Current collector and road vehicle equipped with such a current collector

By distributing the traction current through multiple junctions arranged symmetrically along the contact pieces, the pantograph system addresses wear issues at contact points, improving efficiency and reliability.

WO2025067745A1PCT designated stage expired Publication Date: 2025-04-03SIEMENS MOBILITY GMBH
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Patent Information

Application Number
PCT/EP2024/072021
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-09-29
Filing Date
2024-08-02
Publication Date
2025-04-03

AI Technical Summary

Technical Problem

Existing pantograph systems experience significant wear issues due to abrasion and thermal stress, particularly at the contact points between the contact pieces and the driving wires, leading to reduced efficiency and reliability.

Method used

The implementation of a pantograph system with multiple junctions along the contact pieces, arranged symmetrically and evenly distributed over the contact area, to distribute the traction current and reduce heat concentration, thereby minimizing wear on the contact pieces.

Benefits of technology

This solution effectively reduces the wear on contact pieces by distributing the electrical current through multiple junctions, which are less heated, thus enhancing the longevity and reliability of the pantograph system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a current collector (3) for a road vehicle (1) having an electric traction drive (2) for feeding traction energy from an overhead line system. Said current collector comprises a support linkage system (6) which can be put upright and which, on the vehicle side, can be rotatably supported on the road vehicle (1) via a base joint (7) and, on the contact wire side, supports two contact rockers (11) rotatably connected via a respective rocker joint (10). Each of the contact rockers (11) supports at least one contact strip (15) which extends in the vehicle transverse direction (Y) and which has a contact piece holder (16) and, mounted therein, an electrically conductive contact piece (17) with a contact surface (18) for a contact wire (4) lying on the contact strip (15). The contact strips (15) of each of the contact rockers (11) are electrically conductively connected to a traction drive (2) via current cables (26) laid along the support linkage system (6). The wear of the contact pieces (17) can be avoided because a current cable (26) is laid along the support linkage system (6) for each contact rocker (11), said current cable branching in the region of the respective contact rocker (11) for each of the at least one contact strips (15) into in each case several connection cables (23) which are each electrically conductively connected to the contact piece holder (16) of this contact strip (15) at in each case one connection point (22).
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Description

[0001] Description

[0002] Pantograph and a road vehicle equipped with such a pantograph

[0003] The invention relates to a current collector having the features specified in the characterising part of patent claim 1.

[0004] Such a pantograph designed as a pantograph and a motor vehicle equipped with it are known from the published patent application DE 10 2021 208 951 A1. To supply such vehicles with electricity, direct current fed overhead line systems are provided, the overhead lines of which are arranged above electrified lanes and are electromechanically contacted by the vehicle with the help of the extended pantograph. The pantograph comprises a main frame with switch boxes for the traction voltage and the control system. It comprises an arm construction made up of lower and upper arms which are rotatably connected to one another via arm joints, with the lower arm being mounted on the main frame via a lower arm bearing. An upper arm carries a rocker with a rocker support which is rotatably connected to the upper arm via a rocker joint and carries contact strips.A traction current cable is led from a connection point of the contact strip to the traction voltage switch box and / or to the motor vehicle.

[0005] In particular, contact pieces of collector strips on such pantographs are subject to wear in the form of abrasion of contact piece material due to sliding contact with the contact wire and in the form of breakages from the contact surface of the contact piece due to sudden contact between the collector strip and the contact wire. The latter can be caused by the pantograph being lifted too quickly or by vertical oscillating movements of the contact rockers relative to the contact wire, which can be triggered by the vehicle deflecting itself on uneven road surfaces or during acceleration maneuvers. To solve the wear problem, it is known from the published patent application DE 10 2020 207 959 A1 to arrange a vibration damper at the end of the support frame of the pantograph closest to the contact wire, which is designed to dampen vertical vibrations of the support frame and the rocker arrangement introduced by the vehicle.

[0006] Furthermore, it is known from the published patent application DE 10 2021 207 709 A1 to reduce the inflow cross-section in an air supply line of the lifting device of a pantograph when lifting the rocker assemblies as a function of a vertical position of the rocker assemblies in order to avoid the contact strips striking the contact wires too quickly.

[0007] However, the solutions mentioned in the state of the art are not yet able to solve the wear problem satisfactorily.

[0008] The invention is therefore based on the object of providing a current collector of the type mentioned at the outset with improved wear behaviour.

[0009] The object is achieved according to the invention by a current collector having the features stated in claim 1.

[0010] The invention is based on a current collector for an electrically or hybrid-electrically powered road vehicle, which may be a heavy commercial vehicle, such as a semi-trailer tractor. The current collector is designed and provided for feeding traction energy from two contact wires of a two-pole overhead line system. The current collector comprises an erectable support rod which, on the vehicle side, can be rotatably supported on the road vehicle via a base joint and, on the contact wire side, carries two contact rockers, each rotatably connected via a rocker joint. Each of the contact rockers carries at least one contact strip extending in a transverse direction of the vehicle, which contact strip has a contact piece holder and an electrically conductive contact piece mounted therein with a contact surface for a contact wire resting on the contact strip.The sliding strips of each of the contact rockers can be electrically connected to a traction drive via power cables laid along the support rods.

[0011] According to the invention, a power cable is laid along the support rod for each contact rocker, which power cable branches out or splits up in the area of ​​the respective contact rocker to each of the at least one contact strip into two or more connecting cables. The splitting takes place at a distribution point, which can be attached to the contact rocker via an insulator. The connecting cables leading to the at least one contact strip are each electrically connected to the contact piece holder of this contact strip at a connection point. As the traction current flowing into the contact strip via a contact wire flows out of it via a plurality of connecting cables, the electrical current is distributed between the plurality of connection points, which are heated correspondingly less due to the lower current intensity. The lower heating in turn reduces wear on the contact pieces.Two, three, four, or more connection points can be provided on the contact piece holders for each contact strip. The number of connection points can be determined depending on the cross-section and length of a contact piece as well as the nominal value of the selected traction voltage.

[0012] In a further advantageous embodiment of the current collector according to the invention, the plurality of connection points are arranged symmetrically to a center with respect to a length of the contact piece on the contact piece holder with respect to a transverse direction of the vehicle. This further optimizes the reduction in heating of a contact piece due to electrical heat if the connection points are suitably spaced from one another. An arrangement of the connection points symmetrical to the center of the contact strip is advantageous. In normal ferry operation, only part of the length of the contact piece is ground down by the contact wire. The contact point between the contact wire and the contact surface only moves within a working range of the contact piece, which only uses approximately 50% to 75% of the contact piece length, in order to avoid the risk of the contact wire slipping sideways over an end horn from the contact strip.It has therefore proven advantageous to distribute the connection points symmetrically over the working area of ​​the contact piece.

[0013] In a further advantageous embodiment of the current collector according to the invention, the plurality of connection points along a working area of ​​the contact piece are arranged on the contact piece holder in such a way that the distances between adjacent connection points and the distances between terminal connection points and the end of the working area are the same. This distance can be approximately one third of the working area length for two connection points, approximately one quarter for three connection points, approximately one fifth for four connection points 22, and so on. This achieves a maximum distance between the connection points, which keeps the resulting current heat as low as possible. This also reduces the associated wear on the contact pieces.

[0014] The invention also relates to a road vehicle, in particular a heavy commercial vehicle, which comprises an electric or hybrid-electric traction drive and a current collector for supplying traction energy according to one of the preceding claims.

[0015] Further features and advantages of the invention will become apparent from an exemplary embodiment described in more detail below with reference to the drawings, in which FIG. 1 shows a road vehicle according to the invention in side view,

[0016] FIG 2 shows the road vehicle from FIG 1 in front view, FIG 3 shows a variant of the contact strip of the current collector according to the invention schematically.

[0017] According to FIGS. 1 and 2, a road vehicle 1 according to the invention, which may be a heavy commercial vehicle, such as a semitrailer tractor, comprises an electric or hybrid-electric traction drive 2 and a current collector 3 according to the invention for feeding traction energy from two contact wires 4 of a two-pole overhead line system, known per se and therefore not shown in detail. The contact wires 4 are arranged parallel to one another and above a lane of a carriageway 5 of the road vehicle 1 and carry, for example, a direct voltage for the electrical traction supply of the road vehicle 1 while driving.

[0018] According to FIGS. 1 and 2, the current collector 3 comprises an erectable support rod 6 with an end on the vehicle side and an opposite end on the contact wire side. The support rod 6 is rotatably supported on the road vehicle 1 via a base joint 7, the base joint 7 being mounted on a main frame 9 of the current collector 3 which is supported on a chassis 8 of the road vehicle 1. On the contact wire side, the support rod 6 carries two contact rockers 11 which are each rotatably connected to the support rod 6 via a rocker joint 10 and are arranged next to one another as seen in a vehicle longitudinal direction X. In the exemplary embodiment shown, the support rod 6 is designed like a pantograph and has a lower arm 12 and two upper arms 14 connected to it via a knee joint 13. Each of the upper arms 14 carries one of the two contact rockers 11.On each of the contact rockers 11, two sliding strips 15 extending in a vehicle transverse direction Y are resiliently mounted, for example via leaf springs 21. The two sliding strips 15 of a contact rocker 11 are arranged one behind the other in the vehicle longitudinal direction X.

[0019] 1 to 3, each of the contact strips 15 has a contact piece holder 16 and an electrically conductive contact piece 17 mounted therein. Each contact piece 17 comprises a contact surface 18 which, viewed in a vertical direction Z of the vehicle, faces upwards for a sliding contact with a contact wire 4 of the overhead line system. A lifting device 19, designed for example as an air bellows, is provided for raising and lowering the support rod 6. As a result, the contact strips 15 can be moved between a lowered rest position and a raised contact position. In the rest position, the contact rockers 11 are stored at the level of a vehicle roof 20 of the road vehicle 1. In the contact position, an electrical contact, an electrical sliding contact when the road vehicle 1 is in motion, is established between the contact surfaces 16 of the sliding strips 15 and the contact wires 4 resting on the sliding strips 15.

[0020] Due to the traction voltage applied between the two contact wires 4, traction current then flows from one of the two contact wires 4 via the contact piece 17 contacting it and its contact piece holder 16 to connection points 22, to which connecting cables 23 on the contact piece holder 16 are electrically connected. All connecting cables 23 of a contact rocker 11 are led to a distribution point 24 of the contact rocker 11, which is supported on the contact rocker 11 via an electrical insulator 25. From the distribution contact 24, a power cable 26, which is laid along the support rod 6, leads into the main frame 9 and from there to the traction drive 2 or other electrical devices of the road vehicle 1 to be supplied, for example an energy storage device. The specific interconnection with other electrical components of the road vehicle 1 will not be discussed in detail, since this is known per se.The traction current then leads from the traction drive 2 on a corresponding path back via power cables 26 leading to the other contact rocker 11 to the distribution point 24 there, via connecting cables 23 to connection points 22 on the contact piece holders 16 and through the contact pieces 17 of this other contact rocker 11 into the other of the two contact wires 4.

[0021] At the contact points 27 between contact pieces 17 and contact wires 4, during the transmission of electrical traction energy, heating occurs both due to the sliding friction between an underside of the contact wire 4 and the contact surface 18 of the contact piece 17, which comprises graphite, and due to the heat of the traction current, which, in addition to the mechanical abrasion caused by the contact wire 4, leads to wear on the contact piece 17. According to the invention, a plurality of connection points 22 are arranged on the contact piece holders 16 for each contact strip 15, which leads to a considerable reduction in the heating of the contact piece. The invention is based on the finding that the area around the current contact point 27 is not the hottest area of ​​the contact piece 17, but rather the area around the connection point 22.This has been confirmed by thermal images of the contact strips 15 in operation, on which the contact point 27, viewed in the vehicle transverse direction Y, was spaced from the connection point 22 due to lateral movements of the road vehicle 1 within its lane and / or due to zigzag courses of the contact wires 4 relative to a lane center. As the traction current flowing into the contact strip 15 via a contact wire 4 flows out of it via a plurality of connecting cables 23, the electrical current is distributed over a plurality of connection points 22, which are heated correspondingly less due to the lower current intensity. The lower heating, in turn, reduces wear on the contact pieces 17. According to FIGS. 1 and 2, two connection points 22 are provided on the contact piece holders 16 for each contact strip 15, whereas according to FIG. 3, three connection points 22 are arranged on the contact piece holder 16.Four connection points 22 per contact strip 15 are also conceivable, and more than four connection points 22 are not excluded. The number of connection points 22 can be selected as a function of a cross-section and a length L of a contact piece 17 as well as a nominal value of the traction voltage. Further optimization of the heating reduction of a contact piece 17 by current heat is achieved if the connection points 22 are suitably spaced from one another. Thus, an arrangement of the connection points 22 symmetrical to the center of the contact strip 15 is advantageous.In normal ferry operation, only a portion of the length L of the contact piece 17 is ground by the contact wire 4; this means that the contact point 27 between the contact wire 4 and the contact surface 18 only moves within a working area D which utilizes approximately only 50% to 75% of the contact piece length L, in order to avoid the risk of the contact wire 4 slipping laterally off the contact strip 15 via an inner end horn 28 or an outer end horn 29. It has therefore proven advantageous to distribute the connection points 22 evenly over the working area D of the contact piece 17.The distance d between two directly adjacent connection points 22 and between an edge-side connection point 22 and the end of the working area D adjacent to it can be approximately one third (as shown in FIG 2) for two connection points 22, approximately one quarter (as shown in FIG 3) for three connection points 22, approximately one fifth of the working area length D for four connection points 22, and so on.

Claims

Patent claims 1. A current collector (3) for an electrically or hybrid-electrically driven road vehicle (1), in particular a heavy commercial vehicle, for feeding traction energy from two contact wires (4) of a two-pole overhead line system, comprising - an adjustable support rod (6) which can be rotatably supported on the road vehicle (1) via a base joint (7) on the vehicle side and which carries two contact rockers (11) on the contact wire side, each rotatably connected via a rocker joint (10), - wherein each of the contact rockers (11) carries at least one contact strip (15) extending in a vehicle transverse direction (Y), which has a contact piece holder (16) and an electrically conductive contact piece (17) mounted therein with a contact surface (18) for a contact wire (4) resting on the contact strip (15), and - wherein the sliding strips (15) of each of the contact rockers (11) can be electrically connected to a traction drive (2) via power cables (26) laid along the support rod (6), characterized in that - that for each contact rocker (11) a power cable (26) is laid along the support rod (6), which in the area of ​​the respective contact rocker (11) branches into two or more connecting cables (23) to each of the at least one contact strip (15), - wherein the connecting cables (23) leading to the at least one contact strip (15) are each electrically connected at a connection point (22) to the contact piece holder (16) of this contact strip (15).

2. Current collector (3) according to claim 1, - wherein the plurality of connection points (22) are arranged symmetrically to a center with respect to the length (L) of the contact piece (17) on the contact piece holder (16) with respect to a vehicle transverse direction (Y).

3. Current collector (3) according to claim 1 or 2, - wherein the plurality of connection points (22) are arranged along a working area (D) of the contact piece (17) on the contact piece holder (16) in such a way that the distances (d) between adjacent connection points (22) and the distances (d) between terminal connection points (22) and the end of the working area (D) are equal.

4. Road vehicle (1), in particular a heavy commercial vehicle, comprising - an electric or hybrid-electric traction drive (2) and - a current collector (3) for feeding traction energy from two contact wires (4) of a two-pole overhead line system according to one of the preceding claims.

Citation Information

Patent Citations

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