Charging nozzle with quick adaptation to charging port

By designing a charging gun that quickly adapts to the charging interface, using the split structure and quick switch connector design, the problem of fixed connection between the existing charging gun head and the cable is solved, the rapid adaptation and diversity requirements of charging equipment are achieved, and the development cost and time are reduced.

WO2025045223A1PCT designated stage expired Publication Date: 2025-03-06CHANGCHUN JETTY AUTOMOTIVE PARTS CORPORATION
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Patent Information

Application Number
PCT/CN2024/115994
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-09-01
Filing Date
2024-08-30
Publication Date
2025-03-06

AI Technical Summary

Technical Problem

The existing car charging gun tip is fixedly connected to the cable, and cannot be disassembled and replaced, resulting in the inability to meet the charging plug-in requirements of different vehicle interfaces. The entire set of cables and charging guns need to be replaced. There are many types of products, long development time and high cost.

Method used

A charging gun that quickly adapts to the charging interface is designed. The charging cable and the charging gun head are in a separate structure. A quick swap connector is set at one end of the cable, and a quick swap socket is set at the end of the charging gun. The quick swap socket and the connector can be detachedly connected to the charging cable to quickly match and connect different charging gun heads.

Benefits of technology

It realizes rapid matching and replacement of charging cables and charging gun heads, meets the charging plug-in requirements of different vehicle interfaces, is highly applicable and reduces development costs and time.

✦ Generated by Eureka AI based on patent content.

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Abstract

A charging nozzle with quick adaptation to charging ports, comprising a charging nozzle head and a charging cable. The tail end of the charging nozzle head is provided with a quick-change socket, the charging cable comprises a cable and a quick-change connector arranged at one end of the cable, and the quick-change socket is detachably connected to the quick-change connector. The quick-change socket is internally provided with a terminal assembly, and the terminal assembly is internally provided with a mating terminal. The quick-change connector is internally provided with a fixed terminal, the quick-change socket and the quick-change connector are electrically connected by means of plug-in connection of the matching terminal and one end of the fixed terminal, and the other end of the fixed terminal is electrically connected to one end of the cable. The charging cable can quickly match and connect different charging nozzle heads, thus meeting plugging and charging requirements of different vehicles, and having high applicability.
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Description

A charging gun that quickly adapts to the charging interface

[0001] Related applications

[0002] This application claims priority to Chinese patent application No. 202322363121.X filed on September 1, 2023, and cites the contents disclosed in the above patent application as part of this application. Technical Field

[0003] The present application relates to the technical field of automobile charging guns, and further to a charging gun with a quick-adaptation charging interface. Background Art

[0004] Among the various charging and discharging devices currently available for automobiles, the charging gun heads of most products are fixedly connected to the cables, and the charging gun heads cannot be disassembled or replaced, and quick exchange between the cables and the charging gun heads cannot be achieved. As a result, the charging and plugging requirements of different vehicle interfaces cannot be met. A new set of cables and charging guns needs to be replaced and developed to meet the charging and plugging requirements of different vehicle interfaces. A wide variety of products need to be developed, the development time is too long, and the cost is too high.

[0005] Therefore, a new solution is urgently needed in the prior art to solve the above problems.

[0006] Summary of the Invention

[0007] The present application provides a charging gun with a quick-adaptation charging interface, which is used to solve the problem that the cable cannot be disassembled and different charging gun heads cannot be replaced.

[0008] The present application provides a charging gun with a quick-adaptation charging interface, comprising a plurality of different charging gun heads and charging cables, wherein the tail end of the charging gun head is provided with the same quick-change socket, and the charging cable comprises a cable and a quick-change connector provided at one end of the cable, and the quick-change socket and the quick-change connector are detachably connected so that the charging cable can be quickly matched and connected with different charging gun heads; a terminal assembly is provided in the quick-change socket, a mating terminal is provided in the terminal assembly, and a fixed terminal is provided in the quick-change connector, and the quick-change socket and the quick-change connector are electrically connected by plugging the mating terminal into one end of the fixed terminal, and the other end of the fixed terminal is electrically connected to one end of the cable.

[0009] Optionally, the terminal assembly further includes a mounting bracket for fixing the mating terminal, and the mounting bracket is detachably connected to the tail end of the charging gun head.

[0010] Optionally, the fixed terminal includes a plug-in end and a wiring end, the wiring end is connected to one end of the cable, and the plug-in end is plugged into the mating terminal. The quick-change connector also includes a fixed bracket, and a through terminal accommodating cavity is provided in the fixed bracket, and the plug-in end and the mating terminal are plugged into the terminal accommodating cavity.

[0011] Optionally, the quick-change connector further comprises a shell sleeved on at least a portion of the outer circumference of the fixing bracket, and plugging and unplugging the shell can drive the fixing bracket and the fixing terminal to be disconnected from or connected with the mating terminal.

[0012] Optionally, the quick-change connector further comprises a cable sheath engaged with the housing, the cable sheath and the housing are both provided with a coaxial through hole, and the other end of the cable passes through the through hole.

[0013] Optionally, the free end of the other end of the cable is connected to a plug or a socket or other charging gun head or a charging pile.

[0014] Optionally, the cable includes a conductor core, and the terminal is electrically connected to the conductor core.

[0015] Optionally, the connection between the terminal and the conductor core is by welding or crimping.

[0016] Optionally, a card slot is provided in the shell, and the cable sheath is provided with a card connection portion that is card-connected with the card slot.

[0017] The beneficial effects of this application are: the charging cable and the charging gun head are split structures, the charging cable includes a cable and a quick-change connector arranged at one end of the cable, the same quick-change socket is arranged at the tail end of the charging gun head, and the quick-change socket and the quick-change connector are detachably connected, so that the charging cable can be quickly matched to connect different charging gun heads to meet the interface plug-in charging requirements of different vehicles, and has strong applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0019] FIG1 is a schematic structural diagram of a charging gun with a quick-adaptation charging interface according to the present application.

[0020] FIG2 is another structural schematic diagram of a charging gun with a quick-adaptation charging interface according to the present application.

[0021] FIG3 is a schematic structural diagram of the connection between the terminal assembly and the quick-change connector of the present application.

[0022] Figure 4 is a schematic diagram of the exploded structure of the terminal assembly and charging cable of the present application.

[0023] The figure includes: 1. Charging gun head; 11. Quick-change socket; 2. Quick-change connector; 21. Fixing bracket; 211. Terminal accommodating cavity; 22. Housing; 23. Cable sheath; 5. Cable; 6. Mating terminal; 7. Mounting bracket; 8. Fixing terminal; 81. Plug terminal; 82. Wiring terminal. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the technical solution of the present application, the automotive wiring harness connection device of the present application will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0025] The present application provides a charging gun with a quick-adaptable charging interface, which is used to solve the problem that the cable 5 cannot be disassembled and different charging gun heads 1 cannot be replaced.

[0026] A charging gun with a quick-adapt charging interface includes multiple different charging gun heads 1 and charging cables. The tail end of the charging gun head 1 is provided with the same quick-change socket 11. The charging cable includes a cable 5 and a quick-change connector 2 provided at one end of the cable 5. The quick-change socket 11 and the quick-change connector 2 are detachably connected, so that the charging cable can be quickly matched with different charging gun heads 1.

[0027] A terminal assembly is provided in the quick-change socket 11, a mating terminal 6 is provided in the terminal assembly, and a fixed terminal 8 is provided in the quick-change connector 2. The quick-change socket 11 and the quick-change connector 2 are electrically connected by plugging the mating terminal 6 into one end of the fixed terminal 8, and the other end of the fixed terminal 8 is electrically connected to one end of the cable 5.

[0028] Among the various existing automobile charging and discharging devices, the charging gun head 1 of most products is fixedly connected to the cable 5, and the charging gun head 1 cannot be disassembled and replaced, and the cable 5 cannot be quickly replaced with the charging gun head 1, resulting in the inability to meet the charging and plugging requirements of different vehicle interfaces. A new set of cables 5 and charging guns need to be replaced and developed to meet the charging and plugging requirements of different vehicle interfaces. A wide variety of products need to be developed, the development time is too long, and the cost is too high.

[0029] The charging cable and the charging gun head 1 of the present application are split structures. The charging cable includes a cable 5 and a quick-change connector 2 arranged at one end of the cable 5. The tail end of the charging gun head 1 is provided with the same quick-change socket 11. The quick-change socket 11 and the quick-change connector 2 are detachably connected, so that the charging cable can be quickly matched and connected to different charging gun heads 1 to meet the interface plug-in charging requirements of different vehicles, and has strong applicability.

[0030] In some embodiments, the terminal assembly further includes a mounting bracket 7 for fixing the mating terminal 6 , and the mounting bracket 7 is detachably connected to the tail end of the charging gun head 1 .

[0031] The mounting bracket 7 can firmly fix the mating terminal 6 to meet the plug-in requirements of the fixed terminal 8. The mounting bracket 7 is detachably connected to the tail end of the charging gun head 1. If the mounting bracket 7 is damaged or the mating terminal 6 is damaged, it is easy to disassemble and replace, saving replacement costs and time.

[0032] In some embodiments, the fixed terminal 8 includes a plug-in end 81 and a wiring terminal 82, the wiring terminal 82 is connected to one end of the cable 5, and the plug-in end 81 is plugged into the mating terminal 6. The quick-change connector 2 also includes a fixed bracket 21, and a through terminal accommodating cavity 211 is provided in the fixed bracket 21. The plug-in end 81 and the mating terminal 6 are plugged into the terminal accommodating cavity 211.

[0033] The plug-in end 81 and the mating terminal 6 are plugged into each other in the terminal accommodating cavity 211. The fixed bracket 21 can protect the plug-in position of the plug-in end 81 and the mating terminal 6. The plug-in position is separated from the external environment and will not be separated by external force, thereby ensuring the transmission and safety of electricity.

[0034] In some embodiments, the quick-change connector 2 further includes a housing 22 that is sleeved around at least a portion of the outer periphery of the fixing bracket 21 . Inserting and removing the housing 22 can drive the fixing bracket 21 and the fixing terminal 8 to be separated from or inserted into the mating terminal 6 .

[0035] The shell 22 can protect the fixed bracket 21 and the terminals inside the fixed bracket 21, and the appearance is more beautiful. When the fixed terminal 8 and the mating terminal 6 need to be disconnected or connected, the shell 22 can be pulled out and plugged in more quickly.

[0036] In some embodiments, the quick-change connector 2 further includes a cable sheath 23 that is engaged with the housing 22 . The cable sheath 23 and the housing 22 are both provided with a coaxial through hole, and the other end of the cable 5 passes through the through hole.

[0037] The cable sheath 23 can protect the position where the cable 5 passes through the outer shell 22, and will not be broken or damaged by external force, thereby ensuring the safety of electricity use. The other end of the cable 5 can pass through the hole to connect to different electrical components to meet different electricity usage scenarios and uses.

[0038] In some embodiments, the free end of the other end of the cable 5 is connected to a plug or a socket or other charging gun head or a charging pile.

[0039] The free end of the other end of the cable 5 is connected to a plug or socket or other charging gun head or charging pile to meet different charging and discharging requirements. The charging gun with a quick-adaptation charging interface designed in this invention can realize different types of variant quick-change forms to meet the different needs of various users and meet market diversity.

[0040] In some embodiments, the cable 5 includes a conductor core, and the terminal 82 is electrically connected to the conductor core.

[0041] The terminal 82 is electrically connected to the conductive core to achieve power transmission.

[0042] In some embodiments, the connection between the terminal 82 and the conductor core is achieved by welding or crimping.

[0043] Crimping involves assembling the terminal 82 and the conductor, then using a crimping machine to press the two together. The advantage of crimping is its high production capacity. Automatic crimping machines allow for rapid, high-quality production.

[0044] Welding generally uses resistance welding, friction welding, ultrasonic welding and arc welding. Resistance welding refers to a method of welding that uses a strong current to pass through the contact point between the electrode and the workpiece, generating heat due to the contact resistance.

[0045] Friction welding refers to a method of welding that uses the heat generated by friction between the contact surfaces of the workpieces as a heat source to cause the workpieces to undergo plastic deformation under pressure.

[0046] Ultrasonic welding uses high-frequency vibration waves to transmit to the surfaces of two objects to be welded. Under pressure, the two surfaces of the objects rub against each other to form a fusion between the molecular layers.

[0047] Arc welding refers to the use of electric arc as a heat source and the physical phenomenon of air discharge to convert electrical energy into the thermal energy and mechanical energy required for welding, thereby achieving the purpose of connecting metals. The main methods include arc welding, submerged arc welding, gas shielded welding, etc.

[0048] In some embodiments, a card slot is provided in the housing 22 , and the cable sheath 23 is provided with a card connection portion that is engaged with the card slot.

[0049] The engagement of the engaging portion with the engaging slot can securely connect the cable sheath 23 and the housing 22 together, and the cable sheath 23 can better protect the cable 5 .

[0050] The above description of the disclosed embodiments is intended to enable one skilled in the art to implement or use the present application. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application is not limited to the embodiments shown herein, but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A charging gun with a quick-adaptation charging interface, comprising a plurality of different charging gun heads and a charging cable, wherein: The same quick-change socket is arranged at the tail end of the charging gun head, the charging cable comprises a cable and a quick-change connector arranged at one end of the cable, the quick-change socket and the quick-change connector are detachably connected, so that the charging cable can be quickly matched and connected to different charging gun heads; A terminal assembly is provided in the quick-change socket, a mating terminal is provided in the terminal assembly, a fixed terminal is provided in the quick-change connector, the quick-change socket and the quick-change connector are electrically connected by plugging the mating terminal into one end of the fixed terminal, and the other end of the fixed terminal is electrically connected to one end of the cable.

2. A charging gun with a quick-adaptation charging interface as claimed in claim 1, wherein: The terminal assembly also includes a mounting bracket for fixing the mating terminal, and the mounting bracket is detachably connected to the rear end of the charging gun head.

3. A charging gun with a quick-adaptation charging interface as claimed in claim 1, wherein: The fixed terminal includes a plug-in end and a wiring end, the wiring end is connected to one end of the cable, and the plug-in end is plugged into the mating terminal. The quick-change connector also includes a fixed bracket, and a through terminal accommodating cavity is provided in the fixed bracket. The plug-in end and the mating terminal are plugged into the terminal accommodating cavity.

4. A charging gun with a quick-adaptation charging interface as claimed in claim 3, wherein: The quick-change connector also includes a shell sleeved on at least a portion of the outer circumference of the fixing bracket. Pulling and plugging the shell can drive the fixing bracket and the fixing terminal to be separated from or plugged into the matching terminal.

5. A charging gun with a quick-adaptation charging interface as claimed in claim 4, wherein: The quick-change connector also includes a cable sheath clamped with the shell, and the cable sheath and the shell are both provided with a coaxial through hole, and the other end of the cable passes through the through hole.

6. A charging gun with a quick-adaptation charging interface as claimed in claim 5, wherein: The free end of the other end of the cable is connected to a plug or a socket or other charging gun head or a charging pile.

7. A charging gun with a quick-adaptation charging interface as claimed in claim 3, wherein: The cable comprises a conductor core, and the terminal is electrically connected to the conductor core.

8. A charging gun with a quick-adaptation charging interface as claimed in claim 7, wherein: The connection mode between the wiring terminal and the conductor core is welding or crimping.

9. A charging gun with a quick-adaptation charging interface as claimed in claim 5, wherein: A card slot is arranged in the shell, and a card connection portion which is card-connected with the card slot is arranged in the cable sheath.

10. A charging gun with a quick-adaptation charging interface, comprising a charging gun head and a charging cable, wherein: A quick-change socket is provided at the tail end of the charging gun head, and the charging cable comprises a cable and a quick-change connector provided at one end of the cable, and the quick-change socket is detachably connected to the quick-change connector; A terminal assembly is provided in the quick-change socket, a mating terminal is provided in the terminal assembly, a fixed terminal is provided in the quick-change connector, the quick-change socket and the quick-change connector are electrically connected by plugging the mating terminal into one end of the fixed terminal, and the other end of the fixed terminal is electrically connected to one end of the cable.

11. A charging gun with a quick-adaptation charging interface as claimed in claim 10, wherein: The terminal assembly also includes a mounting bracket for fixing the mating terminal, and the mounting bracket is detachably connected to the rear end of the charging gun head.

12. A charging gun with a quick-adaptation charging interface as claimed in claim 1, wherein: The fixed terminal includes a plug-in end and a wiring end, the wiring end is connected to one end of the cable, and the plug-in end is plugged into the mating terminal. The quick-change connector also includes a fixed bracket, and a through terminal accommodating cavity is provided in the fixed bracket. The plug-in end and the mating terminal are plugged into the terminal accommodating cavity.

13. A charging gun with a quick-adaptation charging interface as claimed in claim 12, wherein: The quick-change connector also includes a shell sleeved on at least a portion of the outer circumference of the fixing bracket. Pulling and plugging the shell can drive the fixing bracket and the fixing terminal to be separated from or plugged into the matching terminal.

14. A charging gun with a quick-adaptation charging interface as claimed in claim 13, wherein: The quick-change connector also includes a cable sheath clamped with the shell, and the cable sheath and the shell are both provided with a coaxial through hole, and the other end of the cable passes through the through hole.

15. A charging gun with a quick-adaptation charging interface as claimed in claim 14, wherein: A card slot is arranged in the shell, and a card connection portion which is card-connected with the card slot is arranged in the cable sheath.

Citation Information

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