Adiabatic body

The insulation system with a vacuum space and lattice reinforcement addresses structural and thermal challenges in refrigerator insulation by stabilizing the vacuum space and enhancing structural strength and thermal performance, particularly at connections and corners.

WO2025028990A1PCT designated stage expired Publication Date: 2025-02-06LG ELECTRONICS INC
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Patent Information

Application Number
PCT/KR2024/011107
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-07-31
Filing Date
2024-07-30
Publication Date
2025-02-06

AI Technical Summary

Technical Problem

Conventional refrigerator insulation methods face challenges in maintaining structural strength, preventing vacuum leakage, and achieving effective thermal insulation, particularly at connections and corners where deformation can occur due to vacuum pressure and load.

Method used

The proposed insulation system includes a vacuum space between two plates with a third plate or lattice structure that supports and reinforces them, reducing heat transfer and enhancing structural integrity by using a lattice or grid design that extends over bars and includes reinforcement members to improve connection strength and insulation performance.

Benefits of technology

This configuration stabilizes the insulation, enhances structural strength, and improves thermal performance by reducing heat transfer and vacuum leakage, particularly at vulnerable areas like corners and connections, thereby maintaining effective insulation and structural integrity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides an adiabatic body comprising: a first plate; a second plate; a vacuum space portion provided between the first plate and the second plate; and a third plate disposed in the vacuum space portion and connected to at least a portion of the first and second plates.
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Description

Insulator

[0001] The present invention relates to an insulator.

[0002] First, there is the applicant's registered patent No. 10-0343719 (Patent Document 1). According to this patent, a vacuum adiabatic panel is manufactured, embedded in the wall of a refrigerator, and the exterior of the vacuum adiabatic panel is finished with a separate molded Styrofoam material. This method eliminates the need for foaming and improves insulation performance. However, this method has the drawback of increasing costs and complicating the manufacturing process.

[0003] As another example, there have been attempts to fabricate the entire refrigerator wall as a single vacuum insulator. For example, U.S. Patent Publication No. US2040226956A1 (Patent Document 2) discloses a method for providing vacuum insulation for a refrigerator. However, it is difficult to achieve a practical level of insulation by providing a sufficiently vacuumed refrigerator wall. Specifically, there are several problems, including the difficulty in preventing heat transfer at the contact point between the outer and inner cases, which have different temperatures, the difficulty in maintaining a stable vacuum state, and the difficulty in preventing deformation of the case due to negative vacuum pressure.

[0004] Japanese Patent Application Laid-Open No. 2011-247534 (Patent Document 3) discloses an insulation box that simplifies the bonding work and improves productivity when installing and preparing multiple vacuum insulation panels.

[0005] Patent Document 3 discloses an insulating case of a refrigerator comprising an inner case and an outer case and a plurality of vacuum insulation panels provided between them, and forming a plurality of wall sections of a refrigerator body, wherein the inner case is formed by combining a plurality of inner case partitions into which the entire inner case is divided, and at the same time, a plurality of vacuum insulation panels are formed in a shape corresponding to each inner case partition, and each of these vacuum insulation panels and each of the inner case partitions is installed.

[0006] Conventional insulators had problems with deformation due to vacuum pressure and deformation caused by internal refrigerator shelves and loads.

[0007] Conventional insulators have problems with structural strength and insulation performance at corners or where multiple insulators are connected.

[0008] [Prior Art Literature]

[0009] [Patent Document]

[0010] Registered patent 10-0343719

[0011] U.S. Patent Publication No. US20040226956A1

[0012] Japanese Patent Application Laid-Open No. 2011-247534A

[0013]

[0014] The present invention provides a technology for an insulator.

[0015] Optionally or additionally, the present invention provides a technique for improving the strength of an insulation or improving the strength at a portion where a plurality of insulations are connected.

[0016] Optionally or additionally, the present invention provides a technique for improving the insulating performance of an insulator or improving the insulating performance at a portion where a plurality of insulators are connected.

[0017] Optionally or additionally, the present invention provides a technique for reducing vacuum leakage of an insulator or reducing vacuum leakage at a portion where a plurality of insulators are connected.

[0018] Other tasks of the present invention can also be described in [Specific contents for carrying out the invention].

[0019] The insulator of the present invention may include a first plate; and a second plate. The insulator may include a vacuum space provided between the first plate and the second plate. The insulator of the present invention may include a third plate disposed in the vacuum space and / or connected to at least a portion of the first and second plates.

[0020] The insulator of the present invention may include a support plate that supports at least one of the first and second plates in the vacuum space. The third plate may be disposed between the support plate and at least one of the first and second plates.

[0021] The third plate may be formed in a plate shape, a grid shape, or may be formed to include a plate-shaped portion and a grid-shaped portion.

[0022] The above grid portion may include a first grid extending in one direction and a second grid extending in a direction intersecting the one direction.

[0023] A block may be provided on one side of the insulation.

[0024] The above plate-shaped portion may not overlap with the above block.

[0025] The above grid-shaped portion may be provided on at least one side of the above plate-shaped portion.

[0026] The insulator of the present invention may include a plurality of bars supporting the first and second plates in the vacuum space. The third plate may extend to cover at least a portion of the outermost bar among the plurality of bars.

[0027] The third plate may have a grid-like shape or may have a portion with one side cut out.

[0028] The second plate may include a portion forming one side of the vacuum insulation portion and a portion bent on one side of the portion forming the one side.

[0029] The above-mentioned bent portion can be formed so that one side is bent more.

[0030] The third plate may have a portion connected to one surface of the first plate forming the vacuum space.

[0031] A reinforcing member having a bendable portion may be provided on one side of the second plate.

[0032] The third plate may include a lattice-shaped portion. A block may be provided on one side of the insulator. The lattice-shaped portion may have a portion overlapping the block.

[0033] The third plate may include a plate portion forming an inner or outer portion provided between the edge sides, and a grid portion provided on at least one side of the plate portion. The grid portion may include first and second grids extending in directions intersecting each other.

[0034] The insulator of the present invention may include a plurality of bars installed in the vacuum space and supported between the first and second plates and arranged at a predetermined interval.

[0035] The spacing of at least one of the first and second grids may have a spacing wider than the spacing of the plurality of bars.

[0036] The insulator of the present invention can provide a structure that stably supports the insulator. The insulator of the present invention can provide a structure that can reinforce the strength of the insulator itself.

[0037] The insulation of the present invention can provide a structure capable of reinforcing strength between the first insulation and the second insulation.

[0038] The insulator of the present invention can provide a structure that improves insulation performance between the first insulator and the second insulator.

[0039] FIG. 1 is a perspective view showing the exterior of a refrigerator according to one embodiment of the present invention.

[0040] Figure 2 is a conceptual diagram for explaining the insulation provided in the refrigerator of Figure 1.

[0041] Figure 3 is a conceptual diagram for explaining a third plate provided on the plate of Figure 2.

[0042] Figure 4 is a conceptual diagram for explaining a heat transfer resistor provided on the plate of Figure 3.

[0043] Figure 5a is an exploded perspective view of the insulator of the present invention.

[0044] Figure 5b is a perspective view of the insulator of the present invention.

[0045] Fig. 6 is a cross-sectional view showing an example of an insulator of the present invention.

[0046] Fig. 7 is a cross-sectional view showing another example of the insulator of the present invention.

[0047] Figure 8 is a conceptual diagram showing an example of an insulator being deformed.

[0048] Figure 9 is a conceptual diagram showing an example in which a third plate with one side cut off is combined with a first plate.

[0049] Figure 10 is a conceptual diagram showing an example in which a third plate having a grid-like structure on one side is combined with a first plate.

[0050] Figure 11 is a perspective view showing the peripheral insulation, the third plate, and the spacer structure.

[0051] Figure 12 is a cross-sectional view showing an insulator including a third plate having a different thickness.

[0052] Figure 13 is a conceptual diagram conceptually illustrating Figure 12.

[0053] Figure 14 is a graph showing the effect of improved heat transfer by reducing the third plate on one side or designing it in a grid shape.

[0054] Figure 15 is a conceptual diagram showing an area that expands the pitch in which the bar is placed in the supporter.

[0055] Figure 16 is a conceptual diagram showing an example of an expanded pitch at which bars are placed in a supporter.

[0056] Figure 17 is a graph showing the effect of improving the pitch by expanding the pitch at which the bar is placed in the supporter.

[0057] Fig. 18 is a cross-sectional view showing the joint relationship between the second plates on one side of the insulating body that intersects each other.

[0058] From now on, [Common description] describing the parts commonly defined in all embodiments of the present invention is described.

[0059] Optionally, the insulator of the present invention may be provided as a single insulator. For example, the insulator may provide a first wall extending in one direction; and a second wall extending in a direction different from the one direction. Optionally, the insulator of the present invention may include a first insulator and a second insulator. The second insulator may be provided as a separate component separated from the first insulator. The second insulator may be connected to the first insulator by a connecting member. In the present invention, the connecting member may be defined as a joint. The second insulator may include a portion extending in the same direction as the first insulator. The second insulator may include a portion extending in a different direction from the first insulator. The second insulator may include a portion connected to the first insulator, or may include a portion arranged to overlap the first insulator in at least one direction. The insulator may be a vacuum insulator including a vacuum space or a non-vacuum insulator not including a vacuum space. The above insulation may be a combination of the vacuum insulation and the non-vacuum insulation. The vacuum space provided in the second insulation may include a portion extending in the same direction as the vacuum space provided in the first insulation. The vacuum space provided in the second insulation may include a portion extending in a different direction from the vacuum space provided in the first insulation. The vacuum space provided in the second insulation may include a portion arranged to overlap with the vacuum space provided in the first insulation in at least one direction. The insulation may be provided in the form of a panel. In the present invention, "panel" is described below as an example, but an invention in which the "panel" is replaced with the "insulation" may also be included in the present invention. For example, in the present invention, if it is described below that at least two panels of the main body form the exterior of the refrigerator, it may be understood or interpreted that at least two insulations of the main body form the exterior of the refrigerator.

[0060] Optionally, the refrigerator of the present invention may include a main body. The main body may include at least one storage compartment. The main body may include a partition wall dividing a first storage compartment and a second storage compartment. The first storage compartment joint may include a first first storage compartment joint, a second first storage compartment joint, and / or a third first storage compartment joint. The second storage compartment joint may be provided on one side of the second storage compartment. The second storage compartment joint may include a first joint, a second joint, and / or a third joint.

[0061]

[0062] The partition wall may include the vacuum insulation and / or the non-vacuum insulation. The refrigerator of the present invention may include a door. The refrigerator of the present invention may include a machine room disposed on one side of the main body. At least one of a compressor, a heat-radiating component (e.g., a condenser, a heat-radiating portion of a thermoelectric module, a heat sink for heat exchange with the heat-radiating portion of a thermoelectric module, etc.), and a cooling fan may be disposed in the machine room. The machine room may include at least one of a first cover (e.g., a side cover) forming at least a portion of a first surface (e.g., a side surface), a second cover (e.g., a back cover) forming at least a portion of a second surface (e.g., a rear surface), a third cover (e.g., an upper cover) forming at least a portion of a third surface (e.g., a top surface), a fourth cover (e.g., a bottom cover) forming at least a portion of a fourth surface (e.g., a bottom surface), and a fifth cover (e.g., a front cover) forming at least a portion of a fifth surface (e.g., a front surface). One or more of the above first, second, third, fourth, and fifth covers may be provided as a single part or in multiple parts. The machine room of the refrigerator of the present invention may include the insulator.

[0063]

[0064] The panel may include at least one of a first plate, a second plate, and a side plate. A vacuum space may be provided between the first plate and the second plate. The refrigerator of the present invention may include at least one panel. The present invention may include at least one of a first panel forming at least a portion of a first side (e.g., a side) of the refrigerator; a second panel forming at least a portion of a second side (e.g., a rear) of the refrigerator; a third panel forming at least a portion of a third side (e.g., a top) of the refrigerator; a fourth panel forming at least a portion of a fourth side (e.g., a bottom) of the refrigerator; and a fifth panel forming at least a portion of a fifth side (e.g., a front) of the refrigerator. At least one of the first, second, third, fourth, and fifth sides of the refrigerator may provide at least a portion of a wall forming the main body or may provide at least a portion of a wall forming the door. At least one of the first, second, third, fourth, and fifth panels may be provided as a single component or may be provided in multiples. The joint may be provided to connect a corner of the refrigerator or to connect a first wall and a second wall forming a wall of the refrigerator to each other. The joint may be provided to connect the panel to another component (e.g., another panel). The joint may be provided to connect at least two of the first, second, third, fourth, and fifth panels. At least one of the first, second, third, fourth, and fifth panels may be provided in plurality, and the joint may be provided to connect the plurality of panels to each other. The joint may include a first surface, a second surface, and / or a third surface. The first surface of the joint may cover at least a portion of at least one of the first, second, third, fourth, and fifth panels. The second surface of the joint may cover at least a portion of at least another one of the first, second, third, fourth, and fifth panels. The third surface of the joint may be connected to the first surface of the joint and / or the second surface of the joint.The third side of the joint may be connected to an edge of the first side of the joint and / or an edge of the second side of the joint. The third side of the joint may be formed to be inclined to at least one of the first side of the joint and the second side of the joint. At least some of the first, second, third, fourth, and fifth panels may be provided as panels having a first insulation performance per unit thickness, and at least other some of the first, second, third, fourth, and fifth panels may be provided as panels having a second insulation performance per unit thickness. The first insulation performance and the second insulation performance may be different.

[0065] The insulator or refrigerator of the present invention may include a duct. The duct may include a first duct, a second duct, and / or a third duct. The first duct may supply cold air to the first storage compartment or the second storage compartment. The second duct may accommodate an evaporator. The third duct may be connected to the first duct and the second duct in communication with each other. The third duct may include a first surface, a second surface, a third surface, a fourth surface, and / or a fifth surface. The first surface of the third duct may surround the first surface of the joint. The second surface of the third duct may surround the second surface of the joint. The third surface of the third duct may surround the third surface of the joint. The third duct may include a fourth surface. The fourth surface of the third duct may extend from the first surface of the third duct or may be arranged to face the second storage compartment. The fifth side of the third duct may extend from the second side of the third duct or may be arranged to face the evaporator.

[0066]

[0067] The insulator or refrigerator of the present invention may include a block. The block may include a portion extending in the same direction as one or more of the first, second, third, fourth, and fifth panels. The block may include a portion extending in a different direction from one or more of the first, second, third, fourth, and fifth panels. The block may include a first side (e.g., a left side), a second side (e.g., a right side), a third side (e.g., a rear side), a fourth side (e.g., a lower side), a fifth side (e.g., a top side), and a sixth side (e.g., a front side). Some of the first, second, third, fourth, and fifth sides of the refrigerator may be provided in the form of panels, and other parts of the first, second, third, fourth, and fifth sides of the refrigerator may be provided in the form of blocks. The block may be provided as the non-vacuum insulator. For example, the block may be a block cover and / or a PU foam filled inside the block cover. The above block may include at least one of a first block portion (e.g., a side block portion), a second block portion (e.g., a rear block portion or a front block portion), and a third block portion (e.g., a bottom block portion or a top block portion). The first, second, and third block portions may each be provided in multiples. At least two of the first, second, and third block portions may be connected to provide the joint. The third block portion may form one side of the first storage room and / or one side of the machine room. The third block portion may be provided as a partition wall, or may form one side of the first storage room.

[0068] The insulator or refrigerator of the present invention may include an insulating reinforcement member. The insulating reinforcement member may include a portion connected to one side of the block, or a portion formed to protrude from the block.

[0069]

[0070] The insulator or refrigerator of the present invention may include a hinge. The hinge may be positioned on one side of the insulator. The hinge may be positioned on the body and / or door of the refrigerator.

[0071] The hinge may include at least one of a hinge fixing portion, a hinge shaft, and a hinge connecting portion that protrudes and extends from the hinge fixing portion, which is a portion that the hinge is connected to at least one of the insulator, the main body of the refrigerator, and the door of the refrigerator. The hinge may include at least one of a first hinge (e.g., an upper hinge) arranged on one side of a wall forming the first storage compartment, a second hinge (e.g., a middle hinge) arranged on the partition wall, and a third hinge (e.g., a lower hinge) of the wall forming the second storage compartment. The insulator or the refrigerator of the present invention may include at least one of a hinge reinforcing frame that reinforces the strength of the hinge; a cover to which the hinge is coupled; and a hinge reinforcing plate that is arranged or received so as to be connected to the panel. The hinge reinforcing frame may include at least one of a first, a second, a third, and a fourth frame portion. At least two of the first, second, third, and fourth frame portions may extend in different directions.

[0072]

[0073] The insulator or refrigerator of the present invention may include a support frame. The support frame may support one side of the panel. The support frame may include a connecting portion. The block may be supported by the support frame in the machine room. The support frame may include a first support frame and / or a second support frame.

[0074] The insulator or refrigerator of the present invention may include an inner cover. The inner cover may be placed between the cover of the machine room and the hinge reinforcement frame (e.g., the first frame portion).

[0075]

[0076] The insulator or refrigerator of the present invention may include a decoration. The decoration may be placed on the surface of the insulator. The decoration may be placed on the surface of the body and / or door of the refrigerator. For example, the decoration may be placed on the outer surface of the insulator or the outer surface of the refrigerator.

[0077]

[0078] The insulator or refrigerator of the present invention may include a hot line. The hot line may be positioned on the surface of the insulator. The decoration may be positioned on the surface of the body and / or door of the refrigerator. The hot line may be positioned between the decoration and the surface of the insulator. The hot line may be positioned between the decoration and the surface of the refrigerator and / or between the decoration and the surface of the door. (034)

[0079]

[0080] The insulator or refrigerator of the present invention may include a casing. The casing may be an outer casing or an inner casing. The outer casing may be connected to the second plate. The outer casing may be provided to cover at least a portion of the second plate. The outer casing may be provided in contact with the second plate or spaced apart from the second plate by a predetermined distance. The inner casing may be connected to the twelfth plate. The inner casing may be provided to cover at least a portion of the first plate. The inner casing may be provided in contact with the first plate or spaced apart from the first plate by a predetermined distance.

[0081]

[0082] The insulator or refrigerator of the present invention may include a drawer and / or a drawer guide. The drawer guide may include a first storage chamber drawer guide provided in a first storage chamber. The first storage chamber drawer guide may include at least one of a first plate (e.g., a side plate), a second plate (e.g., a bottom plate), a third plate (e.g., a top plate), and a fourth plate (e.g., a middle plate).

[0083] The above drawer guide may be provided with a second storage chamber drawer guide provided in the second storage chamber.

[0084]

[0085] The insulator or refrigerator of the present invention may include a shelf and / or a shelf support frame.

[0086]

[0087] [Specific details for carrying out the invention] are divided into the aforementioned [common description] and the [description based on drawings] described below. In the [Specific details for carrying out the invention], each of the specific details described for carrying out the invention can be understood as an embodiment of the present invention. In the [Specific details for carrying out the invention], a content that combines at least two or more of the specific details described for carrying out the invention can also be understood as an embodiment of the present invention. For example, each paragraph and each combination of paragraphs in the [Common description] section or the section described based on the drawings in the [Specific details for carrying out the invention] can be understood as an embodiment of the present invention. As another example, each sentence and each combination of sentences in the [Common description] section or the section described based on the drawings in the [Specific details for carrying out the invention] can be understood as an embodiment of the present invention.

[0088] From now on, based on each drawing, the [Description based on drawing] section describing the present invention will be described.

[0089] Referring to FIGS. 1 to 4, the insulator (10) of the present invention may include plates (11, 12, 14). In the present invention, the term “plate” may mean at least one of the first and second plates (11, 12) and the side plate (14). Optionally, the insulator of the present invention may include a vacuum space (15). The vacuum space (15) may be formed by a wall provided by the plates (11, 12, 14). The vacuum space (15) may have a thickness in a first direction. The plates (11, 12, 14) may include a first plate (11); and a second plate (12). The first plate (11) may include a portion extending in a direction different from the first direction. The second plate (12) may include a portion extending in a first direction different from the first direction. Optionally, the plate may include a side plate (14) including a portion extending in the first direction. For example, the insulator (10) of the present invention may be provided such that the first and second plates (11, 12) and the side plate (14) are each provided as separate parts, and the separated parts are connected to each other. As another example, the insulator (10) of the present invention may be provided such that at least two parts among the first and second plates (11, 12) and the side plate (14) are provided as an integral part, and the separated parts are connected to each other. As yet another example, the insulator (10) of the present invention may be provided such that the portions connecting the first and second plates (11, 12) and the side plate (14) to each other are each provided as an integral part. In this case, the first plate (11) may be provided as a separate part, and the separated parts may be provided as a connected part. Alternatively, the second plate (12) may be provided as separate parts, and the separated parts may be provided to be connected to each other.Alternatively, the side plates (14) may be provided as separate parts, and the separated parts may be provided to be connected to each other. Optionally, the insulator (10) of the present invention may include a third plate that is arranged on at least a portion of the insulator (10) or connected to at least a portion of the plates (11, 12, 14). The third plate may include a portion that is thinner or has the same thickness as the plates (11, 12, 14). The third plate may include a portion that is thicker than the plates (11, 12, 14). The third plate may be arranged in the vacuum space (15) or may be arranged outside the vacuum space (15). Examples of the third plate may include a heat transfer resistor (23, 26a, 26b, 34), a deformation resistor (13), etc., described in the present invention.

[0090] Optionally, the insulator (10) of the present invention may include a thermal insulator (23, 26a, 26b, 34) for reducing the amount of heat transfer between a first space provided near the first plate (11) and a second space provided near the second plate (12), or for reducing the amount of heat transfer between the first plate (11) and the second plate (12). A thermal insulator that reduces the amount of heat transfer by conduction may be defined as a conduction resistance sheet (26a, 26b), and a thermal insulator that reduces the amount of heat transfer by radiation may be defined as a radiation resistance sheet (23). The thermal insulator (23, 26a, 26b, 34) may be provided as a porous material (34) or as a filler (34). The filler whose interior is filled with a porous material can be defined as a porous material (34). The heat transfer resistor (23, 26a, 26b, 34) may include at least one of the radiation resistance sheet (23), the porous material (34), the filler (34), and the conduction resistance sheet (26a, 26b), or a mixture of at least two of them. The heat transfer resistor (23, 26a, 26b, 34) may be connected to at least a portion of the plate (11, 12, 14) or may be provided so as not to come into contact with the plate (11, 12, 14). A shield (24) may be provided on the outside of the heat transfer resistor (23, 26a, 26b, 34) to provide insulation. A connecting frame (17) may be provided on the outside of the heat transfer resistor (23, 26a, 26b, 34). The insulator (10) may include a conduit penetrating the vacuum space (15). The conduit may be formed by providing a pipe wall (32) as a separate component, or may be provided in a form in which the pipe wall (32) is deleted and only a through hole is formed in the plate. The side plate (14) may be provided near the conduit, or the heat transfer resistor (23, 26a, 26b, 34) may be provided.

[0091] Optionally, the insulator (10) of the present invention may include a deformation resistance body (13) connected to at least a portion of the plates (11, 12, 14) to increase the internal deformation of the plates (11, 12, 14). When the deformation resistance body is provided in the form of a plate, the deformation resistance body may be referred to as a deformation resistance plate.

[0092] Optionally, the insulator (10) of the present invention may include a support (19) connected to at least a portion of the plates (11, 12, 13) and maintaining the vacuum space (15). The support (19) may include a bar (20) having a portion extending in a first direction, which is a thickness direction of the vacuum space (15). The support (19) may include a support plate (22) having a portion extending in a direction different from the first direction. The support (19) may include a plurality of bars (20) and a connecting plate (21) connecting the plurality of bars (20). The support (19) may include at least one of the bars (20), the connecting plate (21), and the supporting plate (22), or a mixture of at least two of them.

[0093] Optionally, the insulator (10) of the present invention may include a component joint that provides a portion where components (24, 28, 32) are placed or supported. For example, when the component joint is provided in the form of a plate, the component joint may be referred to as a component joint plate. The component connected to the component joint may include a penetrating component that is arranged to penetrate at least a portion of the insulator (10) or at least a portion of the plate (11, 12, 14). The component connected to the component joint may include a surface component that is arranged to be connected to the surface of the insulator (10) or to be connected to the surface of the plate (11, 12, 14). The penetrating component may be a component that forms a path through which a fluid (electricity, refrigerant, water, air, etc.) passes. The penetrating component may be provided in the form of a tube. The tube may include a straight tube and / or a curved tube. The tube may be provided in multiples or may extend in one direction. The above-mentioned penetrating member may include at least one of the pipe, the first withdrawal portion, and the second withdrawal portion. In the present invention, a fluid is defined as all types of flowing objects. Fluids include moving solids, liquids, gases, and electricity. The above-mentioned penetrating member may be a member that forms a path through which a refrigerant for heat exchange passes, such as a SLHX (Suction Line Heat Exchanger) or a refrigerant pipe. The SLHX may be understood as a suction line heat exchanger that causes heat exchange between the refrigerant that has passed through the evaporator and the refrigerant before being introduced into the evaporator. The above-mentioned penetrating member may be a wire that supplies electricity to the apparatus. The above-mentioned penetrating member may be a member that forms a path through which air can pass, such as a duct or port through which a fluid flows along its surface. The port may include an exhaust port that provides a path through which air is exhausted from a space formed between the first plate (11) and the second plate (12) to form the vacuum space (15).The above-mentioned penetrating parts may be paths through which fluids such as coolant, hot water, ice, and defrost water may pass. Examples of the above-mentioned surface parts may include perimeter insulation, side panels, injected foam, pre-prepared resin, hinges, latches, baskets, drawers, shelves, lights, sensors, evaporators (7), front decorations, and hot lines, heaters, exterior covers, and interior covers.

[0094] Through FIGS. 1 to 4, terms such as plate, first plate, second plate, side plate, third plate, vacuum space, heat transfer resistor, conduction resistance sheet, radiation resistance sheet, porous material, filler, component joint, joint, support, bar, support plate, connecting plate, deformation resistor, deformation resistance plate, component joint, component joint plate, penetration component, surface component, duct, port, etc. are defined. In the present invention, when the above terms are used in parts other than the parts described with respect to FIGS. 1 to 4, the terms used should be interpreted as defined in FIGS. 1 to 4.

[0095] In the present invention, the connection of object A to object B can be defined as that at least a portion of object A and at least a portion of object B are directly connected, or that at least a portion of object A and at least a portion of object B are connected via an intermediary between objects A and B. In a variation, the connection of object A to object B can include that objects A and object B are prepared as a single body in a shape in which they are connected in the above-described manner. In the present invention, examples of connection can be support, combine, and seal, which will be described later. In the present invention, the support of object A by object B can be defined as that object A is restricted from moving in one or more of the +X, -X, +Y, -Y, +Z, and -Z axis directions by object B. In the present invention, examples of support can be combination and seal, which will be described later. In the present invention, it can be defined that object A is combined with object B, meaning that object A is restricted from moving in one or more of the X, Y, and Z-axis directions by object B. In the present invention, an embodiment of the combination can be a sealing, which will be described later. In the present invention, it can be defined that object A is sealed with object B, meaning that movement of fluid is not permitted at a portion where object A and object B are connected. In the present invention, at least one object, that is, at least a part of object A and object B, can be defined as including a part of object A, the entirety of object A, a part of object B, the entirety of object B, a part of object A and a part of object B, a part of object A and the entirety of object B, the entirety of object A and a part of object B, and the entirety of object A and the entirety of object B. In the present invention, it can be defined that plate A can be a wall defining space A, meaning that at least a part of plate A can be a wall forming at least a part of space A.That is, at least a part of plate A may be a wall forming space A, or plate A may be a wall forming at least a part of space A. In the present invention, the central part of an object may be defined as a part located in the center of the third part when the object is divided into three parts based on the longitudinal direction of the object. The periphery of an object may be defined as a part located on one or the other side of the central part of the third part. The periphery of an object may include a surface in contact with the central part and a surface opposite thereto. The opposite surface may be defined as the border or edge of the object. In the present invention, the degree to deformation resistance indicates the degree to which an object resists deformation, and may be defined as a value determined by the shape including the thickness of the object, the material of the object, and the processing method of the object. In the present invention, the degree of heat transfer resistance indicates the degree to which an object resists heat transfer, and may be defined as a value determined by the shape including the thickness of the object, the material of the object, and the processing method of the object. In the present invention, the heat transfer resistance can be defined as the sum of at least one or at least two of the degree of conduction resistance, the degree of radiation resistance, and the degree of convection resistance. The terms “upper side,” “lower side,” “right side,” “left side,” “front side,” and “rear side” used in the following description will be understood through the coordinate system illustrated in FIGS. 1 and 5. An example of “+Z” means “upper side,” an example of “-Z” means “lower side,” an example of “+Y” means “right side,” an example of “-Y” means “left side,” an example of “+X” means “front side,” and an example of “-X” means “rear side.”The forward and backward direction used in this specification may be an example of the X-axis direction, the left and right direction may be an example of the Y-axis direction, and the up and down direction may be an example of the Z-axis direction.

[0096] The insulator (10) of the present invention can be applied to a refrigerator (1). The refrigerator (1) may include a main body (2) provided with a cavity (9) capable of storing stored items, and a door (3) provided to open and close the main body (2). A cold source for supplying cold air (Cold) to the cavity (9) may be provided. For example, the cold source may be an evaporator (7) that evaporates a refrigerant to remove heat. The refrigerator may include a compressor (4) that compresses the refrigerant. The refrigerator may include a condenser (5) that condenses the compressed refrigerant. The condenser (5) may be connected to an expander (6) that expands the condensed refrigerant.

[0097] In the present invention, the third plate (16) can reduce the wall forming the insulator (10) from being deformed, sunken, or collapsed toward the inside of the vacuum space (15).

[0098] The wall forming the insulation (10) may include a first plate (11) and a second plate (12). The third plate (16) may be placed on at least one of the first plate (11) and the second plate (12).

[0099] The third plate (16) may be placed on a thinner portion of the first plate (11) and the second plate (12). The third plate (16) may be placed on a weaker portion of the first plate (11) and the second plate (12).

[0100] The third plate (16) can be placed on at least one side among the inner and outer sides of the vacuum space (15).

[0101] The third plate (16) may be arranged on at least one curved portion of the first and second plates (11, 12). The third plate (16) may be arranged on at least a portion of the periphery of the vacuum space (15) or the first and second plates (11, 12). The third plate (16) may be arranged spaced apart from the periphery insulation covering the vacuum space (15) or the first and second plates (11, 12). The third plate (16) may be arranged on at least a portion of the periphery insulation covering the vacuum space (15) or the first and second plates (11, 12). The third plate (16) may be arranged to extend to the outermost bar among a plurality of bars arranged inside the first and second plates (11, 12). The third plate (16) can extend to a portion of at least one of the bends (11b, 12c) of the first and second plates (11, 12).

[0102] The third plate (16) may have a thickness thinner than one of the first and second plates (11, 12). The third plate (16) may have portions with different thicknesses. The third plate (16) may have portions with variable thicknesses. The third plate (16) may have long, winding portions in consideration of the heat conduction path.

[0103] The third plate (16) may include a portion having a grid-like shape. The third plate (16) may include a portion having one side cut out.

[0104] The third plate (16) may have a thin thickness (16b) in a portion overlapping with the supporter set grid. The third plate (16) may have a thick thickness (16a) in a portion not overlapping with the supporter set grid. In a portion where the third plate (16) and the supporter set grid overlap, the density of the supporter set grid can be reduced. The supporter set grid may be a set grid including a plurality of bars (20) and support plates (22a, 22b).

[0105] The third plate (16) can be placed between the supporter set support plate and at least one of the first and second plates (11, 12).

[0106] In Fig. 6, an example is shown in which the first and second plates (11, 12) are supported by two bars.

[0107] Referring to Fig. 6, the third plate (16) may be positioned to be inserted into the inner or outer side of the first plate (11). The third plate (16) may extend to cover at least a portion of the outermost bar. This prevents damage or deformation due to sagging of the first plate (11).

[0108] The third plate (16) may not extend to the portion where the first plate (11) and the second plate (12) are joined or sealed to each other. The third plate (16) may not extend to the side frame or the second portion (11b) of the first plate (11). The third plate (16) may have a surface that is at least partially connected to the first portion (11a) of the first plate (11).

[0109] A reinforcing member (40) may be provided on one side of the second plate (12). The reinforcing member (40) may be arranged on one side of the insulator (10), or may have a portion that is bent to facilitate strength reinforcement. Since the reinforcing member (40) may be arranged on one corner of the second plate (12), it may also be referred to as a corner frame. When at least two insulators (10) are coupled to each other, the reinforcing member (40) may be arranged between the second plate (12) of the first insulator (10) and the second plate (12) of the second insulator (10). By the reinforcing member (40), the strength of the second plate (12) itself may be reinforced, and the strength may be reinforced between the first and second insulators (10). The reinforcing member (40) may, for example, be arranged on the third portion of the second plate (12). The reinforcing member (40) can be inserted into a portion of the third section where one side is more bent.

[0110] The second plate (12) may include a first portion (12a) forming one side of the vacuum insulation portion, and a second portion (12b) extending further from the first portion (12a).

[0111] The second plate (12) may include a third portion (12c) that is bent from the second portion (12b). The third portion (12c) may be formed such that one side is further bent. As a result, the second plate (12) may be reinforced in its shape by forming a structure that is bent twice.

[0112] At least two insulators (10) can be joined to each other between the second plates (12) having a double-folded structure on one side. As a result, strength reinforcement can be achieved at the portion where at least two insulators (10) are joined.

[0113] In Fig. 7, an example is shown in which the third plate (16) is positioned so as not to cover the outermost bar (20) and the bar (20) adjacent thereto. The third plate (16) may be positioned so as to extend from the outermost side to between the second and third bars (20).

[0114] A block (30) may be provided on one side of the insulator (10). The block (30) may include a non-vacuum insulation portion. The block (30) may further include a portion that covers or joins the non-vacuum insulation portion.

[0115] The third plate (16) may not overlap with the block (30) in the longitudinal direction of the insulator (10), or may be spaced apart from it. This makes it possible to reduce heat transfer from the third plate (16) to the block (30).

[0116] The third plate (16) may not extend to the edge of the first plate (11). This allows heat transfer from the third plate (16) to the second plate (12) through the first plate (11).

[0117] Optionally, the insulator (10) of the present invention may include a support for maintaining a vacuum space (15). The support may include a bar (20) and a support plate (22a, 22b). The bar (20) may extend in the thickness direction of the vacuum space (15). The support plate (22a, 22b) may be connected to at least one of the first plate (11) and the second plate (12). The support plate (22a, 22b) may connect a plurality of bars (20) to each other.

[0118] Optionally, the insulator (10) of the present invention may include a radiation resistance sheet (23) that reduces heat transfer by radiation. The radiation resistance sheet (23) may be formed in parallel with the longitudinal direction of one of the first and second plates (11, 12) in the vacuum space (15). A plurality of radiation resistance sheets (23) may be provided.

[0119] In Fig. 8, an example is shown in which the third plate (16) extends past the outermost bar (20) to one side of the first plate (11). For example, when the third plate (16) extends to the position where the block (30) is installed and to the edge of the first plate (11), deformation may occur in the outermost bar (20) due to the third plate (16). In particular, when exhausting at a high temperature to form a vacuum space (15), deformation may occur in the edge due to deformation of the first plate (11).

[0120] That is, it is preferable that the third plate (16) does not extend to the edge of the first plate (11). In this way, the third plate (16) can be spaced apart from the edge of the first plate (11). This prevents deformation or damage to the outermost bar (20) of the insulator (10), the bar (20) adjacent thereto, or the area near the edge of the insulator (10).

[0121] Referring to Fig. 9, the third plate (16) can be formed to have a cut portion (16e) in which one side is cut.

[0122] The third plate (16) can be cut from one side of the insulator (10). The third plate (16) can be cut from one side at a portion where the block (30) of the first plate (11) is installed or at a portion where the insulators (10) are joined to each other. The cut portion (16e) of the third plate (16) can be spaced apart from the block (30).

[0123] Referring to FIG. 10, optionally, the third plate (16) may have grid-shaped ribs (16b, 16c, 16d).

[0124] Optionally, at least two insulators (10) may be provided in an intersecting direction. This may facilitate the installation of a block (30) on one side between the insulators (10) that are connected to each other.

[0125] At least two insulators (10) may have difficulty installing blocks (30) in the area between them, i.e., the corners. The corners where the door and the body meet may also include areas where the decoration is attached. As such, the area between the insulators (10) may have areas vulnerable to insulation.

[0126] Accordingly, when the third plate (16) is provided with grid-shaped ribs (16b, 16c, 16d), the amount of heat transfer through the third plate (16) can be reduced due to the space between the ribs (16b, 16c, 16d). As a result, the insulation performance in areas vulnerable to insulation, such as the corners of the insulator (10), can be improved.

[0127] The third plate (16) can be formed in a plate shape, a grid shape, or can be formed to include a plate-shaped portion and a grid-shaped portion.

[0128] Referring to Fig. 10, the third plate (16) may include a plate portion (16a) and a grid portion.

[0129] The plate-shaped portion may include a plate portion (16a). The grid-shaped portion may include grid-shaped ribs (16b, 16c, 16d).

[0130] The plate portion (16a) can form an inner or outer portion provided between the edges of the third plate (16). The plate portion (16a) can have a thickness greater than that of the first plate (11). The plate portion (16a) can have a thickness less than that of the second plate (12) or can have the same thickness as that of the second plate (12).

[0131] The plate (16a) can have a predetermined thickness and area.

[0132] The grid portion may be provided on at least one side of the plate portion (16a). The grid portion may be connected to the edge of the plate portion (16a). The grid portion may include a first grid (16b) and a second grid (16c). The first grid (16b) may extend in one direction. The second grid (16c) may extend in a direction intersecting the first grid (16b). The grid portion may include a border grid (16d) provided as a grid that forms the edge of the third plate (16).

[0133] FIG. 10 shows an example in which a plate portion (16a) is formed on the inner or outer portion provided between the edge sides, and grid portions (16b, 16c, 16d) are provided on four sides of the plate portion (16a).

[0134] The grid-shaped ribs are formed to include first and second grids and a border grid, so that the amount of heat transfer passing through the third plate (16) can be reduced by the space between the first and second grids and the border grid. As a result, the insulation performance in areas vulnerable to insulation, such as the corners of the insulator (10), can be improved.

[0135] In Fig. 11, a third plate (16) including grid-shaped ribs (16b, 16c, 16d) and a plate portion (16a) is shown.

[0136] The third plate (16) is arranged on the supporter. The third plate (16) may be arranged so as to overlap with the block (30) on one side where the grid-shaped ribs (16b, 16c, 16d) are provided. The block (30) may have a portion that does not overlap with or is spaced apart from the plate portion (16a) of the third plate (16).

[0137] By this structure, strength reinforcement can be achieved on one side of the insulation (10) where the block (30) is placed. The deterioration of insulation performance due to conduction can be reduced by the space between the grid-shaped ribs (16b, 16c, 16d).

[0138] The lattice ribs (16b, 16c, 16d) may be arranged to overlap with the supporter. The lattice ribs (16b, 16c, 16d) may be arranged to overlap with the bar (20). Optionally, the lattice ribs (16b, 16c, 16d) may have a portion that is parallel to the extension direction of the support plate (22a, 22b) that supports the bar (20). As a result, strength reinforcement can be provided in the insulator (10) on which the bar (20) is arranged.

[0139] Optionally, the grid-shaped ribs (16b, 16c, 16d) may have a wider spacing than the support plates (22a, 22b) supporting the bars (20). The spacing between the first grids may be a wider spacing than the spacing between the support plates (22a, 22b) supporting the bars (20). The spacing between the second grids may be a wider spacing than the spacing between the support plates (22a, 22b) supporting the bars (20). Referring to FIG. 11, the grid-shaped ribs (16b, 16c, 16d) may be formed to have spacings that are approximately two or three times wider. As a result, the deterioration of the insulation performance due to conduction caused by the space between the grid-shaped ribs (16b, 16c, 16d) may be reduced.

[0140] Optionally, the thickness of the grid-shaped ribs (16b, 16c, 16d) may be provided to be thinner than the thickness of the plate (16a), so that the insulation performance on one side of the insulator (10) can be improved.

[0141] In FIG. 12 and FIG. 13, an example is shown in which a third plate (16) having different thicknesses is provided on the first plate (11).

[0142] Optionally, the third plate (16) may have portions having different thicknesses. The third plate (16) may include a first plate portion (16a) and a second plate portion (16a). The first plate portion (16a) may be a portion of the third plate (16) that is positioned farther from the edge of the insulator (10). The second plate portion (16a) may be a portion of the third plate (16) that is positioned closer to the edge of the insulator (10). The second plate portion (16a) may be formed as a separate member from the first plate portion (16a). It is preferable that the third plate (16) be formed thinly in a portion adjacent to the edge of the insulator (10) to minimize deterioration of the insulation performance. The first plate portion (16a) may be formed thicker than the second plate portion (16a). For example, the first plate portion (16a) may have the same thickness as the first plate (11). The second plate portion (16a) may have a thickness that is thicker than the first plate (11) and thinner than the second plate (12). The second plate portion (16a) may have a portion that overlaps the block (30). It is preferable that the second plate portion (16a) be formed so as to extend the heat conduction path. The second plate portion (16a) may not extend to the edge of the insulator (10). The second plate portion (16a) may have a portion that is parallel to the first portion of the first plate (11).

[0143] Optionally, the third plate (16) may have a portion spaced apart from the block (30) arranged on one side of the insulator (10). The third plate (16) may have a portion spaced apart from the block (30) arranged on one side of the insulator (10).

[0144] In Fig. 14, the effect of improving heat transfer by reducing or removing the third plate (16) or by having a structure with grid-shaped ribs (16b, 16c, 16d) is shown.

[0145] When the third plate (16) is shortened by approximately 50 mm, a heat transfer improvement effect of 2.5% can be confirmed. In comparison to when the third plate (16) is shortened by approximately 50 mm, when the third plate (16) is shortened by approximately 60 to 90 mm, it can be confirmed that the heat transfer improvement effect is not significantly displayed. Therefore, it is preferable to shorten the third plate (16) by approximately 50 mm.

[0146] FIGS. 15 to 17 illustrate examples in which heat conduction can be minimized by expanding the pitch between a plurality of bars (20). The support plates (22a, 22b) may be formed in a lattice structure having a portion extending in a first direction and a portion extending in a second direction intersecting the first direction. The plurality of bars (20) may be arranged at the intersections of the portions extending in the first direction and the portions extending in the second direction of the support plates (22a, 22b). The plurality of bars (20) may be alternately arranged at the intersections of the portions extending in the first direction and the portions extending in the second direction. That is, the plurality of bars (20) may be arranged at 13 intersections out of a total of 25 intersections. As a result, the pitch of the bars (20) in the portion where the third plate (16) is arranged may be increased. Compared to a structure in which bars (20) are placed at all intersections out of a total of 25 intersections, a structure in which bars (20) are placed at 13 intersections out of a total of 25 intersections can improve the average pitch from 23 mm to 32 mm. Therefore, referring to the graph of Fig. 17, when the coverage is 100%, a thermal conductivity improvement effect of 7.5% can be confirmed. Due to the pitch expansion of multiple bars (20), thermal conductivity can be minimized without developing a separate mold. Since the pitch expansion area has a coverage of 46%, a thermal conductivity improvement effect of 3.5% can be confirmed.

[0147] The insulator (10) described above is not limited to the configuration and method of the embodiments described above, and the embodiments may be configured by selectively combining all or part of each embodiment so that various modifications can be made.

[0148] It will be apparent to those skilled in the art that the present invention may be embodied in other specific forms without departing from the spirit and essential characteristics thereof. Therefore, the above detailed description should not be construed in any way as limiting but rather as illustrative. The scope of the present invention should be determined by a reasonable interpretation of the appended claims, and all modifications within the scope of equivalents of the present invention are intended to be included within the scope of the present invention.

Claims

1. First plate; Second plate; A vacuum space provided between the first plate and the second plate; and An insulator comprising a third plate disposed in the vacuum space and connected to at least a portion of the first and second plates.

2. In paragraph 1, Including a support plate that supports at least one of the first and second plates in the above vacuum space, The third plate is an insulator disposed between at least one of the first and second plates and the support plate.

3. In paragraph 1, The third plate above is, Formed into a plate shape, or Formed in a grid shape, or An insulator formed to include a plate-shaped portion and a grid-shaped portion.

4. In paragraph 3, The above grid portion includes a first grid extending in one direction, An insulator comprising a second grid extending in a direction intersecting the above one direction.

5. In paragraph 3, An insulator having a block on one side thereof, wherein the plate-shaped portion does not overlap with the block.

6. In paragraph 4, The above grid-shaped portion is an insulator provided on at least one side of the above plate-shaped portion.

7. In paragraph 1, An insulator comprising a plurality of bars supporting the first and second plates in the vacuum space, wherein the third plate extends to cover at least a portion of a bar disposed at the outermost end among the plurality of bars.

8. In paragraph 1, The above third plate is an insulator having a grid-like shape or having a portion with one side cut out.

9. In paragraph 1, The above second plate An insulator comprising a portion forming one side of a vacuum insulation section and a portion bent on one side of the portion forming the one side.

10. In paragraph 9, The above-mentioned bent portion is an insulator formed so that one side is bent more.

11. In paragraph 1, The third plate is an insulator having a portion that comes into contact with one surface of the first plate forming the vacuum space.

12. In paragraph 1, An insulator having a reinforcing member having a bendable portion on one side of the second plate.

13. In paragraph 1, The third plate includes a grid-shaped portion, An insulator having a block on one side thereof, and the grid-shaped portion having a portion overlapping the block.

14. In paragraph 1, The third plate above is, A plate forming an inner or outer part provided between the border sides, Including a grid portion provided on at least one side of the above plate, The above grid portion is an insulator including first and second grids extending in directions intersecting each other.

15. In paragraph 14, Installed in the above vacuum space, it includes a plurality of bars supported between the first and second plates and arranged at a predetermined interval, An insulator wherein the spacing of at least one of the first and second grids is wider than the spacing of the plurality of bars.

Citation Information

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