Conductive device for foil production machine
By using rolling friction to replace sliding friction in the conductive device of the foil generator, and silver plating is performed on the contact parts of the conductive copper block and the copper row, the sliding friction problem between the conductive ring and the tungsten copper alloy plate is solved, the service life and conductive performance are improved, and the production cost is reduced.
Patent Information
- Application Number
- PCT/CN2024/125984
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-11-20
- Filing Date
- 2024-10-21
- Publication Date
- 2025-05-30
AI Technical Summary
In the existing conductive devices of the foil-generating machine, the sliding friction between the conductive ring and the tungsten copper alloy plate leads to a reduction in heat generation and conductivity, short service life, and it needs to be replaced regularly to increase production costs.
Rolling friction is used instead of sliding friction. By optimizing the structure of the conductive shoe pole assembly, the motion mode between the alloy sleeve and the conductive ring is designed to be rolling friction, reducing friction loss, and silver plating is carried out at the contact parts of the conductive copper block and the copper row to improve the conductivity.
It effectively reduces the friction resistance of the conductive ring, significantly improves the service life of the conductive ring and tungsten copper shoe pole assembly, and reduces production costs.
Abstract
Description
Conductive device for foil machine Technical Field
[0001] The invention relates to the technical field of electrolytic copper foil, in particular to a conductive device of a foil production machine. Background Art
[0002] The conductive device of the foil machine is the core device connected to the negative pole of the power supply. When electrolyzing copper foil, the anode tank of the foil machine is connected to the positive pole of the rectifier power supply, the conductive device is connected to the negative pole of the rectifier power supply, the cathode roller is installed in the anode tank, and a conductive ring is installed at the end of the cathode roller. The conductive ring is placed on the conductive shoe assembly of the conductive device. Under power-on conditions, current enters from the anode tank through the conductive ring of the cathode roller and flows to the conductive device. The conductive ring of the cathode roller and the conductive shoe assembly of the conductive device of the foil machine perform a rotational friction motion to form a working current circuit.
[0003] ZL2020223709649 discloses a conductive block for a foil machine. The motion friction mode between the conductive ring and the tungsten-copper alloy plate is sliding friction. After long-term operation, the conductive ring and the tungsten-copper alloy plate generate severe heat and friction, which affects the conductive effect. At the same time, sliding friction causes large friction loss between the conductive ring and the tungsten-copper alloy plate, which greatly shortens the normal service life. The conductive ring and the tungsten-copper alloy plate need to be replaced regularly, which increases production costs. Technical issues
[0004] In order to overcome the disadvantages of the prior art that the conductive ring and the tungsten-copper alloy plate need to be replaced regularly, thereby increasing production costs, the present invention provides a conductive device for a foil production machine. Technical Solutions
[0005] The present invention includes a short copper busbar, a long copper busbar, a conductive copper block, a pipe joint, a conductive shoe pole assembly, a conductive oil tank side plate, and a conductive oil tank end plate; wherein, a conductive oil tank is provided on the upper surface of the conductive copper block, and two conductive shoe pole assemblies are provided in the conductive oil tank, and the conductive shoe pole assemblies are symmetrically placed on the upper surface of the conductive copper block. There are mounting holes for the pipe joints at both ends of the conductive copper block. One end of the two pipe joints is respectively inserted into the mounting holes. The two long copper buses are located in parallel on the lower surface of the conductive copper block. The two short copper buses are respectively located on the lower surface of one of the long copper buses, and the side surface of one short side of the short copper busbar is fixedly connected to the lower surface of the long copper busbar. The conductive ring is secured on the upper surface of the conductive shoe pole assembly.
[0006] The conductive shoe pole assembly is fixed to the conductive copper block by bolts, the conductive oil tank side plate is connected to the conductive copper block, and the conductive oil tank end plate is fixed to the conductive copper block. The cavity formed by the conductive oil tank side plate, the conductive oil tank end plate and the conductive copper block is sealed to form a conductive oil tank. Conductive oil is contained in the conductive oil tank.
[0007] The connection between the short copper bar and the long copper bar is silver-plated. The bottom of the short copper bar is connected to the negative pole of the power supply, and the long copper bar is fixedly connected to the conductive copper block. The contact area between the long copper bar and the conductive copper block is silver-plated to improve contact conductivity.
[0008] The conductive shoe assembly includes a conductive shoe copper block, an alloy sleeve, a shaft, a bearing, a hole retaining ring, and a shaft retaining ring. The conductive shoe copper block is placed above a conductive copper block, and the bottom of the conductive shoe copper block is silver-plated. Bearings for mounting the shaft are located on both sides of the conductive shoe copper block. The alloy sleeve is mounted on the outer circumference of the shaft.
[0009] The conductive shoe pole copper block is a square block, and the front end of the upper surface of the conductive shoe pole copper block is processed into a slope, and there is a groove with a U-shaped cross-section on the slope. The bottom surface and the two side surfaces of the groove constitute an arc surface that matches the outer circumferential surface of the alloy sleeve; the groove is the alloy sleeve mounting groove.
[0010] A cooling cavity is provided inside the conductive copper block.
[0011] The hole retaining ring is installed on the conductive shoe copper block to fix the outer ring of the bearing, and the shaft retaining ring is installed on the shaft to fix the inner ring of the bearing.
[0012] The present invention solves the problem of high friction loss and short service life between the conductive ring and the conductive shoe assembly in a foil-making machine conductive device, providing a conductive device for a foil-making machine. By optimizing the conductive shoe assembly structure and replacing the existing sliding friction mode with rolling friction, the conductive shoe assembly and the conductive ring move in a manner that reduces the frictional resistance of the conductive ring while significantly extending the service life of the conductive ring and the tungsten-copper shoe assembly, while also reducing production costs.
[0013] The present invention comprises a short copper bar and a long copper bar, wherein the short copper bar and the long copper bar are fixed by screws, the connection between the two copper bars is silver-plated, the bottom of the short copper bar is connected to the negative electrode of the power supply, and the long copper bar is fixed to the conductive copper block by screws, and the contact portion between the long copper bar and the conductive copper block is silver-plated to improve the contact and conductive performance;
[0014] A cooling structure is designed in the middle of the conductive copper block to prevent the conductive copper block from affecting its conductive performance due to heat.
[0015] The conductive shoe pole copper block is placed above the conductive copper block, and the bottom of the conductive shoe pole copper block is silver-plated to increase contact conductivity.
[0016] When the alloy sleeve and the conductive ring are working, the friction motion mode is rolling friction motion, which reduces the running resistance and friction loss and can greatly increase the service life of the conductive ring and the alloy sleeve.
[0017] During operation, the conductive ring is placed above the two conductive shoe pole assemblies, and conductive oil is placed in the conductive oil tank. The conductive oil here mainly functions as lubrication, arc extinguishing and conductive functions.
[0018] The present invention optimizes the structure of the conductive shoe-pole assembly and adopts a rolling friction mode to replace the existing sliding friction mode in the movement mode of the conductive shoe-pole assembly and the conductive ring. While reducing the friction resistance of the conductive ring during operation, it can greatly increase the service life of the conductive ring and the tungsten-copper shoe-pole assembly and reduce production costs. Beneficial effects
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] By optimizing the structure of the conductive shoe-pole assembly, an alloy sleeve capable of rotational motion was designed. The movement mode of the conductive shoe-pole assembly and the conductive ring was changed to rolling friction instead of the existing sliding friction mode, which effectively reduced the friction loss between the conductive ring and the conductive shoe-pole assembly during operation. While reducing the friction resistance of the conductive ring during operation, it can greatly increase the service life of the conductive ring and the tungsten-copper shoe-pole assembly, while reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic structural diagram of the conductive device of a foil production machine;
[0022] Figure 2 is a side view of the conductive device structure of the foil production machine;
[0023] Figure 3 is a top view of the conductive device structure of the foil production machine;
[0024] FIG4 is a schematic diagram of the three-dimensional structure of a conductive shoe pole assembly;
[0025] FIG5 is a schematic diagram of the cross-sectional structure of a conductive shoe pole assembly;
[0026] Figure 6 is a schematic diagram of the internal assembly of the conductive shoe pole assembly;
[0027] Figure 7 is a schematic diagram of the three-dimensional structure of the conductive device of the foil production machine.
[0028] In the figure: 1. Short copper busbar; 2. Long copper busbar; 3. Conductive copper block; 4. Pipe joint; 5. Sealing ring; 6. Conductive shoe pole assembly; 7. Conductive ring; 8. Conductive oil tank side plate; 9. Conductive oil tank end plate; 10. Connecting bolt; 11. Connecting screw; 12. Conductive shoe pole copper block; 13. Flat key; 14. Alloy sleeve; 15. Shaft; 16. Bearing; 17. Retaining ring for hole; 18. Retaining ring for shaft; 19. Fixing screw. Best Mode for Carrying Out the Invention
[0029] This embodiment is a conductive device for a foil production machine, comprising a short copper busbar 1, a long copper busbar 2, a conductive copper block 3, a pipe joint 4, a conductive shoe pole assembly 6, a conductive ring 7, a conductive oil tank side plate 8, and a conductive oil tank end plate 9. The conductive oil tank is located on the upper surface of the conductive copper block 3, and two conductive shoe pole assemblies 6 are located within the conductive oil tank, symmetrically positioned on the upper surface of the conductive copper block 3. Mounting holes for the pipe joints 4 are provided at each end of the conductive copper block 3. One end of each pipe joint is threaded into the mounting holes and sealed by a sealing ring 5. Two long copper busbars 2 are located parallel to the lower surface of the conductive copper block 3. Two short copper busbars 1 are located on the lower surface of each long copper busbar, and the side surface of one short side of each short copper busbar is fixedly connected to the lower surface of the long copper busbar by connecting screws 11. The lower half of the conductive ring 7 is located within the conductive oil tank and positioned on the upper surface of each of the two conductive shoe pole assemblies 6.
[0030] The conductive shoe pole assembly 6 is fixed to the conductive copper block 3 by bolts, the conductive oil tank side plate 8 is connected to the conductive copper block by screws, and the conductive oil tank end plate 9 is fixed to the conductive copper block 3 by fixing screws 19. The cavity formed by the conductive oil tank side plate, the conductive oil tank end plate and the conductive copper block is sealed to form a conductive oil tank. During operation, the conductive ring 7 is placed above the two conductive shoe pole assemblies 6, and a certain amount of conductive oil is placed in the conductive oil tank. The conductive oil here mainly serves the functions of lubrication, arc extinguishing and conduction.
[0031] The connection between the short copper busbar 1 and the long copper busbar 2 is silver-plated. The bottom of the short copper busbar 1 is connected to the negative pole of the power supply. The long copper busbar 2 is fixed to the conductive copper block 3 via a connecting bolt 10. The contact area between the long copper busbar 2 and the conductive copper block 3 is silver-plated to improve contact and conductivity.
[0032] The conductive shoe-pole assembly 6 includes a conductive shoe-pole copper block 12, a flat key 13, an alloy sleeve 14, a shaft 15, a bearing 16, a hole retaining ring 17, and a shaft retaining ring 18, as shown in Figures 5 and 6. The conductive shoe-pole copper block 12 is placed above the conductive copper block 3, and the bottom of the conductive shoe-pole copper block 12 is silver-plated to enhance contact conductivity. Bearings 16 are located on either side of the conductive shoe-pole copper block 12, and the ends of the shaft 15 are mounted in these bearings. The alloy sleeve 14 is mounted on the outer circumference of the shaft 15 and secured by the flat key 13. When the shaft 15 rotates, it also drives the alloy sleeve 14 to rotate.
[0033] The conductive shoe copper block 12 is a square block, and the front end of the upper surface of the conductive shoe copper block is processed into a slope. There is a groove with a U-shaped cross-section on the slope. The bottom surface and the two side surfaces of the groove constitute an arc surface that matches the outer circumferential surface of the alloy sleeve 14; the groove is the alloy sleeve mounting groove.
[0034] A hole retaining ring 17 is mounted on the conductive shoe copper block 12 to secure the outer ring of the bearing 16. A shaft retaining ring 18 is mounted on the shaft 15 to secure the inner ring of the bearing 16 to prevent axial movement of the bearing 16. During operation, the alloy sleeve 14 and the conductive ring 7 move relative to each other, changing from the existing sliding friction motion to rolling friction motion. This reduces frictional resistance during operation and significantly increases the service life of the conductive ring 7 and the alloy sleeve 14.
[0035] The conductive copper block 3 is in the shape of a hollow rectangular block, and the long circular space inside the block serves as a cooling cavity to prevent the conductive copper block 3 from affecting its conductive performance due to heat.
[0036] Different from the existing technology, the present invention provides a conductive device for a foil production machine. The movement mode of the conductive shoe pole assembly and the conductive ring adopts rolling friction instead of the existing sliding friction mode, which reduces the friction resistance of the conductive ring and can greatly improve the service life of the conductive ring and the tungsten copper shoe pole assembly, while reducing production costs.
Claims
1. A conductive device for a foil machine, characterized in that: The invention comprises a short copper bar (1), a long copper bar (2), a conductive copper block (3), a pipe joint (4), a conductive shoe pole assembly (6), a conductive ring (7) and a conductive oil tank side plate (8); wherein a conductive oil tank is provided on the upper surface of the conductive copper block (3), two conductive shoe pole assemblies are arranged in the conductive oil tank, and the conductive shoe pole assemblies are symmetrically arranged on the upper surface of the conductive copper block; mounting holes for the pipe joints are respectively arranged at both ends of the conductive copper block; one end of the two pipe joints is respectively installed in the mounting holes; two long copper bars are arranged in parallel on the lower surface of the conductive copper block; two short copper bars are respectively arranged on the lower surface of one of the long copper bars, and the side surface of one short side of the short copper bar is fixedly connected to the lower surface of the long copper bar; the lower half of the conductive ring is arranged in the conductive oil tank and is arranged on the upper surfaces of the two conductive shoe pole assemblies.
2. The conductive device for foil production machine according to claim 1, characterized in that: The conductive shoe pole assembly (6) is fixed to the conductive copper block (3) by bolts, the conductive oil tank side plate (8) is connected to the conductive copper block, the conductive oil tank end plate is fixed to the conductive copper block, and the cavity formed by the conductive oil tank side plate, the conductive oil tank end plate and the conductive copper block is sealed to form a conductive oil tank; the conductive oil tank contains conductive oil.
3. The conductive device for foil production machine according to claim 1, characterized in that: The connection between the short copper bar (1) and the long copper bar (2) is silver-plated; the bottom of the short copper bar (1) is connected to the negative pole of the power supply, the long copper bar is fixedly connected to the conductive copper block (3), and the contact portion between the long copper bar and the conductive copper block is silver-plated to increase the contact conductivity.
4. The conductive device for foil production machine according to claim 1, characterized in that: The conductive shoe pole assembly (6) comprises a conductive shoe pole copper block (12), an alloy sleeve (14), a shaft (15), a bearing (16), a hole retaining ring (17) and a shaft retaining ring (18), wherein the conductive shoe pole copper block (12) is placed above the conductive copper block (3), and the bottom of the conductive shoe pole copper block (12) is silver-plated; bearings for mounting the shaft are respectively provided on both sides of the conductive shoe pole copper block; and the alloy sleeve is sleeved on the outer circumferential surface of the shaft.
5. The conductive device for foil production machine according to claim 1, characterized in that: The conductive shoe copper block (12) is in the shape of a square block, and the front end of the upper surface of the conductive shoe copper block is processed into an inclined surface, and a groove with a U-shaped cross section is provided on the inclined surface, and the bottom surface and the two side surfaces of the groove form an arc surface that matches the outer circumferential surface of the alloy sleeve; the groove is an alloy sleeve mounting groove.
6. The conductive device for foil production machine according to claim 1, characterized in that: The conductive copper block (3) has a cooling cavity inside.
7. The conductive device for foil production machine according to claim 1, characterized in that: The hole retaining ring (17) is installed on the conductive shoe pole copper block (12) to fix the outer ring of the bearing, and the shaft retaining ring (18) is installed on the shaft (15) to fix the inner ring of the bearing.
Citation Information
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