Vehicle, laser radar mount and mounting structures thereof

By designing a lidar mount that combines rigid and elastic support in the vehicle, the problem of poor lidar installation stability is solved, vibration reduction and noise reduction and torsion resistance are achieved, and the working requirements of lidar in harsh environments is met. .

WO2025036266A1PCT designated stage expired Publication Date: 2025-02-20FUYAO GLASS IND GROUP CO LTD
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Patent Information

Application Number
PCT/CN2024/110908
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-08-11
Filing Date
2024-08-09
Publication Date
2025-02-20

AI Technical Summary

Technical Problem

In the prior art, lidar installed outside the vehicle has poor stability, especially in severe weather conditions, and is susceptible to interference and cannot operate.

Method used

A vehicle lidar mounting frame and its installation structure are designed, and a rigid support part and an elastic support part are combined, and connected to the lidar through a first connection part, and embedded in the elastic support part to achieve vibration reduction and noise reduction. and torsion resistance.

Benefits of technology

It improves the installation stability of the lidar, reduces the noise level, and meets the requirement of the vibrating noise of the lidar in the cabin of the vehicle ≤30dB.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a vehicle, a laser radar mount and mounting structures (10) thereof. The mounting structures (10) of the laser radar mount comprise: rigid support portions (11), elastic support portions (12), and first connecting members (13). The rigid support portions (11) are provided on a mount body (20). The elastic support portions (12) are fixedly connected to the rigid support portions (11). The first connecting members (13) are connected to a laser radar (30), and the first connecting members (13) are embedded in the elastic support portions (12). Since the first connecting members (13) are connected to the rigid support portions (11) by means of the elastic support portions (12), the effects of vibration reduction and noise reduction are achieved. In addition, since the first connecting members (13) are embedded in the elastic support portions (12), and the elastic support portions (12) are fixedly connected to the rigid support portions (11), the twisting resistance can also be achieved, so that the laser radar (30) has good mounting stability on the laser radar mount.
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Description

Vehicle, laser radar mounting frame and mounting structure thereof

[0001] CROSS-REFERENCE TO RELATED APPLICATIONS

[0002] This disclosure claims priority to a Chinese patent application filed with the China Patent Office on August 11, 2023, with application number 2023110077047 and titled “Vehicle, LiDAR Mounting Frame and Mounting Structure Thereof,” and the entire contents of the patent application are incorporated herein by reference. Technical Field

[0003] The present application relates to the field of laser radar installation technology, and in particular to a vehicle, a laser radar mounting frame and an installation structure thereof. Background Art

[0004] With the rapid development of autonomous driving technology, according to the "Automotive Driving Automation Classification" standard classification, the autonomous driving levels are divided into L0 (emergency assistance), L1 (partial driving assistance), L2 (combined driving assistance), L3 (conditional autonomous driving), L4 (highly autonomous driving) and L5 (fully autonomous driving). The current industry development trend is that vehicles above L2 level are equipped with multiple sensors such as cameras and laser radar (LiDAR).

[0005] LiDAR scans the surrounding environment by rapidly and repeatedly emitting laser beams to obtain "point cloud" data reflecting the shape, position, and movement of one or more objects in the surrounding environment. The laser wavelengths emitted by LiDAR used on vehicles are 905nm and 1550nm. The advantage of lasers is that they are focused so that they do not diverge over long distances. However, this makes it impossible to bypass obstacles and can be greatly disturbed or even inoperable in rainy, foggy, windy, and sandy weather. Therefore, the market trend and demand is to fully integrate the LiDAR installed on the outside of the vehicle in related technologies into the vehicle interior, especially on the inner surface of the front windshield.

[0006] Summary of the Invention

[0007] According to various embodiments of the present application, the present application provides a vehicle, a lidar mounting bracket and a mounting structure thereof.

[0008] A mounting structure for a laser radar mounting frame, the mounting structure for the laser radar mounting frame comprising:

[0009] Rigid support portion; the rigid support portion is used to be arranged on the bracket body;

[0010] an elastic support portion, the elastic support portion being fixedly connected to the rigid support portion; and

[0011] A first connecting member, wherein the first connecting member is used to connect to the laser radar, and the first connecting member is embedded in the elastic supporting part.

[0012] In one embodiment, a first anti-slip portion is provided on the outer wall of the first connecting member, the elastic support portion is circumferentially arranged around the outer wall of the first connecting member, and a second anti-slip portion that matches the first anti-slip portion is provided on the inner wall of the elastic support portion.

[0013] In one embodiment, a first anti-slip portion is provided on the first connecting member; the first anti-slip portion is circumferentially arranged around the outer wall of the first connecting member.

[0014] In one embodiment, the mounting structure further includes a second connecting member, which is embedded in the elastic support portion and is spaced apart from the first connecting member; the first connecting member, the second connecting member and the elastic support portion are integrally injection molded, and the elastic support portion is connected to the rigid support portion through the second connecting member.

[0015] In one embodiment, the rigid support portion is provided with a first mounting hole and a third connecting member embedded in the first mounting hole, and the third connecting member is detachably connected to the second connecting member; or, the second connecting member is embedded in the rigid support portion and is integrally injection molded with the rigid support portion.

[0016] In one embodiment, the elastic support portion includes a first mounting portion and a second mounting portion connected to the first mounting portion; the first connecting member is embedded in the first mounting portion, and the second mounting portion is embedded in the rigid support portion.

[0017] In one embodiment, a positioning plate is provided on the inner wall of the rigid support portion, at least one glue injection hole is provided on the positioning plate, and the positioning plate is embedded and fixed in the second mounting portion.

[0018] In one embodiment, the glue injection holes are provided in plurality and are spaced apart in sequence around the central axis of the rigid support portion.

[0019] In one embodiment, a protrusion is provided on the positioning plate, a third anti-slip portion is provided on the outer wall of the protrusion, the protrusion is embedded in the second mounting portion, and the second mounting portion is provided with a fourth anti-slip portion adapted to the third anti-slip portion.

[0020] In one embodiment, the elastic support portion, the first connecting member and the rigid support portion are integrally injection molded.

[0021] In one embodiment, a fifth anti-slip portion is provided on the outer wall of the second mounting portion, and a sixth anti-slip portion adapted to the fifth anti-slip portion is provided on the inner wall of the rigid support portion.

[0022] In one embodiment, the elastic support portion is natural rubber, and the hardness requirement of the natural rubber is 55HRC-70HRC; and / or, the rigid support portion is selected from a material that can avoid a modal frequency of 200Hz-400Hz.

[0023] A laser radar mounting bracket comprises at least one of the aforementioned mounting structures and a bracket body, wherein the rigid support portion is provided on the bracket body.

[0024] A vehicle, comprising the laser radar mounting frame, a laser radar and a vehicle window glass, wherein the laser radar mounting frame is mounted on the inner side of the vehicle window glass, the laser radar is mounted on the laser radar mounting frame, and the laser radar is connected to the mounting structure.

[0025] In one embodiment, there are at least three mounting structures, and the laser radar is connected to each mounting structure respectively; a separation space is provided between the laser radar and the area outside the mounting structure on the laser radar mounting frame.

[0026] In one embodiment, the laser radar is provided with a docking portion and a locking member for locking and fixing the docking portion to the first connecting member.

[0027] In one embodiment, the docking portion is arranged on the side of the laser radar; the docking portion includes a docking bottom wall, the docking bottom wall is provided with a second mounting hole, the locking member is connected to the first connecting member through the second mounting hole; the top end face of the first connecting member is in contact with the docking bottom wall.

[0028] In one embodiment, the docking portion further includes a docking side wall connected to the docking bottom wall; the docking side wall is provided with at least one first limiting member and at least one second limiting member, and the first limiting member and the second limiting member are respectively in contact with the outer wall of the elastic support portion.

[0029] In one embodiment, the first limiting member and the second limiting member are limiting ribs, limiting protrusions or limiting protrusions provided on the mating side walls.

[0030] In one embodiment, the docking parts are respectively provided on two opposite sides of the laser radar, there are at least two docking parts located on one side of the laser radar, and there is at least one docking part located on the other side of the laser radar.

[0031] In one embodiment, the vehicle further includes a protective cover provided on the bracket body, the anti-slip cover is provided on the outside of the laser radar, and a vibration-damping pad is provided at the connection portion between the protective cover and the bracket body.

[0032] The details of one or more embodiments of the present application are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the present application will become apparent from the description, drawings, and claims. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] FIG1 is a schematic structural diagram of a laser radar installed on a laser radar mounting frame according to an embodiment of the present application.

[0034] FIG2 is a cross-sectional structural diagram of a laser radar installed on a laser radar mounting frame according to an embodiment of the present application.

[0035] FIG3 is an enlarged structural schematic diagram of point A in FIG2 .

[0036] FIG4 is an enlarged structural diagram of point B in FIG2 .

[0037] FIG5 is a schematic diagram of the installation structure of a laser radar mounting bracket according to an embodiment of the present application.

[0038] FIG6 is a schematic diagram of the installation structure of a laser radar mounting bracket according to another embodiment of the present application.

[0039] FIG7 is a cross-sectional structural diagram of FIG6 at CC.

[0040] FIG8 is a schematic diagram of the installation structure of a laser radar mounting bracket according to another embodiment of the present application.

[0041] FIG9 is a cross-sectional structural diagram of FIG8 at DD.

[0042] FIG10 is a schematic structural diagram of the rigid support portion in the structure shown in FIG8 .

[0043] FIG11 is a schematic structural diagram of the first connecting member in the structure shown in FIG8 .

[0044] FIG12 is a structural diagram showing the cooperation between the laser radar and the mounting structure according to an embodiment of the present application from one perspective.

[0045] FIG13 is a structural diagram of a laser radar from one perspective according to another embodiment of the present application.

[0046] Figure 14 is a structural schematic diagram of a laser radar mounting frame provided with a protective cover according to an embodiment of the present application.

[0047] FIG15 is a cross-sectional structural diagram of FIG14 at EE.

[0048] 10. Mounting structure; 11. Rigid support portion; 111. First mounting hole; 112. Positioning plate; 1121. Glue injection hole; 1122. Protrusion; 113. Sixth anti-slip portion; 12. Elastic support portion; 121. Second anti-slip portion; 122. First mounting portion; 123. Second mounting portion; 1231. Fifth anti-slip portion; 13. First connecting member; 131. First anti-slip portion; 132. First anti-slip portion; 14 , second connecting member; 141, head; 142, rod; 15, third connecting member; 20, bracket body; 21, first clamping part; 30, laser radar; 31, docking part; 311, docking bottom wall; 3111, second mounting hole; 312, docking side wall; 3121, first limiting member; 3122, second limiting member; 32, locking member; 40, protective cover; 41, second clamping part; 50, vibration damping pad. DETAILED DESCRIPTION

[0049] To make the above-mentioned objects, features, and advantages of the present application more clearly understood, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.

[0050] There are many technical difficulties in fully integrating the laser radar installed on the outside of the vehicle in the related technology into the interior surface of the front windshield glass. The inventors have found that the reason for this problem is that the conventional technical means is to directly install the laser radar on the traditional windshield camera bracket. Compared with the vehicle-mounted camera, the laser radar is larger in size and weight, which makes the installation stability of the laser radar poor. When the laser radar is working, the built-in galvanometer mechanism of the laser radar vibrates at a high frequency, and the high-frequency vibration of the galvanometer mechanism emits high-frequency point cloud waves. The laser radar will directly transmit the vibration energy to the windshield camera bracket, thereby causing a large resonance noise.

[0051] Based on the above reasons, the present application provides a vehicle, a laser radar mounting bracket and its mounting structure, which can play a better vibration reduction role, improve torsional strength, and reduce noise.

[0052] Referring to Figures 1 to 5, Figure 1 shows a schematic structural diagram of a laser radar 30 installed on a laser radar mounting frame according to an embodiment of the present application. Figure 2 shows a cross-sectional structural diagram of a laser radar 30 installed on a laser radar mounting frame according to an embodiment of the present application. Figure 3 shows an enlarged structural schematic diagram of Figure 2 at point A. Figure 4 shows an enlarged structural schematic diagram of Figure 2 at point B. Figure 5 shows a schematic diagram of the mounting structure 10 of the laser radar mounting frame according to an embodiment of the present application. An embodiment of the present application provides a mounting structure 10 of a laser radar mounting frame, and the mounting structure 10 of the laser radar mounting frame includes: a rigid support portion 11, an elastic support portion 12 and a first connecting member 13. The rigid support portion 11 is used to be arranged on the bracket body 20. The elastic support portion 12 is fixedly connected to the rigid support portion 11. The first connecting member 13 is used to be connected to the laser radar 30, and the first connecting member 13 is embedded in the elastic support portion 12.

[0053] The mounting structure 10 of the above-mentioned laser radar mounting frame, when in use, has the effect of reducing vibration and noise because the first connecting member 13 is connected to the rigid support part 11 through the elastic support part 12; in addition, since the first connecting member 13 and the elastic support part 12 are embedded in the elastic support part 12, the elastic support part 12 is fixedly connected to the rigid support part 11, and can also play an anti-torsion role, so that the installation stability of the laser radar 30 on the laser radar mounting frame is better, meeting the requirement that the vibration noise of the laser radar installed in the vehicle cabin is ≤30dB.

[0054] Referring to Figures 3 and 5 , in some embodiments, the first connector 13 includes, but is not limited to, various mechanical parts such as nuts, screws, bolts, pins, rivets, and clips. Furthermore, the first connector 13 can be either metal or non-metallic, and can be flexibly adjusted and configured based on actual needs, and is not limited herein.

[0055] Please refer to Figures 8 to 11. Figure 8 shows a schematic diagram of the mounting structure 10 of a laser radar mounting bracket according to another embodiment of the present application. Figure 9 shows a cross-sectional view of Figure 8 taken at position DD. Figure 10 shows a schematic diagram of the rigid support portion 11 in the structure shown in Figure 8. Figure 11 shows a schematic diagram of the first connector 13 in the structure shown in Figure 8. In some embodiments, a first anti-slip portion 131 is provided on the outer wall of the first connector 13, the elastic support portion 12 is circumferentially arranged around the outer wall of the first connector 13, and a second anti-slip portion 121 is provided on the inner wall of the elastic support portion 12 to mate with the first anti-slip portion 131. Specifically, since the first anti-slip portion 131 is provided on the outer wall of the first connector 13, while the elastic support portion 12 is formed by injection molding an elastic material onto the exterior of the connector to form the elastic support portion 12, a second anti-slip portion 121 can be formed on the inner wall of the elastic support portion 12 to mate with the first anti-slip portion 131. In this way, when the first anti-slip part 131 and the second anti-slip part 121 cooperate with each other, the torsional resistance of the first connecting member 13 can be increased, that is, the torsional resistance of the laser radar 30 is increased, and the installation stability of the laser radar 30 on the laser radar mounting frame is improved.

[0056] In some embodiments, the first anti-slip portion 131 and the second anti-slip portion 121 may also be assembled and matched with each other through pre-manufactured shapes to achieve the purpose of increasing the anti-torsion ability.

[0057] Optionally, the elastic support portion 12 is connected to the first connector 13 by adhesive bonding, for example. Specifically, an adhesive material is applied to the contact surface between the first anti-slip portion 131 and the second anti-slip portion 121, thereby stably connecting and fixing the first anti-slip portion 131 and the second anti-slip portion 121, thereby increasing the anti-torsion capability of the first connector 13.

[0058] Optionally, the first anti-slip portion 131 includes but is not limited to various regular structures or other irregular structures such as a plurality of serrations, protrusions, and recessed holes sequentially arranged around the outer wall of the first connecting member 13 .

[0059] Of course, as some optional solutions, the outer wall of the first connecting member 13 can be set as a smooth surface, and the inner wall of the elastic support portion 12 can be set as a corresponding smooth surface. In this case, the torsion resistance is achieved based on the bonding force between the outer wall material of the first connecting member 13 and the inner wall material of the elastic support portion 12 injection-molded on the outer surface thereof.

[0060] Referring to Figures 8 to 11 , in some embodiments, the first connector 13 is provided with a first anti-detachment portion 132. The first anti-detachment portion 132 is circumferentially disposed around the outer wall of the first connector 13. This ensures a more secure connection between the first connector 13 and the elastic support portion 12, effectively preventing the first connector 13 from falling off the LiDAR mounting bracket when the LiDAR 30 is driven by external forces, thereby improving installation stability.

[0061] Referring to Figures 8 to 11 , in some embodiments, the first anti-slip portion 132 includes, but is not limited to, various protruding structures such as flanges, ribs, and bumps disposed on the outer wall of the first connector 13. Furthermore, the first anti-slip portion 132 can be flexibly adjusted and disposed at any position on the outer wall of the first connector 13 according to actual needs, such as at any end, the middle, or other locations of the first connector 13. Of course, as an alternative, the first anti-slip portion 132 on the outer wall of the first connector 13 can be omitted.

[0062] Please refer to Figures 3 to 6. In some embodiments, the mounting structure 10 further includes a second connecting member 14. The second connecting member 14 is embedded in the elastic support portion 12 and is spaced apart from the first connecting member 13. The space is filled with the elastic material of the elastic support portion 12, so that the first connecting member 13 and the second connecting member 14 are not in direct physical contact, thereby preventing the vibration energy of the laser radar 30 from being directly transmitted to the second connecting member 14 through the first connecting member 13, thereby achieving a vibration reduction and noise reduction effect. In addition, the first connecting member 13, the second connecting member 14 and the elastic support portion 12 are integrally injection molded, and the elastic support portion 12 is connected to the rigid support portion 11 through the second connecting member 14. In this way, the second connecting member 14 can effectively connect the elastic support portion 12 and the rigid support portion 11 together.

[0063] The specific structure of the second connecting member 14 is similar to that of the first connecting member 13 and will not be described in detail here.

[0064] 3 and 5 , in one embodiment, the rigid support portion 11 defines a first mounting hole 111 and a third connecting member 15 embedded in the first mounting hole 111 . The third connecting member 15 is detachably connected to the second connecting member 14 .

[0065] The specific structure of the third connecting member 15 is similar to that of the first connecting member 13, and may include, but is not limited to, various mechanical parts such as nuts, screws, bolts, studs, pins, rivets, and clips. The specific selection of these parts is not detailed here. As a specific example, the second connecting member 14 is a screw, and the third connecting member 15 is a nut that adapts to the screw. This facilitates assembly and disassembly of the second connecting member 14 from the third connecting member 15, as well as replacement and maintenance.

[0066] Referring to Figures 3 and 5 , in one embodiment, the third connector 15 is specifically, for example, integrally injection-molded with the rigid support portion 11. Furthermore, an anti-slip portion is provided on the outer wall of the third connector 15, and a corresponding anti-slip portion is provided on the inner wall of the rigid support portion 11 where it contacts the third connector 15. This ensures that the third connector 15 is securely positioned within the rigid support portion 11, providing enhanced torsional resistance. The specific form of this anti-slip portion is similar to the first anti-slip portion 131 described in the aforementioned embodiment and will not be further described here.

[0067] Please refer to Figures 4, 6 and 7. In another embodiment, the second connecting member 14 is embedded in the rigid support portion 11 and is integrally injection molded with the rigid support portion 11. In this way, the first connecting member 13, the elastic support portion 12, the second connecting member 14 and the rigid support portion 11 are set as an integrated structure, which not only has a good vibration reduction and noise reduction effect, but also has a strong torsion resistance. Specifically, during production, the first connecting member 13, the second connecting member 14 and the elastic support portion 12 are firstly integrally molded to obtain a vibration reduction structure, and then the second connecting member 14 of the vibration reduction structure and the rigid material are integrally injection molded through a mold to obtain a rigid support portion 11 connected to the second connecting member 14. In addition, the second connecting member 14 is provided with a head 141 and a rod 142 connected to the head 141. The head 141 is embedded and fixed in the elastic support portion 12, and the rod 142 is embedded and fixed in the rigid support portion 11. Both the head portion 141 and the rod portion 142 are, for example, structures extending in the axial direction Z. Their respective axial cross-sections can be flexibly adjusted and configured according to actual needs, including but not limited to regular and irregular shapes such as circular, elliptical, and polygonal. In this example, the axial cross-section of the rod portion 142 is, for example, a regular polygon, specifically a regular hexagon, which has strong torsional resistance.

[0068] Referring to Figures 8 to 11 , in some embodiments, the elastic support portion 12 includes a first mounting portion 122 and a second mounting portion 123 connected to the first mounting portion 122. The first connector 13 is embedded in the first mounting portion 122, while the second mounting portion 123 is embedded in the rigid support portion 11. Thus, the second mounting portion 123 is embedded within the rigid support portion 11 and securely connected thereto; the first mounting portion 122 is located outside the rigid support portion 11, effectively reducing vibration and noise during operation of the laser radar 30.

[0069] Referring to Figures 8 to 11 , in one embodiment, a positioning plate 112 is provided on the inner wall of the rigid support portion 11. The positioning plate 112 is provided with at least one glue injection hole 1121. The positioning plate 112 is embedded and fixed in the second mounting portion 123. Thus, since the positioning plate 112 is embedded and fixed in the second mounting portion 123, it prevents the second mounting portion 123 from being stably connected and fixed to the rigid support portion 11, preventing it from becoming loose.

[0070] Referring to Figures 8 to 11 , in one embodiment, a plurality of injection holes 1121 are provided, spaced sequentially around the central axis of the rigid support portion 11. This, on the one hand, facilitates a secure connection between the second mounting portion 123 and the soft materials on both sides of the rigid support portion 11 by pulling against each other. On the other hand, during the injection molding process, the more injection holes 1121 are provided, the easier it is for the injection material to pass through the injection holes 1121 and fill the mold, so that both opposing sides of the positioning plate 112 are covered with injection material, allowing the second mounting portion 123 to be completely wrapped around the exterior of the positioning plate 112, thereby enhancing the connection stability and improving the efficiency of the injection molding process.

[0071] Referring to Figures 8 to 11 , in one embodiment, a protrusion 1122 is provided on the positioning plate 112. A third anti-slip portion is provided on the outer wall of the protrusion 1122. The protrusion 1122 is embedded in the second mounting portion 123, which is provided with a fourth anti-slip portion that is compatible with the third anti-slip portion. In this manner, the third and fourth anti-slip portions cooperate to increase the torsional resistance between the elastic support portion 12 and the rigid support portion 11, ensuring that the torsional resistance of the connector is no less than 2.5 N / M. Furthermore, the bond area is increased, effectively preventing the second mounting portion 123 from separating from the rigid support portion 11. Furthermore, the rigidity of the protrusion 1122 is enhanced.

[0072] Specifically, the protrusion 1122 is disposed at, for example, the middle portion or other positions of the positioning plate 112 .

[0073] Similar to the first anti-slip portion 131 , the third anti-slip portion includes but is not limited to various regular structures or other irregular structures such as multiple serrations, bumps, and recessed holes sequentially arranged on the outer wall of the first connecting member 13 .

[0074] Referring to FIG. 8 to FIG. 11 , in one embodiment, the elastic support portion 12 , the first connecting member 13 and the rigid support portion 11 are integrally formed by injection molding.

[0075] Specifically, the elastic support portion 12 is formed by soft plastic injection molding, and the rigid support portion 11 is formed by hard plastic injection molding.

[0076] Please refer to FIG. 8 to FIG. 11 . In one embodiment, the elastic support portion 12 includes but is not limited to rubber, specifically natural rubber, with a hardness of 55HRC-70HRC, for example.

[0077] Specifically, setting the hardness of the elastic support portion 12 to 55HRC-70HRC can achieve a balance between rigidity and noise reduction. When the hardness of the elastic support portion 12 is less than 55HRC, due to the relatively soft material, the mounting support rigidity is insufficient, failing to meet the requirement of an absolute value of the angular error of the installation positioning radar window of less than 1°. When the hardness of the elastic support portion 12 is greater than 70HRC, the excessive hardness of the material leads to insufficient vibration energy absorption, resulting in a vibration noise level exceeding 30dB, which cannot meet the requirements of LiDAR.

[0078] In addition, the rigid support portion 11 includes but is not limited to the use of PBT material. In order to avoid the occurrence of resonance, the material selection of the rigid support portion 11 has frequency avoidance modal requirements: specifically, avoiding the modal frequency of 200Hz-400Hz. In some embodiments, the modal frequency of the rigid support portion 11 ranges from 70Hz-150Hz. In some embodiments, the modal frequency of the rigid support portion 11 ranges from 100Hz-180Hz. Within the determined hardness range of the elastic support portion 12, the use of the modal frequency in the above range can control the noise level within 30dB to meet the use requirements of the lidar.

[0079] Referring to Figures 8 to 11 , in one embodiment, a fifth anti-slip portion 1231 is provided on the outer wall of the second mounting portion 123, and a sixth anti-slip portion 113 is provided on the inner wall of the rigid support portion 11 to accommodate the fifth anti-slip portion 1231. Thus, the interaction between the fifth anti-slip portion 1231 and the sixth anti-slip portion 113 increases the torsional resistance between the elastic support portion 12 and the rigid support portion 11, ensuring that the torsional resistance of the connector is no less than 2.5 N / M. Furthermore, the increased bonding area effectively prevents the second mounting portion 123 from separating from the rigid support portion 11, further enhancing the rigidity of the second mounting portion 123 and the rigid support portion 11.

[0080] Optionally, the fifth anti-slip portion 1231 includes but is not limited to various regular structures or other irregular structures such as multiple serrations, bumps, and recessed holes sequentially arranged on the outer wall of the second mounting portion 123 .

[0081] Please refer to Figures 1 to 5. In one embodiment, a laser radar mounting bracket includes at least one mounting structure 10 of any of the above embodiments, and also includes a bracket body 20. The rigid support portion 11 is provided on the bracket body 20.

[0082] It should be noted that the "rigid support part 11" can be a "part of the bracket body 20", that is, the "rigid support part 11" and the "other parts of the bracket body 20" are manufactured as one piece; it can also be an independent component that can be separated from the "other parts of the bracket body 20", that is, the "rigid support part 11" can be manufactured independently and then combined with the "other parts of the bracket body 20" into a whole.

[0083] When the above-mentioned laser radar mounting frame is in use, the first connecting member 13 is connected to the rigid support part 11 through the elastic support part 12, which plays a role in reducing vibration and noise; in addition, since the first connecting member 13 and the elastic support part 12 are injection-molded as one piece and embedded in the elastic support part 12, the elastic support part 12 is fixedly connected to the rigid support part 11, and can also play an anti-torsion role, so that the installation stability of the laser radar 30 on the laser radar mounting frame is better.

[0084] Please refer to Figure 1. In some embodiments, there are multiple mounting structures 10, and the multiple mounting structures 10 are connected to the laser radar 30 together, and a gap is set between the laser radar 30 and other positions of the laser radar mounting frame. In this way, the connection between the laser radar 30 and the laser radar mounting frame is a flexible connection, which can achieve better vibration reduction and noise reduction effects.

[0085] Referring to Figures 1 to 5 , in one embodiment, a vehicle includes a laser radar mounting bracket according to any of the above embodiments, a laser radar 30, and a vehicle window glass (not shown). The laser radar mounting bracket is mounted on the inner side of the vehicle window glass (i.e., the side closer to the vehicle interior), and the laser radar 30 is mounted on the laser radar mounting bracket, which is connected to the mounting structure 10.

[0086] In the above-mentioned vehicle, since the first connecting member 13 is connected to the rigid support part 11 through the elastic support part 12, it plays a role in reducing vibration and noise; in addition, since the first connecting member 13 is embedded in the elastic support part 12, the elastic support part 12 is fixedly connected to the rigid support part 11, and it can also play an anti-torsion role, so that the installation stability of the laser radar 30 on the laser radar mounting frame is better.

[0087] Among them, the mounting surface of the vibration-damping BOSS mounting column of the bracket is designed to be level with the ground to ensure that the FOV window of the laser radar 30 is effective. After installation, the installation position error of the laser radar 30 in the vehicle body coordinate system should be less than 5mm, and the absolute value of the angle error should be less than 1°.

[0088] In one embodiment, the laser radar 30 faces the vehicle window glass, and the detection signals emitted and received by the laser radar 30 pass through the vehicle window glass.

[0089] Referring to Figures 1 to 5 , in one embodiment, at least three mounting structures 10 are provided, and a laser radar 30 is connected to each mounting structure 10. Space is provided between the laser radar 30 and the area of ​​the laser radar mounting frame outside of the mounting structures 10. Thus, the laser radar 30 is mounted on the laser radar mounting frame via at least three mounting structures 10, and the connection to the laser radar mounting frame is flexible, achieving effective vibration and noise reduction.

[0090] Referring to Figures 1 to 5 , in one embodiment, one side of the laser radar 30 is mounted on at least two mounting structures 10, and the other side of the laser radar 30 is mounted on at least one mounting structure 10. In this way, the laser radar 30 is mounted on and supported by the mounting structures 10 on opposite sides, providing greater stability on the laser radar mounting frame.

[0091] Referring to FIG. 2 to FIG. 5 , in one embodiment, the laser radar 30 includes a docking portion 31 and a locking member 32 for locking and fixing the docking portion 31 to the first connecting member 13 .

[0092] Referring to Figures 2 to 5 , in one embodiment, the first connecting member 13 is configured as a nut, for example, and the locking member 32 is configured as a bolt or screw that is compatible with the nut. Furthermore, the docking portion 31 is provided with a second mounting hole 3111 corresponding to the locking member 32. The locking member 32 passes through the second mounting hole 3111 and connects to the first connecting member 13, thereby locking the docking portion 31 to the mounting structure 10.

[0093] Please refer to Figures 2 to 5. In one embodiment, the docking portion 31 is provided on the side of the laser radar 30; the docking portion 31 includes a docking bottom wall 311, and the docking bottom wall 311 is provided with a second mounting hole 3111. The locking member 32 passes through the second mounting hole 3111 and is connected to the first connecting member 13. The top end surface of the first connecting member 13 is in contact with the docking bottom wall 311. In this way, the top end surface of the first connecting member 13 and the docking bottom wall 311 are in contact with each other to limit the laser radar 30 in the Z-axis direction. The locking member 32 passes through the second mounting hole 3111 and is connected to the first connecting member 13, which can achieve a stable connection between the laser radar 30 and the laser radar mounting frame, prevent rigid contact between the laser radar 30 and the laser radar mounting frame, and effectively reduce vibration noise.

[0094] Please refer to Figures 3, 12 and 13. In one embodiment, the docking portion 31 also includes a docking side wall 312 connected to the docking bottom wall 311. The docking side wall 312 is provided with at least one first limiting member 3121 and at least one second limiting member 3122, and the first limiting member 3121 and the second limiting member 3122 respectively abut against the outer wall of the elastic support portion 12. In this way, at least one first limiting member 3121 abuts against the outer wall of the elastic support portion 12 to limit the laser radar 30 in the X-axis direction; at least one second limiting member 3122 abuts against the outer wall of the elastic support portion 12 to limit the laser radar 30 in the Y-axis direction, thereby enabling the laser radar 30 to be stably connected to the laser radar mounting frame, preventing rigid contact between the laser radar 30 and the laser radar mounting frame, and effectively reducing vibration noise.

[0095] Referring to FIG. 3 , FIG. 12 and FIG. 13 , in one embodiment, the first limiting member 3121 and the second limiting member 3122 are limiting ribs, limiting protrusions or limiting blocks disposed on the mating side wall 312 .

[0096] In this embodiment, the first limiting member 3121 and the second limiting member 3122 are both configured as limiting ribs, and the extending direction of the limiting ribs is parallel to the central axis of the rigid support portion 11 .

[0097] Please refer to Figures 3, 12 and 13. In one embodiment, docking parts 31 are respectively provided on opposite sides of the laser radar 30. There are at least two docking parts 31 located on one side of the laser radar 30, and there is at least one docking part 31 located on the other side of the laser radar 30.

[0098] Please refer to Figures 3, 12 and 13. In one embodiment, the first limit member 3121 and the second limit member 3122 are respectively provided with an assembly gap with the outer wall of the elastic support part 12. The assembly gap is, for example, 0.2 mm, so as to prevent the laser radar 30 from being difficult to assemble on the mounting structure 10 due to manufacturing deviation.

[0099] Referring to Figures 3 and 12, in one specific embodiment, on one side of the laser radar 30, such as the right side as shown in Figure 12, there are two docking portions 31, and each docking portion 31 is provided with two first stoppers 3121 and two second stoppers 3122, respectively, for primary positioning of the laser radar 30. Specifically, the two first stoppers 3121 respectively abut against opposite sides of the elastic support portion 12 to achieve position limiting along the X-axis, and the two second stoppers 3122 respectively abut against opposite sides of the elastic support portion 12 to achieve position limiting along the Y-axis.

[0100] Please refer to Figures 3 and 13. In addition, on the other side of the laser radar 30, such as the left side as shown in Figure 13, the number of docking parts 31 is, for example, one or two, and one first stopper 3121 is provided on the docking part 31, and two second stoppers 3122 are provided, which are used to perform secondary positioning of the laser radar 30. Specifically, the two second stoppers 3122 respectively abut against opposite sides of the elastic support part 12 to achieve Y-axis positioning, while one of the first stoppers 3121 abuts against the outer wall of the elastic support part 12 to achieve compensation in the X-axis direction, absorbing manufacturing deviations of the laser radar 30, thereby enabling the laser radar 30 to be smoothly connected to the laser radar mounting frame.

[0101] Referring to Figures 14 and 15 , in one embodiment, the vehicle further includes a protective cover 40 disposed on the bracket body 20. The anti-slip cover is disposed on the exterior of the laser radar 30 to provide protection for the laser radar 30. The anti-slip cover may be connected to the laser radar 30 in a manner including, but not limited to, snap-fitting, or by fasteners such as screws, pins, and rivets, and may be flexibly adjusted and configured based on actual needs.

[0102] In the related art, after the laser radar 30 is installed on the laser radar mounting frame, the vibration of the laser radar 30 is transmitted through the laser radar mounting frame. After the protective cover 40 is connected to the bracket body 20, a gap is inevitably left. When the bracket body 20 vibrates, the protective cover 40 will vibrate, causing noise. Based on this, in this embodiment, a vibration-damping pad 50 is provided at the connection between the protective cover 40 and the bracket body 20. In this way, the protective cover 40 is connected to the bracket body 20 through the vibration-damping pad 50. The contact between the protective cover 40 and the bracket body 20 is not rigid contact, but flexible contact. The vibration-damping pad 50 plays a vibration-damping role, thereby effectively reducing vibration noise.

[0103] Please refer to Figure 15. In one embodiment, the vibration-damping pad 50 includes but is not limited to felt or TPE soft rubber with a thickness of 1 mm, which fills the gap and has flexible soft contact to absorb vibration energy and achieve vibration reduction and noise reduction effects.

[0104] Referring to Figures 14 and 15 , in one embodiment, the protective cover 40 is connected to the bracket body 20 by a snap-fit ​​connection. The bracket body 20 is provided with a first snap-fit ​​portion 21, and the protective cover 40 is provided with a second snap-fit ​​portion 41 that cooperates with the first snap-fit ​​portion 21. The first snap-fit ​​portion 21 and the second snap-fit ​​portion 41 are snap-fitted to each other. A vibration-damping pad 50 is disposed between the first snap-fit ​​portion 21 and the second snap-fit ​​portion 41.

[0105] In the description of this application, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. appear, the orientation or position relationship indicated by these terms is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0106] In addition, if the terms "first" or "second" appear, these terms are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include at least one of such features. In the description of this application, if the term "plurality" appears, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0107] In this application, unless otherwise specified or limited, the terms "mounted," "connected," "connected," "fixed," etc., should be interpreted broadly. For example, these terms may refer to fixed connections, removable connections, or integration; mechanical connections or electrical connections; direct connections or indirect connections through an intermediary; and internal communication between two components or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

[0108] In this application, unless otherwise expressly specified or limited, if a first feature is described as being "above" or "below" a second feature, or similar descriptions, this may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is described as being "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is described as being "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0109] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. If any, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only embodiment.

[0110] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0111] The above-described embodiments merely represent several implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that a person of ordinary skill in the art may make various modifications and improvements without departing from the spirit of the present application, and these modifications and improvements fall within the scope of protection of the present application. Therefore, the scope of protection of the present patent application shall be determined by the appended claims.

Claims

1. A mounting structure of a laser radar mounting frame, the mounting structure of the laser radar mounting frame comprising: Rigid support part; The rigid support portion is used to be arranged on the bracket body; An elastic support portion, wherein the elastic support portion is fixedly connected to the rigid support portion; and A first connecting member, wherein the first connecting member is used to be connected to the laser radar, and the first connecting member is embedded in the elastic supporting portion.

2. The installation structure of the laser radar mounting frame according to claim 1, wherein: A first anti-slip portion is disposed on the outer wall of the first connecting member, the elastic support portion is circumferentially arranged around the outer wall of the first connecting member, and a second anti-slip portion that matches the first anti-slip portion is disposed on the inner wall of the elastic support portion.

3. The installation structure of the laser radar mounting bracket according to claim 1, wherein: The first connecting member is provided with a first anti-slip portion; the first anti-slip portion is circumferentially arranged around the outer wall of the first connecting member.

4. The installation structure of the laser radar mounting frame according to claim 1, wherein: The mounting structure also includes a second connecting member, which is embedded in the elastic support portion and is spaced apart from the first connecting member; the first connecting member, the second connecting member and the elastic support portion are integrally injection molded, and the elastic support portion is connected to the rigid support portion via the second connecting member.

5. The installation structure of the laser radar mounting frame according to claim 4, wherein: The rigid support portion is provided with a first mounting hole and a third connecting member embedded in the first mounting hole, and the third connecting member is detachably connected to the second connecting member; or, the second connecting member is embedded in the rigid support portion and is integrally injection molded with the rigid support portion.

6. The installation structure of the laser radar mounting frame according to claim 1, wherein: The elastic support portion includes a first mounting portion and a second mounting portion connected to the first mounting portion; the first connecting member is embedded in the first mounting portion, and the second mounting portion is embedded in the rigid support portion.

7. The installation structure of the laser radar mounting frame according to claim 6, wherein: A positioning plate is disposed on the inner wall of the rigid support portion, at least one glue injection hole is disposed on the positioning plate, and the positioning plate is embedded and fixed in the second mounting portion.

8. The installation structure of the laser radar mounting frame according to claim 7, wherein: The glue injection holes are provided in plurality and are arranged in sequence and at intervals around the central axis of the rigid support part.

9. The installation structure of the laser radar mounting bracket according to claim 7, wherein: The positioning plate is provided with a protruding portion, an outer wall of the protruding portion is provided with a third anti-slip portion, the protruding portion is embedded in the second mounting portion, and the second mounting portion is provided with a fourth anti-slip portion adapted to the third anti-slip portion.

10. The installation structure of the laser radar mounting bracket according to claim 6, wherein: The elastic support part, the first connecting member and the rigid support part are integrally injection molded.

11. The installation structure of the laser radar mounting bracket according to claim 6, wherein: A fifth anti-slip portion is disposed on the outer wall of the second mounting portion, and a sixth anti-slip portion adapted to the fifth anti-slip portion is disposed on the inner wall of the rigid supporting portion.

12. The installation structure of the laser radar mounting bracket according to any one of claims 1 to 11, wherein: The elastic support part is natural rubber, and the hardness requirement of the natural rubber is 55HRC-70HRC; and / or the rigid support part is selected from a material that can avoid a modal frequency of 200Hz-400Hz.

13. A laser radar mounting bracket, comprising at least one mounting structure according to any one of claims 1 to 12, and further comprising a bracket body, wherein the rigid support portion is disposed on the bracket body.

14. A vehicle, wherein: The vehicle includes the laser radar mounting frame as described in claim 12, and also includes a laser radar and a vehicle window glass. The laser radar mounting frame is installed on the inner side of the vehicle window glass, the laser radar is installed on the laser radar mounting frame, and the laser radar is connected to the mounting structure.

15. The vehicle of claim 14, wherein: There are at least three mounting structures, and the laser radar is connected to each mounting structure respectively; a separation space is provided between the laser radar and the area outside the mounting structure on the laser radar mounting frame.

16. The vehicle of claim 14, wherein: The laser radar is provided with a docking portion and a locking member for locking and fixing the docking portion on the first connecting member.

17. The vehicle of claim 16, wherein: The docking portion is arranged on the side of the laser radar; the docking portion includes a docking bottom wall, the docking bottom wall is provided with a second mounting hole, the locking piece is connected to the first connecting piece through the second mounting hole; the top end face of the first connecting piece is in contact with the docking bottom wall.

18. The vehicle of claim 17, wherein: The docking portion also includes a docking side wall connected to the docking bottom wall; the docking side wall is provided with at least one first limiting member and at least one second limiting member, and the first limiting member and the second limiting member are respectively in contact with the outer wall of the elastic support portion.

19. The vehicle of claim 18, wherein: The first limiting member and the second limiting member are limiting ribs, limiting convex points or limiting convex blocks arranged on the butting side walls.

20. The vehicle of claim 18, wherein: The docking parts are respectively arranged on two opposite sides of the laser radar, there are at least two docking parts located on one side of the laser radar, and there is at least one docking part located on the other side of the laser radar.

21. A vehicle according to any one of claims 14 to 20, wherein: The vehicle also includes a protective cover arranged on the bracket body, the anti-slip cover is arranged on the outside of the laser radar, and a vibration-damping pad is provided at the connection portion between the protective cover and the bracket body.

Citation Information

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