Canned pump and cooling device equipped therewith
By rearranging the main body and coil case contact portions and incorporating a substrate deformation suppression means, the canned pump addresses substrate damage and clamping instability, achieving stable and reliable operation.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- SAGINOMIYA SEISAKUSHO INC
- Filing Date
- 2024-01-09
- Publication Date
- 2026-04-10
AI Technical Summary
Conventional canned pumps face issues of substrate damage due to large bending moments and unstable clamping of the bobbin case, leading to potential damage and instability during assembly.
The arrangement of the main body case contact portion, coil case contact portion, and substrate is redesigned to minimize unnecessary loads on the substrate, with the bobbin case being stably sandwiched between these components, and a substrate deformation suppression means is implemented to ensure stable clamping and minimize bending moments.
This redesign suppresses unnecessary loads on the substrate, stabilizes the bobbin case clamping, and enhances the reliability of the canned pump by preventing substrate damage and ensuring stable assembly.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to a canned pump having a coil case and a cooling device including the same.
Background Art
[0002] In Patent Document 1, as shown in FIG. 13, there is described a canned pump 1300 (hereinafter referred to as "conventional canned pump") including an impeller member 1321 having a rotor magnet 1322 rotatable around an axis L, a rotor unit 1310 housed in a main body case 1330, a stator 1360, and a stator unit 1350 having a substrate 1370 connected to the stator 1360, and the rotor unit 1310 and the stator unit 1350 are detachable from each other. Here, the stator 1360 is one in which a coil 1363 is wound around a bobbin case 1362 covering a part of a stator core 1361.
[0003] In the conventional canned pump 1300, in a state where the rotor unit 1310 is removed from the stator unit 1350, a coil cover 1380 and a coil case 1390 are fixed to one side (upper side in the figure) and the other side (lower side in the figure) of the bobbin case 1362 so as to cover the coil 1363 in order to prevent physical contact with the coil 1363 and adhesion of foreign matters such as dust.
[0004] Here, although illustration and description are omitted in Patent Document 1, in the conventional canned pump 1300, as shown in FIGS. 14(a) and 14(b), when assembling the stator unit 1350, first, a coil case contact portion 1362bb (see FIG. 13) of a support portion 1362b provided at each corner of the stator 1360 is placed on a bobbin case receiving portion 1390c provided at each corner of a coil case bottom portion 1390a and a coil case side portion 1390b. Then, the coil cover 1380 is placed so as to cover one end side of the stator 1360 and the bobbin case 1362.
[0005] Next, as shown in Figure 13, when assembling the rotor unit 1310 to the stator unit 1350, the rotor magnet housing portion 1332c of the main body case 1330 is brought into direct contact with the other end portion 1362a of the bobbin case 1362, which has an L-shaped cross-section and serves as the contact portion for the main body case (see the grid pattern in Figures 13 and 14(b)). Subsequently, by rotating the rotor unit 1310 relative to the stator unit 1350 around the axis L, a load F13 is generated via the connecting means 1305 toward the other side in the direction of axis L, thereby connecting the blade housing portion 1332b of the main body case 1330 to the coil cover 1380.
[0006] Therefore, in the conventional canned pump 1300, the other end 1362a of the bobbin case 1362 (see the grid pattern in Figures 13 and 14(b)) is in direct contact with the substrate 1370. As a result, in the assembled state of the rotor unit 1310 and the stator unit 1350, a load F13 directed toward the other side in the axial direction L is directly applied to the substrate 1370. Furthermore, because the length of the arm of the load F13 (the radial length from the other end 1362a of the bobbin case 1362 to the bobbin case receiving portion 1390c) L13 is relatively large, a relatively large bending moment acts on the bobbin case 1362, i.e., the substrate 1370.
[0007] As a result, with the conventional canned pump 1300, there was a risk of damage to the circuit board 1370 itself or cracking of the solder on the pins 1364 that fix the circuit board 1370 to the bobbin case 1362 (hereinafter referred to as "Conventional Problem 1 (Circuit board damage due to large bending moment)").
[0008] Furthermore, in the conventional canned pump 1300, the bobbin case 1362 is clamped in the axial direction L between the main body case 1330 and the coil case 1390 by the load F13, via the main body case contact portion 1362a and the coil case contact portion 1362bb. However, in the bobbin case 1362, the main body case contact portion 1362a and the coil case contact portion 1362bb are arranged in the opposite direction to the direction in which the load F13 is applied (from one side to the other in the axial direction L). Therefore, this load F13 does not directly act on the coil case contact portion 1362bb, but is converted into other undesirable forms of force (such as bending force or tensile force) before acting on the coil case contact portion 1362bb.
[0009] As a result, with the conventional canned pump 1300, there was a risk that the bobbin case 1362 could not be stably clamped in the axial direction L between the main body case 1330 and the coil case 1390 due to the dissipation of the load F13 (hereinafter referred to as "Conventional Problem 2 (Unstable Clamping Due to Load Dissipation)").
[0010] Although the bobbin case 1362 is ultimately fastened and fixed between the main body case 1330 and the coil case 1390 via the fastening member 1308, there was a risk that an excessively large fastening force, which would normally be unnecessary, would be required on the fastening member 1308 in order to counteract other undesirable forms of forces acting on the bobbin case 1362. Therefore, even when the rotor unit 1310 and the stator unit 1350 were fastened and fixed to each other by the fastening member 1308, it was not possible to fundamentally resolve conventional problems 1 (damage to the substrate due to large bending moment) and 2 (clamping instability due to load dissipation). [Prior art documents] [Patent Documents]
[0011] [Patent Document 1] Japanese Patent Publication No. 2017-125488 [Overview of the Initiative] [Problems that the invention aims to solve]
[0012] The object of the present invention is to provide a canned pump and a cooling device equipped therewith that suppress the application of unnecessary load to the substrate by devising the arrangement of the main body case contact portion, the coil case contact portion, and the substrate, and that can stably clamp the bobbin case with the load applied via the main body case contact portion. [Means for solving the problem]
[0013] To solve the above problems, a canned pump is provided comprising: a rotor unit having a rotor that rotates around an axis and a rotor magnet provided on an impeller member, and a main body case housing the rotor; a stator unit having a stator in which a coil is wound around a stator core via a bobbin case, a substrate fixed to the other side of the bobbin case, and a coil case disposed on the other side of the substrate to protect the coil; and a substrate deformation suppression means that suppresses deformation of the substrate due to a load along the axis L when the rotor unit and the stator unit are detachable in the axial direction and the rotor magnet is positioned radially inward of the stator. The bobbin case comprises a bobbin case body having a body insertion hole into which the main body case is inserted, and a body case contact portion that directly contacts the main body case in the axial direction, and a support portion having a coil case contact portion that is supported by the coil case, and is sandwiched in the axial direction between the main body case and the coil case via the body case contact portion and the coil case contact portion, and the substrate deformation suppression means is such that the body case contact portion is on one side of the bobbin case body on the radially outer side of the body insertion hole, and the body case contact portion, the coil case contact portion, and the substrate are arranged in the order from one side to the other in the axial direction.
[0014] Furthermore, in the above-described canned pump, the bobbin case body has a first wall portion defining the insertion hole for the body, a second wall portion surrounding the coil from the outer circumference, and a body portion connecting the first wall portion and the second wall portion, around which the coil is wound, and the substrate deformation suppression means may be configured such that the body case contact portion forms at least one of the first wall portion and the second wall portion, forming a double concentric circle centered on the axis.
[0015] Furthermore, in the above-mentioned canned pump, the substrate deformation suppression means may be such that, in the assembled state of the rotor unit and the stator unit, the stator core enclosed in the bobbin case body is interposed on the line of force acting from the main body case contact portion toward the other side to which the load is applied.
[0016] Furthermore, in the above-described canned pump, a connector for power supply terminals to the substrate is connected to the other side of the substrate, the coil case has a side portion of the coil case that covers at least a part of the other side of the substrate, a connector insertion hole is formed in the other side portion of the coil case, and the substrate deformation suppression means is such that, when the connector is inserted into the connector insertion hole, the other end of the connector does not protrude outward from the other side portion of the coil case.
[0017] Furthermore, the canned pump may further include a substrate cooling means for cooling the substrate by ventilation, wherein the substrate is suspended on the other side of the bobbin case, and the coil case has a side portion of the coil case that covers at least a part of the other side of the substrate, and a side portion of the coil case that is erected from the periphery of the other side portion of the coil case, and has a coil other side space defined by the first wall portion, the second wall portion, the substrate and the coil, and a substrate housing space defined by the substrate and the coil case, and the substrate cooling means may have a ventilation opening in at least one of the other side portion of the coil case and the side portion of the coil case that communicates with the substrate housing space, and a ventilation means that communicates radially between the other side of the first wall portion and the second wall portion and the substrate, thereby keeping the coil other side space and the substrate housing space in constant communication.
[0018] Furthermore, in the above-mentioned canned pump, the ventilation means may have a plurality of wall slits that penetrate radially at the other ends of the first wall and the second wall.
[0019] Furthermore, in the above-described canned pump, the ventilation means may have a separation slit formed on the other side of either the first wall portion or the second wall portion, spaced apart from the substrate.
[0020] Furthermore, in the above-described canned pump, the bobbin case body may be provided on the radially outer side of the second wall and have a plurality of protruding portions on the other side that directly contact the substrate in the axial direction, and the ventilation means may have a plurality of wall slits that penetrate radially at the other end of the protruding portion, and the other sides of the first wall and the second wall may each have spaced-out slits formed at a distance from the substrate.
[0021] Furthermore, the cooling device may also include the above-mentioned canned pump. [Effects of the Invention]
[0022] According to the present invention, by devising the arrangement of the main body case contact portion, the coil case contact portion, and the substrate, it is possible to suppress the application of unnecessary loads to the substrate, and to stably sandwich the bobbin case by the load via the main body case contact portion, thereby providing a canned pump and a cooling device including the same.
Brief Description of the Drawings
[0023] [Figure 1] Represents a longitudinal sectional view (cross-sectional view taken along line I-I shown in FIG. 3) of a canned pump according to the present embodiment. [Figure 2] Represents another longitudinal sectional view (cross-sectional view taken along line II-II shown in FIG. 3) of the canned pump according to the present embodiment. [Figure 3] Represents a top view of the canned pump shown in FIGS. 1 and 2. [Figure 4] Represents an upper exploded perspective view of the canned pump shown in FIG. 3. [Figure 5] Represents a lower exploded perspective view of the canned pump shown in FIG. 3. [Figure 6] Represents a top view of the coil cover in the present embodiment. [Figure 7] Is an explanatory view showing the stator of the present embodiment, where (a) represents a top view and (b) represents a cross-sectional view taken along line VIIb-VIIb shown in (a). [Figure 8] Represents an upper perspective view of the assembled stator unit shown in FIGS. 4 and 5. [Figure 9] Is an explanatory view of the assembly process of the rotor unit and the stator unit in the present embodiment, where (a) represents a cross-sectional view of the rotor unit and the stator unit (corresponding to the cross-sectional view taken along line IXa-IXa shown in (b)), and (b) represents a top view of the stator unit shown in (a). [Figure 10] Is a schematic view for explaining the load applied to the bobbin case after the assembly of the rotor unit and the stator unit, where (a) represents a view corresponding to FIG. 9, and (b) represents an example of the main body case contact portion included in the present embodiment. [Figure 11]This is an explanatory diagram (corresponding to Figure 10) showing possible configurations of the ventilation means, where (a) represents modified configuration of the ventilation means (1) and (b) represents modified configuration of the ventilation means (2). [Figure 12] This is an explanatory diagram showing further possible configurations of the ventilation means, where (a) represents modified form of the ventilation means (3) (corresponding to Figure 10), and (b) represents a bottom view of the stator shown in (a). [Figure 13] This diagram shows a cross-sectional view of a conventional canned pump. [Figure 14] Figure 13 is a top view of the components that make up the stator unit shown, where (a) represents the coil case and (b) represents the stator. [Modes for carrying out the invention]
[0024] Embodiments of the present invention will be described in detail with reference to Figures 1 to 12. However, the present invention is not limited to the embodiments described herein. In the following canned pump, a centrifugal impeller will be used, but this type of impeller is merely an example, and other types of impellers, such as a cascade type impeller, can be used.
[0025] <About Terminology> In this specification and the claims, “left,” “right,” “up,” and “down” refer to the directions shown in Figures 1 to 2, Figure 7(b), Figure 9(a), Figures 10 to 11, and Figure 12(a). In this specification and the claims, “one end” and “the other end” refer to the “upper end” and “lower end” in the drawings. In this specification and the claims, “one side” and “the other side” refer to the “upper side” and “lower side” in the drawings. In this specification and the claims, the “body case contact portion” is not limited to the first wall portion and the second wall portion of the bobbin case, but may be, for example, on one side of the bobbin case body on the radially outer side of the body insertion hole. In this specification and the claims, the “substrate contact portion” is not limited to the first wall portion and the second wall portion of the bobbin case, but may be, for example, a protruding portion extending to the other side in the axial direction on the radially outer side of the second wall portion. In this specification and in the claims, “length of the load arm” means “the radial length from the inner end of the bobbin case support portion to the inner end of the main body case contact portion, as viewed from the axial direction.”
[0026] (Embodiment) <About the configuration of the canned pump> The canned pump 100 according to this embodiment will be described with reference to Figures 1 to 7. As shown in Figure 9, the canned pump 100 mainly consists of a rotor unit 10, a stator unit 50, and a bracket 5. Here, the rotor unit 10 and the stator unit 50 are detachable in the direction of the axis L. The components of the canned pump 100 will be described in order below.
[0027] <About the rotor unit> First, as shown in Figures 1 to 5, the rotor unit 10 mainly consists of a rotor 20, a main body case 30, a shaft fixing member 41, a fixed shaft 42, and a blade case 43. The components of the rotor unit 10 will be described in order below.
[0028] As will be described in detail later, the canned pump 100-1 of this embodiment employs a substrate deformation suppression means, as shown in Figure 10(b), which makes the length L1 of the arm of the load F10 applied to the main body case contact portion 62a1a relatively small, and ensures that the load F10 is reliably transmitted from the main body case contact portion 62a1a to the coil case contact portion 62bb in the bobbin case 62-1 without going through the substrate 70 and without being converted as much as possible into other undesirable forms of force (such as bending force or tensile force). This solves both conventional problem 1 (substrate damage due to large bending moment) and conventional problem 2 (clamping instability due to load dissipation), thereby improving reliability. Furthermore, in the canned pump 100 of this embodiment, in order to further ensure the substrate deformation suppression means, substrate deformation suppression means (1) (double concentric circle main body case contact portion), substrate deformation suppression means (2) (stator core on the line of applied force), and substrate deformation suppression means (3) (prevention of interference at the other end of the connector) are employed, thereby eliminating concern 1 (effect due to small contact area), concern 2 (low rigidity on the line of applied force), and concern 3 (deformation of the substrate due to the connector). In addition, in the canned pump 100 of this embodiment, concern 4 (insufficient cooling of the substrate) is eliminated by employing a substrate cooling means (a stable ventilation path that passes radially through the object to be cooled).
[0029] <About the rotor> As shown in Figure 1, the rotor 20 comprises an impeller member 21 and a rotor magnet 22.
[0030] The impeller member 21 comprises a cylindrical bearing portion 21a, a base end portion 21b that constitutes the other side of the bearing portion 21a, an enlarged diameter portion 21c that constitutes the center of the bearing portion 21a and extends outward from the base end portion 21b, a suction blade portion 21d that constitutes one side of the bearing portion 21a and extends in one direction, and an outer blade portion 21e that extends outward in a continuous manner with respect to the suction blade portion 21d.
[0031] In this embodiment, the number of impeller members 21 is 8, but this is not limited to this, and can be selected according to the application of the canned pump 100 and the required pumping capacity.
[0032] The rotor magnet 22 consists of an annular permanent magnet and is fixed to the other side of the enlarged diameter portion 21c and the outer circumferential surface of the base end portion 21b of the impeller member 21 via a retaining member 7 (for example, a C-ring). This configures the impeller member 21 to rotate together with the rotor magnet 22 around the axis L.
[0033] <About the main case> The main body case 30 is made of a metal material such as stainless steel, and houses the rotor 20 as shown in Figure 1. It comprises a one-sided main body case 31 and a other-sided main body case 32. In this embodiment, the main body case 30 is made of a metal material such as stainless steel, but it is not limited to this and may be made of a resin material, for example.
[0034] The one-sided main body case 31 has a circular shape when viewed from the direction of the axis L, and comprises a top wall 31a and a cylindrical side circumferential wall 31b extending from the outer peripheral edge of the top wall 31a to the other side. The side circumferential wall 31b of the one-sided main body case 31 has one opening 31c (see Figure 2) and another opening (not shown) located at a position 270° counterclockwise from the first opening 31c when viewed from the direction of the axis L (see Figure 3). The suction-side coupling member 1 and the discharge-side coupling member 2 are fixed in a sealed state to the first opening 31c and the other opening, respectively. In addition, the one-sided main body case 31 has a raised portion 31e (see Figure 3) that rises on one side along the radial direction from the fixing position of the suction-side coupling member 1 to the center position of the axis L when viewed from the direction of the axis L.
[0035] The other side main case 32 has a circular shape when viewed from the direction of the axis L, and includes an outer peripheral flange 32a that is perpendicular to the other side, a blade housing portion 32b that extends horizontally inward from one end of the outer peripheral flange 32a, a cylindrical rotor magnet housing portion 32c provided on the other side of the inner circumference of the blade housing portion 32b, and a bottomed cylindrical shaft fixing member housing portion 32d provided on the other side of the inner circumference of the rotor magnet housing portion 32c.
[0036] Here, the outer peripheral flange 32a of the other main body case 32 is fixed in a sealed state to the inner wall 31d of the other end of the side peripheral wall 31b of the one main body case 31. As a result, an internal space is formed within the main body case 30 that is surrounded by the one main body case 31 and the other main body case 32, and that is in fluid communication with the suction side joint member 1 and the discharge side joint member 2.
[0037] <Regarding shaft fixing members and fixed shafts> The shaft fixing member 41 is fitted into the shaft fixing member housing 32d, for example, by press-fitting. The shaft fixing member 41 has a shaft hole 41a centered on the axis L, and the lower end of the fixed shaft 42 is fixed into the shaft hole 41a by press-fitting or the like. The bearing portion 21a of the impeller member 21 is rotatably inserted into this cantilevered fixed shaft 42 via a thrust washer 6 that reduces dynamic friction.
[0038] <About the feather case> The blade case 43 has a circular shape when viewed from the direction of the axis L. This blade case 43 has an opening 43aa centered on the axis L, and includes one side surface 43a whose outer diameter gradually increases along the circumferential flow from the mounting position of the suction-side coupling member 1 to the mounting position of the discharge-side coupling member 2, a leg portion 43b provided on the outer circumference of the one side surface 43a, and a side circumferential wall 43c connected to the outer circumference edge of the one side surface 43a and the inner circumference edge of the leg portion 43b, respectively. The outer diameter of the side circumferential wall 43c of the blade case 43 is formed to be smaller than the inner diameter of the side circumferential wall 31b of the one side main case 31, and the height of the side circumferential wall 43c of the blade case 43 is formed to be smaller than the height of the side circumferential wall 31b of the one side main case 31.
[0039] The legs 43b of the blade case 43 are fixed in a sealed state to the side peripheral wall 31b of the one-side main body case 31, as shown in Figure 2, while in contact with one side surface of the other-side main body case 32 on the suction-side joint member 1 side. Although not shown, the side peripheral wall 43c of the blade case 43 has an opening (not shown) on the discharge-side joint member 2 side, which corresponds to the shape of the side peripheral wall 31b of the one-side main body case 31, that is, at a position corresponding to another opening of the one-side main body case 31. The side peripheral wall 43c of the blade case 43 is fixed in a sealed state together with the discharge-side joint member 2 through the opening while in contact with the side peripheral wall 31b of the one-side main body case 31.
[0040] As shown in Figures 1 and 2, the blade case 43 forms a fluid path between itself and one side body case 31, while housing the suction blade portion 21d and the outer blade portion 21e between itself and the blade housing portion 32b of the other side body case 32. This fluid path has a radial fluid path S1 formed between the raised portion 31e of the one side body case 31 and the blade case 43, and an impeller housing space S2 that communicates with the radial fluid path S1 through the opening 43aa of the blade case 43. The radial fluid path S1 and the impeller housing space S2 are in fluid communication with the suction side coupling member 1 and the discharge side coupling member 2, respectively.
[0041] <Regarding the fluid path of a cooling system equipped with a canned pump> Although not shown in the diagram, the fluid path of the cooling system equipped with the canned pump 100 is connected in the following order via a cooling circulation path: the canned pump 100, the heat exchanger to which the object to be cooled is attached, and the radiator (e.g., air-cooled by a fan, water-cooled, etc.), and then circulates back to the canned pump 100, forming a closed circuit. Therefore, the object to be cooled is cooled by the working fluid (e.g., water) circulating between the heat exchanger and the radiator via the canned pump 100. This cooling system equipped with the canned pump 100 utilizes fluid circulation to cool heat-generating components and equipment, resulting in excellent durability, operability, and quiet operation.
[0042] Next, the fluid path in the operating state of the canned pump 100 will be explained using Figures 1 and 2. First, the coil 63 of the stator unit 50 is energized by passing an electric current through it. This excitation of the coil 63 acts on the rotor magnet 22, causing the impeller member 21, which is fixed to the rotor magnet 22, to rotate around the fixed shaft 42, which is inserted through the shaft fixing member 41.
[0043] As shown in Figure 2, the rotation of the impeller member 21 causes the suction blade portion 21d to generate negative pressure near the opening 43aa of the blade case 43. This negative pressure draws the working fluid from the suction-side coupling member 1, which is fluid-connected to the radiator, through the radial fluid path S1 defined by the blade case 43 and the raised portion 31e (see Figure 3) of the one-side main body case 31, into the opening 43aa of the blade case 43.
[0044] The fluid drawn into the opening 43aa of the blade case 43 moves spirally outward in the radial direction of the impeller housing space S2 and along the inner circumference of the side circumferential wall 43c of the blade case 43, due to the centrifugal force of the outer blade portion 21e, and is finally discharged to the heat exchanger via the discharge side coupling member 2.
[0045] <About the stator unit> Now, let's return to the description of the stator unit 50 in this embodiment using Figures 1 and 2. As shown in Figure 1, the stator unit 50 comprises a stator 60, a substrate 70, a coil cover 80, and a coil case 90.
[0046] <About the stator> As shown in Figures 4 and 5, the stator 60 comprises a stator core 61 formed by laminating thin magnetic plates made of a magnetic material, a bobbin case 62 made of an insulating material such as resin that covers a part of the stator core 61, and a plurality of coils 63 wound around the stator core 61 via the bobbin case 62. The bobbin case 62 has a rectangular outer shape and includes support portions 62b provided at each corner, notches 62ba provided in the support portions 62b through which fastening members 8 are inserted, and a plurality of terminal pins 64 (see Figure 5) arranged on the inner circumference side of the support portions 62b to which the ends of the coils 63 are electrically connected.
[0047] <About the circuit board> As shown in Figures 4 and 5, the substrate 70 has a substantially rectangular shape and controls the drive signal to the coil 63. It has an opening 70a centered on the axis L, notches 70b provided at each corner when viewed from the direction of the axis L through which the fastening members 8 are inserted, and a plurality of pin holes 70h arranged on the inner circumference side of the notches 70b. Also, as shown in Figure 5, a connector 70c having a cable 70d for power supply terminals to the substrate 70 is connected to the other side of the substrate 70.
[0048] <About coil covers> As shown in Figure 4, the coil cover 80 covers and protects at least a portion of one side of the coil 63 to prevent physical contact with the coil 63 and the adhesion of foreign matter such as dust, and is made of a resin material. By making the coil cover 80 detachable from one side of the coil 63 in this way, costs can be reduced compared to resin-molding one side of the coil 63.
[0049] Specifically, as shown in Figure 6, the coil cover 80 has a substantially rectangular shape and includes a covering portion 80a having an opening 80aa centered on the axis L, a mounting portion 80b provided on the radially outer side of the covering portion 80a, a plurality of connecting portions 80c connecting the covering portion 80a and the mounting portion 80b, and fastening holes 80e provided at each corner through which the fastening members 8 are inserted. The plurality of connecting portions 80c extend from the outer peripheral edge of the covering portion 80a to the other side, and the mounting portion 80b extends radially outward from the other end of the connecting portion 80c. As a result, as will be described in detail later, as shown in Figure 1, when the rotor unit 10 and the stator unit 50 are assembled, the other end on the outer peripheral side of the main body case 30, that is, the other end of the side peripheral wall 31b and the outer peripheral flange 32a, can be positioned opposite one side of the mounting portion 80b, thereby saving space in the axial direction L. Here, the coil cover 80 has an outer peripheral opening 80d defined by the covering portion 80a, a pair of adjacent connecting portions 80c, and a mounting portion 80b. As will be described in detail later, in the coil cover 80, the first wall portion 62a1 of the bobbin case 62 is inserted through the opening 80aa as shown in Figure 8, and the second wall portion 62a2 of the bobbin case 62, which has a corresponding shape, is inserted through the outer peripheral opening 80d of the covering portion. In addition, the coil cover 80 has a hanging wall 80f that extends downward from one side of the mounting portion 80b as shown in Figure 5.
[0050] In this embodiment, a coil cover 80 is used, but this coil cover 80 is not an essential component. For example, one side of the stator 60 may be resin-molded so that a part of one side of the bobbin case 62 is exposed as a contact portion with the main body case, or the coil cover 80 itself may be omitted.
[0051] <About coil cases> As shown in Figure 5, the coil case 90 covers and protects the other side of the coil 63 to prevent physical contact with the coil 63 and the adhesion of foreign matter such as dust, and is made of resin material. As shown in Figure 4, the coil case 90 has a substantially rectangular shape and includes a coil case bottom 90a (the other side of the coil case), a coil case side 90b (the side of the coil case) that is erected from the periphery of the coil case bottom 90a, bobbin case receiving portions 90c provided at each corner of the coil case bottom 90a and the coil case side 90b, and fastening holes 90ca formed in the bobbin case receiving portions 90c that are screwed into the threaded portion 8a (see Figure 9) of the fastening member 8. An opening 90aa (ventilation hole) and a connector insertion hole 90ab (ventilation hole) are formed in the coil case bottom 90a, centered on the axis L. Furthermore, a cable notch 90ba (see Figure 4) is formed on the coil case side portion 90b of the coil case 90, between it and the hanging wall 80f (see Figure 5) of the coil cover 80, through which the cable 70d (see Figure 2) can be inserted.
[0052] <About Brackets> As shown in Figure 4, the bracket 5 has a roughly rectangular outer shape and includes a top plate 5b having a U-shaped recess 5a that corresponds to the shape of the raised portion 31e of one side body case 31 when viewed from the direction of the axis L, and protruding portions 5c that extend outward from each corner of the top plate 5b toward the other side and radially outward, and fastening holes 5ca formed in the protruding portions 5c through which the fastening member 8 is inserted.
[0053] As will be described in detail later, in this embodiment, a bracket 5 and a fastening member 8 are used as means for fixing the rotor unit 10 and the stator unit 50 to each other in the axial L direction and the circumferential direction. However, the embodiment is not limited to this, and for example, four L-shaped clips and fastening members or other locking members may be used.
[0054] <Details of the stator structure> From here, the detailed structure of the stator 60 in this embodiment (stator core 61, bobbin case 62, and coil 63) will be explained using Figure 7.
[0055] The stator core 61 is formed by stacking thin magnetic plates made of magnetic material, and comprises an outer ring portion (not shown) that is formed in an annular shape when viewed from the direction of the axis L, and a plurality (for example, 9) salient pole portions (not shown) that protrude radially inward from the outer ring portion in a T-shape at equal angular pitches in the circumferential direction. The outer ring portion is arranged on the same circle when viewed from the direction of the axis L.
[0056] As shown in Figure 7(b), the bobbin case 62 is made of an insulating material such as resin to ensure insulation between the stator core 61 and the coil 63 when winding the coil 63 around the stator core 61, and is provided between the stator core 61 and the coil 63. The bobbin case 62 has a body insertion hole 62a1h formed around the axis L into which the main body case 30 is inserted, and a bobbin case body 62a that encloses the stator core 61 in the direction of the axis L, and a support portion 62b provided on the outer edge side of the bobbin case body 62a and providing a coil case contact portion 62bb that is supported by the coil case 90, as shown in Figure 1.
[0057] Specifically, the bobbin case 62 has a plurality of first wall portions 62a1 that form a main body insertion hole 62a1h into which the main body case 30 is inserted, a plurality of second wall portions 62a2 that surround the coil 63 from the outer periphery, and a plurality of body portions 62ab (see Figure 7(b)) that connect the first wall portions 62a1 and the second wall portions 62a2 and around which the coil 63 is wound.
[0058] The first wall portion 62a1 is formed corresponding to the tip positions of each salient pole portion of the stator core 61 and extends to one side and the other side, respectively. Furthermore, as shown in Figure 7(a), the inner circumferential surface of the first wall portion 62a1 is positioned on the same virtual circle (see dashed line in the figure) that defines the main body insertion hole 62a1h when viewed from the direction of axis L.
[0059] As shown in Figures 4 and 5, the second wall portion 62a2 extends to one side and the other side, respectively. Furthermore, as shown in Figure 7(a), the inner circumferential surfaces 62a2i of the second wall portion 62a2 are arranged on the same circle when viewed from the direction of the axis L. Here, as shown in Figures 4 and 7(a), multiple (for example, four) second wall portions 62a2 extending to one side are arranged along the circumferential direction. The circumferential gap of this second wall portion 62a2 is formed radially inward of this circumferential gap, at a position where the body portion 62ab is not arranged, and when assembling the stator unit 50, the connecting portion 80c of the coil cover 80 is inserted into this circumferential gap. The second wall portions 62a2 extending to the other side are arranged evenly along the circumferential direction, as shown in Figure 5.
[0060] In this embodiment, the second wall portion 62a2 has been described as being arranged on the same circle when viewed from the direction of axis L. However, it is not limited to this arrangement, and for example, it may be arranged to form the sides of a polygon when viewed from the direction of axis L.
[0061] As shown in Figure 7(b), the body portion 62ab is formed to surround the connecting portion (not shown) that connects the outer ring portion of the stator core 61 and the tip positions of each salient pole portion when viewed from a direction perpendicular to the axis L, and the coil 63 is wound around this body portion 62ab. As a result, multiple coils 63 are provided spaced at regular intervals in the circumferential direction. Furthermore, as mentioned above, a second wall portion 62a2 is formed on the outer circumference side of the body portion 62ab, so that the outer edge of the wound coil 63 is reliably guided into the inner circumferential surface 62a2i of the second wall portion 62a2. This prevents the connecting portion 80c of the coil cover 80, which is inserted into the circumferential gap of the second wall portion 62a2, from contacting the coil 63 and damaging the coil 63 when assembling the stator unit 50.
[0062] As shown in Figure 7(b), the other ends of the first wall portion 62a1 and the second wall portion 62a2 are formed with substrate contact portions 62a1b (substrate contact portion) of the first wall portion and 62a2b (substrate contact portion) of the second wall portion, which directly contact the substrate 70 in the direction of axis L. These substrate contact portions 62a1b of the first wall portion and 62a2b of the second wall portion are on the same plane when viewed from a direction perpendicular to axis L.
[0063] <Regarding the assembly process of the stator unit> The assembly process of the stator unit 50 will be explained using Figures 4 to 8. First, in the assembly process of the stator 60 and the substrate 70, the multiple terminal pins 64 of the stator 60 (see Figure 5) are inserted into the multiple pin holes 70h of the substrate 70 provided at the corresponding positions, and with the substrate contact portions 62a1b of the first wall and 62a2b of the second wall (see Figure 7(b)) in contact with the substrate 70, the terminal pins 64 are fixed to the substrate 70 by soldering.
[0064] Next, in the step of assembling the stator 60 and substrate 70, which are fixed to each other, into the coil case 90, as shown in Figure 5, the connector 70c provided on the other side of the substrate 70 is inserted through the connector insertion hole 90ab, and as shown in Figure 4, the coil case contact portions 62bb of the support portions 62b provided at the four corners of the bobbin case 62 are placed on the bobbin case receiving portion 90c of the coil case 90.
[0065] Finally, in the assembly process of the stator 60 placed on the coil case 90 and the coil cover 80, multiple first wall portions 62a1 (see Figure 7(a)) are inserted into the openings 80aa of the coil cover 80, and the second wall portions 62a2 (see Figure 7(a)) of the bobbin case 62 are inserted into the corresponding outer peripheral openings 80d of the covering portion of the coil cover 80. At this time, the other side of the mounting portion 80b of the coil cover 80 is placed on one side of the support portion 62b of the bobbin case 62, and the connecting portion 80c of the coil cover 80 is inserted into the circumferential gaps in the second wall portion 62a2 of the bobbin case 62, which are provided at corresponding positions. At the same time, the hanging wall 80f of the bobbin case 62 (see Figure 5) engages with one side of the cable cutout 90ba of the coil case 90 (see Figure 4), thereby forming a cable insertion hole 9 (ventilation opening) as shown in Figure 2, through which the cable 70d is pulled out to the outside.
[0066] <Assembly process for rotor unit and stator unit> The assembly process of the rotor unit 10 and the stator unit 50 will be explained using Figure 9. First, with the axes L of the rotor unit 10 and the stator unit 50 aligned, the rotor unit 10 is moved closer to the stator unit 50 on the other side of axis L.
[0067] Then, the rotor magnet housing portion 32c of the rotor unit 10 is inserted through the main body insertion hole 62a1h of the stator 60, and the shaft fixing member housing portion 32d of the rotor unit 10 is inserted through the opening 70a of the substrate 70 and the opening 90aa of the coil case 90.
[0068] Furthermore, by bringing the blade housing portion 32b of the rotor unit 10 into direct contact with the main body case contact portion 62a1a of the first wall (see dot pattern in Figures 9(a) and (b)) (main body case contact portion) and the main body case contact portion 62a2a of the second wall (see grid pattern in Figures 9(a) and (b)) (main body case contact portion), the rotor magnet 22 is positioned opposite the inner circumference side of the stator 60. In this case, as shown in Figure 1, the other end of the outer circumference side of the main body case 30, that is, the other end of the side circumferential wall 31b and the outer circumferential flange 32a, is in a non-contact state with one end face of the mounting portion 80b. Therefore, only the main body case contact portion 62a1a of the first wall (see dot pattern in Figure 1) and the main body case contact portion 62a2a of the second wall (see grid pattern in Figure 1) can be brought into direct contact with the main body case 30. Furthermore, by rotating the rotor unit 10 and the stator unit 50 relative to each other, the direction of the suction-side coupling member 1, the discharge-side coupling member 2, and the cable 70d can be freely selected. In this embodiment, as shown in Figure 1, the substrate 70 is positioned opposite the other end face of the rotor magnet housing 32c, spaced apart in the axial direction L, so that the substrate 70 does not interfere with the other end face of the rotor magnet housing 32c, but this is not limited to this configuration. For example, the inner diameter of the opening 70a of the substrate 70 may be increased, and the rotor magnet housing 32c may be housed within this opening 70a in a non-contact manner.
[0069] Finally, the rotor unit 10 is prevented from rotating by engaging the recess 5a of the bracket 5 with the raised portion 31e of the rotor unit 10, and the threaded portion 8a of the fastening member 8 is screwed into the fastening hole 90ca of the coil case 90 via the fastening hole 5ca of the bracket 5, the fastening hole 80e of the coil cover 80, and the notch 62ba of the stator 60, thereby fixing it in the axial direction L. As a result, the bobbin case 62 is sandwiched in the axial direction L between the blade housing portion 32b of the main body case 30 and the bobbin case receiving portion 90c of the coil case 90 via the main body case contact portions 62a1a, 62a2a and the coil case contact portion 62bb. Furthermore, by forming an opening 90aa in the coil case 90, the height can be reduced to a position where, in the assembled state of the rotor unit 10 and stator unit 50, the shaft fixing member housing portion 32d (the other end of the main case) of the rotor unit 10 would normally interfere with the bottom portion 90a of the coil case. In this embodiment, the assembly of the rotor unit 10 and stator unit 50 via the bracket 5 and fastening member 8 is set to a fastening force that does not deform the main case 30.
[0070] As described above, the rotor unit 10 and the stator unit 50 are configured to be detachable from each other in the axial direction L via the bracket 5 and the fastening member 8.
[0071] <Regarding conventional problems 1 and 2 (substrate damage due to large bending moment, and clamping instability due to load dissipation)> As mentioned above, in the conventional canned pump 1300 shown in Figures 13 and 14, the other end 1362a of the bobbin case 1362 onto which the load F13 is applied is in direct contact with the substrate 1370, and the length L13 of the load F13 arm is relatively large, resulting in conventional problem 1 (substrate damage due to large bending moment). Furthermore, in the conventional canned pump 1300, the main body case contact portion 1362a and the coil case contact portion 1362bb were arranged in the opposite direction to the direction in which the load F13 is applied (from one side to the other in the axial direction L) in the bobbin case 1362. As a result, the load F13 is converted into other undesirable forms of force (such as bending force or tensile force) before acting on the coil case contact portion 1362bb, resulting in conventional problem 2 (clamping instability due to load dissipation).
[0072] In contrast, the canned pump 100-1 of this embodiment (see Figure 10(b)) employs a substrate deformation suppression means, which suppresses the application of unnecessary loads to the substrate 70 and reliably transmits the load F10 to the coil case contact portion 62bb. This simultaneously solves conventional problems 1 (substrate damage due to large bending moment) and 2 (clamping instability due to load dissipation), thereby improving reliability.
[0073] <Regarding means for suppressing substrate deformation> Figure 10(a) is a schematic diagram illustrating the load applied to the bobbin case 62 after the assembly of the rotor unit 10 and stator unit 50 shown in Figure 9. In the explanation so far, the main body case contact portion is defined as the main body case contact portion 62a1a of the first wall and the main body case contact portion 62a2a of the second wall. However, the main body case contact portion in this embodiment can take any form as long as it is on one side of the bobbin case body 62a on the radially outer side of the main body insertion hole 62a1h. Therefore, in order to show a wider range of possible forms of the main body case contact portion in this embodiment, we will first explain using the canned pump 100-1 of this embodiment shown in Figure 10(b).
[0074] As shown in Figure 10(b), the stator 60-1 of the canned pump 100-1 of this embodiment includes a bobbin case body 62a in which one end of the second wall portion 62a2' does not abut against the blade housing portion 32b of the main body case 30, but only the main body case contact portion 62a1a of the first wall portion (see dot pattern in the figure) abuts against it, and the load F10 applied to this main body case contact portion 62a1a of the first wall portion has an arm length L1 of the load F10.
[0075] As shown in Figure 10(b), the substrate deformation suppression means has a main body case contact portion 62a1a located on one side of the bobbin case body 62a, radially outside the main body insertion hole 62a1h, and the main body case contact portion 62a1a, coil case contact portion 62bb, and substrate 70 are arranged in the order of main body case contact portion 62a1a, coil case contact portion 62bb, and substrate 70 from one side (upper side) to the other side (lower side) in the axial direction L. This makes it possible to reduce the arm length L1 of the load F10 applied to the main body case contact portion 62a1a during the assembly process of the rotor unit 10 and the stator unit 50 compared to the arm length L13 of the load F13 in the conventional canned pump 1300 (see Figure 13), and similarly reduce the bending moment acting on the bobbin case body 62a. Furthermore, this load F10 can be reliably transmitted from the main body case contact portion 62a1a to the coil case contact portion 62bb in the bobbin case 62-1 without going through the substrate 70 and without being converted as much as possible into other undesirable forms of force (such as bending force or tensile force). Moreover, in the substrate deformation suppression means of this embodiment, the first wall portion 62a1 can be used when forming the main body case contact portion 62a1a, thus enabling cost reduction. In this way, in the canned pump 100-1 of this embodiment, by employing the substrate deformation suppression means shown in Figure 10(b), it is possible to suppress the application of unnecessary load to the substrate 70, thereby simultaneously resolving conventional problem 1 (substrate damage due to large bending moment) and conventional problem 2 (clamping instability due to load dissipation), improving reliability, and further enabling cost reduction.
[0076] In Figure 10(b), the main body case contact portion is the main body case contact portion 62a1a of the first wall, but it is not limited to this, and any form is acceptable as long as it is on one side of the bobbin case body 62a on the radially outer side of the main body insertion hole 62a1h.
[0077] As mentioned above, the canned pump 100-1 of this embodiment employs a substrate deformation suppression means, thereby simultaneously resolving conventional problems 1 (substrate damage due to large bending moment) and 2 (clamping instability due to load dissipation), and improving reliability. From here, in order to further suppress the application of unnecessary load to the substrate 70, concerns 1 to 3 inherent in the canned pump 100-1 of this embodiment (see Figure 10(b)) and the conventional canned pump 1300 (see Figures 13 and 14) will be shown, and then the substrate deformation suppression means (1) to (3) employed in the canned pump 100 of this embodiment will be described in order to resolve these concerns. In addition, in order to resolve thermal problems to the substrate 70, concern 4 inherent in the conventional canned pump 1300 (see Figures 13 and 14) will be shown, and then the substrate cooling means employed in the canned pump 100 of this embodiment will be described in order to resolve concern 4.
[0078] <Regarding Concern 1 (Impact due to small contact area)> In the substrate deformation suppression means of this embodiment, as shown in Figure 10(b), the main body case contact portion is limited to the main body case contact portion 62a1a of the first wall, so the contact area of one side of the bobbin case body 62a with respect to the rotor unit 10 is relatively small. Therefore, in the substrate deformation suppression means of this embodiment, when the rotor unit 10 and the stator unit 50 are assembled, there was a concern that the blade housing portion 32b of the main body case 30 would be inclined with respect to the horizontal plane and would not be able to stably support the rotor unit 10. Furthermore, in the substrate deformation suppression means of this embodiment, the length L1 of the arm of the load F10 applied to the main body case contact portion 62a1a can be made smaller than the length L13 of the arm of the load F13 in the conventional canned pump 1300 (see Figure 13). However, in the substrate deformation suppression means of this embodiment, a relatively large load F10 is still applied locally, raising concerns that the effect of reducing the bending moment acting on the bobbin case body 62a may not be fully realized (hereinafter referred to as "Concern 1 (Effect due to small contact area)").
[0079] In contrast, as shown in Figure 10(a), the canned pump 100 of this embodiment employs substrate deformation suppression means (1) (double concentric circle body case contact portion) to eliminate concern 1 (effect due to small contact area), stably support the rotor unit 10, and fully demonstrate the effect of reducing the bending moment acting on the bobbin case body 62a.
[0080] <Regarding the substrate deformation suppression means (1) (double concentric circle contact portion of the main body case)> The substrate deformation suppression means (1) (double concentric main case contact portion) is configured such that the main case contact portion consists of a main case contact portion 62a1a on the first wall (see dot pattern in the figure) and a main case contact portion 62a2a on the second wall (see grid pattern in the figure), as shown in Figure 10(a). As a result, the substrate deformation suppression means (1) (double concentric main case contact portion) of this embodiment makes the contact area of the main case contact portions 62a1a and 62a2a with respect to the rotor unit 10 relatively large, and the shape of this contact surface can be formed into double concentric circles centered on the axis L. Furthermore, in the substrate deformation suppression means (1) (double concentric main body case contact portion) of this embodiment, the load F10 in the substrate deformation suppression means shown in Figure 10(b) is distributed into a small amount to the load F1 applied to the main body case contact portion 62a1a of the first wall and the load F2 applied to the main body case contact portion 62a2a of the second wall, and the length L2 of the arm of load F2 can be made smaller than the length L1 of the arm of load F1, so the total bending moment can be reduced. Moreover, in the substrate deformation suppression means (1) (double concentric main body case contact portion) of this embodiment, the first wall portion 62a1 and the second wall portion 62a2 can be used when forming the main body case contact portions 62a1a and 62a2a, so costs can be reduced. As a result, in the canned pump 100 of this embodiment, by employing substrate deformation suppression means (1) (double concentric circle main body case contact portion), concern 1 (effect due to small contact area) is eliminated, the rotor unit 10 is stably supported, the bending moment acting on the bobbin case body 62a is fully reduced, and further cost reduction is achieved.
[0081] <Regarding concern 2 (low rigidity along the line of applied force)> In the conventional canned pump 1300 shown in Figure 13, there is a concern that the amount of deformation in the axial direction L of the bobbin case 1362 and substrate 1370 will be extremely large because there are no relatively rigid members interposed along the line of force acting from the other end 1362a of the bobbin case 1362 to the other side where the load F13 is applied (hereinafter referred to as "Concern 2 (Low rigidity along the line of force acting)").
[0082] In contrast, as shown in Figure 10(a), the canned pump 100 of this embodiment employs substrate deformation suppression means (2) (stator core on the line of applied force), thereby eliminating concern 2 (low rigidity on the line of applied force) and making it possible to extremely reduce the amount of deformation in the axial L direction of the bobbin case 62 and substrate 70.
[0083] <Regarding the substrate deformation suppression means (2) (stator core on the line of applied force)> As shown in Figure 10(a), the substrate deformation suppression means (2) (stator core on the line of applied force) is configured such that when loads F1 and F2 are applied to the main body case contact portion 62a1a of the first wall and the main body case contact portion 62a2a of the second wall, and these become points of application, a stator core 61 with relatively high rigidity is positioned on the line of applied force extending from each main body case contact portion 62a1a, 62a2a to the other side. As a result, in the canned pump 100 of this embodiment, by employing the substrate deformation suppression means (2) (stator core on the line of applied force), concern 2 (low rigidity on the line of applied force) is resolved, and the amount of deformation in the axial L direction of the bobbin case 62 and substrate 70 can be made extremely small. Furthermore, in the canned pump 100 of this embodiment, loads F1 and F2 can be reliably transmitted from the main body case contact portions 62a1a and 62a2a to the coil case contact portion 62bb in the bobbin case 62, with minimal conversion into other undesirable forms of force (such as bending force or tensile force).
[0084] <Regarding concern #3 (deformation of the circuit board due to the connector)> In the conventional canned pump 1300 shown in Figure 13, a connector 1370c for power supply terminals to the substrate 1370 is provided on the other side of the substrate 1370, which is on the other side of the stator unit 1350. In this case, there was a concern that the substrate 1370 would deform in one direction along the axis L due to interference between the connector 1370c and the bottom of the coil case 1390a (hereinafter referred to as "Concern 3 (Deformation of the substrate due to the connector)").
[0085] In contrast, as shown in Figure 2, the canned pump 100 of this embodiment employs substrate deformation suppression means (3) (prevention of interference at the other end of the connector), thereby eliminating concern 3 (deformation of the substrate due to the connector) and improving reliability.
[0086] <Regarding the means for suppressing substrate deformation (3) (prevention of interference at the other end of the connector)> The substrate deformation suppression means (3) (prevention of interference of the other end of the connector) is provided such that, as shown in Figure 2, the connector 70c does not interfere with the bottom of the coil case 90a, by forming a connector insertion hole 90ab in the bottom of the coil case 90a and inserting the connector 70c through this connector insertion hole 90ab. Furthermore, the substrate deformation suppression means (3) (prevention of interference of the other end of the connector) is provided such that, when the connector 70c is inserted into the connector insertion hole 90ab, the other end of the connector 70c does not protrude outward from the bottom of the coil case 90a (the other side of the coil case). As a result, the connector 70c does not interfere with the bottom of the coil case 90a in the axial direction L, and also does not interfere with the floor or other surface when the canned pump 100 is placed directly on the floor or other surface. As a result, in the canned pump 100 of this embodiment, by employing substrate deformation suppression means (3) (prevention of interference at the other end of the connector), concern 3 (deformation of the substrate due to the connector) can be eliminated and reliability can be improved.
[0087] <Regarding concern #4 (insufficient cooling of the circuit board)> In the conventional canned pump 1300 shown in Figure 13, the other end of the first wall portion 1362a1 and the other end of the second wall portion 1362a2 each become substrate contact portions. Here, multiple substrate contact portions 1362a1b of the first wall portion are arranged along the circumferential direction via the wall portion slit SL13 (see Figure 14(b)), and the substrate contact portions 1362a2b of the second wall portion, although not shown, are formed continuously in the circumferential direction. Also, as shown in Figure 13, a coil-side space A1 defined by the first wall portion 1362a1, the second wall portion 1362a2, the substrate 1370 and the coil 1363, and a substrate housing space A2 defined by the substrate 1370 and the coil case 1390 are formed inside the coil case 1390.
[0088] Therefore, in the conventional canned pump 1300, the substrate housing space A2 is in communication with the external environment through the opening 1390aa of the coil case bottom 1390a, which has a relatively large opening area. As a result, a convection-driven ventilation path is formed in the substrate housing space A2, and the incoming ambient air can cool the other end face of the substrate 1370. On the other hand, the coil other side space A1 is in communication with the substrate housing space A2 only through the wall slit SL13. Therefore, the inflow and outflow of ambient air into and out of the coil other side space A1 must be done through the same wall slit SL13. As a result, the flow in the ventilation path near the wall slit SL13 stagnates, resulting in extremely low cooling efficiency for the coil other side space A1. This raised concerns that sufficient cooling could not be achieved on one end face of the substrate 1370, which generates heat from the coil 1363 (a heat source) and self-heating (hereinafter referred to as "Concern 4 (Insufficient cooling of the substrate)"). In addition, with the conventional canned pump 1300, if the bottom 1390a of the coil case is placed directly on the floor or the like, the opening 1390aa of the bottom 1390a of the coil case is completely closed, which presents concern 4 (insufficient cooling of the substrate) not only for one end face of the substrate 1370 but also for the other end face of the substrate 1370.
[0089] Furthermore, the space A1 on the other side of the coil, formed between the substrate 1370 and the coil 1363, communicates with the space in the axial L direction that extends to the top of one side of the coil 1363 in the axial L direction (the space surrounded by adjacent coils 1363 in Figure 14(b)). However, since this space in the axial L direction is surrounded by the coil 1363, which is a heat source, the cooling effect on the space A1 on the other side of the coil is extremely low.
[0090] In contrast, as shown in Figures 2, 5, and 10(a), the canned pump 100 of this embodiment employs a substrate cooling means (a stable ventilation path that passes radially through the object to be cooled), thereby eliminating concern 4 (insufficient cooling of the substrate) and improving reliability.
[0091] <Regarding substrate cooling means (a stable ventilation path that passes radially through the object to be cooled)> In the substrate cooling means (a stable ventilation path passing radially through the object to be cooled), as shown in Figure 10(a), the substrate 70 is suspended within the coil case 90 from the substrate contact portion 62a1b of the first wall (see dot pattern in the figure) and the substrate contact portion 62a2b of the second wall (see grid pattern in the figure) (on the other side of the bobbin case), forming a coil other-side space A1 defined by the first wall 62a1, the second wall 62a2, the substrate 70 and the coil 63, and a substrate housing space A2 defined by the substrate 70 and the coil case 90. Furthermore, in the substrate cooling means (a stable ventilation path passing radially through the object to be cooled), as shown in Figure 5, radially penetrating wall slits SL1 and SL2 (see Figure 5) are formed in the gaps between the first wall portions 62a1 and the gaps between the second wall portions 62a2, which extend to the other side and are arranged in multiples along the circumferential direction.
[0092] Therefore, in the canned pump 100 of this embodiment, the substrate housing space A2 is in communication with the external environment through the opening 90aa of the coil case bottom 90a, which has a relatively large opening area. Thus, a convection-driven ventilation path is formed connecting the substrate housing space A2 and the external environment, and the incoming ambient air can cool the other end face of the substrate 70. In addition, the coil other side space A1, which is the object to be cooled, is in constant communication with the substrate housing space A2 on the radially inward and outward sides, respectively, through the wall slits SL1 and SL2 (see Figure 5), which are ventilation means. Thus, a ventilation path is formed that passes radially through the coil other side space A1. As a result, a stable ventilation path is formed between the coil other side space A1 and the external environment via the substrate housing space A2, and the incoming ambient air can effectively cool one end face of the substrate 70.
[0093] Furthermore, the canned pump 100 of this embodiment includes an opening 90aa and a connector insertion hole 90ab provided in the bottom 90a of the coil case, and a cable insertion hole 9 provided in the side 90b of the coil case. Therefore, when the canned pump 100 is placed directly on the floor or the like, the opening 90aa and the connector insertion hole 90ab provided in the bottom 90a of the coil case are closed, while the cable insertion hole 9 provided in the side 90b of the coil case can still communicate with the external environment. As a result, the canned pump 100 of this embodiment can eliminate concern 4 (insufficient cooling of the substrate) and improve reliability by employing a substrate cooling means (a stable ventilation path that passes radially through the object to be cooled).
[0094] In this embodiment, the canned pump 100 employs all of the openings 90aa, connector insertion holes 90ab, and cable insertion holes 9 shown in Figure 2, but is not limited to these. For example, since the canned pump 100 may be placed with the bottom 90a of the coil case spaced apart from the floor or the like, it is sufficient that ventilation holes are formed in at least one of the bottom 90a of the coil case and the side 90b of the coil case.
[0095] <Regarding ventilation methods> The ventilation means in the canned pump 100 of this embodiment, as shown in Figure 5, is a wall slit SL1 that radially penetrates the gaps between multiple first wall portions 62a1 on the other side, and a wall slit SL2 that radially penetrates the gaps between multiple second wall portions 62a2 on the other side. The ventilation means only needs to connect the radially inner and outer sides of the coil other side space A1 to the substrate housing space A2 and form a ventilation path that passes through radially, so it can take various forms.
[0096] From here, modified ventilation means (1) to modified ventilation means (3) will be explained using Figures 11 and 12. First, modified ventilation means (1) and (2) differ from this embodiment in that, in the bobbin cases 62' and 62'' of the stator 60' and 60'', only one of the other ends of the first wall portion 62a1 and the other end of the second wall portion 62a2 becomes the substrate contact portion, but the other basic configuration is the same as this embodiment. Also, modified ventilation means (3) differs from this embodiment in that, in the bobbin case 62''' of the stator 60''', a protruding portion 62a3 extending to the other side is provided, and only the other end of this protruding portion 62a3 becomes the substrate contact portion, but the other basic configuration is the same as this embodiment.
[0097] <Regarding the modified ventilation method (1)> Using Figure 11(a), the other end of the first wall portion 62a1 and the other end of the second wall portion 62a2' in modified ventilation means (1) of this embodiment will be described. In this modified ventilation means (1), in the bobbin case body 62a', only the other end of the first wall portion 62a1 becomes the substrate contact portion 62a1b (see dot pattern in the figure), so a separation slit SL3 is formed in a donut shape between the other end of the second wall portion 62a2' and the substrate 70. Thus, the ventilation means in modified ventilation means (1) consists of the wall slits SL1 and SL2, as well as the separation slit SL3.
[0098] Therefore, in the modified ventilation means (1) canned pump 100', the ventilation means, namely wall slits SL1 and SL2 (see Figure 5) and separation slit SL3, are constantly in communication with the substrate housing space A2 on the radially inner and outer sides of the coil other side space A1, respectively, forming a ventilation path that passes radially through the coil other side space A1. As a result, the canned pump 100' of the modified ventilation means (1) can increase the amount of air ventilated into the coil other side space A1 compared to the canned pump 100 of this embodiment, thereby more reliably resolving concern 4 (insufficient cooling of the substrate) and further improving reliability.
[0099] <Regarding the modified ventilation method (2)> Using Figure 11(b), the other end of the first wall portion 62a1' and the other end of the second wall portion 62a2 in modified ventilation means (2) of this embodiment will be described. In this modified ventilation means (2), in the bobbin case body 62a'', only the other end of the second wall portion 62a2 becomes the substrate contact portion 62a2b (see grid pattern in the figure), so a donut-shaped separation slit SL4 is formed between the other end of the first wall portion 62a1' and the substrate 70. Thus, the ventilation means in modified ventilation means (2) consists of the wall slits SL1 and SL2, as well as the separation slit SL4.
[0100] Therefore, in the modified ventilation means (2) of the canned pump 100'', the ventilation means, namely wall slits SL1 and SL2 (see Figure 5) and separation slit SL4, are constantly in communication with the substrate housing space A2 on the radially inner and outer sides of the coil other side space A1, respectively, forming a ventilation path that passes radially through the coil other side space A1. As a result, the canned pump 100'' of the modified ventilation means (2) can increase the amount of air ventilated into the coil other side space A1 compared to the canned pump 100 of this embodiment, similar to the modified ventilation means (1), thus more reliably resolving concern 4 (insufficient cooling of the substrate) and further improving reliability.
[0101] <Regarding the modified ventilation method (3)> Using Figure 12, the other end of the protruding portion 62a3 in the modified ventilation means (3) of this embodiment will be described. In the modified ventilation means (3), as shown in Figure 12(a), in addition to the first wall portion 62a1' and the second wall portion 62a2', a protruding portion 62a3 is further provided on the radially outward side of the second wall portion 62a2', extending to the other side in the direction of the axis L. In this modified ventilation means (3), only the other end of the protruding portion 62a3 becomes the substrate contact portion 62a3b (see vertical line pattern in the figure), so a separation slit SL4 is formed between the other end of the first wall portion 62a1' and the substrate 70, and a separation slit SL3 is formed between the other end of the second wall portion 62a2' and the substrate 70. Furthermore, in this modified ventilation mechanism (3), as shown in Figure 12(b), wall slits SL5 are formed in the gaps between the multiple protruding portions 62a3 arranged along the circumferential direction. As a result, the ventilation mechanism in modified ventilation mechanism (3) consists of wall slits SL1 and SL2, as well as spaced slits SL3 and SL4, and wall slit SL5. Here, the opening area of wall slit SL5 is significantly larger than that of wall slits SL1 and SL2.
[0102] Therefore, in the canned pump 100'''' of the modified ventilation means (3), the ventilation means, namely wall slits SL1, SL2, SL5 and separation slits SL3, SL4, are constantly in communication with the substrate housing space A2 on the radially inner and outer sides of the coil other side space A1, respectively, forming a ventilation path that passes radially through the coil other side space A1. As a result, the canned pump 100'''' of the modified ventilation means (3) can increase the amount of air ventilated into the coil other side space A1 compared to the canned pumps 100' and 100'' of the modified ventilation means (1) and (2), thereby more reliably resolving concern 4 (insufficient cooling of the substrate) and further improving reliability.
[0103] As described above, in the canned pump 100-1 of this embodiment, by employing a substrate deformation suppression means, the length L1 of the arm of the load F10 applied to the main body case contact portion 62a1a is made relatively small, and the load F10 can be reliably transmitted to the coil case contact portion 62bb without going through the substrate 70. As a result, conventional problems 1 (substrate damage due to large bending moment) and 2 (clamping instability due to load dissipation) are simultaneously resolved, and reliability can be improved.
[0104] In the canned pump 100 of this embodiment, as shown in Figure 10(a), the main body case contact portion is the main body case contact portion 62a1a of the first wall and the main body case contact portion 62a2a of the second wall. In the canned pump 100-1 of this embodiment, as shown in Figure 10(b), the main body case contact portion is the main body case contact portion 62a1a of the first wall. However, the main body case contact portion of this embodiment can take any form as long as it is on one side of the bobbin case body 62a on the radially outer side of the main body insertion hole 62a1h. For example, the main body case contact portion may be a protruding portion extending to one side of the bobbin case body 62a, that is, a side other than the first wall portion 62a1 and the second wall portion 62a2.
[0105] Furthermore, in the canned pump 100 of this embodiment, by employing substrate deformation suppression means (1) (double concentric circle main body case contact portion), concern 1 (effect due to small contact area) is eliminated, the rotor unit 10 is stably supported, and the effect of reducing the bending moment acting on the bobbin case body 62a is fully realized, thereby reducing costs. In addition, in the canned pump 100 of this embodiment, by employing substrate deformation suppression means (2) (stator core on the line of force acting), concern 2 (low rigidity on the line of force acting) is eliminated, and the amount of deformation in the axial L direction of the bobbin case 62 and substrate 70 can be made extremely small. Moreover, in the canned pump 100 of this embodiment, by employing substrate deformation suppression means (3) (prevention of interference at the other end of the connector), concern 3 (deformation of the substrate due to the connector) is eliminated, and reliability can be improved. Furthermore, in the canned pump 100 of this embodiment, by employing a substrate cooling means (a stable ventilation path that passes radially through the object to be cooled), concern 4 (insufficient cooling of the substrate) can be resolved, and reliability can be improved.
[0106] In this embodiment, the canned pump 100 employs, in addition to the substrate deformation suppression means, all of the substrate deformation suppression means (1) (double concentric body case contact portion), substrate deformation suppression means (3) (prevention of interference at the other end of the connector), and substrate cooling means (stable ventilation path passing radially through the object to be cooled), but is not limited to this. For example, in this embodiment, only the substrate deformation suppression means may be employed, or the substrate deformation suppression means may be employed, along with at least one of the substrate deformation suppression means (1) (double concentric body case contact portion), substrate deformation suppression means (3) (prevention of interference at the other end of the connector), and substrate cooling means (stable ventilation path passing radially through the object to be cooled).
[0107] Furthermore, the ventilation means in the canned pump 100 of this embodiment employs wall slits SL1 and SL2 to connect the radially inner and outer sides of the coil-side space A1 to the substrate housing space A2, thereby forming a ventilation path that passes through in the radial direction. However, the ventilation means in this embodiment may employ any combination of the spaced slits SL3 and SL4 and the wall slit SL5 shown in ventilation means modification (1), ventilation means modification (2), and ventilation means modification (3), as long as it connects the radially inner and outer sides of the coil-side space A1 to the substrate housing space A2, thereby forming a ventilation path that passes through in the radial direction, not just the wall slits SL1 and SL2. In this way, ventilation means modification (1), ventilation means modification (2), and ventilation means modification (3) can increase the amount of air ventilated into the coil-side space A1, thereby more reliably resolving concern 4 (insufficient cooling of the substrate) and further improving reliability.
[0108] <Other> It goes without saying that the canned pumps 100, 100-1, 100', 100'', 100''' of this embodiment are applicable to all fluid devices and fluid circuits, including refrigeration systems. Furthermore, the present invention is not limited to the embodiments described above, and can be modified or altered as appropriate without departing from the technical spirit of the invention. [Explanation of symbols]
[0109] 100,100-1,100',100'',100''' Canned pump 1. Suction side joint member 2. Discharge side joint member 5 brackets 5a recess 5b Top plate 5c Protruding section 5ca fastening hole 6. Thrust Washer 7. Retaining member 8 Fastening members 8a Threaded part 9. Cable insertion hole (vent) 10 Rotor Units 20 rotors 21 Impeller component 21a Bearing section 21b Proximal part 21c Expanded diameter part 21d Intake vane section 21e Outer blade part 22 Rotor Magnet 30 Main unit case 31 One-sided main case 31a Top wall 31b Side peripheral wall 31c One opening 31d Other end inner wall 31e ridge 32 Other side main case 32a Outer flange 32b Feather housing 32c Rotor magnet housing 32d Shaft fixing member housing 41 Shaft fixing member 41a Shaft hole 42 Fixed axis 43-wing case 43a one side 43aa opening 43b Legs 43c Side peripheral wall 50 stator units 60,60-1,60',60'',60''' Stator 61 Stator Core 62,62-1,62',62'',62''' Bobbin case 62a, 62a', 62a'', 62a'''' Bobbin case body 62ab Torso 62a1, 62a1' First wall section 62a1a Main body case contact portion of the first wall (main body case contact portion) 62a1b Substrate contact portion of the first wall (substrate contact portion) 62a1h Main body insertion hole 62a2,62a2' 2nd wall 62a2a Main body case contact portion of the second wall (main body case contact portion) 62a2b Substrate contact portion of the second wall (substrate contact portion) 62a2i Inner surface 62a3 Projection part 62a3b Substrate contact portion of the protruding part (substrate contact portion) 62b Support part 62ba Notch 62bb coil case contact area 63 coils 64 terminal pins 70 circuit boards 70a opening 70b Notch 70c connector 70d cable 70h pinhole 80 Coil Cover 80a Covered portion 80aa opening 80b Mounting section 80c connection part 80d Outer peripheral opening of the covering portion 80e fastening hole 80f hanging wall 90 Coil Case 90a Coil case bottom (other side of the coil case) 90aa Opening (vent) 90ab Connector insertion hole (vent) 90b Coil case side (side of the coil case) 90ba cable cutout 90c Bobbin case receiving section 90ca fastening hole A1 Coil other side space A2 Circuit board housing space F1, F2, F10 loads L axis L1, L2 Arm length S1 Radial fluid path S2 Impeller housing space SL1, SL2, SL5 Wall slits (ventilation means) SL3, SL4 Separation slits (ventilation means)
Claims
1. A rotor unit having a rotor magnet attached to an impeller member, a rotor that rotates around an axis, and a main body case that houses the rotor, A stator unit having a stator in which a coil is wound around a stator core via a bobbin case, a substrate fixed to the other side of the bobbin case, and a coil case disposed on the other side of the substrate to protect the coil, The rotor unit and stator unit, which are detachable in the axial direction, are provided with a substrate deformation suppression means that suppresses deformation of the substrate due to a load along the axial direction L when the rotor magnet is positioned radially inward of the stator, The bobbin case comprises a bobbin case body having a body insertion hole into which the main body case is inserted, and a body case contact portion that directly contacts the main body case in the axial direction, and a support portion having a coil case contact portion that is supported by the coil case, and is sandwiched in the axial direction between the main body case and the coil case via the body case contact portion and the coil case contact portion. The said substrate deformation suppression means is A canned pump characterized in that the main body case contact portion is located on one side of the bobbin case body on the radially outer side of the main body insertion hole, and the main body case contact portion, the coil case contact portion, and the substrate are arranged in that order from one side in the axial direction to the other.
2. The bobbin case body is A first wall portion defining the main body insertion hole, The coil is surrounded by a second wall portion from the outer periphery, It has a body portion that connects the first wall portion and the second wall portion and around which the coil is wound, The said substrate deformation suppression means is The canned pump according to claim 1, characterized in that the main body case contact portion is composed of at least one of the first wall portion and the second wall portion that form a double concentric circle centered on the axis.
3. The said substrate deformation suppression means is The canned pump according to claim 1, characterized in that, in the assembled state of the rotor unit and the stator unit, the stator core enclosed in the bobbin case body is interposed on the line of force acting from the contact portion of the main body case toward the other side to which a load is applied.
4. A connector for power supply terminals to the circuit board is connected to the other side of the circuit board. The coil case comprises a side portion of the coil case that covers at least a portion of the other side of the substrate, A connector insertion hole is formed on the other side of the coil case. The said substrate deformation suppression means is The canned pump according to claim 1, characterized in that when the connector is inserted into the connector insertion hole, the other end of the connector does not protrude outward from the other side of the coil case.
5. The substrate further comprises a substrate cooling means for cooling the substrate by ventilation, The aforementioned substrate is suspended from the other side of the bobbin case, The coil case has a side portion of the coil case that covers at least a portion of the other side of the substrate, and a side portion of the coil case that is erected from the periphery of the other side portion of the coil case. It has a coil-side space defined by the first wall portion, the second wall portion, the substrate, and the coil, and a substrate housing space defined by the substrate and the coil case, The canned pump according to claim 2, characterized in that the substrate cooling means is provided with a vent that communicates with the substrate housing space on at least one of the other side of the coil case and the side of the coil case, and a vent that communicates radially between the other side of the first wall and the second wall and the substrate, thereby keeping the space on the other side of the coil and the substrate housing space in constant communication.
6. The canned pump according to claim 5, characterized in that the ventilation means has a plurality of wall slits that penetrate radially at the other ends of the first wall and the second wall.
7. The canned pump according to claim 6, characterized in that the ventilation means has a separation slit formed at a distance from the substrate on the other side of either the first wall portion or the second wall portion.
8. The bobbin case body is provided on the radially outer side of the second wall and has a plurality of protruding parts on the other side that directly contact the substrate in the axial direction, The canned pump according to claim 5, characterized in that the ventilation means has a plurality of wall slits that penetrate radially at the other end of the protruding portion, and the other sides of the first wall portion and the second wall portion each have separation slits formed at a distance from the substrate.
9. A cooling device comprising a canned pump according to any one of claims 1 to 8.
Citation Information
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