Leafy vegetable equipment

The leafy vegetable device addresses the issue of leaves sticking to ceilings by employing an arc-shaped curved surface and blower configuration to redirect leaves downward, ensuring efficient cooling and scattering without manual intervention.

JP7813430B2Active Publication Date: 2026-02-13KAWASAKI KIKO CO LTD
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Patent Information

Application Number
JP2021200435
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-12-09
Publication Date
2026-02-13
Estimated Expiration
2041-12-09

AI Technical Summary

Technical Problem

Leafy vegetables or tea leaves blown upward sometimes stick to the ceiling due to wind pressure, necessitating manual removal by operators at high altitudes.

Method used

A leafy vegetable device with a main body portion, a ceiling portion having an arc-shaped curved surface, and a blower that blows leaves upward, allowing them to fall naturally onto a conveying means, preventing sticking by redirecting the leaves smoothly downward.

Benefits of technology

Prevents leaves from adhering to the ceiling by using an arc-shaped curved surface or perforated material that redirects wind and leaves downward, ensuring uniform cooling and scattering without manual intervention.

✦ Generated by Eureka AI based on patent content.

Smart Images

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Abstract

To provide a tea leaf device capable of suppressing leaves blown upward from adhering to a ceiling part.SOLUTION: A tea leaf device for dispersing tea while cooling tea leaves by blowing up and dropping down the tea leaves includes: a body part 1 having a space S for blowing up and dropping down tea leaves, formed in the inside; a ceiling part 2 formed in the upper part of the body part 1, and having a top surface 2a facing the space S in the body part 1; and a blower 4 capable of blowing air into the body part 1, and blowing up tea leaves charged into the body part 1 toward the top surface 2a of the ceiling part 2. The top surface 2a of the ceiling part 2 is a circular arc curved surface projecting upward.SELECTED DRAWING: Figure 3
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Description

[Technical Field]

[0001] The present invention relates to a leafy vegetable device that blows leafy vegetables upward and causes them to fall. [Background technology]

[0002] For example, a tencha furnace for producing tencha is equipped with a transport means such as a conveyor that transports and dries tea leaves, and the transport means is supplied with steamed tea leaves that have been cooled and dehydrated by a scattered tea drying device. A scattered tea drying device can cool and scatter the tea leaves by blowing the tea leaves upward and allowing them to fall naturally, and as disclosed in Patent Document 1, for example, it is composed of a main body portion formed with a space inside for blowing and falling tea leaves, and a blower that can blow upward tea leaves that have been put into the main body portion. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Patent Publication No. 2021-114951 Summary of the Invention [Problem to be solved by the invention]

[0004] However, in the conventional tea leaf cooling device, the tea leaves blown upward by the air blower sometimes stick to the ceiling located at the top of the main body due to wind pressure. Even after the air blowing from the blower is stopped, the tea leaves stuck to the ceiling do not fall naturally, and in order to remove them, an operator must climb up to the ceiling and perform the removal work at a high altitude. This problem is not limited to tea leaf cooling devices, but occurs in all leaf leaf devices that blow tea leaves upward and drop them.

[0005] The present invention has been made in consideration of the above circumstances, and aims to provide a leafy vegetable device that can prevent leaves blown upward from sticking to the ceiling. [Means for solving the problem]

[0006] The invention described in claim 1 is tea leaves blown upward and falls The device cools the tea leaves while scattering them. In a leafy vegetable device, The conveying means is attached to the conveying body so as to extend upward, and nature a main body portion having a space formed therein for dropping the object; and a ceiling portion formed on an upper portion of the main body portion and having a top surface facing the space within the main body portion; The main body portion is configured to be capable of blowing air therein. The object inserted into the main body tea leaves can be blown up toward the top surface of the ceiling part Consists of a blower The ceiling portion has a top surface that is an arc-shaped curved surface that protrudes upward. The tea leaves blown up by the blowing up section are allowed to fall naturally onto the conveying body of the conveying means, so that the tea leaves are cooled and dispersed in a substantially uniform state. It is something.

[0008] Claim 2 The invention described is 1st article In the leafy vegetable device described above, the top surface of the ceiling portion is made of a material that is wind impermeable and allows wind to flow along the arc-shaped curved surface.

[0009] Claim 3 The invention described is 2 In the described leaf vegetable device, the top surface of the ceiling portion has an uneven shape.

[0010] Claim 4 The invention described in claim 1 is an apparatus for foliage plants, wherein the top surface of the ceiling part is made of punched metal or a mesh member that is permeable to wind.

[0011] Claim 5 The invention described is as follows: 4 In the device for leafy vegetables described in any one of the above, the top surface of the ceiling portion is a curved surface having a curvature in one direction or a spherical curved surface. [Effects of the Invention]

[0012] According to the invention of claim 1, the device comprises a main body portion having a space formed inside for blowing up and dropping leaves, a ceiling portion formed at the top of the main body portion and having a top surface facing the space within the main body portion, and a blowing-up portion capable of blowing up leaves placed into the main body portion toward the top surface of the ceiling portion, and the top surface of the ceiling portion is an arc-shaped curved surface that protrudes upward, thereby preventing leaves blown up upward from sticking to the ceiling portion.

[0013] Also, The leaf tea device is a tea scattering cooling device that cools and scatters tea leaves by blowing them upward and letting them fall, and the blowing section is capable of blowing air into the main body section and is an air blowing section that can blow tea leaves placed in the main body section toward the top surface of the ceiling section, thereby preventing the tea leaves blown upward from sticking to the ceiling section.

[0014] Claim 2 According to the invention, the top surface of the ceiling part is made of a material that is not permeable to wind and allows wind to flow along the arc-shaped curved surface, so that wind blown upward on the top surface can be prevented from losing momentum. tea leaves can be smoothly redirected downwards, tea leaves This can more reliably prevent the device from sticking to the ceiling.

[0015] Claim 3 According to the invention, the top surface of the ceiling part has an uneven shape, so that the top surface and tea leaves The contact area with the tea leaves This can more reliably prevent the device from sticking to the ceiling.

[0016] Claim 4 According to the invention, the top surface of the ceiling is made of punched metal or mesh material that allows wind to pass through, so that the wind passes through to the outside as it flows along the top surface of the ceiling and does not come into contact with the top surface. tea leaves The adhesive force of the tea leavesThis can more reliably prevent the device from sticking to the ceiling.

[0017] Claim 5 According to the invention, the top surface of the ceiling part is a curved surface having a curvature in one direction or a spherical curved surface, so that the top surface of the ceiling part can be selected depending on the shape of the main body part, the air blowing state, etc. [Brief explanation of the drawings]

[0018] [Figure 1] 1 is a diagram showing an overall view of a loose tea cooling device and a drying device applied thereto according to an embodiment of the present invention; [Figure 2] FIG. 10 is a front view showing the tea scattering cooling device; [Figure 3] FIG. 10 is a side view showing the tea scattering cooling device; [Figure 4] 1A and 1B are a side view, a front view, and a bottom view showing the ceiling part of the tea scattering cooling device; [Figure 5] Cross section of line VV in Figure 4 [Figure 6] FIG. 10 is a schematic diagram showing a top surface of a ceiling portion according to another embodiment; [Figure 7] FIG. 10 is a schematic diagram showing a top surface of a ceiling portion according to another embodiment; [Figure 8] 10A and 10B are side and bottom views showing a ceiling part according to another embodiment; [Figure 9] Cross section of line IX-IX in Figure 8 [Figure 10] Schematic diagram showing a leafy vegetable device (a device for crushing leafy vegetables) according to another embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0019] Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings. The leaf vegetable device of this embodiment is applied to a scattered tea cooling device installed on a tencha production line, and as shown in Figure 1, is attached to a conveying means 5 for conveying tea leaves to a drying device 6 (tencha furnace), and the tea leaves (steamed leaves) are allowed to fall (nature fall) onto the conveying body D of the conveying means 5, thereby cooling and scattering the tea leaves into a substantially uniform state. In other words, the steamed leaves immediately after steaming in the previous process are at a high temperature, and if these tea leaves are conveyed to the drying device 6 in a hot state, they will deteriorate due to the residual heat. Therefore, the scattered tea cooling device blows the steamed leaves upwards, thereby cooling and drying them and preventing deterioration due to the residual heat.

[0020] The drying device 6 obtains tencha by transporting and drying the steamed leaves, whose enzymes have been deactivated after the steaming process in a steamer, and is equipped with a transport body D on which the tea leaves can be placed and transported. The transport body D is made of an endless member suspended across the transport means 5 and the drying device 6, and is capable of transporting the tea leaves in the transport direction. In other words, the tea leaves supplied in a stacked state to the transport body D in the transport means 5 are transported to the drying device 6, and then dried in the process of being transported inside the drying device 6. In the figure, the symbol F indicates a platform that supports the tea leaf transport parts in the transport means 5 and the drying device 6.

[0021] The scattered tea cooling device of this embodiment allows tea leaves to fall (naturally fall) onto the conveying body D of the conveying means 5, and then supplies them to the drying device 6 for drying.As shown in Figures 1 to 3, it is configured to include a main body 1 (scattered tea frame) extending upward from a predetermined position on the conveying means 5, a ceiling portion 2 formed at the top of the main body 1, an input portion 3 formed at a predetermined position on the side of the main body 1, a blower 4 (blowing portion) (air blowing portion), and a connection portion T connected to the blower 4 via a connection member H.

[0022] The main body 1 has a space S formed inside, which is separated from the surrounding area by a breathable mesh member, allowing the tea leaves to be blown up and fall onto the conveyor belt D, and an input part 3 and a connection part T are attached at predetermined positions on the front side. Specifically, as shown in Figures 2 and 3, the main body 1 extends above the conveyor body D of the conveying means 5, and the sides are separated from the surrounding area by a mesh member, and the bottom is open to the conveyor body D.

[0023] The input unit 3 is made of a hopper-shaped member that inputs tea leaves into the internal space S of the main body 1, and is attached to the main body 1 at a position above the connection part T. In other words, the tea leaves input from the input unit 3 reach the inside of the main body 1 and are blown upward by the air sent from the blower 4. Note that the input unit 3 is not limited to a hopper-shaped member as in this embodiment, and may be an opening through which tea leaves can be input into the main body 1.

[0024] The blower 4 (air blowing means) as the blowing section of the present invention is capable of blowing air into the main body 1 to blow the tea leaves dropped into the drop section 3 up towards the top surface 2a of the ceiling 2, and is fixed to a position below the main body 1 as shown in Figures 1 and 2. The blower 4 is formed with an intake port for drawing in air from the outside and an outlet port for blowing out the air drawn in by the intake port, and a connecting member H such as a hose is connected to the outlet port.

[0025] As shown in Figure 2, the connection part T is formed below the input part 3 formed on the main body part 1, and is connected to the blower 4 via a connection member H. The connection part T in this embodiment has a receiving surface that receives the tea leaves input from the input part 3, and is capable of blowing the tea leaves received on the receiving surface upward with the air sent from the blower 4.

[0026] Here, the ceiling part 2 of the scattered tea cooling device according to this embodiment is made of a member made of iron, stainless steel or the like attached to the top of the main body part 1, and the top surface 2a faces the space S of the main body part 1 so as to be able to receive the air blown from the blower 4. As shown in Figures 4 and 5, the top surface 2a of the ceiling part 2 is an arc-shaped curved surface (R-shaped) that protrudes upward (convex upward), so that the air blowing upward in the space S of the main body part 1 flows along the arc and smoothly changes direction downward.

[0027] As a result, the tea leaves (steamed leaves) put in from the putting section 3 are blown upward by the air blown from the blower 4, reach the top surface 2a of the ceiling section 2, and move along the arc of the top surface 2a before smoothly changing direction and falling downward, thereby preventing the blown tea leaves from sticking to the top surface 2a. Note that the top surface 2a in this embodiment is an arc-shaped curved surface that is in the direction of travel of the tea leaves (air blowing direction), but it may also be an arc-shaped curved surface in a direction perpendicular to the travel direction (air blowing direction).

[0028] Furthermore, in this embodiment, the top surface 2a is a smoothly curved surface, but as shown in Figures 6 and 7, the curved surface constituting the top surface 2a may be given an uneven shape. Note that Figure 6 shows the top surface 2a having an embossment a formed thereon, and Figure 7 shows the top surface 2a having a lattice-like groove b formed thereon. By forming an uneven shape on the top surface 2a of the ceiling portion 2 in this way, the contact area between the top surface 2a and the tea leaves can be reduced, and the tea leaves can be more reliably prevented from sticking to the ceiling portion 2.

[0029] Furthermore, the top surface 2a of the ceiling part 2 according to this embodiment is made of a material that is not permeable to wind and allows wind to flow along its arc-shaped curved surface (such as a pressed metal material such as iron or stainless steel, or a molded resin material). This allows the tea leaves blown upward to smoothly change direction downward without reducing the force of the wind on the top surface 2a, and more reliably prevents the tea leaves from sticking to the ceiling part 2a.

[0030] On the other hand, instead of the top surface 2a of the ceiling part 2 according to this embodiment, the top surface 2a of the ceiling part 2 may be made of perforated metal or a mesh material that allows wind to pass through. In this case, the wind can escape to the outside as it flows along the top surface 2a of the ceiling part 2, reducing the adhesion force of the tea leaves to the top surface 2a, and more reliably preventing the tea leaves from sticking to the ceiling part 2.

[0031] While the present embodiment has been described above, the present invention is not limited to this. For example, as shown in Figures 8 and 9, the ceiling 2 may be made of a hemispherical member, with the top surface 2a being a spherical curved surface that protrudes upward. In this case, regardless of the direction or position of the air blown from the blower 4, the tea leaves blown upward can be smoothly redirected downward along the curved surface, preventing them from sticking to the ceiling 2. In this way, the top surface 2a of the ceiling 2 can be a curved surface that has a curvature in one direction as in the above embodiment, or a spherical curved surface, and the top surface 2a of the ceiling 2 can be selected depending on the shape of the main body 1, the air blowing state, etc.

[0032] Note that other types of air blowing means may be used instead of the blower 4, and multiple air blowing means may be arranged in the width direction of the conveying body D. Furthermore, the main body 1 according to this embodiment is configured with a frame to which a mesh member is fixed, but the mesh may be suspended from the frame, or may be suspended from the ceiling of a building such as a factory, or multiple main bodies 1 may be connected and installed. Furthermore, in this embodiment, the device is applied to transporting tea leaves to a drying device 6 (tencha furnace) installed on a tencha production line, but it may also be applied to other drying devices, and may blow other tea leaves upward and drop them instead of tencha.

[0033] Furthermore, the present invention is not limited to a tea scattering cooling device, but can also be applied to a leafy vegetable device that grinds tea leaves or other leafy vegetables to produce tea powder. In this case, for example, as shown in Figure 10, the device may include a main body 1 having a space S formed therein for blowing up and dropping leafy vegetables (leaves), a ceiling 2 formed above the main body 1 and having a top surface 2a facing the space S within the main body 1, and a blowing-up section 7 that can blow up leafy vegetables put into the main body 1 toward the top surface 2a of the ceiling 2, and the top surface 2a of the ceiling 2 may be an arc-shaped curved surface that protrudes upward.

[0034] Specifically, the leafy vegetable device according to this embodiment crushes leafy vegetables into fine particles, and the blow-up unit 7 is made up of crushing blades attached to a drive shaft Ma that rotates when driven by a motor M. The blow-up unit 7 is made up of crushing blades that have horizontal and vertical blades, and when the motor M is driven to rotate, leafy vegetables fed into the main body 1 are blown upward while being crushed into fine particles. Note that the symbol h in FIG. 10 indicates the wiring of the motor M.

[0035] In this embodiment, as in the above embodiment, the top surface 2a of the ceiling portion 2 is an arc-shaped curved surface that protrudes upward. Therefore, leafy matter blown upward moves along the arc-shaped curved surface of the top surface 2a, smoothly changes direction, and falls downward, preventing the blown leafy matter from sticking to the top surface 2a and impeding the pulverization. This prevention effect is particularly significant when the leafy matter contains a lot of moisture and is viscous. Therefore, according to this embodiment, as in the above embodiment, it is possible to prevent the blown leafy matter from sticking to the top surface 2a. Note that the applicable leafy matter may be other leafy matter such as barley or mulberry, in addition to tea leaves. [Industrial Applicability]

[0036] As long as the device blows leaves upward and drops them, it can be applied to devices with different external shapes or devices with additional functions. [Explanation of symbols]

[0037] 1 Main body 2 Ceiling 2a Top 3 Input section 4 Blower (air blowing section) (blowing section) 5. Means of transport 6 Drying equipment 7. Blowing section D. Carrier S space T connection F base H Connection material a Embossment (recess) b groove

Claims

1. A leaf tea processing device comprising a loose tea cooling device that blows tea leaves upward and causes them to fall, thereby cooling and loosening the tea leaves, a main body portion attached to the conveying means and extending upward from the conveying body, the main body portion having a space formed therein for blowing up the tea leaves and allowing them to fall naturally; a ceiling portion formed on an upper portion of the main body portion and having a top surface facing a space within the main body portion; a blowing section configured to blow air into the main body and to blow tea leaves placed in the main body up toward the top surface of the ceiling section; The top surface of the ceiling section is an arc-shaped curved surface that protrudes upward, and the tea leaves blown up by the blowing section are allowed to fall naturally onto the conveying body of the conveying means, thereby cooling and scattering the tea leaves in a substantially uniform state.

2. 2. The apparatus for storing foliage according to claim 1, wherein the top surface of the ceiling portion is made of a material that is not permeable to wind but allows wind to flow along the arc-shaped curved surface.

3. The apparatus for handling foliage according to claim 2 , wherein the top surface of the ceiling portion has an uneven shape.

4. 2. The apparatus for storing foliage according to claim 1, wherein the top surface of the ceiling portion is made of a perforated metal or mesh material that is permeable to wind.

5. 5. The apparatus for handling foliage according to claim 1, wherein the top surface of the ceiling portion is a curved surface having a curvature in one direction or a spherical curved surface.

Citation Information

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