Dissolution apparatus, use, and method

The vacuum melting furnace with replaceable copper cover plates and lateral discharge openings addresses the maintenance challenges of metal melting furnaces, ensuring rapid and safe operations with reduced downtime and metal loss.

JP7838831B2Active Publication Date: 2026-04-01プロカシアンテフランコ
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-07-09
Publication Date
2026-04-01

AI Technical Summary

Technical Problem

Existing metal melting furnaces require extensive downtime for maintenance due to wear and tear, leading to significant losses of valuable metals during shutdowns.

Method used

A vacuum melting furnace with plasma jet melting means, featuring a graphite tank, lateral discharge openings, and a replaceable copper cover plate near the slag outlet, allowing for safe and rapid maintenance without dismantling the furnace.

Benefits of technology

Enables quick maintenance within hours, preventing metal loss and reducing downtime to days, while minimizing wear on slag bricks and avoiding complete furnace replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

1. An apparatus for melting a metal-containing mixture, in particular a precious metal-containing melt material, comprising a vacuum melting furnace with plasma jet melting means, in which heated melt material comprising the metal-containing mixture is held in a graphite vessel, and the metal-containing mixture, in particular the precious metal-containing melt material, is supplied to the graphite vessel through a supply, in particular a catalyst from an internal combustion engine vehicle, a first side discharge opening can be provided in the graphite vessel for discharging the metal melt, in particular the precious metal melt, and a second side discharge opening, i.e. a siphon discharge opening, for discharging the molten slag, the discharge opening being provided through a wall of the graphite vessel by a lance means, the side siphon discharge opening having associated siphon means comprising an integrated slag brick, and a metal cover plate means, in particular a copper cover plate, adapted to be inserted close to the suitably shaped outlet opening, in order to be replaceable even during operation of the vacuum melting furnace.
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Description

Technical Field

[0001] The present invention relates to a device for melting a metal-containing mixture, particularly a noble metal-containing molten material, as described in the preamble of claim 1, a use as described in the preamble of claim 9, and a method as described in the preamble of claim 10.

Background Art

[0002] A metal melting furnace operated at high temperature using a material mixture has to be periodically and expensively stopped for maintenance of easily worn parts, and it is known that the downtime extends over several days.

Summary of the Invention

Problems to be Solved by the Invention

[0003] The problem of the present invention is to provide a melting device that enables easy and safe maintenance.

Means for Solving the Problems

[0004] The above problem is solved by an apparatus for melting metal-containing mixtures, particularly precious metal-containing molten materials, comprising a vacuum melting furnace having plasma jet melting means, wherein the heated molten material containing the metal-containing mixture is held in a graphite tank, the metal-containing mixture of the precious metal-containing molten material is supplied to the graphite tank through a catalyst from a supply unit, particularly an internal combustion engine (motor) (motor) (motor) (motor), a first lateral discharge opening can be provided in the graphite tank for discharging the metal molten material, particularly the precious metal molten material, and a second lateral discharge opening, i.e., a siphon discharge opening, for molten slag, wherein the discharge opening is provided through the wall of the graphite tank by a lance means, the lateral siphon discharge opening has an attached siphon means including an integrated slag brick, and a metal cover plate means is inserted near the outlet opening that is adapted to the shape, in particular having a copper cover plate that is adapted to be replaceable even during operation of the vacuum melting furnace.

[0005] The apparatus according to the present invention allows for the safe maintenance of a vacuum melting furnace, enabling rapid and timely maintenance before unwanted large quantities of valuable metals, especially precious metals, flow out through an excessively large slag outlet opening. The removal of metal cover plates near the outlet opening, particularly copper cover plates, can be performed without damaging the vacuum furnace using the replacement means according to the present invention, eliminating the need to dismantle the furnace. Furthermore, the present invention avoids excessive wear of the slag bricks (Schlackestein) placed in the siphon means, or allows for sufficient cooling of the slag bricks. In this case, maintenance can be completed within a few hours, instead of a complete replacement of the vacuum furnace, which may take about two weeks.

[0006] It is advantageous if the metal cover plate means near the outlet opening, particularly the copper cover plate, is formed to be replaceable in the removal direction.

[0007] In the siphon means, it is advantageous when a side wall is provided in the region of the metal cover plate means, and particularly in the metal cover plate means, particularly in the copper cover plate, a detachable (loesbar) mounting means having a corresponding cavity is provided on the metal cover plate means, particularly in the copper cover plate.

[0008] It is advantageous that side mounting means are provided on the side wall, and that the removable metal cover plate means is removably fitted to the side mounting means.

[0009] It is advantageous when a stepped, conforming inclined surface is provided on the side mounting means, and a corresponding inclined surface is provided on the short side of the metal cover plate means.

[0010] It is advantageous to have fixing means for attaching to the side mounting means, particularly when at least two and / or three fixing means are provided for each.

[0011] It is advantageous if the fitted and removable copper cover plate has a predetermined height that is at least approximately the same size as, and especially approximately 2 to approximately 3 times, the siphon discharge opening created by inserting the lance means.

[0012] It is advantageous to provide a removable metal cover plate means, particularly a copper cover plate, in which an exchange sensor system is provided that emits an exchange signal at or above a predetermined opening size.

[0013] The above problems can also be solved by the use of a removable metal cover plate means, particularly a copper cover plate, in the siphon means of a vacuum melting furnace for separating a slag fraction from heated melted material melted in the graphite tank of the vacuum melting furnace, and particularly in the apparatus described in any one of claims 1 to 8, which can be removed in the removal direction within the siphon means.

[0014] The above problems are also solved by a method for operating an apparatus for melting a metal-containing mixture, particularly a precious metal-containing molten material, according to any one of claims 1 to 8, comprising a vacuum melting furnace having a plasma jet melting means, wherein a heated molten material containing the metal-containing mixture is held in a graphite tank, the metal-containing mixture of the precious metal-containing molten material in particular is supplied to the graphite tank through a supply unit, particularly a catalyst from an internal combustion engine of an automobile, a first lateral discharge opening can be provided in the graphite tank for discharging the metal molten material, particularly the precious metal molten material, and a second lateral discharge opening, i.e., a siphon discharge opening, which is for molten slag, wherein the discharge opening is provided through the wall of the graphite tank by a lance means, the lateral siphon discharge opening has an attached siphon means including an integrated slag brick, and a metal cover plate means is inserted near the outlet opening that is adapted to the shape, particularly a copper cover plate that is provided to be replaced even during operation of the vacuum melting furnace.

[0015] Other features and advantages of the present invention will become apparent from the claims and the following description, in which embodiments of the subject matter of the present invention are described in detail in conjunction with the drawings. [Brief explanation of the drawing]

[0016] [Figure 1] This is a cross-sectional view of the apparatus according to the present invention. [Figure 2] This is a detailed diagram of the apparatus according to the present invention. [Figure 3] This is a detailed diagram of the apparatus according to the present invention. [Figure 4] This is a detailed diagram of the apparatus according to the present invention. [Figure 5] This is a detailed diagram of the apparatus according to the present invention. [Modes for carrying out the invention]

[0017] Figure 1 shows a schematic apparatus 1 according to the present invention for melting a metal-containing mixture, particularly a noble metal-containing melting material 2, comprising a vacuum melting furnace 3 having a plasma jet melting means 4, wherein the heated melting material 2 containing the metal-containing mixture is held in a graphite tank 5, particularly the metal-containing mixture of the noble metal-containing melting material 2. , especially catalysts from internal combustion engine automobiles, supply unit 12 of The material is supplied through to the graphite tank 5, and a first lateral discharge opening 6 can be provided in the graphite tank 5 for discharging molten metal, especially molten precious metal, and a second lateral discharge opening 7, i.e., a siphon discharge opening 8, which is for molten slag. The discharge openings 6 and 7 are provided by lance means to penetrate the wall 13 of the graphite tank 5. The lateral siphon discharge opening 8 has an attached siphon means 14 including an integrated slag brick 15, into which a metal cover plate means 9 is inserted near the outlet opening, and in particular has a copper cover plate 10 which is made to be replaceable even during operation of the vacuum melting furnace 3. The metal cover plate means 9 near the outlet opening, in particular the copper cover plate 10, is made to be replaceable in the removal direction 17.

[0018] Figure 2 shows the apparatus 1 according to the present invention, the siphon means 14 having a side wall 16 in the region 18 of the metal cover plate means 9, an exemplary damaged opening 28 by a lance means (not shown), particularly the metal cover plate means 9, particularly the copper cover plate 10, which is provided with a detachable mounting means 20 having a corresponding cavity 21, also shown exemplary in Figures 4 and 5, and a side mounting means 19 is provided on the side wall 16, and the removable metal cover plate means 9 is removablely fitted to the side mounting means 19, particularly removable in the removal direction 17.

[0019] Figure 3 shows a detailed view of the apparatus 1 according to the present invention, in which a stepped inclined surface 22 is provided on the side mounting means 19, and a corresponding inclined surface 25 is provided on the short side 24 of the metal cover plate means 9.

[0020] Figure 4 shows in detail the device according to the invention having the holding step 26 of the side mounting means 19 and the adapted holding step 27 of the metal cover plate means 9.

[0021] Figure 5 shows in detail the device 1 according to the invention having the mounting means 20 and the cavity 21 for advantageously replacing the metal cover plate means 9.

Explanation of Signs

[0022] 1 Melting device 2 Melting material 3 Vacuum melting furnace 4 Plasma jet melting means 5 Graphite tank 6 First side discharge opening 7 Second side discharge opening 8 Siphon discharge opening 9 Metal cover plate means 10 Copper cover plate 11 Height 12 Supply section 13 Wall 14 Siphon means 15 Slag brick 16 Side wall 17 Withdrawal direction 18 Region 19 Side mounting means 20 Mounting means 21 Cavity 22 Inclined surface 23 Fixing means 24 Short side 25 Inclined surface 26 Holding step 27 Holding step 28 Damage opening

Claims

1. An apparatus for dissolving metal-containing mixtures, particularly precious metal-containing dissolving materials, In particular, the melting furnace is equipped with a plasma jet melting means, and the heated molten material containing the metal-containing mixture is held in a graphite tank. In particular, the metal-containing mixture of the precious metal-containing dissolving material is supplied to the graphite tank through the supply unit. To discharge molten metals, particularly molten precious metals, a first lateral discharge opening may be provided in the graphite tank, and a second lateral discharge opening, i.e., a siphon discharge opening, for molten slag, wherein the first and second lateral discharge openings are provided by lance means, penetrating the wall of the graphite tank. The apparatus has a siphon discharge opening which includes an attached siphon means comprising an integrated slag brick, and a metal cover plate means formed to fit near the siphon discharge opening which is inserted, and in particular a copper cover plate which is provided to be replaceable even during operation of the melting furnace.

2. The apparatus according to claim 1, wherein the metal cover plate means near the siphon discharge opening, particularly the copper cover plate, is formed to be replaceable in the removal direction.

3. The apparatus according to any one of claims 1 to 2, wherein a side wall is provided in the region of the metal cover plate means, and a detachable bolt having a corresponding cavity is provided in the metal cover plate means, particularly the copper cover plate.

4. The apparatus according to claim 3, wherein a side mounting means is provided on the side wall, and the removable metal cover plate means is detachably fitted to the side mounting means.

5. The apparatus according to claim 4, wherein a stepped inclined surface adapted to the side mounting means is provided on the side mounting means, and a corresponding inclined surface is provided on the short side of the metal cover plate means.

6. The apparatus according to claim 4 or 5, wherein the bolts for attaching to the side mounting means are provided, in particular at least two and / or three bolts each.

7. The apparatus according to any one of claims 1 to 6, wherein the removable copper cover plate formed by fitting the device has a predetermined short side that is at least approximately the same size as, and in particular approximately twice to approximately three times, the siphon discharge opening formed by inserting the lance means.

8. The apparatus according to any one of claims 1 to 7, wherein a removable metal cover plate means, particularly a copper cover plate, is provided with an exchange sensor system that emits an exchange signal at or above a predetermined opening size.

9. Use of a removable metal cover plate means, particularly a copper cover plate, in a siphon means of a melting furnace for separating a slag portion from a heated molten material melted in a graphite tank of the melting furnace, wherein the cover plate can be removed in a removable direction within the siphon means in the apparatus according to any one of claims 1 to 8.

10. A method for operating an apparatus according to any one of claims 1 to 8 for melting a metal-containing mixture, in particular a precious metal-containing molten material, comprising a melting furnace having a plasma jet melting means, wherein a heated molten material containing the metal-containing mixture is held in a graphite tank, the metal-containing mixture of the precious metal-containing molten material is supplied to the graphite tank through a supply unit, and a first lateral discharge opening can be provided in the graphite tank for discharging the metal molten material, in particular the precious metal molten material, and a second lateral discharge opening, i.e., a siphon discharge opening, which is for molten slag, wherein the first lateral discharge opening and the second lateral discharge opening are provided through the wall of the graphite tank by lance means, and the siphon discharge opening has attached siphon means including an integrated slag brick, and a metal cover plate means formed to fit near the siphon discharge opening is inserted, in particular a copper cover plate provided to be replaced even while the melting furnace is in operation.

Citation Information

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