Clothes treating apparatus having filter cover
The heat transfer method for the filter cover in clothing treatment devices addresses durability and thermal deformation issues, enhancing durability and design flexibility by using a combination of injection-molded and thermally transferred components with deformation prevention features.
Patent Information
- Application Number
- PCT/KR2024/003691
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-06-14
- Filing Date
- 2024-03-25
- Publication Date
- 2024-12-19
AI Technical Summary
Conventional clothing treatment devices face durability issues with filter covers due to thermal deformation and peeling off problems, especially when exposed to external shocks during opening and closing, which affects the aesthetics and design diversity.
The implementation of a heat transfer method for the filter cover, combining an injection-molded first member with a thermally transferred second member, includes a deformation prevention portion and a parting line to prevent burrs and peeling, enhancing durability and design flexibility.
This solution improves the filter cover's durability, prevents thermal deformation, and maintains aesthetics by ensuring the filter cover remains securely attached and resistant to external shocks, while allowing for diverse design options.
Smart Images

Figure KR2024003691_19122024_PF_FP_ABST
Abstract
Description
Garment treatment device including filter cover
[0001] The present invention relates to a filter cover and a garment treatment device including the same. More specifically, the invention relates to a garment treatment device including a filter cover.
[0002] A garment treatment device is a device that can treat garments, such as a washing machine or dryer.
[0003] In general, a washing machine is a device that uses the driving force of a driving motor to agitate laundry, washing water, and detergent placed inside a drum together to wash them through friction between them. There are two types of washing machines: a drum washing machine that washes laundry by lifting the laundry upward along the inner surface of the rotating drum and dropping it when the rotating drum is rotated forward and backward about a horizontal axis by arranging the rotating drum horizontally, and a vertical axis washing machine that washes laundry by utilizing the water current generated by the pulsator when the rotating drum having a pulsator inside is rotated forward and backward about a vertical axis by arranging the rotating drum vertically.
[0004] Drum-loading or vertical-axis washing machines are equipped with filters to filter out foreign substances such as lint generated during the washing process. The filters may be covered by filter covers for user replacement.
[0005] These filter covers are usually made of injection molded parts and colored steel plates attached to match the housing (counterpart).
[0006] However, the filter cover, which is composed of injection parts and attachments such as color steel plates, has durability problems such as the color steel plates falling off.
[0007] One aspect of the present disclosure provides a garment treatment device including a filter cover using a thermal transfer method.
[0008] One aspect of the present disclosure provides a garment treatment device with an improved filter cover. Another aspect of the present disclosure provides a garment treatment device that can enhance the aesthetic appeal of the exterior and diversify the design by applying a thermal transfer process to the filter cover.
[0009] One aspect of the present disclosure provides a clothing treatment device capable of preventing thermal deformation so as to apply a thermal transfer method to a filter cover.
[0010] One aspect of the present disclosure provides a clothing treatment device capable of improving durability so that the cover does not come off or the like even when subjected to external impacts that may occur when opening or closing the filter cover.
[0011] The technical problems to be achieved in this document are not limited to the technical problems mentioned above, and other technical problems not mentioned can be clearly understood by a person having ordinary skill in the technical field to which the present invention belongs from the description below.
[0012] A clothing treatment device according to the invention comprises a housing having a laundry inlet for loading or unloading laundry, a door for opening and closing the laundry inlet, a tub provided inside the housing to store washing water, a drum that rotates inside the tub and performs respective operations according to washing, rinsing, and dehydration processes for the laundry, and a filter cover provided to cover a filter through an opening formed in at least a portion of the housing, wherein the filter cover comprises a first member provided by injection molding, and a second member attached to the first member by a heat transfer method and provided to be exposed to the outside.
[0013] For example, by applying a heat transfer method to the filter cover, the aesthetics of the appearance can be improved and the design can be diversified.
[0014] For example, by applying a thermal transfer method to a filter cover, the number of parts can be reduced and the process can be shortened.
[0015] For example, durability can be improved to prevent the cover from being peeled off or other damage that may occur when opening or closing the filter cover.
[0016] For example, thermal deformation can be prevented to prevent warping of injection molded parts during a thermal transfer process.
[0017] The effects that can be obtained from the present disclosure are not limited to the effects mentioned above, and other effects that are not mentioned can be clearly understood by a person having ordinary skill in the art to which the present disclosure belongs from the description below.
[0018] Figure 1 is a perspective view showing a washing machine according to one embodiment;
[0019] Figure 2 is a cross-sectional view of the washing machine shown in Figure 1;
[0020] Fig. 3 is a drawing showing a filter cover applied to the washing machine shown in Fig. 1;
[0021] Fig. 4 is an exploded perspective view showing the filter cover illustrated in Fig. 1;
[0022] Fig. 5 is a drawing showing a cross-section of the second member of the filter cover illustrated in Fig. 4;
[0023] Fig. 6 is a drawing showing the molding state of the first member of the filter cover illustrated in Fig. 4;
[0024] Figure 7 is a drawing showing the state of the first member shown in Figure 6 being taken out.
[0025] Fig. 8 is an enlarged view of part A of Fig. 7, showing a putting line formed on the connecting surface of the first member.
[0026] FIG. 9 is a drawing showing a deformation prevention part provided on a first member of a filter cover according to one embodiment;
[0027] Fig. 10 is a cross-sectional view of the BB' portion of Fig. 9, showing a deformation prevention portion formed on the hook of the first member according to one embodiment.
[0028] FIG. 11 is a drawing showing a deformation prevention part provided on a protrusion (hinge) of a first member according to one embodiment;
[0029] Fig. 12 is a cross-sectional view of the CC' portion of Fig. 11, showing a deformation prevention part provided on the hinge of the first member according to one embodiment.
[0030] FIG. 13 is a drawing showing a state in which a second member is thermally transferred to a first member using a hot spamming method according to one embodiment.
[0031] FIG. 14 is a drawing showing a jig device arranged to heat transfer a second member to a first member in a hot spamming manner according to one embodiment;
[0032] Fig. 15 is a perspective view showing a dryer according to one embodiment;
[0033] Fig. 16 is a drawing showing a filter cover applied to the dryer shown in Fig. 15;
[0034] It should be understood that the various embodiments and terms used in this document are not intended to limit the technical features described in this document to specific embodiments, but rather to include various modifications, equivalents, or substitutes of the embodiments.
[0035] In connection with the description of the drawings, similar reference numerals may be used for similar or related components.
[0036] The singular form of a noun corresponding to an item may include one or more of said items, unless the relevant context clearly indicates otherwise.
[0037] In this document, each of the phrases "A or B", "at least one of A and B", "at least one of A or B", "A, B, or C", "at least one of A, B, and C", and "at least one of A, B, or C" may include any one of the items listed together in that phrase, or all possible combinations thereof.
[0038] The term "and / or" includes any combination of a plurality of related described elements or any one of a plurality of related described elements.
[0039] Terms such as "first," "second," or "first" or "second" may be used simply to distinguish one component from another and do not qualify the components in any other respect (e.g., importance or order).
[0040] When a component (e.g., a first component) is referred to as being "coupled" or "connected" to another component (e.g., a second component), with or without the terms "functionally" or "communicatively," it means that the component can be connected to the other component directly (e.g., wired), wirelessly, or through a third component.
[0041] The terms "include" or "have" are intended to specify the presence of a feature, number, step, operation, component, part or combination thereof described in this document, but do not preclude the presence or addition of one or more other features, numbers, steps, operations, components, parts or combinations thereof.
[0042] When a component is said to be “connected,” “coupled,” “supported,” or “in contact with” another component, this includes not only cases where the components are directly connected, coupled, supported, or in contact, but also cases where the components are indirectly connected, coupled, supported, or in contact through a third component.
[0043] When we say that a component is "on" another component, this includes not only cases where the component is in contact with the other component, but also cases where there is another component between the two components.
[0044] Washing machines according to various embodiments can perform washing, rinsing, spin-drying, and drying processes. A washing machine is an example of a clothing treatment device, and the term "clothing treatment device" encompasses devices that wash clothing (laundry items, drying items), devices that dry clothing, and devices that can perform both washing and drying of clothing.
[0045] Washing machines according to various embodiments may include top-loading washing machines in which the laundry inlet for loading or removing laundry is provided facing upward, or front-loading washing machines in which the laundry inlet is provided facing forward. Washing machines according to various embodiments may include washing machines of other loading methods other than top-loading washing machines and front-loading washing machines.
[0046] In the case of a top-loading washing machine, laundry can be washed using a water current generated by a rotating body such as a pulsator. In the case of a front-loading washing machine, laundry can be washed by rotating the drum to repeatedly raise and lower the laundry. The front-loading washing machine may include a washing machine with a dryer that can dry the laundry contained inside the drum. The washing machine with a dryer may include a hot air supply device for supplying high-temperature air into the drum and a condensing device for removing moisture from the air discharged from the drum. For example, the washing machine with a dryer may include a heat pump device. The washing machine according to various embodiments may include a washing machine with a washing method other than the washing method described above.
[0047] Washing machines according to various embodiments may include a housing that accommodates various components therein. The housing may be provided in the form of a box with a laundry inlet formed on one side.
[0048] A washing machine may include a door for opening and closing the laundry compartment. The door may be rotatably mounted to the housing by a hinge. At least a portion of the door may be transparent or translucent to allow the interior of the housing to be viewed.
[0049] A washing machine may include a tub provided within a housing to store water. The tub may be provided in a generally cylindrical shape with a tub opening formed on one side, and may be positioned within the housing such that the tub opening corresponds to a laundry inlet.
[0050] The tub may be connected to the housing by a damper. The damper can absorb vibrations generated when the drum rotates, thereby reducing the vibrations transmitted to the housing.
[0051] A washing machine may include a drum configured to accommodate laundry.
[0052] The drum may be positioned within the tub such that the drum opening provided on one side corresponds to the laundry inlet and the tub opening. Laundry may be sequentially passed through the laundry inlet, the tub opening, and the drum opening to be accommodated within the drum or taken out from the drum.
[0053] The drum rotates within the tub and can perform each of the washing, rinsing, and / or dehydration operations. The cylindrical wall of the drum is formed with a number of perforations, allowing water stored in the tub to flow into or out of the drum.
[0054] A washing machine may include a drive device configured to rotate a drum. The drive device may include a drive motor and a rotating shaft for transmitting driving force generated by the drive motor to the drum. The rotating shaft may be connected to the drum by penetrating the tub.
[0055] The driving device can rotate the drum forward or backward to perform each operation according to the washing, rinsing, and / or dehydration, or drying cycle.
[0056] A washing machine may include a water supply device configured to supply water to a tub. The water supply device may include a water supply pipe and a water supply valve provided on the water supply pipe. The water supply pipe may be connected to an external water source. The water supply pipe may extend from the external water source to a detergent supply device and / or the tub. Water may be supplied to the tub via the detergent supply device. Water may be supplied to the tub without passing through the detergent supply device.
[0057] The water supply valve can open or close the water supply pipe in response to an electrical signal from the control unit. The water supply valve can allow or block the supply of water to the tub from an external water source. The water supply valve may include, for example, a solenoid valve that opens and closes in response to an electrical signal.
[0058] A washing machine may include a detergent supply device configured to supply detergent to a tub. The detergent supply device may include a manual detergent supply device that requires a user to add detergent for each wash cycle, and an automatic detergent supply device that stores a large amount of detergent and automatically supplies a predetermined amount of detergent during a wash cycle. The detergent supply device may include a detergent compartment for storing detergent. The detergent supply device may be configured to supply detergent into the tub during a water supply process. Water supplied through a water supply pipe may be mixed with detergent via the detergent supply device. The water mixed with detergent may be supplied into the tub. Detergent is used as a comprehensive term for pre-wash detergent, main wash detergent, fabric softener, bleach, etc., and the detergent compartment may be divided into a pre-wash detergent storage area, a main wash detergent storage area, a fabric softener storage area, and a bleach storage area.
[0059] A washing machine may include a drainage device configured to discharge water contained in a tub to the outside. The drainage device may include a drain pipe extending from the bottom of the tub to the outside of the housing, a drain valve provided in the drain pipe to open and close the drain pipe, and a pump provided on the drain pipe. The pump may pump water in the drain pipe to the outside of the housing.
[0060] The washing machine may include a control panel positioned on one side of the housing. The control panel may provide a user interface for a user to interact with the washing machine. The user interface may include at least one input interface and at least one output interface.
[0061] At least one input interface can convert sensory information received from a user into an electrical signal.
[0062] At least one input interface may include a power button, an operation button, a course selection dial (or a course selection button), and a wash / rinse / spin setting button. The at least one input interface may include, for example, a tact switch, a push switch, a slide switch, a toggle switch, a micro switch, a touch switch, a touch pad, a touch screen, a jog dial, and / or a microphone.
[0063] At least one output interface can visually or audibly convey information related to the operation of the washing machine to the user.
[0064] For example, at least one output interface may transmit information related to the washing cycle and operating time of the washing machine, as well as washing / rinsing / spin settings to the user. Information related to the operation of the washing machine may be output via a screen, indicator, voice, etc. At least one output interface may include, for example, a liquid crystal display (LCD) panel, a light emitting diode (LED) panel, a speaker, etc.
[0065] The washing machine may include a communication module for communicating with external devices via wires and / or wirelessly.
[0066] The communication module may include at least one of a short-range communication module or a long-range communication module.
[0067] The communication module can transmit data to or receive data from external devices (e.g., a server, a user device, and / or a home appliance). For example, the communication module can establish communication with a server, a user device, and / or a home appliance, and transmit and receive various data.
[0068] To this end, the communication module may support the establishment of a direct (e.g., wired) communication channel or a wireless communication channel between external devices, and the performance of communication through the established communication channel. According to one embodiment, the communication module may include a wireless communication module (e.g., a cellular communication module, a short-range wireless communication module, or a global navigation satellite system (GNSS) communication module) or a wired communication module (e.g., a local area network (LAN) communication module, or a power line communication module). Any of these communication modules may communicate with the external device via a first network (e.g., a short-range communication network such as Bluetooth, wireless fidelity (WiFi) direct, or infrared data association (IrDA)) or a second network (e.g., a long-range communication network such as a legacy cellular network, a 5G network, a next-generation communication network, the Internet, or a computer network (e.g., a LAN or WAN)). These various types of communication modules may be integrated into a single component (e.g., a single chip) or implemented as multiple separate components (e.g., multiple chips).
[0069] The short-range wireless communication module may include, but is not limited to, a Bluetooth communication module, a BLE (Bluetooth Low Energy) communication module, a near field communication module, a WLAN (Wi-Fi) communication module, a Zigbee communication module, an infrared (IrDA, infrared Data Association) communication module, a WFD (Wi-Fi Direct) communication module, an UWB (ultrawideband) communication module, an Ant+ communication module, a microwave (uWave) communication module, etc.
[0070] The long-distance communication module may include a communication module that performs various types of long-distance communication and may include a mobile communication unit. The mobile communication unit transmits and receives wireless signals with at least one of a base station, an external terminal, and a server on a mobile communication network.
[0071] In one embodiment, the communication module can communicate with external devices such as a server, a user device, and other home appliances through a peripheral access point (AP). The access point (AP) can connect a local area network (LAN) to which the washing machine or the user device is connected to a wide area network (WAN) to which the server is connected. The washing machine or the user device can be connected to the server through the wide area network (WAN). The control unit can control various components of the washing machine, such as a drive motor and a water inlet valve. The control unit can control various components of the washing machine to perform at least one cycle, including water supply, washing, rinsing, and / or spin-drying, according to a user input. For example, the control unit can control the drive motor to adjust the rotation speed of the drum, or control the water inlet valve of the water supply device to supply water to the tub.
[0072] The control unit may include hardware such as a CPU or memory, and software such as a control program. For example, the control unit may include an algorithm for controlling the operation of components within the washing machine, at least one memory storing program-type data, and at least one processor performing the aforementioned operation using data stored in the at least one memory. The memory and the processor may each be implemented as separate chips. The processor may include one or more processor chips or one or more processing cores. The memory may include one or more memory chips or one or more memory blocks. Additionally, the memory and the processor may be implemented as a single chip.
[0073] Hereinafter, a garment treatment device according to various embodiments will be specifically described with reference to the attached drawings.
[0074] FIG. 1 is a perspective view showing a washing machine according to one embodiment, FIG. 2 is a cross-sectional view of the washing machine shown in FIG. 1, and FIG. 3 is a drawing showing a filter cover applied to the washing machine shown in FIG. 1.
[0075] As illustrated in FIGS. 1 to 3, the garment treatment device (1) may be a device for treating garments. For example, the garment treatment device (1) may include a washing machine (1) and a dryer (1a). The following description assumes a washing machine (1).
[0076] A washing machine (1) is a device that uses the driving force of a motor (18) to mix laundry, washing water, and detergent placed inside a washing space together, thereby performing washing through friction between them. Here, the laundry may include clothing.
[0077] A washing machine (1) may include a housing (10) that forms an exterior and accommodates various components inside. The housing (10) may be formed in an approximately hexahedral shape.
[0078] The washing machine (1) is installed inside the housing (10) and may include a tub (17) in which washing water is stored during washing, and a drum (15) that is rotatably installed inside the tub (17) and in which laundry is washed during washing.
[0079] The washing machine (1) includes a detergent supply device (14) that supplies washing water and detergent into the interior of the housing (10). The detergent supply device (14) is provided to accommodate detergent therein, and the detergent supply device (14) can be installed on the front side of the housing (10) so that a user can easily add detergent.
[0080] The washing machine (1) may include a drainage device (19) provided on the inner lower part of the housing (10) to drain the washing water contained in the tub (17) to the outside of the housing (10).
[0081] The washing machine (1) may include a filter (30) installed in the drainage device (19) to filter out foreign substances contained in the wash water. The filter (30) may be provided so as to be withdrawable to the outside of the housing (10).
[0082] A control panel (16) including an input unit (16a) for receiving an operation command from a user and a display unit (16) for displaying operation information of the washing machine (1) may be provided on the upper front side of the housing (10).
[0083] The housing (10) may include a front panel (11a) forming a part of the front, a rear panel (11c) forming the rear, side panels (11b) forming both sides, and a top cover (11e) and base (11f) forming the upper and lower surfaces.
[0084] A laundry inlet (12) may be provided at the front of the housing (10). The laundry inlet (12) may be provided on the front panel (11a). The laundry inlet (12) may be provided so that laundry can be fed into the drum (15). The laundry inlet (12) may be opened or closed by a door (13). The door (13) may be rotatably mounted on the front panel (11a) of the housing (10) by a hinge member (not shown).
[0085] An opening (20) may be provided at the lower front side of the housing (10). The opening (20) may be provided in the front panel (11a). The opening (20) may be formed by opening at least a portion of one side of the lower side of the front panel (11a). The opening (20) is provided so that a filter (30) provided inside the housing (10) can be pulled out of the housing (10). The opening (20) may be opened or closed by a filter cover (100).
[0086] A filter cover (100) that opens and closes an opening (20) to allow the filter (30) to be withdrawn or introduced to the outside of the housing (10) may be provided on the lower front side of the housing (10).
[0087] The filter cover (100) may be provided to correspond to the opening (20) of the housing (10). The filter cover (100) may be provided to have the same texture and color to ensure consistency with the housing (10).
[0088] The filter cover (100) may include an injection-molded first member (110). The filter cover (100) may include a second member (120) provided on at least a portion of the injection-molded first member (110) by a heat transfer process. The filter cover (100) may have a desired appearance by applying the second member (120) to the injection-molded first member (110) by a heat transfer process.
[0089] Fig. 4 is an exploded perspective view showing the filter cover illustrated in Fig. 1, and Fig. 5 is a drawing showing a cross-section of a second member of the filter cover illustrated in Fig. 4.
[0090] As shown in FIGS. 4 and 5, the filter cover (100) may include a first member (110) and a second member (120) attached to the first member (110) by thermal transfer.
[0091] The filter cover (100) can be implemented using a heat transfer process in which a second member (120) is transferred to an injection-molded first member (110) by heating and pressing.
[0092] The first member (110) is provided to cover the opening (20) of the housing (10). The first member (110) is an injection-molded product. The first member (110) may include a plastic resin material.
[0093] The second member (120) to which heat is transferred to the first member (110) may be provided to be exposed to the outside of the housing (10).
[0094] The first member (110) may include a first member body (111) in the shape of a plate. The first member body (111) may include a front surface (111a) to which the second member (120) is attached through a thermal transfer method, a rear surface (111b) opposite the front surface (111a), and a connecting surface (111c) connecting the front surface (111a) and the rear surface (111b).
[0095] The front surface (111a) of the first member (110) may be arranged to face the outside of the housing (10). The front surface (111a) of the first member (110) may be arranged to be exposed to the outside of the housing (10). The front surface (111a) of the first member (110) may be provided flat so that the second member (120) may be attached thereto using a thermal transfer method. The front surface (111a) of the first member (110) may be provided in a plate shape.
[0096] The first member (110) may include a rear surface (111b). The rear surface (111b) of the first member body (111) may be provided on the opposite side of the front surface (111a). The rear surface (111b) may be formed integrally with the front surface (111a).
[0097] The first member (110) may include a connecting surface (111c). The connecting surface (111c) may be provided to connect the front (111a) and the rear (111b). The connecting surface (111c) may form a border of the first member (110). The connecting surface (111c) may form an outer border to connect the front (111a) and the rear (111b) of the first member body (111).
[0098] A protrusion (200) may be provided on the rear surface (111b) of the first member (110) so that at least a portion thereof protrudes. The protrusion (200) may be provided so that at least a portion of the first member body (111) protrudes. The protrusion (200) may be injection-molded as an integral part with the first member body (111). The protrusion (200) may be provided as an integral part with the first member (110). The protrusion (200) may be provided so as to extend and protrude from the rear surface (111b).
[0099] The protrusion (200) of the first member (110) may include a hook (300) and a hinge (400). A hook (300) provided on the upper side of the first member (110) for coupling with a housing (10, counterpart) may be integrally formed on the rear side (111b) of the first member body (111). A hinge (400) may be integrally formed on the rear side (111b) of the first member body (111) for rotatably coupling with the housing (10, counterpart) on the lower side of the first member (110). Two hinges (400) may be provided as a pair on the left and right sides on the lower side of the rear side (111b) of the first member body (111). The hinges (400) may be arranged spaced apart from each other on the left and right sides. In this embodiment, the protrusion of the first member is illustrated as a hook and a hinge, but is not limited thereto. For example, the protrusion may be formed integrally by protruding at least partly from the rear surface of the first member.
[0100] The protrusion (200) of the first member (110) may include a connecting portion (210) that is formed to extend integrally from the rear surface (111b). The connecting portion (210) may be formed to be integrally connected from the rear surface (111b) of the first member (110). The connecting portion (210) may be provided at a position of the protrusion (200) of the first member (110) that is connected to the rear surface (111b).
[0101] The connecting portion (210) may be provided on the protrusion (200). The connecting portion (210) may be provided on the hook (300). The connecting portion (210) may be provided such that the hook (300) is formed on the rear surface (111b) of the first member (110). The connecting portion (210) may be at least a part of the hook (300).
[0102] The hook (300) of the first member (110) may be located at the upper center of the first member body (111). The hook (300) may be integrally provided with a connecting portion (210) that is integrally provided on the rear surface (111b) of the first member (110). The hook (300) may be formed to integrally protrude rearward from the connecting portion (210) that is provided on the rear surface (111b) of the first member (110). The hook (300) may be provided to be coupled to a counterpart (not shown) provided in the housing (10). The hook (300) may be provided to couple the first member (110) to the opening (20) of the housing (10). The hook (300) may include a hook body (310) that is connected to the connecting portion (210) and a hook head (320) that is formed to protrude rearward from the hook body (310). The hook head (320) may be formed with a width greater than that of the hook body (310). In the present embodiment, the hook is illustrated as having a shape having a hook head formed larger than the hook body, but is not limited thereto. For example, the hook may generally include a hook shape formed to be coupled and fixed to a counterpart.
[0103] The connecting portion (210) may be provided on the hinge (400). The connecting portion (210) may be provided such that the hinge (400) is formed on the rear surface (111b) of the first member (110). The connecting portion (210) may be at least a part of the hinge (400).
[0104] The hinge (400) of the first member (110) may be formed on each of the left and right sides of the first member body (111). The hinge (400) of the first member (110) may be formed on each of the left and right sides of the rear surface (111b) of the first member body (111). The hinge (400) of the first member (110) may include a hinge axis (410) formed to extend from the connecting portion (210), and a hinge support portion (420) extending from the hinge axis (410). The hinge axis (410) may be provided between the connecting portion (210) and the hinge support portion (420). The first member (110) may be provided to be rotatable about the hinge axis (410). A hinge shaft connecting portion (21) may be provided in the opening (20) of the housing (10) so that the hinge shaft (410) can be supported. The hinge shaft connecting portions (21) may be provided on the lower left and right sides of the opening (20) so as to correspond to the hinge (400).
[0105] The hinge support (420) may be formed to be bent downward from the hinge axis (410). The hinge support (420) may be formed to be coupled to the hinge axis coupling portion (21) formed in the opening (20) of the housing (10). (See FIG. 1) The hinge support (420) is provided to be coupled to the hinge axis coupling portion (21) so that the first member (110) can rotate around the hinge axis (410). The hinge support (420) is provided to be coupled to the hinge axis coupling portion (21) so that the filter cover (100) can open and close the opening (20) of the housing (10) around the hinge axis (410).
[0106] The connecting portion (210) of the first member (110) may include a deformation prevention portion (800) formed by at least a portion being cut off. The deformation prevention portion (800) will be described later.
[0107] The second member (120) attached to the front surface (111a) of the first member (110) by a heat transfer method may include a heat transfer foil and a heat transfer film (500).
[0108] The second member (120) may include a heat transfer film (500). The heat transfer film (500) may include a base film (510). The base film (510) is a film to which the attachment film (120) is attached. The base film (510) may include a release paper.
[0109] An attachment film (120) may be deposited on a base film (510). The attachment film (120) may be positioned on the base film (510). The attachment film (120) may be separated from the base film (510) and attached to the first member (110). The attachment film (120) may be a second member.
[0110] The thermal transfer film (500) may include an attachment film (120). The attachment film (120) may be configured to be attached to the front surface (111a) of the first member (110) to form a filter cover (100). The attachment film (120) of the thermal transfer film (500) may be attached to the front surface (111a) of the first member (110) to be exposed to the outside of the housing (10).
[0111] The attachment film (120) of the thermal transfer film (500) may include a cover layer (121). The cover layer (121) may be positioned on the outer side of the attachment film (120). The cover layer (121) may be positioned on the base film (510). The cover layer (121) may be positioned to be in contact with the base film (510). The cover layer (121) may be formed by roll coating on the base film (510). However, the present invention is not limited thereto.
[0112] The attachment film (120) may include a shield layer (122). The shield layer (122) may be configured to protect the attachment film (120). The shield layer (122) may be positioned on the outside of the metal layer (123) to prevent oxidation of the metal layer (123). The shield layer (122) may be configured such that the cover layer (121) is positioned between the shield layer (122) and the base film (510). The shield layer (122) may include a material that is resistant to impact and damage. The shield layer (122) may be formed by roll coating, but is not limited thereto.
[0113] The attachment film (120) may include a metal layer (123). The metal layer (123) may be a layer containing metal. The metal layer (123) may be covered by a shield layer (122). The metal layer (123) may be protected by the shield layer (122) to prevent it from coming into contact with oxygen, thereby preventing it from being oxidized.
[0114] The attachment film (120) may include an adhesive layer (124). The adhesive layer (124) has a configuration that can be adhered to the first member (110). The adhesive layer (124) may be positioned on the metal layer (123). The adhesive layer (124) may be provided so that the metal layer (123) is positioned between the shield layer (122). The adhesive layer (124) may be positioned on the outer side of the attachment film (120). A cover layer (121) may be positioned on one outer surface of the attachment film (120), and the adhesive layer (124) may be positioned on the other outer surface.
[0115] The adhesive layer (124) can be provided so that the adhesive film (120) among the thermal transfer films (500), i.e., the second member (120), can be attached to the front surface (111a) of the first member (110).
[0116] The heat transfer film (500) can be prepared by attaching the film (120) to the base film (510) using at least one of gravure, micro gravure, comma coating, and slot die coating.
[0117] In this way, a durable filter cover (100) can be formed using a metal heat transfer film (500) by heat transferring the heat transfer film (500) to the first member (110), which is an injection-molded product, and exposing the second member (120) to the outside through the filter cover (100).
[0118] FIG. 6 is a drawing showing a molding state of the first member of the filter cover shown in FIG. 4, FIG. 7 is a drawing showing a state in which the first member shown in FIG. 6 is taken out, and FIG. 8 is an enlarged view of part A of FIG. 7, showing a putting line formed on the connecting surface of the first member.
[0119] As shown in FIGS. 6 to 8, the filter cover (100) may include a first member (110).
[0120] The first member (110) can be prepared by an injection molding process.
[0121] The first member (110) can be formed by an injection device (600). The injection device (600) can include a first injection mold (610) and a second injection mold (620).
[0122] The first injection mold (610) may be provided on top of the second injection mold (620). The first injection mold (610) and the second injection mold (620) may be combined to form a cavity (630). The cavity (630) formed by the first injection mold (610) and the second injection mold (620) may be formed in a shape corresponding to the first member (110).
[0123] At least a portion of the first member (110) may be formed by the first injection mold (610), and at least another portion of the first member (110) may be formed by the second injection mold (620). The front surface (111a) of the first member (110) may be formed by the first injection mold (610), and the back surface (111b) of the first member (110) may be formed by the second injection mold (620). The first member (110) may be formed by a cavity (630) provided between the first injection mold (610) and the second injection mold (620).
[0124] An injection mold (650) having fluidity can be inserted into a cavity (630) between a first injection mold (610) and a second injection mold (620) by injection (640). When the cavity (630) is sufficiently filled with the injection mold (650), the first injection mold (610) and the second injection mold (620) are spaced apart, and the first member (110) can be taken out of the cavity (630) between the first injection mold (610) and the second injection mold (620).
[0125] Meanwhile, in the heat transfer process described later, when pressure from a roller (700, see Fig. 12) is applied, the first member (110) formed by injection molding may inevitably undergo bending deformation. To improve this, it is preferable that the center of the plate-shaped first member (110) be formed at a predetermined angle higher than the ends.
[0126] The first member (110) injection-molded by the injection device (600) may include a front surface (111a) to which the second member (120) is attached by thermal transfer, a rear surface (111b) opposite the front surface (111a), and a connecting surface (111c) between the front surface (111a) and the rear surface (111b).
[0127] A curved portion (114) may be provided on the connecting surface (111c) of the first member (110) to prevent burrs or peel-off of the second member (120) that occur when the roller (700) is pressed in the thermal transfer method. The curved portion (114) may be formed between the front surface (111a) of the first member (110) and the connecting surface (111c). The curved portion (114) may be formed to have approximately R0.2. The curved portion (114) may be formed on the edge of the front surface (111a) of the first member (110). Through the curved portion (114), burrs or peel-off that may occur at the boundary between the thermal transfer surface and the non-transfer surface of the first member (110) and the second member (120) may be prevented.
[0128] In addition, a parting line (113) may be provided on the connecting surface (111c) of the first member (110). The parting line (113) may be located on the lower side of the curved portion (114). The parting line (113) may prevent burrs or peel-off that may occur on the second member (120) due to the pressing of the roller (700) during the heat transfer process.
[0129] The parting line (113) may be formed to be recessed inward from the curved portion (114) formed in the connecting portion (210). The parting line (113) may be formed to be stepped from the curved portion (114) formed in the connecting portion (210). The parting line (113) may be formed to be stepped 0.02 mm inward from the curved portion (114) formed in the connecting portion (210). The parting line (113) may be provided so that the edge portion of the second member (120), which is heat-transferred by the high-temperature roller (700), is stably heat-transferred to the first member (110).
[0130] FIG. 9 is a drawing showing a deformation prevention part provided in a first member of a filter cover according to one embodiment, FIG. 10 is a cross-sectional view of a portion BB' of FIG. 9, which is a cross-sectional view showing a deformation prevention part formed in a hook of the first member according to one embodiment, FIG. 11 is a drawing showing a deformation prevention part provided in a protrusion (hinge) of the first member according to one embodiment, and FIG. 12 is a cross-sectional view of a portion CC' of FIG. 11, which is a drawing showing a deformation prevention part provided in a hinge of the first member according to one embodiment. Hereinafter, descriptions of parts overlapping with the above descriptions are omitted.
[0131] As illustrated in FIGS. 9 to 12, the first member (110) of the filter cover (100) may include a connecting portion (210) provided on a protrusion (200). The connecting portion (210) of the first member (110) may include a deformation prevention portion (800) formed by cutting at least a portion thereof.
[0132] The first member (110) may include a deformation prevention member (800) provided to prevent deformation and shrinkage of the second member (120) that is heat-transferred to the front surface (111a).
[0133] The deformation prevention part (800) may be provided on the protrusion (200) of the first member (110). The deformation prevention part (800) may be provided on the protrusion (200) that protrudes from the rear surface (111b) of the first member (110). The deformation prevention part (800) may be provided on the connecting part (210) that extends integrally with the rear surface (111b) among the protrusions (200) that protrude from the rear surface (111b) of the first member (110). The deformation prevention part (800) may be formed on the portion that protrudes from the rear surface (111b).
[0134] The connecting portion (210) may be formed by extending integrally from the rear surface (111b) of the first member (110). In the present embodiment, the connecting portion (210) included in the hook (300) may include a first connecting member (211), a second connecting member (212), a third connecting member (213), and a fourth connecting member (214). The first connecting member (211), the second connecting member (212), and the third connecting member (213) may be formed in an approximately plate shape and may be arranged at a predetermined interval. The fourth connecting member (214) may be provided to connect one end of the first, second, and third connecting members (211, 212, 213). The first connecting member (211), the second connecting member (212), the third connecting member (213), and the fourth connecting member (214) may each have a predetermined thickness (t). The first connecting member (211), the second connecting member (212), the third connecting member (213), and the fourth connecting member (214) are formed to have a predetermined length and can be connected to each other at the top. A hook (300) can be integrally formed at the top of the connecting member (210). The hook (300) includes a hook body (310) and a hook head (320), and the hook body (310) can be integrally formed at the top of the connecting member (210).
[0135] The deformation prevention part (800) can be formed on the first connecting member (211), the second connecting member (212), the third connecting member (213), and the fourth connecting member (214). The deformation prevention part (800) can be formed at a position where the first connecting member (211), the second connecting member (212), the third connecting member (213), and the fourth connecting member (214) are connected to the rear surface (111b). The deformation prevention part (800) can be formed by cutting a first thickness (t1) at a connection position between the first connecting member (211), the second connecting member (212), the third connecting member (213), and the fourth connecting member (214), which are formed to a predetermined thickness (t), and the rear surface (111b). The first thickness (t1) can be smaller than the thickness (t). The deformation prevention part (800) can include a blunt shape. The deformation prevention member (800) may have a cross-section that is square, circular, dome-shaped, etc. The deformation prevention member (800) may be formed by connecting the first connecting member (211), the second connecting member (212), the third connecting member (213), and the fourth connecting member (214) to the rear surface (111b), respectively, to a portion corresponding to the front surface (111a) of the first member (110).
[0136] In this way, by providing deformation prevention parts (800) on the first connecting member (211), the second connecting member (212), the third connecting member (213), and the fourth connecting member (214), deformation and shrinkage of the second member (120) that is heat-transferred to the corresponding front surface (111a) of the first member (110) can be prevented.
[0137] As illustrated in FIGS. 11 and 12, the connecting portion (210) included in the hinge (400) in the present embodiment may include a first connecting portion (211), a second connecting portion (212), a third connecting portion (213), a fourth connecting portion (210), and a fifth connecting portion (215).
[0138] The first connecting member (211), the second connecting member (212), the third connecting member (213), and the fourth connecting member (210) may be formed in a roughly plate shape and arranged at a predetermined interval. The fifth connecting member (215) may be provided to connect one end of the first, second, third, and fourth connecting members (211, 212, 213, 214). The first connecting member (211), the second connecting member (212), the third connecting member (213), the fourth connecting member (214), and the fifth connecting member (215) may each have a predetermined thickness (t). The first connecting member (211), the second connecting member (212), the third connecting member (213), the fourth connecting member (214), and the fifth connecting member (215) may be formed in a predetermined length and may be connected to each other from above.
[0139] A hinge support (420) may be integrally formed at the upper portion of the connecting portion (210). The hinge (400) includes a hinge shaft (410) and a hinge support (420), and the hinge support (420) may be integrally formed by being bent at the upper portion of the connecting portion (210).
[0140] The deformation prevention member (800) can be formed on the first connecting member (211), the second connecting member (212), the third connecting member (213), the fourth connecting member (214), and the fifth connecting member (215). The deformation prevention member (800) can be formed at a position where the first connecting member (211), the second connecting member (212), the third connecting member (213), the fourth connecting member (214), and the fifth connecting member (215) are connected to the rear surface (111b).
[0141] The deformation prevention member (800) may be formed by cutting a first thickness (t1) at a connection position between the first connecting member (211), the second connecting member (212), the third connecting member (213), the fourth connecting member (214), and the fifth connecting member (215) formed with a predetermined thickness (t) and the rear surface (111b). The first thickness (t1) may be smaller than the thickness (t).
[0142] The deformation prevention part (800) may include a shape of a reduction. The deformation prevention part (800) may include a cross section of a square, a circle, a dome, etc. The deformation prevention part (800) may be formed by connecting the first connecting member (211), the second connecting member (212), the third connecting member (213), the fourth connecting member (214), and the fifth connecting member (215) formed by connecting to the rear surface (111b), respectively, in a portion corresponding to the front surface (111a) of the first member (110).
[0143] In this way, deformation prevention parts (800) are provided on the first connecting member (211), the second connecting member (212), the third connecting member (213), the fourth connecting member (214), and the fifth connecting member (215), respectively, so that deformation and shrinkage of the second member (120) that is heat-transferred to the corresponding front surface (111a) of the first member (110) can be prevented.
[0144] In this embodiment, the deformation prevention member is shown as being formed on four and five connecting rods formed on the hook and the hinge, respectively, but is not limited thereto. For example, the deformation prevention member may be formed on a portion that protrudes integrally from the rear surface of the first member.
[0145] Fig. 13 is a drawing showing a state in which a second member is thermally transferred to a first member using a hot spam method according to one embodiment, and Fig. 14 is a drawing showing a jig device provided to thermally transfer a second member to a first member using a hot spam method according to one embodiment. Hereinafter, descriptions of parts overlapping with the above descriptions are omitted.
[0146] As shown in FIGS. 13 and 14, the second member (120) forming the filter cover (100) can be heat-transferred to the front surface (111a) of the first member (110) using a hot stamping method.
[0147] The heat transfer film (500) is positioned on the front surface (111a) of the first member (110) and pressed by a roller (700).
[0148] The roller (700) can press the heat transfer film (500) toward the front surface (111a) of the first member (110).
[0149] At this time, the roller (700) is provided so as to be able to generate heat by heating. While the roller (700) presses the heat transfer film (500) to a predetermined temperature, the attachment film (120) is attached to the front surface (111a) of the first member (110) by heat and pressure in a heat transfer manner.
[0150] The first member (110) may be supported by a jig device (900). The jig device (900) may be provided to support the first member (110) from the lower side of the first member (110). The jig device (900) may include a heater (910). The jig device (900) is provided so that when a heat transfer film (500) is heat-transferred to the front surface (111a) of the first member (110), the jig device (900) that the roller (700) contacts can be heated.
[0151] When the roller (700) presses the heat transfer film (500) against the front surface (111a) of the first member (110) for the heat transfer process of the heat transfer film (500), the jig device (900) may be provided in a preheated state to reduce the temperature difference between the upper and lower parts of the first member (110). The jig device (900) may be provided at a temperature of approximately 20 to 60°C.
[0152] The first member (110) is prepared by injection molding and may be deformed by the pressure of a heated roller (700) for heat transfer. Therefore, in order to reduce the temperature difference caused by the roller (700) that presses the upper portion of the first member (110), a jig device (900) provided at the lower portion of the first member (110) may be heated.
[0153] The second member (120) can be thermally transferred to the front surface (111a) of the first member (110) by a roller (700). At this time, the second member (120) can be thermally transferred stably without causing burrs or peel-offs to the edge by the parting line (113) of the first member (110).
[0154] Fig. 15 is a perspective view showing a dryer according to one embodiment, and Fig. 16 is a drawing showing a filter cover applied to the dryer shown in Fig. 15. Hereinafter, descriptions of parts overlapping with the above descriptions are omitted.
[0155] As shown in FIGS. 15 and 16, the dryer (1a) may include a housing (10). The housing (10) may form the main body of the dryer (1a).
[0156] An inlet (12) may be formed in the housing (10) so that a drying object can be fed into the drum (15), and a door (13) for opening and closing the inlet (12) may be installed.
[0157] An opening (20A) may be provided on the front of the housing (10). A filter unit (30A) may be detachably mounted through the opening (20A). The filter unit (30A) may be detachably mounted through the opening (20A).
[0158] A filter cover (100A) can be provided to open and close the opening (20A) of the housing (10).
[0159] The filter cover (100A) is provided so as to form a smooth surface without any steps while being connected to the front surface of the housing (10) when the opening (20A) is closed. The filter cover (100A) may include a first member (110A) and a second member (120A) attached to the first member (110A) by thermal transfer. The second member (120A) may be provided so as to be exposed to the front surface of the housing (10).
[0160] The filter cover (100A) is attached to the front of the first member (110A) by a heat transfer method, and the second member (120A) can be provided to have the same color and texture as the housing (10).
[0161] The first member (110A) may be prepared by injection molding, and the second member (120A) may be prepared by heat transfer to the first member (110A).
[0162] The first member (110A) is provided by attaching the second member (120A) to the front surface using a thermal transfer method, and a protrusion (200A) including a hook (300A) and a hinge (400A) for coupling with the housing (10) may be provided on the rear surface of the first member (110A). The protrusion (200A) may be formed by protruding at least a portion of the first member (110A). The protrusion (200A) may be formed integrally by protruding at least a portion of the rear surface of the first member (110A). The protrusion (200A) may include a connecting portion (210A) integrally connected to the rear surface of the first member (110A).
[0163] In this embodiment, the protrusion (200A) formed protrudingly on the rear surface of the first member (110A) includes a connecting portion (210A), and the connecting portion (210A) may include a deformation prevention portion (not shown) to prevent shrinkage and deformation of the second member (120A) during a heat transfer process of the second member (120A).
[0164] A garment treatment device (1) according to one embodiment includes a housing (10) having a laundry inlet (15) for putting in or taking out laundry, a door (13) for opening and closing the laundry inlet, a tub (17) provided inside the housing to store washing water, a drum (15) that rotates inside the tub and performs respective operations according to washing, rinsing, and dehydration processes for the laundry, and a filter cover (100) provided to cover a filter (30) through an opening (20) formed in at least a portion of the housing, wherein the filter cover (100) includes a first member (110) provided by injection molding, and a second member (120) attached to the first member (110) by a heat transfer method and provided to be exposed to the outside.
[0165] According to the present disclosure, by applying a thermal transfer method to a filter cover, the aesthetics of the appearance can be improved and the design can be diversified.
[0166] According to the present disclosure, a filter cover has a structure capable of preventing thermal deformation so that a thermal transfer method can be applied to the filter cover, and durability can be improved so that the cover does not come off or the like even when subjected to external impacts that may occur when opening and closing the filter cover.
[0167] The first member (110) is provided to cover the opening and includes a plate-shaped first member body (111) including a front side (111a) to which the second member (120) is attached through a thermal transfer method and a rear side (111b) opposite the front side (111a), and a protrusion (200) provided such that at least a portion of the first member body (111) protrudes. The second member (120) includes a thermal transfer foil or a thermal transfer film. The protrusion (200) includes a connecting portion (210) integrally formed to protrude from the rear side (111b). The connecting portion (210) includes a deformation prevention portion (800) provided to prevent thermal deformation of the second member (120) during a thermal transfer process. The deformation prevention portion (800) is formed such that at least a portion of the connecting portion (210) is cut. The above deformation prevention part (800) is positioned at a position where the rear surface (111b) and the connecting part (210) are connected.
[0168] In this way, the filter cover has a structure that can prevent thermal deformation so that a thermal transfer method can be applied to the filter cover, and durability can be improved so that the cover does not come off or become damaged by external impacts that may occur when opening and closing the filter cover.
[0169] The first member (110) includes a connecting surface (111c) connecting the front surface (111a) and the rear surface (111b), and a parting line (113) formed in a step is provided on at least a portion of the connecting surface (111c). The first member (110) includes a curved portion (114) provided between the rear surface (111b) and the connecting surface (111c) to prevent burrs from occurring when the second member (120) is pressed by a roller. The parting line (113) is positioned lower than the curved portion (114) and is formed to be recessed inwardly relative to the curved portion (114). The parting line (113) is formed inwardly with a step of 0.02 mm from the curved portion (114).
[0170] Through the curved portion and parting line formed in the first member, burrs or peel off that may occur due to compression of the roller during heat transfer between the first member and the second member can be prevented.
[0171] The first member (110) is fixed by a jig device (900) provided on the lower side, and when the second member (120) is thermally transferred to the front surface (111a) of the first member (110), the jig device (900) that the roller (700) touches is heated. The jig device (900) further includes a heater (910).
[0172] By increasing the temperature of the jig device, the amount of deformation can be minimized to prevent warping, shrinkage and appearance defects caused by pressure from high-temperature rollers during the thermal transfer process.
[0173] The above protrusion (200) includes a hook (300) that is formed protrudingly on the upper portion of the first member body (111) and a hinge (400) that is formed protrudingly on the lower portion of the first member body (111).
[0174] A method for manufacturing a garment treatment device according to one embodiment comprises: installing the first member (110) prepared by injection molding on a jig device (900), heating the temperature of the jig device (900) on which the first member (110) is mounted, and pressing the second member (120) onto the front surface (111a) of the first member (110) using a roller (700) to perform heat transfer.
[0175] By applying a heat transfer technique to the filter cover in this way, the aesthetics of the exterior can be enhanced and the design can be diversified. According to the present disclosure, the filter cover has a structure that can prevent thermal deformation so that the heat transfer technique can be applied, and durability can be improved so that the cover does not peel off or become damaged even when subjected to external impacts that may occur when opening and closing the filter cover.
[0176] The above jig device (900) is preheated before the pressing process of the roller (700). The jig device (900) heats the jig device (900) that touches the rear surface (111b) of the first member (110) to a temperature of 30 degrees.
[0177] In this way, by heating the jig device and increasing the temperature of the jig device, warping, shrinkage and appearance defects caused by pressure from the high-temperature roller during the heat transfer process can be prevented, and the amount of deformation can be minimized.
[0178] The manufacturing method of the above clothing treatment device is such that the first member (110) is formed by an injection device, the first member (110) is installed in a jig device (900), the jig device (900) is heated, and a second member (120) is attached to the front surface (111a) of the first member (110) by a heat transfer method to form a filter cover (100).
[0179] By applying a heat transfer technique to a filter cover, the aesthetics of the exterior can be enhanced and the design can be diversified. According to the present disclosure, a filter cover has a structure that can prevent thermal deformation so that the heat transfer technique can be applied, and durability can be improved so that the cover does not peel off or otherwise become damaged by external impacts that may occur when opening and closing the filter cover.
[0180] The first member (110) includes a plate-shaped first member body (111) including a rear surface (111b) opposite the front surface (111a) and a connecting surface (111c) connecting the front surface (111a) and the rear surface (111b) to form a side surface, and a protrusion (200) provided so as to protrude at least a portion from the rear surface (111b) of the first member body (111). The protrusion (200) includes a connecting portion (210) integrally formed by protruding from the rear surface (111b), and the connecting portion (210) includes a deformation prevention portion (800) provided in a chamfered form to prevent thermal deformation of the second member (120) during a thermal transfer process.
[0181] For example, by applying a heat transfer method to the filter cover, the aesthetics of the appearance can be improved and the design can be diversified.
[0182] For example, by applying a thermal transfer method to a filter cover, the number of parts can be reduced and the process can be shortened.
[0183] For example, durability can be improved to prevent the cover from being peeled off or other damage that may occur when opening or closing the filter cover.
[0184] For example, thermal deformation can be prevented to prevent warping of injection molded parts during a thermal transfer process.
[0185] The effects that can be obtained from the present disclosure are not limited to the effects mentioned above, and other effects that are not mentioned can be clearly understood by a person having ordinary skill in the art to which the present disclosure belongs from the description below.
[0186] In describing the garment treatment device with reference to the attached drawings above, specific shapes and directions have been mainly described, but it should be understood that various modifications and changes can be made by a person skilled in the art, and such modifications and changes should be interpreted as being included in the scope of the disclosed invention.
[0187] It should be understood that the various embodiments and terms used in this document are not intended to limit the technical features described in this document to specific embodiments, but rather to include various modifications, equivalents, or substitutes of the embodiments.
[0188] In connection with the description of the drawings, similar reference numerals may be used for similar or related components.
[0189] The singular form of a noun corresponding to an item may include one or more of said items, unless the relevant context clearly indicates otherwise.
[0190] In this document, each of the phrases "A or B", "at least one of A and B", "at least one of A or B", "A, B, or C", "at least one of A, B, and C", and "at least one of A, B, or C" may include any one of the items listed together in that phrase, or all possible combinations thereof.
[0191] The term "and / or" includes any combination of a plurality of related described elements or any one of a plurality of related described elements.
[0192] Terms such as "first," "second," or "first" or "second" may be used simply to distinguish one component from another and do not qualify the components in any other respect (e.g., importance or order).
[0193] When a component (e.g., a first component) is referred to as being "coupled" or "connected" to another component (e.g., a second component), with or without the terms "functionally" or "communicatively," it means that the component can be connected to the other component directly (e.g., wired), wirelessly, or through a third component.
[0194] The terms "include" or "have" are intended to specify the presence of a feature, number, step, operation, component, part or combination thereof described in this document, but do not preclude the presence or addition of one or more other features, numbers, steps, operations, components, parts or combinations thereof.
[0195] When a component is said to be “connected,” “coupled,” “supported,” or “in contact with” another component, this includes not only cases where the components are directly connected, coupled, supported, or in contact, but also cases where the components are indirectly connected, coupled, supported, or in contact through a third component.
[0196] When we say that a component is "on" another component, this includes not only cases where the component is in contact with the other component, but also cases where there is another component between the two components.
[0197] Washing machines according to various embodiments can perform washing, rinsing, spin-drying, and drying processes. A washing machine is an example of a clothing treatment device, and the term "clothing treatment device" encompasses devices that wash clothing (laundry items, drying items), devices that dry clothing, and devices that can perform both washing and drying of clothing.
[0198] Washing machines according to various embodiments may include top-loading washing machines in which the laundry inlet for loading or removing laundry is provided facing upward, or front-loading washing machines in which the laundry inlet is provided facing forward. Washing machines according to various embodiments may include washing machines of other loading methods other than top-loading washing machines and front-loading washing machines.
[0199] In the case of a top-loading washing machine, laundry can be washed using a water current generated by a rotating body such as a pulsator. In the case of a front-loading washing machine, laundry can be washed by rotating the drum to repeatedly raise and lower the laundry. The front-loading washing machine may include a washing machine with a dryer that can dry the laundry contained inside the drum. The washing machine with a dryer may include a hot air supply device for supplying high-temperature air into the drum and a condensing device for removing moisture from the air discharged from the drum. For example, the washing machine with a dryer may include a heat pump device. The washing machine according to various embodiments may include a washing machine with a washing method other than the washing method described above.
[0200] Washing machines according to various embodiments may include a housing that accommodates various components therein. The housing may be provided in the form of a box with a laundry inlet formed on one side.
[0201] A washing machine may include a door for opening and closing the laundry compartment. The door may be rotatably mounted to the housing by a hinge. At least a portion of the door may be transparent or translucent to allow the interior of the housing to be viewed.
[0202] A washing machine may include a tub provided within a housing to store water. The tub may be provided in a generally cylindrical shape with a tub opening formed on one side, and may be positioned within the housing such that the tub opening corresponds to a laundry inlet.
[0203] The tub may be connected to the housing by a damper. The damper can absorb vibrations generated when the drum rotates, thereby reducing the vibrations transmitted to the housing.
[0204] A washing machine may include a drum configured to accommodate laundry.
[0205] The drum may be positioned within the tub such that the drum opening provided on one side corresponds to the laundry inlet and the tub opening. Laundry may be sequentially passed through the laundry inlet, the tub opening, and the drum opening to be accommodated within the drum or taken out from the drum.
[0206] The drum rotates within the tub and can perform each of the washing, rinsing, and / or dehydration operations. The cylindrical wall of the drum is formed with a number of perforations, allowing water stored in the tub to flow into or out of the drum.
[0207] A washing machine may include a drive device configured to rotate a drum. The drive device may include a drive motor and a rotating shaft for transmitting driving force generated by the drive motor to the drum. The rotating shaft may be connected to the drum by penetrating the tub.
[0208] The driving device can rotate the drum forward or backward to perform each operation according to the washing, rinsing, and / or dehydration, or drying cycle.
[0209] A washing machine may include a water supply device configured to supply water to a tub. The water supply device may include a water supply pipe and a water supply valve provided on the water supply pipe. The water supply pipe may be connected to an external water source. The water supply pipe may extend from the external water source to a detergent supply device and / or the tub. Water may be supplied to the tub via the detergent supply device. Water may be supplied to the tub without passing through the detergent supply device.
[0210] The water supply valve can open or close the water supply pipe in response to an electrical signal from the control unit. The water supply valve can allow or block the supply of water to the tub from an external water source. The water supply valve may include, for example, a solenoid valve that opens and closes in response to an electrical signal.
[0211] A washing machine may include a detergent supply device configured to supply detergent to a tub. The detergent supply device may include a manual detergent supply device that requires a user to add detergent for each wash cycle, and an automatic detergent supply device that stores a large amount of detergent and automatically supplies a predetermined amount of detergent during a wash cycle. The detergent supply device may include a detergent compartment for storing detergent. The detergent supply device may be configured to supply detergent into the tub during a water supply process. Water supplied through a water supply pipe may be mixed with detergent via the detergent supply device. The water mixed with detergent may be supplied into the tub. Detergent is used as a comprehensive term for pre-wash detergent, main wash detergent, fabric softener, bleach, etc., and the detergent compartment may be divided into a pre-wash detergent storage area, a main wash detergent storage area, a fabric softener storage area, and a bleach storage area.
[0212] A washing machine may include a drainage device configured to discharge water contained in a tub to the outside. The drainage device may include a drain pipe extending from the bottom of the tub to the outside of the housing, a drain valve provided in the drain pipe to open and close the drain pipe, and a pump provided on the drain pipe. The pump may pump water in the drain pipe to the outside of the housing.
[0213] The washing machine may include a control panel positioned on one side of the housing. The control panel may provide a user interface for a user to interact with the washing machine. The user interface may include at least one input interface and at least one output interface.
[0214] At least one input interface can convert sensory information received from a user into an electrical signal.
[0215] At least one input interface may include a power button, an operation button, a course selection dial (or a course selection button), and a wash / rinse / spin setting button. The at least one input interface may include, for example, a tact switch, a push switch, a slide switch, a toggle switch, a micro switch, a touch switch, a touch pad, a touch screen, a jog dial, and / or a microphone.
[0216] At least one output interface can visually or audibly convey information related to the operation of the washing machine to the user.
[0217] For example, at least one output interface may transmit information related to the washing cycle and operating time of the washing machine, as well as washing / rinsing / spin settings to the user. Information related to the operation of the washing machine may be output via a screen, indicator, voice, etc. At least one output interface may include, for example, a liquid crystal display (LCD) panel, a light emitting diode (LED) panel, a speaker, etc.
[0218] The washing machine may include a communication module for communicating with external devices via wires and / or wirelessly.
[0219] The communication module may include at least one of a short-range communication module or a long-range communication module.
[0220] The communication module can transmit data to or receive data from external devices (e.g., a server, a user device, and / or a home appliance). For example, the communication module can establish communication with a server, a user device, and / or a home appliance, and transmit and receive various data.
[0221] To this end, the communication module may support the establishment of a direct (e.g., wired) communication channel or a wireless communication channel between external devices, and the performance of communication through the established communication channel. According to one embodiment, the communication module may include a wireless communication module (e.g., a cellular communication module, a short-range wireless communication module, or a global navigation satellite system (GNSS) communication module) or a wired communication module (e.g., a local area network (LAN) communication module, or a power line communication module). Any of these communication modules may communicate with the external device via a first network (e.g., a short-range communication network such as Bluetooth, wireless fidelity (WiFi) direct, or infrared data association (IrDA)) or a second network (e.g., a long-range communication network such as a legacy cellular network, a 5G network, a next-generation communication network, the Internet, or a computer network (e.g., a LAN or WAN)). These various types of communication modules may be integrated into a single component (e.g., a single chip) or implemented as multiple separate components (e.g., multiple chips).
[0222] The short-range wireless communication module may include, but is not limited to, a Bluetooth communication module, a BLE (Bluetooth Low Energy) communication module, a near field communication module, a WLAN (Wi-Fi) communication module, a Zigbee communication module, an infrared (IrDA, infrared Data Association) communication module, a WFD (Wi-Fi Direct) communication module, an UWB (ultrawideband) communication module, an Ant+ communication module, a microwave (uWave) communication module, etc.
[0223] The long-distance communication module may include a communication module that performs various types of long-distance communication and may include a mobile communication unit. The mobile communication unit transmits and receives wireless signals with at least one of a base station, an external terminal, and a server on a mobile communication network.
[0224] In one embodiment, the communication module can communicate with external devices such as a server, a user device, and other home appliances through a peripheral access point (AP). The access point (AP) can connect a local area network (LAN) to which the washing machine or the user device is connected to a wide area network (WAN) to which the server is connected. The washing machine or the user device can be connected to the server through the wide area network (WAN). The control unit can control various components of the washing machine, such as a drive motor and a water inlet valve. The control unit can control various components of the washing machine to perform at least one cycle, including water supply, washing, rinsing, and / or spin-drying, according to a user input. For example, the control unit can control the drive motor to adjust the rotation speed of the drum, or control the water inlet valve of the water supply device to supply water to the tub.
[0225] The control unit may include hardware such as a CPU or memory, and software such as a control program. For example, the control unit may include an algorithm for controlling the operation of components within the washing machine, at least one memory storing program-type data, and at least one processor performing the aforementioned operation using data stored in the at least one memory. The memory and the processor may each be implemented as separate chips. The processor may include one or more processor chips or one or more processing cores. The memory may include one or more memory chips or one or more memory blocks. Additionally, the memory and the processor may be implemented as a single chip.
[0226] Hereinafter, a garment treatment device according to various embodiments will be specifically described with reference to the attached drawings.
[0227] FIG. 1 is a perspective view showing a washing machine according to one embodiment, FIG. 2 is a cross-sectional view of the washing machine shown in FIG. 1, and FIG. 3 is a drawing showing a filter cover applied to the washing machine shown in FIG. 1.
[0228] As illustrated in FIGS. 1 to 3, the garment treatment device (1) may be a device for treating garments. For example, the garment treatment device (1) may include a washing machine (1) and a dryer (1a). The following description assumes a washing machine (1).
[0229] A washing machine (1) is a device that uses the driving force of a motor (18) to mix laundry, washing water, and detergent placed inside a washing space together, thereby performing washing through friction between them. Here, the laundry may include clothing.
[0230] A washing machine (1) may include a housing (10) that forms an exterior and accommodates various components inside. The housing (10) may be formed in an approximately hexahedral shape.
[0231] The washing machine (1) is installed inside the housing (10) and may include a tub (17) in which washing water is stored during washing, and a drum (15) that is rotatably installed inside the tub (17) and in which laundry is washed during washing.
[0232] The washing machine (1) includes a detergent supply device (14) that supplies washing water and detergent into the interior of the housing (10). The detergent supply device (14) is provided to accommodate detergent therein, and the detergent supply device (14) can be installed on the front side of the housing (10) so that a user can easily add detergent.
[0233] The washing machine (1) may include a drainage device (19) provided on the inner lower part of the housing (10) to drain the washing water contained in the tub (17) to the outside of the housing (10).
[0234] The washing machine (1) may include a filter (30) installed in the drainage device (19) to filter out foreign substances contained in the wash water. The filter (30) may be provided so as to be withdrawable to the outside of the housing (10).
[0235] A control panel (16) including an input unit (16a) for receiving an operation command from a user and a display unit (16) for displaying operation information of the washing machine (1) may be provided on the upper front side of the housing (10).
[0236] The housing (10) may include a front panel (11a) forming a part of the front, a rear panel (11c) forming the rear, side panels (11b) forming both sides, and a top cover (11e) and base (11f) forming the upper and lower surfaces.
[0237] A laundry inlet (12) may be provided at the front of the housing (10). The laundry inlet (12) may be provided on the front panel (11a). The laundry inlet (12) may be provided so that laundry can be fed into the drum (15). The laundry inlet (12) may be opened or closed by a door (13). The door (13) may be rotatably mounted on the front panel (11a) of the housing (10) by a hinge member (not shown).
[0238] An opening (20) may be provided at the lower front side of the housing (10). The opening (20) may be provided in the front panel (11a). The opening (20) may be formed by opening at least a portion of one side of the lower side of the front panel (11a). The opening (20) is provided so that a filter (30) provided inside the housing (10) can be pulled out of the housing (10). The opening (20) may be opened or closed by a filter cover (100).
[0239] A filter cover (100) that opens and closes an opening (20) to allow the filter (30) to be withdrawn or introduced to the outside of the housing (10) may be provided on the lower front side of the housing (10).
[0240] The filter cover (100) may be provided to correspond to the opening (20) of the housing (10). The filter cover (100) may be provided to have the same texture and color to ensure consistency with the housing (10).
[0241] The filter cover (100) may include an injection-molded first member (110). The filter cover (100) may include a second member (120) provided on at least a portion of the injection-molded first member (110) by a heat transfer process. The filter cover (100) may have a desired appearance by applying the second member (120) to the injection-molded first member (110) by a heat transfer process.
[0242] Fig. 4 is an exploded perspective view showing the filter cover illustrated in Fig. 1, and Fig. 5 is a drawing showing a cross-section of a second member of the filter cover illustrated in Fig. 4.
[0243] As shown in FIGS. 4 and 5, the filter cover (100) may include a first member (110) and a second member (120) attached to the first member (110) by thermal transfer.
[0244] The filter cover (100) can be implemented using a heat transfer process in which a second member (120) is transferred to an injection-molded first member (110) by heating and pressing.
[0245] The first member (110) is provided to cover the opening (20) of the housing (10). The first member (110) is an injection-molded product. The first member (110) may include a plastic resin material.
[0246] The second member (120) to which heat is transferred to the first member (110) may be provided to be exposed to the outside of the housing (10).
[0247] The first member (110) may include a first member body (111) in the shape of a plate. The first member body (111) may include a front surface (111a) to which the second member (120) is attached through a thermal transfer method, a rear surface (111b) opposite the front surface (111a), and a connecting surface (111c) connecting the front surface (111a) and the rear surface (111b).
[0248] The front surface (111a) of the first member (110) may be arranged to face the outside of the housing (10). The front surface (111a) of the first member (110) may be arranged to be exposed to the outside of the housing (10). The front surface (111a) of the first member (110) may be provided flat so that the second member (120) may be attached thereto using a thermal transfer method. The front surface (111a) of the first member (110) may be provided in a plate shape.
[0249] The first member (110) may include a rear surface (111b). The rear surface (111b) of the first member body (111) may be provided on the opposite side of the front surface (111a). The rear surface (111b) may be formed integrally with the front surface (111a).
[0250] The first member (110) may include a connecting surface (111c). The connecting surface (111c) may be provided to connect the front (111a) and the rear (111b). The connecting surface (111c) may form a border of the first member (110). The connecting surface (111c) may form an outer border to connect the front (111a) and the rear (111b) of the first member body (111).
[0251] A protrusion (200) may be provided on the rear surface (111b) of the first member (110) so that at least a portion thereof protrudes. The protrusion (200) may be provided so that at least a portion of the first member body (111) protrudes. The protrusion (200) may be injection-molded as an integral part with the first member body (111). The protrusion (200) may be provided as an integral part with the first member (110). The protrusion (200) may be provided so as to extend and protrude from the rear surface (111b).
[0252] The protrusion (200) of the first member (110) may include a hook (300) and a hinge (400). A hook (300) provided on the upper side of the first member (110) for coupling with a housing (10, counterpart) may be integrally formed on the rear side (111b) of the first member body (111). A hinge (400) may be integrally formed on the rear side (111b) of the first member body (111) for rotatably coupling with the housing (10, counterpart) on the lower side of the first member (110). Two hinges (400) may be provided as a pair on the left and right sides on the lower side of the rear side (111b) of the first member body (111). The hinges (400) may be arranged spaced apart from each other on the left and right sides. In this embodiment, the protrusion of the first member is illustrated as a hook and a hinge, but is not limited thereto. For example, the protrusion may be formed integrally by protruding at least partly from the rear surface of the first member.
[0253] The protrusion (200) of the first member (110) may include a connecting portion (210) that is formed to extend integrally from the rear surface (111b). The connecting portion (210) may be formed to be integrally connected from the rear surface (111b) of the first member (110). The connecting portion (210) may be provided at a position of the protrusion (200) of the first member (110) that is connected to the rear surface (111b).
[0254] The connecting portion (210) may be provided on the protrusion (200). The connecting portion (210) may be provided on the hook (300). The connecting portion (210) may be provided such that the hook (300) is formed on the rear surface (111b) of the first member (110). The connecting portion (210) may be at least a part of the hook (300).
[0255] The hook (300) of the first member (110) may be located at the upper center of the first member body (111). The hook (300) may be integrally provided with a connecting portion (210) that is integrally provided on the rear surface (111b) of the first member (110). The hook (300) may be formed to integrally protrude rearward from the connecting portion (210) that is provided on the rear surface (111b) of the first member (110). The hook (300) may be provided to be coupled to a counterpart (not shown) provided in the housing (10). The hook (300) may be provided to couple the first member (110) to the opening (20) of the housing (10). The hook (300) may include a hook body (310) that is connected to the connecting portion (210) and a hook head (320) that is formed to protrude rearward from the hook body (310). The hook head (320) may be formed with a width greater than that of the hook body (310). In the present embodiment, the hook is illustrated as having a shape having a hook head formed larger than the hook body, but is not limited thereto. For example, the hook may generally include a hook shape formed to be coupled and fixed to a counterpart.
[0256] The connecting portion (210) may be provided on the hinge (400). The connecting portion (210) may be provided such that the hinge (400) is formed on the rear surface (111b) of the first member (110). The connecting portion (210) may be at least a part of the hinge (400).
[0257] The hinge (400) of the first member (110) may be formed on each of the left and right sides of the first member body (111). The hinge (400) of the first member (110) may be formed on each of the left and right sides of the rear surface (111b) of the first member body (111). The hinge (400) of the first member (110) may include a hinge axis (410) formed to extend from the connecting portion (210), and a hinge support portion (420) extending from the hinge axis (410). The hinge axis (410) may be provided between the connecting portion (210) and the hinge support portion (420). The first member (110) may be provided to be rotatable about the hinge axis (410). A hinge shaft connecting portion (21) may be provided in the opening (20) of the housing (10) so that the hinge shaft (410) can be supported. The hinge shaft connecting portions (21) may be provided on the lower left and right sides of the opening (20) so as to correspond to the hinge (400).
[0258] The hinge support (420) may be formed to be bent downward from the hinge axis (410). The hinge support (420) may be formed to be coupled to the hinge axis coupling portion (21) formed in the opening (20) of the housing (10). (See FIG. 1) The hinge support (420) is provided to be coupled to the hinge axis coupling portion (21) so that the first member (110) can rotate around the hinge axis (410). The hinge support (420) is provided to be coupled to the hinge axis coupling portion (21) so that the filter cover (100) can open and close the opening (20) of the housing (10) around the hinge axis (410).
[0259] The connecting portion (210) of the first member (110) may include a deformation prevention portion (800) formed by at least a portion being cut off. The deformation prevention portion (800) will be described later.
[0260] The second member (120) attached to the front surface (111a) of the first member (110) by a heat transfer method may include a heat transfer foil and a heat transfer film (500).
[0261] The second member (120) may include a heat transfer film (500). The heat transfer film (500) may include a base film (510). The base film (510) is a film to which the attachment film (120) is attached. The base film (510) may include a release paper.
[0262] An attachment film (120) may be deposited on a base film (510). The attachment film (120) may be positioned on the base film (510). The attachment film (120) may be separated from the base film (510) and attached to the first member (110). The attachment film (120) may be a second member.
[0263] The thermal transfer film (500) may include an attachment film (120). The attachment film (120) may be configured to be attached to the front surface (111a) of the first member (110) to form a filter cover (100). The attachment film (120) of the thermal transfer film (500) may be attached to the front surface (111a) of the first member (110) to be exposed to the outside of the housing (10).
[0264] The attachment film (120) of the thermal transfer film (500) may include a cover layer (121). The cover layer (121) may be positioned on the outer side of the attachment film (120). The cover layer (121) may be positioned on the base film (510). The cover layer (121) may be positioned to be in contact with the base film (510). The cover layer (121) may be formed by roll coating on the base film (510). However, the present invention is not limited thereto.
[0265] The attachment film (120) may include a shield layer (122). The shield layer (122) may be configured to protect the attachment film (120). The shield layer (122) may be positioned on the outside of the metal layer (123) to prevent oxidation of the metal layer (123). The shield layer (122) may be configured such that the cover layer (121) is positioned between the shield layer (122) and the base film (510). The shield layer (122) may include a material that is resistant to impact and damage. The shield layer (122) may be formed by roll coating, but is not limited thereto.
[0266] The attachment film (120) may include a metal layer (123). The metal layer (123) may be a layer containing metal. The metal layer (123) may be covered by a shield layer (122). The metal layer (123) may be protected by the shield layer (122) to prevent it from coming into contact with oxygen, thereby preventing it from being oxidized.
[0267] The attachment film (120) may include an adhesive layer (124). The adhesive layer (124) has a configuration that can be adhered to the first member (110). The adhesive layer (124) may be positioned on the metal layer (123). The adhesive layer (124) may be provided so that the metal layer (123) is positioned between the shield layer (122). The adhesive layer (124) may be positioned on the outer side of the attachment film (120). A cover layer (121) may be positioned on one outer surface of the attachment film (120), and the adhesive layer (124) may be positioned on the other outer surface.
[0268] The adhesive layer (124) can be provided so that the adhesive film (120) among the thermal transfer films (500), i.e., the second member (120), can be attached to the front surface (111a) of the first member (110).
[0269] The heat transfer film (500) can be prepared by attaching the film (120) to the base film (510) using at least one of gravure, micro gravure, comma coating, and slot die coating.
[0270] In this way, a durable filter cover (100) can be formed using a metal heat transfer film (500) by heat transferring the heat transfer film (500) to the first member (110), which is an injection-molded product, and exposing the second member (120) to the outside through the filter cover (100).
[0271] FIG. 6 is a drawing showing a molding state of the first member of the filter cover shown in FIG. 4, FIG. 7 is a drawing showing a state in which the first member shown in FIG. 6 is taken out, and FIG. 8 is an enlarged view of part A of FIG. 7, showing a putting line formed on the connecting surface of the first member.
[0272] As shown in FIGS. 6 to 8, the filter cover (100) may include a first member (110).
[0273] The first member (110) can be prepared by an injection molding process.
[0274] The first member (110) can be formed by an injection device (600). The injection device (600) can include a first injection mold (610) and a second injection mold (620).
[0275] The first injection mold (610) may be provided on top of the second injection mold (620). The first injection mold (610) and the second injection mold (620) may be combined to form a cavity (630). The cavity (630) formed by the first injection mold (610) and the second injection mold (620) may be formed in a shape corresponding to the first member (110).
[0276] At least a portion of the first member (110) may be formed by the first injection mold (610), and at least another portion of the first member (110) may be formed by the second injection mold (620). The front surface (111a) of the first member (110) may be formed by the first injection mold (610), and the back surface (111b) of the first member (110) may be formed by the second injection mold (620). The first member (110) may be formed by a cavity (630) provided between the first injection mold (610) and the second injection mold (620).
[0277] An injection mold (650) having fluidity can be inserted into a cavity (630) between a first injection mold (610) and a second injection mold (620) by injection (640). When the cavity (630) is sufficiently filled with the injection mold (650), the first injection mold (610) and the second injection mold (620) are spaced apart, and the first member (110) can be taken out of the cavity (630) between the first injection mold (610) and the second injection mold (620).
[0278] Meanwhile, in the heat transfer process described later, when pressure from a roller (700, see Fig. 12) is applied, the first member (110) formed by injection molding may inevitably undergo bending deformation. To improve this, it is preferable that the center of the plate-shaped first member (110) be formed at a predetermined angle higher than the ends.
[0279] The first member (110) injection-molded by the injection device (600) may include a front surface (111a) to which the second member (120) is attached by thermal transfer, a rear surface (111b) opposite the front surface (111a), and a connecting surface (111c) between the front surface (111a) and the rear surface (111b).
[0280] A curved portion (114) may be provided on the connecting surface (111c) of the first member (110) to prevent burrs or peel-off of the second member (120) that occur when the roller (700) is pressed in the thermal transfer method. The curved portion (114) may be formed between the front surface (111a) of the first member (110) and the connecting surface (111c). The curved portion (114) may be formed to have approximately R0.2. The curved portion (114) may be formed on the edge of the front surface (111a) of the first member (110). Through the curved portion (114), burrs or peel-off that may occur at the boundary between the thermal transfer surface and the non-transfer surface of the first member (110) and the second member (120) may be prevented.
[0281] In addition, a parting line (113) may be provided on the connecting surface (111c) of the first member (110). The parting line (113) may be located on the lower side of the curved portion (114). The parting line (113) may prevent burrs or peel-off that may occur on the second member (120) due to the pressing of the roller (700) during the heat transfer process.
[0282] The parting line (113) may be formed to be recessed inward from the curved portion (114) formed in the connecting portion (210). The parting line (113) may be formed to be stepped from the curved portion (114) formed in the connecting portion (210). The parting line (113) may be formed to be stepped 0.02 mm inward from the curved portion (114) formed in the connecting portion (210). The parting line (113) may be provided so that the edge portion of the second member (120), which is heat-transferred by the high-temperature roller (700), is stably heat-transferred to the first member (110).
[0283] FIG. 9 is a drawing showing a deformation prevention part provided in a first member of a filter cover according to one embodiment, FIG. 10 is a cross-sectional view of a portion BB' of FIG. 9, which is a cross-sectional view showing a deformation prevention part formed in a hook of the first member according to one embodiment, FIG. 11 is a drawing showing a deformation prevention part provided in a protrusion (hinge) of the first member according to one embodiment, and FIG. 12 is a cross-sectional view of a portion CC' of FIG. 11, which is a drawing showing a deformation prevention part provided in a hinge of the first member according to one embodiment. Hereinafter, descriptions of parts overlapping with the above descriptions are omitted.
[0284] As illustrated in FIGS. 9 to 12, the first member (110) of the filter cover (100) may include a connecting portion (210) provided on a protrusion (200). The connecting portion (210) of the first member (110) may include a deformation prevention portion (800) formed by cutting at least a portion thereof.
[0285] The first member (110) may include a deformation prevention member (800) provided to prevent deformation and shrinkage of the second member (120) that is heat-transferred to the front surface (111a).
[0286] The deformation prevention part (800) may be provided on the protrusion (200) of the first member (110). The deformation prevention part (800) may be provided on the protrusion (200) that protrudes from the rear surface (111b) of the first member (110). The deformation prevention part (800) may be provided on the connecting part (210) that extends integrally with the rear surface (111b) among the protrusions (200) that protrude from the rear surface (111b) of the first member (110). The deformation prevention part (800) may be formed on the portion that protrudes from the rear surface (111b).
[0287] The connecting portion (210) may be formed by extending integrally from the rear surface (111b) of the first member (110). In the present embodiment, the connecting portion (210) included in the hook (300) may include a first connecting member (211), a second connecting member (212), a third connecting member (213), and a fourth connecting member (214). The first connecting member (211), the second connecting member (212), and the third connecting member (213) may be formed in an approximately plate shape and may be arranged at a predetermined interval. The fourth connecting member (214) may be provided to connect one end of the first, second, and third connecting members (211, 212, 213). The first connecting member (211), the second connecting member (212), the third connecting member (213), and the fourth connecting member (214) may each have a predetermined thickness (t). The first connecting member (211), the second connecting member (212), the third connecting member (213), and the fourth connecting member (214) are formed to have a predetermined length and can be connected to each other at the top. A hook (300) can be integrally formed at the top of the connecting member (210). The hook (300) includes a hook body (310) and a hook head (320), and the hook body (310) can be integrally formed at the top of the connecting member (210).
[0288] The deformation prevention part (800) can be formed on the first connecting member (211), the second connecting member (212), the third connecting member (213), and the fourth connecting member (214). The deformation prevention part (800) can be formed at a position where the first connecting member (211), the second connecting member (212), the third connecting member (213), and the fourth connecting member (214) are connected to the rear surface (111b). The deformation prevention part (800) can be formed by cutting a first thickness (t1) at a connection position between the first connecting member (211), the second connecting member (212), the third connecting member (213), and the fourth connecting member (214), which are formed to a predetermined thickness (t), and the rear surface (111b). The first thickness (t1) can be smaller than the thickness (t). The deformation prevention part (800) can include a blunt shape. The deformation prevention member (800) may have a cross-section that is square, circular, dome-shaped, etc. The deformation prevention member (800) may be formed by connecting the first connecting member (211), the second connecting member (212), the third connecting member (213), and the fourth connecting member (214) to the rear surface (111b), respectively, to a portion corresponding to the front surface (111a) of the first member (110).
[0289] In this way, by providing deformation prevention parts (800) on the first connecting member (211), the second connecting member (212), the third connecting member (213), and the fourth connecting member (214), deformation and shrinkage of the second member (120) that is heat-transferred to the corresponding front surface (111a) of the first member (110) can be prevented.
[0290] As illustrated in FIGS. 11 and 12, the connecting portion (210) included in the hinge (400) in the present embodiment may include a first connecting portion (211), a second connecting portion (212), a third connecting portion (213), a fourth connecting portion (210), and a fifth connecting portion (215).
[0291] The first connecting member (211), the second connecting member (212), the third connecting member (213), and the fourth connecting member (210) may be formed in a roughly plate shape and arranged at a predetermined interval. The fifth connecting member (215) may be provided to connect one end of the first, second, third, and fourth connecting members (211, 212, 213, 214). The first connecting member (211), the second connecting member (212), the third connecting member (213), the fourth connecting member (214), and the fifth connecting member (215) may each have a predetermined thickness (t). The first connecting member (211), the second connecting member (212), the third connecting member (213), the fourth connecting member (214), and the fifth connecting member (215) may be formed in a predetermined length and may be connected to each other from above.
[0292] A hinge support (420) may be integrally formed at the upper portion of the connecting portion (210). The hinge (400) includes a hinge shaft (410) and a hinge support (420), and the hinge support (420) may be integrally formed by being bent at the upper portion of the connecting portion (210).
[0293] The deformation prevention member (800) can be formed on the first connecting member (211), the second connecting member (212), the third connecting member (213), the fourth connecting member (214), and the fifth connecting member (215). The deformation prevention member (800) can be formed at a position where the first connecting member (211), the second connecting member (212), the third connecting member (213), the fourth connecting member (214), and the fifth connecting member (215) are connected to the rear surface (111b).
[0294] The deformation prevention member (800) may be formed by cutting a first thickness (t1) at a connection position between the first connecting member (211), the second connecting member (212), the third connecting member (213), the fourth connecting member (214), and the fifth connecting member (215) formed with a predetermined thickness (t) and the rear surface (111b). The first thickness (t1) may be smaller than the thickness (t).
[0295] The deformation prevention part (800) may include a shape of a reduction. The deformation prevention part (800) may include a cross section of a square, a circle, a dome, etc. The deformation prevention part (800) may be formed by connecting the first connecting member (211), the second connecting member (212), the third connecting member (213), the fourth connecting member (214), and the fifth connecting member (215) formed by connecting to the rear surface (111b), respectively, in a portion corresponding to the front surface (111a) of the first member (110).
[0296] In this way, deformation prevention parts (800) are provided on the first connecting member (211), the second connecting member (212), the third connecting member (213), the fourth connecting member (214), and the fifth connecting member (215), respectively, so that deformation and shrinkage of the second member (120) that is heat-transferred to the corresponding front surface (111a) of the first member (110) can be prevented.
[0297] In this embodiment, the deformation prevention member is shown as being formed on four and five connecting rods formed on the hook and the hinge, respectively, but is not limited thereto. For example, the deformation prevention member may be formed on a portion that protrudes integrally from the rear surface of the first member.
[0298] Fig. 13 is a drawing showing a state in which a second member is thermally transferred to a first member using a hot spam method according to one embodiment, and Fig. 14 is a drawing showing a jig device provided to thermally transfer a second member to a first member using a hot spam method according to one embodiment. Hereinafter, descriptions of parts overlapping with the above descriptions are omitted.
[0299] As shown in FIGS. 13 and 14, the second member (120) forming the filter cover (100) can be heat-transferred to the front surface (111a) of the first member (110) using a hot stamping method.
[0300] The heat transfer film (500) is positioned on the front surface (111a) of the first member (110) and pressed by a roller (700).
[0301] The roller (700) can press the heat transfer film (500) toward the front surface (111a) of the first member (110).
[0302] At this time, the roller (700) is provided so as to be able to generate heat by heating. While the roller (700) presses the heat transfer film (500) to a predetermined temperature, the attachment film (120) is attached to the front surface (111a) of the first member (110) by heat and pressure in a heat transfer manner.
[0303] The first member (110) may be supported by a jig device (900). The jig device (900) may be provided to support the first member (110) from the lower side of the first member (110). The jig device (900) may include a heater (910). The jig device (900) is provided so that when a heat transfer film (500) is heat-transferred to the front surface (111a) of the first member (110), the jig device (900) that the roller (700) contacts can be heated.
[0304] When the roller (700) presses the heat transfer film (500) against the front surface (111a) of the first member (110) for the heat transfer process of the heat transfer film (500), the jig device (900) may be provided in a preheated state to reduce the temperature difference between the upper and lower parts of the first member (110). The jig device (900) may be provided at a temperature of approximately 20 to 60°C.
[0305] The first member (110) is prepared by injection molding and may be deformed by the pressure of a heated roller (700) for heat transfer. Therefore, in order to reduce the temperature difference caused by the roller (700) that presses the upper portion of the first member (110), a jig device (900) provided at the lower portion of the first member (110) may be heated.
[0306] The second member (120) can be thermally transferred to the front surface (111a) of the first member (110) by a roller (700). At this time, the second member (120) can be thermally transferred stably without causing burrs or peel-offs to the edge by the parting line (113) of the first member (110).
[0307] Fig. 15 is a perspective view showing a dryer according to one embodiment, and Fig. 16 is a drawing showing a filter cover applied to the dryer shown in Fig. 15. Hereinafter, descriptions of parts overlapping with the above descriptions are omitted.
[0308] As shown in FIGS. 15 and 16, the dryer (1a) may include a housing (10). The housing (10) may form the main body of the dryer (1a).
[0309] An inlet (12) may be formed in the housing (10) so that a drying object can be fed into the drum (15), and a door (13) for opening and closing the inlet (12) may be installed.
[0310] An opening (20A) may be provided on the front of the housing (10). A filter unit (30A) may be detachably mounted through the opening (20A). The filter unit (30A) may be detachably mounted through the opening (20A).
[0311] A filter cover (100A) can be provided to open and close the opening (20A) of the housing (10).
[0312] The filter cover (100A) is provided so as to form a smooth surface without any steps while being connected to the front surface of the housing (10) when the opening (20A) is closed. The filter cover (100A) may include a first member (110A) and a second member (120A) attached to the first member (110A) by thermal transfer. The second member (120A) may be provided so as to be exposed to the front surface of the housing (10).
[0313] The filter cover (100A) is attached to the front of the first member (110A) by a heat transfer method, and the second member (120A) can be provided to have the same color and texture as the housing (10).
[0314] The first member (110A) may be prepared by injection molding, and the second member (120A) may be prepared by heat transfer to the first member (110A).
[0315] The first member (110A) is provided by attaching the second member (120A) to the front surface using a thermal transfer method, and a protrusion (200A) including a hook (300A) and a hinge (400A) for coupling with the housing (10) may be provided on the rear surface of the first member (110A). The protrusion (200A) may be formed by protruding at least a portion of the first member (110A). The protrusion (200A) may be formed integrally by protruding at least a portion of the rear surface of the first member (110A). The protrusion (200A) may include a connecting portion (210A) integrally connected to the rear surface of the first member (110A).
[0316] In this embodiment, the protrusion (200A) formed protrudingly on the rear surface of the first member (110A) includes a connecting portion (210A), and the connecting portion (210A) may include a deformation prevention portion (not shown) to prevent shrinkage and deformation of the second member (120A) during a heat transfer process of the second member (120A).
[0317] A garment treatment device (1) according to one embodiment includes a housing (10) having a laundry inlet (15) for putting in or taking out laundry, a door (13) for opening and closing the laundry inlet, a tub (17) provided inside the housing to store washing water, a drum (15) that rotates inside the tub and performs respective operations according to washing, rinsing, and dehydration processes for the laundry, and a filter cover (100) provided to cover a filter (30) through an opening (20) formed in at least a portion of the housing, wherein the filter cover (100) includes a first member (110) provided by injection molding, and a second member (120) attached to the first member (110) by a heat transfer method and provided to be exposed to the outside.
[0318] According to the present disclosure, by applying a thermal transfer method to a filter cover, the aesthetics of the appearance can be improved and the design can be diversified.
[0319] According to the present disclosure, a filter cover has a structure capable of preventing thermal deformation so that a thermal transfer method can be applied to the filter cover, and durability can be improved so that the cover does not come off or the like even when subjected to external impacts that may occur when opening and closing the filter cover.
[0320] The first member (110) is provided to cover the opening and includes a plate-shaped first member body (111) including a front side (111a) to which the second member (120) is attached through a thermal transfer method and a rear side (111b) opposite the front side (111a), and a protrusion (200) provided such that at least a portion of the first member body (111) protrudes. The second member (120) includes a thermal transfer foil or a thermal transfer film. The protrusion (200) includes a connecting portion (210) integrally formed to protrude from the rear side (111b). The connecting portion (210) includes a deformation prevention portion (800) provided to prevent thermal deformation of the second member (120) during a thermal transfer process. The deformation prevention portion (800) is formed such that at least a portion of the connecting portion (210) is cut. The above deformation prevention part (800) is positioned at a position where the rear surface (111b) and the connecting part (210) are connected.
[0321] In this way, the filter cover has a structure that can prevent thermal deformation so that a thermal transfer method can be applied to the filter cover, and durability can be improved so that the cover does not come off or become damaged by external impacts that may occur when opening and closing the filter cover.
[0322] The first member (110) includes a connecting surface (111c) connecting the front surface (111a) and the rear surface (111b), and a parting line (113) formed in a step is provided on at least a portion of the connecting surface (111c). The first member (110) includes a curved portion (114) provided between the rear surface (111b) and the connecting surface (111c) to prevent burrs from occurring when the second member (120) is pressed by a roller. The parting line (113) is positioned lower than the curved portion (114) and is formed to be recessed inwardly relative to the curved portion (114). The parting line (113) is formed inwardly with a step of 0.02 mm from the curved portion (114).
[0323] Through the curved portion and parting line formed in the first member, burrs or peel off that may occur due to compression of the roller during heat transfer between the first member and the second member can be prevented.
[0324] The first member (110) is fixed by a jig device (900) provided on the lower side, and when the second member (120) is thermally transferred to the front surface (111a) of the first member (110), the jig device (900) that the roller (700) touches is heated. The jig device (900) further includes a heater (910).
[0325] By increasing the temperature of the jig device, the amount of deformation can be minimized to prevent warping, shrinkage and appearance defects caused by pressure from high-temperature rollers during the thermal transfer process.
[0326] The above protrusion (200) includes a hook (300) that is formed protrudingly on the upper portion of the first member body (111) and a hinge (400) that is formed protrudingly on the lower portion of the first member body (111).
[0327] A method for manufacturing a garment treatment device according to one embodiment comprises: installing the first member (110) prepared by injection molding on a jig device (900), heating the temperature of the jig device (900) on which the first member (110) is mounted, and pressing the second member (120) onto the front surface (111a) of the first member (110) using a roller (700) to perform heat transfer.
[0328] By applying a heat transfer technique to the filter cover in this way, the aesthetics of the exterior can be enhanced and the design can be diversified. According to the present disclosure, the filter cover has a structure that can prevent thermal deformation so that the heat transfer technique can be applied, and durability can be improved so that the cover does not peel off or become damaged even when subjected to external impacts that may occur when opening and closing the filter cover.
[0329] The above jig device (900) is preheated before the pressing process of the roller (700). The jig device (900) heats the jig device (900) that touches the rear surface (111b) of the first member (110) to a temperature of 30 degrees.
[0330] In this way, by heating the jig device and increasing the temperature of the jig device, warping, shrinkage and appearance defects caused by pressure from the high-temperature roller during the heat transfer process can be prevented, and the amount of deformation can be minimized.
[0331] The manufacturing method of the above clothing treatment device is such that the first member (110) is formed by an injection device, the first member (110) is installed in a jig device (900), the jig device (900) is heated, and a second member (120) is attached to the front surface (111a) of the first member (110) by a heat transfer method to form a filter cover (100).
[0332] By applying a heat transfer technique to a filter cover, the aesthetics of the exterior can be enhanced and the design can be diversified. According to the present disclosure, a filter cover has a structure that can prevent thermal deformation so that the heat transfer technique can be applied, and durability can be improved so that the cover does not peel off or otherwise become damaged by external impacts that may occur when opening and closing the filter cover.
[0333] The first member (110) includes a plate-shaped first member body (111) including a rear surface (111b) opposite the front surface (111a) and a connecting surface (111c) connecting the front surface (111a) and the rear surface (111b) to form a side surface, and a protrusion (200) provided so as to protrude at least a portion from the rear surface (111b) of the first member body (111). The protrusion (200) includes a connecting portion (210) integrally formed by protruding from the rear surface (111b), and the connecting portion (210) includes a deformation prevention portion (800) provided in a chamfered form to prevent thermal deformation of the second member (120) during a thermal transfer process.
[0334] For example, by applying a heat transfer method to the filter cover, the aesthetics of the appearance can be improved and the design can be diversified.
[0335] For example, by applying a thermal transfer method to a filter cover, the number of parts can be reduced and the process can be shortened.
[0336] For example, durability can be improved to prevent the cover from being peeled off or other damage that may occur when opening or closing the filter cover.
[0337] For example, thermal deformation can be prevented to prevent warping of injection molded parts during a thermal transfer process.
[0338] The effects that can be obtained from the present disclosure are not limited to the effects mentioned above, and other effects that are not mentioned can be clearly understood by a person having ordinary skill in the art to which the present disclosure belongs from the description below.
[0339] In describing the garment treatment device with reference to the attached drawings above, specific shapes and directions have been mainly described, but it should be understood that various modifications and changes can be made by a person skilled in the art, and such modifications and changes should be interpreted as being included in the scope of the disclosed invention.
Claims
1. A housing having a laundry inlet for loading or withdrawing laundry; A door for opening and closing the above laundry inlet; A tub provided inside the housing to store washing water; A drum that rotates inside the tub and performs each operation according to the washing, rinsing and dehydration processes for the laundry; and A filter cover is provided to cover the filter through an opening formed in at least a portion of the housing; The above filter cover, A first member prepared by injection molding, A clothing treatment device including a second member attached to the first member in a heat transfer manner and arranged to be exposed to the outside.
2. In paragraph 1, The above first absence is, A first member body in the shape of a plate, which is provided to cover the above opening and includes a front surface to which the second member is attached through a heat transfer method and a rear surface opposite the front surface, A garment treatment device including a protrusion formed by protruding at least a portion of the first member body.
3. In paragraph 2, The second absence above is, A garment treatment device comprising a heat transfer foil or heat transfer film.
4. In paragraph 2, The above protrusion is, A garment treatment device including a connecting portion integrally formed by protruding from the rear surface.
5. In paragraph 4, The above connecting part, A garment processing device including a deformation prevention member that prevents thermal deformation of the second member during a heat transfer process.
6. In paragraph 5, A clothing treatment device in which the above deformation prevention member is formed by cutting at least a portion of the connecting member.
7. In paragraph 5, A clothing processing device in which the above deformation prevention member is positioned at a position where the rear surface and the connecting member are connected.
8. In paragraph 2, The above first member includes a connecting surface connecting the front and the rear, A clothing treatment device in which a parting line formed in a step manner is provided on at least a portion of the above-mentioned connecting surface.
9. In paragraph 8, A garment treatment device including a curved portion provided to prevent burrs generated when the second member is pressed by a roller between the rear surface and the connecting surface.
10. In paragraph 9, The above parting line is located lower than the above curved portion, A clothing treatment device formed to be sunken inwardly from the above-mentioned curved portion.
11. In paragraph 10, A clothing treatment device in which the above parting line is formed with a step of 0.02 mm inward from the above curved portion.
12. In paragraph 4, The above protrusion is, A hook formed protruding on the upper part of the first member body, A garment processing device including a hinge formed protrudingly at the lower portion of the first member body.
Citation Information
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