Lens unit
The lens unit addresses lens fogging by using sealing members and a communication passage to isolate lens spaces, ensuring easy assembly and preventing condensation, thus maintaining optical performance.
Patent Information
- Application Number
- JP2024120221
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2026-02-05
- Estimated Expiration
- 2040-03-30
AI Technical Summary
Existing lens units suffer from lens fogging due to temperature differences causing condensation between lenses, as gaps between lenses and the lens barrel are not sealed, leading to moisture ingress.
A lens unit design with sealing members to isolate spaces between lenses, a communication passage connecting these spaces to the outside, and a third sealing member to prevent moisture ingress, while allowing easy assembly by air flow and adhesive application.
The design effectively prevents lens fogging by sealing gaps between lenses and the lens barrel, ensuring easy manufacturing and maintaining optical precision.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to a lens unit having a plurality of lenses and a lens barrel that houses and fixes the lenses. [Background technology]
[0002] For example, optical systems used in imaging devices mounted on automobiles, surveillance cameras, etc., include lens units with multiple lenses arranged along the optical axis (optical axis of the imaging device) from the object side to the image side (image sensor side). These lens units are designed to form a good image of an object using visible light on the image sensor. For this reason, the positional relationships between the lenses, between each lens and the lens barrel, and between the lens unit and the image sensor must be fixed with high precision, and no large load must be applied to each lens.
[0003] Generally, lenses made of resin or glass are selected as appropriate depending on the required functions, and these lenses are stacked and fixed inside the lens barrel. The structure of such a lens unit and its manufacturing method are described, for example, in Patent Document 1. Here, the object-side surface of the first lens located closest to the object is exposed on the object side. Meanwhile, the second lens and subsequent lenses adjacent to the first lens on the image side are fixed inside the lens barrel. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Japanese Patent Application Publication No. 2018-54922 Summary of the Invention [Problem to be solved by the invention]
[0005] In a lens unit such as that described in Patent Document 1, as mentioned above, it is necessary to precisely determine the positional relationship between the lens inside the lens barrel and the lens barrel, so structures (positioning parts) for determining the positional relationship between the second lens and subsequent lenses and the lens barrel are provided only in the minimum necessary locations, and in many cases the lenses and the lens barrel are not in contact with each other except in these locations. Furthermore, even when the lenses and the lens barrel are in direct contact, in reality they are only in partial contact. In this case, the gap between the second lens and subsequent lenses and the lens barrel is not sealed.
[0006] In this case, in the lens unit, the external temperature is transferred from the exposed object-side surface of the first lens to the image-side surface of the first lens. In this case, if the temperature of the image-side surface of the first lens is lower than the temperature inside the lens barrel, condensation may form on the image-side surface of the first lens or the object-side surface of the second lens, causing the lenses to fog up.
[0007] For this reason, a lens unit that suppresses lens fogging has been desired.
[0008] The present invention has been made in view of the above circumstances, and has an object to provide a lens unit that suppresses fogging of the lens. [Means for solving the problem]
[0009] The lens unit according to the present invention is a lens unit including a first lens arranged on the object side in the optical axis direction along an optical axis, a plurality of lenses including a second lens adjacent to the first lens on the image side in the optical axis direction, and a lens barrel accommodating the first lens and the plurality of lenses therein, the lens unit including a first sealing member that seals the gap between the first lens and the lens barrel, and a sealing member that seals the gap between the second lens and the lens barrel. ofa second sealing member that seals the space between the first lens and the second lens in the lens barrel, a communication passage that connects the space between the first lens and the second lens inside the lens barrel with the outside of the lens barrel is formed in the lens barrel, and a third sealing member that closes the communication passage is provided, and the lens barrel is formed with an outer circumferential groove that is a groove that is dug from the image side toward the object side, outside the second lens in a radial direction centered on the optical axis, and the communication passage communicates with the outer circumferential groove, and an opening of the communication passage on the inside of the lens barrel is formed so as to be open when viewed from the inside in the radial direction. In this configuration, the space between the first and second lenses can be isolated from the space inside the lens barrel after the second lens by the second sealing member, preventing air from the space inside the lens barrel after the second lens, or moisture from the air in the space inside the lens barrel after the second lens and the space inside the camera module that holds the lens barrel, from flowing into the space between the first and second lenses. This prevents condensation from forming on the image-side surface of the first lens or the object-side surface of the second lens, causing fogging. Meanwhile, sealing this space with the first and second sealing members in this manner can sometimes make assembly difficult because the air in the space between the first and second lenses cannot be exhausted. However, by allowing air to flow through the connecting passage and then sealing the connecting passage with a third sealing member, the lens unit can be easily manufactured.
[0010] this In this configuration, since the communication port communicates with the outer peripheral groove, it becomes particularly easy to flow air through the communication path, making it particularly easy to manufacture the lens unit and to seal the space. The opening may be formed so as to be open when viewed from the optical axis direction.
[0011] The opening of the communication passage on the inner side of the barrel may be formed so that the opening area when viewed from the inside in the radial direction is larger than the opening area when viewed from the optical axis direction. The adhesive that forms the third sealing member is applied along the depth direction of the outer peripheral groove (a direction parallel to the optical axis), and in this configuration, the opening area of the communicating passage along the flow of this adhesive is reduced, thereby suppressing leakage of the adhesive into the interior of the lens barrel.
[0012] In addition, the second lens may be locked on the object side by a second lens locking portion, which is a portion of the lens barrel bent toward the side that intersects with the optical axis, and the second sealing member may be made of an adhesive that bonds the second lens locking portion and the second lens. In this configuration, the second lens is fixed to the lens barrel by the second lens locking portion, and the second lens is further firmly fixed to the lens barrel by the adhesive that serves as the second sealing member.
[0013] Furthermore, the second lens may have, on the object side, a lens surface through which light rays forming an image pass, and a flange surface located radially outward from the optical axis, the flange surface being located closer to the image than the lens surface, and the second lens engaging portion abutting against the flange surface. In this configuration, the second lens has an optically functional lens surface and a flange surface on the object side. By abutting the flange surface with the second lens locking portion, the second lens can be firmly fixed to the lens barrel while maintaining the optical characteristics of the second lens.
[0014] Furthermore, an opening of the communication path on the inside of the lens barrel may be formed closer to the image side than the second lens retaining portion. In this configuration, the opening of the communication path is located closer to the image side than the second lens locking portion, so even if the adhesive that will become the third sealing member leaks from this opening into the interior of the lens barrel, the adhesive that flows toward the lens surface of the second lens is blocked by the second lens locking portion, thereby suppressing the adverse effects of such leakage of the adhesive that will become the third sealing member.
[0015] Furthermore, the lens barrel may include a first mounting portion on which the first lens is mounted and fixed from the object side, and the first mounting portion may have a plurality of first mounting portion convex portions that protrude toward the object side so as to abut against the first lens and are separated in a circumferential direction around the optical axis, and the communicating path may be formed in the lens barrel so as not to overlap with the first mounting portion convex portions when viewed from the object side. In this configuration, the positional relationship of the first lens with respect to the lens barrel in the optical axis direction is determined by the first mounting portion convex portion. On the other hand, by not overlapping the communication path with the first mounting portion convex portion, it is possible to increase the positional accuracy of the first lens with respect to the lens barrel.
[0016] Furthermore, the second lens retaining portion may be located closer to the image than the lens surface, the second sealing member may be formed with the adhesive and have the second lens retaining portion embedded therein, and the opening of the communicating passage on the inside of the lens barrel may be formed closer to the object than the second sealing member. In this configuration, by providing the second lens locking portion on the image side, the second sealing member can be shaped to include the second lens locking portion and embed the surrounding area, thereby more firmly fixing and sealing the gap between the second lens and the lens barrel.
[0017] Furthermore, the lens barrel may include a first mounting portion on which the first lens is mounted and fixed from the object side, and the first mounting portion may have a plurality of first mounting portion convex portions that protrude toward the object side so as to abut against the first lens and are separated in a circumferential direction around the optical axis, and the communicating path may be formed in the lens barrel so as to overlap with the first mounting portion convex portions when viewed from the object side. In this configuration, the positional relationship of the first lens relative to the lens barrel in the optical axis direction is determined by the first mounting portion convex portion. By overlapping the communication path with the first mounting portion convex portion, the communication path can be located closer to the object side, thereby increasing the distance between the communication path and the second sealing member (adhesive layer). This allows the second sealing member to be formed thicker, or prevents the unsolidified adhesive that will become the second sealing member from flowing into the communication path.
[0018] Furthermore, a cut portion may be formed on the outer periphery of the second lens around the optical axis, with the distance from the optical axis being locally reduced in the circumferential direction, and an irregularly shaped portion consisting of localized irregularities may be formed on the flange surface on the opposite side of the optical axis from the cut portion. In this configuration, the second lens can be manufactured easily and precisely by resin molding using a mold provided with a gate portion corresponding to the cut portion and a gas vent portion corresponding to the irregularly shaped portion.
[0019] Furthermore, the radially inner end of the second lens locking portion in the region where the cut portion is formed in the circumferential direction may be located more inward than the cut portion in the radial direction. In this configuration, by positioning the tip of the second lens retaining portion closer to the optical axis than the cut portion, the second lens can be more firmly fixed to the lens barrel, and the adhesive that forms the second sealing member is prevented from flowing toward the image side of the second lens.
[0020] The communication passage may be shaped so that a cross-sectional area perpendicular to a flow path of air flowing through the communication passage decreases toward the interior of the lens barrel. In this case, it is particularly easy to seal the opening of the communication passage on the inside of the lens barrel with an adhesive. Furthermore, a step may be provided on the inner surface of the communication passage on the optical axis side, so that the cross-sectional area decreases toward the inside of the lens barrel. In this case, by increasing the contact area between the adhesive and the inner surface of the communication path due to this step, it is possible to reliably seal the opening in particular.
[0021] The lens barrel may also include a first lens outer periphery support portion that supports the outer periphery of the first lens around the optical axis on the object side of the first mounting portion, and the first sealing member may be an O-ring made of an elastic material and disposed between the first lens and the first lens outer periphery support portion. In this case, the O-ring that serves as the first sealing member can provide particularly reliable sealing between the first lens and the lens barrel. In this case, by using the second sealing member, the communication passage, and the third sealing member, this lens unit can be manufactured particularly easily. 。 Dry nitrogen may be introduced into the space between the first lens and the second lens in the lens barrel. 。 [Effects of the Invention]
[0022] According to the present invention, it is possible to obtain a lens unit that is easy to manufacture and in which lens fogging is suppressed. [Brief explanation of the drawings]
[0023] [Figure 1] FIG. 2 is a cross-sectional view of the lens unit according to the embodiment. [Figure 2] FIG. 2 is a cross-sectional view of a lens barrel used in the lens unit according to the embodiment. [Figure 3] 1A is a perspective view of a lens barrel used in a lens unit according to an embodiment, and FIG. 1B is a bottom view thereof. [Figure 4] FIG. 2 is an exploded view of the lens unit according to the embodiment. [Figure 5] 1A to 1C are cross-sectional views (part 1) illustrating steps in manufacturing the lens unit according to the embodiment. [Figure 6] 5A to 5C are cross-sectional views (part 2) illustrating a process for manufacturing the lens unit according to the embodiment. [Figure 7] 10A to 10C are cross-sectional views (part 3) illustrating a process for manufacturing the lens unit according to the embodiment. [Figure 8] 10A to 10C are cross-sectional views (part 4) illustrating a process for manufacturing the lens unit according to the embodiment. [Figure 9] 5A to 5C are cross-sectional views showing a process for manufacturing the lens unit according to the embodiment (part 5). [Figure 10] FIG. 10 is a perspective view showing the shape of a third sealing member (communication path) in the lens unit according to the embodiment. [Figure 11] FIG. 10 is a cross-sectional view of a modified example of the lens unit according to the embodiment. [Figure 12] FIG. 10 is a perspective view of a lens barrel used in a modified example of the lens unit according to the embodiment. [Figure 13] FIG. 10 is a perspective view showing the shape of a third sealing member (communication path) in a modified example of the lens unit according to the embodiment. [Figure 14] FIG. 10 is a perspective view of a second lens in a modified example of the lens unit according to the embodiment. [Figure 15] FIG. 4 is a perspective view showing a configuration during manufacturing of a second lens. DETAILED DESCRIPTION OF THE INVENTION
[0024] Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 is a cross-sectional view of a lens unit 1 according to this embodiment, taken along an optical axis A. Here, the object (Ob) side is at the top of the figure, the image (Im) side is at the bottom, and the image sensor 100 is located at the bottom. Each of the lenses L1 to L6 is fixed directly or indirectly to the lens barrel 10. FIG. 1 mainly shows the positional relationship between each lens and the lens barrel 10; although a structure for fixing the positional relationship between the image sensor 100 and the lens barrel 10 is actually provided, this is not shown.
[0025] The image sensor 100 is a two-dimensional CMOS image sensor, with pixels arranged two-dimensionally in a plane perpendicular to the optical axis A, and the image sensor 100 is actually covered with a cover glass (not shown). In Fig. 1, a lens unit 1 is configured that includes a first lens L1 to a sixth lens L6. The lens unit 1 is configured to form a visible light image of an object to be imaged on the image sensor 100 (image plane) in a desired field of view and in a desired form.
[0026] In FIG. 1, the first lens L1, located closest to the object (top in the figure), is a fisheye lens, which primarily determines the field of view of the imaging device. Further toward the image sensor 100 (image side), the second lens L2, the third lens L3, the fourth lens L4, the fifth lens L5, and the sixth lens L6 are arranged in this order. Each lens has a shape that is approximately symmetrical about the optical axis A. Diaphragms for limiting the light beam and light shields for removing unnecessary light are also provided between the lenses as appropriate, but these are not shown in FIG. 1 because they are unrelated to the present invention. As will be described later, adjacent lenses and each lens and the lens barrel are in contact with each other to fix their relative positions, but these lenses are designed to be in partial contact only at predetermined locations. For this reason, the cross-sectional view of FIG. 1, which shows a specific direction, shows gaps between the lenses.
[0027] 2 is a cross-sectional view of only the lens barrel 10 along the optical axis A, FIG. 3(a) is a perspective view of the lens barrel 10 as seen from diagonally above (the object side) in FIG. 1, and FIG. 3(b) is a bottom view of the lens barrel 10 as seen from the image side. A first housing portion 10A, which is a hollow portion with a substantially cylindrical inner circumferential surface, is provided on the object side (the upper side in the figure) of the lens barrel 10, and the image-side bottom surface of the first housing portion 10A is a first mounting portion 11 that abuts against the first lens L1. However, in order to increase the positional accuracy of the first lens L1 relative to the lens barrel 10 in the direction of the optical axis A, it is preferable that the first lens L1 and the first mounting portion 11 not be in surface contact over the entire surface, but be in contact only at multiple dispersed locations. For this reason, as shown in Figure 3(a), the first mounting portion 11 has first mounting portion convex portions 11A formed in a slightly convex shape toward the object side at three locations in the circumferential direction (only two of these are shown in the figure).
[0028] Further, on the image side (lower side in the figure) of the first mounting portion 11, there is provided a second mounting portion 10B, which is a substantially cylindrical hollow portion coaxial with the first mounting portion 10A and has a smaller diameter than the first mounting portion 10A, and the image-side bottom surface of the second mounting portion 10B forms the second mounting portion 12 that abuts against the cemented lens L50, which is closest to the image, as described below. The first mounting portion 10A and the second mounting portion 10B share a common central axis, which is equal to the optical axis A. Furthermore, as shown in FIG. 2, the inner circumferential surface of the second mounting portion 10B actually becomes gradually smaller from the object side toward the image side.
[0029] Furthermore, the second lens L2 and the lenses closer to the image than it, whose outer peripheries directly abut the inner surface of the second housing portion 10B (lens barrel 10), determine their positional relationship in the direction perpendicular to the optical axis A (radial direction) with the lens barrel. On the other hand, the second lens L2 and the lenses closer to the image than it, whose outer peripheries do not directly abut the inner surface of the second housing portion 10B (lens barrel 10), determine their radial positional relationship by engaging directly or indirectly via other lenses with lenses whose outer peripheries directly abut the inner surface of the second housing portion 10B (lens barrel 10). Therefore, the radial positional relationship of the second lens L2 and all the lenses closer to the image than it to the lens barrel 10 is ultimately determined. In this case, similar to the first mounting portion protrusion 11A of the first mounting portion 11, it is preferable that the contact points on the outer periphery be separated into multiple areas in the circumferential direction. For this reason, as shown in Figure 3(a), multiple lens fixing ribs 10B1, which are slightly convex toward the inside (optical axis A side), are formed circumferentially on the inner surface of the first storage section 10B so as to extend along the optical axis A.
[0030] 2, an image-side opening 10C that exposes sixth lens L6 is formed near optical axis A on the image side of lens barrel 10, closer to optical axis A than second mounting portion 12 when viewed from the image side. Therefore, light passing through image-side opening 10C allows the image formed by each lens at image sensor 100 in FIG. 1 to be obtained. Also, on the object side of lens barrel 10 relative to first mounting portion 11 is first lens outer periphery support portion 15, which has a cylindrical surface shape and supports first lens L1 from its outer periphery.
[0031] 2, an outer circumferential groove 10D that is dug from the image side toward the object side is formed on the outer side of the second housing portion 10B (second mounting portion 12) as seen from the optical axis A. As shown in FIG. 3(b), the outer circumferential groove 10D is formed in an annular shape centered on the optical axis A.
[0032] 1, the object-side and image-side lens surfaces (surfaces through which light rays forming an image pass) of each lens are appropriately curved (convex or concave) so that lens unit 1 provides desired imaging characteristics. Hereinafter, the object-side lens surface of each lens will be referred to as the first surface R1, and the image-side lens surface will be referred to as the second surface R2. Furthermore, the shape of the lens surface (convex or concave) will refer to the shape of first surface R1 as seen from the object side, and the shape of second surface R2 as seen from the image side.
[0033] Generally, the lenses in such compact imaging devices are made of two materials: glass and resin. In this embodiment, the first lens L1, which is disposed closest to the object, is located on the outermost surface of the imaging device 1 and is therefore made of scratch-resistant glass. In addition, an aperture, not shown in FIG. 1, is provided between the third lens L3 and the fourth lens L4, and the fourth lens L4 adjacent to this aperture is also made of glass because changes in focal length due to temperature changes are noticeable. The other lenses are made of inexpensive resin materials.
[0034] The first lens L1 is a negative lens in which its object-side lens surface L1R1 is a convex curved surface and its image-side lens surface L1R2 is a concave curved surface. The lens surface L1R1 occupies almost the entire upper surface of the first lens L1. On the lower surface (image side) of the first lens L1, a first-lens first lower surface L1A is provided on the outer side of the lens surface L2R2 as viewed from the optical axis A. A first-lens second lower surface L1B is provided further outward from the first-lens first lower surface L1A, parallel to the first-lens first lower surface L1A and positioned closer to the object (upper side in the figure) than the first lower surface L1A. The outermost periphery of the first lens L1 forms a cylindrical first-lens first outer surface L1C with the optical axis A as its central axis. Of these surfaces, only lens surfaces L1R1 and L1R2 are used optically, and the other surfaces are used to fix the first lens L1 to the lens barrel 10.
[0035] 1, the upper end side of the lens barrel 10 is a first lens locking portion 13 that is bent toward the optical axis A (center) side so as to restrict movement of the first lens L1 toward the object side. Furthermore, the first lens first lower surface L1A actually abuts against a first mounting portion convex portion 11A on the first mounting portion 11 of the lens barrel 10 shown in Fig. 2. Therefore, the positional relationship of the first lens L1 with respect to the lens barrel 10 in the direction of the optical axis A is determined by the first lens locking portion 13 on the object side (upper side in the figure), and by the first mounting portion convex portion 11A on the image side (lower side in the figure).
[0036] Furthermore, the first lens first outer peripheral surface L1C abuts against first lens outer peripheral support portion 15 of lens barrel 10 from the inside, thereby determining the radial positional relationship between first lens L1 and lens barrel 10. That is, with the above configuration, first lens L1 is fixed to lens barrel 10.
[0037] Here, a first lens L1 has a coaxial cylindrical first lens second outer surface L1D, which has a smaller diameter than the first lens first outer surface L1C, located closer to the image side than the first lens first outer surface L1C. A circular O-ring (first sealing member) 20 made of an elastic material is disposed in the annular gap between the first lens second outer surface L1D and the inner peripheral surface of the first lens outer peripheral support portion 15 of the lens barrel 10. As shown in FIG. 1 , the O-ring 20 is disposed in this gap while being compressed in a direction perpendicular to the optical axis A (the horizontal direction in the figure: the radial direction) by the first lens second outer surface L1D and the inner peripheral surface of the first lens outer peripheral support portion 15. This seals the gap between the first lens L1 (first lens second outer surface L1D) and the lens barrel 10 (first lens outer peripheral support portion 15).
[0038] The shape of the first lens retaining portion 13 shown in Figures 1 and 3(a) is the shape after processing to fix the first lens L1 to the lens barrel 10, and the shape of the upper end side of the lens barrel 10 before fixing is a shape that allows the first lens L1 to be inserted into the first storage portion 10A from the object side, as shown in Figure 2.
[0039] The second lens L2 is a negative lens with its object-side lens surface L2R1 being a convex curved surface and its image-side lens surface L2R2 being a concave curved surface. On the object side (upper side in the figure) of the second lens L2, a second lens upper surface (flange surface) L2A is provided outside the lens surface L2R1, which is approximately perpendicular to the optical axis A and located closer to the image (lower side in the figure) than the lens surface L2R1. On the image side (lower side in the figure) of the second lens L2, a second lens lower surface L2B is provided outside the lens surface L2R2, which is approximately perpendicular to the optical axis A and located closer to the image (lower side in the figure) than the lens surface L2R2. The second lens outer peripheral surface L2C, which forms the outermost periphery of the second lens L2, abuts against a lens fixing rib 10B1 formed on the inner surface of the second housing portion 10B. This determines the radial positional relationship between the second lens L2 and the lens barrel.
[0040] Similarly to the first lens retaining portion 13 for the first lens L1, the lens barrel 10 is formed with a second lens retaining portion 14 bent toward the optical axis A (center) so as to restrict movement of the second lens L2 toward the object side, as shown in FIG. 1. The shape of the second lens retaining portion 14 in FIGS. 1 and 3(a) is the shape after processing to secure the second lens L2 to the lens barrel 10. Before being secured, the shape of the upper end side of the lens barrel 10 is such that the second lens L2 can be inserted into the second housing portion 10B from the object side, as shown in FIG. 2. Furthermore, as shown in FIG. 3(a), the second lens retaining portion 14 is formed around the entire circumference of the second lens L2 around the optical axis A. Therefore, the position of the second lens L2 along the optical axis A is restricted by the second lens retaining portion 14 on the object side. As shown in FIG. 1, when fixed inside the lens barrel 10, a gap is formed between the first lens L1 and the second lens L2 inside the lens barrel 10.
[0041] 1, on the object-side upper surface L2A of the second lens L2, a first adhesive layer (second sealing member) 30 made of adhesive is formed in a ring shape including the end of the second lens locking portion 14 on the optical axis A side. This fixes the second lens L2 more firmly to the lens barrel 10 and seals the gap between the second lens L2 and the lens barrel 10.
[0042] The third lens L3 is a positive lens with its object-side lens surface L3R1 being a concave curved surface and its image-side lens surface L3R2 being a convex curved surface. On the object side (upper side in the figure) of the third lens L3, a third-lens upper surface L3A is provided outside the lens surface L3R1, which is approximately perpendicular to the optical axis A and located closer to the object (upper side in the figure) than the lens surface L2R1. On the image side (lower side in the figure) of the third lens L3, a third-lens lower surface L3B is provided outside the lens surface L3R2, which is approximately perpendicular to the optical axis A and located closer to the image (lower side in the figure) than the lens surface L3R2. Although not clearly shown in FIG. 1, the third-lens outer peripheral surface L3C, which forms the outermost periphery of the third lens L3, does not abut against the lens fixing rib 10B1 formed on the inner surface of the second housing portion 10B.
[0043] As described above, the fourth lens L4 is made of glass and is a positive lens with its object-side surface L4R1 being a convex curved surface and its image-side surface L4R2 being a convex curved surface. However, unlike the other lenses, the fourth lens L4 is press-fitted and fixed into a lens holder 91 made of a resin material, and is housed in the lens barrel 10 as an integrated fourth lens body L40. In other words, once the fourth lens L4 is in the fourth lens body L40 state, it is treated as a lens in the same way as the second lens L2 and third lens L3, which are also made of a resin material.
[0044] On the object side (upper side in the drawing) of the fourth lens body L40, a fourth lens body upper surface L40A that abuts against a third lens lower surface L3B of the third lens L3 is provided on the lens holder 91 outside the fourth lens L4. Also, on the image side (lower side in the drawing) of the fourth lens body L40, a fourth lens body lower surface L40B that is approximately perpendicular to the optical axis A is provided on the lens holder 91 outside the fourth lens L4.
[0045] Additionally, the fourth lens body outer peripheral surface L40C, which is the surface that forms the outermost periphery of the fourth lens body L40, abuts against the lens fixing rib 10B1 formed on the inner surface of the second housing portion 10B, thereby determining the positional relationship between the fourth lens body L40 (fourth lens L4) and the lens barrel 10 in the radial direction.
[0046] The fifth lens L5 is a negative lens with its object-side surface L5R1 being a concave curved surface and its image-side surface L5R2 being a concave curved surface. The sixth lens L6 is a positive lens with an outer diameter smaller than that of the fifth lens L5, with its object-side surface L6R1 being a convex curved surface and its image-side surface L6R2 being a convex curved surface. The fifth lens L5 and the sixth lens L6 are configured so that their opposing lens surfaces fit together to form the cemented lens L50 closest to the image. In other words, the image-side lens, which is essentially the lens closest to the image, is the cemented lens L50, formed by fitting together the image-side lens surface L5R2 of the fifth lens L5 and the object-side lens surface L6R1 of the sixth lens L6.
[0047] On the object side (upper side in the figure) of the cemented lens L50 (fifth lens L5), outside the lens surface L5R1, there is provided a fifth lens upper surface L5A that abuts against the fourth lens body lower surface L40B of the fourth lens body L40. Furthermore, on the image side (lower side in the figure) of the fifth lens L5, outside the lens surface L5R2 (lens surface L6R1), there is provided a cemented lens lower surface L5B that is a plane perpendicular to the optical axis A. The cemented lens lower surface L5B abuts against the second mounting portion 12, and the sixth lens L6 does not abut directly against the lens barrel 10. Furthermore, on the cemented lens lower surface L5B, inside the second mounting portion 12, there is provided a step portion (engagement structure) L5C that is concave toward the object side. Correspondingly, the sixth lens L6 is provided with a stepped portion (engagement structure) L6A that is convex toward the object side, and the stepped portion L5C and the stepped portion L6A engage with each other. That is, in the cemented lens L50, the lens surface L5R2 and the stepped portion L5C of the fifth lens L5 and the lens surface L6R1 and the stepped portion L6A of the sixth lens L6 are fitted together and fixed in place, thereby determining the positional relationship between the fifth lens L5 and the sixth lens L6 in the optical axis A direction and the radial direction.
[0048] Furthermore, a fifth lens outer peripheral surface L5D, which is the surface that forms the outermost periphery of the cemented lens L50 (fifth lens L5), abuts against a lens fixing rib 10B1 formed on the inner surface of the second housing portion 10B. Therefore, the cemented lens L60 is fixed relative to the lens barrel 10 in the direction along the optical axis A and in the radial direction.
[0049] In this case, because the fourth lens body L40 is locked to the cemented lens L50 on the image side, the position of the fourth lens body L40 in the direction along the optical axis A is limited on the image side by the second mount 12 (lens barrel 10) via the cemented lens L50. The same applies to the third lens L3 and the second lens L2.
[0050] In the above configuration, the second lens L2, fourth lens body L40 (fourth lens L5), and cemented lens L50 have their outer peripheral surfaces abutting against the lens barrel 10, thereby determining their respective radial positional relationships with the lens barrel 10. Meanwhile, engagement portions (not shown) for fixing these radial positional relationships are formed on the third lens bottom surface L3B of the third lens L3 and the fourth lens body top surface L40A of the fourth lens body L40. Therefore, the positional relationship of the third lens L3 with respect to the lens barrel 10 is determined indirectly via the fourth lens body L40.
[0051] For this reason, in the above configuration, the positional relationship between all lenses other than the first lens L1 and the lens barrel 10 in the radial direction is fixed. Meanwhile, for all lenses other than the first lens L1, adjacent lenses abut in the direction of the optical axis A, and the cemented lens L50 closest to the image abuts against the second mount portion 12. For this reason, the positions of all lenses other than the first lens L1 along the direction of the optical axis A are limited by the second mount portion 12 on the image side.
[0052] Meanwhile, as described above, the positional relationship of the second lens L2 with respect to the lens barrel A in the direction of the optical axis A is restricted on the object side by the second lens locking portion 14. For this reason, the positional relationships of all lenses other than the first lens L1 with respect to the lens barrel 10 in the direction of the optical axis A are fixed. Because the positional relationship between the first lens L1 and the lens barrel 10 is fixed as described above, ultimately the positional relationships between all lenses in the above structure, and between all lenses and the lens barrel 10, are fixed in the direction of the optical axis A and the radial direction.
[0053] 4 is an exploded perspective view of this lens unit 1, and again, the light-shielding plate and diaphragm are not shown. Here, the cemented lens L50, fourth lens body L40, third lens L3, second lens L2, O-ring 20, and first lens L1 are sequentially attached to the lens barrel 10 from the top (object side) in the figure. Here, the first adhesive layer 30 and the like are not shown.
[0054] Crystalline plastics (polyethylene, polyamide, polytetrafluoroethylene) with excellent weather resistance are preferably used as the material for the lens barrel 10. On the other hand, the second lens L2, the third lens L3, the fifth lens L5, and the sixth lens L6 are made of amorphous plastics (polycarbonate, etc.) with excellent lens performance (light transmittance and moldability). Furthermore, since the lens holder 91 is made of the same amorphous plastic as the third lens L3, etc., the fourth lens body L40 as a whole can be handled as a plastic lens similar to the third lens L3, etc. As mentioned above, the first lens L1 and the fourth lens L4 are made of glass.
[0055] 1, the space between the first lens L1 and the second lens L2 is sealed, which prevents fogging on the lens surfaces L1R2 and L2R1 within this space. The structure for achieving this will be described below.
[0056] As described above, the gap between the first lens L1 (first lens second outer peripheral surface L1D) and the lens barrel 10 (the inner peripheral surface of the first lens outer peripheral support portion 15) is sealed by the O-ring 20. The gap between the second lens L and the lens barrel 10 is also sealed by the first adhesive layer 30.
[0057] However, as shown in FIG. 2, in the lens barrel 10 before the lens unit 1 is manufactured, a communication passage 10E that connects the interior of the second housing portion 10B (the lens barrel 10) with the outer peripheral groove 10D (the exterior of the lens barrel 10) is formed on the object side (upper side in the figure) of the outer peripheral groove 10D on the left side in FIG. 2. As described above, the outer peripheral groove 10D is formed around the entire circumference around the optical axis A, while the communication passage 10E is formed only on a portion of the circumference around the optical axis A, and its opening on the second housing portion 10B side (communication passage opening (opening) 10EA) is formed only on a portion of the circumference in FIG. 3(a). FIG. 1 shows a cross-sectional view of the lens unit 1 at a location where the communication passage 10E (left side in the figure) is formed. However, in the state shown in FIG. 1 after manufacturing, the communication passage 10E is sealed by a second adhesive layer (third sealing member) 31 made of adhesive.
[0058] As described above, the space between the first lens L1 and the lens barrel 10 and the space between the second lens L2 and the lens barrel 10 are sealed, so the space between the first lens L1 and the second lens L2 can be connected to the outside air outside the lens barrel 10 via the outer circumferential groove 10D only at the location of the communication passage opening 10EA.
[0059] The effect of providing the communication path 10E in this manner in the manufacturing process of this lens unit 1 will be described below.
[0060] 5 to 9 are cross-sectional views showing the steps in manufacturing this lens unit 1. First, in Fig. 5(a), the cemented lens L50, the fourth lens body L40, and the third lens L3 are sequentially mounted in the second housing portion 10B from the top side (object side) in the figure so as to achieve the state shown in Fig. 1 with respect to the lens barrel 10. At this time, as described above, the positional relationships of these lenses (lens bodies) with respect to the lens barrel 10 in the optical axis A direction and the radial direction are fixed.
[0061] Next, from this state, as shown in Fig. 5(b), the second lens L2 is attached from the upper side in the figure. At this time, since the second lens locking portion 14 is in the pre-processed state as described above, the second lens L2 can be inserted into the second housing portion 10B from the upper side in the figure.
[0062] 1 inside the lens barrel 10, the second lens engaging portion 14 is crimped, so that the second lens L2 is fixed in a predetermined positional relationship with the lens barrel 10, as shown in FIG. 6(c). Therefore, at this point, all lenses other than the first lens L1 are fixed to the lens barrel 10.
[0063] 6(d), in this state, pre-solidified adhesive is applied to the second lens upper surface L2A in a circular shape including the end of the second lens engaging portion 14 on the optical axis A side, and then solidified, thereby forming a first adhesive layer 30. This seals the gap between the second lens L2 and the lens barrel 10. The adhesive that forms the first adhesive layer 30 may be, for example, a silicone-based or acrylic-based adhesive.
[0064] 7(e), an airtightness tester (vacuum pump) 500 can be connected to the area including the image-side opening 10C to reduce the pressure inside the lens barrel 10, allowing for a test (leak check) of the airtightness of the lens barrel 10 due to the sealing provided by the first adhesive layer 30. As described above, the contact points between the lens barrel 10 and the third lens element L3 to the cemented lens element L50 are localized, and therefore many gaps are actually formed between these elements. In this case, the lens barrel 10 is sealed only by the first adhesive layer 30, making such an airtightness test possible.
[0065] Once airtightness has been confirmed in this way, the first lens L1 with the O-ring 20 attached to the first lens second outer peripheral surface L1D is then inserted into the first housing portion 10A (first lens outer peripheral support portion 15) as shown in Figure 7(f). Because the first lens locking portion 13 is in an unprocessed state as described above, the first lens L1 can be inserted into the first housing portion 10A from the upper side in the figure.
[0066] At this time, O-ring 20 is compressed in the radial direction, and the gap between first lens L1 and lens barrel 10 is sealed even before first lens L1 abuts on first mounting portion 11, as shown in FIG. 7(f). As described above, the gap between second lens L2 and lens barrel 10 is also sealed at this point, so that air in the space between first lens L1 and second lens L2 escapes to the outside of lens barrel 10 via communicating passage 10E and outer peripheral groove 10D, as shown by the black arrow in FIG. 7(f), when first lens L1 is pressed down toward the image side from the state shown in FIG. 7(f). Therefore, providing communicating passage 10E makes this process easy. Furthermore, if the communicating passage 10E is not provided, the space between the first lens L1 and the second lens L2 is sealed from the outside in the state shown in Figure 7(f), and therefore the task of pushing the first lens L1 down toward the image side from the state shown in Figure 7(f) must be performed against the pressure of the air compressed in this space, making it difficult to attach the first lens L1 to the lens barrel 10 as shown in Figure 1.
[0067] Then, after the first lens L1 is installed at the position shown in FIG. 1 as shown in FIG. 8(g), the first lens retaining portion 13 is processed to the state shown in FIG. 1 as shown in FIG. 8(h), whereby the first lens L1 is fixed to the lens barrel 10.
[0068] In this state, as shown in FIG. 9(i), an airtightness tester 500 can be connected to the area including the peripheral groove 10D, and an airtightness test using the O-ring 20 can be performed. At this time, the air pressure on the outside (object side) of the first lens L1 may be increased. If this airtightness test is passed, the second adhesive layer 31 can be formed by applying unsolidified adhesive from the peripheral groove 10D around the communicating path 10E to the communicating path 10E and curing it, thereby realizing the configuration shown in FIG.
[0069] In this way, by providing the communication passage 10E in the lens barrel 10, it becomes particularly easy to seal the space between the first lens L1 and the second lens L2, which makes it easy to manufacture a lens unit 1 in which the occurrence of fogging in the first lens L1 and the second lens L2 is suppressed.
[0070] In FIG. 1, the adhesive before solidification is applied in the peripheral groove 10D from the image side (lower side in the figure) toward the object side (upper side in the figure). If the adhesive flows onto the lens surface L2R1 of the second lens L2 or onto the L1R2 side of the first lens L1, the imaging characteristics will deteriorate. Therefore, it is preferable to prevent the adhesive from flowing from the communication passage opening 10EA into the space between the first lens L1 and the second lens L2 (inside the lens barrel 10). In contrast, in the above configuration, the communication passage opening 10EA in FIG. 2 and other figures is formed so that its opening area is large in the horizontal direction in the figure (the direction perpendicular to the direction in which the adhesive before solidification is applied) as viewed from the radially inner side, and its opening area is small as viewed from the vertical direction in the figure (the direction of the optical axis A). Forming the communication passage opening 10EA in this manner prevents the adhesive before solidification from entering this space.
[0071] Furthermore, even if the communication passage opening 10EA is provided in only a small portion of the peripheral groove 10D in the circumferential direction, the communication passage 10E can still function as an air flow passage as described above. On the other hand, the smaller the opening area of the communication passage opening 10EA, the more the flow of adhesive toward the space between the first lens L1 and the second lens L2 is suppressed. For this reason, as shown in FIG. 3(a), the communication passage opening 10EA has a small opening area and is formed in only a portion of the circumferential direction.
[0072] In this case, as shown in FIG. 3(a), the communication passage 10E (communication passage opening 10EA) is formed between adjacent first mounting portion convex portions 11A in the circumferential direction, and the first mounting portion convex portions 11A and the communication passage 10E do not overlap when viewed along the optical axis A. It may be more difficult to achieve molding precision for the lens barrel 10 near the communication passage 10E formed therein than in areas where the communication passage 10E is not formed. If the first mounting portion convex portions 11A and the communication passage 10E overlap, there is a risk that the positional precision of the first lens L1 relative to the lens barrel 10 will be reduced. As shown in FIG. 3(a), by providing the communication passage 10E between adjacent first mounting portion convex portions 11A, it is possible to suppress deterioration in the positional precision of the first lens L1.
[0073] 1, communication path opening 10EA is formed closer to the image (lower in the drawing) than the upper surface L2A of the second lens L2 after the second lens L2 is fixed. As a result, even if the adhesive before solidification flows into the interior of lens barrel 10, this flow is blocked by second lens locking portion 14 that protrudes toward the object (upper in the drawing) between the upper surface L2A of the second lens and communication path 10E. By setting the shape of communication path 10E and the position of communication path opening 10EA as described above, adhesion of the adhesive to lens surface L2R1 of second lens L2 and lens surface L1R2 of first lens L1 is suppressed.
[0074] FIG. 10 is a perspective view of only the second adhesive layer 31 in FIG. 1 , viewed from the object (Ob) side and the optical axis A side. This shape directly reflects the internal structure from the outer peripheral groove 10D to the communicating passage opening 10EA. This shape is designed so that the interior from the outer peripheral groove 10D to the communicating passage 10E is filled with the adhesive before solidification without any gaps, ensuring reliable sealing by the second adhesive layer 31. The upper plate-shaped portion 31A in the figure corresponds to the communicating passage opening 10EA. The width of this shape, perpendicular to the optical axis A and the radial direction RA, decreases toward the object side in the optical axis A direction, ensuring reliable closure of this portion. In addition, a step is formed on the surface closer to the optical axis A in the radial direction RA (the second adhesive layer inner peripheral surface 31B) so that it forms a T-shape when viewed from the optical axis A side. This step is formed so that the width along the radial direction RA is smaller on the object side than the step, or the width is smaller toward the center in the circumferential direction than the step. By forming such a step inside the area from the outer peripheral groove 10D to the connecting passage 10E, the contact area between the adhesive and the inner surface of this portion is increased, making it difficult for the adhesive to move before solidification, and ensuring the formation of the second adhesive layer 31.
[0075] Next, a modified example of the lens unit 1 will be described. Fig. 11 is a cross-sectional view along the optical axis A showing part of the structure of this lens unit 2. The structure on the image side of the third lens L3 is the same as that of the lens unit 1 described above, and therefore is not shown here. The structure related to the first lens L1 and its fixing at its outer periphery is also the same, and therefore the lens barrel 40 used here has the first lens locking portion 13, first lens outer periphery support portion 15, etc. similarly provided. The major difference between this lens unit 2 and the lens unit 1 described above is the shape of the second lens and the structure related to its fixing. This point will be particularly described below.
[0076] The second lens L20 used here has the same lens surfaces L2R1 and L2R2 as described above. However, the second lens upper surface L20A on the outer side of the lens surface L2R1 on the object side is formed closer to the image side (lower in the figure) than the second lens upper surface L2A. On the other hand, the second lens lower surface L20B on the radially outer side of the lens surface L2R2 on the image side is similar. Therefore, the second lens L20 has the same lens surfaces as the second lens L2 and therefore similar optical characteristics, but is formed thinner around the periphery than the second lens L2.
[0077] Correspondingly, in this lens barrel 40, the second lens retaining portion 44 is also provided closer to the image side than the second lens retaining portion 14. Figure 12 is a perspective view of this lens barrel 40, and corresponds to Figure 3(a). Here too, the shapes of the first lens retaining portion 13 and the second lens retaining portion 44 after processing are shown. The first lens retaining portion 13, the first lens outer periphery support portion 15, etc. are no different from those of the lens barrel 10.
[0078] In FIG. 11, the entire area around the second lens retaining portion 44 in the lens barrel 40 is significantly recessed compared to the lens unit 1 (FIG. 1). Therefore, in the lens unit 1, the first adhesive layer 30 is formed only near the end of the second lens retaining portion 14 on the optical axis A side (FIG. 6(d)), whereas in the lens unit 2, the first adhesive layer 50 is formed to fill the recessed area by embedding the second lens retaining portion 44. At this time, the adhesive before solidification flows into the recessed area and, as shown in FIG. 11, also fills the gap (where the lens fixing rib 10B1 is not formed) between the second lens outer peripheral surface L20C of the second lens L20 and the inner surface of the second housing portion 40B. Therefore, after the adhesive solidifies, the first adhesive layer 50 secures and seals the second lens L20 to the lens barrel 40 more firmly than in the lens unit 1. The process of forming second adhesive layer (third sealing member) 51 inside communication path 40E is the same as that for lens barrel 10 described above, and the airtightness test prior to this is also carried out in the same manner.
[0079] In this case, the communication path opening 40EA is formed closer to the object side (upper side in FIG. 11 ) than in the lens barrel 10 described above, so as not to be blocked by the adhesive that constitutes the first adhesive layer 50. In this case, as shown in FIG. 12 , the lens barrel 40 has a first mounting portion 41 and a first mounting portion convex portion 41A that support the first lens L1 on the image side, similar to the lens barrel 10 described above. However, the communication path 40E is formed so as to overlap the first mounting portion convex portion 41A in the circumferential direction when viewed from the direction of the optical axis A. Because the first mounting portion convex portion 41A has a convex shape toward the object side, this makes it easier to position the communication path opening 40EA closer to the object, and prevents the communication path opening 40EA from being blocked by the adhesive before it hardens into the first adhesive layer 50. Alternatively, this allows the first adhesive layer 50 to be formed thicker, which more reliably fixes and seals the second lens L2.
[0080] 10, showing the shape of only the second adhesive layer 51 in this case, and this shape directly reflects the internal structure from the outer circumferential groove 40D to the communicating path opening 40EA. In this case, too, this shape is realized so that the path toward the communicating path opening 40EA, which is on the object side along the optical axis A and on the side facing the optical axis A (inner side), becomes narrower. In other words, the width perpendicular to the optical axis A and the radial direction RA is shaped so that the width along the radial direction RA becomes smaller toward the object side, and this portion can be reliably closed and sealed.
[0081] As described above, the second lens L20 is formed so that its periphery is particularly thin compared to its center, and the second lens L20 can be manufactured by molding using a mold. This point will be explained below. Fig. 14 is a perspective view of the second lens L20 as seen from the object side, and Fig. 15 is a cross-sectional view showing the situation when the second lens L20 is manufactured using a mold, and this cross-section corresponds to the cross-section of the second lens L20 in Fig. 12 (cross-section along the optical axis A).
[0082] In this case, a first mold 700 having an inner surface shape corresponding to the object-side shape of second lens L20 (lens surface L2R1, etc.) is used in combination with a second mold 701 having an inner surface shape corresponding to the image-side shape of second lens L20 (lens surface L2R2, etc.). The shape of the cavity between first mold 700 and second mold 701 in Fig. 15 corresponds to the cross-sectional shape of second lens L20 in Fig. 11, and liquid resin material before solidification is poured into this cavity through gate 700A, which serves as an entrance located on the right side of the figure. In Fig. 15, the flow of the resin material at this time is indicated by arrows.
[0083] Here, although the shape and position of the lens surface L2R1 of this second lens L20 are the same as those of the second lens L2, the surrounding second lens upper surface L20A is lower than the second lens upper surface L2A. As a result, the step in the area S in FIG. 15 becomes larger, and gas tends to accumulate in this area S.
[0084] To release the gas accumulated in region S, it is effective to perform venting, which involves venting air (gas) from the side farther from gate 700A and the side where the step is located (the side where region S is located). For this purpose, in FIG. 15 , a venting section 702 is provided in the left portion of the first mold 700 in the drawing. In this case, a small cross-sectional area of the flow path through which the gas flows is sufficient as a path for venting the gas, and it is undesirable for a large amount of resin material to flow into this flow path. For this reason, for example, a simple cylindrical shape may be used as the venting section 702, and a through-hole is formed in the first mold 700 so that this venting section 702 penetrates vertically as shown in FIG. 15 . In this case, the gas flows through the gap between the outer periphery of the venting section 702 and the inner surface of this through-hole in the first mold 700. In this case, the cross-sectional area of the flow path perpendicular to the flow is small, but this is sufficient for the above-mentioned venting. On the other hand, there is a risk that the resin material will flow into part of this flow path and solidify, and this part will be separated when the molded second lens L20 is removed, resulting in a burr-like convex portion on the molded second lens L20.
[0085] In the perspective view of Figure 14, the portion on the right side that is cut linearly in the circumferential direction (cut portion L20D) corresponds to gate 700A in Figure 15. Cut portion L20D is an area in the circumferential direction where the distance from the optical axis A is locally smaller than the rest of the area. For this reason, cut portion L20D does not abut against the inner surface of barrel 40 and does not affect the positional relationship between second lens L20 and barrel 40.
[0086] Meanwhile, on the left side of the second lens upper surface (flange surface) L20A in the figure, a portion corresponding to the gas vent 702 is formed as a localized recess, and a convex portion corresponding to the burr is also formed inside this recess. Therefore, this portion becomes the annularly dug-out portion on the left side in FIG. 14 (a portion composed of localized concaves and convexes: irregularly shaped portion L20E). In the configuration of FIG. 15, the irregularly shaped portion L20E is formed on the opposite side of the optical axis A from the cut portion L20D. Because the second lens L20 is not in contact with the first lens L1, as long as the protrusion of the irregularly shaped portion L20E is not large, the irregularly shaped portion L20E does not affect the positional relationship between the second lens L20 and the first lens L1.
[0087] 11, it is preferable that the end of the second lens locking portion 44 on the optical axis A side be located more inward (closer to the optical axis A) than the cut portion L20D. This makes it possible to more firmly fix the second lens L20 to the lens barrel 40. Furthermore, if the end of the second lens locking portion 44 on the optical axis A side is located more outward than the cut portion L20D, the unsolidified adhesive will flow out toward the image side from the gap between the cut portion L20D and the inner surface of the lens barrel 40, which could have an adverse effect on the third lens L3 and the like, making it difficult to achieve the configuration of the first adhesive layer 50 shown in FIG.
[0088] This molding method for the second lens can also be applied to the second lens L2 in the lens unit 1, and the cut portions and irregularly shaped portions in the second lens are also the same for the second lens L2 in the lens unit 1. In this case, the relationship between the second lens locking portion and the cut portion as described above is also the same.
[0089] In the above example, the peripheral grooves 10D and 40D are formed over the entire circumferential area. However, the peripheral grooves do not need to be formed over the entire circumferential area. Since the lens barrel is also formed by molding using a mold, like the second lens, the shape can be appropriately set to facilitate molding. Furthermore, as long as the first and second lenses are fixed to the lens barrel, the number and configuration of lenses located closer to the image side than the second lens can be appropriately set. In this case, the settings of whether the outer peripheries of these lenses are in direct contact with the lens barrel (i.e., their radial positional relationship with the lens barrel is directly fixed) or not (i.e., their radial positional relationship with the lens barrel is indirectly fixed) can be appropriately set depending on the configuration. Accordingly, the engagement structure, etc. for determining the radial positional relationship between adjacent lenses can be appropriately set.
[0090] Furthermore, in the above example, after the airtightness test in Figure 9(i), the second adhesive layer 31 is formed when the inside of the lens barrel 10 is at atmospheric pressure, and at this time, dry nitrogen or the like may be introduced into the space between the first lens L1 and the second lens L2.
[0091] 1 and 11, the first adhesive layer (second sealing member) may be abutted against the first lower surface L1A of the first lens to seal this area. Even in this case, the gap between the first lens L1 and the second lens L2 is sealed, and the first lens L1 can be easily attached (FIG. 7(f)). In this case, the components forming the space between the first lens L1 and the second lens L2 are the first lens L1, the second lens L2, and the first adhesive layer; the lens barrel does not form the space. Therefore, even if a lens barrel made of a highly hygroscopic material is used, moisture is less likely to enter the space between the first lens L1 and the second lens L2. This further reduces the risk of condensation and clouding on the image (Im)-side surface of the first lens L1 or the object (Ob)-side surface of the second lens L2. Even in this case, the airtightness test using the O-ring 20 shown in FIG. 9(i) can be performed via the connecting passage 10E. In this case, this sealing may be performed by placing another member on the first adhesive layer of FIGS. 1 and 11, rather than by using the first adhesive layer (second sealing member) itself.
[0092] (Main features of this form) The features of this embodiment can be briefly summarized as follows. (1) This lens unit 1 comprises a first lens L1 arranged on the object (Ob) side in the direction along the optical axis A, a plurality of lenses (L2 to L6) including a second lens L2 adjacent to the first lens L1 on the image (Im) side in the direction of the optical axis A, and a lens barrel 10 that houses these lenses. It is also equipped with an O-ring (first sealing member) 20 that seals the gap between the first lens L1 and the lens barrel 10, and a first adhesive layer (second sealing member) 30 that seals the gap between the second lens L2 and the lens barrel 10. A communication passage 10E is formed in the lens barrel 10, connecting the space between the first lens L1 and the second lens L2 inside the lens barrel 10 to the outside of the lens barrel 10, and a second adhesive layer (third sealing member) 31 that closes the communication passage 10E is provided in the communication passage 10E. In this configuration, the space between the first lens L1 and the second lens L2 is isolated from the space after the second lens L2 inside the lens barrel 10 by the second sealing member 30. This prevents moisture from the air in the space after the second lens L2 inside the lens barrel 10, or from the air in the space after the second lens L2 inside the lens barrel 10 and the space inside the camera module that holds the lens barrel 10, from flowing into the space between the first lens L1 and the second lens L2. This prevents condensation from forming on the image (Im)-side surface of the first lens L1 or the object (Ob)-side surface of the second lens L2, causing fogging. However, if this space is sealed with the first sealing member 20 and the second sealing member 30, it may be difficult to evacuate the air in the space between the first lens L1 and the second lens L2, making assembly difficult. However, by allowing air to flow through the connecting passage 10E and then sealing the connecting passage 10E with the third sealing member 31, the lens unit 1 can be easily manufactured.
[0093] (2) The lens barrel 10 has an outer peripheral groove 10D, which is a groove that is dug from the image (Im) side toward the object (Ob) side, formed radially outside the second lens L2 around the optical axis A, and the communicating passage 10E is connected to the outer peripheral groove 10D. In this configuration, since communication port 10E communicates with outer peripheral groove 10D, it is particularly easy to make air flow through communication path 10E, making it particularly easy to manufacture lens unit 1 and seal the above-mentioned space.
[0094] (3) Communication passage opening (opening) 10EA on the inner side of barrel 10 of communication passage 10E is formed so that the opening area when viewed from the inside in the radial direction is larger than the opening area when viewed from the optical axis A direction. The adhesive that becomes the second adhesive layer 31 is applied along the depth direction of the outer peripheral groove 10D (a direction parallel to the optical axis A), and in this configuration, the opening area of the communicating passage 10E along the flow of this adhesive is reduced, thereby suppressing leakage of the adhesive into the interior of the lens barrel.
[0095] (4) The second lens L2 is held in place on the object (Ob) side by the second lens retaining portion 14, which is a portion of the lens barrel 10 that is bent toward the side that intersects with the optical axis A, and the first adhesive layer 30 is composed of an adhesive that bonds the second lens retaining portion 14 and the second lens L2. In this configuration, the second lens L2 is fixed to the lens barrel 10 by the second lens locking portion 14, and the adhesive that forms the first adhesive layer 30 fixes the second lens L2 to the lens barrel 10 even more firmly.
[0096] (5) The second lens L2 has, on the object (Ob) side, a lens surface L2R1 through which light rays forming an image pass, and a second lens upper surface (flange surface) L2A located radially outward from the optical axis A, the second lens upper surface L2A being located closer to the image (Im) side than the lens surface L2R1, and the second lens engaging portion 14 abuts against the second lens upper surface L2A. In this configuration, the second lens L2 has an optically functional lens surface L2R1 and a second lens upper surface (flange surface) L2A on the object (Ob) side. By abutting the second lens upper surface L2A with the second lens locking portion 14, the second lens L2 can be firmly fixed to the lens barrel 10 while maintaining the optical characteristics of the second lens L2.
[0097] (6) Communication path opening (opening) 10EA on the inside of lens barrel 10 of communication path 10E is formed on the image (Im) side of second lens retaining portion 14. In this configuration, since communication path opening 10EA is located closer to the image (Im) side than second lens retaining portion 14, even if the adhesive that will become second adhesive layer 31 leaks from communication path opening 10EA into the interior of lens barrel 10, the adhesive that flows toward lens surface L2R1 of second lens L2 is blocked by second lens retaining portion 14. In other words, the adverse effects of such leakage of the adhesive that will become second adhesive layer 31 are suppressed.
[0098] (7) The lens barrel 10 has a first mounting portion 11 on which the first lens L1 is placed and fixed from the object (Ob) side, and in the first mounting portion 11, multiple first mounting portion convex portions 11A are formed in the circumferential direction around the optical axis A and protrude toward the object (Ob) side so as to abut against the first lens L1, and when viewed from the object (Ob) side, the connecting passage 10E is formed in the lens barrel 10 so as not to overlap with the first mounting portion convex portions 11A. In this configuration, the positional relationship of first lens L1 with respect to lens barrel 10 in the direction of optical axis A is determined by first mounting portion convex portion 11A. In contrast, by not overlapping communication path 10E with first mounting portion convex portion 11A, the positional accuracy of first lens L1 with respect to lens barrel 10 can be increased.
[0099] (8) The second lens retaining portion 44 is located closer to the image (Im) side than the lens surface L2R1, the first adhesive layer 50 is formed with adhesive by embedding the second lens retaining portion 44, and the communication passage opening (opening) 40EA, which is the opening of the communication passage 40E on the inside side of the lens barrel 40, is formed closer to the object (Ob) side than the first adhesive layer 50. In this configuration, by providing the second lens retaining portion 44 on the image (Im) side, the first adhesive layer 50 can be shaped to include the second lens retaining portion 44 and embed the surrounding area, thereby enabling the second lens L20 and the lens barrel 10 to be more firmly fixed and sealed.
[0100] (9) The lens barrel 40 has a first mounting portion 41 on which the first lens L1 is placed and fixed from the object (Ob) side, and in the first mounting portion 41, multiple first mounting portion convex portions 41A are formed in the circumferential direction around the optical axis A and protrude toward the object (Ob) side so as to abut against the first lens L1, and when viewed from the object (Ob) side, the connecting passage 40E is formed in the lens barrel 10 so as to overlap with the first mounting portion convex portions 40A. In this configuration, the positional relationship of first lens L1 in the direction of optical axis A relative to lens barrel 40 is determined by first mounting portion convex portion 41A. In contrast, by overlapping communicating path 40E with first mounting portion convex portion 41A, the distance between communicating path 40E and first mounting portion 41 on the object (Ob) side is increased, and even when communicating path 40E is provided, the strength of this portion of lens barrel 40 can be maintained, and first adhesive layer 50 can be formed thicker without reducing this strength.
[0101] (10) On the outer periphery around the optical axis A of the second lens L20, a cut portion L20D is formed in which the distance from the optical axis A is locally reduced in the circumferential direction, and on the opposite side of the optical axis A on the upper surface (flange surface) L20A of the second lens from the cut portion L20D, an irregularly shaped portion L20E composed of localized irregularities is formed. In this configuration, the second lens L20 can be manufactured easily and precisely by resin molding using a first mold 700 and a second mold 701 each having a gate portion 700A corresponding to the cut portion L20D, and a gas vent portion 702 corresponding to the irregularly shaped portion.
[0102] (11) In the region where the cut portion L20D is formed in the circumferential direction, the radially inner end of the second lens locking portion 44 is located more inward than the cut portion L20D. In this configuration, by locating the tip of the second lens locking portion 44 closer to the optical axis A than the cut portion L20D, the second lens L20 can be more firmly fixed to the lens barrel 40 and the adhesive that becomes the first adhesive layer 50 is prevented from flowing toward the image side of the second lens L20.
[0103] (12) The communication passage 10E is shaped so that the cross-sectional area perpendicular to the flow path of the air flowing through the communication passage 10E decreases toward the interior of the lens barrel 10. In this case, it is particularly easy to seal communication passage opening 10EA, which is the opening of communication passage 10E on the inside side of barrel 10, with an adhesive. (13) A step is provided on the inner surface of communication path 10E on the optical axis A side (corresponding to second adhesive layer inner circumferential surface 31B) so that the cross-sectional area decreases toward the interior of barrel 10. In this case, by increasing the contact area between the adhesive and the inner surface of the communication path 10E due to this step, it is possible to reliably seal the communication path opening 10EA in particular.
[0104] (14) The lens barrel 10 is provided with a first lens outer peripheral support portion 15 that supports the first lens first outer peripheral surface L1C, which is the outer peripheral surface around the optical axis A of the first lens L1, on the object (Ob) side of the first mounting portion 11, and the O-ring (first sealing member) 20 is an O-ring made of an elastic material and is provided between the first lens L1 and the first lens outer peripheral support portion 15. In this case, O-ring 20, which serves as the first sealing member, can particularly reliably seal the gap between first lens L1 and lens barrel 10. In this case, by using first adhesive layer 20, communicating path 10E, and second adhesive layer 30, lens unit 1 can be manufactured particularly easily.
[0105] The present invention has been described based on an embodiment and its modifications, but this embodiment is merely an example, and it will be understood by those skilled in the art that various modifications are possible in terms of the combination of the respective components, and that such modifications are also within the scope of the present invention. [Explanation of symbols]
[0106] 1 Lens unit 10, 40 telescope 10A First storage section 10B Second storage section 10B1 Lens fixing rib 10C Image side aperture 10D, 40D peripheral groove 10E, 40E communication path 10EA, 40EA Communication passage opening (opening) 11, 41 First placement section 11A, 41A First placement portion protrusion 12 Second placement section 13 First lens retaining portion 14 Second lens locking portion 15 First lens outer peripheral support portion 20 O-ring (first sealing member) 30, 50 First adhesive layer (second sealing member) 31, 51 Second adhesive layer (third sealing member) 31A Plate-shaped part 31B Inner surface of second adhesive layer 91 Lens holder 100 image sensor 500 Airtightness Tester (Vacuum Pump) 700 First Mold 700A Gate 701 Second mold 702 Gas vent A optical axis Im image (side) L1 First lens L1A First lens, first lower surface L1B 1st lens 2nd bottom surface L1C First lens, first outer surface L1D 1st lens 2nd outer surface L2, L20 Second lens L2A, L20A Second lens top surface (flange surface) L2B, L20B Second lens bottom L2C, L20C Second lens outer surface L3 Third lens L3A Third lens top L3B Third lens bottom L3C Third lens outer surface L4 4th lens L5 Fifth lens L5A Fifth lens top L5B cemented lens bottom surface L5C, L6A Stepped part (engagement structure) L5D 5th lens element outer surface L6 6th lens L20D Cutting section L20E irregularly shaped part L40 4th lens body L40A 4th lens body top surface L40B 4th lens body bottom surface L40C 4th lens outer surface L50 cemented lens Ob object (side) R1 1st surface R2 2nd surface RA radial direction
Claims
1. a first lens disposed on the object side in the optical axis direction along the optical axis; a plurality of lenses including a second lens adjacent to the first lens on the image side in the optical axis direction; a lens barrel that houses the first lens and a plurality of the lenses; A lens unit comprising: a first sealing member that seals the gap between the first lens and the lens barrel; a second sealing member that seals the gap between the second lens and the lens barrel; Equipped with a communication passage that connects a space between the first lens and the second lens in the lens barrel with the outside of the lens barrel is formed in the lens barrel, and a third sealing member that closes the communication passage is provided; the lens barrel has an outer circumferential groove formed on the outer side of the second lens in a radial direction centered on the optical axis, the outer circumferential groove being a groove dug from the image side toward the object side; the communication passage communicates with the outer circumferential groove, The lens unit is characterized in that the opening of the communication passage on the inner side of the lens barrel is formed so as to be open when viewed from the inside in the radial direction.
2. 2. The lens unit according to claim 1, wherein the opening is formed so as to be open even when viewed in the optical axis direction.
3. The opening is 3. The lens unit according to claim 2, wherein the opening area when viewed from the inside in the radial direction is larger than the opening area when viewed from the optical axis direction.
4. 4. The lens unit according to claim 1, wherein the second lens is locked on the object side by a second lens locking portion that is a portion of the lens barrel that is bent toward the side that intersects with the optical axis, and the second sealing member is made of an adhesive that bonds the second lens locking portion and the second lens.
5. the second lens includes, on the object side, a lens surface through which light rays forming an image pass, and a flange surface located radially outward from the optical axis; 5. The lens unit according to claim 4, wherein the flange surface is located closer to the image than the lens surface, and the second lens engaging portion abuts against the flange surface.
6. 6. The lens unit according to claim 4, wherein the opening is formed closer to the image side than the second lens engaging portion.
7. the lens barrel includes a first mounting portion on which the first lens is mounted and fixed from the object side; the first mounting portion includes a plurality of first mounting portion convex portions that protrude toward the object side so as to come into contact with the first lens, and are separated in a circumferential direction around the optical axis; 7. The lens unit according to claim 6, wherein the communication path is formed in the lens barrel so as not to overlap the first mount convex portion when viewed from the object side.
8. the second lens engaging portion is located closer to the image side than the lens surface, the second sealing member is formed by the adhesive and embeds the second lens engaging portion, 6. The lens unit according to claim 5, wherein the opening is formed on the object side of the second sealing member.
9. the lens barrel includes a first mounting portion on which the first lens is mounted and fixed from the object side; the first mounting portion includes a plurality of first mounting portion convex portions that protrude toward the object side so as to come into contact with the first lens, and are separated in a circumferential direction around the optical axis; 9. The lens unit according to claim 8, wherein the communication path is formed in the lens barrel so as to overlap the first mount convex portion when viewed from the object side.
10. a cut portion is formed on an outer periphery of the second lens around the optical axis, the cut portion having a locally reduced distance from the optical axis in a circumferential direction; 6. The lens unit according to claim 5, wherein an irregularly shaped portion made up of localized irregularities is formed on the flange surface on the opposite side of the optical axis from the cut portion.
11. The lens unit according to claim 10, characterized in that the radially inner end of the second lens engaging portion in the region where the cut portion is formed in the circumferential direction is located more inward than the cut portion in the radial direction.
12. 10. The lens unit according to claim 1, wherein the communication passage has a cross-sectional area perpendicular to a flow path of air flowing through the communication passage that decreases toward the interior of the lens barrel.
13. 13. The lens unit according to claim 12, wherein a step is provided on the inner surface of the communication path on the optical axis side, so that the cross-sectional area decreases toward the inside of the lens barrel.
14. the lens barrel includes a first lens outer periphery support portion that supports an outer periphery of the first lens around the optical axis on the object side of the first mounting portion, 10. The lens unit according to claim 7, wherein the first sealing member is an O-ring made of an elastic material and provided between the first lens and the first lens outer peripheral support portion.
15. 2. The lens unit according to claim 1, wherein dry nitrogen is introduced into a space between the first lens and the second lens in the lens barrel.
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