Automatic powder foaming and rod feeding integrated machine and use method thereof

Abstract

The application discloses an automatic powder soaking and rod feeding integrated machine and a use method thereof, which comprises a feeding part, a lifting part, a soaking part, a rod feeding part and a purification box. One end of the feeding part is connected with the soaking part through the lifting part, and the discharge end of the soaking part is connected with the rod feeding part. The feeding part comprises a feeding rack, air pressure cylinders, a pushing frame and a pushing mechanism. The upper part of the feeding rack is provided with a plurality of air pressure cylinders, the outer part of the feeding rack is provided with the pushing frame, the upper part of the pushing frame is provided with the pushing mechanism, and the pushing mechanism is used for feeding the rice powder on the powder rod. One side of the feeding rack is connected with the lifting frame of the lifting part. The first rotating shaft in the lifting frame is provided with a first lifting chain and a second hook, which are used for lifting and feeding the rice powder. The discharge end of the lifting frame is connected with the feeding end of the soaking groove of the soaking part. The soaking groove is provided with a supporting rod and a stepping pushing mechanism, so that the rice powder is soaked and pushed. The application can realize automatic powder soaking and automatic feeding, and improve the work efficiency.

Description

Technical Field

[0001] This invention belongs to the field of general mechanical equipment technology, specifically relating to an automatic powder dispensing and pole loading machine and its usage method. Background Technology

[0002] Rice noodles refer to strip-shaped or filament-shaped rice products made from rice through processes such as soaking, steaming, and pressing, rather than powdered materials made from ground rice as the literal meaning. Rice noodles are soft, chewy, and elastic; they don't become mushy when boiled and don't break easily when stir-fried. They are served with various toppings or in soups, and are smooth, flavorful, and widely loved by consumers.

[0003] The production process of rice noodles involves first selecting raw rice and soaking it, then feeding it into a machine to make rice paste. The rice paste is then pressed, drained, and dried to form rice noodles. The rice noodles are mixed with water and fed into an extrusion molding machine to create rice noodle strips. These strips are then cut, transported, and soaked again to increase their elasticity. After soaking, the rice noodles are straightened, steamed, dried, and packaged. The soaking process is quite complex, requiring manual labor to place each rice noodle individually into water and then pull them up after soaking for a certain period. This not only requires a large amount of labor but also involves multiple transfers during soaking, resulting in low efficiency. Therefore, an automated rice noodle soaking and feeding integrated device has been designed to match the extrusion molding and cutting equipment, enabling automatic rice noodle soaking and feeding, thus improving work efficiency. Summary of the Invention

[0004] The purpose of this invention is to propose an automatic powder preparation and feeding machine and its usage method, which can realize automatic powder preparation and feeding, and improve work efficiency.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0006] An automatic rice noodle feeding and rod-mounting integrated machine includes a feeding section, a lifting section, a soaking section, a rod-mounting section, and a purification tank. One end of the feeding section is connected to the soaking section via the lifting section, and the discharge end of the soaking section is connected to the rod-mounting section. The feeding section includes a feeding frame, a first pneumatic cylinder, a pushing frame, and a pushing mechanism. Several pneumatic cylinders are installed on the upper part of the feeding frame, and a pushing frame is installed outside the feeding frame. A pushing mechanism is installed on the upper part of the pushing frame for feeding rice noodles onto the hanging rod. One side of the feeding frame is connected to the lifting frame of the lifting section. A second lifting chain and a second hook are installed on the first rotating shaft inside the lifting frame for lifting and feeding rice noodles. The discharge end of the lifting frame is connected to the feeding end of the soaking tank of the soaking section. A support rod and a stepping pushing mechanism are installed inside the soaking tank to realize the soaking and pushing of rice noodles.

[0007] The discharge end of the soaking tank is connected to the feed end of the transfer frame on the upper rod to transfer the soaked rice noodles.

[0008] Furthermore, the propulsion mechanism includes a fixed bracket, a first drive chain, a first hook, a support bar, and a limiting groove. The support bar is disposed on the propulsion frame and is connected to the limiting groove on the fixed bracket. The upper part of the fixed bracket is provided with a first drive chain and a first hook connected to the first drive chain.

[0009] Furthermore, the pneumatic cylinder is mounted on the fixed rod of the loading rack, and the pneumatic cylinder is located at the lower part of the fixed bracket.

[0010] Furthermore, the soaking section includes a soaking tank, a carrier support, and a stepping propulsion mechanism. The soaking tank is fixedly mounted on the carrier support. The soaking tank is a rectangular cavity structure with an opening at the top, and the sides and bottom of the soaking tank are respectively provided with a liquid inlet and a liquid outlet.

[0011] Furthermore, the stepping propulsion mechanism includes a slide bar, a sliding table, an electric push rod, a first connecting rod, a second connecting rod, and a third hook. The sliding table is movably mounted on the slide bar of the load support through a sliding groove at its bottom, and an electric push rod is provided on the upper part of the sliding table. The output end of the electric push rod extends into the inner cavity of the soaking tank through the first connecting rod and is connected to the second connecting rod. Several third hooks are provided on the upper part of the second connecting rod.

[0012] Furthermore, the second connecting rod is located at the lower part of the support rod, the two sliding tables are connected by a third connecting rod, and one end of the sliding table is connected to the output end of the second pneumatic cylinder by a fourth connecting rod.

[0013] Furthermore, one end of the soaking tank is provided with a rectangular cut, and the rectangular cut is connected to the feeding end of the transfer frame of the upper rod. The upper part of the transfer frame of the upper rod is provided with a second rotating shaft, and the upper part of the second rotating shaft is provided with a sprocket and a first lifting chain connected to the sprocket. The upper part of the second lifting chain is provided with a plurality of fifth hooks.

[0014] One end of the soaking tank is provided with a dewatering and drying chamber, and the dewatering and drying chamber is provided with a third rotating shaft, a second drive chain and a sixth hook. The second drive chain is set on the sprocket of the third rotating shaft, and a number of sixth hooks are provided on the upper part of the second drive chain. A number of connecting brackets are provided on the upper part of the dewatering and drying chamber, and a number of fans are provided on the upper part of the connecting brackets.

[0015] Furthermore, a push rod is provided on the upper part of the push frame, and several wheels are provided on the bottom of the push frame.

[0016] Furthermore, the purification box is a rectangular cavity structure with an opening at the top, and a filter plate is installed inside the purification box. A guide plate is installed at the bottom of the filter plate, and a collection trough, a collection trough, and a collection trough are installed at the bottom of the guide plate through several isolation plates. The liquid outlets of the collection trough, the collection trough, the collection trough and the collection trough decrease sequentially from left to right.

[0017] The operating instructions for the automatic powder dispensing and pole loading machine include the following steps:

[0018] S1. Hang the rice noodles on the first hook of the pusher frame using the rice noodle hanging rod, push the entire pusher frame into the inside of the feeding frame, and start the pneumatic cylinder to lift the entire fixed support and push out the pusher frame;

[0019] S2. Start the drive motor on the fixed bracket, and push the rice noodles on the upper part to the second hook of the second lifting chain on the upper part of the lifting frame through the first drive chain for lifting and transfer;

[0020] S3. The rice noodles on the second lifting chain are guided to the second connecting rod of the soaking tank through the lifting frame. The propulsion mechanism is started. Under the action of the second pneumatic cylinder and the electric push rod, a reciprocating and stepping propulsion is formed to push the rice noodles soaked in water.

[0021] S4. The rice noodles in the soaking tank are lifted and transported by the transfer frame on the upper pole, and the water stains are blown off through the dehydration and drying chamber to remove water in advance.

[0022] Compared with the prior art, the present invention has at least one of the following beneficial effects:

[0023] 1. The feeding section is used to feed rice noodles after they are coated with powder. The feeding frame feeds the rice noodles hanging on the first drive chain of the fixed bracket through the push frame, and then transfers them to the soaking tank through the lifting frame, realizing the first step of automated feeding. The operator only needs to feed the cut rice noodles in batches through the push frame, which is not only convenient to operate, but also highly efficient.

[0024] 2. A support rod is installed inside the soaking tank to support the rice noodles. The entire sliding platform is pushed laterally by an electric push rod to achieve reciprocating motion. An electric push rod is installed on the upper part of the sliding platform to raise and lower the first connecting rod, which in turn drives the second connecting rod to raise and lower. With the cooperation of these two, the lifting and pushing are achieved, realizing stepping motion. It can not only soak but also achieve automated movement.

[0025] 3. It is equipped with a purification box, which is connected to the soaking tank through a pipe. It can recycle the water that flows out after soaking, remove internal impurities through filtration, and then perform sedimentation filtration through multiple collection tanks at the bottom. Attached Figure Description

[0026] Figure 1 is a schematic diagram of the structure of the present invention.

[0027] Figure 2 This is the front view of the present invention.

[0028] Figure 3 This is a schematic diagram of the feeding section of the present invention.

[0029] Figure 4 This is a schematic diagram of the soaking section of the present invention.

[0030] Figure 5 This is a schematic diagram of the lifting part of the present invention.

[0031] Figure 6 This is a schematic diagram of the upper rod portion of the present invention.

[0032] Figure 7 This is a schematic diagram of the internal structure of the purification box of the present invention.

[0033] In the diagram: 1-Feeding rack, 2-Pneumatic cylinder, 3-Lifting frame, 10-First lifting chain, 11-Fifth hook, 12-Transfer frame of upper rod, 13-Connecting bracket, 14-Fan, 15-Propulsion frame, 16-Support bar, 18-Fixed bracket, 19-First drive chain, 20-First hook, 21-Roller, 22-First shaft, 23-Second lifting chain, 24-Second hook, 25-Loading bracket, 27-Sliding bar, 28-Sliding table, 29-Second pneumatic cylinder, 30-First connecting rod, 31-Second connecting rod, 32-Third hook, 33-Support rod, 34-Drying chamber, 35-Soaking tank, 36-Purification box, 37-Filter plate, 38-Guide plate, 39-Isolation plate, 40-Electric push rod. Detailed Implementation

[0034] To make the objectives, technical solutions, and advantages of this invention clearer, the following description is provided in conjunction with the accompanying drawings.

[0035] The invention will be further described in detail below with reference to embodiments. It should be understood that the specific details described herein...

[0036] The embodiments are merely illustrative of the invention and are not intended to limit the invention.

[0037] In the description of this invention, it should be understood that "front, back, up, down, left, right", "inner", and "rear" are used interchangeably.

[0038] The directions or positional relationships indicated by "outer", "bottom", "top", etc., are usually based on the directions or positions shown in the attached diagram.

[0039] The relationships described herein are merely for ease of description and simplification; unless otherwise stated, they are not intended to imply otherwise.

[0040] Directional terms do not indicate or imply that the device or component referred to must have a specific orientation or be in a specific direction.

[0041] The bit structure and operation are therefore not to be construed as limiting the scope of protection of this invention.

[0042] Example 1

[0043] Reference Figures 1-7 An automatic powder dispensing and rod loading machine is shown, including a feeding section, a lifting section, a soaking section, a rod loading section and a purification tank 36. The characteristic is that one end of the feeding section is connected to the soaking section through the lifting section, and the discharge end of the soaking section is connected to the rod loading section.

[0044] The feeding section includes a feeding frame 1, a first pneumatic cylinder 2, a pusher frame 15 and a pusher mechanism. The feeding frame 1 is provided with several pneumatic cylinders 2 on its upper part, and the feeding frame 15 is provided on the outside of the feeding frame 1. The pusher mechanism is provided on the upper part of the pusher frame 15 for feeding rice noodles on the rice noodle hanging rod.

[0045] One side of the feeding rack 1 is connected to the lifting rack 3 of the lifting part. The first rotating shaft 22 inside the lifting rack 3 is provided with a second lifting chain 23 and a second hook 24 for lifting and feeding rice noodles.

[0046] The discharge end of the lifting frame 3 is connected to the inlet end of the soaking tank 35 of the soaking section. The soaking tank 35 is equipped with a support rod 33 and a stepping propulsion mechanism to realize the soaking and propulsion of rice noodles.

[0047] The discharge end of the soaking tank 35 is connected to the inlet end of the transfer frame 12 on the upper rod to transfer the soaked rice noodles. In the above scheme, the push frame is connected to the limiting slot of the fixed bracket through the support bar. In use, the fixed bracket is pushed onto the feeding frame by the push frame, and the fixed bracket is lifted by the pneumatic cylinder. At this time, the push frame is pulled out, and the entire fixed bracket is placed on the upper part of the pneumatic cylinder. The drive motor on the fixed bracket is started to realize the rice noodle feeding step. This structure adopts a combination of drive motor and battery. The drive device on the fixed bracket is an independent component used for the first step of feeding.

[0048] The lifting section is used to lift the rice noodles and transport them to the soaking tank of the soaking section, thus achieving automated conveying.

[0049] Example 2:

[0050] This embodiment further describes the propulsion mechanism based on the existing embodiment 1. The propulsion mechanism includes a fixed bracket 18, a first drive chain 19, a first hook 20, a support bar 16, and a limiting groove. The support bar 16 is disposed on the propulsion frame 15 and is connected to the limiting groove on the fixed bracket 18. The upper part of the fixed bracket 18 is provided with the first drive chain 19 and the first hook 20 connected to the first drive chain 19. The pneumatic cylinder 2 is disposed on the fixed rod of the loading frame 1, and the pneumatic cylinder 2 is provided with the first drive chain 19. Cylinder 2 is located at the lower part of the fixed support 18; the soaking section includes a soaking tank 35, a carrying support 25, and a stepping propulsion mechanism. The soaking tank 35 is fixedly mounted on the carrying support 25. The soaking tank 35 is a rectangular cavity structure with an opening at the top, and the sides and bottom of the soaking tank 35 are respectively provided with liquid inlets and liquid outlets; the stepping propulsion mechanism includes a slide bar 27, a sliding table 28, an electric push rod 40, a first connecting rod 30, a second connecting rod 31, and a third hook 32. The sliding table 28 is movably mounted on the carrying support via a sliding groove at the bottom. An electric actuator 40 is mounted on the slide bar 27 of the support 25 and on the upper part of the sliding table 28. The output end of the electric actuator 40 extends into the inner cavity of the soaking tank 35 via a first connecting rod 30 and is connected to a second connecting rod 31. Several third hooks 32 are mounted on the upper part of the second connecting rod 31. The second connecting rod 31 is located below the support rod 33. The two sliding tables 28 are connected by a third connecting rod, and one end of the sliding table 28 is connected to the output end of the second pneumatic cylinder 29 via a fourth connecting rod. The soaking tank is mounted on the support frame, and the support frame... The device is equipped with a stepping propulsion mechanism on both sides, which uses a pneumatic cylinder to push the entire sliding platform back and forth. There are at least four sliding platforms, symmetrically arranged on both sides of the carrier support to achieve the propulsion of the entire component. An electric push rod is installed on the upper part of the sliding platform, which can lift and push the rice noodles on the support rod through the first and second connecting rods to achieve propulsion in water. Several isolation blocks are evenly arranged on the upper part of the support rod to facilitate the propulsion with the lower second connecting rod. It can not only automatically soak but also achieve automated propulsion.

[0051] Example 3:

[0052] This embodiment further describes the soaking tank 35 based on the existing embodiment 1. One end of the soaking tank 35 is provided with a rectangular cut, and the rectangular cut is connected to the feed end of the transfer frame 12 of the upper rod. The upper part of the transfer frame 12 of the upper rod is provided with a second rotating shaft, and the upper part of the second rotating shaft is provided with a sprocket and a first lifting chain 10 connected to the sprocket. The upper part of the first lifting chain 10 is provided with a plurality of fifth hooks 11. One end of the soaking tank 35 is provided with a dewatering and drying chamber 34, and the dewatering and drying chamber 34 is provided with a third rotating shaft and a second drive. The chain and the sixth hook are arranged in a second drive chain on the sprocket of the third shaft, and several sixth hooks are arranged on the upper part of the second drive chain; several connecting brackets 13 are arranged on the upper part of the dewatering and drying chamber 34, and several fans 14 are arranged on the upper part of the connecting brackets 13; a second lifting chain is arranged on the upper part of the transfer frame 12 of the upper rod, which is used to lift the soaked rice noodles and blow off the water stains on the rice noodles through the dewatering and drying chamber at one end, thereby improving the practicality of the equipment; this arrangement can not only be used to automatically feed the soaking tank, but also to remove water in advance.

[0053] Example 4:

[0054] This embodiment further describes the pusher frame 15 based on the existing embodiment 1. The pusher frame 15 is provided with a push rod at the top and several rotating wheels 21 at the bottom. The purification box 36 is a rectangular cavity structure with an opening at the top. The purification box 36 is provided with a filter plate 37 inside. A guide plate 38 is provided at the bottom of the filter plate 37. The lower part of the guide plate 38 is provided with a collection tank A, a collection tank B, a collection tank C and a collection tank D through several isolation plates 39. The liquid outlets of the collection tanks A, B, C and D decrease sequentially from left to right. Since the rice noodles need to be replaced after a period of time during the soaking process, and the water stains will be discharged together when the rice noodles are taken out of the soaking tank, water needs to be added continuously. This method causes water waste. The purpose of setting up the purification box is to guide the remaining water into the purification box, filter it and perform multi-stage sedimentation to purify it, filter the soaking water stains and achieve recycling.

[0055] The operating instructions for the automatic powder dispensing and pole loading machine include the following steps:

[0056] S1. Hang the rice noodles on the first hook of the pusher frame using the rice noodle hanging rod, push the entire pusher frame into the inside of the feeding rack 1, and start the pneumatic cylinder 2 to lift the entire fixed bracket 18 and push out the pusher frame;

[0057] S2. Start the drive motor on the fixed bracket 18, and push the rice noodles on the upper part to the second hook 24 on the second lifting chain 23 on the upper part of the lifting frame 3 through the first drive chain 19 for lifting and transfer;

[0058] S3. The rice noodles on the second lifting chain 23 are guided to the second connecting rod 31 of the soaking tank 35 through the lifting frame 3. The propulsion mechanism is started, and the rice noodles soaked in water are pushed forward by the action of the second pneumatic cylinder 29 and the electric push rod 40 in a reciprocating and stepping propulsion.

[0059] S4. The rice noodles in the soaking tank 35 are lifted and transported by the transfer frame 12 on the upper part, and the water stains are blown off by the dehydration and drying chamber 34 to remove water in advance.

[0060] The entire process uses a feeding section to propel the rice noodles, while an lifting section lifts the rice noodles and guides them into the soaking section. During the soaking process, the rice noodles are propelled forward, achieving automated soaking.

[0061] The appearance of the same expression in multiple places above does not necessarily refer to the same embodiment. Furthermore,

[0062] When describing a specific feature, structure, or characteristic in conjunction with any embodiment, the claim is made in conjunction with other embodiments.

[0063] Examples of implementing such features, structures, or characteristics also fall within the scope of this invention.

[0064] Although the invention has been described herein with reference to several illustrative embodiments, it should be understood that many other modifications and implementations can be devised by those skilled in the art, which will fall within the scope and spirit of the principles disclosed herein. More specifically, various variations and modifications can be made to the components and / or layout of the subject matter arrangement within the scope of the disclosure, drawings, and claims. Besides variations and modifications to the components and / or layout, other uses will be apparent to those skilled in the art.

Claims

1. An automatic powder dispensing and rod loading integrated machine, comprising a feeding section, a lifting section, a soaking section, a rod loading section, and a purification tank (36), characterized in that: One end of the feeding section is connected to the soaking section via the lifting section, and the discharge end of the soaking section is connected to the upper rod section; The feeding section includes a feeding frame (1), a first pneumatic cylinder (2), a pusher frame (15) and a pusher mechanism. The feeding frame (1) is provided with several first pneumatic cylinders (2) on its upper part, and the feeding frame (15) is provided on the outside of the feeding frame (1). The pusher frame (15) is provided with a pusher mechanism on its upper part for feeding rice noodles onto the rice noodle hanging rod. One side of the feeding rack (1) is connected to the lifting rack (3) of the lifting unit. The first rotating shaft (22) inside the lifting rack (3) is provided with a second lifting chain (23) and a second hook (24) for lifting and feeding rice noodles. The discharge end of the lifting frame (3) is connected to the feed end of the soaking tank (35) of the soaking section. The soaking tank (35) is equipped with a support rod (33) and a stepping propulsion mechanism to realize the soaking and propulsion of rice noodles. The soaking section includes a soaking tank (35), a carrier support (25) and a stepping propulsion mechanism. The soaking tank (35) is fixedly mounted on the carrier support (25). The soaking tank (35) is a rectangular cavity structure with an opening at the top. The side and bottom of the soaking tank (35) are respectively provided with a liquid inlet and a liquid outlet. The discharge end of the soaking tank (35) is connected to the feed end of the transfer frame (12) on the upper rod to transfer the soaked rice noodles. The propulsion mechanism includes a fixed bracket (18), a first drive chain (19), a first hook (20), and a support bar (16). The support bar (16) is mounted on the propulsion frame (15) and is connected to the limiting groove on the fixed bracket (18). The upper part of the fixed bracket (18) is provided with the first drive chain (19) and the first hook (20) connected to the first drive chain (19). The first pneumatic cylinder (2) is mounted on the fixed rod of the loading rack (1), and the first pneumatic cylinder (2) is located at the lower part of the fixed bracket (18); The stepping propulsion mechanism includes a slide bar (27), a sliding table (28), an electric push rod (40), a first connecting rod (30), a second connecting rod (31), and a third hook (32). The sliding table (28) is movably mounted on the slide bar (27) of the load support (25) through a sliding groove at the bottom. An electric push rod (40) is provided on the upper part of the sliding table (28). The output end of the electric push rod (40) extends into the inner cavity of the soaking tank (35) through the first connecting rod (30) and is connected to the second connecting rod (31). Several third hooks (32) are provided on the upper part of the second connecting rod (31). The second connecting rod (31) is located at the lower part of the support rod (33), and the two sliding tables (28) are connected by the third connecting rod. One end of the sliding table (28) is connected to the output end of the second pneumatic cylinder (29) through the fourth connecting rod. One end of the soaking tank (35) is provided with a rectangular cut, and the rectangular cut is connected to the feed end of the transfer frame (12) of the upper rod. The upper part of the transfer frame (12) of the upper rod is provided with a second rotating shaft, and the upper part of the second rotating shaft is provided with a sprocket and a first lifting chain (10) connected to the sprocket. The upper part of the first lifting chain (10) is provided with a number of fifth hooks (11). One end of the soaking tank (35) is provided with a dewatering drying chamber (34), and the dewatering drying chamber (34) is provided with a third rotating shaft, a second drive chain and a sixth hook. The second drive chain is provided on the sprocket of the third rotating shaft, and a number of sixth hooks are provided on the upper part of the second drive chain. A number of connecting brackets (13) are provided on the upper part of the dewatering drying chamber (34), and a number of fans (14) are provided on the upper part of the connecting brackets (13). The upper part of the push frame (15) is provided with a push rod, and the bottom of the push frame (15) is provided with a number of rotating wheels (21). The purification box (36) is a rectangular cavity structure with an opening at the top. A filter plate (37) is installed inside the purification box (36). A guide plate (38) is installed at the bottom of the filter plate (37). A collection tank A, a collection tank B, a collection tank C and a collection tank D are installed at the bottom of the guide plate (38) through several isolation plates (39). The liquid outlets of the collection tank A, the collection tank B, the collection tank C and the collection tank D decrease sequentially from left to right.

2. The method of using the automatic powder dispensing and pole loading machine according to claim 1 includes the following steps: S1. Hang the rice noodles on the first hook of the pusher frame through the rice noodle hanging rod, push the entire pusher frame into the inside of the feeding rack (1), and start the first air cylinder (2) to lift the entire fixed bracket (18) and push out the pusher frame; S2. Start the drive motor on the fixed bracket (18) and push the rice noodles on the upper part to the second hook (24) of the second lifting chain (23) on the upper part of the lifting frame (3) through the first drive chain (19) for lifting and transfer; S3. The rice noodles on the second lifting chain (23) are guided to the second connecting rod (31) of the soaking tank (35) by the lifting frame (3). The propulsion mechanism is started, and the rice noodles soaked in water are pushed forward by the action of the second pneumatic cylinder (29) and the electric push rod (40). S4. The rice noodles in the soaking tank (35) are lifted and transported by the transfer frame (12) on the upper rod, and the water stains are blown off by the dewatering drying chamber (34) to remove water first.

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