufactured by Denka Co., Ltd.) as a conductive additive, and 300 parts of an aqueous solution (resin solid content: 6 parts) in which 2% by mass of water-soluble resin CMC (carboxymethyl cellulose #1240, manufactured by Daicel Millize Co., Ltd.) as a binder resin was dissolved were placed in a mixer and mixed, and then further placed in a sand mill to disperse the mixture. Next, 40 parts (20 parts resin solids) of aqueous resin particles (Polyacrylic emulsion W-168, manufactured by Toyochem Co., Ltd., solids content 50 mass %) were added as a binder resin and mixed with a mixer to obtain a conductive composition (46). Next, this conductive composition (46) was applied onto a PET film substrate having a thickness of 100 μm using a doctor blade, and then dried in an oven to obtain a conductive film (46).

[0174] <Evaluation of conductive compositions and conductive films> The obtained conductive compositions and conductive films were evaluated by the following methods, and the evaluation results are shown in Tables 9-1 to 9-4.

[0175] (Evaluation of Dispersion Stability of Conductive Composition) The dispersion stability was evaluated based on the change in the liquid properties after storing the conductive composition at 25° C. for 7 days. The change in the liquid properties was judged based on the ease of stirring when stirred with a spatula. Judgment criteria ○: No change in liquid properties (good) △: Viscosity has increased but gelation has not occurred (acceptable) ×: Gelled (bad)

[0176] (Coatability evaluation) The obtained conductive film was observed at 500x magnification using a video microscope VHX-900 (manufactured by Keyence Corporation), and coating unevenness and pinholes were evaluated according to the following criteria. Coating unevenness was evaluated based on the shading of the film surface. Pinholes were evaluated based on the presence or absence of uncoated defects in the film. <<Uneven coating>> ○: No difference in shading on the film surface is observed (good) △: There are 2-3 areas of shading on the film surface, but they are extremely small areas (acceptable) ×: Many shading patterns are observed on the film surface, or one or more shading stripes with a length of 5 mm or more are observed (failure) Pinhole ○: No pinholes found (good) △: There are 2-3 pinholes, but they are very small (acceptable) ×: Many pinholes are found, or one or more pinholes with a diameter of 1 mm or more are found (very poor quality)

[0177] (volume resistivity of film) The volume resistivity of the conductive film was measured by a four-terminal method using Loresta GP (manufactured by Nitto Seiko Analytech Co., Ltd.) in accordance with JIS-K7194.

[0178] (Film durability) The durability of the conductive film was evaluated by scratch hardness (pencil method) using an HB pencil in accordance with JIS K5600-5-4:1999. 〇: No plastic deformation or cohesive failure occurs (good) △: Partial plastic deformation or cohesive failure has occurred (fair) ×: Plastic deformation and cohesive failure occurred (very poor)

[0179] [Table 9-1]

[0180] [Table 9-2]

[0181] [Table 9-3]

[0182] [Table 9-4]

[0183] According to the results of Example B above, a conductive composition using a boron-doped carbon material in which the boron content in the material is within the range of the present invention has excellent dispersion stability and coatability, and a conductive film formed from the conductive composition has both high conductivity and durability. Furthermore, by comparing Examples B1, B3 to B5, or Examples B7 and B8, it was found that differences in the boron content of the carbon material significantly affect the properties of the conductive composition and conductive film. Because dispersibility tends to be good depending on the boron content, dispersion stability and coatability were good. Furthermore, by comparing Examples B20, B22, B27, or B35 and B36, it was found that, regarding the combined use of graphite with carbon black or carbon nanotubes, a conductive composition with good coatability was obtained by combining two or more different boron-doped carbon materials within the scope of the present invention, and a uniform coating film without unevenness was obtained. Therefore, these results suggest that factors other than the conductivity attributable to the carbon material are involved. Although the details are unclear at this stage, the conductive composition of the present invention is presumed to exhibit excellent conductivity due to the boron-doped carbon material, which not only has excellent conductivity but also good dispersibility and dispersion stability, and also good coatability, and therefore the carbon material efficiently forms a conductive network in the film. It is also presumed that the uniform network of the carbon material improves the packing of the carbon material, enabling the formation of a dense film, which also leads to improved durability of the conductive film.

[0184] <Production of ink for cathode composites> [Example C1] The conductive composition (8) shown in Table 10 was mixed with NMP containing 8% by mass of PVDF (Solef#5130, manufactured by Solvey Inc.) dissolved therein, so that the composition (mass ratio) of the carbon material, PVDF, and positive electrode active material in the conductive composition was 0.25 / 1.5 / 98.25. The positive electrode active material NCM523 (manufactured by Nippon Chemical Industry Co., Ltd., composition: LiNi0.5Co0.2Mn0.3O2) was then added and stirred. Furthermore, NMP was added and stirred so that the solids content of the positive electrode ink mixture was 75% by mass, to obtain the positive electrode ink mixture (1). A planetary centrifugal mixer was used for all of the above mixing.

[0185] [Examples C2 to C5, Comparative Examples C1 to C3] Positive electrode ink mixtures (2) to (8) were obtained in the same manner as in Example C1, except that the conductive compositions shown in Table 10 were changed.

[0186] <Evaluation of ink mixture for positive electrode> (Volume resistivity of positive electrode mixture layer) The positive electrode ink mixture is applied to the electrode with an applicator so that the electrode weight is 20 mg / cm 2 After coating the PET substrate with the material, it was dried in an electric oven at 120°C for 30 minutes to obtain a positive electrode. The surface resistivity (Ω / □) of the dried film was then measured using a Nitto Seiko Analytech Loresta GP MCP-T610. After the measurement, this was multiplied by the thickness of the composite layer formed on the PET substrate to obtain the volume resistivity (Ω·cm) of the electrode film for the positive electrode. The thickness of the composite layer was calculated by subtracting the thickness of the PET substrate from the average value measured at five points in the film using a film thickness meter. Judgment criteria ◎: The volume resistivity (Ω·cm) of the positive electrode composite layer is less than 8 (excellent) 〇: The volume resistivity (Ω·cm) of the positive electrode mixture layer is 8 or more and less than 12 (good) △: Volume resistivity (Ω·cm) of the positive electrode mixture layer is 12 or more and less than 16 (acceptable) ×: The volume resistivity (Ω·cm) of the positive electrode mixture layer is 16 or more (failure)

[0187] (Peel strength of positive electrode composite layer) The positive electrode ink mixture is applied to the electrode with an applicator so that the electrode weight is 20 mg / cm2 After coating on aluminum foil so that the coating direction was the long axis, the film was dried in an oven at 120°C for 30 minutes. Two 90mm x 20mm rectangles were then cut, with the coating direction as the long axis. Peel strength was measured using a tensile tester and evaluated using a 180-degree peel test. Specifically, a 100mm x 30mm double-sided tape was attached to a stainless steel plate, and the composite layer was attached to the other side of the double-sided tape. The tape was peeled off while being pulled from below to above at a constant speed (50mm / min). The average stress value at this time was taken as the peel strength. Judgment criteria ◎: Peel strength of the positive electrode composite layer (N / cm) is 0.3 or more (excellent) ◯: Peel strength (N / cm) of the positive electrode composite layer is 0.25 or more and less than 0.3 (good) △: Peel strength of the positive electrode composite layer (N / cm) is 0.2 or more and less than 0.25 (acceptable) ×: Peel strength (N / cm) of the positive electrode mixture layer is less than 0.2 (poor)

[0188] <Manufacturing ink for negative electrode composites> [Example C6] The conductive composition (13) shown in Table 10 was mixed with an aqueous solution containing 2% by mass of CMC (#1190, manufactured by Daicel FineChem Co., Ltd.) so that the composition (mass ratio) of the carbon material, CMC, SBR, and negative electrode active material (graphite / silicon monoxide) in the conductive composition was 0.5 / 1 / 88 / 9 / 1.5. Silicon monoxide (SILICON MONOOXIDE, SiO 1.3C 5μm, manufactured by Osaka Titanium Technology Co., Ltd.) was then added and stirred. Graphite (CGB-20, manufactured by Nippon Graphite Industries Co., Ltd.) was then added and stirred. SBR (TRD2001, manufactured by JSR Corporation, 48% solids dispersion) was then added and stirred. Finally, ion-exchanged water was added and stirred so that the solids content of the negative electrode composite ink was 50% by mass, resulting in negative electrode composite ink (1). A planetary centrifugal mixer was used for all of the above mixing.

[0189] [Examples C7 to C9], Comparative Examples C4 to C6] Negative electrode ink mixtures (2) to (7) were obtained in the same manner as in Example C6, except that the conductive compositions shown in Table 10 were changed.

[0190] <Evaluation of ink mixture for negative electrode> (Volume resistivity of negative electrode mixture layer) Using negative electrode composite ink, the electrode weight is 8mg / cm 2 The volume resistivity (Ω·cm) of the negative electrode mixture layer was measured in the same manner as for the positive electrode mixture layer, except that the following was used: Judgment criteria ◎: Volume resistivity (Ω·cm) of the negative electrode mixture layer is less than 0.12 (excellent) ◯: Volume resistivity (Ω·cm) of the negative electrode mixture layer is 0.12 or more and less than 0.15 (good) △: Volume resistivity (Ω·cm) of the negative electrode mixture layer is 0.15 or more and less than 0.25 (acceptable) ×: Volume resistivity (Ω·cm) of the negative electrode mixture layer is 0.25 or more (poor)

[0191] (Peel strength of negative electrode composite layer) The negative electrode ink mixture is applied to the electrode with an applicator so that the coating weight is 8 mg / cm 2 The peel strength of the negative electrode mixture layer was measured in the same manner as the peel strength of the positive electrode mixture layer, except that the copper foil was coated with the mixture layer so that the peel strength of the negative electrode mixture layer was measured. Judgment criteria ◎: Peel strength of negative electrode composite layer (N / cm) is 0.5 or more (excellent) ○: Peel strength (N / cm) of the negative electrode mixture layer is 0.4 or more and less than 0.5 (good) △: Peel strength of negative electrode mixture layer (N / cm) is 0.3 or more and less than 0.4 (acceptable) ×: Peel strength (N / cm) of the negative electrode mixture layer is less than 0.3 (poor)

[0192] <Production of non-aqueous electrolyte secondary battery> A standard negative electrode (A) and a standard positive electrode (C) for evaluation were prepared in the following manner. [Preparation of standard negative electrode (A)] Acetylene black (Denka Black (registered trademark) HS-100, manufactured by Denka Co., Ltd.), CMC (Carboxymethylcellulose #1190, manufactured by Daicel FineChem Co., Ltd.), and water were added to a plastic container and stirred using a centrifugal mixer. Graphite (Nippon Graphite Industries Co., Ltd., CGB-20) was then added as a negative electrode active material and stirred using a centrifugal mixer. SBR (JSR Corporation, TRD2001, 48% solids dispersion) was then added and stirred using a centrifugal mixer to obtain a standard negative electrode composite ink. The solids content of the standard negative electrode composite ink was 48% by mass. The solids content ratio of the negative electrode active material:conductive material:CMC:SBR in the standard negative electrode composite ink was 97:0.5:1:1.5. Next, the standard negative electrode composite ink was applied to a 20 μm thick copper foil current collector using an applicator, and then dried in an oven at 80°C for 30 minutes to achieve a coating weight per unit area of ​​10 mg / cm2. 2 Further, a rolling treatment was carried out using a roll press, and the density of the negative electrode mixture layer was adjusted to 1.6 g / cm. 3 A standard negative electrode (A) was prepared.

[0193] [Preparation of standard positive electrode (C)] 93 parts of positive electrode active material (HED® NCM-111 1100, manufactured by BASF Toda Battery Materials LLC), 4 parts of acetylene black (Denka Black® HS100, manufactured by Denka Co., Ltd.), and 3 parts of PVDF (Kureha KF Polymer W#1300, manufactured by Kureha Battery Materials Japan Co., Ltd.) were added to a plastic container and mixed with a spatula until the powder was uniform. 20.5 parts of NMP were then added and stirred with a planetary centrifugal mixer. The mixture in the plastic container was then mixed with a spatula until uniform and further stirred with the planetary centrifugal mixer. 14.6 parts of NMP were then added and further stirred with the planetary centrifugal mixer. Finally, the mixture was stirred with a disperser to obtain a standard positive electrode composite ink. After that, the standard positive electrode composite ink was applied to a 20 μm thick aluminum foil current collector using an applicator, and then dried in a 120°C oven for 30 minutes to obtain a coating weight per unit area of ​​the electrode of 20 mg / cm. 2 Further, a rolling treatment was carried out using a roll press, and the density of the composite layer was adjusted to 3.1 g / cm 3 A standard positive electrode (C) was fabricated.

[0194] [Examples D1 to D9, Comparative Examples D1 to D6] The positive and negative electrodes for evaluation were prepared in the following manner. The positive electrode composite ink shown in Table 11 was applied to a 20 μm thick aluminum foil current collector using an applicator, and then dried in an oven at 120°C for 30 minutes to obtain an electrode with a coating weight of 20 mg / cm. 2 Further, a rolling treatment was carried out using a roll press, and the density of the positive electrode mixture layer was adjusted to 3.1 g / cm 3 A positive electrode was fabricated. On the other hand, the negative electrode composite ink shown in Table 11 was applied to a copper foil having a thickness of 20 μm as a current collector using an applicator, and then dried in an oven at 80°C for 30 minutes to obtain an electrode with a coating weight of 10 mg / cm. 2 Further, a rolling treatment was carried out using a roll press, and the density of the negative electrode mixture layer was adjusted to 1.6 g / cm. 3 A negative electrode was fabricated. The positive electrode and standard negative electrode (A) shown in Table 11, or the negative electrode and standard positive electrode (C) shown in Table 11, were punched out to 50 mm × 45 mm and 45 mm × 40 mm, respectively. The positive electrode, separator (porous polypropylene film), and standard negative electrode (A) were then stacked together, and the standard positive electrode (C), separator (porous polypropylene film), and negative electrode were also stacked together. Each was then inserted into an aluminum laminate bag and dried in an electric oven at 70°C for 1 hour. Next, 2 mL of electrolyte was poured into a glove box filled with argon gas, and the aluminum laminate bag was sealed to prepare nonaqueous electrolyte secondary batteries (1) to (15). The electrolyte was a non-aqueous electrolyte prepared by adding 1 part VC (vinylene carbonate) per 100 parts of the electrolyte as an additive to a mixed solvent of ethylene carbonate, dimethyl carbonate, and diethyl carbonate in a 1:1:1 (volume ratio), and then dissolving LiPF6 at a concentration of 1M.

[0195] <Evaluation of non-aqueous electrolyte secondary batteries> The obtained non-aqueous electrolyte secondary battery was evaluated as follows, and the evaluation results are shown in Table 11.

[0196] (rate characteristics) The nonaqueous electrolyte secondary battery was placed in a thermostatic chamber at 25°C and subjected to charge / discharge measurements using a charge / discharge device (SM-8, manufactured by Hokuto Denko Corporation). The battery was charged at a constant current / constant voltage of 10 mA (0.2 C) with a charge cut-off voltage of 4.3 V (cut-off current: 1 mA (0.02 C)), followed by a constant current discharge at a discharge current of 10 mA (0.2 C) with a charge cut-off voltage of 4.3 V (cut-off current: 1 mA (0.02 C)). This procedure was repeated three times, followed by a constant current / constant voltage charge at a charge current of 10 mA (0.2 C) with a charge cut-off voltage of 4.3 V (cut-off current: 1 mA (0.02 C)). The battery was then discharged at constant currents of 0.2 C and 3 C until the discharge cut-off voltage reached 3.0 V, and the discharge capacities were calculated. The rate characteristics can be expressed by the following equation (1) using the ratio of the 0.2 C discharge capacity to the 3 C discharge capacity: (Formula 1) Rate characteristics = 3C discharge capacity / 3rd 0.2C discharge capacity × 100 (%) Judgment criteria ◎: Rate characteristics are 80% or more (excellent) 〇: Rate characteristics are between 70% and 80% (excellent) 〇△: Rate characteristics are 60% or more and less than 70% (good) △: Rate characteristics are 50% or more and less than 60% (acceptable) ×: Rate characteristics are less than 50% (bad)

[0197] (Cycle characteristics) The nonaqueous electrolyte secondary battery was placed in a thermostatic chamber at 40°C and subjected to charge / discharge measurements using a charge / discharge device (SM-8, manufactured by Hokuto Denko Corporation). A constant-current / constant-voltage charge (cutoff current 2.5 mA (0.05 C)) was performed at a charge current of 25 mA (0.5 C) with a charge cutoff voltage of 4.3 V, followed by a constant-current discharge at a discharge current of 25 mA (0.5 C) with a discharge cutoff voltage of 3 V. This procedure was repeated 200 times. The cycle characteristics can be expressed by the following equation 2, using the ratio of the 3rd 0.5 C discharge capacity to the 200th 0.5 C discharge capacity at 25°C. (Formula 2) Cycle characteristics = 3rd 0.5C discharge capacity / 200th 0.5C discharge capacity × 100 (%) Judgment criteria ◎: Cycle characteristics are 80% or more (excellent) 〇: Cycle characteristics are 70% or more but less than 80% (excellent) 〇△: Cycle characteristics are 60% or more and less than 70% (good) △: Cycle characteristics are 60% or more and less than 70% (acceptable) ×: Cycle characteristics are less than 60% (bad)

[0198] [Table 10]

[0199] [Table 11]

[0200] According to the results of Examples C and D above, by using the conductive composition containing the carbon material of the present invention, a lithium ion secondary battery excellent in rate characteristics and cycle characteristics was obtained. The conductive composition of the present invention exhibited good dispersibility and dispersion stability, allowing the carbon nanotubes to efficiently form a conductive network in the electrode, presumably contributing to the favorable cycle characteristics. Furthermore, Comparative Examples D3 and D6 exhibited poor cycle characteristics, even though a conductive network was successfully formed in the electrode. This is thought to be because carbon nanotubes containing boron within the range of the present invention are harder, allowing the conductive network of the carbon nanotubes to be maintained without collapse despite repeated expansion and contraction of the active material during battery charge and discharge, resulting in improved cycle characteristics. Meanwhile, a comparison of Examples D1 to D3 and Examples D6 to D8 showed that differences in the boron content of the carbon nanotubes and the X / Y ratio affected battery characteristics (rate characteristics, cycle characteristics).

Claims

1. 1. A carbon material having a basic skeleton of hexagonal carbon faces, doped with boron elemental doping so as to substitute for carbon elemental doping, wherein the content of boron elemental doping in the carbon material is 0.005 to 15 mol %, and wherein, when X (mol %) is the content of boron elemental doping so as to substitute for carbon elemental doping in the surface of the carbon material as measured by X-ray photoelectron spectroscopy (XPS), and Y (mol %) is the content of boron elemental doping in the entire carbon material as measured by ICP atomic emission spectroscopy, X / Y<0.

8.

2. The carbon material according to claim 1, comprising at least one selected from the group consisting of graphite, graphene nanoplatelets, graphene, and carbon nanotubes.

3. 3. The carbon material according to claim 1, wherein X / Y satisfies 0.01<X / Y<0.

4.

4. A conductive composition comprising the carbon material according to any one of claims 1 to 3 and at least one of a binder resin and a solvent.

5. The conductive composition according to claim 4 , wherein the carbon material comprises two or more different carbon materials.

6. The conductive composition according to claim 4 or 5, further comprising a conductive assistant.

7. The conductive composition according to any one of claims 4 to 6, further comprising an active material, and being used as an ink mixture for forming a positive electrode or a negative electrode for an electricity storage device.

8. A conductive film formed from the conductive composition according to any one of claims 4 to 7.

9. An electricity storage device comprising an electrode having a composite layer formed from the conductive composition according to claim 7.

10. 4. The carbon material according to claim 1, wherein the peak intensity ratio (G / D ratio) of the G band to the D band of the carbon material in a laser Raman spectrum is 1.7 or more.

11. The carbon material according to any one of claims 1 to 3 and 10, wherein the carbon material has an average particle size of 0.5 µm to 100 µm.

12. A carbon material described in any one of claims 1 to 3, 10, and 11, wherein when the carbon source of the carbon material is graphite, the average thickness of the carbon material is 150 nm to 50 μm.

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